Mitsubishi OB455E Service Manual

Page 1
OUTDOOR UNIT
Revision E:
• MUZ-GB50VA-E3 has been added.
Please void OB455 REVISED EDITION-D.
SERVICE MANUAL
Wireless type Models
MUZ-GB50VA ­MUZ-GB50VA ­MUZ-GB50VA -
E1
E2
E3
HFC
utilized
R410A
No. OB455
REVISED EDITION-E
Indoor unit service manual
MSZ-GB·VA Series (OB454)
CONTENTS
1. TECHNICAL CHANGES ··································· 3
2. PART NAMES AND FUNCTIONS ····················· 4
3. SPECIFICATION ················································ 4
4. NOISE CRITERIA CURVES ······························ 6
5. OUTLINES AND DIMENSIONS ························ 6
6. WIRING DIAGRAM ············································ 7
8. PERFORMANCE CURVES ····························· 11
9. ACTUATOR CONTROL ··································· 16
10. SERVICE FUNCTIONS ···································· 17
11. TROUBLESHOOTING ····································· 18
12. DISASSEMBLY INSTRUCTIONS ···················· 42
13. RoHS PARTS LIST ·········································· 46
NOTE:
• This service manual describes technical data of the outdoor units.
Page 2
Revision A:
• Compressor has been changed.
Model
Previous SNB130FLDH E12 851 900 New SNB130FLDH1 E12 939 900
RoHS PARTS LIST number
Revision B:
• REFRIGERANT SYSTEM DIAGRAM has been changed.
• Oil separator has been added.
• Capillary tube has been added. (ø1.8 × ø0.6 × 1000)
• MUZ-GB50VA-
• Check of outdoor thermistors (10-6.
E2
has been added.
) has been corrected.
Revision C:
• RoHS PARTS LIST has been changed.
Revision D:
• RoHS PARTS LIST has been changed.
Revision E:
• MUZ-GB50VA-E3 has been added.
2
Page 3
1
TECHNICAL CHANGES
MUZ-GA50VA -E1 MUZ-GB50VA -
1. Refrigerant filling capacity has been changed.
2. Outdoor electronic control P.C. board has been changed.
MUZ-GB50VA -E1 MUZ-GB50VA -
1. Compressor has been changed. (SNB130FLDH1 SNB130FLEH1)
2. Outdoor electronic control P.C. board has been changed.
MUZ-GB50VA -E2 MUZ-GB50VA -
1. Compressor has been changed. (SNB130FLEH1 SNB130FGBH)
2. Outdoor electrical parts have been changed.
3. Refrigerant circuit has been changed.
E1
E2
E3
3
Page 4
2
PART NAMES AND FUNCTIONS
MUZ-GB50VA
Air inlet
(back and side)
ACCESSORIES
Piping
Drain hose
Air outlet
Drain outlet
3
Capacity Rated frequency (Min.-Max.) kW 5.0 (0.9-5.8) 5.8 (0.9-7.8)
Electrical
Coeffi cient of performance (C.O.P) 1 3.03 3.41
Compressor
Fan motor
Dimensions W × H × D mm 840 × 850 × 330 Weight kg 53 Dehumidifi cation Air fl ow 1 (High/Low) m3/h 2,940/1,650 2,940/2,210
Special
NOTE : Test conditions are based on ISO 5151. Cooling : Indoor Dry-bulb temperature 27°C Wet-bulb temperature 19°C Outdoor Dry-bulb temperature 35°C Wet-bulb temperature 24°C Heating : Indoor Dry-bulb temperature 20°C Wet-bulb temperature 15°C Outdoor Dry-bulb temperature 7°C Wet-bulb temperature 6°C Refrigerant piping length (one way) : 5 m 1 Measured under rated operating frequency.
SPECIFICATION
Outdoor model MUZ-GB50VA
Function Cooling Heating
Power supply Single phase 230 V, 50 Hz
Breaker capacity A 20 Running current 1 A 7.23 7.43 Power input 1 W 1,610 1,660
data
Power factor Starting current 1 A 7.46
Sound level 1 (High/Low) dB(A) 52/51 55/53 Fan speed (High/Low) rpm 800/480 800/620 Fan speed regulator 2 Refrigerant fi lling capacity (R410A) kg 1.50
remarks
Refrigeration oil (Model) NEO22
1% 97
E1
E1, E2
E3
E2
E3
W
/h 2.2
Model
Output
Compressor motor current 1 A 6.91 7.11
Model RC0J60-AA
Current
1 A 0.32
Drain socket 1
Drain cap ø33 2
SNB130FLDH or SNB130FLDH1
SNB130FLEH1
SNB130FGBH
850 900
44
Page 5
Specifi cations and rating conditions of main electric parts
Item
Current transformer
Model
(CT1,2) 20 A
(CT61) 20 A
MUZ-GB50VA­MUZ-GB50VA-
Smoothing capacitor (CB1,2,3) 560 μF 450 V
(F64) 250 V 2 A
Fuse
(F801) 250 V 3.15 A
(F911) 250 V 1 A
Expansion valve coil (LEV) DC 12 V
Intelligent power module
(IPM) 15 A 600 V
(HC930) 3 A 600 V
Reactor (L) 340 μH 20 A
Power factor controller (PFC) 20 A 600 V
(R64A,B) 10 Ω 10 W
Resistor
(R937A,B) 1.1 Ω 2 W 2%
(RS1~4) 0.04 Ω 7 W
Solenoid coil relay (SSR61) 0.5 A 600 V
Terminal block (TB1,TB2) 3 P
Relay (X64) 20 A 250 V
R.V. coil (21S4) AC 220 - 240 V
E1
E2
Item
Current transformer
Model
(CT) 20 A
(CT761, CT781) 15 A
MUZ-GB50VA-
Smoothing capacitor (C61, C62, C63) 620 μF 420 V
Diode module
Fuse
(F701, F801, F901) T3.15AL250V
(DB61) 25 A 600 V (DB65) 25 A 600 V
(F61) T20AL250V
Intelligent power module (IPM) 20 A 600 V Expansion valve coil (LEV) DC 12 V Reactor (L61) 23.0 mH
(R61, R62) 180 mΩ 5 W (2 elements)
Current-detecting resistor
(R825) 25 mΩ 5 W
(R937A, R937B) 1.1 Ω 2 W
Current-limiting PTC thermistor (PTC64, PTC65) 33 Ω Terminal block (TB1, TB2) 3 P
Relay
(X63) 3 A 250 V
(X64) 20 A 250 V R.V. coil (21S4) AC 220 - 240 V IGBT (TR821) 30 A 600 V
E3
55
Page 6
4
NOISE CRITERIA CURVES
MUZ-GB50VA
90
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
5
NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
OUTLINES AND DIMENSIONS
MUZ-GB50VA
515
330
299
66
51
34
40
FAN SPEED
NC-70
NC-60
Test conditions
NC-50
NC-40
NC-30
NC-20
Cooling : Dry-bulb temperature 35°C Wet-bulb temperature (24°C) Heating : Dry-bulb temperature 7°C Wet-bulb temperature 6°C
REQUIRED SPACE
100 mm or more
360
High
FUNCTION
COOLING
HEATING
OUTDOOR UNIT
MICROPHONE
Open as a rule 500 mm or more if the front and both sides are open
SPL(dB(A)) LINE
52
55
1m
Unit: mm
100 mm or more 200 mm or more if there are obstacles to both sides
850
430
121
500
840
80
Open as a rule
500 mm or more if the back,
both sides and top are open
350 mm or more
Service panel
Liquid refrigerant pipe joint Refrigerant pipe (flared) ø6.35
30°
155
90
35°
Gas refrigerant pipe joint Refrigerant pipe
198
(flared) ø12.7
6
Page 7
6
n
WIRING DIAGRAM
MUZ-GB50VA­MUZ-GB50VA-
RED
W
CT2
PFC
R
S
E1
E2
CB3
CB2
CB1
W
V
V
MC
IPM
CN5
21
U
BLK
WHT
U
CT1
RS3
RS1
27
21
RS4
RS2
CN2
CN3
CN4
6543 1
RT64
POWER
BOARD
LD9
LD1LD2
12
GRN
WHT
RED
BLK BLK
ORN
PNK
GRY
CN801
13
12
CN701
MF
YLW
BLU
CN931
F801
RED
R937A
T801
BLK
WHT
23134512
CN932
HC930
R937B
diagram for servicing.
refer to the indoor unit electric wiring
1.About the indoor side electric wiringNOTES:
NAME
:Terminal block :Connector
3.Symbols below indicate.
2.Use copper conductors only (for field wiri
RED
1
L
2
RED
3X64
TAB1
BRN
TB1
CIRCUIT
BREAKER
POWER SUPPLY
~/N 230V 50Hz
YLW
R64B
R64A
F64
NF
L
4
3
BLK
YLW
TAB4
NR64
BLU
N
BLK
TAB2
PE
21
CN903
CT61
BLK
SSR61
F911
21
CN902
GRN/YLW
5123
CN901
12
CN912
LDE2
LDE1
13
CN61
NOISE
FILTER
BLU BLU
GRN
GRN
P.C.BOARD
TO INDOOR
BLK BLK BLK
1 567
BLK
5321
BLK
BLK BLK BLK
21S4
ELECTRONIC
1
WHT
BLU WHT
TB2
230V~
UNIT
CONNECTING
CN702
CN661
CN781
CN663
CONTROL
P.C.BOARD
CN601
3
BLU
S2
S1
12-24V
CN7954123 78
21
5
RED
S3
6
LEV
AMBIENT TEMPERATURE THERMISTOR
FIN TEMPERATURE THERMISTOR
RT65
RT64
SYMBOL
NAME
OUTDOOR HEAT EXCHANGER
RT68
TERMINAL BLOCK
TRANSFORMER
SOLENOID COIL RELAY
TEMPERATURE THERMISTOR
TB1
T801
SSR61
TERMINAL BLOCK
R.V. COIL
RELAY
X64
TB2
21S4
RT61 RT62 RT68
RT65
OUTDOOR FAN MOTOR
COMPRESSOR
VAR ISTO R
NOISE FILTER
NF
MF
MC
SYMBOL
NAME
NR64
FUSE (T2AL 250V)
CURRENT TRANSFORMER
SMOOTHING CAPACITOR
CURRENT TRANSFORMER
DEFROST THERMISTOR
DISCHARGE TEMPERATURE THERMISTOR
RESISTOR
POWER FACTOR CONTROLLER
RESISTOR
RESISTOR
PFC
R64A,B
FUSE (T1AL 250V)
FUSE (T3.15AL 250V)
RT62
RT61
RS1~4
R937A, B
EXPANSION VALVE COIL
INTELLIGENT POWER MODULE
REACTOR
INTELLIGENT POWER MODULE
F911
IPM
HC930
L
LEV
F64
F801
CT61
CT1, 2
CB1~3
SYMBOL
7
7
Page 8
MUZ-GB50VA-
E3
8
Page 9
7
REFRIGERANT SYSTEM DIAGRAM
MUZ-GB50VA-
Refrigerant pipe ø12.7 (with heat insulator)
Flared connection
Flared connection
Refrigerant pipe ø6.35 (with heat insulator)
E1
Muffler
4-way valve
Stop valve (with service port)
Receiver
Stop valve
Strainer
#100
#100
Discharge temperature thermistor RT62
Compressor
Capillary tube ø3.6×ø2.4×50
LEV
Strainer
#100
Defrost thermistor RT61
Outdoor heat exchanger
Outdoor heat exchanger temperature thermistor RT68
R.V. coil OFF ON
Ambient temperature thermistor RT65
Refrigerant flow in cooling Refrigerant flow in heating
Unit:mm
MUZ-GB50VA­MUZ-GB50VA-
Refrigerant pipe ø12.7 (with heat insulator)
Flared connection
Flared connection
Refrigerant pipe (with heat insulator)
E1
E2
ø
Stop valve
6.35
Capillary tube ø1.8×ø0.6×1000
4-way valve
Stop valve (with service port)
Receiver
Strainer
#100
Oil separator
Compressor
Capillary tube ø3.6×ø2.4×50
Strainer
LEV
#100
Discharge temperature thermistor RT62
Strainer
#100
Defrost thermistor RT61
Refrigerant flow in cooling Refrigerant flow in heating
Outdoor heat exchanger
Outdoor heat exchanger temperature thermistor RT68
R.V. coil heating ON cooling OFF
Ambient temperature thermistor RT65
Unit:mm
9
Page 10
MUZ-GB50VA-
Refrigerant pipe ø12.7 (with heat insulator)
Flared connection
E3
Muffler
4-way valve
Stop valve (with service port)
#100
Discharge temperature thermistor RT62
Defrost thermistor RT61
Outdoor heat exchanger
Ambient temperature thermistor RT65
Unit:mm
Flared connection
Refrigerant pipe ø6.35 (with heat insulator)
Receiver
Stop valve (with strainer)
Compressor
Capillary tube ø3.6×ø2.4×50
LEV
Strainer
#100
Outdoor heat exchanger temperature thermistor RT68
R.V. coil OFF ON
Refrigerant flow in cooling Refrigerant flow in heating
MAX. REFRIGERANT PIPING LENGTH and MAX. HEIGHT DIFFERENCE
Refrigerant piping : m
Max. Length
A
Max. Height difference
B
MUZ-GB50VA 30 15 12.7 6.35
Piping size O.D : mm
Gas Liquid
Indoor unit
Max. Height
difference
B
Max. Length A
Outdoor unit
ADDITIONAL REFRIGERANT CHARGE (R410A : g)
Model
MUZ-GB50VA 1,500
Outdoor unit
precharged
7 m 10 m 15 m 20 m 25 m 30 m
0 60 160 260 360 460
NOTE : Refrigerant piping exceeding 7 m requires additional refrigerant charge according to the calculation.
Refrigerant piping length (one way)
Calculation : X g = 20 g/m × (Refrigerant piping length (m) - 7)
10
Page 11
PERFORMANCE CURVES8
MUZ-GB50VA
The standard specifications apply only to the operation of the air conditioner under normal conditions. Since operating condi-
tions vary according to the areas where these units are installed, the following information has been provided to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
198 ~ 264 V, 50 Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
(1) Indoor intake air wet-bulb temperature : °C [WB] (2) Indoor outlet air wet-bulb temperature : °C [WB] (3) Outdoor intake air dry-bulb temperature : °C [DB] (4) Total input: W (5) Indoor intake air dry-bulb temperature : °C [DB] (6) Outdoor intake air wet-bulb temperature : °C [WB] (7) Total input : W Indoor air wet/dry-bulb temperature difference on the left side of the following chart shows the difference between the indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb/dry-bulb temperature difference
1. Attach at least 2 sets of wet and dry-bulb thermometers to the indoor air intake as shown in the figure, and at least 2 sets of wet and dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air speed is high.
2. Attach at least 2 sets of wet and dry-bulb thermometers to the outdoor air intake.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of room.
5. Press the EMERGENCY OPERATION switch once (twice) to start the EMERGENCY COOL (HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
}
}
Cooling
Heating
INDOOR UNIT
Wet and dry-bulb thermometers
8-1. CAPACITY AND INPUT CURVES
14.1
12.9
11.8
10.7
9.6
8.6
difference (°C)
7.6
Indoor air Wet-bulb temperature
1.5
Indoor intake air Wet-bulb
1.4
temperature(
1.3
1.2
1.1
1.0
Capacity correction factors
0.9
-10-5 0 5 1015202530354043 Outdoor intake air Dry-bulb temperature(
Cooling capacity
°C
)
OUTDOOR UNIT
Wet and dry-bulb thermometers
26
24
22 20
18
°C
)
at Rated frequency
MUZ-GB50VA
11
Page 12
11.8
10.7
difference (°C)
Indoor air Wet-bulb temperature
1.3
1.2
1.1
9.6
8.6
1.0
0.9
7.6
0.8
6.6
Input correction factors
at Rated frequency
MUZ-GB50VA
Total input (Cooling)
26
Indoor intake air Wet-bulb temperature(°C)
-10-5 0 5 10152025303540 Outdoor intake air Dry-bulb temperature (
°C
)
24
22 20 18
43
33.6
31.0
28.4
25.8
23.3
20.7
18.1
15.5
difference (°C)
12.9
Indoor air Dry-bulb temperature
10.3
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
0.5
Capacity correction factor
0.4
-15 -10 -5 0 5 10 15
at Rated frequency
MUZ-GB50VA
Heating capacity
)
°C
Indoor intake air Dry-bulb temperature (
Outdoor intake air Wet-bulb temperature (°C)
15
26
1.3
20
1.2
1.1
1.0
0.9
0.8
0.7
0.6
Input correction factor
0.5
0.4
-15 -10 -5 0 5 10 15
Indoor intake air Dry-bulb temperature (
Outdoor intake air Wet-bulb temperature (°C)
Total input(Heating)
)
°C
NOTE : The above broken lines are for the heating operation without any frost and defrost operation.
8-2. CAPACITY AND INPUT CORRECTION BY OPERATIONAL FREQUENCY OF COMPRESSOR
Correction of Cooling capacity
1.5
1.0
0.5
Capacity correction factors
0.0 0 50 100 150
The operational frequency
of compressor (Hz)
Correction of Cooling total input
1.5
1.5
1.0
1.0
0.5
0.5
Input correction factors
0.0
0.0 0 50 100 150
0 50 100 150
The operational frequency
of compressor (Hz)
Correction of Heating capacity
1.5
1.0
0.5
Capacity correction factors
0.0 0 50 100 150
The operational frequency
of compressor (Hz)
Correction of
2.0
1.5
1.0
0.5
Input correction factors
0.0 0 50 100 150
The operational frequency
of compressor (Hz)
26 20 15
Heating total input
8-3. TEST RUN OPERATION (How to operate fixed-frequency operation)
1. Press EMERGENCY OPERATION switch to start COOL or HEAT mode (COOL : Press once, HEAT : Press twice).
2. Test run operation starts and continues to operate for 30 minutes.
3. Compressor operates at rated frequency in COOL mode or 58 Hz in HEAT mode.
4. Indoor fan operates at High speed.
5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts (Operation frequency of compressor var­ies).
6. To cancel test run operation (EMERGENCY OPERATION), press EMERGENCY OPERATION switch or any button on remote controller.
12
Page 13
8-4. OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT
COOL operation
Both indoor and outdoor unit are under the same temperature/
humidity condition.
Operation : TEST RUN OPERATION (Refer to 8-3.)
MUZ-GB50VA
(kgf/ [Gauge])
10
9
8
7
Outdoor low pressure
6
5
(MPa [Gauge])
1.0
0.9
0.8
0.7
0.6
0.5
15 2050256030
18 32
Ambient temperature(°C) Ambient humidity(%)
35(°C)
70 (%)
8
7
6
5
Outdoor unit current(A)
4
15 2050256030
18 32
Ambient temperature(°C) Ambient humidity(%)
70 (%)
35(°C)
Dry-bulb temperature (°C) Relative humidity (%)
20 50 25 60 30 70
NOTE: The unit of pressure has been changed to MPa based on the international system of units (SI unit system). The conversion factor is: 1 (MPa [Gauge] = 10.2 (Kgf/cm2 [Gauge])
HEAT operation
Condition :
Dry bulb temperature (°C) 20.0 2 7 15 20.0
Wet bulb temperature (°C) 14.5 1 6 12 14.5
Operation : TEST RUN OPERATION (Refer to 8-3.)
8
Indoor Outdoor
7
6
5
Outdoor unit current (A)
4
0 5 10 15 20 25
2
Ambient temperature(°C)
13
Page 14
PERFORMANCE DATA COOL operation at Rated frequency
MSZ-GB50VA : MUZ-GB50VA
CAPACITY : 5.0 kW SHF : 0.69 INPUT : 1650 W
INDOOR
DB (°C)
INDOOR
WB (°C)
21 18 5.88 3.00 0.51 1320 5.63 2.87 0.51 1386 5.40 2.75 0.51 1452 5.20 2.65 0.51 1518
21 20 6.13 2.39 0.39 1386 5.88 2.29 0.39 1469 5.70 2.22 0.39 1502 5.50 2.15 0.39 1568
22 18 5.88 3.23 0.55 1320 5.63 3.09 0.55 1386 5.40 2.97 0.55 1452 5.20 2.86 0.55 1518
22 20 6.13 2.63 0.43 1386 5.88 2.53 0.43 1469 5.70 2.45 0.43 1502 5.50 2.37 0.43 1568
22 22 6.38 1.98 0.31 1436 6.15 1.91 0.31 1526 6.00 1.86 0.31 1568 5.75 1.78 0.31 1634
23 18 5.88 3.47 0.59 1320 5.63 3.32 0.59 1386 5.40 3.19 0.59 1452 5.20 3.07 0.59 1518
23 20 6.13 2.88 0.47 1386 5.88 2.76 0.47 1469 5.70 2.68 0.47 1502 5.50 2.59 0.47 1568
23 22 6.38 2.23 0.35 1436 6.15 2.15 0.35 1526 6.00 2.10 0.35 1568 5.75 2.01 0.35 1634
24 18 5.88 3.70 0.63 1320 5.63 3.54 0.63 1386 5.40 3.40 0.63 1452 5.20 3.28 0.63 1518
24 20 6.13 3.12 0.51 1386 5.88 3.00 0.51 1469 5.70 2.91 0.51 1502 5.50 2.81 0.51 1568
24 22 6.38 2.49 0.39 1436 6.15 2.40 0.39 1526 6.00 2.34 0.39 1568 5.75 2.24 0.39 1634
24 24 6.70 1.81 0.27 1502 6.45 1.74 0.27 1584 6.30 1.70 0.27 1634 6.10 1.65 0.27 1716
25 18 5.88 3.94 0.67 1320 5.63 3.77 0.67 1386 5.40 3.62 0.67 1452 5.20 3.48 0.67 1518
25 20 6.13 3.37 0.55 1386 5.88 3.23 0.55 1469 5.70 3.14 0.55 1502 5.50 3.03 0.55 1568
25 22 6.38 2.74 0.43 1436 6.15 2.64 0.43 1526 6.00 2.58 0.43 1568 5.75 2.47 0.43 1634
25 24 6.70 2.08 0.31 1502 6.45 2.00 0.31 1584 6.30 1.95 0.31 1634 6.10 1.89 0.31 1716
26 18 5.88 4.17 0.71 1320 5.63 3.99 0.71 1386 5.40 3.83 0.71 1452 5.20 3.69 0.71 1518
26 20 6.13 3.61 0.59 1386 5.88 3.47 0.59 1469 5.70 3.36 0.59 1502 5.50 3.25 0.59 1568
26 22 6.38 3.00 0.47 1436 6.15 2.89 0.47 1526 6.00 2.82 0.47 1568 5.75 2.70 0.47 1634
26 24 6.70 2.35 0.35 1502 6.45 2.26 0.35 1584 6.30 2.21 0.35 1634 6.10 2.14 0.35 1716
26 26 6.90 1.59 0.23 1584 6.70 1.54 0.23 1667 6.60 1.52 0.23 1716 6.40 1.47 0.23 1766
27 18 5.88 4.41 0.75 1320 5.63 4.22 0.75 1386 5.40 4.05 0.75 1452 5.20 3.90 0.75 1518
27 20 6.13 3.86 0.63 1386 5.88 3.70 0.63 1469 5.70 3.59 0.63 1502 5.50 3.47 0.63 1568
27 22 6.38 3.25 0.51 1436 6.15 3.14 0.51 1526 6.00 3.06 0.51 1568 5.75 2.93 0.51 1634
27 24 6.70 2.61 0.39 1502 6.45 2.52 0.39 1584 6.30 2.46 0.39 1634 6.10 2.38 0.39 1716
27 26 6.90 1.86 0.27 1584 6.70 1.81 0.27 1667 6.60 1.78 0.27 1716 6.40 1.73 0.27 1766
28 18 5.88 4.64 0.79 1320 5.63 4.44 0.79 1386 5.40 4.27 0.79 1452 5.20 4.11 0.79 1518
28 20 6.13 4.10 0.67 1386 5.88 3.94 0.67 1469 5.70 3.82 0.67 1502 5.50 3.69 0.67 1568
28 22 6.38 3.51 0.55 1436 6.15 3.38 0.55 1526 6.00 3.30 0.55 1568 5.75 3.16 0.55 1634
28 24 6.70 2.88 0.43 1502 6.45 2.77 0.43 1584 6.30 2.71 0.43 1634 6.10 2.62 0.43 1716
28 26 6.90 2.14 0.31 1584 6.70 2.08 0.31 1667 6.60 2.05 0.31 1716 6.40 1.98 0.31 1766
29 18 5.88 4.88 0.83 1320 5.63 4.67 0.83 1386 5.40 4.48 0.83 1452 5.20 4.32 0.83 1518
29 20 6.13 4.35 0.71 1386 5.88 4.17 0.71 1469 5.70 4.05 0.71 1502 5.50 3.91 0.71 1568
29 22 6.38 3.76 0.59 1436 6.15 3.63 0.59 1526 6.00 3.54 0.59 1568 5.75 3.39 0.59 1634
29 24 6.70 3.15 0.47 1502 6.45 3.03 0.47 1584 6.30 2.96 0.47 1634 6.10 2.87 0.47 1716
29 26 6.90 2.42 0.35 1584 6.70 2.35 0.35 1667 6.60 2.31 0.35 1716 6.40 2.24 0.35 1766
30 18 5.88 5.11 0.87 1320 5.63 4.89 0.87 1386 5.40 4.70 0.87 1452 5.20 4.52 0.87 1518
30 20 6.13 4.59 0.75 1386 5.88 4.41 0.75 1469 5.70 4.28 0.75 1502 5.50 4.13 0.75 1568
30 22 6.38 4.02 0.63 1436 6.15 3.87 0.63 1526 6.00 3.78 0.63 1568 5.75 3.62 0.63 1634
30 24 6.70 3.42 0.51 1502 6.45 3.29 0.51 1584 6.30 3.21 0.51 1634 6.10 3.11 0.51 1716
30 26 6.90 2.69 0.39 1584 6.70 2.61 0.39 1667 6.60 2.57 0.39 1716 6.40 2.50 0.39 1766
31 18 5.88 5.35 0.91 1320 5.63 5.12 0.91 1386 5.40 4.91 0.91 1452 5.20 4.73 0.91 1518
31 20 6.13 4.84 0.79 1386 5.88 4.64 0.79 1469 5.70 4.50 0.79 1502 5.50 4.35 0.79 1568
31 22 6.38 4.27 0.67 1436 6.15 4.12 0.67 1526 6.00 4.02 0.67 1568 5.75 3.85 0.67 1634
31 24 6.70 3.69 0.55 1502 6.45 3.55 0.55 1584 6.30 3.47 0.55 1634 6.10 3.36 0.55 1716
31 26 6.90 2.97 0.43 1584 6.70 2.88 0.43 1667 6.60 2.84 0.43 1716 6.40 2.75 0.43 1766
32 18 5.88 5.58 0.95 1320 5.63 5.34 0.95 1386 5.40 5.13 0.95 1452 5.20 4.94 0.95 1518
32 20 6.13 5.08 0.83 1386 5.88 4.88 0.83 1469 5.70 4.73 0.83 1502 5.50 4.57 0.83 1568
32 22 6.38 4.53 0.71 1436 6.15 4.37 0.71 1526 6.00 4.26 0.71 1568 5.75 4.08 0.71 1634
32 24 6.70 3.95 0.59 1502 6.45 3.81 0.59 1584 6.30 3.72 0.59 1634 6.10 3.60 0.59 1716
32 26 6.90 3.24 0.47 1584 6.70 3.15 0.47 1667 6.60 3.10 0.47 1716 6.40 3.01 0.47 1766
Q SHC SHF INPUT Q SHC SHF INPUT Q SHC SHF INPUT Q SHC SHF INPUT
21 25 27 30
NOTE Q : Total capacity (kW) SHF : Sensible heat factor DB : Dry-bulb temperature SHC : Sensible heat capacity (kW) INPUT : Total power input (W) WB : Wet-bulb temperature
OUTDOOR DB (°C)
14
Page 15
PERFORMANCE DATA COOL operation at Rated frequency
MSZ-GB50VA : MUZ-GB50VA
CAPACITY : 5.0 kW SHF : 0.69 INPUT : 1650 W
INDOOR
DB (°C)
INDOOR
WB (°C)
21 18 4.90 2.50 0.51 1617 4.50 2.30 0.51 1716 4.30 2.19 0.51 1749
21 20 5.15 2.01 0.39 1683 4.80 1.87 0.39 1766 4.60 1.79 0.39 1815
22 18 4.90 2.70 0.55 1617 4.50 2.48 0.55 1716 4.30 2.37 0.55 1749
22 20 5.15 2.21 0.43 1683 4.80 2.06 0.43 1766 4.60 1.98 0.43 1815
22 22 5.45 1.69 0.31 1749 5.10 1.58 0.31 1848 4.90 1.52 0.31 1881
23 18 4.90 2.89 0.59 1617 4.50 2.66 0.59 1716 4.30 2.54 0.59 1749
23 20 5.15 2.42 0.47 1683 4.80 2.26 0.47 1766 4.60 2.16 0.47 1815
23 22 5.45 1.91 0.35 1749 5.10 1.79 0.35 1848 4.90 1.72 0.35 1881
24 18 4.90 3.09 0.63 1617 4.50 2.84 0.63 1716 4.30 2.71 0.63 1749
24 20 5.15 2.63 0.51 1683 4.80 2.45 0.51 1766 4.60 2.35 0.51 1815
24 22 5.45 2.13 0.39 1749 5.10 1.99 0.39 1848 4.90 1.91 0.39 1881
24 24 5.75 1.55 0.27 1815 5.40 1.46 0.27 1898 5.25 1.42 0.27 1947
25 18 4.90 3.28 0.67 1617 4.50 3.02 0.67 1716 4.30 2.88 0.67 1749
25 20 5.15 2.83 0.55 1683 4.80 2.64 0.55 1766 4.60 2.53 0.55 1815
25 22 5.45 2.34 0.43 1749 5.10 2.19 0.43 1848 4.90 2.11 0.43 1881
25 24 5.75 1.78 0.31 1815 5.40 1.67 0.31 1898 5.25 1.31 0.25 1947
26 18 4.90 3.48 0.71 1617 4.50 3.20 0.71 1716 4.30 3.05 0.71 1749
26 20 5.15 3.04 0.59 1683 4.80 2.83 0.59 1766 4.60 2.71 0.59 1815
26 22 5.45 2.56 0.47 1749 5.10 2.40 0.47 1848 4.90 2.30 0.47 1881
26 24 5.75 2.01 0.35 1815 5.40 1.89 0.35 1898 5.25 1.21 0.23 1947
26 26 6.05 1.39 0.23 1881 5.70 1.31 0.23 1964 5.50 1.27 0.23 2013
27 18 4.90 3.68 0.75 1617 4.50 3.38 0.75 1716 4.30 3.23 0.75 1749
27 20 5.15 3.24 0.63 1683 4.80 3.02 0.63 1766 4.60 2.90 0.63 1815
27 22 5.45 2.78 0.51 1749 5.10 2.60 0.51 1848 4.90 2.50 0.51 1881
27 24 5.75 2.24 0.39 1815 5.40 2.11 0.39 1898 5.25 1.10 0.21 1947
27 26 6.05 1.63 0.27 1881 5.70 1.54 0.27 1964 5.50 1.49 0.27 2013
28 18 4.90 3.87 0.79 1617 4.50 3.56 0.79 1716 4.30 3.40 0.79 1749
28 20 5.15 3.45 0.67 1683 4.80 3.22 0.67 1766 4.60 3.08 0.67 1815
28 22 5.45 3.00 0.55 1749 5.10 2.81 0.55 1848 4.90 2.70 0.55 1881
28 24 5.75 2.47 0.43 1815 5.40 2.32 0.43 1898 5.25 1.00 0.19 1947
28 26 6.05 1.88 0.31 1881 5.70 1.77 0.31 1964 5.50 1.71 0.31 2013
29 18 4.90 4.07 0.83 1617 4.50 3.74 0.83 1716 4.30 3.57 0.83 1749
29 20 5.15 3.66 0.71 1683 4.80 3.41 0.71 1766 4.60 3.27 0.71 1815
29 22 5.45 3.22 0.59 1749 5.10 3.01 0.59 1848 4.90 2.89 0.59 1881
29 24 5.75 2.70 0.47 1815 5.40 2.54 0.47 1898 5.25 0.89 0.17 1947
29 26 6.05 2.12 0.35 1881 5.70 2.00 0.35 1964 5.50 1.93 0.35 2013
30 18 4.90 4.26 0.87 1617 4.50 3.92 0.87 1716 4.30 3.74 0.87 1749
30 20 5.15 3.86 0.75 1683 4.80 3.60 0.75 1766 4.60 3.45 0.75 1815
30 22 5.45 3.43 0.63 1749 5.10 3.21 0.63 1848 4.90 3.09 0.63 1881
30 24 5.75 2.93 0.51 1815 5.40 2.75 0.51 1898 5.25 0.79 0.15 1947
30 26 6.05 2.36 0.39 1881 5.70 2.22 0.39 1964 5.50 2.15 0.39 2013
31 18 4.90 4.46 0.91 1617 4.50 4.10 0.91 1716 4.30 3.91 0.91 1749
31 20 5.15 4.07 0.79 1683 4.80 3.79 0.79 1766 4.60 3.63 0.79 1815
31 22 5.45 3.65 0.67 1749 5.10 3.42 0.67 1848 4.90 3.28 0.67 1881
31 24 5.75 3.16 0.55 1815 5.40 2.97 0.55 1898 5.25 0.68 0.13 1947
31 26 6.05 2.60 0.43 1881 5.70 2.45 0.43 1964 5.50 2.37 0.43 2013
32 18 4.90 4.66 0.95 1617 4.50 4.28 0.95 1716 4.30 4.09 0.95 1749
32 20 5.15 4.27 0.83 1683 4.80 3.98 0.83 1766 4.60 3.82 0.83 1815
32 22 5.45 3.87 0.71 1749 5.10 3.62 0.71 1848 4.90 3.48 0.71 1881
32 24 5.75 3.39 0.59 1815 5.40 3.19 0.59 1898 5.25 0.58 0.11 1947
32 26 6.05 2.84 0.47 1881 5.70 2.68 0.47 1964 5.50 2.59 0.47 2013
Q SHC SHF INPUT Q SHC SHF INPUT Q SHC SHF INPUT
35 40 43
NOTE Q : Total capacity (kW) SHF : Sensible heat factor DB : Dry-bulb temperature SHC : Sensible heat capacity (kW) INPUT : Total power input (W) WB : Wet-bulb temperature
OUTDOOR DB (°C)
15
Page 16
PERFORMANCE DATA HEAT operation at Rated frequency
MSZ-GB50VA : MUZ-GB50VA
CAPACITY : 5.8 kW INPUT : 1700 W
INDOOR
DB (°C)
15 3.65 1105 4.41 1326 5.16 1496 5.92 1615 6.67 1717 7.37 1768 8.12 1802
21 3.48 1190 4.18 1411 4.93 1564 5.63 1683 6.38 1768 7.08 1819 7.80 1887
26 3.13 1275 3.89 1496 4.58 1649 5.34 1768 6.09 1853 6.79 1904 7.54 1955
-10 -5 0 5 10 15 20
Q INPUT Q INPUT Q INPUT Q INPUT Q INPUT Q INPUT Q INPUT
NOTE Q : Total capacity (kW) INPUT : Total power input (W) DB : Dry-bulb temperature WB : Wet-bulb temperature
OUTDOOR WB (°C)
9
ACTUATOR CONTROL
MUZ-GB50VA
9-1. OUTDOOR FAN MOTOR CONTROL
The fan motor turns ON/OFF, interlocking with the compressor. [ON] The fan motor turns ON 5 seconds before the compressor starts up. [OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running.
5 seconds 15 seconds
ON
Compressor
OFF
ON
Outdoor fan motor
OFF
9-2. R.V. COIL CONTROL
Heating Cooling
Dry
NOTE: The 4-way valve reverses for 5 seconds right before start-up of the compressor.
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
ON OFF OFF
<COOL>
5 seconds
<HEAT>
5 seconds
Compressor
R.V.coil
Outdoor fan
motor
ON
OFF
ON
OFF
ON
OFF
ON or OFF
ON or OFF
16
Page 17
9-3. RELATION BETWEEN MAIN SENSOR AND ACTUATOR
MUZ-GB50VA
Sensor Purpose
Discharge temperature thermistor Protection
Indoor coil temperature thermistor
Defrost thermistor Heating : Defrosting
Fin temperature thermistor Protection
Ambient temperature thermistor
Outdoor heat exchanger tempera­ture thermistor
Cooling : Coil frost prevention
Heating : High pressure protection
Cooling : Low ambient temperature operation
Cooling : Low ambient temperature operation
Cooling : High pressure protection
Actuator
Compressor
LEV
Outdoor fan
motor
R.V. coil
Indoor fan
motor
○○ ○ ○○ ○○○○○ ○○
○○○ ○○○
○○○
10
MUZ-GB50VA-
10-1. CHANGE IN DEFROST SETTING
10-2. PRE-HEAT CONTROL SETTING
SERVICE FUNCTIONS
E3
Changing defrost finish temperature
<JS> To change the defrost finish temperature, cut/solder the JS wire of the outdoor inverter P.C. board. (Refer to 11-6-4.)
Jumper wire Defrost nish temperature (°C)
Soldered
(Initial setting)
JS
PRE-HEAT CONTROL
When moisture gets into the refrigerant cycle, it may interfere the start-up of the compressor at low outside temperature. The pre-heat control prevents this interference. The pre-heat control turns ON when outside temperature is 20°C or below. When pre-heat control is turned ON, compressor is energized. (About 50 W)
<JK> To activate the pre-heat control, cut the JK wire of the inverter P.C. board. (Refer to 11-6.4)
NOTE: When the inverter P.C. board is replaced, check the Jumper wires, and cut/solder them if necessary.
None
(Cut)
9
18
17
Page 18
11
TROUBLESHOOTING
MUZ-GB50VA
11-1. CAUTIONS ON TROUBLESHOOTING
1. Before troubleshooting, check the following
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for miswiring.
2. Take care of the following during servicing
1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, then after con­firming the horizontal vane is closed, turn off the breaker and/or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic control P.C. board.
3) When removing the electrical parts, be careful to the residual voltage of smoothing capacitor.
4) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the components.
5) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
Lead wiring
3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality. To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
2) Before servicing check that the connector and terminal are connected properly.
3) When the electronic control P.C. board seems to be defective, check the copper foil pattern for disconnection and the components for bursting and discoloration.
4) When troubleshooting, refer to 11-2. and 11-3.
Housing point
1818
Page 19
11-2. FAILURE MODE RECALL FUNCTION
Outline of the function This air conditioner can memorize the abnormal condition which has occurred once. Even though LED indication listed on the troubleshooting check table (11-3.) disappears, the memorized failure details can be recalled. This mode is very useful when the unit needs to be repaired for the abnormality which doesn't recur.
1. Flow chart of failure mode recall function for the indoor/outdoor unit
Operational procedure
The cause of abnormality cannot be found because the abnormality doesn't recur.
Setting up the failure mode recall function
Turn ON the power supply. <Preparation of the remote controller>
While pressing both OPERATION SELECT button and TOO COOL button on the
remote controller at the same time, press RESET button.
First, release RESET button.
And release the other two buttons after all LCD in operation display section of the
remote controller is displayed after 3 seconds.
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit.
Does the left lamp of OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: Either indoor or outdoor unit is abnormal. Beep is emit-
ted at the same timing as the blinking of the left lamp of OPERATION INDICATOR lamp. 2
Yes
Judgment of indoor/outdoor abnormality
Releasing the failure mode recall function
Deleting the memorized abnormal condition
NOTE: 1. Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
Before blinking, does the left lamp of OPERATION INDICA­TOR lamp stay ON for 3 seconds? Stays ON for 3 seconds (without beep): The outdoor unit is abnormal.
The indoor unit is abnormal. Check the blinking pattern, and confi rm the abnormal point with the indoor unit failure mode table. (Refer to indoor unit service manual.) Make sure to check at least two consecutive blinking cycles.
Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller.
Repair the defective parts.
After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall
function" mentioned above.
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit. Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
(Blinks)
No
1
1. Regardless of normal or abnormal condition, a short
Indoor unit is normal. But the outdoor unit might be abnormal because there are some abnor-
No (OFF)
Yes
2
malities that can't be recalled with this way. Confi rm if outdoor unit is abnormal according to the detailed outdoor unit failure mode recall function. (Refer to 11-2.2)
The outdoor unit is abnormal. Check the blinking pattern, and confi rm the abnormal point with the outdoor unit failure mode table. (Refer to 11-2.3) Make sure to check at least two consecutive blinking cycles.
beep is emitted once the signal is received.
2. Blinking pattern when the indoor unit is abnormal:
2.5-second OFF
Blinking at 0.5-
second interval
2.5-second OFF
Blinking at 0.5­second interval
ON
OFF
Repeated cycle Repeated cycle
Beeps
3.Blinking pattern when the outdoor unit is abnormal:
2.5-second OFF 3-second ON
Blinking at 0.5­second interval
Beeps
Repeated cycle
2.5-second OFF 3-second ON
ON
OFF
No beep Beeps
Repeated cycle
No beep Beeps
Repeated cycle
3
Beeps
Blinking at 0.5­second interval
Repeated cycle
1919
Page 20
2. Flow chart of the detailed outdoor unit failure mode recall function
Operational procedure
The outdoor unit might be abnormal. Confi rm if outdoor unit is abnormal according to the following procedures.
Confi rm that the remote controller is in the failure mode recall function.
With the remote controller headed towards the indoor unit, press TOO COOL or TOO WARM button to adjust the set temperature to 25°C.
1
1. Regardless of normal or abnormal condition, 2 short beeps are emitted as the signal is received.
Does the left lamp of OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: The outdoor unit is abnormal. Beep is emitted
at the same timing as the blinking of the left lamp of OPERATION INDICATOR lamp. 2
Yes
)
(Blinks
No (OFF)
The outdoor unit is abnormal. Check the blinking pattern, and confi rm the abnormal point with the out- door unit failure mode table (11-2.3.). Make sure to check at least two consecutive blinking cycles.
2
The outdoor unit is normal.
Releasing the failure mode recall function
Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller.
Release the failure mode recall function accord­ing to the left mentioned procedure.
Repair the defective parts.
Deleting the memorized abnormal condition
After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall
function" (11-2.1.).
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with
the remote controller headed towards the indoor unit. Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. Release the failure mode recall function according to "Releasing the failure mode recall function" men-
tioned above.
NOTE: 1. Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
2.Blinking pattern when outdoor unit is abnormal:
2.5-second OFF 3-second ON
ON
OFF
No beep
Repeated cycle
Blinking at 0.5­second interval
Beeps
2.5-second OFF 3-second ON
No beep Beeps
Repeated cycle
2020
Blinking at 0.5-
second interval
Repeated cycle
Page 21
3. Outdoor unit failure mode table
E1
E2
MUZ-GB50VA-
The left lamp of OPERATION INDICATOR lamp (Indoor unit)
OFF None (Normal)
2-time fl ash Outdoor power system Lighting Lighting Overcurrent protection stop is continuously
3-time fl ash Discharge temperature
(Failure mode / protection)
thermistor Defrost thermistor Lighting Once
/
Abnormal point
LED indication
(Outdoor P.C.
board)
LED1 LED2
performed 3 times within 1 minute after the compressor gets started, or when converter protection stop or bus-bar voltage protection stop is continuously performed 3 times within 3 minutes after start-up.
Lighting Once Thermistor shorts or opens during compressor
running.
Condition Correspondence
• Check the connection of the compressor connecting wire.
• Refer to 11-5. check inverter/compressor".
• Check the stop valve.
• Refer to 11-5. "Check of outdoor thermistors".
"How to
Indoor/
outdoor unit
failure mode
recall function
Ambient temperature thermistor
Fin temperature thermistor Lighting 3 times
P.C. board temperature thermistor
Outdoor heat exchanger temperature thermistor
4-time fl ash Overcurrent Once Goes out 28 A current fl ows into intelligent power module. • Reconnect compressor
5-time fl ash Discharge temperature Lighting Lighting Discharge temperature exceeds 116°C during
6-time fl ash High pressure Lighting Lighting The outdoor heat exchanger temperature
7-time fl ash Fin temperature 3 times Goes out The fi n temperature exceeds 87°C during
P.C. board temperature 4 times Goes out The P.C. board temperature exceeds 70°C during
8-time fl ash Outdoor fan motor Lighting Lighting Failure occurs continuously three times within 30
9-time fl ash Nonvolatile memory data Lighting 5 times Nonvolatile memory data cannot be read
10-time fl ash Discharge temperature Lighting Lighting The frequency of the compressor is kept 80 Hz
11-timefl ash Communication error between
P.C. boards
Current sensor Lighting 7 times A short or open circuit is detected in the current
Zero cross detecting circuit 5 times Goes out Zero cross signal cannot be detected while the
Converter 5 times Goes out A failure is detected in the operation of the
Bus-bar voltage (1)
Bus-bar voltage (2)
Even if this protection stop
is performed continuously 3 times, it does not mean the abnormality in outdoor power system.
Lighting Twice
Lighting 4 times • Replace the outdoor
Lighting 9 times • Refer to 11-5.
operation. Compressor can restart if discharge temperature thermistor reads 100°C or less 3 minutes later.
exceeds 70°C during cooling or the indoor gas pipe temperature exceeds 70°C during heating.
operation.
operation.
seconds after the fan gets started.
properly.
or more and the discharge temperature is kept under 39°C for more than 20 minutes.
Lighting 6 times Communication error occurs between the
5 times Goes out The bus-bar voltage exceeds 400 V or falls to
6 times Goes out The bus-bar voltage exceeds 400 V or falls to 50
electronic control P.C. board and power board for more than 10 seconds.
The communication between boards protection stop is continuously performed twice.
sensor during compressor operating. Current sensor protection stop is continuously
performed twice.
compressor is operating. The protection stop of the zero cross detecting
circuit is continuously performed 10 times.
converter during operation.
200 V or below during compressor operating.
V or below during compressor operating.
electronic control P.C. board.
outdoor thermistors".
connector.
• Refer to 11-5. check inverter/ compressor.
• Check the stop valve.
• Check refrigerant circuit and refrigerant amount.
• Refer to 11-5. LEV".
• Check refrigerant circuit and refrigerant amount.
• Check the stop valve.
• Check around outdoor unit.
• Check outdoor unit air passage.
• Refer to 11-5. outdoor fan motor".
• Refer to 11-5. outdoor fan motor".
• Replace the outdoor electronic control P.C. board.
• Check refrigerant circuit and refrigerant amount.
• Refer to 11-5. "Check of LEV".
Check the connecting wire
between outdoor electronic control P.C. board and power board.
Replace the power board.
Check the connecting wire
among electronic control P.C. board, noise fi lter P.C. board and power board.
Replace the power board.
"Check of
"How to
"Check of
"Check of
"Check of
NOTE : Blinking patterns of this mode differ from the ones of Troubleshooting check table (11-3.).
2121
Page 22
MUZ-GB50VA-
The left lamp of OPERATION INDICATOR lamp (Indoor unit)
OFF None (Normal)
2-time fl ash
2.5 seconds OFF
3-time fl ash
2.5 seconds OFF
4-time fl ash
2.5 seconds OFF
5-time fl ash
2.5 seconds OFF
(Failure mode / protection)
Outdoor power system
Discharge temperature thermistor
Defrost thermistor
Fin temperature thermistor 3-time fl ash
P.C. board temperature thermistor
Ambient temperature thermistor
Overcurrent 11-time fl ash
Compressor synchronous abnormality (Compressor start­up failure protection)
Discharge temperature
E3
Abnormal point
LED indication
(Outdoor P.C. board)
1-time fl ash every
2.5 seconds
2.5 seconds OFF
4-time fl ash
2.5 seconds OFF
2-time fl ash
2.5 seconds OFF
2.5 seconds OFF
12-time fl ash
2.5 seconds OFF
Condition Correspondence
Overcurrent protection stop is continuously performed 3 times within 1 minute after the compressor gets started.
Thermistor shorts or opens during compressor running.
Large current fl ows into intelligent power module.
Waveform of compressor current is distorted.
Temperature of discharge temperature thermistor exceeds 116°C, compressor stops. Compressor can restart if discharge temperature thermistor reads 100°C or less 3 minutes later.
Reconnect connectors.
• Refer to 11-5. "How
• to check inverter/ compressor". Check stop valve.
Refer to 11-5. "Check
• of outdoor thermistors". Defective outdoor thermistors can be identifi ed by checking the blinking pattern of LED.
Reconnect compressor
• connector. Refer to 11-5. "How
• to check inverter/ compressor". Check stop valve.
Reconnect compressor
• connector. Refer to 11-5. "How
• to check inverter/ compressor".
Check refrigerant circuit
• and refrigerant amount. Refer to 11-5. "Check
• of LEV".
Indoor/outdoor
unit failure
mode recall
function
Outdoor unit failure mode
recall function
○○
○○
6-time fl ash
2.5 seconds OFF
7-time fl ash
2.5 seconds OFF
8-time fl ash
2.5 seconds OFF
9-time fl ash
2.5 seconds OFF
10-time fl ash
2.5 seconds OFF
11-time fl ash
2.5 seconds OFF
12-time fl ash
2.5 seconds OFF
14-time fl ash
2.5 seconds OFF
High pressure
Fin temperature/ P.C. board temperature
Outdoor fan motor
Nonvolatile memory data 5-time fl ash
Discharge temperature
DC voltage 8-time fl ash
Each phase current of compressor
Overcurrent Compressor open­phase
Stop valve (Closed valve) 14-time fl ash
7-time fl ash
2.5 seconds OFF
2.5 seconds OFF
2.5 seconds OFF
9-time fl ash
2.5 seconds OFF
10-time fl ash
2.5 seconds OFF
2.5 seconds OFF
Temperature indoor coil thermistor exceeds 70°C in HEAT mode. Temperature defrost thermistor exceeds 70°C in COOL mode.
Temperature of fi n temperature thermistor on the inverter P.C. board exceeds 75 ~ 80°C, or temperature of P.C. board temperature thermistor on the inverter P.C. board exceeds 70 ~ 75°C.
Outdoor fan has stopped 3 times in a row within 30 seconds after outdoor fan start-up.
Nonvolatile memory data cannot be read properly.
Temperature of discharge temperature thermistor has been 50°C or less for 20 minutes.
DC voltage of inverter cannot be detected normally.
Each phase current of compressor cannot be detected normally.
Large current fl ows into intelligent power module (IPM). The open-phase operation of compressor is detected. The interphase short out occurs in the output of the intelligent power module (IPM). The compressor winding shorts out.
Closed valve is detected by compressor current.
Check refrigerant circuit
• and refrigerant amount. Check stop valve.
Check around outdoor
• unit. Check outdoor unit air
• passage. Refer to 11-5. "Check
• of outdoor fan motor".
Refer to 11-5. "Check
• of outdoor fan motor". Refer to 11-5. "Check of inverter P.C. board".
Replace the inverter
• P.C. board.
Refer to 11-5. "Check
• of LEV". Check refrigerant circuit
— and refrigerant amount.
Refer to 11-5. "How
• to check inverter/ compressor".
Reconnect compressor
• connector. Refer to 11-5. "How
• to check inverter/ compressor".
Check stop valve
NOTE: Blinking patterns of this mode differ from the ones of Troubleshooting check table (11-3.).
○○
○○
2222
Page 23
11-3. TROUBLESHOOTING CHECK TABLE
E1
E2
MUZ-GB50VA-
No. Symptom
Outdoor unit does not oper­ate.
1
2
3
4
5
6
7
8
LED1(Red)
Lightning
Lightning
Lightning
Lightning
Lightning
Lightning
Lightning
Lightning
/
LED indication
LED2(Yellow)
Twice
3 times
4 times
5 times
6 times
7 times
8 times
11 times
Abnormal point/ Con-
dition
Outdoor power system
Discharge temperature thermistor
Fin temperature thermistor
P.C. board tempera­ture thermistor
Ambient temperature thermistor
Outdoor heat exchanger temperature thermistor
Defrost thermistor A short circuit is detected in the thermistor during operation, or
Serial signal The communication fails between the indoor and outdoor unit 3
Nonvolatile memory data
Current sensor Current sensor protection stop is continuously performed twice. • Replace the power board.
Communication error between P.C. boards
Condition Correspondence
Overcurrent protection stop is continuously performed 3 times within 1 minute after the compressor gets started, or when converter protection stop or bus-bar voltage protection stop is continuously performed three times within 3 minutes after start­up.
A short circuit is detected in the thermistor during operation, or when an open circuit is detected in the thermistor after 10 min­utes of compressor start-up.
A short or open circuit is detected in the thermistor during op­eration.
A short or open circuit is detected in the thermistor during op­eration.
A short circuit is detected in the thermistor during operation, or an open circuit is detected in the thermistor after 5 minutes (in cooling) and 10 minutes (in heating) of compressor start-up.
an open circuit is detected in the thermistor after 5 minutes of compressor stat-up.
minutes. The nonvolatile memory data cannot be read properly. • Replace the outdoor electronic
The communication protection stop between boards is continu­ously performed twice.
• Check the connection of the com­pressor connecting wire.
• Refer to 11-5. "How to check in­verter/compressor".
• Check the stop valve.
• Refer to 11-5. "Check of outdoor thermistor".
• Refer to 11-5. thermistor".
• Replace the outdoor electronic control P.C. board.
• Refer to 11-5. "Check of outdoor thermistor".
• Refer to 11-5. "How to check miswiring and serial signal error.
control P.C. board.
• Check the connecting wire be­tween outdoor electronic control P.C. board and power board.
"Check of outdoor
Zero cross detecting
9
’Outdoor unit stops and restarts 3 min­utes later’ is
10
repeated.
11 3 times Goes out
12 4 times Goes out
13 5 times Goes out
14 8 times Goes out
15 9 times Goes out
16 13 times Goes out
17 Lighting 8 times
18 Lighting 11 times
19 Lighting 12 times
NOTE: 1. The location of LED is illustrated at the right fi gure. Refer to 10-6.3.
2. LED is lighted during normal operation.
The fl ashing frequency shows the number of times the LED blinks after every 2.5-second OFF. (Example) When the fl ashing frequency is “2”.
Lightning
12 times
Twice Goes out
circuit
lPM protection Overcurrent is detected after 30 minutes of compressor start-
Lock protection Overcurrent is detected within 30 minutes of compressor start-
Discharge tempera­ture protection
Fin temperature pro­tection
P.C. board temperature protection
High-Pressure pro­tection
Converter protection A failure is detected in the operation of the converter during
Bus-bar voltage pro­tection (1).
Bus-bar voltage pro­tection (2)
Outdoor fan motor Failure occurs continuously three times within 30 seconds after
Current sensor pro­tection
Communication be­tween P.C. boards protection
Zero cross detecting circuit protection
The protection stop of the zero cross detecting circuit is con­tinuously performed 10 times.
up.
up.
Discharge temperature exceeds 116°C during operation and compressor stops. Compressor can restart if discharge tem­perature thermistor reads 100°C or less 3 minutes later.
The fi n temperature exceeds 87°C during operation. • Check around outdoor unit.
The P.C. board temperature exceeds 70°C during operation.
The outdoor heat exchanger temperature exceeds 70°C during cooling or indoor gas pipe temperature exceeds 70°C during heating.
operation. The bus-bar voltage exceeds 400 V or falls to 200 V or below
during compressor operating. The bus-bar voltage exceeds 400 V or falls to 50 V or below
during compressor operating.
the fan gets started. A short or open circuit is detected in the current sensor during
compressor operating. Communication error occurs between the outdoor electronic
control P.C. board and power board for more than 10 seconds
Zero cross signal cannot be detected while the compressor is operating.
• Check the connecting wire among outdoor electronic control P.C. board, noise fi lter P.C. board and power board.
• Reconnect compressor connector.
• Refer to 11-5. verter/compressor".
• Check the stop valve.
• Check the power module (PAM module).
• Check the amount of gas and re­frigerant circuit.
• Refer to 11-5.
• Check outdoor unit air passage.
• Refer to 11-5. fan motor".
• Check the amount of gas and the refrigerant circuit.
• Check the stop valve.
• Replace the power board.
• Replace the power board.
• Refer to 11-5. "Check of outdoor fan motor".
• Replace the power board.
• Check the connecting wire be­tween outdoor electronic control P.C. board and power board.
• Check the connecting wire among outdoor electronic control P.C. board, noise fi lter P.C. board and power board.
"How to check in-
"Check of LEV".
"Check of outdoor
Outdoor electronic control P.C. board (Parts side)
LED1
LED2
Lighting
ON
OFF
2.5-second OFF
0.5-second ON
2.5-second OFF
23
0.5-second ON
Page 24
No. Symptom
Outdoor unit operates.
20
21
22
23
LED indication
LED1(Red)
Once
Twice
3 times
4 times
Abnormal point/ Con-
LED2(Yellow)
Primary current pro­tection
Lighting
Secondary current pro­tection
High-Pressure protec­tion
Lighting
Defrosting in cooling
Discharge temperature protection
Lighting
Low discharge tem­perature protection
Lighting
dition
Condition Correspondence
The input current exceeds 15 A. These symptoms do not mean any
The current of the compressor exceeds 15 A.
The indoor gas pipe temperature exceeds 45°C during heating.
The indoor gas pipe temperature falls 3°C or below during cooling.
The discharge temperature exceeds 100°C during operation. • Check refrigerant circuit and refrig-
The frequency of the compressor is kept 80 Hz or more and the discharge temperature is kept under 39°C for more than 20 minutes.
abnormality of the product, but check the following points.
• Check if indoor fi lters are clogged.
• Check if refrigerant is short.
• Check if indoor/outdoor unit aircir­culation is short cycled.
erant amount.
• Refer to 11-5. "Check of LEV".
• Refer to 11-5. "Check of outdoor thermistors’’.
• Refer to 11-5. "Check of LEV".
• Check refrigerant circuit and refrig­erant amount.
24
Outdoor unit
25
operates
26
5 times
9 times
Lighting
Cooling high-pressure protection
Lighting
Inverter check mode The unit is operated with emergency operation switch.
Lighting
Normal
Lighting
The outdoor heat exchanger temperature exceeds 58°C during operation.
——
This symptom does not mean any abnormality of the product, but check the following points.
• Check if indoor fi lters are clogged.
• Check if refrigerant is short.
• Check if indoor/outdoor unit air cir­culation is short cycled.
24
Page 25
MUZ-GB50VA-
No. Symptom LED indication
Outdoor unit does not oper-
1
ate.
2
3
4
5
6
'Outdoor unit stops and
7
restarts 3 min­utes later' is repeated.
8
9
10
11
12
13
14
Outdoor unit
15
operates.
16
17
Outdoor unit operates.
18
E3
1-time fl ash every
2.5 seconds
6-time fl ash
2.5 seconds OFF 11-time fl ash
2.5 seconds OFF 14-time fl ash
2.5 seconds OFF
2-time fl ash
2.5 seconds OFF
3-time fl ash
2.5 seconds OFF
4-time fl ash
2.5 seconds OFF
5-time fl ash
2.5 seconds OFF
8-time fl ash
2.5 seconds OFF
10-time fl ash
2.5 seconds OFF
12-time fl ash
2.5 seconds OFF 13-time fl ash
2.5 seconds OFF 1-time fl ash
2.5 seconds OFF 3-time fl ash
2.5 seconds OFF
4-time fl ash
2.5 seconds OFF
7-time fl ash
2.5 seconds OFF
Abnormal point/ Con-
dition
Outdoor power sys­tem
Outdoor thermistors Discharge temperature thermistor, fi n temperature thermistor,
Outdoor control sys­tem
Serial signal The communication fails between the indoor and outdoor unit
Stop valve/ Closed valve
Outdoor unit (Other abnormality)
Overcurrent protec­tion
Discharge tempera­ture overheat protec­tion
Fin temperature /P.C. board temperature thermistor overheat protection
High pressure protec­tion
Compressor synchro­nous abnormality
Outdoor fan motor Outdoor fan has stopped 3 times in a row within 30 seconds
Each phase current of compressor
DC voltage DC voltage of inverter cannot be detected normally. Refer to 11-5. "How to check in-
Frequency drop by current protection
Frequency drop by high pressure protec­tion
Frequency drop by defrosting in COOL mode
Frequency drop by discharge tempera­ture protection
Low discharge tem­perature protection
Overcurrent protection stop is continuously performed 3 times within 1 minute after the compressor gets started, or failure of restart of compressor has repeated 24 times.
defrost thermistor, P.C. board temperature thermistor or ambi­ent temperature thermistor shorts or opens during compressor running.
Nonvolatile memory data cannot be read properly.
(The left lamp of OPERATION INDICATOR lamp of the indoor unit lights up or fl ashes 7-time.)
for 3 minutes. Closed valve is detected by compressor current. Check stop valve.
Outdoor unit is defective. Refer to 11-2.2. "Flow chart of the
Large current fl ows into intelligent power module, or compres- sor repeats after 15 seconds when overcurrent protection oc­curs within 10 seconds after compressor starts. (Repeated 24 times at Maximum)
Temperature of discharge temperature thermistor exceeds 116 °C, compressor stops. Compressor can restart if discharge temperature thermistor reads 100°C or less 3 minutes later.
Temperature of fi n temperature thermistor on the heat sink exceeds 75 ~ 80°C or temperature of P.C. board temperature thermistor on the inverter P.C.board exceeds 70 ~ 75°C.
Indoor coil thermistor exceeds 70°C in HEAT mode. Defrost thermistor exceeds 70°C in COOL mode.
The waveform of compressor current is distorted. Reconnect connector of compres-
after outdoor fan start-up.
Each phase current of compressor cannot be detected nor­mally
Current from power outlet reaches the protection current, and compressor frequency lowers.
Temperature of indoor coil thermistor exceeds 55°C in HEAT mode, compressor frequency lowers.
Indoor coil thermistor reads 8°C or less in COOL mode, com­pressor frequency lowers.
Temperature of discharge temperature thermistor exceeds 111 °C, compressor frequency lowers.
Temperature of discharge temperature thermistor has been 50 °C or less for 20 minutes.
Condition Correspondence
Reconnect connector of compres-
• sor. Refer to 11-5. "How to check in-
• verter/ compressor". Check stop valve.
• Refer to 11-5. "Check of outdoor
• thermistors".
Replace inverter P.C. board.
Refer to 11-5. "How to check mis-
• wiring and serial signal error.
• detailed outdoor unit failure mode recall function".
Reconnect connector of compres-
• sor. Refer to 11-5. "How to check in-
• verter/compressor". Check stop valve.
• Check refrigerant circuit and refrig-
• erant amount. Refer to 11-5. "Check of LEV".
Check around outdoor unit.
• Check outdoor unit air passage.
• Refer to 11-5. "Check of outdoor
• fan motor".
Check refrigerant circuit and refrig-
• erant amount. Check stop valve.
• sor. Refer to 11-5. "How to check in-
• verter/compressor".
Refer to 11-5. "Check of outdoor
• fan motor. Refer to 11-5. "Check of inverter
• P.C. board.
Refer to 11-5. "How to check in-
• verter/compressor".
• verter/compressor".
The unit is normal, but check the following. Check if indoor fi lters are clogged.
• Check if refrigerant is short.
• Check if indoor/outdoor unit air cir-
• culation is short cycled.
Check refrigerant circuit and refrig-
• erant amount. Refer to 11-5.
• Refer to 11-5. "Check of outdoor
• thermistors".
Refer to 11-5. "Check of LEV".
• Check refrigerant circuit and refrig-
• erant amount.
"Check of LEV".
8-time fl ash
2.5 seconds OFF
19
9-time fl ash
20
NOTE: 1. The location of LED is illustrated at the right fi gure. Refer to 11-6.1.
2. LED is lighted during normal operation.
The fl ashing frequency shows the number of times the LED blinks after every 2.5-second OFF. (Example) When the fl ashing frequency is “2”.
ON
2.5-second OFF
OFF
2.5 seconds OFF
PAM protection PAM: Pulse Amplitude Modulation
Inverter check mode The connector of compressor is disconnected, inverter check
0.5-second ON
2.5-second OFF
The overcurrent fl ows into IGBT (Insulated Gate Bipolar tran- sistor : TR821) or when the bus-bar voltage reaches 320 V or more, PAM stops and restarts.
mode starts.
25
0.5-second ON
This is not malfunction. PAM protec­tion will be activated in the following cases; 1 Instantaneous power voltage drop (Short time power failure) 2 When the power supply voltage is high.
Check if the connector of the com-
• pressor is correctly connected. Refer to 11-5. "How to check in­verter/ compressor".
Inverter P.C. board(Parts side)
LED
Flashing
Page 26
11-4. TROUBLE CRITERION OF MAIN PARTS
MUZ-GB50VA
Part name Check method and criterion Figure
Defrost thermistor (RT61)
Ambient temperature thermistor (RT65)
Outdoor heat exchanger tem­perature thermistor (RT68)
Discharge temperature thermistor (RT62)
Fin temperature thermistor (RT64)
Compressor
Outdoor fan motor
Measure the resistance with a tester.
Refer to 11-6. "Test point diagram and voltage", 1. "Outdoor electronic
con-
trol P.C. board” or 4. "Inverter P.C. board", the chart of thermistor.
Measure the resistance with a tester. Before measurement, hold the thermistor with your hands to warm it up.
Refer to 11-6. "Test point diagram and voltage", 1. "Outdoor electronic
con-
trol P.C. board" or 4. "Inverter P.C. board", the chart of thermistor.
Measure the resistance between terminals using a tester. (Winding temperature : -10 ~ 40°C)
Normal
E1 E2 E3
0.40 ~ 0.49 Ω 0.86 ~ 1.06 Ω
Measure the resistance between lead wires using a tester. (Part temperature : -10 ~ 40°C)
Color of lead wire Normal
RED – BLK
13.4 ~ 16.4 ΩBLK – WHT
WHT – RED
V
WHT
W
RED
U
BLK
RED
(W)
U
WHT
(V)
V
BLK
(U)
W
R. V. coil
Linear expansion valve
Measure the resistance using a tester. (Part temperature : -10 ~ 40°C)
Normal
E1 E2 E3
2.6 ~ 3.3 kΩ 01.32 ~ 1.62 Ω
Measure the resistance using a tester. (Part temperature : -10 ~ 40°C)
Color of lead wire Normal
WHT – RED RED – ORN YLW – BRN
37.4 ~ 53.9 Ω
BRN – BLU
WHT
RED
ORN
YLW
LEV
BRN
BLU
2626
Page 27
11-5. TROUBLESHOOTING FLOW
A How to check inverter/compressor
E1
E2
MUZ-GB50VA-
Disconnect the terminal of the compressor. 3 minutes after turn­ing on the power supply, start EMERGENCY OPERATION.
Measure the voltage between each lead wire lead­ing to the compressor. U (BLK) - V (WHT) V (WHT) - W (RED) W (RED) - U (BLK) Is voltage output on right table?
Is output balanced?
Is the input voltage to the outdoor electronic control P.C. board 370 V or more?
Turn off power supply of indoor and outdoor unit, and measure the compressor winding resistance between the compressor terminals. Is the resistance between each terminal normal?
/
Yes
Yes
Yes
Yes
After the outdoor fan starts running, wait for 1 minute or more before
• measuring the voltage. The output voltage values have the tolerance of ±20%.
No
No
Replace the power board.
No
No
Replace the compressor.
Reconnect the lead wire of compressor, and turn on power supply to indoor and outdoor unit. 3 minutes later, starts EMERGENCY OPERATION.
Clarify the causes by counting time until the inverter stops. 0 to 10 seconds: compressor rare short 10 to 60 seconds : compressor lock 60 seconds to 5 minutes: refrigerant circuit defective 5 minutes or more: normal
MUZ-GB50VA-
E3
Disconnect the connector (CN61) between compressor and the intelligent power module (IPM).
Check the voltage between terminals.
Are the voltages balanced?
Yes
Check the compressor.
No
See 11-5. “Check of open phase”.
Replace the inverter P.C. board.
See 11-5. “Check of compressor”.
2727
Page 28
B Check of open phase
MUZ-GB50VA-
With the connector between the compressor and the intelligent power module disconnected, activate the inverter and check if
the inverter is normal by measuring the balance of voltage between the terminals.
The output voltage values have the tolerance of ±20%.
<< Operation method>> Start cooling or heating operation by pressing EMERGENCY OPERATION switch on the indoor unit. (TEST RUN OPERATION
: Refer to 8-3.) <<Measurement point>> at 3 points BLK (U) - WHT (V) BLK (U) - RED (W) WHT (V) - RED (W)
NOTE: 1. Output voltage varies according to power supply voltage.
2. Measure the voltage by analog type tester.
3. During this check, LED of the inverter P.C. board fl ashes 9 times. (Refer to 11-6.4.)
E3
Measure AC voltage between the lead wires at 3 points.
9-time flash
2.5-second OFF
C Check of compressor
MUZ-GB50VA-
Refer to 11-5. “Check of compressor winding”. Is the compressor normal?
E3
No
Yes
Replace the compressor.
Refer to 11-5. “Check of compressor operation time”. Does the compressor operate continuously?
Yes
OK.
No
Refer to 11-5. “Check of compressor start failure”.
D Check of compressor winding
MUZ-GB50VA-
Disconnect the connector (CN61) between the compressor and intelligent power module, and measure the resistance be-
tween the compressor terminals. <<Measurement point>> at 3 points BLK-WHT BLK-RED WHT-RED <<Judgement>> Refer to 11-4. 0 [Ω] ················Abnormal [short] Infinite [Ω] ·······Abnormal [open] NOTE: Be sure to zero the ohmmeter before measurement.
E3
Measure the resistance between the lead wires at 3 points.
28
Page 29
E Check of compressor operation time
MUZ-GB50VA-
Connect the compressor and activate the inverter. Then measure
the time until the inverter stops due to over current. <<Operation method>> Start heating or cooling operation by pressing EMERGENCY
OPERATION switch on the indoor unit. (TEST RUN OPERATION : Refer to 8-3.) <<Measurement>> Measure the time from the start of compressor to the stop of
compressor due to overcurrent.
E3
F Check of compressor start failure
<<Judgement>>
0 second
1 second
2 seconds
10 seconds
10 minutes
Compressor starts
Abnormal (IPM failure) (Compressor winding short)
Abnormal (Compressor lock out) (Starting defect)
Abnormal (Poor contact,) (Outdoor P.C. board defect) (Disconnected connector)
Abnormal (Refrigerant circuit defect) (Closed valve)
Normal
MUZ-GB50VA-
E3
Confi rm that 1~4 is normal.
•Electrical circuit check Contact of the compressor connector (including CN61)
1. Output voltage of inverter P.C. board and balance of them (See 11-5. )
2. Direct current voltage between DB61(+) and (-) on the inverter P.C.board
3. Voltage between outdoor terminal block S1-S2
4.
Does the compressor run for 10 seconds or more after it starts?
Yes
Check the refrigerant circuit. Check the stop valve.
No
After the compressor is heated with a drier, does the compressor start? 1
No
Replace the compressor.
Yes
Compressor start failure. Activate pre-heat control. (Refer to 10-2. "PRE-HEAT CONTROL SETTING")
1 Heat the compressor with a drier for about 20 minutes. Do not recover refrigerant gas while heating.
Heating part
29
Page 30
G Check of outdoor thermistors
Disconnect the connector of thermistor in the outdoor P.C. board (see below table), and measure the resistance of thermistor.
Is the thermistor normal? (Refer to 11-6.1. or 4.)
Yes
Reconnect the connector of thermistor. Turn ON the power supply and press EMERGENCY OPERATION switch.
Does the unit operate for 10 minutes or more without showing thermistor abnormality?
Yes
OK. (Cause is poor contact.)
E1
E2
MUZ-GB50VA-
Thermistor Symbol Connector, Pin No. Board Defrost RT61 Between CN661 pin 1 and pin 2 Discharge temperature RT62 Between CN661 pin 3 and pin 4 Outdoor heat exchanger temperature RT68 Between CN661 pin 7 and pin 8 Ambient temperature RT65 Between CN663 pin 1 and pin 2 Fin temperature RT64 Between CN3 pin 1 and pin 2 Outdoor power board
MUZ-GB50VA-
Thermistor Symbol Connector, Pin No. Board Defrost RT61 Between CN641 pin1 and pin2 Discharge temperature RT62 Between CN641 pin3 and pin4 Fin temperature RT64 Between CN642 pin1 and pin2 Ambient temperature RT65 Between CN643 pin1 and pin2 Outdoor heat exchanger temperature RT68 Between CN644 pin1 and pin3
/
E3
No
No
Replace the thermistor except RT64. When RT64 is abnormal, replace the inverter P.C. board or the outdoor power board.
Replace the inverter P.C. board or the outdoor power board.
Outdoor electronic control P.C. board
Inverter P.C. board
H Check of R.V. coil
E1
E2
MUZ-GB50VA-
Heating operation does not work.
Disconnect the lead wire leading to the compressor.
1. 3 minutes after turning on the power supply, start EMERGENCY
2. OPERATION in HEAT mode.
Is there voltage of 230 VAC between pin1 and pin 2 at connector CN912?
Yes
Turn OFF power supply of indoor and outdoor unit.
Disconnect the connec­tor CN912 in noise fi lter P.C. board. Is there normal resistance to R.V. coil?
Yes
Replace the 4-way valve.
/
No
Replace the R.V. coil.
No
Turn off power supply of indoor and outdoor unit, and discon-
1. nect the connector CN781 in the outdoor electronic control P.C. board. 3 minutes after turning ON the power supply, start EMER-
2
.
GENCY OPERATION in HEAT mode.
Is there voltage 12 VDC be­tween the connector CN781 pin 5 (+) and pin 3 (-)?
Yes
Replace the noise fi lter P.C. board.
30
Replace the outdoor electronic control P.C.
No
board.
Page 31
Cooling operation does not work.
Disconnect the lead wire leading to the compressor.
1. 3 minutes after turning on the power supply, start EMERGENCY
2. OPERATION in COOL mode.
Is there voltage of 230 VAC between pin1 and pin 2 at connector CN912?
Turn OFF power supply of indoor and outdoor unit, and
1. disconnect the connector CN781 in the outdoor electronic control P.C. board.
.
3 minutes after turning ON the power supply, start EMER-
2
GENCY OPERATION in COOL mode.
Is there voltage 12 VDC between the connector CN781 pin 5 (+) and pin 3 (-)?
Yes
Replace the outdoor electronic control P.C. board.
MUZ-GB50VA-
First of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to 11-4. In case CN721 is not connected or R.V. coil is open, voltage is generated between the terminal pins of the connector
although any signal is not being transmitted to R.V. coil.
Check if CN721 is connected.
E3
No
No
Replace the 4-way valve.
Replace the noise fi lter P.C. board.
If the connector CN912 is not connected or
R.V. coil is open, voltage occurs between terminals even when the control is OFF.
Unit operates COOL mode even if it is set to HEAT mode.
Disconnect connector (CN61) between the compressor and the intelligent power module. Turn ON the power supply and press EMERGENCY OPERATION switch twice (HEAT mode).
Is there 230 VAC between CN721 and
on the inverter P.C. board 3 minutes
after the power supply is turned ON?
Replace the 4-way valve.
Unit operates HEAT mode even if it is set to COOL mode.
Disconnect connector (CN61) between the compressor and the intelligent power module. Turn ON the power supply and press EMERGENCY OPERATION switch once (COOL mode).
Is there 230 VAC between CN721 and
on the inverter P.C. board 3 minutes
after the power supply is turned ON?
Replace the 4-way valve.
Yes
No
Replace the inverter
No
P.C. board.
Replace the inverter
Yes
P.C. board.
31
Page 32
I Check of outdoor fan motor
Check the connection between the connector CN931 and CN932.
Is the resistance between each ter­minal of outdoor fan motor normal? (Refer to 11-4.)
No
Yes
Disconnect CN932 from outdoor electronic control P.C. board or the inverter P.C. board, and turn on the power supply.
Rotate the outdoor fan motor manually and measure the voltage of CN931. Between 1(+) and 5(-) Between 2(+) and 5(-) Between 3(+) and 5(-)
(Fixed to either 5 or 0 VDC)
Replace the outdoor fan motor.
Does the voltage between each terminal become 5 and 0
No
VDC repeatedly?
Yes
Does the outdoor fan motor rotate smoothly?
No
Replace the outdoor electronic control P.C. board or the inverter P.C. board.
Yes
3232
Page 33
J Check of power supply
E1
E2
MUZ-GB50VA-
Check the connecting of parts of main power supply circuit.
Turn ON power supply.
/
Is there voltage of 230 VAC in the power sup­ply terminal block?
Yes
Is the output voltage from the noise fi lter P.C. board 230 VAC?
Yes
Is the input voltage to the power board 230 VAC?
Yes
Is the input voltage to the outdoor electronic control P.C. board 325 VDC?
Yes
Replace the outdoor electronic control P.C. board.
MUZ-GB50VA-
Disconnect the connector (CN61) between compressor and intelligent power module. Turn ON power supply and press EMERGENCY OPERATION switch.
E3
No
No
No
No
Check the power supply cable.
Is fuse (F64) blown?
Replace the fuse.
Replace the reactor.
Replace the power board.
Rectify indoor/outdoor connecting wire.
Yes
No
Replace the noise fi lter P.C. board.
Does the left lamp of OPERATION INDICATOR lamp on the indoor unit light up?
Yes
Is there voltage 280 - 370 VDC between DB61 (+) and DB61 (–) on the inverter P.C. board? (Refer to 11-6.4.)
No
Check the electric parts in main circuit.
No
Yes
Yes
Is there voltage 230 VAC between the indoor terminal block S1 and S2?
Dose LED on the inverter P.C. board light up or fl ash? (Refer to 11-6.4.)
Yes
If light up, OK. If fl ash, refer to 11-3.
33
Replace the indoor electronic control P.C.
No
board.
Replace the inverter
No
P.C. board.
DB61
Inverter P.C. board (Solder side)
280 - 370 VDC
Page 34
K Check of LEV
E1
E2
MUZ-GB50VA-
Turn ON power supply to the outdoor unit after checking LEV coil is mounted to the LEV body securely.
/
Is "click - click" sound heard? Or, do you feel vibration of the LEV coil with a hand?
No
Disconnect the connector CN795. Is there normal resistance to LEV coil?
No
Replace the LEV coil.
MUZ-GB50VA-
Turn ON the power supply. <Preparation of the remote controller>
While pressing both OPERATION SELECT button and TOO COOL button on the remote controller at the same time, press RESET button.
First, release RESET button.
And release the other two buttons after all LCD except
the set temperature in operation display section of the remote controller is displayed after 3 seconds.
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. 1
E3
Yes
Yes
Normal
Replace the outdoor electronic control P.C. board.
Expansion valve operates in full-opening direction.
Do you hear the expansion valve "click, click·······"? Do you feel the expansion valve vibrate on touching it ?
No
Is LEV coil properly fi xed to the expansion valve?
Yes
Does the resistance of LEV coil have the characteristics? (Refer to 11-4.)
No
Replace the LEV coil.
NOTE : After check of LEV, do the undermentioned operations.
1. Turn OFF the power supply and turn ON it again.
2. Press RESET button on the remote controller.
No
Yes
Properly fi x the LEV coil to the expansion valve.
Measure each voltage between connector pins of CN724 on the inverter P.C. board.
1. Pin (-) — Pin (+)
2. Pin (-) — Pin (+)
3. Pin (-) — Pin (+)
4. Pin (-) — Pin (+) Is there about 3 ~ 5 VAC between each? NOTE: Measure the voltage by an analog
OK
Yes
tester.
Replace the expansion valve.
1. Regardless of normal or abnormal condition, a short beep is emitted once the signal is received.
Replace the inverter P.C.
No
board.
Yes
34
Page 35
L Check of inverter P.C. board
MUZ-GB50VA-
Check the outdoor fan motor. (Refer to 11-5. .)
Is the fuse (F901) blown on the in­verter P.C. board?
Check the connection of the connectors (CN931, CN932) of the outdoor fan mo­tor. If the connection is poor, make it correct.
Operate the outdoor unit by starting EMERGENCY OPERATION.
Check the LED indication on the in­verter P.C. board. Does the LED fl ash 10 times?
E3
No
Yes (10-time fl ash)
Yes
No
Check the corresponding parts following LED indication. (Refer to 11-3.)
Replace the inverter P.C. board.
35
Page 36
M How to check miswiring and serial signal error
Turn OFF the power supply.
Is there rated voltage in the power supply?
Turn ON the power supply.
Is there rated voltage between outdoor termi­nal block S1 and S2?
Press EMERGENCY OPERATION switch once.
Does the left lamp of OPERATION INDICA­TOR lamp light up? <Confi rmation of the power to the indoor unit>
Is serial signal error indicated 6 minutes later?
Turn OFF the power supply. Check once more if the indoor/outdoor
B
connecting wire is not miswiring. Short-circuit outdoor terminal block S2 and S3.
Turn ON the power supply.
Yes
Yes
Yes
Yes
A
1
No
Check the power supply.
No
No
No
1. Miswiring may damage indoor electronic control P.C. board during the operation.
Be sure to confi rm the wiring is correct before the operation
starts.
3. Be sure to check this within 3 minutes after turning ON. After 3 minutes, LED blinks 6 times. Even when the inverter P.C. board or the outdoor electronic control P.C. board is normal, LED blinks 6 times after 3 minutes.
Check the wiring.
Is there any miswiring, poor contact, or wire disconnection of the indoor/outdoor connect­ing wire?
No
Yes
Correct them.
A
Turn OFF inverter-controlled lighting
• equipment. Turn OFF the power supply and then
• turn ON again. Press EMERGENCY OPERATION
• switch.
Reinstall
• either the unit or the light each other
No
away. Attach a fi lter on remote control receiv­ing section of the indoor unit.
Is serial signal error indicated 6 minutes later?
Yes
B
Does the LED on the inverter P.C. board or the outdoor electronic control P.C. board repeat "3.6-second-OFF and 0.8-second­ON quick blinking"? 3
Turn OFF the power supply. Remove the short-circuit between outdoor terminal block S2 and S3. Turn ON the power supply. Is there amplitude of 10 to 20 VDC between outdoor terminal block S2 and S3? <Confi rmation of serial signal>
Is there rated voltage between indoor terminal block S1 and S2? <Confi rmation of power voltage>
Replace the indoor electronic control P.C. board.
Be sure to release the failure-mode recall function after checking.
Yes
Yes
Yes
No (Lighted or not lighted)
No
No
Replace the inverter P.C. board or the outdoor electronic control P.C. board.
2
2. Be careful to the residual voltage of smoothing capacitor.
Is there any error of the in­door/outdoor connecting wire, such as the damage of the wire, intermediate connection, poor contact to the terminal block?
Is there any error of the in­door/outdoor connecting wire, such as the damage of the wire, intermediate connection, poor contact to the terminal block?
No
No
Replace the indoor/ outdoor connecting
Yes
wire.
Replace the indoor/ outdoor connecting
Yes
wire.
36
36
Page 37
N Electromagnetic noise enters into TV sets or radios
Is the unit earthed?
Yes
Is the distance between the antennas and the indoor unit within 3 m, or is the distance between the antennas and the outdoor unit within 3 m?
No
Is the distance between the TV sets or radios and the indoor unit within 1 m, or is the distance between the TV sets or radios and the outdoor unit within 3 m?
No
Are the antennas damaged? Is the coaxial cable damaged? Is there any poor contact in the anten­na wiring?
No
Is the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas close?
No
No
Yes
Yes
Yes
Yes
Earth the unit.
Extend the distance between the antennas and the indoor unit, and/or the antennas and the outdoor unit.
Extend the distance between the TV sets and/or radios and the indoor unit, or the TV sets or radios and the outdoor unit.
Replace or repair the antenna. Replace or repair the coaxial cable.
Extend the distance between the indoor/outdoor connecting wire of the air conditioner and the wir­ing of the antennas.
Even if all of the above conditions are fulfi lled, the electromagnetic noise may enter, depending on the electric fi eld strength or the installation condition (combination of specifi c conditions such as antennas or wiring). Check the following before asking for service.
1. Devices affected by the electromagnetic noise TV sets, radios (FM/AM broadcast, shortwave)
2. Channel, frequency, broadcast station affected by the electromagnetic noise
3. Channel, frequency, broadcast station unaffected by the electromagnetic noise
4. Layout of ; indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, earth wire, antennas, wiring from antennas, receiver
5. Electric fi eld intensity of the broadcast station affected by the electromagnetic noise
6. Presence or absence of amplifi er such as booster
7. Operation condition of air conditioner when the electromagnetic noise enters in
1) Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic noise.
2) Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button on the remote controller for power ON, and check for the electromagnetic noise.
3) After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the electromagnetic noise.
4) Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the outdoor unit stops but the indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise.
37
Page 38
11-6. TEST POINT DIAGRAM AND VOLTAGE
1. Outdoor electronic control P.C. board
E1
E2
MUZ-GB50VA-
Discharge temperature thermistor (RT62)
700
600
500
400
300
200
Resistance (kΩ)
100
0
0 102030405060708090100110120
/
Temperature ( )
(
CN932
20-90 VAC
(
To fan
motor
5 VDC
(
CN931
pulse wave
5 V
GND
CN661
(
Discharge temperature
thermistor (RT62)
Defrost thermistor (RT61)
(
Outdoor heat exchanger
(
(
Fin temperature thermistor (RT64)
200
180
160
140
120
100
80
Resistance (kΩ)
60
40
20
0
0 1020304050607080
CN663
(
(
CN701
Signal transmission
(To power board)
5 VDC pulse wave
(–)
(+)
Ambient temperature
thermistor (RT65)
(
temperature thermistor (RT68)
(+)
Temperature ( )
CN702
Signal reception
(From power board)
5 VDC pulse wave
(–)
15 V
15 V
GND
Defrost thermistor (RT61) Ambient temperature thermistor (RT65) Outdoor heat exchanger temperature thermistor (RT68)
100
90
80
70
60
50
Resistance (kΩ)
40
30
20
10
0
-20-100 10203040
(+)
(
LEV
(
(
Temperature ( )
CN795
12 VDC
pulse wave
(–)
(
12 VDC
CN781
(+)
Rush current relay
GND (power board)
(–)R.V. coil
(–)
LED 1
LED 2
CN801
325 ~
370 VDC
Input
F801
FUSE
250 V 3.15 A
CN601
(
230 VAC Input
(
Serial signal
5~10 VDC
38
Page 39
2. Noise filter P.C. board
E1
MUZ-GB50VA-
CN912 R.V. coil 230 VAC
{
230 VAC Output
/
CN901 To electronic control P.C. board
{
E2
CN902 To power board
CN903 To power board
{
230 VAC Input
{
230 VAC Output
NR64 VARISTOR
F64 FUSE 250 V 2 A
F911 FUSE 250 V 1 A
39
Page 40
3. Outdoor power board
E1
MUZ-GB50VA-
/
E2
Connect to the compressor Voltage among phases: 5 V to 180 V
325-370 VDC Output
(+)
(–)
(Red)
1
3
(White)
Connect to the earth
CN2 Connect to the controller board (+)1-5(–): Signal transmission (To electronic control P.C. board) 5 VDC pulse wave (+)2-5(–): Zero cross signal 3-4 : Not used (+)6-5(–): 15 V (+)7-5(–): 15 V
CN3 Fin temperature thermistor RT64
Signal reception (From electronic
)
control P.C. board) 5 V DC pulse wave
CN5 Primary current detection (Connect to the noise filter)
Connect to the compressor Voltage among phases: 5 V to 180 V
325-370 VDC Output
(+)
(–)
(Red)
1
3
(White)
40
Connect to the earth
CN2 Connect to the controller board (+)1-5(–): Signal transmission (To electronic control P.C. board) 5 V DC pulse wave (+)2-5(–): Zero cross signal 3-4 : Not used (+)6-5(–): 15 V (+)7-5(–): 15 V
CN3 Fin temperature thermistor RT64
Signal reception (From electronic
)
control P.C. board) 5 V DC pulse wave
CN5 Primary current detection (Connect to the noise filter)
Page 41
4. Inverter P.C. board
MUZ-GB50VA-
Back side of unit
AC 230 V
Fuse (F901) 250 V 3.15 A
Output to drive compressor (LDU, LDV, LDW)
E3
Smoothing
DB61 DC 260 ~300 V
(-)
capacitor (C63)
(+)
Smoothing capacitor (C62)
Fuse (F801) 250 V 3.15 A
Smoothing capacitor (C61)
Fuse (F701) 250 V 3.15 A
R.V.coil (CN721) 230 VAC
AC 230 V
Front side of unit
Fin temperature
thermistor /RT64
(CN642)
Defrost thermistor(RT61) Ambient temperature thermistor(RT65) Outdoor heat exchanger temperature thermistor(RT68)
100
90
80
70
60
50
40
30
Resistance(k )
20
10
0
-20 -10 0 10 20 30 40
Temperature( )
Resistance(k )
Defrost thermistor
/RT61(CN641)
Ambient temperature
thermistor /RT65
(CN643)
Outdoor heat exchanger
temperature thermistor
/RT68(CN644)
Discharge temperature thermistor(RT62)
700
600
500
400
300
200
100
0
0 10 20 30 40 50 60 70 80 90 100 110 120
Temperature( )
Discharge temperature
thermistor /RT62
Signal of outdoor fan
(CN641)
Output to drive outdoor
fan motor (CN932)
motor (CN931)
Fin temperature thermistor(RT64)
200
180
160
140
120
100
80
60
Resistance(k )
40
20
0
0 1020304050607080
LEV connector (CN724)
Jumper wire for changing
defrost setting (JS)
Jumper wire for pre-heat
Temperature( )
control setting (JK)
41
Page 42
12
DISASSEMBLY INSTRUCTIONS
<"Terminal with locking mechanism" Detaching points>
The terminal which has the locking mechanism can be detached as shown below. There are two types (refer to (1) and (2)) of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching.
(1) Slide the sleeve and check if there is a locking lever or not.
Sleeve
(2) The terminal with this connector has the locking mechanism.
Slide the sleeve. Pull the terminal while
Locking lever
pushing the locking lever.
MUZ-GB50VA
OPERATING PROCEDURE
1. Removing the cabinet
(1) Remove the screws of the service panel. (2) Remove the screws of the top panel. (3) Remove the screw of the valve cover. (4) Remove the service panel. (5) Remove the top panel. (6) Remove the valve cover. (7) Disconnect the power supply and indoor/outdoor connecting
wire. (8) Remove the screws of the cabinet. (9) Remove the cabinet. (10)
Remove the screws of the back panel.
(11)
Remove the back panel.
Hold the sleeve, and pull out the terminal slowly.
Connector
PHOTOS
Photo 1
Screw of the top panel
Screws of the cabinet
Photo 3
Screws of the back panel
Screw of the motor support
Set screws of the back panel
Screws of the cabinet
Photo 2
Screw of the service panel
Screws of the top panel
Set screws of the back panel
Screws of the cabinet
Screw of the valve cover
42
Page 43
OPERATING PROCEDURE
E1
E2
MUZ-GB50VA-
2. Removing the inverter assembly, inverter P.C. board and power board
(1) Remove the top panel, cabinet and service panel. (Refer to 1.) (2) Remove the back panel. (Refer to 1.) (3) Disconnect the following connectors;
<Electronic control P.C. board> CN931 and CN932 (Fan motor) CN795 (LEV) CN661 (Discharge temperature thermistor, defrost thermistor
and outdoor heat exchanger temperature thermistor) CN663 (Ambient temperature thermistor) <Noise filter P.C. board> CN912 (R.V. coil)
(4) Remove the compressor connector. (5) Remove the screws fixing the relay panel. (6) Remove the inverter assembly. (7) Disconnect all connectors and lead wires on the electronic
control P.C. board.
(8) Remove the electronic control P.C. board from the inverter
assembly.
(9) Remove the screws fixing the power board assembly. (10)
Disconnect all connectors and lead wires on the power
board.
(11)
Remove the power board from the inverter assembly.
(12)
Disconnect all connectors and lead wires on the noise filter
P.C. board.
(13)
Remove the noise filter P.C. board from the inverter assem-
bly.
/
PHOTOS
Photo 4 (MUZ-GB50VA-
Screws of the power board assembly
Screws of the relay panel
Photo 5 (MUZ-GB50VA-
E1
E3
)
/
E2
)
Screws of the relay panel
MUZ-GB50VA-
E3
3. Removing the inverter assembly, inverter P.C. board
(1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following con-
nectors;
<Inverter P.C. board> CN721 (R.V.coil) CN932 (Fan motor) CN641 (Defrost thermistor and discharge temperature ther-
mistor) CN643 (Ambient temperature thermistor) CN644 (Outdoor heat exchanger temperature thermistor) CN724 (LEV)
(3) Remove the compressor connector (CN61). (4) Remove the screws fixing the relay panel. (Photo 5) (5) Remove the inverter assembly. (Photo 6) (6) Remove the screw of the earth wire and screw of the
T.B.support. (Photo 6)
(7) Remove the screw of the PB fixture. (8) Remove the relay panel from the PB support. (9) Remove the inverter P.C. board from the inverter assembly.
Screws of the reactor
Photo 6 (Inverter assembly : MUZ-GB50VA-
Heat sink
Hook of the PB support
Inverter P.C. board
PB support
Screw of the T.B.support
T.B.support
E3
)
43
Hook of the PB support
Relay panel
Screw of the PB fixture
Screw of the earth wire
Page 44
OPERATING PROCEDURE PHOTOS
4. Removing R.V. coil
(1) Remove the top panel, cabinet and service panel. (Refer to 1.) (2) Remove the back panel. (Refer to 1.) (3) Disconnect the following connectors;
E1
E2
MUZ-GB50VA-
/ <Noise filter P.C. board> CN912 (R.V. coil)
MUZ-GB50VA-
E3
<Inverter P.C. board> CN721 (R.V. coil)
(4) Remove the R.V. coil. (Photo 11)
5. Removing the defrost thermistor, discharge tempera­ture thermistor, outdoor heat exchanger temperature thermistor and ambient temperature thermistor
(1) Remove the top panel, cabinet and service panel. (Refer to 1.) (2) Remove the back panel. (Refer to 1.) (3) Disconnect the following connectors;
<Electronic control P.C. board> CN661 (Discharge temperature thermistor, defrost thermistor
and outdoor heat exchanger temperature thermistor)
CN663 (Ambient temperature thermistor) (4) Pull out the defrost thermistor from its holder. (Photo 8) (5) Pull out the discharge temperature thermistor from its holder.
(Photo 7) (6) Pull out the outdoor heat exchanger temperature thermistor
from its holder. (Photo 8) (7) Pull out the ambient temperature thermistor from its holder.
(Photo 8)
Photo 7
Discharge temperature thermistor
Photo 8
Outdoor heat exchanger temperature thermistor
Ambient temperature thermistor
Defrost thermistor
6. Removing outdoor fan motor
(1) Remove the top panel, cabinet and service panel. (Refer to 1.) (2) Remove the back panel. (Refer to 1.) (3) Disconnect the following connectors;
E1
E2
MUZ-GB50VA-
<Electronic control P.C. board>
CN931 and CN932 (Fan motor)
MUZ-GB50VA-
<Inverter P.C. board>
CN931 and CN932 (Fan motor)
(4) Remove the propeller. (5) Remove the screws fixing the fan motor. (6) Remove the fan motor.
/
E3
44
Photo 9
Propeller
Screws of the outdoor fan motor
Page 45
OPERATING PROCEDURE PHOTOS
7. Removing the compressor and 4-way valve
(1) Remove the top panel, cabinet and service panel. (Refer to 1.) (2) Remove the back panel. (Refer to 1.) (3) Remove the inverter assembly. (Refer to 2.) (4) Recover gas from the refrigerant circuit.
NOTE: Recover gas from the pipes until the pressure gauge
shows 0 kg/cm2 (0 MPa).
(5) Detach the welded part of the suction and the discharge pipe
connected with compressor. (Photo 11) (6) Remove the compressor nuts. (7) Remove the compressor. (8) Detach the welded part of 4-way valve and pipe. (Photo 10)
Photo 10
Welded parts of 4-way valve
Photo 11
R.V. coil
8. Removing the reactor
(1) Remove the top panel, cabinet, service panel and the back
panel. (Refer to 1.)
(2) Disconnect the reactor lead wire. (3) Remove the screws of the reactor, and remove the reactor.
(Photo 5,12)
Photo 12 (MUZ-GB50VA-
Welded part of the dis­charge pipe
Welded part of the suction pipe
)
/
E1
E2
45
Screws of the reactor
Page 46
13
RoHS PARTS LIST (RoHS compliant)
MUZ-GB50VA- E1 MUZ-GB50VA-
E2
13-1. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS AND FUNCTIONAL
PARTS
2829
27
1
2
3
4
26
25
24
23
22
21
20
19
5
6
7
8
10
16
15
13
14
12911
18
17
46
Page 47
13-1. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS AND FUNCTIONAL
PARTS
Part number that is circled is not shown in the illustration.
No.
Part No. Part Name
RoHS
in Wiring
Diagram
1 G E12 819 297 TOP PANEL 1 1 2 G E12 851 630 OUTDOOR HEAT EXCHANGER 1 1 3 G E12 938 301 OUTDOOR FAN MOTOR MF 1 1 RC0J60­4 G E12 851 501 PROPELLER 1 1 5 G E12 851 290 BASE 1 1 6 G E12 819 232 CABINET 1 1 7 G E12 819 009 HANDLE 1 1 8 G E12 819 521 FAN GUARD 1 1 9 G E12 C34 506 COMPRESSOR RUBBER SET 3 3 3 RUBBERS/SET
Symbol
G E12 939 900
10
G E12 C06 900 1 SNB130FLEH1
COMPRESSOR MC
11 G E12 851 661 STOP VALVE (GAS) 1 1 ø12.7 12 G E12 821 662 STOP VALVE (LIQUID) 1 1 ø6.35 13 G E12 851 640 EXPANSION VALVE 1 1 14 G E12 851 493 EXPANSION VALVE COIL LEV 1 1 15 G E12 935 490 R.V. COIL 21S4 1 1 16 G E12 891 961 4-WAY VALVE 1 1 17 G E12 819 650 VALVE COVER 1 1 18 G E12 819 245 SERVICE PANEL 1 1
19 G E12 C95 450
OUTDOOR ELECTRONIC CONTROL P.C.
BOARD 20 G E12 935 374 TERMINAL BLOCK TB1 1 1 3 P 21 G E12 823 375 TERMINAL BLOCK TB2 1 1 3 P 22 G E12 A87 337 REACTOR L 1 1 23 G E12 935 444 NOISE FILTER P.C. BOARD 1 1 24 G E12 935 309 AMBIENT TEMPERATURE THERMISTOR RT65 1 1
25 G E12 851 308 THERMISTOR SET
RT61,RT62,RT68 26 G E12 935 440 POWER BOARD 1 1 27 G E12 819 233 BACK PANEL (OUT) 1 1 28 G E12 817 009 HANDLE 1 1 29 G E12 851 515 MOTOR SUPPORT 1 1
30 G E12 127 382 FUSE F801 1 1 T3.15AL250V 31 G E12 737 382 FUSE F911 1 1 T1AL250V 32 G E12 935 385 FUSE & VARISTOR F64, NR64 1 1 T2AL250V 33 G E12 851 936 CAPILLARY TUBE (TAPER PIPE) 1 1 ø3.6 × ø2.4 × 50 34 G E12 853 299 OIL SEPARATOR 1 1 35 G E12 861 936 CAPILLARY TUBE 1 1 ø1.8 × ø0.6 × 1000
Q'ty/unit
MUZ-GB50VA-
E1 E2
Remarks
□□
1 SNB130FLDH1
11
11
DEFROST, DISCHARGE, OUTDOOR HEAT EXCHANGER
Including heat sink and RT64
47
Page 48
MUZ-GB50VA-
E3
13-2. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS AND FUNCTIONAL
PARTS
26
29
1
2
3
4
5
272830
19
25
20
24
23
22
21
6
7
8
10
16
15
13
14
12911
18
17
48
Page 49
13-2. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS AND FUNCTIONAL
PARTS
Part number that is circled is not shown in the illustration.
Symbol
No.
1 G E12 819 297 TOP PANEL 1 2 G E12 851 630 OUTDOOR HEAT EXCHANGER 1 3 G E12 938 301 OUTDOOR FAN MOTOR MF 1 RC0J60­4 G E12 851 501 PROPELLER 1 5 G E12 851 290 BASE 1 6 G E12 819 232 CABINET 1 7 G E12 819 009 HANDLE 1 8 G E12 819 521 FAN GUARD 1 9 G E12 C34 506 COMPRESSOR RUBBER SET 3 3 RUBBERS/SET
10 G E12 C37 900 COMPRESSOR MC 1 SNB130FGBH 11 G E12 D58 661 STOP VALVE (GAS) 1 ø12.7 12 G E12 D58 662 STOP VALVE (LIQUID) 1 ø6.35 13 G E12 851 640 EXPANSION VALVE 1 14 G E12 D58 493 EXPANSION VALVE COIL LEV 1 15 G E12 D58 490 R.V. COIL 21S4 1 16 G E12 C18 961 4-WAY VALVE 1 17 G E12 819 650 VALVE COVER 1 18 G E12 819 245 SERVICE PANEL 1 19 G E12 D58 306 THERMISTOR SET 20 G E12 D58 309 AMBIENT TEMPERATURE THERMISTOR RT65 1
21 G E12 C34 307
22 G E12 735 241 FUSE HOLDER 1 23 G E12 735 382 FUSE F61 1 T20AL250V 24 G E12 927 374 TERMINAL BLOCK TB1 1 3 P 25 G E12 823 375 TERMINAL BLOCK TB2 1 3 P 26 G E12 D58 451 INVERTER P.C. BOARD 1 27 G E12 D58 337 REACTOR L 1 28 G E12 819 233 BACK PANEL (OUT) 1 29 G E12 817 009 HANDLE 30 G E12 851 515 MOTOR SUPPORT 1 31 G E12 851 936 CAPILLARY TUBE (TAPER PIPE) 1 ø3.6 × ø2.4 × 50 32 G E12 127 382 FUSE 33 G E12 661 385 VARISTOR NR61-64 1
Part No. Part Name
RoHS
OUTDOOR HEAT EXCHANGER TEMPERATURE THERMISTOR
in Wiring
Diagram
RT61,RT62
RT68 1
F701,F801,F901
Q'ty/unit
MUZ-GB50VA-
1
1
1 T3.15AL250V
E3
Remarks
□□
DEFROST, DISCHARGE
Including heat sink and RT64
49
Page 50
MUZ-GB50VA 13-3. ACCESSORY
1
No.
1 G E12 817 704 DRAIN SOCKET 1 1 1 2 G E12 444 705 DRAIN CAP 2 2 2 ø33
Part No. Part Name
RoHS
2
Symbol
in Wiring
Diagram
Q'ty/unit
MUZ-GB50VA-
E1 E2 E3
Remarks
50
Page 51
51
Page 52
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
Copyright 2006 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD Distributed in Apr. 2008. No. OB455 REVISED EDITION-E 6 Distributed in Sep. 2007. No. OB455 REVISED EDITION-D 6 Distributed in Jun. 2007. No. OB455 REVISED EDITION-C 6 Distributed in Apr. 2007. No. OB455 REVISED EDITION-B 6 Distributed in Aug. 2006. No. OB455 REVISED EDITION-A 6 Distributed in Mar. 2006. No. OB455 6 Made in Japan
New publication, effective Apr. 2008 Specifications subject to change without notice.
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