13. PARTS LIST······················································38
14. RoHS PARTS LIST···········································42
NOTE:
This service manual describes technical data of the outdoor units.
RoHS compliant products have <G> mark on the spec name plate.
For servicing of RoHS compliant products , refer to the RoHS Parts List.
Page 2
1
TECHNICAL CHANGES
MUZ-GA25VA -➔ MUZ-HA25VA -
MUZ-GA35VA -➔ MUZ-HA35VA -
1.Inverter P.C. board has been changed.
2.Refrigerant circuit has been changed.
• Capillary tube has been changed.
• Capillary tube for heating correction has been added.
• Bypass ciruit for low outside temperature cooling has been removed. (MUZ-HA25)
• Muffler has been removed. (MUZ-HA35)
• 4-way valve and R.V. coil have been changed. (MUZ-HA35)
• Stop valve has been changed. (MUZ-HA35)
3.Condenser has been changed.
4.Power P.C. board has been changed. (MUZ-HA35)
5.Front panel has been changed. (MUZ-HA25)
6.Base has been changed. (MUZ-HA25)
7.Condenser net has been changed. (MUZ-HA25)
8.Fan motor has been changed. (DC➔AC) (MUZ-HA35)
9.Material of propeller has been changed. (MUZ-HA35)
E1E2
E1E2
2
Page 3
1
Drain socket
1
MUZGA25VA
E1
MUZ-GA35VA -
E1
2
PART NAMES AND FUNCTIONS
MUZ-HA25VA
MUZ-HA35VA
Air inlet
(back : MUZ-HA25)
(back and side : MUZ-HA35)
Piping
Drain hose
Air outlet
Drain outlet
ACCESSORIES
3
Page 4
Single phase
230V,50Hz
1,854
10
4.2
0.24
KNB065FDTH
500
V-W 1.88
800o550o285
31
46
795
1
0.70
320 (NEO22)
Cooling
2.5 (0.9-3.0)
1.4
3.7
785
92
3.24
3.18
U-V 1.88
Heating
3.2 (0.9-4.4)
—
4.2
945
98
3.74
3.39
U-W 1.88
MUZ-HA25VA
Single phase
230V,50Hz
1,920
10
4.8
0.24
KNB073FDVH
550
V-W 1.53
800o550o285
33
795
1
0.80
320 (NEO22)
Cooling
3.15 (1.0-3.7)
2.0
4.8
1,045
95
4.34
3.01
U-V 1.53
47
Heating
3.6 (0.9-4.8)
—
4.8
1,070
97
4.34
3.36
U-W 1.53
48
Outdoor model
Function
Power supply
Capacity Rated frequency(Min.-Max.)
Dehumidification
Air flow ✽1
Power outlet
Running current ✽1
(Total)
Power input ✽1
(Total)
Power factor ✽1
(Total)
Starting current ✽1
(Total)
Compressor motor current ✽1
Fan motor current ✽1
Model
Output
Winding
resistance(at 20:)
Model
Winding
resistance(at 20:)
Dimensions WOHOD
Weight
Sound level ✽1
Fan speed
Fan speed regulator
Refrigerant filling
capacity(R410A)
Refrigeration oil (Model)
kW
r/h
K /h
A
A
W
%
A
A
A
✽1
(Total)
W
"
"
mm
kg
dB(A)
rpm
kg
cc
Compressor
Fan
motor
Special
remarks
Coefficient of performance(C.O.P)
Capacity
Electrical
data
MUZ-HA35VA
RA6V21-AB or BB
WHT-BLK 347 or 252
BLK-RED 281 or 278
3
SPECIFICATION
NOTE : Test conditions are based on ISO 5151
Cooling : IndoorDry-bulb temperature 27:Wet-bulb temperature 19:
Heating : IndoorDry-bulb temperature 20:Wet-bulb temperature 15:
Refrigerant piping length (one way): 5m
✽1 Measured under rated operating frequency
Outdoor Dry-bulb temperature 35:Wet-bulb temperature(24:)
Outdoor Dry-bulb temperature 7: Wet-bulb temperature 6:
4
Page 5
Specifications and rating conditions of main electric parts
Current transformer
Current transformer
Smoothing capacitor
Diode module
Fuse
Fuse
Intelligent power module
Reactor
Current-detecting resistor
Current-detecting resistor
Current-limiting resistor
Terminal block
Relay
Relay
R.V. coil
Solid state relay
Outdoor fan motor thermal fuse
(CT761, CT781)
(C63B, C63C)
(DB61, DB65)
(CT)
(F61)
(F71, F801)
(IPM)
(L61)
(R61)
(R831)
(R64A, R64B)
(TB1,TB2)
(X63)
(X64)
(21S4)
(SR61)
ETA19Z59BZ
ETQ19Z71AY
620+ 420V
D25XB60
250V 20A
250V 3.15A
PS21244-A-203
10A 23.0mH
45m" 5W (1 element)
25m" 5W
10" 5W
3P
G5NB-1a
G4A-1A-PS
SHF-4-10W5
G3MC-202PL
Open 152: (RA6V21-AB) or Open 130: (RA6V21-BB)
5
Page 6
4
90
80
70
60
50
40
30
20
10
631252505001000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
Test conditions,
Cooling : Dry-bulb temperature 35: Wet-bulb temperature (24:)
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
COOLING
FUNCTION
SPL(dB(A))LINE
HEATING
46
46
Heating : Dry-bulb temperature 7: Wet-bulb temperature 6:
90
80
70
60
50
40
30
20
10
631252505001000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
COOLING
FUNCTION
SPL(dB(A))
LINE
HEATING
47
48
Test conditions,
Cooling : Dry-bulb temperature 35: Wet-bulb temperature (24:)
Heating : Dry-bulb temperature 7: Wet-bulb temperature 6:
NOTE: Refrigerant piping exceeding 7m requires additional refrigerant charge according to the calculation.
10
Page 11
PERFORMANCE CURVES8
MUZ-HA25VAMUZ-HA35VA
The standard data contained in these specifications apply only to the operation of the air conditioner under normal conditions.
Since operating conditions vary according to the areas where these units are installed. The following information has been
provided to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
207 ~ 253V, 50Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
(1) Indoor intake air wet-bulb temperature :°C WB
(2) Indoor outlet air wet-bulb temperature :°C WB
(3) Outdoor intake air dry-bulb temperature :°C DB
(4) Total input:W
(5) Indoor intake air dry-bulb temperature :°C DB
(6) Outdoor intake air wet-bulb temperature :°C WB
(7) Total input :W
Indoor air wet/dry-bulb temperature difference on the left side of the following chart shows the difference between the
indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb / dry-bulb temperature difference
1. Attach at least 2 sets of wet and dry-bulb thermometers to the indoor air intake as shown in the figure, and at least 2 sets
of wet and dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air
speed is high.
2. Attach at least 2 sets of wet and dry-bulb thermometers to the outdoor air intake.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of room.
5. Press the EMERGENCY OPERATION switch once (twice) to start the EMERGENCY COOL (HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
}
}
Cooling
Heating
INDOOR UNIT
Wet and dry-bulb
thermometers
8-1. Capacity and input curves
6.4
5.9
5.4
4.9
4.4
difference (degree)
3.9
Indoor air Wet-bulb temperature
8.4
7.7
7.0
6.4
5.7
5.1
OUTDOOR UNIT
Wet and dry-bulb
thermometers
In
d
o
o
r in
ta
k
e
a
ir W
e
t-b
u
lb
te
m
p
e
ra
tu
re
(
:
)
Indoor intake air W
et-bulb tem
perature (
)
:
MUZ-HA25VA
MUZ-HA35VA
at Rated frequency
Outdoor intake air Dry-bulb temperature (:)
at Rated frequency
Outdoor intake air Dry-bulb temperature (:)
11
Page 12
Correction of Cooling total input
Input correction factors
The operational frequency of compressor
Correction of Cooling capacity
Capacity correction factors
The operational frequency of compressor
Correction of Cooling capacity
Capacity correction factors
The operational frequency of compressor
Correction of Cooling total input
Input correction factors
The operational frequency of compressor
Correction of Heating total input
The operational frequency of compressor
Correction of Heating capacity
Capacity correction factors
The operational frequency of compressor
Correction of Heating total input
Input correction factors
The operational frequency of compressor
Correction of Heating capacity
Capacity correction factors
The operational frequency of compressor
Input correction factors
MUZ-HA25VA
MUZ-GA25VAMUZ-GA25VAH
MUZ-GA25VAMUZ-GA25VAH
MUZ-GA25VAMUZ-GA25VAH
MUZ-HA35VA
MUZ-GA35VAMUZ-GA35VAH
MUZ-GA35VAMUZ-GA35VAH
MUZ-GA35VAMUZ-GA35VAH
050100 150(Hz)
0.0
0.5
1.0
1.5
050100 150(Hz)
0.0
0.5
1.0
1.5
050100 150(Hz)
0.0
0.5
1.0
1.5
2.0
050100 150(Hz)
0.0
0.5
1.0
1.5
2.0
050100 150(Hz)
0.0
0.5
1.0
1.5
050100 150(Hz)
0.0
0.5
1.0
1.5
050100 150(Hz)
0.0
0.5
1.0
1.5
2.0
050100 150(Hz)
0.0
0.5
1.0
1.5
2.0
20.5
18.9
17.4
15.8
14.2
12.6
11.0
9.5
23.1
21.3
19.5
17.8
16.0
14.2
12.4
10.7
Indoor air Dry-bulb temperature
difference (degree)
In
d
o
o
r
in
ta
k
e
a
ir
D
r
y
-b
u
lb
te
m
p
e
r
a
tu
r
e
(
:
)
Outdoor intake air Wet-bulb temperature (:)
Outdoor intake air Wet-bulb temperature (:)
In
d
o
o
r
in
ta
k
e
a
ir
D
r
y
-b
u
lb
te
m
p
e
r
a
tu
re
(
:
)
at Rated frequency
at Rated frequency
MUZ-HA35VA
MUZ-HA25VA
NOTE:The above broken lines are for the heating operation without any frost and
defrost operation.
8-2. Capacity and input correction by operational frequency of compressor
8-3. Test run operation (How to operate fixed-frequency operation)
1. Press EMERGENCY OPERATION switch to COOL or HEAT mode (COOL : Press once, HEAT : Press twice).
2. Test run operation starts and continues to operate for 30 minutes.
3. Compressor operates at rated frequency in COOL mode or 58Hz in HEAT mode.
4. Indoor fan operates at High speed.
5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts (Operation frequency of compressor
6. To cancel test run operation (EMERGENCY OPERATION), press EMERGENCY OPERATION switch or any button on
varies).
remote controller.
12
Page 13
8-4. Outdoor low pressure and outdoor unit current
NOTE Q:Total capacity (kW) INPUT:Total power input (W) DB : Dry-bulb temperature WB : Wet-bulb temperature
18
Page 19
9
Discharge temperature thermistor
Indoor coil temperature thermistor
Defrost thermistor
Fin temperature thermistor
Purpose
Protection
Cooling : Coil frost prevention
Heating : High pressure protection
Cooling : High pressure protection
Heating : Defrosting
Protection
Compressor
Outdoor
fan motor
Indoor
fan motor
R.V. coil
Sensor
Actuator
ON
OFF
ON
OFF
Outdoor fan
motor
Compressor
5 seconds15 seconds
ON
OFF
Compressor
Outdoor fan
motor
R.V.coil
ON
OFF
ON
OFF
<COOL>
5 seconds
<HEAT>
5 seconds
ON or OFF
ON or OFF
ACTUATOR CONTROL
MUZ-HA25VAMUZ-HA35VA
9-1. Outdoor fan motor control
The fan motor turns ON/OFF, interlocking with the compressor.
[ON] The fan motor turns ON 5 seconds before the compressor starts up.
[OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running.
9-2. R.V. coil control
Heating
Cooling . . . . . . . . . . . . . . . . . OFF
Dry
NOTE: The 4-way valve reverses for 5 seconds right before start-up of the compressor.
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
ON
OFF
9-3. Relation between main sensor and actuator
19
Page 20
10
Jumper wire
Defrost finish temperature
JS
none
(cut)
soldered
(Initial setting)
8:
5:
Housing point
SERVICE FUNCTIONS
MUZ-HA25VAMUZ-HA35VA
CHANGE IN DEFROST SETTING
<JS> When the JS wire of the outdoor Inverter P.C. board is cut/ soldered, the defrost finish temperature is changed.
(Refer to 11-6-1.)
11
TROUBLESHOOTING
MUZ-HA25VAMUZ-HA35VA
11-1. Cautions on troubleshooting
1. Before troubleshooting, check the following:
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for mis-wiring.
2. Take care the following during servicing.
1) Before servicing the air conditioner, be sure to turn off the main unit first with the remote controller, and then after
confirming the horizontal vane is closed, turn off the breaker and / or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic
control P.C. board.
3) When removing the electrical parts, be careful to the residual voltage of smoothing capacitor.
4) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the
components.
5) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
Lead wiring
3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality.
To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
2) Before servicing check that the connector and terminal are connected properly.
3) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and
the components for bursting and discoloration.
4) When troubleshooting, refer to 11-2. and 11-3.
20
Page 21
Operational procedure
Yes
(Blinks)
No
(OFF)
Yes
No
Releasing the failure mode recall function
Note1.Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2.If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
W2. Blinking pattern when the indoor unit is abnormal:
W3.Blinking pattern when the outdoor unit is abnormal:
ON
OFF
Beeps
Repeated cycleRepeated cycle
ON
OFF
No beepBeeps
Repeated cycle
2.5-second OFF
Blinking at 0.5second interval
2.5-second OFF3-second ON
Blinking at 0.5second interval
Beeps
Repeated cycle
2.5-second OFF
Blinking at 0.5second interval
No beepBeeps
Repeated cycle
2.5-second OFF3-second ON
Blinking at 0.5second interval
Repeated cycle
Beeps
Does the upper lamp of OPERATION INDICATOR
lamp on the indoor unit blink at the interval of 0.5
seconds?
Blinks: Either indoor or outdoor unit is abnormal.
Beep are emitted at the same timing
as the blinking of the upper lamp of
OPERATION INDICATOR lamp. W2
The cause of abnormality cannot be found because the abnormality doesn't recur.
Setting up the failure mode recall function
Before blinking, does the upper lamp of
OPERATION INDICATOR lamp stay ON for 3
seconds?
Stays ON for 3 seconds (without beep):
The outdoor unit is abnormal.
The indoor unit is abnormal.
Check the blinking pattern, and confirm the abnormal point with the indoor unit
failure mode table (Refer to indoor unit service manual.)
Make sure to check at least two consecutive blinking cycles. W2
Turn ON the power supply.
<
Preparation of the remote controller
>
1 While pressing both OPERATION SELECT
button and TOO COOL button on the remote controller at the same time, press
RESET button.
2 First, release RESET button.
And release the other two buttons after all LCD in operation display section of the
remote controller is displayed after 3 seconds.
Deleting the abnormal memorized condition
1After repairing the unit, recall the failure mode again according to
"Setting up the failure mode recall function" mentioned above.
2Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit.
3Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted.
4Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
Repair the defective parts.
Release the failure mode recall function by the following procedures.
Turn OFF the power supply and turn it ON again.
Press RESET button of the remote controller.
Judgment of indoor/outdoor abnormality
Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature
is displayed) with the remote controller headed towards the indoor unit. W1
Indoor unit is normal.
But the outdoor unit might be abnormal because there are some
abnormalities that can't be recalled with this way.
Confirm if outdoor unit is abnormal according to the detailed outdoor
unit failure mode recall function.(Refer to 11-2.2)
The outdoor unit is abnormal.
Check the blinking pattern, and confirm the abnormal point with the
outdoor unit failure mode table (Refer to 11-2.3).
Make sure to check at least two consecutive blinking cycles. W3
W1. Regardless of normal or abnormal, a short
beep is emitted once as the signal is received.
11-2. Failure mode recall function
Outline of the function
This air conditioner can memorize the abnormal condition which has occurred once.
Even though LED indication listed on the troubleshooting check table (11-4.) disappears, the memorized failure details
can be recalled.
This mode is very useful when the unit needs to be repaired for the abnormality which doesn't recur.
1. Flow chart of failure mode recall function for the indoor/outdoor unit
21
Page 22
2. Flow chart of the detailed outdoor unit failure mode recall function
Operational procedure
Note1. Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
W2.Blinking pattern when outdoor unit is abnormal:
Yes
(Blinks)
No
(OFF)
ON
OFF
No beep
Beeps
Repeated cycle
2.5-second OFF3-second ON
Blinking at 0.5second interval
No beepBeeps
Repeated cycle
2.5-second OFF3-second ON
Blinking at 0.5-
second interval
Repeated cycle
W1. Regardless of normal or abnormal, 2 short
beeps are emitted as the signal is received.
Does upper lamp of OPERATION INDICATOR lamp
on the indoor unit blink at the interval of 0.5 seconds?
Blinks: The outdoor unit is abnormal.
Beep are emitted at the same
timing as the blinking of the upper lamp of
OPERATION INDICATOR lamp. W2
Deleting the abnormal memorized condition
1After repairing the unit, recall the failure mode again according to
"Setting up the failure mode recall function" mentioned above.
2Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit.
3Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted.
4Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
Repair the defective parts.
With the remote controller headed towards the indoor unit, press TOO COOL or TOO
WARM button to adjust the set temperature to 25:. W1
The outdoor unit is normal.
Releasing the failure mode recall function
Release the failure mode recall function by the following procedures.
Turn OFF the power supply and turn it ON again.
Press RESET button of the remote controller.
The outdoor unit is abnormal.
Check the blinking pattern, and confirm the abnormal point with the
outdoor unit failure mode table (Refer to 11-2.3.).
Make sure to check at least two consecutive blinking cycles. W2
Release the failure mode recall function according
to the left mentioned procedure.
Confirm that the remote controller is in the failure mode recall
function.
The outdoor unit might be abnormal.
Confirm if outdoor unit is abnormal according to the following procedures.
22
Page 23
3. Outdoor unit failure mode table
None (Normal)
Outdoor power system
Discharge temperature thermistor
Defrost thermistor
Fin temperature thermistor
When it consecutively occurs 3 times
that the compressor stops for
overcurrent protection within
1 minute after stat-up.
When thermistor shorts or opens
during compressor running.
When 12A(MUZ-HA25)/ 14A(MUZHA35)
current flow into intelligent
power module.
When waveform of compressor current
is distorted.
When temperature of discharge
temperature thermistor exceeds 116:,
compressor stops.
Compressor can restart if discharge
temperature thermistor reads 100: or
less 3 minutes later.
When temperature of indoor coil
thermistor exceeds 70: in HEAT mode.
When defrost thermistor exceeds 70:
in COOL mode.
When temperature of fin temperature
thermistor on the inverter P.C. board
exceeds 82:(MUZ-HA25)/83:
(MUZ-HA35), or temperature of P.C.
board temperature thermistor on the
inverter P.C. board exceeds 81:
(MUZ-HA25)/ 85:(MUZ-HA35).
When nonvolatile memory data cannot
be read properly.
When temperature of discharge temperature thermistor has been 50: or less
for 20 minutes.
When DC voltage of inverter cannot be
detected normally.
When each phase current of compressor cannot be detected normally.
When 12A(MUZ-HA25)/ 14A(MUZHA35) current flow into intelligent
power module (IPM).
When the open-phase operation of
compressor is detected.
When the interphase short out occurs in
the output of the intelligent power
module (IPM).
When the compressor winding shorts out.
When the inverter P.C. board is
defective.
Condition
•Reconnect connectors.
•Refer to 11-5. A"How to
check inverter/
compressor".
•Check stop valve.
•Refer to 11-5.
G"Check
of outdoor thermistors".
❈Defective outdoor
thermistors can be
identified by checking
the blinking pattern
of LED.
•Reconnect compressor
connector.
•Refer to 11-5.A"How to
check inverter/
compressor".
•Check stop valve.
•Reconnect compressor
connector.
•Refer to 11-5.A"How to
check inverter/
compressor".
•Check refrigerant circuit
and refrigerant amount.
•Check refrigerant circuit
and refrigerant amount.
•Check stop valve.
•Check around outdoor unit.
•Check outdoor unit air
passage.
•Refer to 11-5.I"Check of
outdoor fan motor".
•Replace the inverter P.C.
board.
•Check refrigerant circuit
and refrigerant amount.
•Refer to 11-5.A"How to
check inverter/
compressor".
•Reconnect compressor
connector.
•Refer to 11-5. A"How to
check inverter/
compressor".
•Replace the inverter P.C.
board.
Correspondence
Indoor/outdoor
unit failure mode
recall function
Outdoor unit
failure mode
recall function
1-time flash every
2.5 seconds
3-time flash
2.5 seconds OFF
4-time flash
2.5 seconds OFF
11-time flash
2.5 seconds OFF
12-time flash
2.5 seconds OFF
7-time flash
2.5 seconds OFF
5-time flash
2.5 seconds OFF
8-time flash
2.5 seconds OFF
9-time flash
2.5 seconds OFF
10-time flash
2.5 seconds OFF
LED indication
(Outdoor P.C. board)
OFF
2-time flash
2.5 seconds OFF
3-time flash
2.5 seconds OFF
4-time flash
2.5 seconds OFF
5-time flash
2.5 seconds OFF
6-time flash
2.5 seconds OFF
7-time flash
2.5 seconds OFF
9-time flash
2.5 seconds OFF
10-time flash
2.5 seconds OFF
11-time flash
2.5 seconds OFF
12-time flash
2.5 seconds OFF
14-time flash
2.5 seconds OFF
The left lamp of
OPERATION INDICAOR
lamp(Indoor unit)
NOTE : Blinking patterns of this mode differ from the ones of Troubleshooting check table (11-3.).
23
Page 24
Abnormal point/ Condition
When it consecutively occurs 3 times that the compressor stops
for overcurrent protection within 1minute after start-up.
When discharge temperature thermistor, fin temperature
thermistor, defrost thermistor, P.C. board temperature
thermistor shorts or opens during compressor running.
When nonvolatile memory data cannot be read properly.
(When the left lamp of OPERATION INDICATOR lamp of the
indoor unit lights up or flashes 7-time.)
When 12A(MUZ-HA25)/ 14A(MUZ-HA35) current flows into
intelligent power module.
When temperature of discharge temperature thermistor
exceeds 116:, compressor stops. Compressor can restart if
discharge temperature thermistor reads 100: or less 3
minutes later.
When temperature of fin temperature thermistor on the heat
sink exceeds 82:(MUZ-HA25)/ 83:(MUZ-HA35) or
temperature of P.C. board temperature thermistor on the
inverter P.C.board exceeds 81:(MUZ-HA25)/ 85:(MUZHA35).
When indoor coil thermistor exceeds 70: in HEAT mode.
When the defrost thermistor exceeds 70: in COOL mode.
When current from power outlet exceeds 5.2A(MUZ-HA25)/
6.1A(MUZ-HA35), compressor frequency lowers.
When temperature of indoor coil thermistor exceeds 55: in
HEAT mode, compressor frequency lowers.
When indoor coil thermistor reads 8: or less in COOL mode,
compressor frequency lowers.
When temperature of discharge temperature thermistor
exceeds 111:,
compressor frequency lowers.
When temperature of discharge temperature thermistor has
been 50: or less for 20 minutes.
No.
1
2
3
6
7
8
9
13
14
15
16
17
Symptom
LED indication
Condition
Correspondence
Outdoor unit
does not
operate.
'Outdoor unit
stops and
restarts 3
minutes later'
is repeated.
Outdoor unit
operates.
Outdoor unit
operates.
1-time flash every
2.5 seconds
2-time flash
2.5 seconds OFF
3-time flash
2.5 seconds OFF
4-time flash
2.5 seconds OFF
5-time flash
2.5 seconds OFF
1-time flash
2.5 seconds OFF
3-time flash
2.5 seconds OFF
4-time flash
2.5 seconds OFF
7-time flash
2.5 seconds OFF
Outdoor power
system
Outdoor
thermistors
Outdoor control
system
Overcurrent
protection
Discharge
temperature
overheat
protection
Fin temperature
/P.C. board
temperature
thermistor
overheat protection
High pressure
protection
Frequency drop by
current protection
Frequency drop by
high pressure
protection
Frequency drop by
defrosting in COOL
mode
Frequency drop by
discharge
temperature
protection
Low discharge
temperature
protection
·
Reconnect connector of compressor.
· Refer to 11-5.A "How to check
inverter/ compressor".
· Check stop valve.
· Refer to 11-5.G "Check of outdoor
thermistors".
·
Reconnect connector of compressor.
· Refer to 11-5.A "How to check
inverter/compressor".
· Check stop valve.
Replace inverter P.C. board.
· Check refrigerant circuit and
refrigerant amount.
·.
· Check around outdoor unit.
· Check outdoor unit air passage.
· Refer to 11-5.I "Check of outdoor
fan motor".
· Check refrigerant circuit and
refrigerant amount.
· Check stop valve.
The unit is normal, but check the
following.
· Check if indoor filters are clogged.
· Check if refrigerant is short.
· Check if indoor/outdoor unit air
circulation is short cycled.
· Check refrigerant circuit and
refrigerant amount.
Inverter P.C. board (Parts side)
LED
Flashing
Refer to 11-5.N "How to check miswiring and serial signal error.
When the communication fails between the indoor and outdoor
unit for 3 minutes.
serial signal
8-time flash
2.5 seconds OFF
Compressor
synchronous
abnormality
When the waveform of compressor current is distorted.
·
Reconnect connector of compressor.
· Refer to 11-5.A "How to check
inverter/compressor".
8-time flash
2.5 seconds OFF
PAM protection
PAM:
Pulse
Amplitude
Modulation
When the overcurrent flows into IGBT(Insulated Gate Bipolar
transistor : TR821) or when the bus-bar voltage reaches 320V
or more, PAM stops and restarts.
This is not malfunction.
PAM protection will be activated in
the following cases;
1Instantaneous power voltage drop
(Short time power failure)
2When the power supply voltage is
high.
9-time flash
2.5 seconds OFF
Inverter check
mode
When the connector of compressor is disconnected, inverter
check mode starts.
Check if the connector of the
compressor is correctly connected.
Refer to 11-5.A "How to check
inverter/ compressor".
4
10
18
6-time flash
2.5 seconds OFF
11
12
12-time flash
2.5 seconds OFF
Each phase
current of
compressor
When each phase current of compressor cannot be detected
normally
· Refer to 11-5.A "How to check
inverter/compressor".
13-time flash
2.5 seconds OFF
DC voltage
When DC voltage of inverter cannot be detected normally.
· Refer to 11-5.A "How to check
inverter/compressor".
· Check refrigerant circuit and
refrigerant amount.
· Refer to 11-5.G "Check of
outdoor thermistors".
Refer to 11-2.2. "Flow chart of the
detailed outdoor unit failure mode
recall function".
When outdoor unit is defective.
Outdoor unit
(Other abnormality)
5
14-time flash
2.5 seconds OFF
11-3. Troubleshooting check table
NOTE 1. The location of LED is illustrated at the right figure. Refer to 11-6.1.
The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF.
2. LED is lighted during normal operation.
(Example) When the flashing frequency is “2”.
ON
OFF
2.5-second OFF
0.5-second ON
2.5-second OFF
0.5-second ON
24
Page 25
11-4. Trouble criterion of main parts
Part nameFigureCheck method and criterion
Outdoor fan motor(MF)
INNER FUSE
RA6V21-AB
152i : CUT OFF
RA6V21-BB
130: CUT OFF
0
5
R.V. coil(21S4)
Measure the resistance between the terminals with a tester.
(Part temperature –10˚C ~ 40˚C)
Measure the resistance between the terminals with a tester.
(Part temperature –10˚C ~ 40˚C)
Normal
1.32 k" ~ 1.62 k"
Measure the resistance between the terminals with a tester.
(Part temperature –10˚C ~ 40˚C)
Compressor(MC)
U-V
U-W
V-W
Normal
1.34 " ~ 1.66 "
1.65 " ~ 2.03"
MUZ-HA35VA
MUZ-HA25VA
23
W
U
V
1
WHT
RED BLK
WHT
RED
BLK
FUSE
Measure the resistance with a tester.
Refer to 11-6. "Test point diagram and voltage", 1. "Inverter P.C. board",
the chart of thermistor.
Refer to 11-6. "Test point diagram and voltage", 1. "Inverter P.C. board",
the chart of thermistor.
Discharge temperature
thermistor (RT62)
Measure the resistance with a tester.
Before measurement, hold the thermistor with your hands to warm it up.
Defrost thermistor
(RT61)
Fin temperature
thermistor (RT64)
Normal
RA6V21-BB
RA6V21-AB
WHT – BLK
BLK – RED
Color of the
lead wire
305 " ~ 374 "
247 " ~ 304 "
222 " ~ 272 "
245 " ~ 300 "
Model
MUZ-HA25VAMUZ-HA35VA
25
Page 26
●With the connector between the compressor and the intelligent
power module disconnected, activate the inverter and check if the
inverter is normal by measuring the balance of voltage between the
terminals.
<< Operation method>>
Start cooling or heating operation by pressing EMERGENCY OPERATION
switch on the indoor unit. (Test run operation : refer to 8-3.)
<<Judgement>>
Infinite ["]···········Normal
0~dozens of ······Abnormal (short)
Output voltage 115V
w Measure AC voltage between
the lead wires at 3 points.
ohmmeter indication
Normal
(infinite)
Abnormal
(0~dozens of ")
X1
"
X1
"
LED
Inverter P.C. board
(Parts side)
9-time flash
2.5-second OFF
Flashing
11-5. Troubleshooting flow
When OPERATION INDICATOR lamp flashes 5-time.
Outdoor unit does not operate.
A
How to check inverter/ compressor
Disconnect the connector (CN61)
between compressor and the
intelligent power module (IPM).
Check the voltage
between terminals.
Are the voltages
balanced?
Yes
Check the
compressor.
B
Check of open phase
See 11-5.B “Check of open phase” .
No
Check the resistance of the intelligent
power module.
See 11-5.D “Check of compressor” .
See 11-5.C 'Check of intelligent power module'.
Is the resistance
infinite?
No
(0~several
Yes
Replace the inverter P.C.
board.
")
Replace the inverter P.C.
board and compressor.
C
Check of intelligent power module
26
Page 27
D
Check of compressor
Refer to 11-5.E "Check of
compressor winding".
Is the compressor normal?
Yes
Refer to 11-5.F "Check of
compressor operation time".
Does the compressor
operate continuously?
Yes
Ok
E
Check of compressor winding
● Disconnect the connector (CN61) between the compressor and
intelligent power module, and measure the resistance between the
compressor terminals.
<<Measurement point>>
at 3 points
BLK-WHT
BLK-RED
WHT-RED
<<Judgement>>
Refer to 11-4.
0["] ···············Abnormal [short]
Infinite["] ·······Abnormal [open]
NOTE 1. Be sure to zero the ohmmeter before measurement.
2. Winding resistance for each phase at 20:.
Refer to 3.SPECIFICATION.
w Measure the resistance between the
lead wires at 3 points.
No
No
Replace the compressor.
Is the compressor
operation time more than
10 seconds?
Yes
Check the refrigerant circuit.
No
Replace the compressor.
Check of compressor operation time
F
●Connect the compressor and activate the inverter. Then measure the
time until the inverter stops due to over current.
<<Operation method>>
Start heating or cooling operation by pressing EMERGENCY
OPERATION switch on the indoor unit.
(Test run operation : Refer to 8-3.)
<<Measurement>>
Measure the time from the start of outdoor fan running to the stop of
compressor due to over current.
<<Judgement>>
For reference
0~10 seconds·····················Abnormal (compressor short or poor contact)
(compressor lock-out)
10 seconds~5 minutes·······Abnormal (refrigerant circuit defect)
more than 5 minutes···········Normal
27
0 second
10 seconds
5 minutes
Outdoor fan starts
Abnormal
(Compressor winding short or layer short)
(Compressor connector poor contact)
(Compressor lock-out)
Abnormal
(Refrigerant circuit defect, etc.)
Normal
Page 28
When OPERATION INDICATOR lamp flashes 6-time.
Measure the
resistance
between CN641
1 and 2.
Measure the
resistance
between CN642
1 and 2.
No
Yes
Replace the
thermistor
except RT64.
In case that
RT64 is
abnormal,
replace the
inverter P.C.
board, since
RT64 is
combined with
the inverter P.C.
board.
Replace the inverter
P.C. board.
Disconnect the connectors CN641, CN642 and CN643 from the inverter P.C. board.
(Check the characteristics of each thermistor.)
Defrost thermistor RT61
Measure the
resistance
between CN641
3 and 4.
Reconnect the
connectors
CN641, CN642
and CN643.
Turn ON the
power supply and
press
EMERGENCY
OPERATION
switch.
Discharge
temperature
thermistor RT62
Fin temperature
thermistor RT64
Is the resistance of
thermistor normal?
(Refer to 11-6.1.)
No
Yes
Does the unit operate
10 minutes or more?
OK.
(Cause is poor
contact.)
Disconnect connector (CN61) between
the compressor and intelligent power
module.
Turn ON the power supply and press
EMERGENCY OPERATION switch
twice (HEAT mode).
Is there 230V AC between CN7211 and
2 on the power P.C.board 3 minutes after
the power supply is turned ON?
Yes
No
Replace the
power P.C. board.
Replace the 4-way valve.
Replace the 4-way valve.
Disconnect connector (CN61) between
the compressor and the intelligent power
module.
Turn ON the power supply and press
EMERGENCY OPERATION switch once
(COOL mode).
Is there 230V AC between CN7211 and
2 on the power P.C. board 3 minutes after
the power supply is turned ON?
No
Yes
Replace the
power P.C. board.
w First of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to 11-4.
w In case CN721 is not connected or R.V. coil is open, voltage is generated between the
terminal pins of the connector although any signal is not being transmitted to R.V. coil.
Check if CN721 is connected.
CN721
Power P.C. board
(Soldered side)
The thermistors in the outdoor unit are abnormal.
G
Check of outdoor thermistors
Check of R.V. coil
H
Unit operates COOL mode even if it is set to HEAT mode.
Unit operates HEAT mode even if it is set to COOL mode.
28
Page 29
Outdoor fan motor does not operate.
Replace the
outdoor fan motor.
Does the upper lamp of
OPERATION INDICATOR
lamp on the indoor unit
light up?
Is the resistance of fan
motor normal?
3 minutes after, is there
voltage 230V AC
between CN771 2 and
3 on the power P.C.
board?
Disconnect the connector CN771 on the power P.C.
board.
Disconnect the connector (CN61) between
compressor and power transistor module.
Turn ON the power supply and press the
EMERGENCY OPERATION switch.
Yes
Yes
No
Check the resistance of fan motor. (Refer to 11-4.)
Replace the
power P.C. board.
No
Replace the outdoor
fan motor.
I
Check of outdoor fan motor
29
Page 30
● Check other electric parts in the main circuit together in the case that the current-limiting resistor is defective.
Turn ON the power
supply and press
EMERGENCY
OPERATION switch.
Replace the inverter P.C.
board or the compressor.
Replace the power P.C.
board or the inverter P.C.
board.
Does the rush current
limiting relay(X64) work
properly? (Normally it
closes 1 second after
outdoor unit power ON.)
No
Yes
No
No
Yes
Yes
Is the resistance of current-limiting
resistor (R64A or R64B) on the
power P.C. board normal?
(Normal resistance : 5' i5%)
Replace the power P.C.board.
Replace the power P.C. board.
Does LED on the inverter
P.C. board light up?
Inverter does not operate.
Disconnect the connector
(CN61) between compressor and
intelligent power module.
Turn ON power supply and press
EMERGENCY OPERATION
switch.
Check the electric
parts in main circuit.
If light up,ok.
If flash, refer to
11-3.
Is there voltage
280V ~ 370V DC
between DB61 (+) and
DB61 (–) on the
inverter P.C. board?
(Refer to 11-6.1.)
Dose LED on the inverter
P.C. board light up or
flash? (Refer to 11-6.1.)
Yes
Yes
Yes
No
No
Replace the indoor
electronic control
P.C. board.
No
Yes
No
Replace the inverter
P.C. board.
DB61
280V~370V DC
Inverter P.C. board
(Solder side)
Is there voltage 230V AC
between the indoor
terminal block S1 and
S2?
Rectify indoor/ outdoor
connecting wire.
Does the upper lamp of
OPERATION INDICATOR
lamp on the indoor unit
light up?
Check of power supply
J
Outdoor unit does not operate at all, or stops immediately due to overcurrent.
Check of current-limiting resistor
K
When the current-limiting resistor is open, the rush current limiting relay (X64) may not work properly.
30
Page 31
• When unit cannot operate neither by the remote controller nor by EMERGENCY OPERATION switch.
Is there rated voltage in
the power supply?
Is there any mis-wiring,
poor contact, or wire
disconnection of the
indoor/outdoor
connecting wire?
W1. Mis-wiring may damage indoor P.C. board during the
operation.
Be sure to confirm the wiring is correct before the
operation starts.
W3. Be sure to check this within 3 minutes after turning ON.
After 3 minutes, LED blinks 6 times. Even when
the inverter P.C.board or the outdoor electronic control
P.C.board is normal, LED blinks 6 times after 3 minutes.
(Except for outdoor unit of multi system type)
(Lighted or
not lighted)
No
Yes
No
Yes
Yes
No
Yes
No
Yes
W2 Be careful to the residual
voltage of smoothing capacitor.
No
No
Yes
No
Yes
Yes
Turn OFF the power supply.
Turn ON the power supply.
Is there rated voltage between
outdoor terminal block S1 and
S2?
Does the upper lamp of OPERATION
INDICATOR lamp light up?
<Confirmation of the power to the indoor unit>
Press EMERGENCY OPERATION switch once.
Check the power
supply.
A
Turn OFF the power supply.
Check once more if the indoor/outdoor
connecting wire is not mis-wiring.
Short-circuit outdoor terminal block S2 and
S3.
W1
B
Turn ON the power supply.
Check the wiring.
Make them correct.
Turn OFF the power supply.
Remove the short-circuit between
outdoor terminal block S2 and S3.
Turn ON the power supply.
Is there amplitude of 10 to 20V DC
between indoor terminal block S2
and S3? <Confirmation of serial
signal>
Is there rated voltage between
indoor terminal block S1 and S2?
<Confirmation of power voltage>
No
No
No
Yes
Yes
Yes
Replace the inverter P.C. board or
the outdoor electronic control P.C.board.
W2
Is there any error of the
indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
No
Replace the
indoor/outdoor
connecting wire.
Is serial signal
error indicated
6 minutes later?
Yes
No
· Turn OFF inverter-controlled lighting
equipment.
· Turn OFF the power supply and then
turn ON again.
· Press EMERGENCY OPERATION
switch.
B
· Reinstall
either the
unit or the
light each
other away.
· Attach a filter
on remote
control
receiving
section of
the indoor
unit.
A
Is serial signal error indicated 6 minutes later?
Is there 2V DC or less between CN10A3(+)
and JPG(GND)(–) on the indoor electronic
control P.C. board?
Is there 2V DC or less between
CN10A4(+) and JPG(GND)(–)
on the indoor electronic control
P.C. board?
Be sure to release the failure-mode recall function after checking.
Is there 2V DC or less between
CN10A4(+) and JPG(GND)(–)
on the indoor electronic control
P.C. board?
Does the LED on the inverter P.C. board
or the outdoor electronic control P.C. board
repeat "3.6-second-OFF and 0.8-second-ON
quick blinking"? W3
Replace the indoor power /
terminal P.C. board.
Replace the indoor
electronic control P.C. board.
Indoor unit does not operate.
• When OPERATION INDICATOR lamp flashes ON and OFF in every 0.5-second.
Outdoor unit doesn’t operate.
How to check mis-wiring and serial signal error (when outdoor unit does not work)
L
31
Page 32
M
Electromagnetic noise enters into TV sets or radios
Is the unit earthed?
Yes
Is the distance between the
antennas and the indoor
unit within 3m, or is the
distance between the
antennas and the outdoor
unit within 3m?
No
Is the distance between the
TV sets or radios and the
indoor unit within 1m, or is
the distance between the TV
sets or radios and the
outdoor unit within 3m?
No
Are the antennas damaged?
Is the coaxial cable damaged?
Is there any poor contact in
the antenna wiring?
No
Is the indoor/outdoor
connecting wire of the air
conditioner and the wiring of
the antennas close?
No
Yes
Yes
Yes
Yes
Earth the unit.
Extend the distance between
the antennas and the indoor
unit, and/or the antennas and
the outdoor unit.
Extend the distance between
the TV sets and/or radios and
the indoor unit, or the TV sets
or radios and the outdoor unit.
Replace or repair the antenna.
Replace or repair the coaxial cable.
Extend the distance between
the indoor/outdoor connecting
wire of the air conditioner and
the wiring of the antennas.
No
Even if all of the above conditions is fulfilled, the electromagnetic noise may enter, depending on
the electric field strength or the installation condition (combination of specific conditions such as
antennas or wiring).
Check the followings before asking for service.
1.Devices affected by the electromagnetic noise
TV sets, radios (FM/AM broadcast, shortwave)
2.Channel, frequency, broadcast station affected by the electromagnetic noise
3.Channel, frequency, broadcast station unaffected by the electromagnetic noise
4.Layout of ;
indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, grounding wire, antennas, wiring
from antennas, receiver
5.Electric field intensity of the broadcast station affected by the electromagnetic noise
6.Presence or absence of amplifier such as booster
7.Operation condition of air conditioner when the electromagnetic noise enters in.
1)Turn OFF the power supply once, and then turn ON the power supply. In this situation check for
the electromagnetic noise.
2)Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button
on the remote controller for power ON, and check for the electromagnetic noise.
3)After a short time (3 minutes later after turning ON), the outdoor unit starts running. During
operation, check for the electromagnetic noise.
4)Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the
outdoor unit stops but the indoor/outdoor communication still runs on. In this situation check for
the electromagnetic noise.
After checking the above, consult the service representative.
32
Page 33
-20 -10010203040
0
10
20
30
40
50
60
70
80
90
100
Temperature(:)
Defrost thermistor(RT61)
Temperature(:)
Discharge temperature thermistor(RT62)
0 102030405060708090100110120
0
100
200
300
400
500
600
700
0 1020304050607080
0
20
40
60
80
100
120
140
160
180
200
Temperature(:)
Fin temperature thermistor(RT64)
Resistance(k")
Resistance(k")
Resistance(k")
11-6. Test point diagram and voltage
1. Inverter P.C. board
MUZ-HA25VA
MUZ-HA35VA
Back side of unit
DB61
280V ~ 370V
DC
(+)
(-)
Output to
drive
compressor
(LDW,
LDV,
LDU)
230V AC
DB61
Smoothing capacitor
(C63C)
Smoothing capacitor
(C63B)
FUSE
(F801)
LED monitor
lamp
Jumper wire for change
in defrost setting (JS)
Front side of unit
Connecting wire with
power P.C. board
(CN725)
33
(CN641)
Defrost thermistor/RT61
(CN641)
Discharge temperature
thermistor/RT62
Fin temperature
thermistor/RT64
(CN642)
Connector for indoor/
outdoor communication
(CN601)
Page 34
2. Power P.C. board
MUZ-HA25VA
MUZ-HA35VA
Back side of unit
Connecting wire with
inverter P.C.board
(CN726)
FUSE
(F71)
Varistor
(NR63)
V aristor
(NR62)
Varistor
(NR64)
Front side of unit
230V AC
Output to drive outdoor
Fan motor(CN771)
230V AC
R.V.coil(CN721)
230V AC
34
Page 35
12
DISASSEMBLY INSTRUCTIONS
<"Terminal with locking mechanism" Detaching points>
The terminal which has the locking mechanism can be detached as shown below.
There are two types ( Refer to (1) and (2)) of the terminal with locking mechanism.
The terminal without locking mechanism can be detached by pulling it out.
Check the shape of the terminal before detaching.
(1) Slide the sleeve and check if there is a locking lever or not.
Sleeve
1Slide the sleeve.
2Pull the terminal while
Locking lever
pushing the locking
lever.
MUZ-HA25VAMUZ-HA35VA
OPERATING PROCEDURE
1. Removing the cabinet.
(1) Remove the screw fixing the service panel. (See Photo 2.)
(2) Pull down the service panel and remove it. (See Photo 2.)
(3)
Disconnect the power supply and indoor/outdoor connecting wire.
(4) Remove the screws fixing the top panel. (See Photo 1.)
(5) Remove the top panel. (See Photo 1.)
(6) Remove the screws fixing the cabinet.
(7) Remove the cabinet.
(8) Remove the screws fixing the back panel.
(9) Remove the back panel.
(2) The terminal with this connector has the
locking mechanism.
1Hold the sleeve, and
pull out the terminal
slowly.
Connector
PHOTOS
Photo 1
Screws
of the
top panel
Screw of
the cabinet
Screws of
the top panel
Photo 2
Screws of
the cabinet
Screw of the
service panel
Direction to
remove
Hooks
Screws of
the cabinet
Back
panel
Service
panel
35
Page 36
OPERATING PROCEDURE
PHOTOS
2. Removing the inverter assembly, inverter P.C. board
and power P.C. board
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Disconnect the power supply and indoor/outdoor
connecting wire and remove the back panel. (Refer to 1.)
(3) Disconnect the ground wires (See Photo 3.), the lead wire
to the reactor and the following connectors;
<Power P.C. board>
CN721 (4-way valve)
CN771 (Fan motor)
<Inverter P.C. board>
CN641 (Defrost thermistor and discharge temperature
thermistor)
(4) Remove the compressor connector (CN61).
(5) Remove the screws fixing the relay panel. (See Photo 3.)
(6) Remove the inverter assembly. (See Photo 3.)
(7) Disconnect all connectors and lead wires on the inverter
P.C. board. (See Photo 4.)
(8) Remove the inverter P.C. board from the inverter assembly.
(9) Remove the screw fixing the power P.C. board. (See Photo
4.)
(10)
Disconnect all connectors and lead wires on the power P.C.
board.
(11)
Remove the power P.C. board from the inverter assembly.
Photo 3
Photo 4
Heat sink
Screws of the
relay panel
(This picture shows MUZ-HA35.)
Inverter
P.C. board
Screws of
the ground
wires
Power
P.C. board
3. Removing R.V. coil
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Disconnect the power supply and indoor/outdoor
connecting wire and remove the back panel. (Refer to 1.)
(3) Remove the inverter assembly. (Refer to 2.)
(4) Remove the R.V. coil. (See Photo 5.)
4. Removing the discharge temperature thermistor and
defrost thermistor
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Disconnect the power supply and indoor/outdoor
connecting wire and remove the back panel. (Refer to 1.)
(3) Remove the inverter assembly. (Refer to 2.)
(4) Pull out the discharge temperature thermistor from its
holder. (See Photo 5.)
(5) Pull out the defrost thermistor from its holder. (See Photo 6.)
Photo 5
Screw of the
power P.C. board
R.V. coil
36
Discharge temperature thermistor
Page 37
OPERATING PROCEDURE
PHOTOS
5. Removing outdoor fan motor
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Disconnect the power supply and indoor/outdoor
connecting wire and remove the back panel. (Refer to 1.)
(3) Disconnect the connectors for outdoor fan motor.
(4) Remove the propeller nut.
(5) Remove the propeller.
(6) Remove the screws fixing the fan motor. (See Photo 7.)
(7) Remove the fan motor.
6. Removing the compressor and 4-way valve
(1) Remove the top panel, cabinet and service panel.
(Refer to 1.)
(2) Disconnect the power supply and indoor/outdoor
connecting wire and remove the back panel. (Refer to 1.)
(3) Remove the inverter assembly. (Refer to 2.)
(4) Recover gas from the refrigerant circuit.
NOTE: Recover gas from the pipes until the pressure gauge
shows 0 kg/cm
(5) Detach the welded part of the suction and the discharge
pipe connected with compressor.
(6) Remove the nuts of compressor legs.
(7) Remove the compressor.
(8) Detach the welded part of pipes connected with 4-way
valve. (See Photo 8.)
2
(0 MPa).
Photo 6
Defrost
thermistor
Photo 7
Screws of the outdoor fan motor
37
Propeller
Photo 8
Welded parts of 4-way valve
Page 38
13
PARTS LIST (non-RoHS compliant)
MUZ-HA25VAMUZ-HA35VA
13-1. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS
T20AL250V
3P
3P
Including heat sink and RT64
Including heat sink and RT64
T3.15AL250V
Remarks
Part No.
No.
Part Name
L61
21S4
RT61,RT62
F61
TB1
TB2
F71,F801
NR62,NR63,NR64
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MUZ-HA25VA- E1MUZ-HA35VA-
E1
PARTS LIST (non-RoHS compliant)
MUZ-HA25VAMUZ-HA35VA
13-1. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS
Part numbers that are circled are not shown in the illustration.
Part No.
No.
E02 927 232
1
E02 A89 232
E02 927 521
2
E02 931 501
3
E02 A89 290
4
E02 A45 290
E02 928 900
5
E02 927 900
E02 065 506
6
E02 927 661
7
E02 927 662
8
E02 927 245
9
E02 927 233
10
E02 931 961
11
E02 899 523
12
E02 838 523
E02 927 293
13
E02 899 515
14
E02 927 297
15
E02 A90 630
16
E02 A89 630
E02 A89 301
17
E02 096 936
E02 156 936
18
E02 A89 936
E02 891 642
19
Part Name
CABINET
CABINET
GRILLE
PROPELLER
BASE
BASE
COMPRESSOR
COMPRESSOR
COMPRESSOR RUBBER SET
STOP VALVE (GAS)
STOP VALVE (LIQUID)
SERVICE PANEL
BACK PANEL
4-WAY VALVE
CONDENSER NET
CONDENSER NET
SEPARATOR
MOTOR SUPPORT
TOP PANEL
OUTDOOR HEAT EXCHANGER
OUTDOOR HEAT EXCHANGER
OUTDOOR FAN MOTOR
CAPILLARY TUBE
CAPILLARY TUBE
CAPILLARY TUBE
CHECK VALVE
Symbol
in Wiring
Diagram
MC
MC
MF
MUZ-HA25VA- E1MUZ-HA35VA-
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Q'ty/unit
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
E1
KNB065FDTH
KNB073FDVH
3RUBBERS/SET
{9.52
{6.35
RA6V21{3.0O
1.4O800
{3.0O
1.4O500
{3.0O
1.4O235
13-2. OUTDOOR UNIT ELECTRICAL PARTS
Part numbers that are circled are not shown in the illustration.
39
Page 40
PARTS LIST (non-RoHS compliant)
MUZ-HA25VAMUZ-HA35VA
13-3. DRAIN SOCKET
1
40
Page 41
PARTS LIST (non-RoHS compliant)
MUZ-HA25VAMUZ-HA35VA
13-3. DRAIN SOCKET
Parts No.Parts Name
No.
1
E02 838 704
DRAIN SOCKET
Symbol
in Wiring
Diagram
MUZ-HA25VA-
11
Q'ty/unit
E1
MUZ-HA35VA-
E1
Remarks
41
Page 42
14
RoHS PARTS LIST (RoHS compliant)
MUZ-HA25VAMUZ-HA35VA
14-1. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS
T20AL250V
3P
3P
Including heat sink and RT64
Including heat sink and RT64
T3.15AL250V
Remarks
Part No.
No.
Part Name
L61
21S4
RT61,RT62
F61
TB1
TB2
F71,F801
NR62,NR63,NR64
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MUZ-HA25VA- E1MUZ-HA35VA-
E1
RoHS
RoHS PARTS LIST (RoHS compliant)
MUZ-HA25VAMUZ-HA35VA
14-1. OUTDOOR UNIT STRUCTURAL PARTS AND FUNCTIONAL PARTS
Part numbers that are circled are not shown in the illustration.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No.
RoHS
E12 927 232
G
E12 A89 232
G
E12 927 521
G
E12 931 501
G
E12 A89 290
G
E12 A45 290
G
E12 928 900
G
E12 927 900
G
E12 065 506
G
E12 927 661
G
E12 927 662
G
E12 927 245
G
E12 927 233
G
E12 931 961
G
E12 899 523
G
E12 838 523
G
E12 927 293
G
E12 899 515
G
E12 927 297
G
E12 A90 630
G
E12 A89 630
G
E12 A89 301
G
E12 096 936
G
E12 156 936
G
E12 A89 936
G
E12 891 642
G
Part Name
CABINET
CABINET
GRILLE
PROPELLER
BASE
BASE
COMPRESSOR
COMPRESSOR
COMPRESSOR RUBBER SET
STOP VALVE (GAS)
STOP VALVE (LIQUID)
SERVICE PANEL
BACK PANEL
4-WAY VALVE
CONDENSER NET
CONDENSER NET
SEPARATOR
MOTOR SUPPORT
TOP PANEL
OUTDOOR HEAT EXCHANGER
OUTDOOR HEAT EXCHANGER
OUTDOOR FAN MOTOR
CAPILLARY TUBE
CAPILLARY TUBE
CAPILLARY TUBE
CHECK VALVE
Symbol
in Wiring
Diagram
MC
MC
MF
MUZ-HA25VA- E1MUZ-HA35VA-
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Q'ty/unit
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
E1
KNB065FDTH
KNB073FDVH
3RUBBERS/SET
{9.52
{6.35
RA6V21-
{3.0O1.4O800
{3.0O1.4O500
{3.0O1.4O235
14-2. OUTDOOR UNIT ELECTRICAL PARTS
Part numbers that are circled are not shown in the illustration.
43
Page 44
Symbol
in Wiring
Diagram
Q'ty/unit
Remarks
Parts No.Parts Name
MUZ-HA25VA-
E1
MUZ-HA35VA-
E1
E12 838 704
1G
DRAIN SOCKET
No.
11
RoHS
RoHS PARTS LIST (RoHS compliant)
MUZ-HA25VAMUZ-HA35VA
14-3. DRAIN SOCKET
CC
Copyright 2006 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD
Distributed in Apr. 2006. No. OB453 6
Made in Japan
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
New publication, effective Apr. 2006
Specifications subject to change without notice.
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