Mitsubishi OC307C Service Manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
TECHNICAL & SERVICE MANUAL
September 2008
No. OC307
REVISED EDITION-C
Series PMFY
Indoor unit [Model names] [Service Ref.]
PMFY-P20VBM-E PMFY-P20VBM-E
Ceiling Cassettes
PMFY-P20VBM-E1
PMFY-P25VBM-E PMFY-P25VBM-E
PMFY-P20VBM-E#2
PMFY-P25VBM-E1
PMFY-P32VBM-E
PMFY-P40VBM-E PMFY-P40VBM-E
PMFY-P25VBM-E#2 PMFY-P32VBM-E PMFY-P32VBM-E1
PMFY-P32VBM-E#2
PMFY-P40VBM-E1
PMFY-P40VBM-E#2
R410A
R407C
Revision:
PMFY-P20/25/32/40VBM-E#2 are added in REVISED EDITION-C.
Some descriptions have been modified.
Please void OC307 REVISED EDITION-B.
Note:
This manual describes only
service data of the indoor units.
RoHS compliant products
have <G> mark on the spec name plate.
For servicing RoHS compli-
ant products, refer to the RoHS Parts List.
R22
INDOOR UNIT
CONTENTS
1. TECHNICAL CHANGES
2. SAFETY PRECAUTION
3. PART NAMES AND FUNCTIONS
4. SPECIFICATIONS
5. OUTLINES AND DIMENSIONS
6. WIRING DIAGRAM
7.
REFRIGERANT SYSTEM DIAGRAM
8. TROUBLE SHOOTING
9. DISASSEMBLY PROCEDURE
10. PARTS LIST
11. RoHS PARTS LIST
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2
2 6 8
12
13 16 17 26 29
32
1
PMFY-P20VBM-E1 PMFY-P20VBM-E#2 PMFY-P25VBM-E PMFY-P32VBM-E1 PMFY-P32VBM-E#2 PMFY-P40VBM-E1 PMFY-P40VBM-E#2
1. CONTROLLER BOARD (I.B) has been changed.
2. PANEL has been changed. PMP-40BM → PMP-40BMW (White : 0.98Y 8.99/0.63) (Pure white : 6.4Y 8.9/0.4)
3. FAN MOTOR (MF) has been changed.
4. THERMISTOR (TH22, TH23) have been changed.
PMFY-P20VBM-E PMFY-P20VBM-E1 PMFY-P25VBM-E PMFY-P25VBM-E1 PMFY-P32VBM-E PMFY-P32VBM-E1 PMFY-P40VBM-E PMFY-P40VBM-E1
1. FAN MOTOR (MF) has been changed.
2. CONTROLLER BOARD (I.B) has been changed.
TECHNICAL CHANGES
1 PMFY-P25VBM-E#2
2
SAFETY PRECAUTION
CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R407C
Use new refrigerant pipes.
In case of using the existing pipes for R22, be careful with the followings.
· Change flare nut to the one provided with this product. Use a newly flared pipe.
· Avoid using thin pipes.
Make sure that the inside and outside of refrige­rant piping is clean and it has no contamination such as sulfur hazardous for use, oxides, dirt, shaving particles, etc. In addition, use pipes with specified thickness.
Contamination inside refrigerant piping can cause deterio­ration of refrigerant oil etc.
Store the piping to be used during installation indoors with keep both ends sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
Use ESTR , ETHER or HAB as the lubricant to coat flares and flange connection parts.
If large amount of mineral oil enters, that can cause deterioration of refrigerant oil etc.
Use liquid refrigerant to seal the system.
If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance may drop.
Do not use a refrigerant other than R407C.
If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the lubricant deterioration.
Use a vacuum pump with a reverse flow check valve.
The vacuum pump oil may flow back into the refrigerant cycle and cause the lubricant deterioration.
If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
2
[1] Cautions for service
·After recovering all the refrigerant in the unit, proceed to working.
·Do not release refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
[2] Refrigerant recharging
(1) Refrigerant recharging process
1Direct charging from the cylinder
·R407C cylinder are available on the market has a syphon pipe.
·Leave the syphon pipe cylinder standing and recharge it. (By liquid refrigerant)
Unit
Gravimeter
(2) Recharge in refrigerant leakage case
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release the refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
[3] Service tools
Use the below service tools as exclusive tools for R407C refrigerant.
No. Tool name Specifications
1 Gauge manifold ·Only for R407C
·Use the existing fitting SPECIFICATIONS. (UNF7/16)
·Use high-tension side pressure of 3.43MPa·G or over.
2 Charge hose ·Only for R407C
·Use pressure performance of 5.10MPa·G or over.
3 Electronic scale
4 Gas leak detector ·Use the detector for R134a or R407C.
5 Adapter for reverse flow check ·Attach on vacuum pump.
6 Refrigerant charge base
7 Refrigerant cylinder ·For R407C ·Top of cylinder (Brown)
·Cylinder with syphon
8 Refrigerant recovery equipment
33
Cautions for units utilizing refrigerant R410A
Use new refrigerant pipes.
In case of using the existing pipes for R22, be careful with the followings.
· Change flare nut to the one provided with this product. Use a newly flared pipe.
· Avoid using thin pipes.
Make sure that the inside and outside of refrige­rant piping is clean and it has no contamination such as sulfur hazardous for use, oxides, dirt, shaving particles, etc. In addition, use pipes with specified thickness.
Contamination inside refrigerant piping can cause deterio­ration of refrigerant oil etc.
Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Use ester oil, ether oil or alkylbenzene oil (small amount) as the refrigerant oil applied to flares and flange connections.
If large amount of mineral oil enters, that can cause deterio­ration of refrigerant oil etc.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige­rant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check valve.
Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Tools for R410A Gauge manifold Charge hose
Gas leak detector
Torque wrench
Flare tool Size adjustment gauge Vacuum pump adaptor
Electronic refrigerant charging scale
Keep the tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera­nt will change and the efficiency will be lowered.
Charge refrigerant from liquid phase of gas cylinder.
If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
4
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously. Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
Unit
Gravimeter
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Tool name Specifications
1 Gauge manifold ·Only for R410A
·Use the existing fitting
·Use high-tension side pressure of 5.3MPa·G or over.
2 Charge hose ·Only for R410A
·Use pressure performance of 5.09MPa·G or over.
3 Electronic scale
4 Gas leak detector ·Use the detector for R134a, R407C or R410A.
5 Adaptor for reverse flow check ·Attach on vacuum pump.
6 Refrigerant charge base
7 Refrigerant cylinder ·Only for R410A ·Top of cylinder (Pink)
·Cylinder with syphon
8 Refrigerant recovery equipment
specifications
. (UNF1/2)
5
3
PAR-21MAA
ON/OFF
FILTER
CHECK
OPERATION
CLEAR
TEST
TEMP.
MENU
BACK DAY
MONITOR/SET
CLOCK
ON/OFF
Temperature setting buttons
Down
Up
Timer Menu button (Monitor/Set button)
Mode button (Return button)
Set Time buttons
Back
Ahead
Timer On/Off button (Set Day button)
Opening the lid
ON/OFF button
Fan Speed button
Filter button (<Enter> button)
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button ( Operation button)
To return operation number
Ventilation button ( Operation button)
To go to next operation number
Built-in temperature sensor
PART NAMES AND FUNCTIONS
Indoor Unit
Horizontal Air Outlet
Auto Air Swing Vane
Disperses airflow up and down and adjusts the angle of airflow direction.
Guide vane
Air flow can be changed to horizontal by moving the Guide vane to the left or right.
Filters
Remove dust and pollutants
Returns air from room.
Air intake
from return air.
Wired remote controller
Once the controllers are set, the same operation mode can be repeated by simply pressing the ON/OFF button.
6
Wired remote controller
Display Section
For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit.
Identifies the current operation
Shows the operating mode, etc. *Multilanguage display is available.
“Centrally Controlled” indicator
Indicates that operation from the remote controller has been prohib­ited by a master controller.
“Timer is Off” indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, the time to be switched off is shown.
TIME SUN MON TUE WED THU FRI SAT TIMER
AFTER
ERROR CODE
°F°C
Hr
AFTER
°F°C
ONLY1Hr.
Up/Down Air Direction indica­tor
The indicator shows the direction of the outcoming airflow.
“One Hour Only” indicator
Displayed if the airflow is set to low or downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off in one hour, when the airflow direction also changes.
Room Temperature display
Shows the room temperature. The room temperature display range is 8-39. The display blinks if the temperature is less than
Louver display
Indicates the action of the swing louver. Does not appear if the louver is not running.
(Power On indicator)
Indicates that the power is on.
ON
OFF
FUNCTION
FILTER
WEEKLY
AUTO OFF
8 or 39
SIMPLE
or more.
“Sensor” indication
Displayed when the remote controller sensor is used.
“Locked” indicator
Indicates that remote controller but­tons have been locked.
“Clean The Filter” indicator
To be displayed on when it is time to clean the filter.
Timer indicators
The indicator comes on if the corre­sponding timer is set.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in Ventilation mode.
Note:
“PLEASE WAIT” message This message is displayed for approximately 3 minutes when power is supplied to the indoor unit or when the unit is recovering from a power failure. “NOT AVAILABLE” message
This message is displayed if an invalid button is pressed (to operate a function that the indoor unit does not have). If a single remote controller is used to operate multiple indoor units simultaneously that are different types, this message will not be displayed as far as any of the indoor units is equipped with the function.
77
4
SPECIFICATIONS
4-1. SPECIFICATION
Item
Power
Cooling capacity
Heating capacity
Cooling
Input
Heating
Cooling
Current
Electric characteristic
(munsell symbol)
Dimensions
Heating
Exterior
Height
Width
Depth
Heat exchanger
Fan × No
Air flow 3
External
static pressure
F a n
Fan motor
output
Insulator
Air filter
Pipe
dimensions
Gas side
Liquid
side
Field drain pipe size
Noise level 3
Product weight
Hz
V
·
kW
kW
kW
kW
A
A
mm
mm
mm
G/min
Pa
kW
:mm(in.)
:mm(in.)
:mm
dB
kg
PMFY-P20VBM-E
PMFY-P20VBM-E
PMFY-P20VBM-E#2
PMFY-P25VBM-E
1
PMFY-P25VBM-E
PMFY-P25VBM-E#2
Single phase 220V-230V-240V 50Hz / 220V 60Hz
2.2
2.5
0.042
0.042
0.20
0.20
2.8
3.2
0.044
0.044
0.21
0.21
Unit : Galvanized sheets · Standard grilles : ABS resin acrylic coating
Munsell <0.98Y 8.99/0.63> (PMFY-P·VBM-E
8.7-8.0-7.2-6.5
PP honey comb fabric
O.D.26 (PVC pipe VP-20 connectable)
35-33-30-27
230<30>
812<1,000>
395<470>
Cross fin
Line flow fan × 1
9.3-8.6-8.0-7.3
Polyethylene sheet
12.7(1/2")
6.35(1/4")
37-36-34-32
PMFY-P32VBM-E
PMFY-P32VBM-E
1
PMFY-P32VBM-E#2
(1)) / <6.4Y 8.9/0.4> (PMFY-P·VBM-E#2)
0
0.028
14<3.0>
Note 1. Rating conditions (JIS B 8615-1) Cooling: Indoor: D.B. 27°C W.B. 19°C outdoor: D.B. 35°C Heating: Indoor: D.B. 20°C outdoor: D.B. 7°C W.B. 6°C Note 2. The number indicated in < > is for the grille. W 3. Air flow and the noise level are indicated as High – Middium1 – Middium2 – Low.
3.6
4.0
0.044
0.044
0.21
0.21
PMFY-P40VBM-E
1
PMFY-P40VBM-E
PMFY-P40VBM-E#2
10.7-9.7-8.7-7.7
39-37-35-33
1
4.5
5.0
0.054
0.054
0.26
0.26
8
4-2. ELECTRIC PARTS SPECIFICATIONS
Service ref.
Parts name
Room temperature thermistor
Liquid pipe thermistor
Gas pipe thermistor
Fuse (Indoor controller board)
Fan motor
Vane motor
Drain-up mechanism
Symbol
TH21
TH22
TH23
FUSE
MF
MV
DP
PMFY-P20VBM-E
PMFY-P20VBM-E
PMFY-P20VBM-E#2
Resistance 0/15k, 10/9.6k, 20/6.3k, 25/5.4k, 30/4.3k, 40/3.0k
Resistance 0/15k, 10/9.6k, 20/6.3k, 25/5.4k, 30/4.3k, 40/3.0k
Resistance 0/15k, 10/9.6k, 20/6.3k, 25/5.4k, 30/4.3k, 40/3.0k
PMFY-P25VBM-E
1
PMFY-P25VBM-E1
PMFY-P25VBM-E#2
250V 6.3A
DC Brushless Motor
8-pole OUTPUT 28W
PN0H28-MB
MSFJC 20M23
220-240V 50/60Hz
PMFY-P32VBM-E
PMFY-P32VBM-E1
PMFY-P32VBM-E#2
12V/380
PJV-1046
PMFY-P40VBM-E
PMFY-P40VBM-E1
PMFY-P40VBM-E#2
Drain sensor
Linear expansion valve
Power supply terminal block
Transmission terminal block
MA-remote controller terminal block
DS
LEV
TB2
TB5
TB15
Thermistor resistance 0/6k, 10/3.9k, 20/2.6k, 25/2.2k, 30/1.8k, 40/1.3k
DC12V Stepping motor drive, Port dimension :3.2
(0~2000pulse)
(L, N, ) 330V 30A
(M1, M2, S) 250V 20A
(1,2) 250V 10A
99
4-3. AIR CAPACITY TAKEN FROM OUTSIDE
n
PMFY-P·VBM-A series enables to take fresh air from outside. When taking fresh air, the duct fan is used. The air capacity should be 20% or less of the air flow SPEC(Hi).
250 288.5
108
90
W
122
100
W
Unit : mm
4-W2.8
Fresh air intake hole
(Knockout)
Service Ref.
Air flow
(Hi)
PMFY-P20VBM-E PMFY-P20VBM-E PMFY-P20VBM-E#2
1
8.7m3/min
PMFY-P25VBM-E PMFY-P25VBM-E PMFY-P25VBM-E#2
1
9.3m3/min
PMFY-P32VBM-E PMFY-P32VBM-E PMFY-P32VBM-E#2
1
9.3m3/min
PMFY-P40VBM-E PMFY-P40VBM-E PMFY-P40VBM-E#2
1
10.7m3/min
Operation in conjunction with duct fan (Booster fan)
Whenever the indoor unit is operating, the duct fun
operates. (1)Connect the optional multiple remote controller
adapter(PAC-SA88HA-E) to the connector CN51 on the indoor controller board.
(2)Drive the relay after connecting the 12V DC relay
between the Yellow and Orange connector lines. (w)Use a relay of 1W or smaller. MB: Electromagnetic switch power relay for duct fan.
X: Auxiliary relay (12V DC LY-1F)
Fresh air intake hole
(Knockout)
Air capacity from outside
Max 1.74m3/min
Max 1.86m3/min
Max 1.86m3/min
Max 2.14m3/min
Green
CN51 on indoor unit board
5
1
Connector (5P)
Indoor unit side
Multiple remote controller adapter PAC-SA88HA-E
Indoor controller board
Be sure to secure insulation material by tape, etc.
Yellow
Orange
Red
Brown
~
MB
Installation at site
Be sure to secure insulatio material by tape, etc.
Distance between indoor controller board and relay must be within 10m.
How to read curves
Q
Duct characteristics at site
A
B
A
EC
AD
0
Q
Qa
Curve in the right graphs
Q
Multiple remote controller adapter PAC-SA88HA-E
Q…Designed amount of fresh air intake
A…Static pressure loss of fresh air
C
intake duct system with air flow amount Q <Pa>
B…Forced static pressure at air condi-
tioner inlet with air flow amount Q
C…Static pressure of booster fan with
air flow amount Q <Pa>
D…Static pressure loss increase amount
of fresh air intake duct system for air flow amount Q <Pa>
E…Static pressure of indoor unit with air
flow amount Q <Pa>
Qa…Estimated amount of fresh air
intake without D <m3/min>
<m3/min>
<Pa>
50.0
0.0
-50.0
Static pressure (Pa)
-100.0
0.0 0.5 1.0
Characteristic diagram of fresh air taken capacity
Air flow (m
3
/min)
CN51
2 intakes
1 intake
1.5 2.0 2.5
10
4-4. NOISE CRITERION CURVES
PMFY-P20VBM-E PMFY-P20VBM-E1 PMFY-P20VBM-E#2
90
NOTCH
High Medium1 Medium2
Low
SPL(dB)
35 33 30 27
LINE
PMFY-P25VBM-E PMFY-P32VBM-E PMFY-P25VBM-E
1
PMFY-P32VBM-E1 PMFY-P25VBM-E#2 PMFY-P32VBM-E#2
90
NOTCH
High Medium1 Medium2
Low
SPL(dB)
37 36 34 32
LINE
80
70
60
50
40
30
20
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
PMFY-P40VBM-E PMFY-P40VBM-E1 PMFY-P40VBM-E#2
90
NOTCH
High Medium1 Medium2
Low
SPL(dB)
39 37 35 33
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
LINE
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
NOISE
10
CEILING
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
UNIT
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
11
1.5m
MICROPHONE
5
OUTLINES AND DIMENSIONS
PMFY-P20VBM-E PMFY-P20VBM-E1 PMFY-P20VBM-E#2 PMFY-P25VBM-E PMFY-P25VBM-E
1 PMFY-P25VBM-E#2
PMFY-P32VBM-E PMFY-P32VBM-E1 PMFY-P32VBM-E#2 PMFY-P40VBM-E PMFY-P40VBM-E1 PMFY-P40VBM-E#2
108
4-W2.8 Burring hole
100
O.D.W12.7(1/2")
O.D.W6.35(1/4")
O.D.W43
Gas pipe
Liquid pipe
Pipe cover
Refrigerant
piping
W
90
PVC pipe:VP-20[O.D.W26(1")]
Details of fresh air intake hole
Drainage piping
122
W
250 288.5
Knockout
Fresh air intake hole
Unit : mm
110
mounting plate
235 or more
230
110
Panel(grille):PMP-40BM(W)
74.5
26
20
75926
960 ceiling opening20 20
1000 outer side of grille
811 suspension bolt pitch74.5
20
2828
45
20
To p
247
69
53
17.517.5
43
46
Outer line of grille
Center of unit
Air outlet(lower)
45
20
340 Suspension bolt pitch
430 Ceiling opening
470 Outer side of grille
302
395
Terminal block for power supply
Electrical box
812
W50
230
198
Drainage pipe
PVC pipe:VP-20[I.D.W26]
141 759
254
Right side
Terminal block for transmission
Installation space required around indoor unit
Terminal block for
MA remote controller
200600200
drain pan
(56)
Front
1000 outer side of grille
(20)
(10)
(96)
Suspension bolt(M10 or W 3/8)
30
470 outer side of grille
60 40
Ceiling
panel
Panel(grille):PMP-40BM(W)
Lower view
Refrigerant pipe(gas)
O.D.W12.7
96
176
12
Refrigerant
pipe(liquid)
O.D.W6.35
Left side
Ceiling panel
Same line
Drain pan
6
WIRING DIAGRAM
PMFY-P20VBM-E PMFY-P25VBM-E PMFY-P32VBM-E PMFY-P40VBM-E
A.B
SW5
220V
[ LEGEND ]
SYMBOL I.B
A.B
240V
SW1
12345678910
CN25 CN27 CN32 CN41 CN51 CN52 SW2 SW3 SW4 ZNR FUSE X1 T LED1 LED2
SW1 SW5 SW11 SW12 SW14
SW11SW12
SWC
10ths DIGIT1sDIGIT
INDOOR CONTROLLER BOARD CONNECTOR
SWITCH
VARISTOR FUSE(6.3A/250V) AUX.RELAY TRANSFORMER POWER SUPPLY(I.B) POWER SUPPLY(I.B) CIRCUIT BOARD SWITCH
NAME
HUMIDIFIER DAMPER REMOTE SWITCH HA TERMINAL-A CENTRALLY CONTROL REMOTE INDICATION CAPACITY CODE MODE SELECTION MODEL SELECTION
DRAIN PUMP
MODE SELECTION VOLTAGE SELECTION ADDRESS SETTING 1s DIGIT ADDRESS SETTING 10ths DIGIT BRANCH NO.
(RED)
ADDRESS
CN43
SW14
000
BRANCH
No.
TO NEXT INDOOR UNIT
4 3 2 1
(RED)
ADDRESS
CN82
PULL BOX
TB2
L
RED
BLU
DP
*See fig:1
8 7 6 5 4 3 2 1
SYMBOL MF MV DP DS TB2 TB5 TB15 TH21
TH22
TH23
LEV
LED on indoor board for service
Mark
LED1
LED2
BREAKERFUSE
(15A) (15A)
N
PE
GRN/YLW
RED
BLU
BLU
BLU
FAN MOTOR VANE MOTOR DRAIN WATER LIFTING-UP MACH. DRAIN SENSOR TERMINAL BLOCK
THERMISTOR
LINEAR EXPANSION VALVE
POWER SUPPLY ~/N 220-230-240V 50Hz 220V 60Hz
MF
5
I.B
LED1
FAN
213 654
(WHT)
FUSE
3 1
ZNR
CND
(RED)
POWER
1 3
CNP (YLW) D.U. M
(WHT) REMOTE SWITCH
CN32
3
4
NAME
POWER SUPPLY TRANSMISSION MA-REMOTE CONTROLLER ROOM TEMPERATURE DETECTION (0/15k, 25/5.4k) PIPE TEMPERATURE DETECTION/LIQUID (0/15k, 25/5.4k) PIPE TEMPERATURE DETECTION/GAS (0/15k, 25/5.4k)
X1
X1
SW2 SW3 SW4
0N
0FF
1
8
65432109876543211
(RED)
ADDRESS
Meaning
Main power supply
Power supply for MA-Remote controller
Main power supply(Indoor unit:220-240V) power on Lamp is lit.
Power supply for MA-Remote controller on Lamp is lit.
TO OUTDOOR UNIT BC CONTROLLER REMOTE CONTROLLER DC24-30V
TB5
(SHIELD)
M1 M2
BLU
BLU
CN2M (BLU)
M-NET
T
CN3A
21
(BLU)
REMOCON
LED2
CN41
(WHT)
HA
CN51
(WHT)
CENTRALLY
CONTROL
CN52
(GRN)
REMOTE
INDICATION
10N2345
(RED)
ADDRESS
CN81CN42
4
1 5
1 5
1
4312 21 345678
MODELS
P20VBM
P25VBM
P32VBM
P40VBM
Function
TO MA-REMOTE CONTROLLER DC8.7-13V
2
1
TB15
ORN
ORN
21
3
CN31
(WHT)
2
DRAIN
1
CN29
2
(BLK)
1
GAS
CN21
2
(WHT)
1
LIQUID
CN20
2
(RED)
1
0FF
0FF
0FF
0FF
0FF
INTAKE
CN60 (WHT)
LEV
CN6V (GRN) VAN E
SW2
0N
0N
0N
0N
123456
6 5 4 3 2 1
6 5 4 3 2 1
2 1
CN25
2 1
CN27
654321
654321
654321
BLU BRN ORN YLW RED WHT
BRN RED ORN YLW GRN
SW3
0N
0FF
123456
0N
0FF
123456
0N
0FF
123456
0N
0FF
654321
<1>
10987
10987
10987
10987
NOTES:
1. At servicing for outdoor unit, always follow the wiring diagram of outdoor unit.
2. In case of using MA-Remote controller, please connect to TB15. (Remote controller wire is non-polar.)
3. In case of using M-NET, please connect to TB5.(Transmission wire is non-polar.)
4. Symbol [S] of TB5 is the shield wire connection.
5. Symbols used in wiring diagram above are, : terminal block, : connector.
6. The setting of the SW2 dip switches differs in the capacity. For the detail, refer to the table above.
7. Please set the switch SW5 according to the power supply voltage. Set SW5 to 240V side when the power supply is 230 and 240 volts. When the power supply is 220 volts, set SW5 to 220V side.
DS
TH23
TH22
TH21
6
LEV
1 2
MV
3 4 5
13
PMFY-P20VBM-E1 PMFY-P25VBM-E1 PMFY-P32VBM-E1 PMFY-P40VBM-E1
FUSE
TO NEXT INDOOR UNIT
PULL BOX
TB2
LN
RED
BLU
RED
BLU
BLU
M
1~
BLU
DP
*See fig :+1
A.B
SW5
240V220V
SW1
12345678910
SW11
SW12
0
0
1
9
8
7
6
10ths
DIGIT
[LEGEND]
SYMBOL NAME
I.B INDOOR CONTROLLER BOARD
CN25 CN27 CN32 CN51 CN52 SW2 SW3 SW4 ZNR VARISTOR FUSE FUSE (6.3A / 250V) X1 AUX.RELAY DRAIN PUMP T TRANSFORMER
LED1
LED2 MF MV DP
DS
1
9
2
8
3
7
4
4
6
5
5
1s
DIGIT
CONNECTOR
SWITCH CAPACITY CODE
POWER SUPPLY(I.B)
POWER SUPPLY(I.B) FAN MOTOR VANE MOTOR DRAIN WATER LIFTING-UP MACH.
DRAIN SENSOR
(RED)
ADDRESS
CN43
SWC
2
3
 
HUMIDIFIER DAMPER REMOTE SWITCH CENTRALLY CONTROL REMOTE INDICATION
MODE SELECTION MODEL SELECTOR
BREAKER
(15A)
(15A)
GRN / YLW
I.B
LED1
FAN
(WHT)
63
FUSE
3
1
CND
(RED)
POWER
1
3
CNP (YLW) D.U.M
ON
OFF
(WHT)
REMOTE
SWITCH
CN32
4
8
1
(RED)
ADDRESS
SW14
0
1
E
CN82
2
D
3
F
4
C
5
B
6
A
7
9
8
BRANCH
No.
1
SYMBOL NAME
TB2
TERMINAL
TB5
BLOCK
TB15
THERMISTOR
TH21
TH22
TH23
LEV LINEAR EXPANSION VALVE
A.B CIRCUIT BOARD
SW1
SWITCH SW5 SW11 SW12 SW14 BRANCH No.
POWER SUPPLY ~ / N 220-240V 50Hz 220V 60Hz
MF
MS
3~
U
X1
SW4
12345678910
12345
ADDRESS
4
POWER SUPPLY TRANSMISSION MA-REMOTE CONTROLLER
ROOM TEMP. DETECTION (0/15k,25/5.4k PIPE TEMP. DETECTION / LIQUID (0/15k PIPE TEMP. DETECTION / GAS (0/15k
MODE SELECTION VOLTAGE SELECTION ADDRESS SETTING 1s DIGIT ADDRESS SETTING 10ths DIGIT
TO OUTDOOR UNIT BC CONTROLLER REMOTE CONTROLLER DC24-30V
TB5
M1 M2
BLU
CN2M
(BLU)
M-NET
1
T
SW3
(RED)
CN42
8
,
25/5.4k
,
25/5.4k
S
(SHIELD)
BLU
CN3A (BLU)
REMOCON
12
LED2
CENTRALLY
CONTROL
INDICATION
SW2
123456
ADDRESS
)
)
)
TO MA-
REMOTE CONTROLLER
DC8.7-13V
1 2
TB15
ORN
ORN
3
13
CN31
CN51
(WHT)
CN52
(GRN)
REMOTE
ON OFF
(RED)
CN81
(WHT)
DRAIN
1
CN29
2
(BLK)
1
GAS
CN21
2
(WHT)
1
LIQUID
CN20
2
(RED)
1
INTAKE
6
CN60
(WHT)
LEV
5
1
1 5
1
CN6V
(GRN)
VAN E
6
1
2
CN25
1
2
CN27
1
843 11 1
BRN
RED
BLU
ORN
YLW
WHT
BRN
RED
ORN
YLW
GRN
t
t
t
t
MODELS
P20VBM
P25VBM
P32VBM
P40VBM
DS
TH23
TH22
TH21
M
LEV
1
M
MV
5
SW2
OFF
OFF
OFF
OFF
ON
ON
ON
ON
123456
123456
123456
123456
OFF
OFF
OFF
OFF
ON
ON
ON
ON
1234567
1234567
123456
12345677
LED on indoor board for service
Mark Meaning Function
LED1 Main power supply
Power supply for
LED2
MA-Remote controller
Main power supply (Indoor unit:220-240V) Power on Lamp is lit.
Power supply for MA-Remote controller on Lamp is lit.
NOTES:
1. At servicing for outdoor unit, always follow the wiring diagram of outdoor unit.
2. In case of using MA-Remote controller, please connect to TB15. (Remote controllerwire is non-polar.)
3. In case of using M-NET, please connect to TB5. (Transmission wire is non-polar.)
4. Symbol [S] of TB5 is the shield wire connection.
5. Symbols used in wiring diagram above are, :terminal block, :connector.
6. The setting of the SW2 dip switches differs in the capacity. For the detail, refer to the table above.
7. Please set the switch SW5 according to the power supply voltage. Set SW5 to 240V side when the power supply is 230 and 240 volts. When the power supply is 220 volts, set SW5 to 220V side.
SW3
<+1>
8
9
8
9
8
9
8
9
10
10
10
10
14
PMFY-P20VBM-E#2 PMFY-P25VBM-E#2 PMFY-P32VBM-E#2 PMFY-P40VBM-E#2
TO OUTDOOR UNIT TO MA­CONTROLLER DC8.7-13V
TB15
MODELS
P20VBM
P25VBM
P32VBM
P40VBM
LED on indoor board for service
Mark Meaning Function
Main power supply
LED1
Power supply for
LED2
MA-Remote controller
OFF
OFF
OFF
OFF
ON
ON
ON
ON
BC CONTROLLER
REMOTE
REMOTE CONTROLLER
DC24-30V
M1
1
M2
2
(SHIELD)
TO NEXT INDOOR UNIT
S
TB5
BLK
PULL BOX
TB2
CNMF2
(
WHT
RED
MF
5
MS
3~
BLU
1
BLU
2
ORN
1
ORN
3
CN6V1
(
GRN
BRN RED
ORN
YLW
GRN
VANE
1
6
M
MV
*See fig : 1
5
<1>
SW2
123456
123456
123456
123456
Main power supply (Indoor unit:220-240V) Power on → Iamp is lit
Power supply for MA-Remote controller on → Iamp is lit
OFF
OFF
OFF
OFF
ON
ON
ON
ON
SW3
1234567
1234567
123456
12345677
8
9
10
8
9
10
8
9
10
8
9
10
LN
BLU
864 2
)
CN2M
(
BLU
)
M-NET
CN3A
(
BLU
)
REMOCON
)
123456
A.B
FUSE
(
15A)
YLW /
GRN
CND(BLK
513
FUSE
DSA
ZNR02
U
1357
LED2
4
CN42
(
RED
ADDRESS
1
31
CN32(WHT REMOTE SWITCH
SW2
12345678910
SW5
SW1
12345678910
SW12
0
9
8
7
6
5
10ths
DIGIT
BREAKER
(
15A)
)
ZNR01
U
1
2
CNMF1
(
)
SW3
240V220V
SW11
1
2
8
3
7
4
DIGIT
POWER SUPPLY
~
/ N 220-240V 50Hz 220V 60Hz
DC311
~
WHT
)
SWE
ON OFF
)
SW4
12345
4
0
1
SWC
9
2
3
4
6
5
1s
339V
(RED)
ADDRESS
CN43
SW14
0
1
F
E
D
C
B
A
8
9
BRANCH
No.
X1
ADDRESS
CN81(RED
4
1
(RED)
ADDRESS
2
CN82
3
4
5
6
7
1
3
CNP
(
YLW
)
D.U.M
CN20
(
RED
INTAKE
CN25
(
4
CN41
(
WHT
)
HA
1
(
WHT
CN51
CENTRALLY
CONTROL
)
81
REMOTE
INDICATION
8
1
)
WHT
5
)
CN52
(
GRN
8
)
CN27
LED1
CN31
2 1
2 1
2 1
(
)
(
WHT
DRAIN
CN60
(
WHT
LEV
RED
)
5
1
I.B
3
)
1
6
)
1
4
1
CN44
(
WHT
LIQUID
/
GAS
1
BLU
BLU
M
1~
DP
DS
BRN RED BLU ORN YLW WHT
M
LEV
TH21
TH23
TH22
)
[LEGEND]
SYMBOL NAME I.B INDOOR CONTROLLER BOARD
CONNECTOR
CN25 CN27 CN32 CN51 CN52 SW2 SW3 SW4 SWE ZNR VARISTOR FUSE FUSE X1 AUX.RELAY LED1 POWER SUPPLY (I.B) LED2 POWER SUPPLY (I.B)
MF MV DP
HUMIDIFIER DAMPER REMOTE SWITCH CENTRALLY CONTROL REMOTE INDICATION
SWITCH
CAPACITY CORD MODE SELECTION MODEL SELECTOR
DRAIN UP MACHINE(TEST MODE
(T6.3AL 250V)
DRAIN PUMP
FAN MOTOR VANE MOTOR DRAIN-UP MACHINE
SYMBOL NAME
DS
DRAIN SENSOR
TB2
TERMINAL TB5 TB15 TH21
TH22
TH23
)
LEV LINEAR EXPANSION VALVE A.B CIRCUIT BOARD
SW1 SW5 SW11 SW12 SW14 BRANCH No.
POWER SUPPLY TRANSMISSION
BLOCK
MA-REMOTE CONTROLLER
THERMISTOR
ROOM TEMP. DETECTION
(0°C/15kΩ, 25°C/5.4kΩ)
PIPE TEMP. DETECTION / LIQUID
(0°C/15kΩ, 25°C/5.4kΩ)
PIPE TEMP. DETECTION / GAS
(0°C/15kΩ, 25°C/5.4kΩ)
MODE SELECTION
SWITCH
VOLTAGE SELECTION ADDRESS SETTING 1s DIGIT ADDRESS SETTING 10ths DIGIT
NOTES:
1.At servicing for outdoor unit,always follow the wiring diagram of outdoor unit.
2.In case of using MA-Remote controller, please connect to TB15. (Remote controller wire is non-polar.)
3.In case of using M-NET, please connect to TB5. (Transmission line is non-polar.)
4.Symbol [S] of TB5 is the shield wire connection.
5.Symbols used in wiring diagram above are, : terminal block, :connecter.
6.The setting of the SW2 dip switches differs in the capacity. For the detail, refer to the table below.
7.Please set the switch SW5 according to the power supply voltage. Set SW5 to 240V side when the power supply is 230 and 240 volts. When the power supply is 220 volts, set SW5 to 220V side.
15
REFRIGERANT SYSTEM DIAGRAM7
PMFY-P20VBM-E PMFY-P25VBM-E PMFY-P32VBM-E PMFY-P40VBM-E PMFY-P20VBM-E PMFY-P20VBM-E#2 PMFY-P25VBM-E#2 PMFY-P32VBM-E#2 PMFY-P40VBM-E#2
1 PMFY-P25VBM-E1 PMFY-P32VBM-E1 PMFY-P40VBM-E1
Heat exchanger
Strainer (#100mesh)
Room temperature thermistor TH21
Service Ref.
Item
PMFY-P20, P25, P32, P40VBM-E PMFY-P20, P25, P32, P40VBM-E PMFY-P20, P25, P32, P40VBM-E#2
Gas pipe
Liquid pipe
Gas pipe temperature thermistor TH23
Liquid pipe temperature thermistor TH22
+1 +2
Linear expansion valve
Unit:mm(inch)
:12.7(1/2")
:6.35(1/4")
Strainer (#50mesh)
Gas pipe
Flare connection
Liquid pipe
Strainer (#100mesh)
1
Capillary tube +1
Capillary tube +2
PMFY-P20, P25VBM-E PMFY-P20, P25VBM-E
1
PMFY-P20, P25VBM-E#2
O.D.:4.6 % I.D.:3.4 % 1200
O.D.:3.6 % I.D.:2.4 % 180
Unit:mm
PMFY-P32, P40VBM-E PMFY-P32, P40VBM-E PMFY-P32, P40VBM-E#2
O.D.:3.6 % I.D.:2.4 % 1200
1
16
8
TROUBLE SHOOTING
8-1. HOW TO CHECK THE PARTS PMFY-P20VBM-E PMFY-P25VBM-E PMFY-P32VBM-E PMFY-P40VBM-E
PMFY-P20VBM-E
1 PMFY-P25VBM-E1 PMFY-P32VBM-E1 PMFY-P40VBM-E1
PMFY-P20VBM-E#2 PMFY-P25VBM-E#2 PMFY-P32VBM-E#2 PMFY-P40VBM-E#2
Parts name Check points
Room temperature thermistor (TH21)
Liquid pipe temperature thermistor (TH22)
Gas pipe temperature thermistor (TH23)
Disconnect the connector then measure the resistance with a tester. (At the ambient temperature 10~30)
Normal
4.3k~9.6k
Abnormal
Open or short
Refer to the next page for the details.
Vane motor (MV)
Yellow
MV
Red
Brown
Green
Linear expansion valve(LEV)
M
Blue
Brown
Yellow
Orange
Red
White
Drain-up mechanism (DP)
Blue
Blue
Orange
1
3
Measure the resistance between the terminals with a tester. (At the ambient temperature 20~30)
NormalConnector Abnormal
Brown — Yellow
Brown — Red
Brown — Orange
380$7% Open or short
Brown — Green
Disconnect the connector then measure the resistance valve with a tester. Refer to the next page for a detail.
Abnormal
Open or short
(1)-(5)
White-Red
Normal
(2)-(6)
Yellow-Brown
(3)-(5)
Orange-Red
(4)-(6)
Blue-Brown
150k$10%
Measure the resistance between the terminals with a tester. (At the ambient temperature 20)
Normal Abnormal
400~480 Open or short
Refer to the next page for the details.
Drain sensor (DS)
1 2 3
Measure the resistance after 3 minutes have passed since the power supply was intercepted. (At the ambient temperature 0~60)
Normal
0.6k~6.0k
Abnormal
Open or short
Refer to the next page for the details.
17
<Thermistor Characteristic graph>
Thermistor for lower temperature
Room temperature thermistor(TH21) Liquid pipe temperature thermistor(TH22) Gas pipe temperature thermistor(TH23)
< Thermistor for lower temperature >
50
40
Thermistor R0=15k' ± 3% Fixed number of B=3480 ± 2%
Rt=15exp { 3480( ) }
1
273+t
1
273
0: : 15k' 10: : 9.6k' 20: : 6.3k' 25: : 5.4k' 30: : 4.3k' 40: : 3.0k'
Thermistor for
Drain sensor(DS)
lower temperature
Thermistor R
0=6.0k' ± 3%
Fixed number of B=3390 ± 2%
Rt=6exp { 3390( ) }
1
273+t
1
273
0: : 6 k' 10: : 3.9k' 20: : 2.6k' 25: : 2.2k' 30: : 1.8k' 40: : 1.3k'
30
20
Resistance (k)
10
0
-20 -10 0 10 20 30 40 50
Temperature ()
< Thermistor for drain sensor >
10
9
8
7
6
5
4
Resistance (k)
3
2
1
0
-20 0 20 40 60 80
Temperature ()
Linear expansion valve
1 Operation summary of the linear expansion valve
• Linear expansion valve open/close through stepping motor after receiving the pulse signal from the indoor controller board.
• Valve position can be changed in proportion to the number of pulse signal. <Connection between the indoor controller board and the linear expansion valve>
Controller board
DC12V
Linear expansion valve
4
M
6
2
5
White
1
Red
3
Orange
Blue
Brown
Yellow
:4
:3
:2
:1
Brown
Red
Blue
Orange
Yellow
White
Connector (CN60)
Note : Since the number of the connector at the controller board side and the relay connector are different, follow the color of
the lead wire.
6
5
4
3
2
1
Drive circuit
:4
:3
:2
:1
18
<Output pulse signal and the valve operation>
Output
(Phase)
{1
{2
{3
{4
Linear expansion valve operation
2
Valve position (capacity)
A
1
ON
ON
OFF
OFF
Close
E
Output
2
OFF
ON
ON
OFF
Open
3
OFF
OFF
ON
ON
D
4
ON
OFF
OFF
ON
C
2000 pulse Opening a valve all the way
Closing a valve : 1 2 3 4 1 Opening a valve : 4 3 2 1 4
The output pulse shifts in above order.
• When linear expansion valve operation stops, all output phase become OFF.
• At phase interruption or when phase does not shift in order, motor does not rotate smoothly and motor will lock and vibrate.
• When the switch is turned on, 2200 pulse closing valve signal will be send till it goes to A point in order to define the valve position.
• When the valve move smoothly, there is no sound or vibration occur­ring from the linear expansion valve : however, when the pulse number moves from E to A or when the valve is locked, more sound can be heard than normal situation.
• Sound can be detected by placing the ear against the screw driver handle while putting the screw driver to the linear expansion valve.
Extra tightning (80~100pulse)
Trouble shooting
3
B
Pulse number
Symptom
Operation circuit failure of the micro processor
Linear expansion valve mechanism is locked.
Short or breakage of the motor coil of the linear expansion valve
Valve doesn't close completely (thermis­tor leaking).
Wrong connection of the connector or contact failure
Check points
Disconnect the connector on the controller board, then con-
nect LED for checking.
Pulse signal will be sent out for 10 seconds as soon as the
main switch is turned on. If there is LED with lights on or lights off, it means the operation circuit is abnormal.
Motor will idle and make ticking noise when motor is operated
while the linear expansion valve is locked. This ticking sound is the sign of the abnormality.
Measure the resistance between the each coil (red-white, red-
orange, brown-yellow, brown-blue) with a tester. It is normal if the resistance is in the range of
To check the linear expansion valve, operate the indoor unit in fan mode and at the same time operate other indoor units in cooling mode, then check the pipe temperature <liquid
Thermistor (Liquid pipe)
Linear expansion valve
It is not necessary to exchange the linear expansion valve, if the leakage is small and not making any trouble.
Check the color of lead wire and missing terminal of the con-
nector.
LED1k
pipe temperature> of the indoor unit by the outdoor multi controller board operation monitor. During fan operation, linear expan­sion valve is closed completely and if there are some leaking, detecting temperature of the thermistor will go lower. If the detected temperature is much lower than the tem­perature indicated in the remote controller, it means the valve is not closed all the way.
6 5 4 3 2 1
Countermeasures
Exchange the indoor con­troller board at drive circuit failure.
Exchange the linear expan­sion valve.
Exchange the linear expan­sion valve.
If large amount of refriger­ant is leaked, exchange the linear expansion valve.
Disconnect the connector at the controller board, then check the continuity.
19
8-2. TROUBLE SHOOTING
Check method of indoor fan motor (fan motor / controller board)
Notes
· High voltage is applied to the connecter (FAN)(CNMF1, 2) for the fan motor. Give attention to the service.
· Do not pull out the connector (FAN)(CNMF1, 2) for the motor with the power supply on, doing so may result in damage to the board.
Self check Conditions : The indoor fan does not rotate.
Turn OFF the power supply. Wiring contact check Contact of fan motor connector (FAN) (CNMF1, 2) Contact of power supply cable.
Was contact good?
Yes
Fan motor check Measure the resistance between the fan motor connecter FAN(+) and (–) CNMF1(+) and CNMF2(-) (With the connector pulled out from the
Is the resistance 1M
Turn ON the power supply. Power supply check Check the voltage of the indoor Approx. 294~325V DC between the connecter < (FAN) (+) and (–) > < (CNMF1)(+) and (CNMF2)(-) >
or more?
Yes
No
controller board with the connector (FAN) (CNMF1, 2)connected to the board.
No
Is the voltage normal?
Yes
Correct wiring connection.
board)
No
Replace the fan motor.
Indoor controller board fuse check Turn off the power supply and check if there is any broken wire by using a tester.
Is the fuse normal?
No
Replace the fuse.
Yes
Replace the indoor controller board.
Fan motor position sensor signal check Rotate the fan motor more than one turn slowly and check the voltage between the connector < (FAN) (+) and (–) > < CNMF2(+) and (-) > with the connector (FAN) (CNMF1, 2)connected to the board.
Does the voltage repeat 0V DC and 15V DC ?
Yes
No
Replace the fan motor.
Replace the indoor controller board.
20
8-3. FUNCTION OF DIP SWITCH PMFY-P20VBM-E PMFY-P25VBM-E PMFY-P32VBM-E PMFY-P40VBM-E
PMFY-P20VBM-E
1 PMFY-P25VBM-E1 PMFY-P32VBM-E1 PMFY-P40VBM-E1
PMFY-P20VBM-E#2 PMFY-P25VBM-E#2 PMFY-P32VBM-E#2 PMFY-P40VBM-E#2
Switch Function Remarks
Pole
ON OFF
Thermistor <Room temperature
Operation by switch
SW1
Mode
Selection
SW2
Capacity
code
setting
1
detection> position
2
Filter clogging detection
3
Filter cleaning sign
4
Fresh air intake
5
Switching remote display
6
Humidifier control
7
Air flow at
8
Heat thermo OFF
9
Auto restart function
10
Power source ON/OFF
Capacity
1~6
P20 P32
P25 P40
Bult-in remote controller
Provided
2,500h
Effective
Thermo ON signal indication
Fan operation at Heating mode
Low +
Setting air flow
Effective
Effective
SW 2 Capacity SW 2
ON
OFF
1234 56
ON
OFF
1234 56
Indoor unit
Not provided
100h
Not effective
Fan output indication
Thermo On operation at heating mode
Extra low +
Depends on SW1-7
Not effective
Not effective
ON
OFF
1234 56
ON
OFF
1234 56
Effective
timing
Under suspension
Before power supply ON
Address board
<Initial setting>
ON
OFF
1234 567 8 9
+
SW 1-7
SW 1-8
SW 1-8
OFF
OFF
Extra low
ON
OFF
Low
OFF
ON
Setting air flow
ON
ON
stop
Indoor controller board
<Initial setting>
Set for each capacity.
10
SW3
Function
Selection
SW4
Unit
Selection
Heat pump / Cool only
1
Louver
2
Vane
3
Vane swing function
4
Vane horizontal angle
5
Vane cooling limit angle setting +4
6
Indoor linear expansion
7
valve opening change
Heating 4deg. up
8
Target superheat setting +5
9
Target sub cool setting +5
10
PMFY-P·VBM-E
1~5
ON
OFF
12345
Cooling only
Available
Available
Available
Second setting +6
Horizontal angle
Effective
Not effective
PMFY-P·VBM-E
1
ON
OFF
12345
Heat pump
Not available
Not available
Not available
First setting
Down B, C
Not effective
Effective
PMFY-P·VBM-E#2
ON
OFF
12345
Under suspension
Before power supply ON
Indoor controller board
Set while the unit is off.
<Initial setting>
ON
OFF
1234 567 8 9
+4
At cooling mode, each angle can be used only 1 hour.
10
+5 SW 3-9 setting
P20, P25 = ON P32, P40 = OFF SW 3-10 setting P20, P25 = ON P32, P40 = OFF Please do not use SW3-9, 10 as trouble might be caused by the usage condition.
+6 Second setting means first setting.
Indoor controller board
21
Switch Remarks
Operation by switchPole
Effective
timing
SW11
1s digit
address
setting
SW12
10ths digit
address
setting
SW14
Branch
No.
setting
SW5
Voltage
Selection
SW1210SW11
0
9
8
7
6
5
Rotary switchRotary switch
220V 240V
2
1
2
3
4
SW14
0
1
F
E
D
C
B
A
8
9
How to set addresses
0
1
9
2
8
7
2
3
4
5
6
7
Example : If address is “3”, remain SW12
3
4
6
5
(for over 10) at “0”, and match SW11 (for 1 to 9) with “3”.
1
How to set branch numbers SW14 (Series R2 only) Match the indoor unit’s refrigerant pipe with the BC controller’s end connection number. Remain other than series R2 at “0”.
If the unit is used at the 230V or 240V area, set the voltage to 240V. If the unit is used at the 220V, set the voltage to 220V.
Before power supply ON
Address board
<Initial setting>
SW12 SW11
0
9
8
7
6
0
1
4
5
1
9
2
3
2
8
3
7
4
6
5
Address board
<Initial setting>
SW14
0
1
2
F
3
E
4
D
5
C
6
B
7
A
8
9
Address board
<Initial setting>
220V 240V
22
8-4. TEST POINT DIAGRAM
8-4-1. Indoor controller board PMFY-P20VBM-E PMFY-P20VBM-E1 PMFY-P25VBM-E PMFY-P25VBM-E1 PMFY-P32VBM-E PMFY-P32VBM-E1 PMFY-P40VBM-E PMFY-P40VBM-E1
CN27 Damper
CN25 Humidifier
CN6V Vane moter output (MV)
CN52 Remote indication
CN51 Centrally control
CN41 Connector (HA terminal-A)
CN60 Linear expansion valve output (LEV)
SW2 Capacity setting
SW3 Mode selection
SW4 Model selection
CN32 Connector (Remote switch)
CNP Drain-up machine output (DP) Between 1 to 3 220-240V AC
CND Power supply for indoor controller board Between 1 to 3 220-240V AC
FUSE
6.3A 250V
FAN Fan motor output (MF)
CN20 Room temperature thermistor (TH21)
CN21 Pipe temperature thermistor/Liquid (TH22)
CN29 Pipe temperature thermistor/Gas (TH23)
CN31 Drain sensor (DS)
LED2 Power supply for MA-Remote controller
CN2M Connect to the terminal block (TB5) (M-NET transmission connecting wire) 24-30V DC (non-polar)
CN3A Connect to the terminal block (TB15) (MA-Remote controller connecting wire) Between 1 to 3 8.7-13V DC (Pin1 (+))
23
LED1 Main power supply (Indoor unit : 220-240V)
Indoor controller board
PMFY-P20VBM-E#2 PMFY-P25VBM-E#2 PMFY-P32VBM-E#2 PMFY-P40VBM-E#2
CND Power supply
FUSE
6.3A 250V
1-3 : 220-240V AC
FAN motor
CNMF1, CNMF2
CNMF11-CNMF21 : 294-325V DC CNMF23-1 : 15V DC CNMF25-1 : 0-6.5V DC CNMF27-1 : 0-15V DC
CN2M
Connect to the terminal block TB5
(M-NET transmission connecting wire)
24-30V DC (non-polar)
LED2
Power supply for
MA-Remote controller
CN3A
MA-Remote controller
connecting wire
1-3 8.7-13V DC (Pin 1 (+))
CN6V1
Vane motor
LED1 Main power supply
CN31 Drain sensor (DS)
CN60 Linear expansion valve (LEV)
CN20 Room thermistor/Liquid (TH21)
CN44 Pipe temperature 1-2: thermistor/Liquid (TH22) 3-4: thermistor/Gas (TH23)
Connector (Remote switch)
CN32
SW2 Capacity setting
SW3 Function setting
SW4 Model setting
CN51 Centrally control
CN52 Remote indication
24
8-4-2. Adress board
PMFY-P20VBM-E PMFY-P25VBM-E PMFY-P32VBM-E PMFY-P40VBM-E PMFY-P20VBM-E1 PMFY-P25VBM-E1 PMFY-P32VBM-E1 PMFY-P40VBM-E1 PMFY-P20VBM-E#2 PMFY-P25VBM-E#2 PMFY-P32VBM-E#2 PMFY-P40VBM-E#2
SW5
SW1 Function setting
Voltage selector
SW12 Address setting 10ths DIGIT
SW11 Address setting 1s DIGIT
SW14 Branch No.
25
9
DISASSEMBLY PROCEDURE
PMFY-P20VBM-E PMFY-P25VBM-E PMFY-P32VBM-E PMFY-P40VBM-E PMFY-P20VBM-E
1 PMFY-P25VBM-E1 PMFY-P32VBM-E1 PMFY-P40VBM-E1
PMFY-P20VBM-E#2 PMFY-P25VBM-E#2 PMFY-P32VBM-E#2 PMFY-P40VBM-E#2
Be careful about removing heavy parts.
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
1. Removing the intake grille
Opening the air intake grille
PUSH
(1) Press the (2) Put your figure on the both ends of nut of the air intake
grille and put it down after the grille clicked.
Removing the air intake grille
(1) Press the
ends of nut with your fingers after the grille clicked. (See Figure 1) (2) Pull out the handle of air intake grille strongly toward you.
(See Figure 2) (3) Draw the string of air intake grille to prevent the grille from
dropping.(See Figure 3)
of the air intake grille.(See Figure 1)
PUSH
of air intake grille, and pull down the both
Photo 1
Air filter
Figure 1
26
Figure 2
Figure 3
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
2. Removing the electrical parts box
(1) Remove the panel. (2) Remove the address board cover. (3) Remove the electrical parts cover. (4) Disconnect the connectors of fan motor, vane motor, drain pump, room temperature thermistor, pipe temperature thermistor (Liquid, Gas), and drain sensor on the electrical controller board. (5) Disconnect the lead wire and earth wire from terminal block. (6)Remove the electrical parts box.
3. Removing the nozzle Note when the nozzle is removed
·The white insulation material which prevents water
drop is mounted to the side of vane motor. Remove the insulation material before removing nozzle.
(See Figure 4)
·After completing the service, re-mount the insulation
material as before as shown in right figure.
·After service, mount the double layer insulation without fail. The hard material side should be faced to the nozzle. (See Figure 4)
(1) Remove the panel. (2) Remove the room temperature thermistor. (3) Unhook the claws in the middle of nozzle and remove the
drain pan. (5 screws) (See Photo 2) (4) Remove the nozzle side of the heat exchanger.(2 screws) (5) Remove the address board cover. (6) Remove the electrical parts cover. (7) Disconnect the connector of vane motor. (8) Remove the insulation material (white) on the right side of
nozzle. (9)Remove the nozzle. (6 screws)
Photo 2
Drain pan
Photo 3
Photo 4
Nozzle
Room temperature thermistor
Figure 4
Hard side of insulation
Nozzle
Vane motor
Claw in middle of nozzle
Heat exchanger
Insulation material
Nozzle
Electrical parts
Electrical parts cover
Address board cover
Soft side of insulation
Vane motor
4. Removing the vane motor
(1) Remove the nozzle. Refer to above-mentioned
3. Removing the nozzle. (2) Remove the vane motor.
2727
Photo 5
Vane motor
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
5. Removing the drain pump
(1) Remove the panel. (2) Unhook the claw in the middle of nozzle and remove the
drain pan. (3) Remove the address board cover. (4) Remove the electrical parts cover. (5) Disconnect the connector of drain pump. (6) Remove the drain hose. (7) Remove the drain pump.(2 screws)
6. Removing the fan motor and line flow fan
(1) Remove the panel. (2) Unhook the claw in the middle of nozzle and remove the
drain pan. (3) Unscrew 2 screws at the nozzle side of the heat exchanger. (4) Remove the address board cover. (5) Remove the electrical parts cover. (6) Disconnect the connector of vane motor, fan motor and
drain pump. (7) Remove the nozzle side of the heat exchanger.(2 screws) (8) Remove the nozzle. (9) Remove the drain pump.
(10) Unscrew 2 screws in the motor support. (11) Remove the fan motor and line flow fan (The fan motor
and line flow fan can be removed without removing the
heat exchanger.)
Photo 6
Photo 7
Drain sensor
Line flow fan
Drain pump
Fan motor
Fan motor
7. Removing the thermistor<Intake temperature detector>
(1) Remove the panel. (2) Remove the address board cover. (3) Remove the electrical parts cover. (4) Remove the thermistor <intake temperature detector>. (5) Disconnect the lead wire from the cord clamp (5 points). (6) Disconnect the connector (CN20) on the indoor controller
board.
8. Removing the thermistor<Liquid pipe temperature detector> <Gas pipe temperature detector>
(1) Remove the panel. (2) Remove the address board cover. (3) Remove the electrical parts cover. (4) Remove the drain pan. (5) Remove the thermistor <Gas pipe temperature detector>
/<Liquid pipe temperature detector>. (6) Disconnect the lead wire from the cord clamp. (7) Disconnect the connector (CN21)/(CN29), (CN44) on the
indoor controller board. Connector (CN21) / Liquid (VBM
(1))
(CN29) / Gas (VBM(1)) (CN44) / Liquid and Gas (VBM#2)
28
10
PARTS LIST (non-RoHS compliant)
PANEL PARTS FOR PMFY-P20/25/32/40VBM-E PMP-40BM
11
12
1
11
2
3
4
5
2
3
4
10
5
6
9
7
8
No. Part No. Part Name
1
T7W E11 003
2
R01 E00 055 3 4
R01 E00 099 5
R01 E01 054 6
R01 E01 500 7
R01 E02 500 8
TW7 E01 691 9
R01 E00 054
10
R01 E00 648
11
R01 E00 044
12
R01 E00 096
13
AIR OUTLET GRILLE LATCH HANGER PANEL HOOK GRILLE CATCH L.L.FILTER L.L.FILTER INTAKE GRILLE GRILLE CATCH RECEIVER COVER MAGNET SCREW CAP REMOTE CONTROLLER
13
TEMP.
Q'ty/set
Specification
PAR-21MAA R.B
PMP-40BM
1 2 2 2 2 1 1 1 2 1 2 1 1
ON/OFF
Remarks
(Drawing No.)
(DT88D360H03)
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
2929
FUNCTIONAL PARTS PMFY-P20VBM-E PMFY-P25VBM-E PMFY-P32VBM-E PMFY-P40VBM-E
25
24
1
2
23
19
3
4
22
21
18
20
5
6
7
8
9
10
Part number that is circled is not shown in the figure.
No.
1 2 3 4 5 6 7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
26
Part No. Part Name Specification
— R01 22A 102 R01 005 103 R01 E02 114 R01 E00 079 R01 E00 092 T7W E48 480 T7W E49 480 R01 E10 529 R01 E00 202 R01 E00 038 R01 E01 202 R01 E66 401 R01 E03 202 R01 E01 002 R01 E01 223 R01 E00 110 R01 31K 241 R01 E01 266 T7W E02 355 R01 E00 130 R01 E03 220 R01 E01 105 R01 E00 527
— R01 E01 673
CABINET ADDRESS BOARD COVER BEARING MOUNT SLEEVE BEARING LINE FLOW FAN STABILIZER ASSY VANE SLEEVE HEAT EXCHANGER HEAT EXCHANGER DRAIN PAN THERMISTOR GUIDE VANE THERMISTOR LINEAR EXPANSION VALVE THERMISTOR VANE VANE MOTOR CASING SENSOR HOLDER DRAIN SENSOR DRAIN PUMP MOTOR SUPPORT FAN MOTOR MOTOR MOUNT DRAIN PIPE CONTROL BOX COVER SCREW ASSY
ROOM
LIQUID
GAS
Q'ty/set
PMFY-P · VBM-E
20, 25 32, 40
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
1
1 1 1 1 1 1 1 1
1
1 1 1 1 1 1 1 1 1 1
17
16
15 14
13
12
11
Remarks
(Drawing No.)
(DT00A478G88) (RG02L277H02)
(RG00L311G11)
Wiring
Diagram
Symbol
TH21
TH22
LEV
TH23
MV
DS DP
MF
Recom-
mended
Q'ty
30
ELECTRICAL PARTS PMFY-P20VBM-E PMFY-P25VBM-E PMFY-P32VBM-E PMFY-P40VBM-E
RG79L094H01
8
1
CN60
FAN
7
2
3
CN6V
CNP
4
No. Part No. Part Name
1
T7W A14 716
2
T7W E00 716
3
T7W 515 716
4
T7W B01 294
5
R01 E00 304
6
T7W 520 239
7
T7W E35 310
8
CONTROL BOX TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK ADDRESS BOARD CABLE ASSY FUSE INDOOR CONTROLLER BOARD
Specification
3P (L,N,) 3P (M1,M2,S) 2P(1,2)
250V 6.3A
5
Q'ty/set
PMFY-
P20/25/32/40
VBM-E
1 1 1 1 1 1 1 1
6
Remarks
(Drawing No.)
(RG02B337G16)
Wiring
Diagram
Symbol
TB2 TB5
TB15
A.B
FUSE
I.B
Recom-
mended
Q'ty
31
11
RoHS PARTS LIST
PANEL PARTS PMP-40BM (FOR PMFY-P20/25/32/40VBM-E
(1))
PMP-40BMW (FOR PMFY-P20/25/32/40VBM-E#2)
11
12
11
2
3
1
4
5
2
3
4
10
5
6
9
7
8
No.
1
2 3 4 5 6 7
8
9 10 11
12
13
Part No. Part Name Specification
RoHS
G
T7W E16 003
G
T7W E22 003
G
R01 E01 055 G G
R01 E01 099 G
R01 E07 054 G
R01 E14 500 G
R01 E15 500 G
T7W E04 691 G
T7W E06 691 G
R01 E06 054 G
R01 E01 648 G
R01 E01 044 G
R01 E04 096 G
R01 E07 096 G
AIR OUTLET GRILLE AIR OUTLET GRILLE LATCH HANGER PANEL HOOK GRILLE CATCH L.L.FILTER L.L.FILTER INTAKE GRILLE INTAKE GRILLE GRILLE CATCH RECEIVER COVER MAGNET SCREW CAP SCREW CAP REMOTE CONTROLLER
PAR-21MAA
Q'ty/set
PMP-
40BM
1
2 2 2 2 1 1 1
2 1 2 1
1
TEMP.
PMP-
40BMW
1 2 2 2 2 1 1
1 2 1 2
1 1
ON/OFF
Remarks
(Drawing No.)
(DT88D360H03)
13
Wiring
Diagram
Symbol
R.B
Recom-
mended
Q'ty
32
FUNCTIONAL PARTS PMFY-P20VBM-E PMFY-P25VBM-E PMFY-P32VBM-E PMFY-P40VBM-E PMFY-P20VBM-E
1
PMFY-P25VBM-E1 PMFY-P32VBM-E1 PMFY-P40VBM-E1 PMFY-P20VBM-E#2 PMFY-P25VBM-E#2 PMFY-P32VBM-E#2 PMFY-P40VBM-E#2
25
24
1
2
23
19
3
22
21
4
5
6
7
18
17
16
15
20
12, 14
8
13
12
9
10
Part number that is circled is not shown in the figure.
No.
1 2 3 4 5 6 7
8
9 10 11
12 13
14 15 16 17 18 19 20 21
22
23 24 25
26
G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
Part No. Part Name
RoHS
— R01 23A 102 R01 E04 103 R01 E32 114 R01 E01 079 R01 E02 092 T7W H06 480 T7W H07 480 T7W H94 480 T7W H95 480 R01 E30 529 R01 H12 202 R01 E03 038 R01 H16 202 R01 N15 202 R01 H06 401 R01 H17 202 R01 E16 002 R01 E18 223 R01 E05 110 R01 32K 241 R01 E11 266 T7W E09 355 R01 E35 130 R01 E24 220 R01 E45 220 R01 E49 220 R01 E13 105 R01 E05 527
— R01 E03 673
CABINET ADDRESS BOARD COVER BEARING MOUNT SLEEVE BEARING LINE FLOW FAN STABILIZER ASSY VANE SLEEVE HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER DRAIN PAN THERMISTOR GUIDE VANE THERMISTOR THERMISTOR LINEAR EXPANSION VALVE THERMISTOR VANE VANE MOTOR CASING SENSOR HOLDER DRAIN SENSOR DRAIN PUMP MOTOR SUPPORT FAN MOTOR FAN MOTOR FAN MOTOR MOTOR MOUNT DRAIN PIPE CONTROL BOX COVER SCREW ASSY
Specification
ROOM
LIQUID LIQUID/GAS
GAS
Q'ty/set
PMFY-
1 1 1 1 1 1
1
1
1 1 1 1
1 1 1
1
1 1 1 1 1 1
1 1 1 1
P·VBM-E
1 1 1 1 1 1
1
1 1
1 1 1 1
1 1 1
1
1 1 1 1 1 1
1
1 1 1 1
1 1 1 1 1 1
1
1 1 1 1
1 1 1
1 1 1 1 1
1
1 1 1 1
P·VBM-E
20,25 32,40 20,25 32,40
1 1 1 1 1 1 1 1
1 1 1 1
1 1 1 1 1 1 1 1 1 1
1 1 1 1
11
1
P·VBM-E#2
20,25 32,40
1 1 1 1 1 1
1
1
1 1 1
1 1
1
1
1 1 1 1 1
1 1 1 1 1
Remarks
(Drawing No.)
(DT00A478G88)
1
(RG02L277H02)
1 1 1 1 1
1
1 1 1 1
1 1
1
1
1 1 1 1 1
1 1 1
(RG00L311G25)
1 1
Wiring
Diagram
Symbol
TH21
TH22
TH22/23
LEV
TH23
MV
DS DP
MF MF MF
Recom-
mended
Q'ty
33
ELECTRICAL PARTS PMFY-P20VBM-E PMFY-P25VBM-E PMFY-P32VBM-E PMFY-P40VBM-E PMFY-P20VBM-E
1
PMFY-P25VBM-E1 PMFY-P32VBM-E1 PMFY-P40VBM-E1 PMFY-P20VBM-E#2 PMFY-P25VBM-E#2 PMFY-P32VBM-E#2 PMFY-P40VBM-E#2
RG79L094H01
CN60
FAN
CN6V
CNP
No. Part No. Part Name
RoHS
1
G
2
G
3
G G
4
G G
5
G
6
G G
7
G
8
G G
— T7W E32 716 T7W E35 716 T7W E36 716 R01 E44 246 T7W E01 294 R01 E07 304 R01 E10 304 R01 E06 239 T7W E52 310 T7W E66 310 R01 N77 310
CONTROL BOX TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK ADDRESS BOARD CABLE ASSY CABLE ASSY FUSE INDOOR CONTROLLER BOARD INDOOR CONTROLLER BOARD INDOOR CONTROLLER BOARD
Specification
3P (L,N,) 3P (M1,M2,S) 2P(1,2) 2P(1,2)
250V 6.3A
Q'ty/set
PMFY-P20/25/32/40
VBM-E
VBM-E1
1 1 1 1
1 1
1 1
1 1 1 1
1 1
1
1
VBM-E#2
1 1 1
1 1
1 1
1
Remarks
(Drawing No.)
(RG02B337G19)
Wiring
Diagram
Symbol
TB2
TB5 TB15 TB15
A.B
FUSE
I.B I.B I.B
Recom-
mended
Q'ty
34
35
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN
cCopyright 2004 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Distributed in Sep. 2008 No. OC307 REVISED EDITION-C PDF 7 Distributed in Jul. 2007 No. OC307 REVISED EDITION-B PDF 8 Distributed in Jul. 2006 No. OC307 REVISED EDITION-A PDF 8 Distributed in Apr. 2004 No. OC307 PDF 9 Made in Japan
New publication, effective Sep. 2008 Specifications subject to change without notice
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