• Capillary tube has been added. (ø1.8 × ø0.6 × 1000)
• MUZ-GB50VA-
• Check of outdoor thermistors (10-6.
E2
has been added.
) has been corrected.
Revision C:
• RoHS PARTS LIST has been changed.
Revision D:
• RoHS PARTS LIST has been changed.
Revision E:
• MUZ-GB50VA-E3 has been added.
2
Page 3
1
TECHNICAL CHANGES
MUZ-GA50VA -E1 MUZ-GB50VA -
1. Refrigerant filling capacity has been changed.
2. Outdoor electronic control P.C. board has been changed.
MUZ-GB50VA -E1 MUZ-GB50VA -
1. Compressor has been changed. (SNB130FLDH1 SNB130FLEH1)
2. Outdoor electronic control P.C. board has been changed.
MUZ-GB50VA -E2 MUZ-GB50VA -
1. Compressor has been changed. (SNB130FLEH1 SNB130FGBH)
2. Outdoor electrical parts have been changed.
3. Refrigerant circuit has been changed.
E1
E2
E3
3
Page 4
2
PART NAMES AND FUNCTIONS
MUZ-GB50VA
Air inlet
(back and side)
ACCESSORIES
Piping
Drain hose
Air outlet
Drain outlet
3
Capacity Rated frequency (Min.-Max.)kW5.0 (0.9-5.8)5.8 (0.9-7.8)
Electrical
Coeffi cient of performance (C.O.P) 13.033.41
Compressor
Fan motor
Dimensions W × H × Dmm840 × 850 × 330
Weightkg53
Dehumidifi cation
Air fl ow 1 (High/Low)m3/h2,940/1,6502,940/2,210
Special
NOTE : Test conditions are based on ISO 5151.
Cooling : Indoor Dry-bulb temperature 27°C Wet-bulb temperature 19°C
Outdoor Dry-bulb temperature 35°C Wet-bulb temperature 24°C
Heating : Indoor Dry-bulb temperature 20°C Wet-bulb temperature 15°C
Outdoor Dry-bulb temperature 7°C Wet-bulb temperature 6°C
Refrigerant piping length (one way) : 5 m
1 Measured under rated operating frequency.
SPECIFICATION
Outdoor modelMUZ-GB50VA
FunctionCoolingHeating
Power supplySingle phase 230 V, 50 Hz
Breaker capacityA20
Running current 1A7.237.43
Power input 1W1,6101,660
data
Power factor
Starting current 1A7.46
Sound level 1 (High/Low)dB(A)52/5155/53
Fan speed (High/Low)rpm800/480800/620
Fan speed regulator2
Refrigerant fi lling capacity (R410A)kg1.50
remarks
Refrigeration oil (Model)NEO22
1%97
E1
E1, E2
E3
E2
E3
W
/h2.2—
Model
Output
Compressor motor current 1A6.917.11
ModelRC0J60-AA
Current
1A 0.32
Drain socket 1
Drain cap ø33 2
SNB130FLDH or SNB130FLDH1
SNB130FLEH1
SNB130FGBH
850
900
44
Page 5
Specifi cations and rating conditions of main electric parts
Item
Current transformer
Model
(CT1,2)20 A
(CT61)20 A
MUZ-GB50VAMUZ-GB50VA-
Smoothing capacitor(CB1,2,3)560 μF 450 V
(F64)250 V 2 A
Fuse
(F801)250 V 3.15 A
(F911)250 V 1 A
Expansion valve coil(LEV)DC 12 V
Intelligent power module
(IPM)15 A 600 V
(HC930)3 A 600 V
Reactor(L)340 μH 20 A
Power factor controller(PFC)20 A 600 V
(R64A,B)10 Ω 10 W
Resistor
(R937A,B)1.1 Ω 2 W 2%
(RS1~4)0.04 Ω 7 W
Solenoid coil relay(SSR61)0.5 A 600 V
Terminal block(TB1,TB2)3 P
Relay(X64)20 A 250 V
R.V. coil(21S4)AC 220 - 240 V
E1
E2
Item
Current transformer
Model
(CT)20 A
(CT761, CT781)15 A
MUZ-GB50VA-
Smoothing capacitor(C61, C62, C63)620 μF 420 V
Diode module
Fuse
(F701, F801, F901)T3.15AL250V
(DB61)25 A 600 V
(DB65)25 A 600 V
(F61)T20AL250V
Intelligent power module(IPM)20 A 600 V
Expansion valve coil(LEV)DC 12 V
Reactor(L61)23.0 mH
(R61, R62)180 mΩ 5 W (2 elements)
Current-detecting resistor
(R825)25 mΩ 5 W
(R937A, R937B)1.1 Ω 2 W
Current-limiting PTC thermistor (PTC64, PTC65)33 Ω
Terminal block(TB1, TB2)3 P
Relay
(X63)3 A 250 V
(X64)20 A 250 V
R.V. coil(21S4)AC 220 - 240 V
IGBT(TR821)30 A 600 V
E3
55
Page 6
4
NOISE CRITERIA CURVES
MUZ-GB50VA
90
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF
HEARING FOR
CONTINUOUS
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
5
NOISE
10
631252505001000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
OUTLINES AND DIMENSIONS
MUZ-GB50VA
515
330
299
66
51
34
40
FAN SPEED
NC-70
NC-60
Test conditions
NC-50
NC-40
NC-30
NC-20
Cooling : Dry-bulb temperature 35°C
Wet-bulb temperature (24°C)
Heating : Dry-bulb temperature 7°C
Wet-bulb temperature 6°C
REQUIRED SPACE
100 mm or more
360
High
FUNCTION
COOLING
HEATING
OUTDOOR UNIT
MICROPHONE
Open as a rule
500 mm or more if
the front and both
sides are open
SPL(dB(A))LINE
52
55
1m
Unit: mm
100 mm or more
200 mm or more if
there are obstacles
to both sides
Outdoor heat
exchanger
temperature
thermistor
RT68
R.V. coil
OFF
ON
Ambient
temperature
thermistor
RT65
Refrigerant flow in cooling
Refrigerant flow in heating
Unit:mm
MUZ-GB50VAMUZ-GB50VA-
Refrigerant pipe ø12.7
(with heat insulator)
Flared connection
Flared connection
Refrigerant pipe
(with heat insulator)
E1
E2
ø
Stop valve
6.35
Capillary tube
ø1.8×ø0.6×1000
4-way valve
Stop valve
(with service port)
Receiver
Strainer
#100
Oil separator
Compressor
Capillary tube
ø3.6×ø2.4×50
Strainer
LEV
#100
Discharge
temperature
thermistor
RT62
Strainer
#100
Defrost
thermistor
RT61
Refrigerant flow in cooling
Refrigerant flow in heating
Outdoor
heat
exchanger
Outdoor
heat
exchanger
temperature
thermistor
RT68
R.V. coil
heating ON
cooling OFF
Ambient
temperature
thermistor
RT65
Unit:mm
9
Page 10
MUZ-GB50VA-
Refrigerant pipe ø12.7
(with heat insulator)
Flared connection
E3
Muffler
4-way valve
Stop valve
(with service port)
#100
Discharge
temperature
thermistor
RT62
Defrost
thermistor
RT61
Outdoor
heat
exchanger
Ambient
temperature
thermistor
RT65
Unit:mm
Flared connection
Refrigerant pipe ø6.35
(with heat insulator)
Receiver
Stop valve
(with strainer)
Compressor
Capillary tube
ø3.6×ø2.4×50
LEV
Strainer
#100
Outdoor heat
exchanger
temperature
thermistor
RT68
R.V. coil
OFF
ON
Refrigerant flow in cooling
Refrigerant flow in heating
MAX. REFRIGERANT PIPING LENGTH and MAX. HEIGHT DIFFERENCE
Refrigerant piping : m
Max. Length
A
Max. Height difference
B
MUZ-GB50VA301512.76.35
Piping size O.D : mm
GasLiquid
Indoor
unit
Max. Height
difference
B
Max. Length
A
Outdoor unit
ADDITIONAL REFRIGERANT CHARGE (R410A : g)
Model
MUZ-GB50VA1,500
Outdoor unit
precharged
7 m10 m15 m20 m25 m30 m
060160260360460
NOTE : Refrigerant piping exceeding 7 m requires additional refrigerant charge according to the calculation.
Refrigerant piping length (one way)
Calculation : X g = 20 g/m × (Refrigerant piping length (m) - 7)
10
Page 11
PERFORMANCE CURVES8
MUZ-GB50VA
The standard specifications apply only to the operation of the air conditioner under normal conditions. Since operating condi-
tions vary according to the areas where these units are installed, the following information has been provided to clarify the
operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
198 ~ 264 V, 50 Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
(1) Indoor intake air wet-bulb temperature : °C [WB]
(2) Indoor outlet air wet-bulb temperature : °C [WB]
(3) Outdoor intake air dry-bulb temperature : °C [DB]
(4) Total input: W
(5) Indoor intake air dry-bulb temperature : °C [DB]
(6) Outdoor intake air wet-bulb temperature : °C [WB]
(7) Total input : W
Indoor air wet/dry-bulb temperature difference on the left side of the following chart shows the difference between the
indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb/dry-bulb temperature difference
1. Attach at least 2 sets of wet and dry-bulb thermometers to the indoor air intake as shown in the figure, and at least
2 sets of wet and dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position
where air speed is high.
2. Attach at least 2 sets of wet and dry-bulb thermometers to the outdoor air intake.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of room.
5. Press the EMERGENCY OPERATION switch once (twice) to start the EMERGENCY COOL (HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
}
}
Cooling
Heating
INDOOR UNIT
Wet and dry-bulb
thermometers
8-1. CAPACITY AND INPUT CURVES
14.1
12.9
11.8
10.7
9.6
8.6
difference (°C)
7.6
Indoor air Wet-bulb temperature
1.5
Indoor intake air Wet-bulb
1.4
temperature(
1.3
1.2
1.1
1.0
Capacity correction factors
0.9
-10-5 0 5 1015202530354043
Outdoor intake air Dry-bulb temperature(
Cooling capacity
°C
)
OUTDOOR UNIT
Wet and dry-bulb
thermometers
26
24
22
20
18
°C
)
at Rated frequency
MUZ-GB50VA
11
Page 12
11.8
10.7
difference (°C)
Indoor air Wet-bulb temperature
1.3
1.2
1.1
9.6
8.6
1.0
0.9
7.6
0.8
6.6
Input correction factors
at Rated frequency
MUZ-GB50VA
Total input (Cooling)
26
Indoor intake air Wet-bulb
temperature(°C)
-10-5 0 5 10152025303540
Outdoor intake air Dry-bulb temperature (
°C
)
24
22
20
18
43
33.6
31.0
28.4
25.8
23.3
20.7
18.1
15.5
difference (°C)
12.9
Indoor air Dry-bulb temperature
10.3
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
0.5
Capacity correction factor
0.4
-15-10-5051015
at Rated frequency
MUZ-GB50VA
Heating capacity
)
°C
Indoor intake air Dry-bulb temperature (
Outdoor intake air Wet-bulb temperature (°C)
15
26
1.3
20
1.2
1.1
1.0
0.9
0.8
0.7
0.6
Input correction factor
0.5
0.4
-15-10-5051015
Indoor intake air Dry-bulb temperature (
Outdoor intake air Wet-bulb temperature (°C)
Total input(Heating)
)
°C
NOTE : The above broken lines are for the heating operation without any frost and defrost operation.
8-2. CAPACITY AND INPUT CORRECTION BY OPERATIONAL FREQUENCY OF COMPRESSOR
Correction of Cooling capacity
1.5
1.0
0.5
Capacity correction factors
0.0
050100150
The operational frequency
of compressor (Hz)
Correction of Cooling total input
1.5
1.5
1.0
1.0
0.5
0.5
Input correction factors
0.0
0.0
050100150
050100150
The operational frequency
of compressor (Hz)
Correction of Heating capacity
1.5
1.0
0.5
Capacity correction factors
0.0
050100150
The operational frequency
of compressor (Hz)
Correction of
2.0
1.5
1.0
0.5
Input correction factors
0.0
050100150
The operational frequency
of compressor (Hz)
26
20
15
Heating total input
8-3. TEST RUN OPERATION (How to operate fixed-frequency operation)
1. Press EMERGENCY OPERATION switch to start COOL or HEAT mode (COOL : Press once, HEAT : Press twice).
2. Test run operation starts and continues to operate for 30 minutes.
3. Compressor operates at rated frequency in COOL mode or 58 Hz in HEAT mode.
4. Indoor fan operates at High speed.
5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts (Operation frequency of compressor varies).
6. To cancel test run operation (EMERGENCY OPERATION), press EMERGENCY OPERATION switch or any button on
remote controller.
12
Page 13
8-4. OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT
COOL operation
Both indoor and outdoor unit are under the same temperature/
humidity condition.
Operation : TEST RUN OPERATION (Refer to 8-3.)
MUZ-GB50VA
(kgf/ [Gauge])
10
9
8
7
Outdoor low pressure
6
5
(MPa [Gauge])
1.0
0.9
0.8
0.7
0.6
0.5
152050256030
1832
Ambient temperature(°C)
Ambient humidity(%)
35(°C)
70 (%)
8
7
6
5
Outdoor unit current(A)
4
152050256030
1832
Ambient temperature(°C)
Ambient humidity(%)
70 (%)
35(°C)
Dry-bulb temperature (°C) Relative humidity (%)
2050
2560
3070
NOTE: The unit of pressure has been changed to MPa based on the international system of units (SI unit system).
The conversion factor is: 1 (MPa [Gauge] = 10.2 (Kgf/cm2 [Gauge])
NOTE Q : Total capacity (kW) INPUT : Total power input (W) DB : Dry-bulb temperature WB : Wet-bulb temperature
OUTDOOR WB (°C)
9
ACTUATOR CONTROL
MUZ-GB50VA
9-1. OUTDOOR FAN MOTOR CONTROL
The fan motor turns ON/OFF, interlocking with the compressor.
[ON] The fan motor turns ON 5 seconds before the compressor starts up.
[OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running.
5 seconds15 seconds
ON
Compressor
OFF
ON
Outdoor fan
motor
OFF
9-2. R.V. COIL CONTROL
Heating
Cooling
Dry
NOTE: The 4-way valve reverses for 5 seconds right before start-up of the compressor.
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
ON
OFF
OFF
<COOL>
5 seconds
<HEAT>
5 seconds
Compressor
R.V.coil
Outdoor fan
motor
ON
OFF
ON
OFF
ON
OFF
ON or OFF
ON or OFF
16
Page 17
9-3. RELATION BETWEEN MAIN SENSOR AND ACTUATOR
MUZ-GB50VA
SensorPurpose
Discharge temperature thermistor Protection
Indoor coil temperature thermistor
Defrost thermistorHeating : Defrosting
Fin temperature thermistorProtection
Ambient temperature thermistor
Outdoor heat exchanger temperature thermistor
Cooling : Coil frost prevention
Heating : High pressure protection
Cooling : Low ambient temperature
operation
Cooling : Low ambient temperature
operation
Cooling : High pressure protection
Actuator
Compressor
LEV
Outdoor fan
motor
R.V. coil
Indoor fan
motor
○○
○
○○
○○○○○
○○
○○○
○○○
○○○
10
MUZ-GB50VA-
10-1. CHANGE IN DEFROST SETTING
10-2. PRE-HEAT CONTROL SETTING
SERVICE FUNCTIONS
E3
Changing defrost finish temperature
<JS> To change the defrost finish temperature, cut/solder the JS wire of the outdoor inverter P.C. board.
(Refer to 11-6-4.)
Jumper wireDefrost fi nish temperature (°C)
Soldered
(Initial setting)
JS
PRE-HEAT CONTROL
When moisture gets into the refrigerant cycle, it may interfere the start-up of the compressor at low outside temperature.
The pre-heat control prevents this interference. The pre-heat control turns ON when outside temperature is 20°C or
below. When pre-heat control is turned ON, compressor is energized. (About 50 W)
<JK> To activate the pre-heat control, cut the JK wire of the inverter P.C. board. (Refer to 11-6.4)
NOTE: When the inverter P.C. board is replaced, check the Jumper wires, and cut/solder them if necessary.
None
(Cut)
9
18
17
Page 18
11
TROUBLESHOOTING
MUZ-GB50VA
11-1. CAUTIONS ON TROUBLESHOOTING
1. Before troubleshooting, check the following
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for miswiring.
2. Take care of the following during servicing
1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, then after confirming the horizontal vane is closed, turn off the breaker and/or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic
control P.C. board.
3) When removing the electrical parts, be careful to the residual voltage of smoothing capacitor.
4) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the
components.
5) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
Lead wiring
3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality.
To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
2) Before servicing check that the connector and terminal are connected properly.
3) When the electronic control P.C. board seems to be defective, check the copper foil pattern for disconnection and the
components for bursting and discoloration.
4) When troubleshooting, refer to 11-2. and 11-3.
Housing point
1818
Page 19
11-2. FAILURE MODE RECALL FUNCTION
Outline of the function
This air conditioner can memorize the abnormal condition which has occurred once.
Even though LED indication listed on the troubleshooting check table (11-3.) disappears, the memorized failure details
can be recalled.
This mode is very useful when the unit needs to be repaired for the abnormality which doesn't recur.
1. Flow chart of failure mode recall function for the indoor/outdoor unit
Operational procedure
The cause of abnormality cannot be found because the abnormality doesn't recur.
Setting up the failure mode recall function
Turn ON the power supply.
<Preparation of the remote controller>
While pressing both OPERATION SELECT button and TOO COOL button on the
remote controller at the same time, press RESET button.
First, release RESET button.
And release the other two buttons after all LCD in operation display section of the
remote controller is displayed after 3 seconds.
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is
displayed) with the remote controller headed towards the indoor unit.
Does the left lamp of OPERATION INDICATOR lamp on the
indoor unit blink at the interval of 0.5 seconds?
Blinks: Either indoor or outdoor unit is abnormal. Beep is emit-
ted at the same timing as the blinking of the left lamp
of OPERATION INDICATOR lamp. 2
Yes
Judgment of indoor/outdoor abnormality
Releasing the failure mode recall function
Deleting the memorized abnormal condition
NOTE: 1. Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
Before blinking, does the left lamp of OPERATION INDICATOR lamp stay ON for 3 seconds?
Stays ON for 3 seconds (without beep):
The outdoor unit is abnormal.
The indoor unit is abnormal.
Check the blinking pattern, and confi rm the abnormal point with the indoor unit
failure mode table. (Refer to indoor unit service manual.)
Make sure to check at least two consecutive blinking cycles.
Release the failure mode recall function by the following procedures.
Turn OFF the power supply and turn it ON again.
Press RESET button of the remote controller.
Repair the defective parts.
After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall
function" mentioned above.
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit.
Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted.
Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
(Blinks)
No
1
1. Regardless of normal or abnormal condition, a short
Indoor unit is normal.
But the outdoor unit might be abnormal because there are some abnor-
No
(OFF)
Yes
2
malities that can't be recalled with this way.
Confi rm if outdoor unit is abnormal according to the detailed outdoor
unit failure mode recall function. (Refer to 11-2.2)
The outdoor unit is abnormal.
Check the blinking pattern, and confi rm the abnormal point with the
outdoor unit failure mode table. (Refer to 11-2.3)
Make sure to check at least two consecutive blinking cycles.
beep is emitted once the signal is received.
2. Blinking pattern when the indoor unit is abnormal:
2.5-second OFF
Blinking at 0.5-
second interval
2.5-second OFF
Blinking at 0.5second interval
ON
OFF
Repeated cycleRepeated cycle
Beeps
3.Blinking pattern when the outdoor unit is abnormal:
2.5-second OFF3-second ON
Blinking at 0.5second interval
Beeps
Repeated cycle
2.5-second OFF3-second ON
ON
OFF
No beepBeeps
Repeated cycle
No beepBeeps
Repeated cycle
3
Beeps
Blinking at 0.5second interval
Repeated cycle
1919
Page 20
2. Flow chart of the detailed outdoor unit failure mode recall function
Operational procedure
The outdoor unit might be abnormal.
Confi rm if outdoor unit is abnormal according to the following procedures.
Confi rm that the remote controller is in the failure mode recall function.
With the remote controller headed towards the indoor unit, press TOO
COOL or TOO WARM button to adjust the set temperature to 25°C.
1
1. Regardless of normal or abnormal condition, 2 short
beeps are emitted as the signal is received.
Does the left lamp of OPERATION INDICATOR lamp
on the indoor unit blink at the interval of 0.5 seconds?
Blinks: The outdoor unit is abnormal. Beep is emitted
at the same timing as the blinking of the left
lamp of OPERATION INDICATOR lamp. 2
Yes
)
(Blinks
No
(OFF)
The outdoor unit is abnormal.
Check the blinking pattern, and confi rm the abnormal point with the out-
door unit failure mode table (11-2.3.).
Make sure to check at least two consecutive blinking cycles.
2
The outdoor unit is normal.
Releasing the failure mode recall function
Release the failure mode recall function by the following procedures.
Turn OFF the power supply and turn it ON again.
Press RESET button of the remote controller.
Release the failure mode recall function according to the left mentioned procedure.
Repair the defective parts.
Deleting the memorized abnormal condition
After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall
function" (11-2.1.).
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with
the remote controller headed towards the indoor unit.
Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted.
Release the failure mode recall function according to "Releasing the failure mode recall function" men-
tioned above.
NOTE: 1. Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
2.Blinking pattern when outdoor unit is abnormal:
2.5-second OFF3-second ON
ON
OFF
No beep
Repeated cycle
Blinking at 0.5second interval
Beeps
2.5-second OFF3-second ON
No beepBeeps
Repeated cycle
2020
Blinking at 0.5-
second interval
Repeated cycle
Page 21
3. Outdoor unit failure mode table
E1
E2
MUZ-GB50VA-
The left lamp of
OPERATION INDICATOR
lamp (Indoor unit)
OFFNone (Normal)—————
2-time fl ashOutdoor power systemLighting Lighting Overcurrent protection stop is continuously
3-time fl ashDischarge temperature
(Failure mode / protection)
thermistor
Defrost thermistorLightingOnce
/
Abnormal point
LED indication
(Outdoor P.C.
board)
LED1LED2
performed 3 times within 1 minute after the
compressor gets started, or when converter
protection stop or bus-bar voltage protection
stop is continuously performed 3 times within 3
minutes after start-up.
LightingOnce Thermistor shorts or opens during compressor
running.
ConditionCorrespondence
• Check the connection of the
compressor connecting wire.
• Refer to 11-5.
check inverter/compressor".
• Check the stop valve.
• Refer to 11-5. "Check of
outdoor thermistors".
"How to
Indoor/
outdoor unit
failure mode
recall function
○
Ambient temperature
thermistor
Fin temperature thermistorLighting 3 times
P.C. board temperature
thermistor
Outdoor heat exchanger
temperature thermistor
4-time fl ashOvercurrentOnce Goes out 28 A current fl ows into intelligent power module. • Reconnect compressor
5-time fl ashDischarge temperatureLighting Lighting Discharge temperature exceeds 116°C during
6-time fl ashHigh pressureLighting Lighting The outdoor heat exchanger temperature
7-time fl ashFin temperature3 times Goes out The fi n temperature exceeds 87°C during
P.C. board temperature4 times Goes out The P.C. board temperature exceeds 70°C during
8-time fl ashOutdoor fan motorLighting Lighting Failure occurs continuously three times within 30
9-time fl ashNonvolatile memory dataLighting 5 times Nonvolatile memory data cannot be read
10-time fl ash Discharge temperatureLighting Lighting The frequency of the compressor is kept 80 Hz
11-timefl ashCommunication error between
P.C. boards
Current sensorLighting 7 times A short or open circuit is detected in the current
Zero cross detecting circuit5 times Goes out Zero cross signal cannot be detected while the
Converter5 times Goes out A failure is detected in the operation of the
Bus-bar voltage
(1)
Bus-bar voltage
(2)
Even if this protection stop
is performed continuously 3
times, it does not mean the
abnormality in outdoor power
system.
Lighting Twice
Lighting 4 times• Replace the outdoor
Lighting 9 times• Refer to 11-5.
operation. Compressor can restart if discharge
temperature thermistor reads 100°C or less 3
minutes later.
exceeds 70°C during cooling or the indoor gas
pipe temperature exceeds 70°C during heating.
operation.
operation.
seconds after the fan gets started.
properly.
or more and the discharge temperature is kept
under 39°C for more than 20 minutes.
Lighting 6 times Communication error occurs between the
5 times Goes out The bus-bar voltage exceeds 400 V or falls to
6 times Goes out The bus-bar voltage exceeds 400 V or falls to 50
electronic control P.C. board and power board for
more than 10 seconds.
The communication between boards protection
stop is continuously performed twice.
sensor during compressor operating.
Current sensor protection stop is continuously
performed twice.
compressor is operating.
The protection stop of the zero cross detecting
circuit is continuously performed 10 times.
converter during operation.
200 V or below during compressor operating.
V or below during compressor operating.
electronic control P.C. board.
outdoor thermistors".
connector.
• Refer to 11-5.
check inverter/ compressor.
• Check the stop valve.
• Check refrigerant circuit and
refrigerant amount.
• Refer to 11-5.
LEV".
• Check refrigerant circuit and
refrigerant amount.
• Check the stop valve.
• Check around outdoor unit.
• Check outdoor unit air
passage.
• Refer to 11-5.
outdoor fan motor".
• Refer to 11-5.
outdoor fan motor".
• Replace the outdoor
electronic control P.C. board.
• Check refrigerant circuit and
refrigerant amount.
• Refer to 11-5. "Check of
LEV".
•
Check the connecting wire
between outdoor electronic
control P.C. board and power
board.
•
Replace the power board.
•
Check the connecting wire
among electronic control P.C.
board, noise fi lter P.C. board
and power board.
•
Replace the power board.
"Check of
"How to
"Check of
"Check of
"Check of
NOTE : Blinking patterns of this mode differ from the ones of Troubleshooting check table (11-3.).
○
—
—
—
—
—
○
—
—
○
—
○
—
○
—
2121
Page 22
MUZ-GB50VA-
The left lamp of
OPERATION INDICATOR
lamp (Indoor unit)
Overcurrent protection stop is
continuously performed 3 times within
1 minute after the compressor gets
started.
Thermistor shorts or opens during
compressor running.
Large current fl ows into intelligent
power module.
Waveform of compressor current is
distorted.
Temperature of discharge temperature
thermistor exceeds 116°C, compressor
stops.
Compressor can restart if discharge
temperature thermistor reads 100°C or
less 3 minutes later.
Reconnect connectors.
•
Refer to 11-5. "How
•
to check inverter/
compressor".
Check stop valve.
•
Refer to 11-5. "Check
•
of outdoor thermistors".
Defective outdoor
thermistors can be
identifi ed by checking
the blinking pattern of
LED.
Reconnect compressor
•
connector.
Refer to 11-5. "How
•
to check inverter/
compressor".
Check stop valve.
•
Reconnect compressor
•
connector.
Refer to 11-5. "How
•
to check inverter/
compressor".
Check refrigerant circuit
•
and refrigerant amount.
Refer to 11-5. "Check
•
of LEV".
Indoor/outdoor
unit failure
mode recall
function
Outdoor unit
failure mode
recall function
○○
○○
—
—
—
○
○
○
6-time fl ash
2.5 seconds
OFF
7-time fl ash
2.5 seconds
OFF
8-time fl ash
2.5 seconds
OFF
9-time fl ash
2.5 seconds
OFF
10-time fl ash
2.5 seconds
OFF
11-time fl ash
2.5 seconds
OFF
12-time fl ash
2.5 seconds
OFF
14-time fl ash
2.5 seconds
OFF
High pressure
—
Fin temperature/ P.C. board
temperature
Outdoor fan motor
Nonvolatile memory data 5-time fl ash
Discharge temperature
DC voltage 8-time fl ash
Each phase current of
compressor
Overcurrent Compressor openphase
Stop valve (Closed valve) 14-time fl ash
7-time fl ash
2.5 seconds OFF
—
2.5 seconds OFF
—
2.5 seconds OFF
9-time fl ash
2.5 seconds OFF
10-time fl ash
2.5 seconds OFF
2.5 seconds OFF
Temperature indoor coil thermistor
exceeds 70°C in HEAT mode.
Temperature defrost thermistor
exceeds 70°C in COOL mode.
Temperature of fi n temperature
thermistor on the inverter P.C. board
exceeds 75 ~ 80°C, or temperature of
P.C. board temperature thermistor on
the inverter P.C. board exceeds 70 ~
75°C.
Outdoor fan has stopped 3 times in a
row within 30 seconds after outdoor
fan start-up.
Nonvolatile memory data cannot be
read properly.
Temperature of discharge temperature
thermistor has been 50°C or less for 20
minutes.
DC voltage of inverter cannot be
detected normally.
Each phase current of compressor
cannot be detected normally.
Large current fl ows into intelligent
power module (IPM).
The open-phase operation of
compressor is detected.
The interphase short out occurs in the
output of the intelligent power module
(IPM).
The compressor winding shorts out.
Closed valve is detected by
compressor current.
Check refrigerant circuit
•
and refrigerant amount.
Check stop valve.
•
Check around outdoor
•
unit.
Check outdoor unit air
•
passage.
Refer to 11-5. "Check
•
of outdoor fan motor".
Refer to 11-5. "Check
•
of outdoor fan motor".
Refer to 11-5. "Check
of inverter P.C. board".
Replace the inverter
•
P.C. board.
Refer to 11-5. "Check
•
of LEV".
Check refrigerant circuit
•—
and refrigerant amount.
Refer to 11-5. "How
•
to check inverter/
compressor".
Reconnect compressor
•
connector.
Refer to 11-5. "How
•
to check inverter/
compressor".
Check stop valve •
NOTE: Blinking patterns of this mode differ from the ones of Troubleshooting check table (11-3.).
—
—
—
○
○
○
○○
○
—
—
○
○
○○
2222
Page 23
11-3. TROUBLESHOOTING CHECK TABLE
E1
E2
MUZ-GB50VA-
No. Symptom
Outdoor unit
does not operate.
1
2
3
4
5
6
7
8
LED1(Red)
Lightning
Lightning
Lightning
Lightning
Lightning
Lightning
Lightning
Lightning
/
LED indication
LED2(Yellow)
Twice
3 times
4 times
5 times
6 times
7 times
8 times
11 times
Abnormal point/ Con-
dition
Outdoor power system
Discharge temperature
thermistor
Fin temperature
thermistor
P.C. board temperature thermistor
Ambient temperature
thermistor
Outdoor heat exchanger
temperature thermistor
Defrost thermistorA short circuit is detected in the thermistor during operation, or
Serial signalThe communication fails between the indoor and outdoor unit 3
Nonvolatile memory
data
Current sensorCurrent sensor protection stop is continuously performed twice. • Replace the power board.
Communication error
between P.C. boards
Condition Correspondence
Overcurrent protection stop is continuously performed 3 times
within 1 minute after the compressor gets started, or when
converter protection stop or bus-bar voltage protection stop is
continuously performed three times within 3 minutes after startup.
A short circuit is detected in the thermistor during operation, or
when an open circuit is detected in the thermistor after 10 minutes of compressor start-up.
A short or open circuit is detected in the thermistor during operation.
A short or open circuit is detected in the thermistor during operation.
A short circuit is detected in the thermistor during operation, or
an open circuit is detected in the thermistor after 5 minutes (in
cooling) and 10 minutes (in heating) of compressor start-up.
an open circuit is detected in the thermistor after 5 minutes of
compressor stat-up.
minutes.
The nonvolatile memory data cannot be read properly.• Replace the outdoor electronic
The communication protection stop between boards is continuously performed twice.
• Check the connection of the compressor connecting wire.
• Refer to 11-5. "How to check inverter/compressor".
• Check the stop valve.
• Refer to 11-5. "Check of outdoor
thermistor".
• Refer to 11-5.
thermistor".
• Replace the outdoor electronic
control P.C. board.
• Refer to 11-5. "Check of outdoor
thermistor".
• Refer to 11-5. "How to check
miswiring and serial signal error.
control P.C. board.
• Check the connecting wire between outdoor electronic control
P.C. board and power board.
"Check of outdoor
Zero cross detecting
9
’Outdoor unit
stops and
restarts 3 minutes later’ is
10
repeated.
113 times Goes out
124 times Goes out
135 times Goes out
148 times Goes out
159 times Goes out
1613 times Goes out
17Lighting 8 times
18Lighting 11 times
19Lighting 12 times
NOTE: 1. The location of LED is illustrated at the right fi gure. Refer to 10-6.3.
2. LED is lighted during normal operation.
The fl ashing frequency shows the number of times the LED blinks after every 2.5-second OFF.
(Example) When the fl ashing frequency is “2”.
Lightning
12 times
Twice Goes out
circuit
lPM protectionOvercurrent is detected after 30 minutes of compressor start-
Lock protectionOvercurrent is detected within 30 minutes of compressor start-
Discharge temperature protection
Fin temperature protection
P.C. board temperature
protection
High-Pressure protection
Converter protection A failure is detected in the operation of the converter during
Bus-bar voltage protection (1).
Bus-bar voltage protection (2)
Outdoor fan motorFailure occurs continuously three times within 30 seconds after
Current sensor protection
Communication between P.C. boards
protection
Zero cross detecting
circuit protection
The protection stop of the zero cross detecting circuit is continuously performed 10 times.
up.
up.
Discharge temperature exceeds 116°C during operation and
compressor stops. Compressor can restart if discharge temperature thermistor reads 100°C or less 3 minutes later.
The fi n temperature exceeds 87°C during operation.• Check around outdoor unit.
The P.C. board temperature exceeds 70°C during operation.
The outdoor heat exchanger temperature exceeds 70°C during
cooling or indoor gas pipe temperature exceeds 70°C during
heating.
operation.
The bus-bar voltage exceeds 400 V or falls to 200 V or below
during compressor operating.
The bus-bar voltage exceeds 400 V or falls to 50 V or below
during compressor operating.
the fan gets started.
A short or open circuit is detected in the current sensor during
compressor operating.
Communication error occurs between the outdoor electronic
control P.C. board and power board for more than 10 seconds
Zero cross signal cannot be detected while the compressor is
operating.
• Check the connecting wire among
outdoor electronic control P.C.
board, noise fi lter P.C. board and
power board.
• Reconnect compressor connector.
• Refer to 11-5.
verter/compressor".
• Check the stop valve.
• Check the power module (PAM
module).
• Check the amount of gas and refrigerant circuit.
• Refer to 11-5.
• Check outdoor unit air passage.
• Refer to 11-5.
fan motor".
• Check the amount of gas and the
refrigerant circuit.
• Check the stop valve.
• Replace the power board.
• Replace the power board.
• Refer to 11-5. "Check of outdoor
fan motor".
• Replace the power board.
• Check the connecting wire between outdoor electronic control
P.C. board and power board.
• Check the connecting wire among
outdoor electronic control P.C.
board, noise fi lter P.C. board and
power board.
"How to check in-
"Check of LEV".
"Check of outdoor
Outdoor electronic control P.C. board (Parts side)
LED1
LED2
Lighting
ON
OFF
2.5-second OFF
0.5-second ON
2.5-second OFF
23
0.5-second ON
Page 24
No.Symptom
Outdoor unit
operates.
20
21
22
23
LED indication
LED1(Red)
Once
Twice
3 times
4 times
Abnormal point/ Con-
LED2(Yellow)
Primary current protection
Lighting
Secondary current protection
High-Pressure protection
Lighting
Defrosting in cooling
Discharge temperature
protection
Lighting
Low discharge temperature protection
Lighting
dition
Condition Correspondence
The input current exceeds 15 A.These symptoms do not mean any
The current of the compressor exceeds 15 A.
The indoor gas pipe temperature exceeds 45°C during heating.
The indoor gas pipe temperature falls 3°C or below during
cooling.
The discharge temperature exceeds 100°C during operation.• Check refrigerant circuit and refrig-
The frequency of the compressor is kept 80 Hz or more and
the discharge temperature is kept under 39°C for more than 20
minutes.
abnormality of the product, but
check the following points.
• Check if indoor fi lters are clogged.
• Check if refrigerant is short.
• Check if indoor/outdoor unit aircirculation is short cycled.
erant amount.
• Refer to 11-5. "Check of LEV".
• Refer to 11-5. "Check of outdoor
thermistors’’.
• Refer to 11-5. "Check of LEV".
• Check refrigerant circuit and refrigerant amount.
24
Outdoor unit
25
operates
26
5 times
9 times
Lighting
Cooling high-pressure
protection
Lighting
Inverter check mode The unit is operated with emergency operation switch.
Lighting
Normal
Lighting
The outdoor heat exchanger temperature exceeds 58°C during
operation.
——
This symptom does not mean any
abnormality of the product, but
check the following points.
• Check if indoor fi lters are clogged.
• Check if refrigerant is short.
• Check if indoor/outdoor unit air circulation is short cycled.
—
24
Page 25
MUZ-GB50VA-
No. Symptom LED indication
Outdoor unit
does not oper-
1
ate.
2
3
4
5
6
'Outdoor unit
stops and
7
restarts 3 minutes later' is
repeated.
8
9
10
11
12
13
14
Outdoor unit
15
operates.
16
17
Outdoor unit
operates.
18
E3
1-time fl ash every
2.5 seconds
6-time fl ash
2.5 seconds OFF
11-time fl ash
2.5 seconds OFF
14-time fl ash
2.5 seconds OFF
2-time fl ash
2.5 seconds OFF
3-time fl ash
2.5 seconds OFF
4-time fl ash
2.5 seconds OFF
5-time fl ash
2.5 seconds OFF
8-time fl ash
2.5 seconds OFF
10-time fl ash
2.5 seconds OFF
12-time fl ash
2.5 seconds OFF
13-time fl ash
2.5 seconds OFF
1-time fl ash
2.5 seconds OFF
3-time fl ash
2.5 seconds OFF
4-time fl ash
2.5 seconds OFF
7-time fl ash
2.5 seconds OFF
Abnormal point/ Con-
dition
Outdoor power system
Outdoor thermistors Discharge temperature thermistor, fi n temperature thermistor,
Outdoor control system
Serial signal The communication fails between the indoor and outdoor unit
Stop valve/
Closed valve
Outdoor unit
(Other abnormality)
Overcurrent protection
Discharge temperature overheat protection
Fin temperature /P.C.
board temperature
thermistor overheat
protection
High pressure protection
Compressor synchronous abnormality
Outdoor fan motor Outdoor fan has stopped 3 times in a row within 30 seconds
Each phase current
of compressor
DC voltage DC voltage of inverter cannot be detected normally. Refer to 11-5. "How to check in-
Frequency drop by
current protection
Frequency drop by
high pressure protection
Frequency drop by
defrosting in COOL
mode
Frequency drop by
discharge temperature protection
Low discharge temperature protection
Overcurrent protection stop is continuously performed 3 times
within 1 minute after the compressor gets started, or failure of
restart of compressor has repeated 24 times.
defrost thermistor, P.C. board temperature thermistor or ambient temperature thermistor shorts or opens during compressor
running.
Nonvolatile memory data cannot be read properly.
(The left lamp of OPERATION INDICATOR lamp of the indoor
unit lights up or fl ashes 7-time.)
for 3 minutes.
Closed valve is detected by compressor current. Check stop valve. •
Outdoor unit is defective.Refer to 11-2.2. "Flow chart of the
Large current fl ows into intelligent power module, or compres-
sor repeats after 15 seconds when overcurrent protection occurs within 10 seconds after compressor starts.
(Repeated 24 times at Maximum)
Temperature of discharge temperature thermistor exceeds 116
°C, compressor stops. Compressor can restart if discharge
temperature thermistor reads 100°C or less 3 minutes later.
Temperature of fi n temperature thermistor on the heat sink
exceeds 75 ~ 80°C or temperature of P.C. board temperature
thermistor on the inverter P.C.board exceeds 70 ~ 75°C.
Indoor coil thermistor exceeds 70°C in HEAT mode. Defrost
thermistor exceeds 70°C in COOL mode.
The waveform of compressor current is distorted. Reconnect connector of compres-
after outdoor fan start-up.
Each phase current of compressor cannot be detected normally
Current from power outlet reaches the protection current, and
compressor frequency lowers.
Temperature of indoor coil thermistor exceeds 55°C in HEAT
mode, compressor frequency lowers.
Indoor coil thermistor reads 8°C or less in COOL mode, compressor frequency lowers.
Temperature of discharge temperature thermistor exceeds 111
°C, compressor frequency lowers.
Temperature of discharge temperature thermistor has been 50
°C or less for 20 minutes.
Condition Correspondence
Reconnect connector of compres-
•
sor.
Refer to 11-5. "How to check in-
•
verter/ compressor".
Check stop valve.
•
Refer to 11-5. "Check of outdoor
•
thermistors".
Replace inverter P.C. board. •
Refer to 11-5. "How to check mis-
•
wiring and serial signal error.
•
detailed outdoor unit failure mode
recall function".
Reconnect connector of compres-
•
sor.
Refer to 11-5. "How to check in-
•
verter/compressor".
Check stop valve.
•
Check refrigerant circuit and refrig-
•
erant amount.
Refer to 11-5. "Check of LEV".
•
Check around outdoor unit.
•
Check outdoor unit air passage.
•
Refer to 11-5. "Check of outdoor
•
fan motor".
Check refrigerant circuit and refrig-
•
erant amount.
Check stop valve.
•
•
sor.
Refer to 11-5. "How to check in-
•
verter/compressor".
Refer to 11-5. "Check of outdoor
•
fan motor.
Refer to 11-5. "Check of inverter
•
P.C. board.
Refer to 11-5. "How to check in-
•
verter/compressor".
•
verter/compressor".
The unit is normal, but check the
following.
Check if indoor fi lters are clogged.
•
Check if refrigerant is short.
•
Check if indoor/outdoor unit air cir-
•
culation is short cycled.
Check refrigerant circuit and refrig-
•
erant amount.
Refer to 11-5.
•
Refer to 11-5. "Check of outdoor
•
thermistors".
Refer to 11-5. "Check of LEV".
•
Check refrigerant circuit and refrig-
•
erant amount.
"Check of LEV".
8-time fl ash
2.5 seconds OFF
19
9-time fl ash
20
NOTE: 1. The location of LED is illustrated at the right fi gure. Refer to 11-6.1.
2. LED is lighted during normal operation.
The fl ashing frequency shows the number of times the LED blinks after every 2.5-second OFF.
(Example) When the fl ashing frequency is “2”.
ON
2.5-second OFF
OFF
2.5 seconds OFF
PAM protection PAM:
Pulse Amplitude
Modulation
Inverter check mode The connector of compressor is disconnected, inverter check
0.5-second ON
2.5-second OFF
The overcurrent fl ows into IGBT (Insulated Gate Bipolar tran-
sistor : TR821) or when the bus-bar voltage reaches 320 V or
more, PAM stops and restarts.
mode starts.
25
0.5-second ON
This is not malfunction. PAM protection will be activated in the following
cases;
1 Instantaneous power voltage drop
(Short time power failure)
2 When the power supply voltage is
high.
Check if the connector of the com-
•
pressor is correctly connected.
Refer to 11-5. "How to check inverter/ compressor".
Refer to 11-6. "Test point diagram and voltage", 1. "Outdoor electronic
con-
trol P.C. board” or 4. "Inverter P.C. board", the chart of thermistor.
Measure the resistance with a tester.
Before measurement, hold the thermistor with your hands to warm it up.
Refer to 11-6. "Test point diagram and voltage", 1. "Outdoor electronic
con-
trol P.C. board" or 4. "Inverter P.C. board", the chart of thermistor.
Measure the resistance between terminals using a tester.
(Winding temperature : -10 ~ 40°C)
Normal
E1 E2E3
0.40 ~ 0.49 Ω0.86 ~ 1.06 Ω
Measure the resistance between lead wires using a tester.
(Part temperature : -10 ~ 40°C)
Color of lead wire Normal
RED – BLK
13.4 ~ 16.4 ΩBLK – WHT
WHT – RED
V
WHT
W
RED
U
BLK
RED
(W)
U
WHT
(V)
V
BLK
(U)
W
R. V. coil
Linear expansion valve
Measure the resistance using a tester.
(Part temperature : -10 ~ 40°C)
Normal
E1 E2E3
2.6 ~ 3.3 kΩ01.32 ~ 1.62 Ω
Measure the resistance using a tester.
(Part temperature : -10 ~ 40°C)
Color of lead wire Normal
WHT – RED
RED – ORN
YLW – BRN
37.4 ~ 53.9 Ω
BRN – BLU
WHT
RED
ORN
YLW
LEV
BRN
BLU
2626
Page 27
11-5. TROUBLESHOOTING FLOW
A How to check inverter/compressor
E1
E2
MUZ-GB50VA-
Disconnect the terminal of the compressor. 3 minutes after turning on the power supply, start EMERGENCY OPERATION.
Measure the voltage between each lead wire leading to the compressor.
U (BLK) - V (WHT)
V (WHT) - W (RED)
W (RED) - U (BLK)
Is voltage output on right table?
Is output balanced?
Is the input voltage to the outdoor electronic control
P.C. board 370 V or more?
Turn off power supply of indoor and outdoor unit, and
measure the compressor winding resistance between
the compressor terminals.
Is the resistance between each terminal normal?
/
Yes
Yes
Yes
Yes
After the outdoor fan starts running, wait for 1 minute or more before
•
measuring the voltage.
The output voltage values have the tolerance of ±20%.
•
No
No
Replace the power board.
No
No
Replace the compressor.
Reconnect the lead wire of compressor, and turn on power
supply to indoor and outdoor unit.
3 minutes later, starts EMERGENCY OPERATION.
Clarify the causes by counting time until the inverter stops.
0 to 10 seconds: compressor rare short
10 to 60 seconds : compressor lock
60 seconds to 5 minutes: refrigerant circuit defective
5 minutes or more: normal
MUZ-GB50VA-
E3
Disconnect the connector (CN61) between
compressor and the intelligent power module
(IPM).
Check the voltage between terminals.
Are the voltages balanced?
Yes
Check the compressor.
No
See 11-5. “Check of open phase”.
Replace the inverter P.C. board.
See 11-5. “Check of compressor”.
2727
Page 28
B Check of open phase
MUZ-GB50VA-
● With the connector between the compressor and the intelligent power module disconnected, activate the inverter and check if
the inverter is normal by measuring the balance of voltage between the terminals.
The output voltage values have the tolerance of ±20%.
<< Operation method>>
Start cooling or heating operation by pressing EMERGENCY OPERATION switch on the indoor unit. (TEST RUN OPERATION
: Refer to 8-3.)
<<Measurement point>>
at 3 points
BLK (U) - WHT (V)
BLK (U) - RED (W)
WHT (V) - RED (W)
NOTE: 1. Output voltage varies according to power supply voltage.
2. Measure the voltage by analog type tester.
3. During this check, LED of the inverter P.C. board fl ashes 9 times. (Refer to 11-6.4.)
E3
Measure AC voltage between the
lead wires at 3 points.
9-time flash
2.5-second OFF
C Check of compressor
MUZ-GB50VA-
Refer to 11-5. “Check of compressor
winding”.
Is the compressor normal?
E3
No
Yes
Replace the compressor.
Refer to 11-5. “Check of compressor
operation time”.
Does the compressor operate continuously?
Yes
OK.
No
Refer to 11-5. “Check of compressor start failure”.
D Check of compressor winding
MUZ-GB50VA-
● Disconnect the connector (CN61) between the compressor and intelligent power module, and measure the resistance be-
tween the compressor terminals.
<<Measurement point>>
at 3 points
BLK-WHT
BLK-RED
WHT-RED
<<Judgement>>
Refer to 11-4.
0 [Ω] ················Abnormal [short]
Infinite [Ω] ·······Abnormal [open]NOTE: Be sure to zero the ohmmeter before measurement.
E3
Measure the resistance between the lead wires at 3 points.
28
Page 29
E Check of compressor operation time
MUZ-GB50VA-
●Connect the compressor and activate the inverter. Then measure
the time until the inverter stops due to over current.
<<Operation method>>
Start heating or cooling operation by pressing EMERGENCY
OPERATION switch on the indoor unit.
(TEST RUN OPERATION : Refer to 8-3.)
<<Measurement>>
Measure the time from the start of compressor to the stop of
•Electrical circuit check
Contact of the compressor connector (including CN61)
1.
Output voltage of inverter P.C. board and balance of them (See 11-5. )
2.
Direct current voltage between DB61(+) and (-) on the inverter P.C.board
3.
Voltage between outdoor terminal block S1-S2
4.
Does the compressor run for 10 seconds or
more after it starts?
Yes
Check the refrigerant circuit.
Check the stop valve.
No
After the compressor is heated with a drier,
does the compressor start? 1
No
Replace the compressor.
Yes
Compressor start failure. Activate pre-heat control.
(Refer to 10-2. "PRE-HEAT CONTROL SETTING")
1
Heat the compressor with
a drier for about 20 minutes.
Do not recover refrigerant
gas while heating.
Heating part
29
Page 30
G Check of outdoor thermistors
Disconnect the connector of thermistor in the outdoor P.C. board (see
below table), and measure the resistance of thermistor.
Is the thermistor normal? (Refer to 11-6.1.
or 4.)
Yes
Reconnect the connector of thermistor.
Turn ON the power supply and press EMERGENCY OPERATION switch.
Does the unit operate for 10 minutes or more
without showing thermistor abnormality?
Yes
OK.
(Cause is poor contact.)
E1
E2
MUZ-GB50VA-
Thermistor Symbol Connector, Pin No. Board
Defrost RT61 Between CN661 pin 1 and pin 2
Discharge temperature RT62 Between CN661 pin 3 and pin 4
Outdoor heat exchanger temperature RT68 Between CN661 pin 7 and pin 8
Ambient temperature RT65 Between CN663 pin 1 and pin 2
Fin temperature RT64 Between CN3 pin 1 and pin 2 Outdoor power board
MUZ-GB50VA-
Thermistor Symbol Connector, Pin No. Board
DefrostRT61 Between CN641 pin1 and pin2
Discharge temperature RT62 Between CN641 pin3 and pin4
Fin temperature RT64Between CN642 pin1 and pin2
Ambient temperature RT65 Between CN643 pin1 and pin2
Outdoor heat exchanger temperature RT68Between CN644 pin1 and pin3
/
E3
No
No
Replace the thermistor except RT64.
When RT64 is abnormal, replace the inverter P.C.
board or the outdoor power board.
Replace the inverter P.C. board
or the outdoor power board.
Outdoor electronic control P.C. board
Inverter P.C. board
H Check of R.V. coil
E1
E2
MUZ-GB50VA-
Heating operation does not work.•
Disconnect the lead wire leading to the compressor.
1.
3 minutes after turning on the power supply, start EMERGENCY
2.
OPERATION in HEAT mode.
Is there voltage of 230 VAC between pin1 and
pin 2 at connector CN912?
Yes
Turn OFF power supply of indoor and outdoor unit.
Disconnect the connector CN912 in noise fi lter
P.C. board. Is there normal
resistance to R.V. coil?
Yes
Replace the 4-way valve.
/
No
Replace the R.V. coil.
No
Turn off power supply of indoor and outdoor unit, and discon-
1.
nect the connector CN781 in the outdoor electronic control P.C.
board.
3 minutes after turning ON the power supply, start EMER-
2
.
GENCY OPERATION in HEAT mode.
Is there voltage 12 VDC between the connector CN781
pin 5 (+) and pin 3 (-)?
Yes
Replace the noise fi lter P.C. board.
30
Replace the outdoor
electronic control P.C.
No
board.
Page 31
Cooling operation does not work.•
Disconnect the lead wire leading to the compressor.
1.
3 minutes after turning on the power supply, start EMERGENCY
2.
OPERATION in COOL mode.
Is there voltage of 230 VAC between pin1 and
pin 2 at connector CN912?
Turn OFF power supply of indoor and outdoor unit, and
1.
disconnect the connector CN781 in the outdoor electronic
control P.C. board.
.
3 minutes after turning ON the power supply, start EMER-
2
GENCY OPERATION in COOL mode.
Is there voltage 12 VDC between the connector
CN781 pin 5 (+) and pin 3 (-)?
Yes
Replace the outdoor electronic control P.C. board.
MUZ-GB50VA-
First of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to 11-4.
In case CN721 is not connected or R.V. coil is open, voltage is generated between the terminal pins of the connector
although any signal is not being transmitted to R.V. coil.
Check if CN721 is connected.
E3
No
No
Replace the 4-way valve.
Replace the noise fi lter P.C. board.
If the connector CN912 is not connected or
R.V. coil is open, voltage occurs between
terminals even when the control is OFF.
Unit operates COOL mode even if it is set to HEAT mode.
Disconnect connector (CN61)
between the compressor and the
intelligent power module.
Turn ON the power supply and press
EMERGENCY OPERATION switch
twice (HEAT mode).
Is there 230 VAC between CN721 and
on the inverter P.C. board 3 minutes
after the power supply is turned ON?
Replace the 4-way valve.
Unit operates HEAT mode even if it is set to COOL mode.
Disconnect connector (CN61)
between the compressor and the
intelligent power module.
Turn ON the power supply and
press EMERGENCY OPERATION
switch once (COOL mode).
Is there 230 VAC between CN721 and
on the inverter P.C. board 3 minutes
after the power supply is turned ON?
Replace the 4-way valve.
Yes
No
Replace the inverter
No
P.C. board.
Replace the inverter
Yes
P.C. board.
31
Page 32
I Check of outdoor fan motor
Check the connection between the
connector CN931 and CN932.
Is the resistance between each terminal of outdoor fan motor normal?
(Refer to 11-4.)
No
Yes
Disconnect CN932 from outdoor electronic control P.C. board or
the inverter P.C. board, and turn on the power supply.
Rotate the outdoor fan motor manually and measure the voltage
of CN931.
Between 1(+) and 5(-)
Between 2(+) and 5(-)
Between 3(+) and 5(-)
(Fixed to either 5 or 0 VDC)
Replace the outdoor fan motor.
Does the voltage between each terminal become 5 and 0
No
VDC repeatedly?
Yes
Does the outdoor fan motor rotate smoothly?
No
Replace the outdoor electronic control P.C. board or the inverter
P.C. board.
Yes
3232
Page 33
J Check of power supply
E1
E2
MUZ-GB50VA-
Check the connecting of parts of main power
supply circuit.
Turn ON power supply.
/
Is there voltage of 230 VAC in the power supply terminal block?
Yes
Is the output voltage from the noise fi lter P.C.
board 230 VAC?
Yes
Is the input voltage to the power board 230
VAC?
Yes
Is the input voltage to the outdoor electronic
control P.C. board 325 VDC?
Yes
Replace the outdoor electronic control P.C. board.
MUZ-GB50VA-
Disconnect the connector (CN61)
between compressor and intelligent
power module.
Turn ON power supply and press
EMERGENCY OPERATION switch.
E3
No
No
No
No
Check the power supply cable.
Is fuse (F64) blown?
Replace the fuse.
Replace the reactor.
Replace the power board.
Rectify indoor/outdoor
connecting wire.
Yes
No
Replace the noise fi lter
P.C. board.
Does the left lamp of OPERATION
INDICATOR lamp on the indoor unit
light up?
Yes
Is there voltage 280 - 370 VDC
between DB61 (+) and DB61 (–) on
the inverter P.C. board? (Refer to
11-6.4.)
No
Check the electric parts in main circuit.
No
Yes
Yes
Is there voltage 230 VAC
between the indoor terminal
block S1 and S2?
Dose LED on the inverter P.C.
board light up or fl ash? (Refer
to 11-6.4.)
Yes
If light up, OK.
If fl ash, refer to 11-3.
33
Replace the indoor
electronic control P.C.
No
board.
Replace the inverter
No
P.C. board.
DB61
Inverter P.C. board
(Solder side)
280 - 370 VDC
Page 34
K Check of LEV
E1
E2
MUZ-GB50VA-
Turn ON power supply to the outdoor unit after checking
LEV coil is mounted to the LEV body securely.
/
Is "click - click" sound heard?
Or, do you feel vibration of the LEV coil with a hand?
No
Disconnect the connector CN795.
Is there normal resistance to LEV coil?
No
Replace the LEV coil.
MUZ-GB50VA-
Turn ON the power supply.
<Preparation of the remote controller>
While pressing both OPERATION SELECT button
and TOO COOL button on the remote controller at the
same time, press RESET button.
First, release RESET button.
And release the other two buttons after all LCD except
the set temperature in operation display section of the
remote controller is displayed after 3 seconds.
Press OPERATE/STOP (ON/OFF) button of the remote
controller (the set temperature is displayed) with the
remote controller headed towards the indoor unit. 1
E3
Yes
Yes
Normal
Replace the outdoor electronic control P.C. board.
Expansion valve operates in full-opening direction.
Do you hear the expansion valve "click,
click·······"?
Do you feel the expansion valve vibrate
on touching it ?
No
Is LEV coil properly fi xed to
the expansion valve?
Yes
Does the resistance of LEV
coil have the characteristics?
(Refer to 11-4.)
No
Replace the LEV coil.
NOTE : After check of LEV, do the undermentioned operations.
1. Turn OFF the power supply and turn ON it again.
2. Press RESET button on the remote controller.
No
Yes
Properly fi x the LEV coil to the expansion valve.
Measure each voltage between connector
pins of CN724 on the inverter P.C. board.
1. Pin (-) — Pin (+)
2. Pin (-) — Pin (+)
3. Pin (-) — Pin (+)
4. Pin (-) — Pin (+)
Is there about 3 ~ 5 VAC between each?
NOTE: Measure the voltage by an analog
OK
Yes
tester.
Replace the expansion valve.
1. Regardless of normal or abnormal condition, a short beep
is emitted once the signal is received.
Replace the inverter P.C.
No
board.
Yes
34
Page 35
L Check of inverter P.C. board
MUZ-GB50VA-
Check the outdoor fan motor.
(Refer to 11-5. .)
Is the fuse (F901) blown on the inverter P.C. board?
Check the connection of the connectors
(CN931, CN932) of the outdoor fan motor.
If the connection is poor, make it correct.
Operate the outdoor unit by starting
EMERGENCY OPERATION.
Check the LED indication on the inverter P.C. board.
Does the LED fl ash 10 times?
E3
No
Yes
(10-time fl ash)
Yes
No
Check the corresponding parts
following LED indication.
(Refer to 11-3.)
Replace the inverter P.C. board.
35
Page 36
M How to check miswiring and serial signal error
Turn OFF the power supply.
Is there rated voltage in the
power supply?
Turn ON the power supply.
Is there rated voltage between outdoor terminal block S1 and S2?
Press EMERGENCY OPERATION switch once.
Does the left lamp of OPERATION INDICATOR lamp light up? <Confi rmation of the
power to the indoor unit>
Is serial signal error indicated 6 minutes later?
Turn OFF the power supply.
Check once more if the indoor/outdoor
B
connecting wire is not miswiring.
Short-circuit outdoor terminal block S2
and S3.
Turn ON the power supply.
Yes
Yes
Yes
Yes
A
1
No
Check the power supply.
No
No
No
1. Miswiring may damage indoor electronic control P.C. board
during the operation.
Be sure to confi rm the wiring is correct before the operation
starts.
3. Be sure to check this within 3 minutes after turning ON. After
3 minutes, LED blinks 6 times. Even when the inverter P.C.
board or the outdoor electronic control P.C. board is normal,
LED blinks 6 times after 3 minutes.
Check the wiring.
Is there any miswiring, poor
contact, or wire disconnection
of the indoor/outdoor connecting wire?
No
Yes
Correct them.
A
Turn OFF inverter-controlled lighting
•
equipment.
Turn OFF the power supply and then
•
turn ON again.
Press EMERGENCY OPERATION
•
switch.
Reinstall
•
either the unit
or the light
each other
No
•
away.
Attach a fi lter
on remote
control receiving section
of the indoor
unit.
Is serial signal
error indicated 6
minutes later?
Yes
B
Does the LED on the inverter P.C. board or
the outdoor electronic control P.C. board
repeat "3.6-second-OFF and 0.8-secondON quick blinking"? 3
Turn OFF the power supply.
Remove the short-circuit between
outdoor terminal block S2 and S3.
Turn ON the power supply.
Is there amplitude of 10 to 20 VDC
between outdoor terminal block S2 and
S3? <Confi rmation of serial signal>
Is there rated voltage between
indoor terminal block S1 and S2?
<Confi rmation of power voltage>
Replace the indoor electronic control P.C. board.
Be sure to release the failure-mode recall function after checking.
Yes
Yes
Yes
No
(Lighted
or not
lighted)
No
No
Replace the inverter P.C. board or the
outdoor electronic control P.C. board.
2
2. Be careful to the residual voltage of smoothing
capacitor.
Is there any error of the indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
Is there any error of the indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
No
No
Replace the indoor/
outdoor connecting
Yes
wire.
Replace the indoor/
outdoor connecting
Yes
wire.
36
36
Page 37
N Electromagnetic noise enters into TV sets or radios
Is the unit earthed?
Yes
Is the distance between the antennas
and the indoor unit within 3 m, or is the
distance between the antennas and the
outdoor unit within 3 m?
No
Is the distance between the TV sets or
radios and the indoor unit within 1 m, or
is the distance between the TV sets or
radios and the outdoor unit within 3 m?
No
Are the antennas damaged?
Is the coaxial cable damaged?
Is there any poor contact in the antenna wiring?
No
Is the indoor/outdoor connecting wire
of the air conditioner and the wiring of
the antennas close?
No
No
Yes
Yes
Yes
Yes
Earth the unit.
Extend the distance between the antennas and
the indoor unit, and/or the antennas and the
outdoor unit.
Extend the distance between the TV sets and/or
radios and the indoor unit, or the TV sets or
radios and the outdoor unit.
Replace or repair the antenna.
Replace or repair the coaxial cable.
Extend the distance between the indoor/outdoor
connecting wire of the air conditioner and the wiring of the antennas.
Even if all of the above conditions are fulfi lled, the electromagnetic noise may enter, depending on the electric fi eld strength
or the installation condition (combination of specifi c conditions such as antennas or wiring).
Check the following before asking for service.
1. Devices affected by the electromagnetic noise
TV sets, radios (FM/AM broadcast, shortwave)
2. Channel, frequency, broadcast station affected by the electromagnetic noise
3. Channel, frequency, broadcast station unaffected by the electromagnetic noise
4. Layout of ;
indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, earth wire, antennas, wiring from antennas, receiver
5. Electric fi eld intensity of the broadcast station affected by the electromagnetic noise
6. Presence or absence of amplifi er such as booster
7. Operation condition of air conditioner when the electromagnetic noise enters in
1) Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic
noise.
2) Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button on the remote controller
for power ON, and check for the electromagnetic noise.
3) After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the
electromagnetic noise.
4) Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the outdoor unit stops but the
indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise.
37
Page 38
11-6. TEST POINT DIAGRAM AND VOLTAGE
1. Outdoor electronic control P.C. board
E1
E2
MUZ-GB50VA-
Discharge temperature thermistor (RT62)
700
600
500
400
300
200
Resistance (kΩ)
100
0
0 102030405060708090100110120
/
Temperature ( )
(
CN932
20-90 VAC
(
To fan
motor
5 VDC
(
CN931
pulse wave
5 V
GND
CN661
(
Discharge temperature
thermistor (RT62)
Defrost thermistor (RT61)
(
Outdoor heat exchanger
(
(
Fin temperature thermistor (RT64)
200
180
160
140
120
100
80
Resistance (kΩ)
60
40
20
0
0 1020304050607080
CN663
(
(
CN701
Signal transmission
(To power board)
5 VDC pulse wave
(–)
(+)
Ambient temperature
thermistor (RT65)
(
temperature thermistor (RT68)
(+)
Temperature ( )
CN702
Signal reception
(From power board)
5 VDC pulse wave
(–)
15 V
15 V
GND
Defrost thermistor (RT61)
Ambient temperature thermistor (RT65)
Outdoor heat exchanger temperature thermistor (RT68)
100
90
80
70
60
50
Resistance (kΩ)
40
30
20
10
0
-20-100 10203040
(+)
(
LEV
(
(
Temperature ( )
CN795
12 VDC
pulse wave
(–)
(
12 VDC
CN781
(+)
Rush current relay
GND (power board)
(–)R.V. coil
(–)
LED 1
LED 2
CN801
325 ~
370 VDC
Input
F801
FUSE
250 V 3.15 A
CN601
(
230 VAC
Input
(
Serial signal
5~10 VDC
38
Page 39
2. Noise filter P.C. board
E1
MUZ-GB50VA-
CN912
R.V. coil
230 VAC
{
230 VAC
Output
/
CN901
To electronic
control
P.C. board
{
E2
CN902
To power
board
CN903
To power
board
{
230 VAC
Input
{
230 VAC
Output
NR64 VARISTOR
F64 FUSE
250 V 2 A
F911 FUSE
250 V 1 A
39
Page 40
3. Outdoor power board
E1
MUZ-GB50VA-
/
E2
Connect to the compressor
Voltage among phases: 5 V to
180 V
325-370 VDC
Output
(+)
(–)
(Red)
1
3
(White)
Connect to the earth
CN2
Connect to the controller board
(+)1-5(–): Signal transmission
(To electronic control P.C. board)
5 VDC pulse wave
(+)2-5(–): Zero cross signal
3-4 : Not used
(+)6-5(–): 15 V
(+)7-5(–): 15 V
CN3
Fin temperature thermistor RT64
Signal reception (From electronic
)
control P.C. board)
5 V DC pulse wave
CN5
Primary current detection
(Connect to the noise filter)
Connect to the compressor
Voltage among phases: 5 V to 180 V
325-370 VDC
Output
(+)
(–)
(Red)
1
3
(White)
40
Connect to the earth
CN2
Connect to the controller board
(+)1-5(–): Signal transmission
(To electronic control P.C. board)
5 V DC pulse wave
(+)2-5(–): Zero cross signal
3-4 : Not used
(+)6-5(–): 15 V
(+)7-5(–): 15 V
CN3
Fin temperature thermistor RT64
Signal reception (From electronic
)
control P.C. board)
5 V DC pulse wave
CN5
Primary current detection
(Connect to the noise filter)
Page 41
4. Inverter P.C. board
MUZ-GB50VA-
Back side of unit
AC 230 V
Fuse (F901)
250 V 3.15 A
Output to
drive
compressor
(LDU,
LDV,
LDW)
E3
Smoothing
DB61
DC 260 ~300 V
(-)
capacitor
(C63)
(+)
Smoothing
capacitor
(C62)
Fuse (F801)
250 V 3.15 A
Smoothing
capacitor
(C61)
Fuse (F701)
250 V 3.15 A
R.V.coil
(CN721)
230 VAC
AC 230 V
Front side of unit
Fin temperature
thermistor /RT64
(CN642)
Defrost thermistor(RT61)
Ambient temperature thermistor(RT65)
Outdoor heat exchanger temperature thermistor(RT68)
100
90
80
70
60
50
40
30
Resistance(k )
20
10
0
-20 -10010203040
Temperature( )
Resistance(k )
Defrost thermistor
/RT61(CN641)
Ambient temperature
thermistor /RT65
(CN643)
Outdoor heat exchanger
temperature thermistor
/RT68(CN644)
Discharge temperature thermistor(RT62)
700
600
500
400
300
200
100
0
0 10 20 30 40 50 60 70 80 90 100 110 120
Temperature( )
Discharge temperature
thermistor /RT62
Signal of outdoor fan
(CN641)
Output to drive outdoor
fan motor (CN932)
motor (CN931)
Fin temperature thermistor(RT64)
200
180
160
140
120
100
80
60
Resistance(k )
40
20
0
0 1020304050607080
LEV connector (CN724)
Jumper wire for changing
defrost setting (JS)
Jumper wire for pre-heat
Temperature( )
control setting (JK)
41
Page 42
12
DISASSEMBLY INSTRUCTIONS
<"Terminal with locking mechanism" Detaching points>
The terminal which has the locking mechanism can be detached as shown below.
There are two types (refer to (1) and (2)) of the terminal with locking mechanism.
The terminal without locking mechanism can be detached by pulling it out.
Check the shape of the terminal before detaching.
(1) Slide the sleeve and check if there is a locking lever or not.
Sleeve
(2) The terminal with this connector has the
locking mechanism.
Slide the sleeve.
Pull the terminal while
Locking lever
pushing the locking
lever.
MUZ-GB50VA
OPERATING PROCEDURE
1. Removing the cabinet
(1) Remove the screws of the service panel.
(2) Remove the screws of the top panel.
(3) Remove the screw of the valve cover.
(4) Remove the service panel.
(5) Remove the top panel.
(6) Remove the valve cover.
(7) Disconnect the power supply and indoor/outdoor connecting
wire.
(8) Remove the screws of the cabinet.
(9) Remove the cabinet.
(10)
Remove the screws of the back panel.
(11)
Remove the back panel.
Hold the sleeve, and
pull out the terminal
slowly.
Connector
PHOTOS
Photo 1
Screw of the top panel
Screws
of the
cabinet
Photo 3
Screws
of the
back
panel
Screw of the motor support
Set screws of the back panel
Screws of the cabinet
Photo 2
Screw of the service panel
Screws
of the top
panel
Set screws
of the back
panel
Screws of
the cabinet
Screw of
the valve
cover
42
Page 43
OPERATING PROCEDURE
E1
E2
MUZ-GB50VA-
2. Removing the inverter assembly, inverter P.C. board
and power board
(1) Remove the top panel, cabinet and service panel. (Refer to 1.)
(2) Remove the back panel. (Refer to 1.)
(3) Disconnect the following connectors;
<Electronic control P.C. board>
CN931 and CN932 (Fan motor)
CN795 (LEV)
CN661 (Discharge temperature thermistor, defrost thermistor
and outdoor heat exchanger temperature thermistor)
CN663 (Ambient temperature thermistor)
<Noise filter P.C. board>
CN912 (R.V. coil)
(4) Remove the compressor connector.
(5) Remove the screws fixing the relay panel.
(6) Remove the inverter assembly.
(7) Disconnect all connectors and lead wires on the electronic
control P.C. board.
(8) Remove the electronic control P.C. board from the inverter
assembly.
(9) Remove the screws fixing the power board assembly.
(10)
Disconnect all connectors and lead wires on the power
board.
(11)
Remove the power board from the inverter assembly.
(12)
Disconnect all connectors and lead wires on the noise filter
P.C. board.
(13)
Remove the noise filter P.C. board from the inverter assem-
bly.
/
PHOTOS
Photo 4 (MUZ-GB50VA-
Screws of the power board assembly
Screws of the relay panel
Photo 5 (MUZ-GB50VA-
E1
E3
)
/
E2
)
Screws of the
relay panel
MUZ-GB50VA-
E3
3. Removing the inverter assembly, inverter P.C. board
(1) Remove the cabinet and panels. (Refer to 1.)
(2) Disconnect the lead wire to the reactor and the following con-
nectors;
<Inverter P.C. board>
CN721 (R.V.coil)
CN932 (Fan motor)
CN641 (Defrost thermistor and discharge temperature ther-
mistor)
CN643 (Ambient temperature thermistor)
CN644 (Outdoor heat exchanger temperature thermistor)
CN724 (LEV)
(3) Remove the compressor connector (CN61).
(4) Remove the screws fixing the relay panel. (Photo 5)
(5) Remove the inverter assembly. (Photo 6)
(6) Remove the screw of the earth wire and screw of the
T.B.support. (Photo 6)
(7) Remove the screw of the PB fixture.
(8) Remove the relay panel from the PB support.
(9) Remove the inverter P.C. board from the inverter assembly.
Screws of
the reactor
Photo 6 (Inverter assembly : MUZ-GB50VA-
Heat sink
Hook of the
PB support
Inverter P.C.
board
PB support
Screw of the
T.B.support
T.B.support
E3
)
43
Hook of the
PB support
Relay panel
Screw of the
PB fixture
Screw of the
earth wire
Page 44
OPERATING PROCEDUREPHOTOS
4. Removing R.V. coil
(1) Remove the top panel, cabinet and service panel. (Refer to 1.)
(2) Remove the back panel. (Refer to 1.)
(3) Disconnect the following connectors;
E1
E2
MUZ-GB50VA-
/
<Noise filter P.C. board>
CN912 (R.V. coil)
MUZ-GB50VA-
E3
<Inverter P.C. board>
CN721 (R.V. coil)
(4) Remove the R.V. coil. (Photo 11)
5. Removing the defrost thermistor, discharge temperature thermistor, outdoor heat exchanger temperature
thermistor and ambient temperature thermistor
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Remove the back panel. (Refer to 1.)
(3) Disconnect the following connectors;
<Electronic control P.C. board>
CN661 (Discharge temperature thermistor, defrost thermistor
and outdoor heat exchanger temperature thermistor)
CN663 (Ambient temperature thermistor)
(4) Pull out the defrost thermistor from its holder. (Photo 8)
(5) Pull out the discharge temperature thermistor from its holder.
(Photo 7)
(6) Pull out the outdoor heat exchanger temperature thermistor
from its holder. (Photo 8)
(7) Pull out the ambient temperature thermistor from its holder.
(Photo 8)
Photo 7
Discharge temperature thermistor
Photo 8
Outdoor heat exchanger
temperature thermistor
Ambient
temperature
thermistor
Defrost
thermistor
6. Removing outdoor fan motor
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Remove the back panel. (Refer to 1.)
(3) Disconnect the following connectors;
E1
E2
MUZ-GB50VA-
<Electronic control P.C. board>
CN931 and CN932 (Fan motor)
MUZ-GB50VA-
<Inverter P.C. board>
CN931 and CN932 (Fan motor)
(4) Remove the propeller.
(5) Remove the screws fixing the fan motor.
(6) Remove the fan motor.
/
E3
44
Photo 9
Propeller
Screws of the outdoor fan motor
Page 45
OPERATING PROCEDUREPHOTOS
7. Removing the compressor and 4-way valve
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Remove the back panel. (Refer to 1.)
(3) Remove the inverter assembly. (Refer to 2.)
(4) Recover gas from the refrigerant circuit.
NOTE: Recover gas from the pipes until the pressure gauge
shows 0 kg/cm2 (0 MPa).
(5) Detach the welded part of the suction and the discharge pipe
connected with compressor. (Photo 11)
(6) Remove the compressor nuts.
(7) Remove the compressor.
(8) Detach the welded part of 4-way valve and pipe. (Photo 10)
Photo 10
Welded parts of 4-way valve
Photo 11
R.V. coil
8. Removing the reactor
(1) Remove the top panel, cabinet, service panel and the back
panel. (Refer to 1.)
(2) Disconnect the reactor lead wire.
(3) Remove the screws of the reactor, and remove the reactor.
(Photo 5,12)
Photo 12 (MUZ-GB50VA-
Welded part
of the discharge pipe
Welded part
of the suction
pipe
)
/
E1
E2
45
Screws of the reactor
Page 46
13
RoHS PARTS LIST (RoHS compliant)
MUZ-GB50VA- E1 MUZ-GB50VA-
E2
13-1. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS AND FUNCTIONAL
PARTS
2829
27
1
2
3
4
26
25
24
23
22
21
20
19
5
6
7
8
10
16
15
13
14
12911
18
17
46
Page 47
13-1. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS AND FUNCTIONAL
PARTS
Part number that is circled is not shown in the illustration.
No.
Part No.Part Name
RoHS
in Wiring
Diagram
1 G E12 819 297 TOP PANEL11
2 G E12 851 630 OUTDOOR HEAT EXCHANGER11
3 G E12 938 301 OUTDOOR FAN MOTORMF 11RC0J604 G E12 851 501 PROPELLER11
5 G E12 851 290 BASE11
6 G E12 819 232 CABINET11
7 G E12 819 009 HANDLE11
8 G E12 819 521 FAN GUARD11
9 G E12 C34 506 COMPRESSOR RUBBER SET333 RUBBERS/SET
Symbol
G E12 939 900
10
G E12 C06 9001SNB130FLEH1
COMPRESSORMC
11 G E12 851 661 STOP VALVE (GAS)11ø12.7
12 G E12 821 662 STOP VALVE (LIQUID)11ø6.35
13 G E12 851 640 EXPANSION VALVE11
14 G E12 851 493 EXPANSION VALVE COILLEV11
15 G E12 935 490 R.V. COIL21S411
16 G E12 891 961 4-WAY VALVE11
17 G E12 819 650 VALVE COVER11
18 G E12 819 245 SERVICE PANEL11
19 G E12 C95 450
OUTDOOR ELECTRONIC CONTROL P.C.
BOARD
20 G E12 935 374 TERMINAL BLOCKTB1113 P
21 G E12 823 375 TERMINAL BLOCKTB2113 P
22 G E12 A87 337 REACTORL11
23 G E12 935 444 NOISE FILTER P.C. BOARD11
24 G E12 935 309 AMBIENT TEMPERATURE THERMISTORRT6511
25 G E12 851 308 THERMISTOR SET
RT61,RT62,RT68
26 G E12 935 440 POWER BOARD11
27 G E12 819 233 BACK PANEL (OUT)11
28 G E12 817 009 HANDLE11
29 G E12 851 515 MOTOR SUPPORT11
30 G E12 127 382 FUSEF80111T3.15AL250V
31 G E12 737 382 FUSEF91111T1AL250V
32 G E12 935 385 FUSE & VARISTORF64, NR6411T2AL250V
33 G E12 851 936 CAPILLARY TUBE (TAPER PIPE)11ø3.6 × ø2.4 × 50
34 G E12 853 299 OIL SEPARATOR11
35 G E12 861 936 CAPILLARY TUBE11ø1.8 × ø0.6 × 1000
Q'ty/unit
MUZ-GB50VA-
E1E2
Remarks
□□
1SNB130FLDH1
11
11
DEFROST, DISCHARGE, OUTDOOR
HEAT EXCHANGER
Including heat sink and RT64
47
Page 48
MUZ-GB50VA-
E3
13-2. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS AND FUNCTIONAL
PARTS
26
29
1
2
3
4
5
272830
19
25
20
24
23
22
21
6
7
8
10
16
15
13
14
12911
18
17
48
Page 49
13-2. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS AND FUNCTIONAL
PARTS
Part number that is circled is not shown in the illustration.
Symbol
No.
1 G E12 819 297 TOP PANEL1
2 G E12 851 630 OUTDOOR HEAT EXCHANGER1
3 G E12 938 301 OUTDOOR FAN MOTORMF 1RC0J604 G E12 851 501 PROPELLER1
5 G E12 851 290 BASE1
6 G E12 819 232 CABINET1
7 G E12 819 009 HANDLE1
8 G E12 819 521 FAN GUARD1
9 G E12 C34 506 COMPRESSOR RUBBER SET33 RUBBERS/SET
10 G E12 C37 900 COMPRESSORMC1SNB130FGBH
11 G E12 D58 661 STOP VALVE (GAS)1ø12.7
12 G E12 D58 662 STOP VALVE (LIQUID)1ø6.35
13 G E12 851 640 EXPANSION VALVE1
14 G E12 D58 493 EXPANSION VALVE COILLEV1
15 G E12 D58 490 R.V. COIL21S41
16 G E12 C18 961 4-WAY VALVE1
17 G E12 819 650 VALVE COVER1
18 G E12 819 245 SERVICE PANEL1
19 G E12 D58 306 THERMISTOR SET
20 G E12 D58 309 AMBIENT TEMPERATURE THERMISTORRT651
21 G E12 C34 307
22 G E12 735 241 FUSE HOLDER1
23 G E12 735 382 FUSEF611T20AL250V
24 G E12 927 374 TERMINAL BLOCKTB113 P
25 G E12 823 375 TERMINAL BLOCKTB213 P
26 G E12 D58 451 INVERTER P.C. BOARD1
27 G E12 D58 337 REACTORL1
28 G E12 819 233 BACK PANEL (OUT)1
29 G E12 817 009 HANDLE
30 G E12 851 515 MOTOR SUPPORT1
31 G E12 851 936 CAPILLARY TUBE (TAPER PIPE)1ø3.6 × ø2.4 × 50
32 G E12 127 382 FUSE
33 G E12 661 385 VARISTORNR61-641
Part No. Part Name
RoHS
OUTDOOR HEAT EXCHANGER
TEMPERATURE THERMISTOR
in Wiring
Diagram
RT61,RT62
RT681
F701,F801,F901
Q'ty/unit
MUZ-GB50VA-
1
1
1T3.15AL250V
E3
Remarks
□□
DEFROST, DISCHARGE
Including heat sink and RT64
49
Page 50
MUZ-GB50VA
13-3. ACCESSORY
1
No.
1 G E12 817 704 DRAIN SOCKET111
2 G E12 444 705 DRAIN CAP222ø33
Part No.Part Name
RoHS
2
Symbol
in Wiring
Diagram
Q'ty/unit
MUZ-GB50VA-
E1E2E3
Remarks
50
Page 51
51
Page 52
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
Copyright 2006 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD
Distributed in Apr. 2008. No. OB455 REVISED EDITION-E 6
Distributed in Sep. 2007. No. OB455 REVISED EDITION-D 6
Distributed in Jun. 2007. No. OB455 REVISED EDITION-C 6
Distributed in Apr. 2007. No. OB455 REVISED EDITION-B 6
Distributed in Aug. 2006. No. OB455 REVISED EDITION-A 6
Distributed in Mar. 2006. No. OB455 6
Made in Japan
New publication, effective Apr. 2008
Specifications subject to change without notice.
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