This service manual describes technical data of the
outdoor units.
RoHS compliant products have <G> mark on the spec
name plate.
For servicing of RoHS compliant products, refer to the
RoHS Parts List.
1. Indication of capacity has been changed.(BTU base ĺ kW base)
2. Control method between indoor and outdoor unit has been changed.
3. Power supply method has been changed (change to supply from outdoor unit).
4. Terminal block for power supply has been added.
5. Power P.C.board has been changed.
6. Inverter P.C. board has been changed.
7. Refrigerant circuit has been changed.
•
Compressor has been changed.(KNB073FBVH ĺ KNB073FDVH:SUZ-KA25VA) (KNB092FAAH ĺ KNB092FCAH:SUZ-KA35VA)
• Specification and position of muffler have been changed.
• Path of outdoor heat exchanger has been changed.
• 4-way valve and R.V. coil have been changed.
• Stop valve has been changed.
8. Fan motor has been changed.(AC ĺ DC)
9. Shape of grille has been changed.
10. Shape of service panel has been changed.
11. Shape of propeller has been changed.
12. Symbol on terminal block has been changed (to S1/S2/S3).
3
Page 4
SUZ-A18VR SUZ-KA50VA.TH
SUZ-A24VR SUZ-KA60VA.TH
1. Indication of capacity has been changed.(BTU base ĺ kW base)
2. Power supply method has been changed (change to supply from outdoor unit).
3. Outdoor electronic control P.C. board has been changed.
4. Noise filter P.C. board has been changed.
5. Length of fan motor lead wire has been changed.
6. Shape of relay panel has been changed.
7. Symbol on terminal block has been changed (to S1/S2/S3).
8. Control method between indoor and outdoor unit has been changed.
INFORMATION FOR THE AIR CONDITIONER WITH R410A REFRIGERANT
• This room air conditioner adopts an HFC refrigerant (R410A) which never destroys the ozone layer.
• Pay particular attention to the following points, though the basic installation procedure is same as that for R22 conditioners.
1 As R410A has working pressure approximate 1.6 times as high as that of R22, some special tools and piping parts/
materials are required. Refer to the table below.
2 Take sufficient care not to allow water and other contaminations to enter the R410A refrigerant during storage and
installation, since it is more susceptible to contaminations than R22.
3 For refrigerant piping, use clean, pressure-proof parts/materials specifically designed for R410A. (Refer to 2. Refrigerant
piping.)
4 Composition change may occur in R410A since it is a mixed refrigerant. When charging, charge liquid refrigerant to prevent
composition change.
Refrigerant
Composition (Ratio)
Refrigerant handling
Chlorine
Safety group (ASHRAE)
Molecular weight
Boiling point ()
Steam pressure [25](Mpa)
Saturated steam density [25](Kg/*)
Refrigerant
Combustibility
ODP +1
GWP +2
Refrigerant charge method
Additional charge on leakage
Kind
Color
oil
Smell
Refrigerant
+1: Ozone Depletion Potential : based on CFC-11
+2: Global Warming Potential : based on CO
2
New refrigerant
R410A
HFC-32: HFC-125 (50%:50%)
Pseudo-azeotropic refrigerant
Not included
A1/A1
72.6
-51.4
1.557
64
Non combustible
0
1730
From liquid phase in cylinder
Possible
Incompatible oil
None
None
Previous refrigerant
R22
R22 (100%)
Single refrigerant
Included
A1
86.5
-40.8
0.94
44.4
Non combustible
0.055
1700
Gas phase
Possible
Compatible oil
Light yellow
None
4
Page 5
New SpecificationCurrent Specification
The incompatible refrigerant oil easily separates from
refrigerant and is in the upper layer inside the suction muffler.
Raising position of the oil back hole enables to back the
refrigerant oil of the upper layer to flow back to the
compressor.
Suction muffler
Since refrigerant and refrigerant oil are compatible with
each other, refrigerant oil backs to the compressor through
the lower position oil back hole.
Suction muffler
Compressor
Compressor
Oil back hole
Refrigerant oil
Refrigerant
Compressor
Oil back hole
Refrigerant oil /Refrigerant
NOTE : The unit of pressure has been changed to MPa on the international system of units (SI unit system).
The conversion factor is: 1 (MPa [Gauge]) =10.2 (kgf/cm2 [Gauge])
Conversion chart of refrigerant temperature and pressure
(MPa [Gauge])
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
Saturated liquid pressure
0.0
R410A
R22
NOTE: The unit of pressure has been changed to MPa on the
international system of units (SI unit system).
The conversion factor is: 1 (MPa [Gauge]) =10.2 (kgf/cm2 [Gauge])
-0.5
-30 -20 -10010 20
30
4050 60
()
1. Tools dedicated for the air conditioner with R410A refrigerant
The following tools are required for R410A refrigerant. Some R22 tools can be substituted for R410A tools.
The diameter of the service port on the stop valve in outdoor unit has been changed to prevent any other refrigerant being
charged into the unit. Cap size has been changed from 7/16 UNF with 20 threads to 1/2 UNF with 20 threads.
R410A tools
Can R22 tools be used?
R410A has high pressures beyond the measurement range of existing
Gauge manifold
No
gauges. Port diameters have been changed to prevent any other refrigerant
from being charged into the unit.
Charge hose
Gas leak detector
Torque wrench
No
No
Yes
Hose material and cap size have been changed to improve the pressure
resistance.
Dedicated for HFC refrigerant.
6.35 mm and 9.52 mm
No12.7 mm and 15.88 mm
Flare tool
Flare gauge
Vacuum pump
adapter
Electronic scale for
refrigerant charging
Yes
New
New
New
Clamp bar hole has been enlarged to reinforce the spring strength in the tool.
Provided for flaring work (to be used with R22 flare tool).
Provided to prevent the back flow of oil. This adapter enables you to use
vacuum pumps.
It is difficult to measure R410A with a charging cylinder because the
refrigerant bubbles due to high pressure and high-speed vaporization
No: Not substitutable for R410A Yes: Substitutable for R410A
Description
5
Page 6
2. Refrigerant piping
1 Specifications
Use the refrigerant pipes that meet the following specifications.
Pipe
For liquid
For gas
• Use a copper pipe or a copper-alloy seamless pipe with a thickness of 0.8 mm. Never use any pipe with a thickness less
than 0.8mm, as the pressure resistance is insufficient.
2 Flaring work and flare nut
Flaring work for R410A pipe differs from that for R22 pipe.
For details of flaring work, refer to Installation manual “FLARING WORK”.
Pipe diameter (mm)
6.35
9.52
12.7
15.88
mmmm
6.35
9.52
9.52
12.7
15.88
Wall thicknessOutside diameter
0.8
0.8
0.8
0.8
1.0
Dimension of flare nut (mm)
R410A
17
22
26
29
Insulation material
Heat resisting foam plastic
Specific gravity 0.045 Thickness
8 mm
R22
17
22
24
27
3. Refrigerant oil
Apply the special refrigerant oil (accessories: packed with indoor unit) to the flare and the union seat surfaces.
4. Air purge
Do not discharge the refrigerant into the atmosphere.
Take care not to discharge refrigerant into the atmosphere during installation, reinstallation, or repairs to the refrigerant
circuit.
Use the vacuum pump for air purging for the purpose of environmental protection.
5. Additional charge
For additional charging, charge the refrigerant from liquid phase of the gas cylinder.
If the refrigerant is charged from the gas phase, composition change may occur in the refrigerant inside the cylinder and the
outdoor unit. In this case, ability of the refrigerating cycle decreases or normal operation can be impossible. However,
charging the liquid refrigerant all at once may cause the compressor to be locked. Thus, charge the refrigerant slowly.
+ Height difference should be within 30m regardless of which unit, indoor or outdoor position is high.
Max. Height difference of SUZ-KA50/60/71VA.TH : 15m
SUZ-KA50/60/71VA
SUZ-KA50/60VAR2.TH : 30m
ADDITIONAL REFRIGERANT CHARGE(R410A: g)
Model
SUZ-KA50VA.TH
SUZ-KA50VA
1.TH
SUZ-KA50VAR2.TH
SUZ-KA60VA.TH
SUZ-KA60VA
1.TH
SUZ-KA60VAR2.TH
Model
SUZ-KA71VA.TH
SUZ-KA71VA
1.TH
Outdoor unit
precharged
1,600
1,800
Outdoor unit
precharged
2,000
7m
0
0
01654407159901,265
Refrigerant piping length (one way)
10m
60
60
Refrigerant piping length (one way)
1.TH : 30m
15m
160
160
20m
260
260
25m
360
360
30m
460
460
Calculation : Xg=20g/m o (Refrigerant piping length(m)–7)
15m10m7m
20m
25m30m
Calculation : Xg=55g/m o (Refrigerant piping length(m)-7)
The standard data contained in these specifications applies only to the operation of the air conditioner under normal condition.
Operating conditions vary according to the areas where these units are installed. The following information has been provided
to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
Rated voltage: ±10% (207~253V), 50Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
COOLING HEATING
(1) Indoor intake air wet-bulb temperature: W.B. ˚C (1) Indoor intake air dry-bulb temperature: D.B. ˚C
(2) Indoor outlet air wet-bulb temperature: W.B. ˚C (2) Indoor outlet air dry-bulb temperature: D.B. ˚C
(3) Outdoor intake air dry-bulb temperature: D.B. ˚C (3) Outdoor intake air wet-bulb temperature: W.B. ˚C
(4) Total input: W (4) Total input: W
Indoor air wet/dry-bulb temperature difference on the side of the chart on page shows the difference between the
indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb/dry-bulb temperature difference
1. Attach at least 2 sets of wet-and-dry-bulb thermometers to the indoor air inlet as shown in the figure, and at least 2 sets of
wet-and-dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air speed
is high.
2. Attach at least 2 sets of wet-and-dry-bulb thermometers to the outdoor air inlet.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of the room.
5. Press the EMERGENCY OPERATION switch once to start the EMERGENCY COOL (HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
INDOOR UNIT
OUTDOOR UNIT
Wet-and dry-bulb
thermometers
BACK VIEW
2929
Page 30
6.4
5.9
5.4
5.0
4.5
difference (degree)
4.1
Indoor air Wet-bulb temperature
SUZ-KA25VA(H)
at Rated frequency
Indoor intake air Wet-bulb
temperature()
-10-5 0 5 101520253035404546
-10-5 0 5 101520253035404546
Indoor intake air Wet-bulb temperature(
Outdoor intake air Dry-bulb temperature ()Outdoor intake air Dry-bulb temperature ()
NOTE: The above curves are for the heating operation without any frost.
Correction of Heating capacity
2.0
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of Heating capacity
2.0
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Outdoor intake air Wet-bulb temperature ()
Correction of Heating total input
2.0
1.5
1.0
0.5
Input correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of
2.0
1.5
1.0
0.5
Input correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Heating total input
SUZ-KA50VASUZ-KA50VASUZ-KA50VASUZ-KA50VA
Correction of Cooling capacity
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of Cooling total input
1.5
1.0
0.5
Input correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of Heating capacity
2.0
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of
2.5
2.0
1.5
1.0
0.5
Input correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Heating total input
OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT
<How to operate fixed-frequency operation (Test run operation)>
1. Press the EMERGENCY OPERATION switch or the Test button to COOL or HEAT mode.
2. Test run operation starts and continues to operate for 30 minutes.
3. Compressor starts at rated frequency in COOL mode or 58Hz in HEAT mode.
4. Indoor fan operates at High speed.
5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts.
6. To cancel test run operation (EMERGENCY OPERATION), press the EMERGENCY OPERATION switch or the ON/OFF
button on remote controller.
NOTE : The unit of pressure has been changed to MPa on the international system of units (SI unit system).
2
The conversion factor is: 1 (MPa [Gauge]) =10.2 (kgf/cm
[Gauge])
31
Page 32
OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT
COOL operation
1 Both indoor and outdoor units are under the
same temperature/humidity condition.
2 Air flow : High speed
3 Operation: TEST RUN OPERATION
Dry-bulb temperature
20
25
30
Relative humidity(%)
50
60
70
(kgf/% [Gauge])
14
12
10
8
6
Outdoor low pressure
4
2
Ambient temperature(°C) Ambient humidity(%)
(MPa [Gauge])
1.4
1.2
1.0
0.8
0.6
0.4
0.2
152050256030
1832
70 (%)
SUZ-KA25VA(H)
4
3.5
3
2.5
Outdoor unit current(A)
SUZ-KA25VA(H)
2
15205025
18
Ambient temperature(°C) Ambient humidity(%)
60
30
35(°C)
32
70 (%)
35(°C)
SUZ-KA35VA(H)
(kgf/% [Gauge])
14
12
10
8
6
Outdoor low pressure
4
2
Ambient temperature(°C) Ambient humidity(%)
(MPa [Gauge])
1.4
1.2
1.0
0.8
0.6
0.4
0.2
152050256030
1832
70 (%)
SUZ-KA35VA(H)
5
4.5
4
3.5
Outdoor unit current(A)
3
152050256030
18
Ambient temperature(°C) Ambient humidity(%)
35(°C)
32
70 (%)
35(°C)
SUZ-KA50VA
(kgf/% [Gauge])
14
12
10
8
6
Outdoor low pressure
4
2
Ambient temperature(°C) Ambient humidity(%)
(MPa [Gauge])
1.4
1.2
1.0
0.8
0.6
0.4
0.2
152050256030
1832
70 (%)
SUZ-KA50VA
9.0
8.0
7.0
6.0
Outdoor unit current(A)
5.0
152050256030
18
Ambient temperature(°C) Ambient humidity(%)
35(°C)
32
70 (%)
35(°C)
HEAT operation
Condition indoor: Dry bulb temperature 20.0°C
Wet bulb temperature 14.5°C
Condition outdoor: Dry bulb temperature 2,7,15,20.0°C
Wet bulb temperature 1,6,12,14.5°C
The standard data contained in these specifications applies only to the operation of the air conditioner under normal condition.
Operating conditions vary according to the areas where these units are installed. The following information has been provided
to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
Rated voltage: ±10% (207~253V), 50Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
COOLING HEATING
(1) Indoor intake air wet-bulb temperature: W.B.˚C(1) Indoor intake air dry-bulb temperature: D.B.˚C
(2) Indoor outlet air wet-bulb temperature: W.B.˚C(2) Indoor outlet air dry-bulb temperature: D.B.˚C
(3) Outdoor intake air dry-bulb temperature: D.B.˚C(3) Outdoor intake air wet-bulb temperature: W.B.˚C
(4) Total input: W (4) Total input: W
Indoor air wet/dry-bulb temperature difference on the side of the chart on page shows the difference between the
indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb/dry-bulb temperature difference
1. Attach at least 2 sets of wet-and-dry-bulb thermometers to the indoor air inlet as shown in the figure, and at least 2 sets of
wet-and-dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air speed
is high.
2. Attach at least 2 sets of wet-and-dry-bulb thermometers to the outdoor air inlet.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of the room.
5. Press the TEST button twice to start the COOL (HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
INDOOR UNIT
Air outlet
Wet-and dry-bulb
thermometers
OUTDOOR UNIT
Air inlet
w The picture is SEZ-KA35, 50, 60, 71VA.
SEZ-KC25VA is similar to SEZ-KA35, 50, 60, 71VA.
Wet-and dry-bulb
thermometers
BACK VIEW
33
Page 34
8.4
7.8
7.2
6.6
6.0
difference (degree)
5.4
Indoor air Wet-bulb temperature
SUZ-KA25VA(H)
at Rated frequency
Indoor intake air Wet-bulb
temperature()
-10-5 0 5 101520253035404546
-10-5 0 5 101520253035404546
Indoor intake air Wet-bulb temperature(
Outdoor intake air Dry-bulb temperature ()Outdoor intake air Dry-bulb temperature ()
)
7.9
7.3
6.7
6.2
5.6
difference (degree)
5.1
Indoor air Wet-bulb temperature
SUZ-KA35VA(H)
at Rated frequency
8.4
8.6
7.8
8.0
7.2
7.4
6.6
6.8
6.0
5.4
6.2
5.5
difference (degree)
Indoor air Wet-bulb temperature
Indoor intake air Wet-bulb
temperature()
-10-5 0 5 101520253035404546
Outdoor intake air Dry-bulb temperature ()
10.5
9.6
8.8
7.9
7.1
6.3
-10-15-5 0 5 101520253035404546
Outdoor intake air Dry-bulb temperature ()
-10-5 0 5 101520253035404546
Outdoor intake air Dry-bulb temperature ()
Indoor intake air Wet-bulb
temperature()
Indoor intake air Wet-bulb temperature(
-15-10-5 0 5 101520253035404546
)
Indoor intake air Wet-bulb temperature(
)
Outdoor intake air Dry-bulb temperature ()
SUZ-KA50VA
SUZ-KA60VA
at Rated frequency
at Rated frequency
SUZ-KA71VA
at Rated frequency
34
Page 35
25.2
22.7
24.5
23.2
20.9
22.6
21.3
19.2
20.7
19.4
17.4
18.9
17.4
15.7
17.0
15.5
14.0
15.1
difference (degree)
13.6
12.2
13.2
11.6
10.5
Indoor air Dry-bulb temperature
11.3
25.3
23.3
21.4
19.4
17.5
15.5
13.6
11.7
Heating capacity
Indoor intake air Dry-bulb temperature ()
Total input (heating)
intake air Dry-
Indoor
)
bulb temperature (
SUZ-KA25VA(H)
SUZ-KA35VA(H)
at Rated frequency
at Rated frequency
Outdoor intake air Wet-bulb temperature ()
SUZ-KA50VA
SUZ-KA60VA
at Rated frequency
at Rated frequency
25.3
23.3
21.4
19.4
17.5
15.5
difference (degree)
13.6
11.7
Indoor air Dry-bulb temperature
Outdoor intake air Wet-bulb temperature ()
SUZ-KA71VA
at Rated frequency
Heating capacity
Indoor intake air Dry-bulb temperature ()
NOTE: The above curves are for the heating operation without any frost.
Outdoor intake air Wet-bulb temperature ()
Total input (heating)
)
Indoor intake air Dry-bulb temperature (
Outdoor intake air Wet-bulb temperature ()
35
Page 36
SUZ-KA25VA(H)
Correction of Cooling capacity
1.5
SUZ-KA25VA(H)SUZ-KA25VA(H)SUZ-KA25VA(H)
Correction of Cooling total input
2.0
Correction of Heating capacity
2.0
Correction of
2.0
Heating total input
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
SUZ-KA35VA(H)
Correction of Cooling capacity
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
SUZ-KA50VA
Correction of Cooling capacity
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
1.5
1.0
0.5
Input correction factors
0.0
050100150(Hz)
The operational frequency of compressor
SUZ-KA35VA(H)SUZ-KA35VA(H)SUZ-KA35VA(H)
Correction of Cooling total input
1.5
1.0
0.5
Input correction factors
0.0
050100150(Hz)
The operational frequency of compressor
SUZ-KA50VASUZ-KA50VASUZ-KA50VA
Correction of Cooling total input
1.5
1.0
0.5
Input correction factors
0.0
050100150(Hz)
The operational frequency of compressor
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of Heating capacity
2.0
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of Heating capacity
2.0
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
1.5
1.0
0.5
Input correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of
2.0
1.5
1.0
0.5
Input correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of
2.0
1.5
1.0
0.5
Input correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Heating total input
Heating total input
SUZ-KA60VA
Correction of Cooling capacity
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
SUZ-KA71VA
Correction of Cooling capacity
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
SUZ-KA60VASUZ-KA60VASUZ-KA60VA
Correction of Cooling total input
1.5
1.0
0.5
Input correction factors
0.0
050100150(Hz)
The operational frequency of compressor
SUZ-KA71VASUZ-KA71VASUZ-KA71VA
Correction of Cooling total input
1.5
1.0
0.5
Input correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of Heating capacity
2.0
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of Heating capacity
2.0
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of
2.0
1.5
1.0
0.5
Input correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of
2.0
1.5
1.0
0.5
Input correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Heating total input
Heating total input
36
Page 37
OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT
<How to operate fixed-frequency operation (Test run operation)>
1. Press the TEST button to COOL or HEAT mode.
2. Test run operation starts and continues to operate for 30 minutes.
3. Compressor starts at rated frequency in COOL mode or 58Hz in HEAT mode.
4. Indoor fan operates at High speed.
5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts.
6. To cancel test run operation (EMERGENCY OPERATION), press the ON/OFF button on remote controller.
NOTE : The unit of pressure has been changed to MPa on the international system of units (SI unit system).
2
The conversion factor is: 1 (MPa [Gauge]) =10.2 (kgf/cm
[Gauge])
OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT
COOL operation
1 Both indoor and outdoor units are under the
same temperature/humidity condition.
2 Air flow : High speed
3 Operation: TEST RUN OPERATION
Dry-bulb temperature
20
25
30
Relative humidity(%)
50
60
70
(kgf/% [Gauge])
14
12
10
8
6
Outdoor low pressure
4
2
Ambient temperature(°C) Ambient humidity(%)
(MPa [Gauge])
1.4
1.2
1.0
0.8
0.6
0.4
0.2
152050256030
1832
70 (%)
SUZ-KA71VA
SUZ-KA25VA(H)
(kgf/% [Gauge])
14
12
10
8
6
Outdoor low pressure
4
2
Ambient temperature(°C) Ambient humidity(%)
3.5
(MPa [Gauge])
1.4
1.2
1.0
0.8
0.6
0.4
0.2
152050256030
1832
SUZ-KA25VA(H)
4
3
70 (%)
(kgf/% [Gauge])
14
12
10
8
6
Outdoor low pressure
4
2
35(°C)
Ambient temperature(°C) Ambient humidity(%)
35(°C)
(MPa [Gauge])
1.4
1.2
1.0
0.8
0.6
0.4
0.2
152050256030
1832
SUZ-KA35VA(H)
5
4.5
4
SUZ-KA35VA(H)
35(°C)
70 (%)
(kgf/% [Gauge])
14
12
10
8
6
Outdoor low pressure
4
2
Ambient temperature(°C) Ambient humidity(%)
(MPa [Gauge])
1.4
1.2
1.0
0.8
0.6
0.4
0.2
152050256030
1832
SUZ-KA50VA
10
9
8
70 (%)
SUZ-KA50VA
SUZ-KA60VA
35(°C)
(kgf/% [Gauge])
14
12
10
Outdoor low pressure
(MPa [Gauge])
1.4
1.2
1.0
0.8
8
0.6
6
0.4
4
2
0.2
152050256030
1832
Ambient temperature(°C) Ambient humidity(%)
SUZ-KA60VA
12
10
8
35(°C)
70 (%)
2.5
Outdoor unit current(A)
2
15205025
18
Ambient temperature(°C) Ambient humidity(%)
SUZ-KA71VA
12
10
8
6
Outdoor unit current(A)
4
15205025
18
Ambient temperature(°C) Ambient humidity(%)
60
60
30
35(°C)
32
70 (%)
30
35(°C)
32
70 (%)
3.5
Outdoor unit current(A)
3
15205025
18
Ambient temperature(°C) Ambient humidity(%)
60
30
35(°C)
32
70 (%)
37
7
Outdoor unit current(A)
6
15205025
18
Ambient temperature(°C) Ambient humidity(%)
60
30
35(°C)
32
70 (%)
6
Outdoor unit current(A)
4
15205025
18
Ambient temperature(°C) Ambient humidity(%)
60
30
35(°C)
32
70 (%)
Page 38
HEAT operation
)
Condition indoor: Dry bulb temperature 20.0°C
Wet bulb temperature 14.5°C
Condition outdoor: Dry bulb temperature 2,7,15,20.0°C
Wet bulb temperature 1,6,12,14.5°C
SUZ-KA25VA(H)
4.0
3.5
3.0
2.5
2.0
1.5
Outdoor unit current (A)
1.0
2
5101520 25()
Ambient temperature(°C)
SUZ-KA71VA
13.0
12.0
11. 0
10.0
9.0
8.0
Outdoor unit current (A)
7.0
2
5101520 25()
Ambient temperature(°C)
SUZ-KA35VA(H)
4.0
3.5
3.0
2.5
2.0
1.5
Outdoor unit current (A)
1.0
2
5101520 25()
Ambient temperature(°C)
SUZ-KA50VA
7.0
6.0
5.0
4.0
3.0
2.0
Outdoor unit current (A)
1.0
2
5101520 25()
Ambient temperature(°C)
SUZ-KA60VA
7.0
6.0
5.0
4.0
3.0
2.0
Outdoor unit current (A)
1.0
2
5101520 25(
Ambient temperature(°C)
38
Page 39
PERFORMANCE DATA
COOLING operation at Rated frequency
SLZ-KA25VA(L)/SUZ-KA25VA(H)
The fan motor turns ON/OFF, interlocking with the compressor.
[ON] The fan motor turns ON 5 seconds before the compressor starts up.
[OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running.
ON
Compressor
OFF
ON
Outdoor fan
OFF
5 seconds15 seconds
10-2. R.V. coil control
Heating
Cooling . . . . . . . . . . . . . . . . . OFF
Dry
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
Compressor
R.V.coil
Outdoor fan
motor
ON
OFF
ON
OFF
ON
OFF
ON
OFF
<COOL>
ON or OFF
NOTE: The 4-way valve reverses for 5 seconds
<HEAT>
5 seconds
10-3. Relation between main sensor and actuator
SUZ-KA25VA(H).TH SUZ-KA35VA(H).TH
Sensor
Discharge temperature thermistor
Indoor pipe temperature thermistor
Defrost thermistor
Fin temperature thermistor
Ambient temperature thermistor
Protection
Cooling: Coil frost prevention
Heating: High pressure protection
Cooling: High pressure protection
Heating: Defrosting
Protection
Cooling: Low ambient temperature operation
Heating: Defrosting (Heater)
Purpose
Compressor
right before start-up of the compressor.
5 seconds
ON or OFF
Actuator
LEV
Outdoor
fan motor
RV-coil
Indoor
fan motor
Defrost
heater
SUZ-KA25VA(H)R1.TH SUZ-KA35VA(H)R1.TH
esopruProsneS
Discharge temperature
thermistor
Indoor coil temperature
thermistor
Defrost thermistorHeating: Defrosting
Fin temperature thermistorProtection
Ambient temperature
thermistor
Outdoor heat exchanger temperature thermistor
Protection
Cooling: Coil frost prevention
Heating: High pressure protec-
<JS> When the JS wire of the outdoor Inverter P.C. board is cut/ soldered, the defrost finish temperature is changed.
(Refer to 12-6-1 SUZ-KA25/35VA(H).TH)
(Refer to 12-6-3 SUZ-KA25/35VA(H)R1.TH)
2) Check the indoor/outdoor connecting wire for miswiring.
2. Take care the following during servicing.
1)
Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, and turn off the breaker.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic
control P.C. board.
3) When removing the electrical parts, be careful of the residual voltage of smoothing capacitor.
4) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the
components.
5) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
Lead wire
3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp is blinking on and off to indicate an abnormality. To make sure,
check how many times the abnormality indication is blinking on and off before starting service work.
2) Before servicing check that the connector and terminal are connected properly.
3) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and
the components for bursting and discoloration.
4) When troubleshooting, refer to 12-2. and 12-3.
Housing point
58
Page 59
12-2. Failure mode recall function
As this air conditioner has a function to memorize all the failures that had happened, the latest failure detail can be
recalled by following the procedures below.
Use this function when the check code is not displayed with wired remote controller or the remote controller at use is
wireless type.
12-2-1. Flow chart of the indoor/outdoor unit failure mode recall function
While pressing both OPERATION SELECT
button and TOO COOL button on the
Turn ON the power supply.
While pressing both OPERATION SELECT button and TOO COOL
button on the remote controller at the same time, press RESET button.
First, release RESET button.
And release the other two buttons since all LCD in operation display
section of the remote controller is displayed after 3 seconds.
1
Press OPERATE/STOP (ON/OFF) button of the remote controller
(the set temperature is displayed).
Does OPERATION INDICATOR lamp on the indoor
unit blink at the interval of 0.5 seconds?
Blinks: Either indoor or outdoor unit is abnormal.
Beep sounds are emitted at the same timing of the
blinking of OPERATION INDICATOR lamp. 2
Judgment of indoor/outdoor abnormality
Before blinking, does POWER
lamp stay ON for 3 seconds?
Stays ON for 3 seconds (without beep):
The outdoor unit is abnormal.
The indoor unit is abnormal.
Check the blinking pattern, and confirm the
abnormal point.
Make sure to check at least two consecutive blinking cycles. 2
Yes
(Blinks)
No
No
(OFF)
Yes
Indoor unit is normal.
There is a possibility that the plasma or outdoor unit is abnormal.
Confirm the failure detail on the LED display of the outdoor
controller board.(refer to 12-2-4.)
The outdoor unit is abnormal.
Check the blinking pattern, and confirm the abnormal
point(12-2.3.).
Make sure to check at least two consecutive blinking cycles. 3
T
COOL
OO
AU
HEA
L
COO
TO
DR
T
ON/OFF
T
SELECT
N
A
F
E
N
A
V
Y
remote controller at the same time,
E
press RESET button.
TIM
First, release RESET button.
SET
RE
And release the other two buttons since all LCD
in operation display section of the remote controller
is displayed after 3 seconds.
h
TOO
TOO
WARM
COOL
1. Regardless of normal or abnormal, a short
beep is emitted once as the signal is received.
Releasing the failure mode recall function
Release the failure mode recall function by the following procedures.
With the remote controller headed towards the indoor unit, press any button
that is not used in this failure mode recall function (e.g. TIMER button) .
OR
Turn OFF the power supply and turn ON it again.
Press RESET button of the remote controller.
OPERATION INDICATOR lamp
Repair the defective parts.
Note1. Make sure to release the failure mode recall function once it is set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
2. Blinking pattern when the indoor unit is abnormal:[Output pattern A]
Beeper sounds
OPERATION
INDICATOR
lamp blink
pattern
Beep
Self-check
starts
(Start signal
received)
Beep Beep BeepBeepBeep Beep
1st2nd3
Off
Approx. 2.5 sec.On0.5 sec.On0.5 sec.On0.5 sec.
Number of blinks/beeps in pattern indicates the check
code in the next page (i.e., n=5 for “P5”)
rd
th
n
On
0.5 sec.
Off
Approx. 2.5 sec.On0.5 sec.On0.5 sec.
nd
1st2
Number of blinks/beeps in pattern indicates
the check code in the next page
··· Repeated
3.Blinking pattern when the outdoor unit is abnormal:[Output pattern B]
Beeper sounds
OPERATION
INDICATOR
lamp blink
pattern
BeepBeep Beep BeepBeepBeep Beep
th
n
Off
Approx. 2.5 sec.OnApprox. 3 sec.On0.5 sec.On0.5 sec.
Self-check
starts
(Start signal
received)
1st2nd3
Off
Approx. 2.5 sec.OnApprox. 3 sec.On0.5 sec.On0.5 sec.On0.5 sec.On0.5 sec.
Number of blinks/beeps in pattern indicates the check
code in the next page (i.e., n=5 for “U2”)
rd
nd
1st2
Number of blinks/beeps in pattern indicates
the check code in the next page
··· Repeated
59
Page 60
12-2-2. Wired remote controller
Turn on the power.
Press the [CHECK] button twice.
Set refrigerant address with [TEMP] button
if system control is used.
Press the [ON/OFF] button to stop the self-check.
[Output pattern B] Errors detected by unit other than indoor unit (outdoor unit, etc.)
Wired remote controller
Check code
U9,UH
–
–
• If the beeper does not sound again after the initial
does not come on,
• If the beeper sounds three times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial two beeps to confirm the self-check start signal
was received, the specified refrigerant address is incorrect.
• On wireless remote controller
The continuous buzzer sounds from receiving section of indoor unit.
Blink of operation lamp
• On wired remote controller
Check code displayed in the LCD.
5U2Abnormal high discharging temperature/insufficient refrigerant
6U1,UdAbnormal high pressure (63H worked)/Overheating protection operation
7U5Abnormal temperature of heat sink
8U8Outdoor unit fan protection stop
9U6Compressor overcurrent interruption/Abnormal of power module
10U7Abnormality of super heat due to low discharge temperature
11
12
13
14OthersOther errors
there are no error records.
SymptomRemark
Intake sensor error
Pipe (TH2) sensor error
Pipe (TH5) sensor error
Indoor/outdoor unit communication error
Drain sensor error/Float switch connector open
Drain pump error
Freezing/Overheating protection operation
Communication error between indoor and outdoor units
Pipe temperature error
Remote controller signal receiving error
–
–
Indoor unit control system error (memory error, etc.)
Remote controller transmission error
Remote controller control board error
SymptomRemark
Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit)
For details, check the LED display
of the outdoor controller board.
Abnormality such as overvoltage or voltage shortage and abnormal
synchronous signal to main circuit/Current sensor error
–
–
two beeps to confirm the self-check start signal was received and the OPERATION INDICATOR lamp
60
Page 61
12-2-4. Outdoor unit failure mode table
SUZ-KA25VA(H) SUZ-KA35VA(H)
(Except for SUZ-KA25/35VA(H)R1.TH)
LED indication
(Outdoor unit)
1-time flash every
2.5 seconds
2-time flash
2.5 seconds OFF
3-time flash
2.5 seconds OFF
4-time flash
2.5 seconds OFF
5-time flash
2.5 seconds OFF
7-time flash
2.5 seconds OFF
8-time flash
2.5 seconds OFF
9-time flash
2.5 seconds OFF
10-time flash
2.5 seconds OFF
11-time flash
2.5 seconds OFF
12-time flash
2.5 seconds OFF
Lighting
+ Operation indicator lamp of the indoor unit (only the wireless remote controller use model) blinks twice.
Refer to 12-2-1. +3 and 12-2-3. [Outdoor pattern B].
Abnormal point
(Failure mode)
Outdoor thermistors
Outdoor control
system
Fin temperature/P.C.
board temperature
overheat
Converter control
system
Overcurrent protection
Overcurrent protection
Refrigerant system
High pressure
protection
Low discharge
temperature
Outdoor fan
Outdoor power
system (+)
Details of abnormal
Discharge temperature
Defrost thermistor
Ambient temperature thermistor
Fin temperature thermistor
P.C. board temperature thermistor
Nonvolatile memory data
Fin
temperature/P.C. board
temperature overheat
protection
When thermistors short or open during
compressor running.
When nonvolatile memory data
cannot be read properly, unit stops.
When fin temperature exceeds 83
(SUZ-KA25VA(H))/82 (SUZ-KA35VA(H)),
or P.C. board temperature exceeds 85
(SUZ-KA25VA(H))/81 (SUZ-KA35VA(H)).
When DC voltage of inverter cannot
be detected normally.
When compressor each phase current
cannot be detected normally.
When 14A (SUZ-KA25VA(H))/24A
(SUZ-KA35VA(H)) current flow into
intelligent power module (IPM).
When the open-phase protection of
compressor is detected.
When the interphase short out occurs
in the output of the intelligent power
module (IPM).
When the compressor winding
shorts out.
When 14A (SUZ-KA25VA(H))/24A (SUZKA35VA(H)) current flow into intelligent
power module (IPM).
When waveform of compressor
current is distorted.
When discharge temperature
exceeds 116
When the indoor coil thermistor (TH5)
exceeds 70 in HEAT mode.
When the defrost thermistor exceeds
70
When discharge temperature has
been 50
When outdoor fan has stopped within
30 seconds 3 times in a row after
outdoor fan start-up, unit stops.
When it consecutively occurs 3 times
that the compressor stops for
overcurrent protection or start-up
failure protection within 1 minute
after start-up.
Detection method
.
in COOL mode.
or less for 20 minutes.
Check point
•Check the outdoor thermistors
Defective outdoor thermistors can
+
be identified by checking the blinking
pattern of LED.
•Replace the inverter P.C. board.
•Check around outdoor unit.
•Check outdoor unit air passage.
•Check the outdoor fan motor.
•Check the inverter/compressor.
•Reconnect compressor connector.
•Check the inverter/compressor.
•Reconnect compressor connector.
•Check the inverter/compressor.
•Check the stop valve.
•Reconnect compressor connector.
•Check the inverter/compressor.
•Check the refrigerant circuit and
refrigerant amount.
•Check the LEV.
•Check the outdoor thermistors.
•Check refrigerant circuit and
refrigerant amount.
•Check the stop valve.
•Check the refrigerant circuit and
refrigerant amount.
•Check the LEV.
•Check the outdoor fan motor.
•Check the inverter P.C. board.
•Reconnect compressor connector.
•Check the inverter/compressor.
•Check the stop valve.
61
Page 62
SUZ-KA50VA SUZ-KA60VA SUZ-KA71VA (Except for SUZ-KA50VAR2.TH)
Outdoor LED indication
LED1 LED2
Lighting
5 times
6 times
Once
Twice
3 times
4 times
9 times
5 times
6 times
7 times
Goes out
Goes out
Outdoor thermistors
Outdoor control system
Converter control
system
Abnormal point
(Failure mode)
Details of abnormal
Discharge temperature
thermistor
Defrost thermistor
Ambient temperature
thermistor
Fin temperature thermistor
P.C. board temperature
thermistor
Outdoor heat exchanger
temperature thermistor
EEPROM
Communication error
between P.C. boards
Communication between
P.C. boards protection
Current sensor
Current sensor protection
Zero cross detecting circuit
Zero cross detecting
circuit protection
Converter protection
Bus-bar voltage protection (1)
Bus-bar voltage protection (2)
+Even if this protection
stop is performed
continuously 3 times,
it does not mean the
abnormality in outdoor
power system.
When a short circuit is detected in the
thermistor during operation, or when an
open circuit is detected in the thermistor
after 10 minutes of compressor start-up.
When a short circuit is detected in the
thermistor during operation, or when an
open circuit is detected in the thermistor
after 5 minutes of compressor start-up.
When a short or open circuit is detected
in the thermistor during operation.
When a short circuit is detected in the
thermistor during operation, or when an
open circuit is detected in the thermistor
after 5 minutes (in cooling) and 10 minutes
(in heating) of compressor start-up.
When nonvolatile memory data cannot
be read properly, unit stops.
When the communication between
boards protection stop is continuously
performed twice.
Communication error occurs between
the electronic control P.C.board and
power board for more than 10 seconds.
Current sensor protection stop is
continuously performed twice.
When a short or open circuit is
detected in the current sensor during
compressor operating.
The protection stop of the zero cross
detecting circuit is continuously
performed 10 times.
When zero cross signal cannot be
detected while the compressor is
operating.
When a failure is detected in the
operation of the converter during
operation.
When the bus-bar voltage exceeds
400V or falls to 200V or below during
compressor operating.
When the bus-bar voltage exceeds
400V or falls to 50V or below during
compressor operating.
Detecting methodCheck point
• Check the outdoor thermistors.
• Replace the outdoor electronic
control P.C. board.
• Check the outdoor thermistors.
• Replace the outdoor electronic
control P.C. board.
• Check the connecting wire
between outdoor electronic
control P.C. board and power board.
• Replace the power board.
• Check the connecting wire among
electronic control P.C. board,
noise filter P.C. board and power
board.
• Replace the power board.
62
Page 63
Outdoor LED indication
LED1 LED2
Once
3 times
4 times
Lighting
Goes out
Goes out
Goes out
Lighting
Overcurrent protection
Fin temperature/P.C.
board temperature
overheat
Refrigerant system
High pressure
protection
Low discharge
temperature
Outdoor fan
Outdoor power
system
Abnormal point
(Failure mode)
Details of abnormalDetecting methodCheck point
IPM protection
Lock protection
Fin temperature overheat
protection
P.C.boad temperature
overheat protection
Discharge temperature
overheat protection
HPS protection
High pressure protection
(Overheat protection)
Low discharge
temperature protection
Outdoor fan protection
Outdoor power system
When overcurrent is detected after
30 seconds of compressor start-up.
When overcurrent is detected within
30 seconds after the compressor
gets started.
When the fin temperature exceeds 87
during operation.
When the P.C. board temperature
exceeds 70 during operation.
When discharge temperature exceeds
116 .
When high-pressure is detected with the
high-pressure switch (HPS) during operation.
When the indoor coil thermistor (TH5)
exceeds 70 in HEAT mode.
When the outdoor heat exchanger thermistor
exceeds 70 in COOL mode.
When the frequency of the compressor
is kept 80Hz or more and discharge
temperature is kept under 39 for
more than 20 minutes.
When outdoor fan has stopped within
30 seconds 3 times in a row after
outdoor fan start -up,unit stops.
When IPM protection stop or lock
protection stop is continuously
performed 3 times within 1 minute after
the compressor get started, or when
converter protection stop or bus-bar
voltage protection stop is continuously
performed 3 times within 3 minutes
after start-up.
• Check the connection of the
compressor connecting wire.
• Check the inverter/ compressor.
• Check the stop valve.
• Check around outdoor unit.
• Check outdoor unit air passage.
• Check the outdoor fan motor.
• Check refrigerant circuit and
refrigerant amount.
• Check the LEV.
• Check the outdoor thermistors.
• Check refrigerant circuit and
refrigerant amount.
• Check the stop valve.
• Check refrigerant circuit and
refrigerant amount.
Overcurrent protection stop is
continuously performed 3 times within
—
—
1 minute after the compressor gets
started.
Thermistor shorts or opens during
compressor running. of outdoor thermistors".
Large current fl ows into intelligent
power module.
Waveform of compressor current is
distorted.
Temperature of discharge temperature
thermistor exceeds 116°C, compressor
stops.
Compressor can restart if discharge
temperature thermistor reads 100°C or
less 3 minutes later.
Correspondence
———)lamroN(enoN
Reconnect connectors.
•
•
Refer to 12-5. / "How
to check inverter/
compressor".
Check stop valve.
•
•
Refer to 12-5. 5 "Check
Defective outdoor
thermistors can be
identified by checking
the blinking pattern of
LED.
Reconnect compressor
•
connector.
•
Refer to 12-5. / "How
to check inverter/
compressor".
Check stop valve.
•
Reconnect compressor
•
connector.
•
Refer to 12-5. / "How
to check inverter/
compressor".
Check refrigerant circuit
•
and refrigerant amount.
•
Refer to 12-5. 9 "Check
of LEV".
High pressure
Fin temperature/P.C. board
temperature
Outdoor fan motor
Nonvolatile memory data 5-time flash
Discharge temperature
DC voltage 8-time flash
Each phase current of
compressor
Overcurrent Compressor openphase
Stop valve (Closed valve) 14-time flash
7-time flash
2.5 seconds OFF
2.5 seconds OFF
2.5 seconds OFF
9-time flash
2.5 seconds OFF
10-time flash
2.5 seconds OFF
2.5 seconds OFF
Temperature indoor coil thermistor
exceeds 70°C in HEAT mode.
—
—
—
Temperature defrost thermistor
exceeds 70°C in COOL mode.
Temperature of fi n temperature
thermistor on the inverter P.C. board
exceeds 75 ~ 80°C, or temperature of
P.C. board temperature thermistor on
the inverter P.C. board exceeds 70 ~
75°C.
Outdoor fan has stopped 3 times in a
row within 30 seconds after outdoor
fan start-up.
Nonvolatile memory data cannot be
read properly.
Temperature of discharge temperature
thermistor has been 50°C or less for 20
minutes.
DC voltage of inverter cannot be
detected normally.to check inverter/
Each phase current of compressor
cannot be detected normally.
Large current fl ows into intelligent
power module (IPM).
The open-phase operation of
compressor is detected.
The interphase short out occurs in the
output of the intelligent power module
(IPM).
The compressor winding shorts out.
Closed valve is detected by
compressor current.
Check refrigerant circuit
•
and refrigerant amount.
Check stop valve.
•
Check around outdoor
•
unit.
Check outdoor unit air
•
passage.
Refer to 12-5. 7 "Check
•
of outdoor fan motor".
Refer to 12-5.7 "Check
•
of outdoor fan motor".
Refer to 11-5. < "Check
of inverter P.C. board".
Replace the inverter
•
P.C. board.
Refer to 12-5. 9 "Check
•
of LEV".
Check refrigerant circuit
•
and refrigerant amount.
Refer to 12-5. / "How
•
compressor".
Reconnect compressor
•
connector.
Refer to 12-5. / "How
•
to check inverter/
compressor".
Check stop valve •
NOTE: Blinking patterns of this mode differ from the ones of Troubleshooting check table (12-3.).
NOTE 1. The location of LED is illustrated at the right figure. Refer to 12-6-1.
2. LED lights up during normal operation.
No.
1
2
3
Symptom
Outdoor unit
does not
operate
LED indication
1-time flash every
2.5 seconds
Abnormal point/ Condition
Outdoor power
system
Outdoor
thermistors
Outdoor control
system
(Except for SUZ-KA25/35VA(H)R1.TH)
When it consecutively occurs 3times that the compressor stops
for overcurrent protection or start-up failure protection within
1minute start-up.
When discharge temperature thermistor, fin temperature
thermistor, defrost thermistor, P.C. board temperature
thermistor or ambient temperature thermistor shorts or opens
during compressor running.When discharge temperature
When nonvolatile memory data cannot be read properly,
compressor stops.
Detection method
Inverter P.C. board (Parts side)
Flashing
LED
Check point
· Check stop valve.
Reconnect connector of compressor.
·
· Refer to 12-5. "How to check
inverter/ compressor".
· Refer to 12-5. "Check of outdoor
thermistors".
Replace inverter P.C. board.
4
5
6
7
8
9
10
11
12
13
'Outdoor unit
stops and
restarts 3
minutes later'
is repeated
6-time flash
2.5 seconds OFF
14-time flash
2.5 seconds OFF
2-time flash
2.5 seconds OFF
3-time flash
2.5 seconds OFF
4-time flash
2.5 seconds OFF
5-time flash
2.5 seconds OFF
8-time flash
2.5 seconds OFF
10-time flash
2.5 seconds OFF
12-time flash
2.5 seconds OFF
13-time flash
2.5 seconds OFF
Serial signal
Outdoor unit
(Other abnormality)
Overcurrent
protection
Discharge
temperature
overheat
protection
Fin temperature
/P.C. board
temperature
thermistor
overheat protection
High pressure
protection
Compressor
synchronous
abnormality
Outdoor fan
Each phase current
of compressor
DC voltage
When the communication failure between the indoor and
outdoor unit for 3 minutes.
When outdoor unit is defective.
When 14A (SUZ-KA25VA(H))/24A (SUZ-KA35VA(H)) current
flows into intelligent power module.
When discharge temperature thermistor exceeds 116,
compressor stops. Compressor can restart if discharge
temperature thermistor reads 100 or less 3 minutes later.
When temperature of fin temperature thermistor on the heat
sink exceeds 83 (SUZ-KA25VA(H))/82 (SUZ-KA35VA(H))
or temperature of P.C. board temperature thermistor exceeds
85 (SUZ-KA25VA(H))/81 (SUZ-KA35VA(H)), compressor
stops and restarts 3 minutes later.
When indoor coil thermistor exceeds 70 in HEAT mode.
When the defrost thermistor exceeds 70 in COOL mode.
When the waveform of compressor current is distorted.
When outdoor fan has stopped within 30 seconds 3 times a
row after outdoor fan start-up, unit stops.
When compressor each phase current cannot be detected
normally
When DC voltage of inverter cannot be detected normally.
Refer to 12-5." "How to check
mis-wiring and serial signal error.
Refer to 12-2-3.
Check [output pattern B]
· Check stop valve.
·
Reconnect connector of compressor.
· Refer to 12-5. "How to check
inverter/compressor".
· Check refrigerant circuit and
refrigerant amount.
· Refer to 12-5. "Check of LEV".
· Check around outdoor unit.
· Check outdoor unit air passage.
· Refer to 12-5. "Check of outdoor
fan motor".
· Check refrigerant circuit and
refrigerant amount.
· Check stop valve.
Reconnect connector of compressor.
·
· Refer to 12-5. "How to check
inverter/compressor".
· Refer to 12-5. "Check of outdoor
fan motor.
· Refer to 12-5.! "Check of inverter
P.C. board.
· Refer to 12-5. "How to check
inverter/compressor".
· Refer to 12-5. "How to check
inverter/compressor".
14
15
16
17
18
19
Outdoor unit
operates
Outdoor unit
operates
1-time flash
2.5 seconds OFF
3-time flash
2.5 seconds OFF
4-time flash
2.5 seconds OFF
7-time flash
2.5 seconds OFF
8-time flash
2.5 seconds OFF
9-time flash
2.5 seconds OFF
Frequency drop by
current protection
Frequency drop by
high pressure
protection
Frequency drop by
defrosting in COOL
mode
Frequency drop by
discharge
temperature
protection
Low discharge
temperature
protection
PAM protection
PAM:
Pulse
Amplitude
Modulation
Inverter check
mode
When current from power outlet exceeds 6.1A
(SUZ-KA25VA(H))/9.2A (SUZ-KA35VA(H)), compressor
frequency lowers.
When indoor coil thermistor exceeds 55 in HEAT mode,
compressor frequency lowers.
When indoor coil thermistor reads 8 or less in COOL mode,
compressor frequency lowers.
When discharge temperature thermistor exceeds 111,
compressor frequency lowers.
When discharge temperature has been 50 or less for 20
minutes.
When the overcurrent flows into IGBT (Insulated Gate Bipolar
transistor : TR821) or when the bus-bar voltage reaches 320V
or more, PAM stops and restarts.
When the connector of compressor is disconnected, inverter
check mode starts.
The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF.
(Example) When the flashing frequency is “2”.
ON
2.5-second OFF
OFF
0.5-second ON
2.5-second OFF
65
The unit is normal, but check the
following.
· Check if indoor filters are clogged.
· Check if refrigerant is short.
· Check if indoor/outdoor unit air
circulation is short cycled.
· Check refrigerant circuit and
refrigerant amount.
· Refer to 12-5. "Check of
LEV".
· Refer to 12-5. "Check of
outdoor thermistors".
· Refer to 12-5. "Check of LEV".
· Check refrigerant circuit and
refrigerant amount.
This is not malfunction.
PAM protection will be activated in
the following cases;
Instantaneous power voltage drop
(Short time power failure)
When the power supply voltage is
high.
Check if the connector of the
compressor is correctly connected.
Refer to 12-5. "How to check
inverter/ compressor".
0.5-second ON
Page 66
SUZ-KA50VA SUZ-KA60VA SUZ-KA71VA (Except for SUZ-KA50VAR2.TH)
Symptom
No.
Outdoor unit
does not
1
operate.
Indication
LED1 (Red)
LightningTwiceOutdoor power system
LED2 (Yellow)
Abnormal point/Condition
Condition
When IPM protection stop or lock protection stop is continuously
performed three times within 1 minute after the compressor gets
started, or when converter protection stop or bus-bar voltage
protection stop is continuously performed three times within 3
minutes after start-up.
• Check the connection of the compressor connecting
wire.
•
Refer to 12-5.( "How to check inverter/compressor".
• Check the stop valve.
Correspondence
2
3
4
5
6
7
8
9
'Outdoor unit
stops and
restarts 3
minutes
10
later' is
repeated.
11
12
13
14
15
16
17
18
19
Lightning3 times
Lightning4 times
5 timesLightning
Lightning6 timesSerial signal
Lightning7 timesNonvolatile memory data• Replace the outdoor electronic control P.C. board.
Lightning8 timesCurrent sensor• Replace the power board.
Lightning11 times
Lightning12 times
Twice
3 timesGoes out
4 timesGoes out
5 timesGoes out
8 timesGoes out
9 timesGoes out
13 timesGoes outOutdoor fan motor• Refer to 12-5.* "Check of outdoor fan motor".
Lighting8 times
Lighting11 times
Lighting12 times
Goes out
Discharge temperature
thermistor
Fin temperature
thermistor
P.C board temperature
thermistor
Ambient temperature
thermistor
Outdoor heat exchanger
temperature thermistor
Defrost thermistor
Communication error
between P.C. boards
Zero cross detecting
circuit
IPM protection
Lock protection
Discharge temperature
protection
Fin temperature
protection
P.C. board temperature
protection
High-pressure
protection
Converter protection
Bus-bar voltage
protection (1)
Bus-bar voltage
protection (2)
Current sensor
protection
Communication between P.C.
boards protection
Zero cross detecting circuit
protection
When a short circuit is detected in the thermistor during operation, or
when an open circuit is detected in the thermistor after 10 minutes
of compressor start-up.
When a short or open circuit is detected in the thermistor during
operation.
When a short or open circuit is detected in the thermistor during
operation.
When a short circuit is detected in the thermistor during operation, or
when an open circuit is detected in the thermistor after 5 minutes (in
cooling) and 10 minutes (in heating) of compressor start-up.
When a short circuit is detected in the thermistor during operation, or
when an open circuit is detected in the thermistor after 5 minutes of
compressor start-up.
When the communication fails between the indoor and outdoor
unit for 3 minutes.
When the nonvolatile memory data cannot be read properly.
Current sensor protection stop is continuously performed twice.
When the communication protection stop between boards is
continuously performed twice.
The protection stop of the zero cross detecting circuit is continuously
performed 10 times.
When over-current is detected after 30 minutes of compressor start-up.
When over-current is detected within 30 minutes of compressor
start-up
When temperature of discharge temperature thermistor exceeds 116:,
compressor stops. Compressor can restart if discharge temperature
thermistor reads 100 or less 3 minutes later.
When the fin temperature exceeds 87 during operation.
When the P.C. board temperature exceeds 70 during operation.
When high-pressure is detected with the high-pressure switch (HPS)
during operation.
When the outdoor heat exchanger temperature exceeds 70
during cooling or when indoor gas pipe temperature exceeds 70
during heating.
When a failure is detected in the operation of the converter during
operation.
When the bus-bar voltage exceeds 400V or falls to 200V or below
during compressor operating.
When the bus-bar voltage exceeds 400V or falls to 50V or below
during compressor operating.
When failure occurs continuously three times within 30 seconds after
the fan gets started.
When a short or open circuit is detected in the current sensor during
compressor operating.
Communication error occurs between the outdoor electronic control P.C.
board and power board for more than 10 seconds.
When zero cross signal cannot be detected while the compressor is
operating.
NOTE 1. The location of LED is illustrated at the right figure.
2. LED is lighted during normal operation.
The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF.
(Example) When the flashing frequency is “2”.
0.5-second ON
• Refer to 12-5.) "Check of outdoor thermistor".
• Refer to 12-5.) "Check of outdoor thermistor".
• Replace the outdoor electronic control P.C. board.
• Refer to 12-5.) "Check of outdoor thermistor".
Refer to 12-5.% "How to check mis-wiring and serial signal
error.
• Check the connecting wire between outdoor electronic control
P.C. board and power board.
• Check the connecting wire among outdoor electronic control
P.C. board, noise filter P.C. board and power board.
• Reconnect compressor connector.
• Refer to 12-5.( "How to check inverter/compressor".
• Check the stop valve.
• Check the power module (PAM module).
• Check the amount of gas and refrigerant circuit.
• Refer to 12-5.'"Check of LEV".
•Check refrigerant circuit and refrigerant amount.
•Refer to 12-5.' "Check of LEV".
• Check around of gas and the refrigerant circuit.
• Check of stop valve.
• Replace the power board.
• Replace the power board.
• Replace the power board.
• Check the connecting wire between outdoor electronic control
P.C. board and power board.
• Check the connecting wire among outdoor electronic control
P.C. board, noise filter P.C. board and power board.
Outdoor electronic control P.C. board (Parts side)
LED1
LED2
Lighting
0.5-second ON
ON
OFF
2.5-second OFF
2.5-second OFF
66
Page 67
Symptom
No.
Outdoor unit
20
operates.
21
22
Indication
LED1 (Red)
OnceLighting
TwiceLighting
3 times
LED2 (Yellow)
Lighting
Abnormal point/ConditionCorrespondence
Primary current protection
Secondary current protection
High-pressure protection
Defrosting in cooling
Discharge temperature
protection
When the input current exceeds 15A.
When the current of the compressor exceeds 15A.
When the indoor gas pipe temperature exceeds 45 during heating.
When the indoor gas pipe temperature falls 3 or below during cooling.
When the discharge temperature exceeds 100 during operation.
Condition
These symptoms do not mean any abnormality of the
product, but check the following points.
• Check if indoor filters are clogged.
• Check if refrigerant is short.
• Check if indoor/outdoor unit air circulation is short cycled.
• Check refrigerant circuit and refrigerant amount.
• Refer to 12-5.' "Check of LEV".
• Refer to 12-5.) "Check of outdoor thermistors".
23
24
Outdoor unit
operates
25
26
4 times
5 times
9 times
Lighting
Lighting
Lighting
Lighting
Lighting
Low discharge
temperature protection
Cooling high-pressure
protection
Inverter check mode
Normal
When the frequency of the compressor is kept 80Hz or more and
the discharge temperature is kept under 39 for more than 20
minutes.
When the outdoor heat exchanger temperature exceeds 58
during operation.
When the unit is operated with emergency operation switch.
-
• Refer to 12-5.' "Check of LEV".
• Check refrigerant circuit and refrigerant amount.
This symptom does not mean any abnormality of the
product, but check the following points.
• Check if indoor filters are clogged.
• Check if refrigerant is short.
• Check if indoor/outdoor unit air circulation is short cycled.
Outdoor thermistors Discharge temperature thermistor, fin temperature thermistor,
Outdoor control system
Serial signalThe communication fails between the indoor and outdoor unit
Stop valve/
Closed valve
Outdoor unit
(Other abnormality)
Overcurrent protection
Discharge temperature overheat protection
Fin temperature/P.C.
board temperature
thermistor overheat
protection
High pressure protection
Compressor synchronous abnormality
Outdoor fan motorOutdoor fan has stopped 3 times in a row within 30 seconds
Each phase current
of compressor
DC voltageDC voltage of inverter cannot be detected normally.Refer to 12-5. / "How to check in-
Frequency drop by
current protection
Frequency drop by
high pressure protection
Frequency drop by
defrosting in COOL
mode
Frequency drop by
discharge temperature protection
Low discharge temperature protection
Overcurrent protection stop is continuously performed 3 times
within 1 minute after the compressor gets started, or failure of
restart of compressor has repeated 24 times.
defrost thermistor, P.C. board temperature thermistor or ambient temperature thermistor shorts or opens during compressor
running.
Nonvolatile memory data cannot be read properly.
(The left lamp of OPERATION INDICATOR lamp of the indoor
unit lights up or fl ashes 7-time.)
for 3 minutes. wiring and serial signal error.
Closed valve is detected by compressor current.Check stop valve. •
Large current fl ows into intelligent power module, or compressor repeats after 15 seconds when overcurrent protection occurs within 10 seconds after compressor starts.
(Repeated 24 times at Maximum)
Temperature of discharge temperature thermistor exceeds
116°C, compressor stops. Compressor can restart if discharge
temperature thermistor reads 100°C or less 3 minutes later.
Temperature of fin temperature thermistor on the heat sink
exceeds 75 ~ 80°C or temperature of P.C. board temperature
thermistor on the inverter P.C.board exceeds 70 ~ 75°C.
Indoor coil thermistor exceeds 70°C in HEAT mode. Defrost
thermistor exceeds 70°C in COOL mode.
The waveform of compressor current is distorted.Reconnect connector of compres-
after outdoor fan start-up.
Each phase current of compressor cannot be detected normallyverter/compressor".
Current from power outlet reaches the protection current, and
compressor frequency lowers.
Temperature of indoor coil thermistor exceeds 55°C in HEAT
mode, compressor frequency lowers.
Indoor coil thermistor reads 8°C or less in COOL mode, compressor frequency lowers.
Temperature of discharge temperature thermistor exceeds
111°C, compressor frequency lowers.
Temperature of discharge temperature thermistor has been
50°C or less for 20 minutes. Check refrigerant circuit and refrig-
ecnednopserroCnoitidnoC
Reconnect connector of compres-
•
sor.
•
Refer to 12-5. / "How to check inverter/compressor".
Check stop valve.
•
•
Refer to 12-5. 5 "Check of outdoor
thermistors".
Replace inverter P.C. board. •
Refer to 11-5. > "How to check mis-
•
eR.evitcefedsitinuroodtuO
•
detailed outdoor unit failure mode
recall function".
Reconnect connector of compres-
•
sor.
•
Refer to 12-5. / "How to check inverter/compressor".
Check stop valve.
•
Check refrigerant circuit and refrig-
•
erant amount.
•
Refer to 12-5. 9 "Check of LEV".
Check around outdoor unit.
•
Check outdoor unit air passage.
•
•
Refer to 12-5. 7 "Check of outdoor
fan motor".
Check refrigerant circuit and refrig-
•
erant amount.
Check stop valve.
•
•
sor.
•
Refer to 12-5. / "How to check inverter/compressor".
Refer to 12-5. 7 "Check of outdoor
•
fan motor.
•
Refer to 12-5. < "Check of inverter
P.C. board.
•
Refer to 12-5. / "How to check in-
•
The unit is normal, but check the
following.
Check if indoor fi lters are clogged.
•
Check if refrigerant is short.
•
Check if indoor/outdoor unit air cir-
•
culation is short cycled.
Check refrigerant circuit and refrig-
•
erant amount.
Refer to 12-5. 9 "Check of LEV".
•
•
Refer to 12-5. 5 "Check of outdoor
thermistors".
•
Refer to 12-5. 9 "Check of LEV".
•
erant amount.
ehtfotrahcwolF".1.2-21otref
8-time flash
2.5 seconds OFF
19
9-time flash
20
NOTE: 1. The location of LED is illustrated at the right fi gure. Refer to 12-6-3. or 12-6-7.
2. LED is lighted during normal operation.
The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF.
(Example) When the fl ashing frequency is “2”.
ON
2.5-second OFF
OFF
2.5 seconds OFF
PAM protection PAM:
Pulse Amplitude
Modulation
Inverter check mode The connector of compressor is disconnected, inverter check
0.5-second ON
2.5-second OFF
The overcurrent fl ows into IGBT (Insulated Gate Bipolar transistor : TR821) or when the bus-bar voltage reaches 320 V or
more, PAM stops and restarts.
mode starts.
68
0.5-second ON
This is not malfunction. PAM protection will be activated in the following
cases;
1 Instantaneous power voltage drop
(Short time power failure)
2 When the power supply voltage is
high.
Check if the connector of the com-
•
pressor is correctly connected.
Refer to 12-5. / "How to check inverter/ compressor".
Outdoor heat exchanger
temperature thermistor(RT68)
(SUZ-KA25/35VA(H)R1.TH)
Discharge temperature
thermistor (RT62)
Compressor
Outdoor fan motor
Check method and criterion
Measure the resistance with a tester.
Refer to 12-6. “Test point diagram and voltage”, 12-6-1. or 12-6-3.
“Inverter P.C. board”, for the chart of thermistor.
Measure the resistance with a tester.
Before measurement, hold the thermistor with your hands to warm it up.
Refer to 12-6. “Test point diagram and voltage”, 12-6-1. or 12-6-3.
“Inverter P.C. board”, for the chart of thermistor.
Measure the resistance between the terminals with a tester.
(Part temperature -20°C ~ 40°C)
Normal
SUZ-KA25VA(H).TH
SUZ-KA35VA(H).TH
SUZ-KA25VA(H)R1.TH
SUZ-KA35VA(H)R1.TH
U-V
U-W
V-W
1.28 ~ 1.66
0.41 ~ 0.53
1.36 ~ 1.93
1.52 ~ 2.17
Measure the resistance between the terminals with a tester.
(Part temperature -20°C ~ 40°C)
Color of the lead wire
SUZ-KA25/35VA(H).TH
Normal
SUZ-KA25/35VA(H)R1.TH
WHT - BLK
BLK - RED
31 ~ 41
29 ~ 42
RED - WHT
Figure
WHT
WHT
RED BLK
23
V
23
V
1
W
U
RED BLK
1
W
U
R.V. coil
Expansion valve coil
(LEV)
Defrost heater
SUZ-KA·VAH
Measure the resistance between the terminals with a tester.
(Part temperature -20°C ~ 40°C)
Normal
SUZ-KA25/35VA(H).TH
1.20 k ~ 1.55 k
SUZ-KA25/35VA(H)R1.TH
1.19 k ~ 1.78 k
Measure the resistance with a tester.
(Part temperature : -20°C ~ 40°C)
Color of the lead wire
Normal
WHT - RED
RED - ORN
YLW - BRN
37 ~ 54
BRN - BLU
Measure the resistance with a tester.
(Part temperature -20°C ~ 40°C)
Normal
333 ~ 428
WHT
RED
ORN
LEV
BLU
YLW
BRN
69
Page 70
12-4. Trouble criterion of main parts (2)
SUZ-KA50VA.TH SUZ-KA50VA1.TH SUZ-KA50VAR2.TH
Outdoor heat exchanger
temperature thermistor
(RT68)
Discharge temperature
thermistor (RT62)
Compressor
Outdoor fan motor
Check method and criterion
Measure the resistance with a tester.
Refer to 12-6. “Test point diagram and voltage”, 12-6-4. “Outdoor
electronic control P.C. board” or 12-6-7. “Inverter P.C. board”,
for the chart of thermistor.
Measure the resistance with a tester.
Before measurement, hold the thermistor with your hands to warm it up.
Refer to 12-6. “Test point diagram and voltage”, 12-6-4. “Outdoor
electronic control P.C. board” or 12-6-7. “Inverter P.C. board”,
for the chart of thermistor.
Measure the resistance between the terminals with a tester.
(Part temperature -10°C ~ 40°C)
Normal
SUZ-KA50/60VA(1).TH
0.40 ~ 0.49
SUZ-KA50/60VAR2.TH
0.86 ~ 1.06
SUZ-KA71VA(1).TH
1.29 ~ 1.49
Measure the resistance between lead wires with a tester.
(Part temperature -10°C ~ 40°C)
Color of the lead wire
Normal
RED - BLK
BLK - WHT
13.4 ~ 16.4
WHT - RED
V
WHT
Figure
W
RED
RED
WHT
BLK
U
BLK
(W)
U
(V)
V
(U)
W
R.V. coil
Expansion valve coil
(LEV)
High pressure switch
(HPS)
SUZ-KA60VAR2.TH
SUZ-KA71VA
(1).TH
Measure the resistance with a tester.
(Part temperature -10°C ~ 40°C)
Normal
SUZ-KA50/60VAR2.TH
1.32 k ~ 1.62 k
Measure the resistance with a tester.
(Part temperature : -10°C ~ 40°C)
Color of the lead wire
WHT - RED
RED - ORN
YLW - BRN
37.4 ~ 53.9
BRN - BLU
Pressure
3.7 ± 0.15 MPa
+ 0.05
4.8 MPa
- 0.1
2.6 k ~ 3.3 k
Normal
Other models
Close
Open
WHT
RED
ORN
YLW
LEV
BRN
BLU
70
Page 71
12-5. Troubleshooting flow
Outdoor unit does not operate.
A
How to check inverter/compressor
Disconnect the connector (CN61)
between compressor and the intelligent
power module (IPM).
[SUZ-KA25/35VA(H).TH]
Check the voltage
between terminals.
Are the voltages
balanced?
Yes
Check the
compressor.
B
Check of open phase
See B “Check of open phase”.
No
Check the resistance of the intelligent
power module.
See D “Check of compressor”.
Is the resistance
infinite?
ƔWith the connector between compressor and the intelligent power
module disconnected, activate the inverter and check if the inverter
is normal by measuring the balance of voltage between terminals.
Output voltage [V]
115V
<< Operation method>>
Start cooling or heating operation by pressing the EMERGENCY OPERATION switch
on the indoor unit. (test-run mode : refer to page 31 for SLZ/SUZ and 37 for SEZ/SUZ.)
<<Measurement point>> + Measure AC voltage between the lead wires at 3 points.
BLK (U)-WHT (V)
BLK (U)-RED (W)
WHT(V)-RED (W)
NOTE 1. Output voltage varies according to power supply voltage.
2. Measure the voltage by analog type tester.
3. During this check, LED of inverter P.C. board flashes 9 times.
See C 'Check of intelligent power module'.
No
(0~several
9-time flash
Yes
")
Replace the inverter P.C.
board.
Replace the inverter P.C.
board and compressor.
Inverter P.C. board
LED
2.5-second OFF
Flashing
C
Check of intelligent power module
ƔMeasure the resistance between terminals on the intelligent
power module.
<<Measurement point>>
at 6 points
BLK-WHT, WHT-BLK
BLK-RED, RED-BLK
WHT-RED, RED-WHT
<<Judgement>>
Infinite []···········Normal
0~dozens of ······Abnormal (short)
71
ohmmeter indication
X1
X1
Normal
(infinite)
Abnormal
(0~dozens of )
Page 72
D
Check of compressor
[SUZ-KA25/35VA(H).TH]
"Check of compressor
No
winding".
Is the compressor normal?
Yes
"Check of compressor
operation time". Does the
No
compressor operate
continuously?
Yes
Ok
E
Check of compressor winding
Ɣ Disconnect the connector (CN61) between compressor and intelligent
power module, and measure the resistance between the compressor
terminals.
Measurement point at 3 points of lead wire.
BLK-WHT
BLK-RED
WHT-RED
<<Judgment>>
Refer to 12-4..
0[] ······················Abnormal [short]
Infinite[] ·············Abnormal [open]
NOTE 1. Be sure to zero the ohmmeter before measurement.
2. Winding resistance for each phase at 20.
Refer to 4. SPECIFICATION.
Replace the compressor.
Is the compressor
operation time more than
10 seconds?
Yes
Check the refrigerant circuit.
Ohmmeter indication
X1
X1
X1
No
Replace the compressor.
Normal
(1~several )
Abnormal
(0 ······ short)
Abnormal
(infinite······ open)
WHT
RED BLK
23
V
W
U
Compressor motor
1
Check of compressor operation time
F
ƔConnect the compressor and activate the inverter. Then measure
the time until the inverter stops due to over current.
<<Operation method>>
[For wireless remote controller use model]
Start heating or cooling operation by pressing the EMERGENCY
OPERATION switch on the indoor unit. (Test-run mode)
[For wired remote controller use model]
Start heating or cooling operation by pressing the TEST button
twice on the remote controller. (Test-run mode)
<<Measurement>>
Measure the time from the start of outdoor fan running to the stop of
compressor due to over current.
<<Judgment>>
For reference
0~10 seconds······················Abnormal (compressor short or poor contact)
Outdoor fan starts
Abnormal
(Compressor winding short or layer short)
(compressor connector poor contact)
(compressor lock-out)
Abnormal
(Refrigerant circuit defect, etc.)
Normal
Page 73
The thermistors in the outdoor unit are abnormal.
G
Check of outdoor thermistors
Defrost thermistor RT61
Measure the
resistance
between CN641
and .
Discharge
temperature
thermistor RT62
Measure the
resistance
between CN641
and .
Fin temperature
thermistor RT64
Measure the
resistance
between CN642
and .
Ambient
temperature
thermistor RT65
Measure the
resistance
between CN643
and .
Disconnect the connectors CN641, CN642 and CN643 from the inverter P.C. board.
(Check the characteristics of each thermistor.)
Is the resistance of
thermistor normal?
(Refer to 12-6.1.)
No
Replace the
thermistor
except RT64.
In case that
RT64 is
abnormal,
replace the
inverter P.C.
board, since
RT64 is
combined with
the inverter P.C.
board.
Reconnect the
connectors
CN641, CN642
and CN643.
Turn ON the
power supply and
press
EMERGENCY
Yes
OPERATION
switch (For
wireless remote
controller use
model)./TEST
button twice (For
wired remote
controller use
model).
[SUZ-KA25/35VA(H).TH]
Replace the inverter
P.C. board.
No
Does the unit operate
10 minutes or more?
Yes
OK.
(Cause is poor
contact.)
Check of R.V. coil
H
+First of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to 12-4..
+In case CN721 is not connected or R.V. coil is open, voltage is generated between the terminal pins of the connector although no
signal is being transmitted to R.V. coil. Check if CN721 is connected.
Unit operates COOL mode even if it is set to HEAT mode.
Disconnect connector (CN61) between
compressor and intelligent power module.
[
For wireless remote controller use model
Turn ON the power supply and press the
EMERGENCY OPERATION switch
(HEAT switch).
[For wired remote controller use model]
Turn ON the power supply and press the
TEST button twice (HEAT mode).
]
Is there 230V AC between CN721 and on the power P.C. board 3 minutes after
the power supply is turned ON?
Yes
Replace the 4-way valve.
No
Power P.C. board
(soldered side)
Replace the
power P.C. board.
CN721
Unit operates HEAT mode even if it is set to COOL mode.
Disconnect connector (CN61) between
compressor and intelligent power module.
[
For wireless remote controller use model
Turn ON the power supply and press the
EMERGENCY OPERATION switch
(COOL switch).
[For wired remote controller use model]
Turn ON the power supply and press the
TEST button twice (COOL mode).
]
Is there 230V AC between CN721 and on the power P.C.board 3 minutes after
the power supply is turned ON?
No
• Defective R.V. coil
• Defective 4-way valve
Yes
Replace the
power P.C. board.
73
Page 74
Outdoor fan motor does not operate.
I
Check of outdoor fan motor
Is the resistance
between each terminal of
outdoor fan motor normal?
(Refer to 12-4.)
No
Disconnect CN932
Yes
from the inverter
P.C. board.
Inverter P.C. board
(Solder side)
CN931
CN932
Turn ON the
power supply.
No
( Fixed to either 5V or 0V DC)
[SUZ-KA25/35VA(H).TH]
Rotate the outdoor fan slowly
by hand, and measure the
voltage of CN931 (Measurement
of feedback output).
Between (+) and (-)
Between (+) and (-)
Between (+) and (-)
Does the voltage between
each terminal repeat 5V
and 0V DC by turns?
Does the outdoor fan
No
rotate smoothly?
Yes
Replace the outdoor fan
motor.
Inverter does not operate.
Check of power supply
J
Disconnect the connector (CN61)
between compressor and intelligent
power module.
[
For wireless remote controller use model
Turn ON power supply and press
EMERGENCY OPERATION switch.
[
For wired remote controller use model
Turn ON the power supply and press the
TEST button twice.
Does POWER lamp on the
indoor unit light up?
No
]
]
Rectify indoor/outdoor
connecting wire.
Yes
Is there voltage 230V AC
between the indoor
terminal block S1 and
S2?
Replace the indoor
No
electronic control
P.C. board.
Outdoor terminal block
Indoor/outdoor
connecting
wire
Yes
Check the inverter
P.C. board.
(Refer to 12-5.!)
S3
S2
S1
Yes
Is there voltage
280V ~ 370V DC
between DB61 (+) and
DB61 (-) on the
inverter P.C. board?
Refer to 12-6.1.
No
Check the electric
parts in main circuit.
Yes
Dose LED on the inverter
P.C. board light up or
flash? Refer to 12-6-1.
Yes
Ok.
If flash, refer to
12-3.
No
Replace the inverter
P.C. board.
DB61
Inverter P.C. board
(Solder side)
74
280V~370V DC
Page 75
Outdoor unit does not operate at all or stops immediately due to over current.
Check of current limiting resistor
K
When the current-limiting resistor is open, the rush current limiting relay (X64) may not work properly.
[SUZ-KA25/35VA(H).TH]
Does the current-limiting resistor
(R64A or R64B) on the power P.C.
board short out? (Normal
resistance : 5
5% )
Turn ON the power
No
supply and press
EMERGENCY
OPERATION switch of
the indoor unit.
Does LED on the inverter
P.C. board light up?
Yes
Yes
Does the rush current
Replace the power P.C. board.
limiting relay (X64) work
properly? (Normally it
close 1 minutes after
outdoor unit power ON.)
No
Replace the power P.C.board.
Ɣ Check other electric parts in the main circuit together in the case of the defective current-limiting resistor.
Heating/Cooling does not work sufficiently.
Check of LEV (Expansion valve)
L
Turn ON the power supply.
<Preparation of the remote controller>
While pressing both OPERATION SELECT
button and TOO COOL button on the remote
controller at the same time, press RESET button.
First, release RESET button.
And release the other two buttons after all LCD
except the set temperature in operation display
section of the remote controller is displayed after
3 seconds.
(For wireless remote controller use model)
TOO
COOL
TOO
WARM
ON/OFF
SELECT
FAN
COOL
AUTO
TIME
E
VAN
DRY
HEAT
MODE
RESET
Replace the power P.C.
No
board or the inverter P.C.
board.
Yes
Replace the power P.C.
board or the compressor.
Press OPERATE/STOP (ON/OFF) button of the remote
controller (the set temperature is displayed) with the
remote controller headed towards the indoor unit. 1
Expansion valve operates in
full-opening direction.
Do you hear the expansion
valve "click, click·······"?
Do you feel the expansion
valve vibrate on touching it ?
Yes
OK
No
Is LEV properly fixed to the
expansion valve?
Yes
Does the resistance of LEV
have the characteristics?
(Refer to 12-4.)
No
Replace the LEV.
No
Measure each voltage between connector pins
of CN724 on the inverter P.C. board.
1.Pin(-) Pin(+)
Yes
2.Pin(-) Pin(+)
3.Pin(-) Pin(+)
4.Pin(-) Pin(+)
Is there about 3~5V AC between each?
NOTE: Measure the voltage by an analog tester.
Properly fix the LEV to the
expansion valve.
Yes
Replace the
expansion valve.
ON/OFF
TOO
WARM
h
TOO
COOL
No
1. Regardless of normal or abnormal, a short
beep is emitted once as the signal is received.
NOTE : After check of LEV, do the undermentioned
operations.
1. Turn OFF the power supply and
turn ON again.
2. Press the RESET button on the remote
controller.
Replace the
inverter P.C. board.
75
Page 76
Check of LEV (Expansion valve)
L
(For wired remote controller use model)
Start
Turn on power supply to the outdoor unit after checking LEV coil is mounted to
the LEV body securely.
[SUZ-KA25/35VA(H).TH]
Is "click - click" sound heard?
Or, do you feel vibration of the LEV coil with a hand?
Yes
Normal
No
Disconnect the connector
CN724 is there normal resistance to LEV coil?
Yes
Replace the inverter P.C. board.
No
Replace the LEV coil.
Outdoor base gets frozen.
Check of defrost heater
M
Check the following points before checking electric continuity.
1) Does the resistance of ambient temperature thermistor have the characteristics? Refer to 12-6-1.
2) Is the resistance of defrost heater normal? Refer to 12-4.
3) Does the heater protector remain conducted (not open)?
4) Are both ambient temperature thermistor and circuit of defrost heater securely connected to connectors?
In HEAT mode, for more than 5 minutes, let the ambient temperature thermistor continue to read 5 or less, and let the
defrost thermistor continue to read -1 or less.
Is there 230V AC between CN722 and on the
power P.C. board? Refer to 12-6-2.
Is the voltage between CN726 (+)-(-)on the
power P.C. board 0V DC? Refer to 12-6-2.
Replace the inverter P.C. board.
<SUZ-KA25VAH SUZ-KA35VAH>
NOTE: In case both thermistors are more than the above
temperature, cool them with cold water etc...
Yes
No
Yes
No
No problem of the
power P.C. board.
Replace the power
P.C. board.
23
CN726
3
2
1
CN722
1
2
26H
230V AC
2
1
H
76
Page 77
Outdoor fan motor does not operate, or stops immediately after starting up.
Check of inverter P.C. board
N
Check the outdoor fan motor.
Refer to12-5..
[SUZ-KA25/35VA(H).TH]
Is the fuse (F901) blown on
the inverter P.C. board?
No
Check the connection of the connectors
(CN931, CN932) of outdoor fan motor.
If the connection is poor, make it correct.
Operate the outdoor unit by starting
EMERGENCY OPERATION.
Check the LED indication on
the inverter P.C. board.
Does the LED blink 10-time?
Yes
(10-time blink)
Yes
No
Inverter P.C.board
(Solder side)
CN931
CN932
Check the corresponding parts
following LED indication.
(Refer to 12-3.)
Replace the inverter P.C. board.
77
Page 78
[SUZ-KA25/35VA(H).TH]
How to check miswiring and serial signal error (when outdoor unit does not work)
O
(For wireless remote controller use model)
Turn OFF the power supply.
As for indoor unit.
Is there rated voltage in
the power supply?
Yes
Turn ON the power supply.
Is there rated voltage between
outdoor terminal block S1 and
S2?
Yes
Press EMERGENCY OPERATION switch once.
Does the lamp of OPERATION INDICATOR
lamp light up?
<Confirmation of the power to the indoor unit>
Yes
Is serial signal error indicated 6 minutes later?
Yes
A
Turn OFF the power supply.
Check once more if the indoor/outdoor
connecting wire is not mis-wiring.
B
Short-circuit outdoor terminal block is S2
and S3.
1
Turn ON the power supply.
No
No
Check the power
supply.
Check the wiring.
No
Is there any miswiring,
poor contact, or wire
No
disconnection of the
indoor/outdoor
connecting wire?
No
1. Miswiring may damage indoor electronic control
P.C. board during the operation.
Be sure to confirm the wiring is correct before the
operation starts.
3. Be sure to check this within 3 minutes after turning
ON. After 3 minutes, LED blinks 6 times. Even when
the inverter P.C.board or the outdoor electronic control
P.C.board is normal, LED blinks 6 times after 3 minutes.
Yes
Make them correct.
Inverter P.C.board
(Parts side)
LED
Blinking
Yes
A
·
No
·
Reinstall the
unit apart from
inverter-contro
lled lighting
equipment.
Attach a filter
on receiving
section of the
indoor unit.
· Turn OFF inverter-controlled lighting
equipment.
· Turn OFF the power supply and then
turn ON it again.
· Press EMERGENCY OPERATION
switch.
Is serial signal
error indicated
6 minutes later?
B
Does the LED on the inverter P.C. board
or the outdoor electronic control P.C.board
repeat "3.6-second-OFF and 0.8-secondquick blinking"?
Turn OFF the power supply.
Remove the short-circuit between
outdoor terminal block S2 and S3.
Turn ON the power supply.
Is there amplitude of 10 to 20V DC
between outdoor terminal block S2
and S3? <Confirmation of serial
signal>
Is there rated voltage between
indoor terminal block S1 and S2?
<Confirmation of power voltage>
Replace the indoor electronic control P.C. board.
Be sure to release the failure-mode
recall function after checking.
3
Yes
No
Yes
No
Yes
No
(Lighted
or not
lighted)
Replace the inverter P.C. board
or the outdoor electronic control
P.C.board. 2
2 Be careful of the residual
voltage of smoothing capacitor.
Is there any error of the
indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
No
Is there any error of the
indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
No
Replace the
Yes
indoor/outdoor
connecting wire.
Replace the
Yes
indoor/outdoor
connecting wire.
78
Page 79
[SUZ-KA25/35VA(H).TH]
O
How to check miswiring and serial signal error (when outdoor unit does not work)
(For wired remote controller use model)
Turn OFF the power supply.
As for indoor unit.
Is there rated voltage in the
power supply?
Yes
Turn ON the power supply.
Is there rated voltage between
outdoor terminal block S1 and
S2?
Yes
Press TEST button twice.
Does POWER lamp on remote controller light
up? <Confirmation of the power to the indoor
unit>
Yes
Is the self-check of the remote controller
displayed 6 minutes after?
Serial signal error display
POWER lamp blinks.
Turn OFF the power supply.
Check once more if the indoor/outdoor
B
connecting wire is not mis-wiring.
Short-circuit outdoor terminal block is S2
and S3.
1
Turn ON the power supply.
Yes
A
No
No
Check the power
supply.
Check the wiring.
No
Is there any mis
wiring, poor contact,
No
or wire disconnection
of the indoor/outdoor
connecting wire?
No
1. Miswiring may damage indoor electronic control
P.C. board during the operation.
Be sure to confirm the wiring is correct before the
operation starts.
3. Be sure to check this within 3 minutes after turning
ON. After 3 minutes, LED blinks 6 times. Even when
the inverter P.C.board or the outdoor electronic control
P.C.board is normal, LED blinks 6 times after 3 minutes.
Yes
Make them sure.
Inverter P.C.board
(Parts side)
LED
Blinking
· Turn OFF inverter-controlled lighting
equipment.
· Turn OFF the power supply and then
turn ON it again.
· Press TEST button twice.
Is serial signal
error indicated
6 minutes later?
A
·
Reinstall the
unit apart from
inverter-contro
lled lighting
No
equipment.
·
Attach a filter
Yes
B
on receiving
section of the
indoor unit.
Does the LED on the inverter P.C. board
or the outdoor electronic control P.C.board
repeat "3.6-second-OFF and 0.8-secondquick blinking"?
Turn OFF the power supply.
Remove the short-circuit between
outdoor terminal block S2 and S3.
Turn ON the power supply.
Is there amplitude of 10 to 20V DC
between outdoor terminal block S2
and S3? <Confirmation of serial
signal>
Is there rated voltage between
indoor terminal block S1 and S2?
<Confirmation of power voltage>
Replace the indoor electronic control P.C. board.
Be sure to release the failure-mode
recall function after checking.
3
Yes
Yes
Yes
79
Replace the inverter P.C. board
or the outdoor electronic control
P.C.board. 2
2 Be careful of the residual
voltage of smoothing capacitor.
Is there any error of the
indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
Is there any error of the
indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
Electromagnetic noise enters into TV sets or radios
Is the unit earthed?
Yes
Is the distance between the
antennas and the indoor
unit within 3m, or is the
distance between the
antennas and the outdoor
unit within 3m?
No
Is the distance between the
TV sets or radios and the
indoor unit within 1m, or is
the distance between the TV
sets or radios and the
outdoor unit within 3m?
No
Are the antennas damaged?
Is the coaxial cable damaged?
Is there any poor contact in
the antenna wiring?
No
Is the indoor/outdoor
connecting wire of the air
conditioner and the wiring of
the antennas close?
No
Yes
Yes
Yes
Yes
Earth the unit.
Extend the distance between
the antennas and the indoor
unit, and/or the antennas and
the outdoor unit.
Extend the distance between
the TV sets and/or radios and
the indoor unit, or the TV sets
or radios and the outdoor unit.
Replace or repair the antenna.
Replace or repair the coaxial cable.
Extend the distance between
the indoor/outdoor connecting
wire of the air conditioner and
the wiring of the antennas.
No
Even if all of the above conditions are fulfilled, the electromagnetic noise may enter, depending on
the electric field strength or the installation condition (combination of specific conditions such as
antennas or wiring).
Check the followings before asking for service.
1.Devices affected by the electromagnetic noise
TV sets, radios (FM/AM broadcast, shortwave)
2.Channel, frequency, broadcast station affected by the electromagnetic noise
3.Channel, frequency, broadcast station unaffected by the electromagnetic noise
4.Layout of ;
indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, grounding wire, antennas, wiring
from antennas, receiver
5.Electric field intensity of the broadcast station affected by the electromagnetic noise
6.Presence or absence of amplifier such as booster
7.Operation condition of air conditioner when the electromagnetic noise enters in.
1)Turn OFF the power supply once, and then turn ON the power supply. In this situation check for
the electromagnetic noise.
2)Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button
on the remote controller for power ON, and check for the electromagnetic noise.
3)After a short time (3 minutes later after turning ON), the outdoor unit starts running. During
operation, check for the electromagnetic noise.
4)Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the
outdoor unit stops but the indoor/outdoor communication still runs on. In this situation check for
the electromagnetic noise.
After checking the above, consult the service representative.
80
Page 81
Outdoor unit does not operate. (LED display: display OFF)
Q
Check of power supply
Start
Check the connecting of parts of main power supply circuit.
Turn on power supply.
[SUZ-KA50/60/71VA(1).TH SUZ-KA60VAR2.TH]
Is there voltage of 230V AC in the
power supply terminal block?
Yes
Is the output voltage from the noise
filter P.C. board 230V AC?
Yes
Is the input voltage to the power board
230V AC?
Yes
Is the input voltage to the outdoor
electronic control P.C. board 325V DC?
Yes
Replace the outdoor electronic control
P.C. board.
No
No
No
Check the power supply cable.
Is fuse (F64) blown?
Yes
Replace the fuse.
Replace the reactor.
No
Replace the power board.
Replace the noise
No
filter P.C. board.
81
Page 82
[SUZ-KA50/60/71VA(1).TH SUZ-KA60VAR2.TH]
When unit cannot operate neither by the remote controller nor by EMERGENCY OPERATION switch.
Indoor unit does not operate.
Outdoor unit does not operate.
How to check miswiring and serial signal error (when outdoor unit does not work)
R
(For wireless remote controller use model)
Press EMERGENCY OPERATION switch once.
Does the lamp of OPERATION INDICATOR
lamp light up?
<Confirmation of the power to the indoor unit>
Is serial signal error indicated 6 minutes later?
Turn OFF the power supply.
Is there rated voltage in
the power supply?
Yes
Turn ON the power supply.
Is there rated voltage between
outdoor terminal block S1 and
S2?
Yes
Yes
Yes
A
No
No
Check the power
supply.
Check the wiring.
No
Is there any miswiring,
poor contact, or wire
No
disconnection of the
indoor/outdoor
connecting wire?
No
As for indoor unit.
Yes
Make them correct.
Outdoor electronic control P.C. board
· Turn OFF inverter-controlled lighting
equipment.
· Turn OFF the power supply and then
turn ON it again.
· Press EMERGENCY OPERATION
switch.
Is serial signal
error indicated
6 minutes later?
(Parts side)
Blinking
Yes
B
LED2
A
No
LED1
·
Reinstall the
unit apart from
inverter-contro
lled lighting
equipment.
·
Attach a filter
on receiving
section of the
indoor unit.
Turn OFF the power supply.
Check once more if the indoor/outdoor
connecting wire is not mis-wiring.
B
Short-circuit outdoor terminal block is S2
and S3.
1
Turn ON the power supply.
Does the LED on the inverter P.C. board
or the outdoor electronic control P.C.board
repeat "3.6-second-OFF and 0.8-secondquick blinking"?
Turn OFF the power supply.
Remove the short-circuit between
outdoor terminal block S2 and S3.
Turn ON the power supply.
Is there amplitude of 10 to 20V DC
between outdoor terminal block S2
and S3? <Confirmation of serial
signal>
Is there rated voltage between
indoor terminal block S1 and S2?
<Confirmation of power voltage>
Replace the indoor electronic control P.C. board.
Be sure to release the failure-mode
recall function after checking.
3
Yes
Yes
Yes
1. Miswiring may damage indoor electronic control
P.C. board during the operation.
Be sure to confirm the wiring is correct before the
operation starts.
3. Be sure to check this within 3 minutes after turning
ON. After 3 minutes, LED blinks 6 times. Even when
the inverter P.C.board or the outdoor electronic control
P.C.board is normal, LED blinks 6 times after 3 minutes.
Replace the inverter P.C. board
or the outdoor electronic control
P.C.board. 2
2 Be careful of the residual
voltage of smoothing capacitor.
Is there any error of the
indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
No
Is there any error of the
indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
No
Replace the
Yes
indoor/outdoor
connecting wire.
Replace the
Yes
indoor/outdoor
connecting wire.
No
No
No
(Lighted
or not
lighted)
82
Page 83
[SUZ-KA50/60/71VA(1).TH SUZ-KA60VAR2.TH]
When unit cannot operate neither by the remote controller.
Indoor unit does not operate.
Outdoor unit does not operate.
R
How to check miswiring and serial signal error (when outdoor unit does not work)
(For wired remote controller use model)
As for indoor unit.
Turn OFF the power supply.
Outdoor electronic control P.C. board
(Parts side)
LED1
LED2
Blinking
Is there rated voltage in the
power supply?
Yes
Turn ON the power supply.
Is there rated voltage between
outdoor terminal block S1 and
S2?
Yes
Press TEST button twice.
Does the left lamp of OPERATION INDICATOR
lamp on remote controller light up?
<Confirmation of the power to the indoor unit>
Yes
Is the self-check of the remote controller
displayed 6 minutes after?
Serial signal error display
The left lamp of
OPERATION INDICATOR
lamp blinks.
Turn OFF the power supply.
Check once more if the indoor/outdoor
connecting wire is not mis-wiring.
B
Short-circuit outdoor terminal block is S2
and S3.
1
Turn ON the power supply.
Yes
A
No
No
Check the power
supply.
Check the wiring.
No
Is there any mis
wiring, poor contact,
No
or wire disconnection
of the indoor/outdoor
connecting wire?
No
1. Miswiring may damage indoor electronic control
P.C. board during the operation.
Be sure to confirm the wiring is correct before the
operation starts.
3. Be sure to check this within 3 minutes after turning
ON. After 3 minutes, LED blinks 6 times. Even when
the inverter P.C.board or the outdoor electronic control
P.C.board is normal, LED blinks 6 times after 3 minutes.
Yes
Make them sure.
· Turn OFF inverter-controlled lighting
equipment.
· Turn OFF the power supply and then
turn ON it again.
· Press TEST button twice.
Is serial signal
error indicated
6 minutes later?
A
·
Reinstall the
unit apart from
inverter-contro
lled lighting
No
equipment.
·
Attach a filter
Yes
B
on receiving
section of the
indoor unit.
Does the LED on the inverter P.C. board
or the outdoor electronic control P.C.board
repeat "3.6-second-OFF and 0.8-secondquick blinking"?
Turn OFF the power supply.
Remove the short-circuit between
outdoor terminal block S2 and S3.
Turn ON the power supply.
Is there amplitude of 10 to 20V DC
between outdoor terminal block S2
and S3? <Confirmation of serial
signal>
Is there rated voltage between
indoor terminal block S1 and S2?
<Confirmation of power voltage>
Replace the indoor electronic control P.C. board.
Be sure to release the failure-mode
recall function after checking.
3
Yes
Yes
Yes
83
Replace the inverter P.C. board
No
(Lighted
or OFF)
No
No
or the outdoor electronic control
P.C.board. 2
2 Be careful of the residual
voltage of smoothing capacitor.
Is there any error of the
indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
Is there any error of the
indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
No
No
Replace the
Yes
indoor/outdoor
connecting wire.
Replace the
Yes
indoor/outdoor
connecting wire.
Page 84
[SUZ-KA50/60/71VA(1).TH SUZ-KA60VAR2.TH]
The cooling operation or heating operation does not operate. (LED display: Both LED1 and LED2 lighting)
S
Check of R.V. coil
• When heating operation does not work.
1. Disconnect the lead wire leading to the compressor.
2. 3 minutes after turning on the power supply, start EMERGENCY
OPERATION in HEAT mode.
Is there voltage of 230V AC between pin1 and
pin 2 at connector CN912?
Yes
Turn off power supply of indoor and outdoor unit.
Disconnect the connector
CN912 in noise filter P. C.
board. Is there normal
resistance to R.V. coil?
Yes
Replace the 4-way valve.
• When cooling operation does not work.
1. Disconnect the lead wire leading to the compressor.
2. 3 minutes after turning on the power supply, start EMERGENCY
OPERATION in COOL mode.
Is there voltage of 230V AC between pin1 and
pin 2 at connector CN912?
Yes
No
Replace the R.V. coil.
No
No
1. Turn off power supply of indoor and outdoor unit, and
disconnect the connector CN781 in the outdoor electronic
control P.C. board.
2. 3 minutes after turning on the power supply, start
EMERGENCY OPERATION in HEAT mode.
Is there voltage 12V DC
between the connector CN781
pin 5 (+) and pin 3 (-)?
Replace the noise filter P.C. board.
Replace the 4-way valve.
Yes
No
Replace the electronic
control P.C. board.
If the connector CN912 is
not connected or R.V. coil
is open, voltage occurs
between terminals even
when the control is OFF.
1. Turn off power supply of indoor and outdoor unit, and
disconnect the connector CN781 in the outdoor electronic
control P.C. board.
2. 3 minutes after turning on the power supply, start
EMERGENCY OPERATION in COOL mode.
Is there voltage 12V DC
between the connector CN781
pin 5 (+) and pin 3 (-)?
Yes
Replace the outdoor electronic control P.C. board.
No
Replace the noise filter P.C. board.
84
Page 85
When cooling, heat exchanger of non-operating indoor unit frosts.
When heating, non-operating indoor unit get warm.
[SUZ-KA50/60/71VA(1).TH SUZ-KA60VAR2.TH]
Check of LEV
T
LED display:
LED1LED2
Lighting
Lighting
6 timeGoes out
Turn on power supply to the outdoor unit after checking LEV coil is mounted to the
LEV body securely.
Is "click - click" sound heard?
Or, do you feel vibration of the LEV coil with a hand?
No
Disconnect the connector CN795.
Is there normal resistance to LEV coil?
No
Replace the LEV coil.
Yes
Yes
Normal
Replace the outdoor electronic
control P.C. board.
When heating, room does not get warm.
When cooling, room does not get cool.
How to check inverter/ compressor
U
LED display:
LED1LED2
LightingLighting
Lighting
Twice
Twice
Goes out
Disconnect the terminal of the compressor. 3 minutes after turning on the power supply, start
EMERGENCY OPERATION.
• After the outdoor fan starts running, wait for 1 minutes or more before
Measure the voltage between each
lead wire leading to the compressor.
U (BLK) - V (WHT)
V (WHT) - W (RED)
W (RED) - U (BLK)
Is voltage output on right table?
Yes
Is output balanced?
Yes
Is the input voltage to the outdoor electronic
control P.C. board 370V or more?
Yes
Turn off power supply of indoor and outdoor unit,
and measure the compressor winding resistance
between the compressor terminals.
Is the resistance between each terminal normal?
Yes
Reconnect the lead wire of compressor, and turn on
power supply to indoor and outdoor unit.
3 minutes later, starts EMERGENCY OPERATION.
No
measuring the voltage.
• The output voltage values have the tolerance of $20%.
No
COOLHEAT
150V
(48Hz)
No
Replace the power board.
No
Replace the
compressor.
170V
(64Hz)
Clarify the causes by counting time until the inverter stops.
0 to 10 seconds: compressor rare short
10 to 60 seconds: compressor lock
60 seconds to 5minutes: refrigerant circuit defective
5 minutes or more: normal
85
Page 86
When thermistor is abnormal.
V
Check of outdoor thermistors
[SUZ-KA50/60/71VA(1).TH SUZ-KA60VAR2.TH]
Disconnect the connector in the outdoor electronic control P.C. board or the outdoor power board
(see below table), and measure the resistance of thermistor. Is the thermistor normal?
No
Reconnect the connector CN661 on the outdoor electronic control P.C. board and CN3 on the power board, and
disconnect the lead wire leading to the compressor.
3 minutes after turning on the power supply, start (EMERGENCY) OPERATION.
No
Does thermistor operate 10 minutes or more though the
thermistor abnormality is not displayed?
Yes
Normal
Thermistor
Defrost thermistor
Discharge temperature thermistor
Outdoor heat exchanger temperature thermistor
Fin temperature thermistor
Ambient temperature thermistor
Fan motor does not operate or stops operating shortly after starting the operation.
Symbol
RT61
RT62
RT68
RT64
RT65
Replace the outdoor electronic
control P.C. board.
Connector, Pin No.
Between CN661 pin1 and pin2 on the outdoor electronic control P.C. board
Between CN661 pin3 and pin4 on the outdoor electronic control P.C. board
Between CN661 pin7 and pin8 on the outdoor electronic control P.C. board
Between CN3 pin1 and pin2 on the outdoor power board
Between CN663 pin1 and pin2 on the outdoor electronic control P.C. board
Yes
Replace the thermistor.
Check of outdoor fan motor
W
Start
Check the connection between the
connector CN931 and CN932.
Is the resistance between each terminal
of outdoor fan motor normal?
No
(Fixed to either 5V or 0V DC)
No
Replace the outdoor DC fan motor.
Yes
Disconnect CN932 from outdoor electronic control P.C. board, and
turn on the power supply.
Rotate the outdoor fan motor manually and measure the voltage of
CN931.
Between (+) and (-)
Between (+) and (-)
Between (+) and (-)
Does the voltage between each terminal become 5V DC and 0V DC
repeatedly?
Yes
Does the outdoor fan motor rotates smoothly?
Yes
Replace the outdoor electronic control P.C. board.
86
Page 87
[SUZ-KA50/60/71VA(1).TH SUZ-KA60VAR2.TH]
When the operation frequency does not go up from lowest frequency.
X Check of HPS
SUZ-KA60VAR2.TH
SUZ-KA71VA(1).TH
1. Disconnect the connector CN681 in the electronic control P.C. board.
2. Check the resistance of HPS after 1 minutes have passed since the outdoor unit power supply was turned off.
Check the resistance between
each terminal.
Infinity
Replace HPS.
0
Reconnect CN681.
Turn on power supply to the indoor and outdoor unit.
3 minutes later, starts EMERGENCY OPERATION.
Is HPS protection displayed
immediately after compressor
Yes
Replace the electronic control P.C. board.
starts?
No
Normal
Outdoor unit does not operate at all, or stops immediately due to overcurrent.
Check of current-limiting resistor
Y
When the current-limiting resistor is open, the rush current limiting relay (X64) may not work properly.
Is the resistance of current-limiting
resistor (R64A or R64B) on the
noise filter P.C. board normal?
(Normal resistance : 5$5%)
Open
Replace the power P.C. board.
Not
open
Turn ON the power
supply and press
EMERGENCY
OPERATION switch.
Does LED on the outdoor
electronic control P.C. board
light up?
Yes
Does the rush current
limiting relay(X64) work
properly?
No
Replace the noise filter P.C.board.
Replace the noise filter P.C.
No
board or the outdoor
electronic control P.C.
board.
Replace the outdoor
Yes
electronic control P.C.
board or power P.C.board
or the compressor.
87
Page 88
a How to check inverter/compressor
Disconnect the connector (CN61) between
compressor and the intelligent power module
(IPM).
[SUZ-KA25/35VA(H)R1.TH SUZ-KA50VAR2.TH]
Check the voltage between terminals.
Are the voltages balanced?
Yes
Check the compressor.
No
Seeb “Check of open phase”.
Replace the inverter P.C. board.
Seed “Check of compressor”.
b Check of open phase
With the connector between the compressor and the intelligent power module disconnected, activate the inverter and check if
the inverter is normal by measuring the balance of voltage between the terminals.
The output voltage values have the tolerance of ± 20%.
<< Operation method>>
Start cooling or heating operation by pressing EMERGENCY OPERATION switch on the indoor unit. (TEST RUN OPERATION
: Refer to page 31 for SLZ/SUZ and page 37 for SEZ/SUZ.)
<<Measurement point>>
At 3 points
BLK (U) - WHT (V)
BLK (U) - RED (W)
WHT (V) - RED (W)
9-time flash
2.5-second OFF
NOTE: 1. Output voltage varies according to power supply voltage.
2. Measure the voltage by analog type tester.
3. During this check, LED of the inverter P.C. board fl ashes 9 times. (Refer to 12-6-3. (KA25/35VA) or 12-6-7.)
d Check of compressor
Refer to e “Check of compressor winding”.
Is the compressor normal?
Yes
Refer to f “Check of compressor operation
time”.
Does the compressor operate continuously?
Yes
OK.
No
No
Replace the compressor.
Is the compressor
operation time more than
10 seconds?
Yes
Check the refrigerant circuit.
No
Replace the compressor.
88
Page 89
[SUZ-KA25/35VA(H)R1.TH SUZ-KA50VAR2.TH]
e Check of compressor winding
Disconnect the connector (CN61) between the compressor and intelligent power module, and measure the resistance between
the compressor terminals.
<<Measurement point>>
at 3 points
BLK-WHT
BLK-RED
WHT-RED
<<Judgement>>
Refer to 12-4.
0 [] ················Abnormal [short]
Infinite [] ·······Abnormal [open]
NOTE: Be sure to zero the ohmmeter before measurement.
Measure the resistance between the lead wires at 3 points.
f Check of compressor operation time
Connect the compressor and activate the inverter. Then measure the
time until the inverter stops due to over current.
<<Operation method>>
Start heating or cooling operation by pressing EMERGENCY
OPERATION switch on the indoor unit.
(TEST RUN OPERATION : Refer to page 31 for SLZ/SUZ and
page 37 SEZ/SUZ.)
<<Measurement>>
Measure the time from the start of compressor to the stop of
compressor due to overcurrent.
g
Check of outdoor thermistors
Disconnect the connector of thermistor in the outdoor P.C. board (see
below table), and measure the resistance of thermistor.
Is the thermistor normal?
(Refer to 12-6-3. or 12-6-7. )
Yes
Reconnect the connector of thermistor.
Turn ON the power supply and press EMERGENCY OPERATION switch.
No
<<Judgement>>
0 second
1 second
2 seconds
10 seconds
10 minutes
Replace the thermistor except RT64.
When RT64 is abnormal, replace the inverter P.C.
board or the outdoor power board.
Does the unit operate for 10 minutes or more
without showing thermistor abnormality?
Yes
OK.
(Cause is poor contact.)
Thermistor Symbol Connector, Pin No. Board
DefrostRT61Between CN641 pin1 and pin2
Discharge temperature RT62 Between CN641 pin3 and pin4
Fin temperature RT64 Between CN642 pin1 and pin2
Ambient temperature RT65Between CN643 pin1 and pin2
Outdoor heat exchanger temperature RT68Between CN644 pin1 and pin3
No
Replace the inverter P.C. board
or the outdoor power board.
89
Inverter P.C. board
Page 90
[SUZ-KA25/35VA(H)R1.TH SUZ-KA50VAR2.TH]
h Check of R.V. coil
First of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to 12-4.
In case CN721 is not connected or R.V. coil is open, voltage is generated between the terminal pins of the connector
although any signal is not being transmitted to R.V. coil.
Check if CN721 is connected.
Unit operates COOL mode even if it is set to HEAT mode.
Disconnect connector (CN61)
between the compressor and the
intelligent power module.
Turn ON the power supply and press
EMERGENCY OPERATION switch
twice (HEAT mode).
Is there 230 VAC between CN721 and
on the inverter P.C. board 3 minutes
after the power supply is turned ON?
Yes
Replace the 4-way valve.
Replace the inverter
No
P.C. board.
Unit operates HEAT mode even if it is set to COOL mode.
Disconnect connector (CN61)
between the compressor and the
intelligent power module.
Turn ON the power supply and
press EMERGENCY OPERATION
switch once (COOL mode).
Is there 230 VAC between CN721 and
on the inverter P.C. board 3 minutes
after the power supply is turned ON?
No
Replace the inverter
Yes
P.C. board.
i Check of outdoor fan motor
Check the connection between the
connector CN931 and CN932.
Is the resistance between each terminal of outdoor fan motor normal?
(Refer to 12-4.)
No
(Fixed to either 5 or 0 VDC)
Replace the outdoor fan motor.
Yes
Replace the 4-way valve.
Disconnect CN932 from outdoor electronic control P.C. board or
the inverter P.C. board, and turn on the power supply.
Rotate the outdoor fan motor manually and measure the voltage
of CN931.
Between 1(+) and 5(-)
Between 2(+) and 5(-)
Between 3(+) and 5(-)
Does the voltage between each terminal become 5 and 0
No
VDC repeatedly?
Yes
Does the outdoor fan motor rotate smoothly?
No
Replace the outdoor electronic control P.C. board or the inverter
P.C. board.
Yes
90
Page 91
j
Check of power supply
[SUZ-KA25/35VA(H)R1.TH SUZ-KA50VAR2.TH]
280 - 370 VDC
Disconnect the connector (CN61)
between compressor and intelligent
power module.
Turn ON power supply and press
EMERGENCY OPERATION switch.
Does the left lamp of OPERATION
INDICATOR lamp on the indoor unit
light up?
No
Rectify indoor/outdoor
connecting wire.
Is there voltage 230 VAC
between the indoor terminal
block S1 and S2?
Yes
Is there voltage 280 - 370 VDC
between DB61 (+) and DB61 (–) on
the inverter P.C. board?
(Refer to 12-6-3. or 12-6-7.)
Yes
Dose LED on the inverter P.C.
board light up or fl ash?
(Refer to 12-6-3. or 12-6-7.)
No
Check the electric parts in main circuit.
k Check of LEV
(For wireless remote controller use model)
If light up, OK.
If fl ash, refer to 12-3.
Turn ON the power supply.
<Preparation of the remote controller>
While pressing both OPERATION SELECT button
and TOO COOL button on the remote controller at the
same time, press RESET button.
First, release RESET button.
And release the other two buttons after all LCD except
the set temperature in operation display section of the
remote controller is displayed after 3 seconds.
Yes
Yes
ON/OFF
DB61
Inverter P.C. board
(Solder side)
Replace the indoor
electronic control P.C.
No
board.
Replace the inverter
No
P.C. board.
TOO
COOL
TOO
M
WAR
SELECT
FAN
L
COO
AUTO
TIME
VANE
DRY
HEAT
E
MOD
ET
RES
Press OPERATE/STOP (ON/OFF) button of the remote
controller (the set temperature is displayed) with the
remote controller headed towards the indoor unit. 1
Expansion valve operates in full-opening direction.
Do you hear the expansion valve "click,
click·······"?
Do you feel the expansion valve vibrate
Yes
OK
on touching it ?
No
Is LEV coil properly fi xed to
the expansion valve?
No
Properly fi x the LEV coil to the expansion valve.
Yes
Measure each voltage between connector
pins of CN724 on the inverter P.C. board.
1. Pin (-) — Pin (+)
Does the resistance of LEV
coil have the characteristics?
(Refer to 12-4.)
No
Replace the LEV coil.
Yes
2. Pin (-) — Pin (+)
3. Pin (-) — Pin (+)
4. Pin (-) — Pin (+)
Is there about 3 ~ 5 VAC between each?
NOTE: Measure the voltage by an analog
tester.
Replace the expansion valve.
h
ON/OFF
TOO
TOO
WARM
COOL
1. Regardless of normal or abnormal condition, a short beep
is emitted once the signal is received.
Yes
NOTE : After check of LEV, do the undermentioned operations.
1. Turn OFF the power supply and turn ON it again.
2. Press RESET button on the remote controller.
91
Page 92
[SUZ-KA25/35VA(H)R1.TH SUZ-KA50VAR2.TH]
m Check of LEV (Expasion valve)
Start
Turn on power supply to the outdoor unit after checking
LEV coil is fi xed to the LEV body securely.
Is "click - click" sound heard?
Or, do you feel vibration of the LEV coil with a hand?
No
Disconnect the connector CN724 is there normal resistance to LEV coil?
No
Replace the LEV coil.
(For wired remote controller use model)
n Check of inverter P.C. board
Yes
Yes
Normal
Replace the inverter P.C. board.
Check the outdoor fan motor.
(Refer to i.)
Is the fuse (F901) blown on the inverter P.C. board?
No
Check the connection of the connectors
(CN931, CN932) of the outdoor fan motor.
If the connection is poor, make it correct.
Operate the outdoor unit by starting
EMERGENCY OPERATION.
Check the LED indication on the inverter P.C. board.
Does the LED fl ash 10 times?
Yes
(10-time fl ash)
Yes
No
Check the corresponding parts
following LED indication.
(Refer to 12-3.)
Replace the inverter P.C. board.
92
Page 93
p
How to check miswiring and serial signal error
Turn OFF the power supply.
[SUZ-KA25/35VA(H)R1.TH SUZ-KA50VAR2.TH]
(For wireless remote controller use model)
As for indoor unit.
A
Turn OFF inverter-controlled lighting
•
equipment.
Turn OFF the power supply and then
•
turn ON again.
Press EMERGENCY OPERATION
•
switch.
Reinstall
•
either the unit
or the light
away from
No
•
each other.
Attach a fi lter
on remote
control receiving section
of the indoor
unit.
Is serial signal
error indicated 6
minutes later?
Yes
B
Is there rated voltage in the
power supply?
Turn ON the power supply.
Is there rated voltage between outdoor terminal block S1 and S2?
Press EMERGENCY OPERATION switch once.
Does the left lamp of OPERATION INDICATOR lamp light up? <Confi rmation of the
power to the indoor unit>
Is serial signal error indicated 6 minutes later?
Turn OFF the power supply.
Check once more if the indoor/outdoor
B
connecting wire is not miswiring.
Short-circuit outdoor terminal block S2
and S3.
Turn ON the power supply.
Does the LED on the inverter P.C. board or
the outdoor electronic control P.C. board
repeat "3.6-second-OFF and 0.8-secondON quick blinking"? 3
Turn OFF the power supply.
Remove the short-circuit between
outdoor terminal block S2 and S3.
Turn ON the power supply.
Is there amplitude of 10 to 20 VDC
between outdoor terminal block S2 and
S3? <Confi rmation of serial signal>
Is there rated voltage between
indoor terminal block S1 and S2?
<Confi rmation of power voltage>
Replace the indoor electronic control P.C. board.
Be sure to release the failure-mode recall function after checking.
Yes
Yes
Yes
Yes
A
1
Yes
Yes
Yes
No
No
Check the power supply.
No
No
Is there any miswiring, poor
contact, or wire disconnection
of the indoor/outdoor connect-
No
ing wire?
1. Miswiring may damage indoor electronic control P.C. board
during the operation.
Be sure to confi rm the wiring is correct before the operation
starts.
3. Be sure to check this within 3 minutes after turning ON. After
3 minutes, LED blinks 6 times. Even when the inverter P.C.
board or the outdoor electronic control P.C. board is normal,
LED blinks 6 times after 3 minutes.
No
(Lighted
or not
lighted)
Is there any error of the indoor/outdoor connecting wire,
such as the damage of the wire,
No
intermediate connection, poor
contact to the terminal block?
Is there any error of the indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
Check the wiring.
Correct them.
Yes
No
Replace the inverter P.C. board or the
outdoor electronic control P.C. board.
2
2. Be careful of the residual voltage of smoothing
capacitor.
Replace the indoor/
outdoor connecting
Yes
wire.
No
Replace the indoor/
outdoor connecting
Yes
wire.
No
93
Page 94
q
How to check miswiring and serial signal error
Turn OFF the power supply.
[SUZ-KA25/35VA(H)R1.TH SUZ-KA50VAR2.TH]
(For wired remote controller use model)
As for indoor unit.
A
Turn OFF inverter-controlled lighting
•
equipment.
Turn OFF the power supply and then
•
turn ON again.
Press EMERGENCY OPERATION
•
switch.
Reinstall
•
either the unit
or the light
away from
No
•
each other .
Attach a fi lter
on remote
control receiving section
of the indoor
unit.
Is serial signal
error indicated 6
minutes later?
Yes
B
Is there rated voltage in the
power supply?
Turn ON the power supply.
Is there rated voltage between outdoor terminal block S1 and S2?
Press TEST button once.
Does the left lamp of OPERATION INDICATOR lamp light up? <Confi rmation of the
power to the indoor unit>
Is serial signal error indicated 6 minutes later?
Turn OFF the power supply.
Check once more if the indoor/outdoor
B
connecting wire is not miswiring.
Short-circuit outdoor terminal block S2
and S3.
Does the LED on the inverter P.C. board or
the outdoor electronic control P.C. board
repeat "3.6-second-OFF and 0.8-secondON quick blinking"? 3
Turn OFF the power supply.
Remove the short-circuit between
outdoor terminal block S2 and S3.
Turn ON the power supply.
Is there amplitude of 10 to 20 VDC
between outdoor terminal block S2 and
S3? <Confi rmation of serial signal>
Replace the indoor electronic control P.C. board.
Be sure to release the failure-mode recall function after checking.
1
Turn ON the power supply.
Is there rated voltage between
indoor terminal block S1 and S2?
<Confi rmation of power voltage>
Yes
Yes
Yes
Yes
A
Yes
Yes
Yes
No
No
Check the power supply.
No
No
Is there any miswiring, poor
contact, or wire disconnection
of the indoor/outdoor connect-
No
ing wire?
1. Miswiring may damage indoor electronic control P.C. board
during the operation.
Be sure to confi rm the wiring is correct before the operation
starts.
3. Be sure to check this within 3 minutes after turning ON. After
3 minutes, LED blinks 6 times. Even when the inverter P.C.
board or the outdoor electronic control P.C. board is normal,
LED blinks 6 times after 3 minutes.
Replace the inverter P.C. board or the
No
(Lighted
or not
lighted)
No
outdoor electronic control P.C. board.
2
2. Be careful of the residual voltage of smoothing
Is there any error of the indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
Is there any error of the indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
Check the wiring.
No
capacitor.
No
No
Yes
Replace the indoor/
outdoor connecting
Yes
wire.
Replace the indoor/
outdoor connecting
Yes
wire.
Correct them.
94
Page 95
r
Electromagnetic noise enters into TV sets or radios
[SUZ-KA25/35VA(H)R1.TH SUZ-KA50VAR2.TH]
Is the unit earthed?
Yes
Is the distance between the antennas
and the indoor unit within 3 m, or is the
distance between the antennas and the
outdoor unit within 3 m?
No
Is the distance between the TV sets or
radios and the indoor unit within 1 m, or
is the distance between the TV sets or
radios and the outdoor unit within 3 m?
No
Are the antennas damaged?
Is the coaxial cable damaged?
Is there any poor contact in the antenna wiring?
No
Is the indoor/outdoor connecting wire
of the air conditioner and the wiring of
the antennas close?
No
No
Yes
Yes
Yes
Yes
Earth the unit.
Extend the distance between the antennas and
the indoor unit, and/or the antennas and the
outdoor unit.
Extend the distance between the TV sets and/or
radios and the indoor unit, or the TV sets or
radios and the outdoor unit.
Replace or repair the antenna.
Replace or repair the coaxial cable.
Extend the distance between the indoor/outdoor
connecting wire of the air conditioner and the wiring of the antennas.
Even if all of the above conditions are fulfi lled, the electromagnetic noise may enter, depending on the electric fi eld strength
or the installation condition (combination of specifi c conditions such as antennas or wiring).
Check the following before asking for service.
1. Devices affected by the electromagnetic noise
TV sets, radios (FM/AM broadcast, shortwave)
2. Channel, frequency, broadcast station affected by the electromagnetic noise
3. Channel, frequency, broadcast station unaffected by the electromagnetic noise
4. Layout of ;
indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, earth wire, antennas, wiring from antennas, receiver
5. Electric fi eld intensity of the broadcast station affected by the electromagnetic noise
6. Presence or absence of amplifi er such as booster
7. Operation condition of air conditioner when the electromagnetic noise enters in
1) Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic
noise.
2) Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button on the remote controller
for power ON, and check for the electromagnetic noise.
3) After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the
electromagnetic noise.
4) Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the outdoor unit stops but the
indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise.
95
Page 96
)
12-6. Test point diagram and voltage
12-6-1. Inverter P.C. board
SUZ-KA25VA.TH SUZ-KA35VA.TH
SUZ-KA25VAH.TH SUZ-KA35VAH.TH
Back side of unit
DB61
280V ~ 370V
DC
(+)
(-)
Output to
drive
compressor
(LDW,
LDV,
LDU)
230V AC
DB61
Smoothing capacitor
(C63C)
Smoothing capacitor
(C63B)
Smoothing capacitor
(C63A)
Fuse
(F801)
Fuse
(F901)
LED monitor
lamp
1(+)
2(+)
3(+)
5V
4
5
GND
Rotational frequency
feedback signal of outdoor fan motor
(CN931)
Jumper wire for change
in defrost setting (JS)
Front side of unit
Fin temperature thermistor(RT64)
200
180
160
140
120
100
80
60
Resistance(k)
40
20
0
0 1020304050607080
Temperature(
Connecting wire with
power P.C. board
(CN725)
Defrost thermistor(RT61)
Ambient temperature thermistor(RT65)
100
90
80
70
60
50
40
30
Resistance(k)
20
10
0
-20 -10010203040
LEV
connector
(CN724)
Temperature()
Discharge temperature
Defrost thermistor/RT61
(CN641)
Ambient temperature
thermistor/RT62
(CN641)
700
600
500
400
300
200
Resistance(k)
100
Output to drive
outdoor fan motor
(CN932)
Connector for indoor/
outdoor communication
(CN601)