This service manual describes technical data of the
outdoor units.
RoHS compliant products have <G> mark on the spec
name plate.
For servicing of RoHS compliant products, refer to the
RoHS Parts List.
1. Indication of capacity has been changed.(BTU base → kW base)
2. Control method between indoor and outdoor unit has been changed.
3. Power supply method has been changed (change to supply from outdoor unit).
4. Terminal block for power supply has been added.
5. Power P.C.board has been changed.
6. Inverter P.C. board has been changed.
7. Refrigerant circuit has been changed.
•
Compressor has been changed.(KNB073FBVH → KNB073FDVH:SUZ-KA25VA) (KNB092FAAH → KNB092FCAH:SUZ-KA35VA)
• Specification and position of muffler have been changed.
• Path of outdoor heat exchanger has been changed.
• 4-way valve and R.V. coil have been changed.
• Stop valve has been changed.
8. Fan motor has been changed.(AC → DC)
9. Shape of grille has been changed.
10. Shape of service panel has been changed.
11. Shape of propeller has been changed.
12. Symbol on terminal block has been changed (to S1/S2/S3).
3
SUZ-A18VR SUZ-KA50VA.TH
SUZ-A24VR SUZ-KA60VA.TH
1. Indication of capacity has been changed.(BTU base → kW base)
2. Power supply method has been changed (change to supply from outdoor unit).
3. Outdoor electronic control P.C. board has been changed.
4. Noise filter P.C. board has been changed.
5. Length of fan motor lead wire has been changed.
6. Shape of relay panel has been changed.
7. Symbol on terminal block has been changed (to S1/S2/S3).
8. Control method between indoor and outdoor unit has been changed.
INFORMATION FOR THE AIR CONDITIONER WITH R410A REFRIGERANT
• This room air conditioner adopts an HFC refrigerant (R410A) which never destroys the ozone layer.
• Pay particular attention to the following points, though the basic installation procedure is same as that for R22 conditioners.
1 As R410A has working pressure approximate 1.6 times as high as that of R22, some special tools and piping parts/
materials are required. Refer to the table below.
2 Take sufficient care not to allow water and other contaminations to enter the R410A refrigerant during storage and
installation, since it is more susceptible to contaminations than R22.
3 For refrigerant piping, use clean, pressure-proof parts/materials specifically designed for R410A. (Refer to 2. Refrigerant
piping.)
4 Composition change may occur in R410A since it is a mixed refrigerant. When charging, charge liquid refrigerant to prevent
composition change.
Refrigerant
Composition (Ratio)
Refrigerant handling
Chlorine
Safety group (ASHRAE)
Molecular weight
Boiling point ()
Steam pressure [25](Mpa)
Saturated steam density [25](Kg/*)
Refrigerant
Combustibility
ODP +1
GWP +2
Refrigerant charge method
Additional charge on leakage
Kind
Color
oil
Smell
Refrigerant
+1: Ozone Depletion Potential : based on CFC-11
+2: Global Warming Potential : based on CO
2
New refrigerant
R410A
HFC-32: HFC-125 (50%:50%)
Pseudo-azeotropic refrigerant
Not included
A1/A1
72.6
-51.4
1.557
64
Non combustible
0
1730
From liquid phase in cylinder
Possible
Incompatible oil
None
None
Previous refrigerant
R22
R22 (100%)
Single refrigerant
Included
A1
86.5
-40.8
0.94
44.4
Non combustible
0.055
1700
Gas phase
Possible
Compatible oil
Light yellow
None
4
New SpecificationCurrent Specification
The incompatible refrigerant oil easily separates from
refrigerant and is in the upper layer inside the suction muffler.
Raising position of the oil back hole enables to back the
refrigerant oil of the upper layer to flow back to the
compressor.
Suction muffler
Since refrigerant and refrigerant oil are compatible with
each other, refrigerant oil backs to the compressor through
the lower position oil back hole.
Suction muffler
Compressor
Compressor
Oil back hole
Refrigerant oil
Refrigerant
Compressor
Oil back hole
Refrigerant oil /Refrigerant
NOTE : The unit of pressure has been changed to MPa on the international system of units (SI unit system).
The conversion factor is: 1 (MPa [Gauge]) =10.2 (kgf/cm2 [Gauge])
Conversion chart of refrigerant temperature and pressure
(MPa [Gauge])
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
Saturated liquid pressure
0.0
R410A
R22
NOTE: The unit of pressure has been changed to MPa on the
international system of units (SI unit system).
The conversion factor is: 1 (MPa [Gauge]) =10.2 (kgf/cm2 [Gauge])
-0.5
-30 -20 -1001020
30
405060
()
1. Tools dedicated for the air conditioner with R410A refrigerant
The following tools are required for R410A refrigerant. Some R22 tools can be substituted for R410A tools.
The diameter of the service port on the stop valve in outdoor unit has been changed to prevent any other refrigerant being
charged into the unit. Cap size has been changed from 7/16 UNF with 20 threads to 1/2 UNF with 20 threads.
R410A tools
Can R22 tools be used?
R410A has high pressures beyond the measurement range of existing
Gauge manifold
No
gauges. Port diameters have been changed to prevent any other refrigerant
from being charged into the unit.
Charge hose
Gas leak detector
Torque wrench
No
No
Yes
Hose material and cap size have been changed to improve the pressure
resistance.
Dedicated for HFC refrigerant.
6.35 mm and 9.52 mm
No12.7 mm and 15.88 mm
Flare tool
Flare gauge
Vacuum pump
adapter
Electronic scale for
refrigerant charging
Yes
New
New
New
Clamp bar hole has been enlarged to reinforce the spring strength in the tool.
Provided for flaring work (to be used with R22 flare tool).
Provided to prevent the back flow of oil. This adapter enables you to use
vacuum pumps.
It is difficult to measure R410A with a charging cylinder because the
refrigerant bubbles due to high pressure and high-speed vaporization
No: Not substitutable for R410A Yes: Substitutable for R410A
Description
5
2. Refrigerant piping
1 Specifications
Use the refrigerant pipes that meet the following specifications.
Pipe
For liquid
For gas
• Use a copper pipe or a copper-alloy seamless pipe with a thickness of 0.8 mm. Never use any pipe with a thickness less
than 0.8mm, as the pressure resistance is insufficient.
2 Flaring work and flare nut
Flaring work for R410A pipe differs from that for R22 pipe.
For details of flaring work, refer to Installation manual “FLARING WORK”.
Pipe diameter (mm)
Outside diameter
mmmm
6.35
9.52
9.52
12.7
15.88
6.35
9.52
12.7
15.88
Wall thickness
0.8
0.8
0.8
0.8
1.0
R410A
17
22
26
29
Insulation material
Heat resisting foam plastic
Specific gravity 0.045 Thickness
8 mm
Dimension of flare nut (mm)
R22
17
22
24
27
3. Refrigerant oil
Apply the special refrigerant oil (accessories: packed with indoor unit) to the flare and the union seat surfaces.
4. Air purge
Do not discharge the refrigerant into the atmosphere.
Take care not to discharge refrigerant into the atmosphere during installation, reinstallation, or repairs to the refrigerant
circuit.
Use the vacuum pump for air purging for the purpose of environmental protection.
5. Additional charge
For additional charging, charge the refrigerant from liquid phase of the gas cylinder.
If the refrigerant is charged from the gas phase, composition change may occur in the refrigerant inside the cylinder and the
outdoor unit. In this case, ability of the refrigerating cycle decreases or normal operation can be impossible. However,
charging the liquid refrigerant all at once may cause the compressor to be locked. Thus, charge the refrigerant slowly.
+ Height difference should be within 30m regardless of which unit, indoor or outdoor position is high.
Max. Height difference of SUZ-KA50/60/71VA.TH : 15m
SUZ-KA50/60/71VA
SUZ-KA50/60VAR2.TH : 30m
ADDITIONAL REFRIGERANT CHARGE(R410A: g)
Model
SUZ-KA50VA.TH
SUZ-KA50VA
1.TH
SUZ-KA50VAR2.TH
SUZ-KA60VA.TH
SUZ-KA60VA
1.TH
SUZ-KA60VAR2.TH
Model
SUZ-KA71VA.TH
SUZ-KA71VA
1.TH
Outdoor unit
precharged
1,600
1,800
Outdoor unit
precharged
2,000
7m
0
0
01654407159901,265
Refrigerant piping length (one way)
10m
60
60
Refrigerant piping length (one way)
1.TH : 30m
15m
160
160
20m
260
260
25m
360
360
30m
460
460
Calculation : Xg=20g/m o (Refrigerant piping length(m)–7)
15m10m7m
20m
25m30m
Calculation : Xg=55g/m o (Refrigerant piping length(m)-7)
The standard data contained in these specifications applies only to the operation of the air conditioner under normal condition.
Operating conditions vary according to the areas where these units are installed. The following information has been provided
to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
Rated voltage: ±10% (207~253V), 50Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
COOLING HEATING
(1) Indoor intake air wet-bulb temperature: W.B. ˚C (1) Indoor intake air dry-bulb temperature: D.B. ˚C
(2) Indoor outlet air wet-bulb temperature: W.B. ˚C (2) Indoor outlet air dry-bulb temperature: D.B. ˚C
(3) Outdoor intake air dry-bulb temperature: D.B. ˚C (3) Outdoor intake air wet-bulb temperature: W.B. ˚C
(4) Total input: W (4) Total input: W
Indoor air wet/dry-bulb temperature difference on the side of the chart on page shows the difference between the
indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb/dry-bulb temperature difference
1. Attach at least 2 sets of wet-and-dry-bulb thermometers to the indoor air inlet as shown in the figure, and at least 2 sets of
wet-and-dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air speed
is high.
2. Attach at least 2 sets of wet-and-dry-bulb thermometers to the outdoor air inlet.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of the room.
5. Press the EMERGENCY OPERATION switch once to start the EMERGENCY COOL (HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
INDOOR UNIT
OUTDOOR UNIT
Wet-and dry-bulb
thermometers
BACK VIEW
2929
6.4
5.9
5.4
5.0
4.5
difference (degree)
4.1
Indoor air Wet-bulb temperature
SUZ-KA25VA(H)
at Rated frequency
Indoor intake air Wet-bulb
temperature()
-10-5 0 5 101520253035404546
-10-5 0 5 101520253035404546
Indoor intake air Wet-bulb temperature(
Outdoor intake air Dry-bulb temperature ()Outdoor intake air Dry-bulb temperature ()
)
8.4
7.8
7.2
6.6
6.0
difference (degree)
5.4
Indoor air Wet-bulb temperature
SUZ-KA35VA(H)
at Rated frequency
10.8
10.0
9.2
8.5
7.7
difference (degree)
6.9
Indoor air Wet-bulb temperature
Indoor intake air Wet-bulb
temperature()
-10-5 0 5 101520253035404546
Outdoor intake air Dry-bulb temperature ()
Indoor intake air Wet-bulb
temperature()
-10-15-5 0 5 101520253035404546
Outdoor intake air Dry-bulb temperature ()
Indoor intake air Wet-bulb temperature(
-10-5 0 5 101520253035404546
)
Outdoor intake air Dry-bulb temperature ()
Indoor intake air Wet-bulb temperature(
-15 -10 -50510 15 20 25 30 35 40 4546
)
Outdoor intake air Dry-bulb temperature ()
SUZ-KA50VA
at Rated frequency
30
Loading...
+ 100 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.