Mitsubishi Electric NZ2GF2S-60IOLD8 User Manual

CC-Link IE Field Network Remote IO-Link Module User's Manual
-NZ2GF2S-60IOLD8
-SW1DNN-IOLCDTM-BD

SAFETY PRECAUTIONS

WARNING
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
CAUTION
Indicates that incorrect handling may cause hazardous conditions, resulting in minor or moderate injury or property damage.
(Read these precautions before using this product.)
Before using this product, please read this manual and the relevant manuals carefully and pay full attention to safety to handle
The precautions given in this manual are concerned with this product only. For the safety precautions of the programmable
controller system, refer to the user's manual for the CPU module used.
In this manual, the safety precautions are classified into two levels: " WARNING" and " CAUTION".
Under some circumstances, failure to observe the precautions given under " CAUTION" may lead to serious
consequences.
Observe the precautions of both levels because they are important for personal and system safety.
Make sure that the end users read this manual and then keep the manual in a safe place for future reference.
[Design Precautions]
WARNING
In the case of a communication failure in the network, data in the master/local module are held. Check Data link status (each station) (SW00B0 to SW00B7) and configure an interlock circuit in the program to ensure that the entire system will operate safely.
When the module is disconnected due to a communication failure in the network or the CPU module is in the STOP status, all outputs are held or turned off according to the parameter setting. Configure an interlock circuit in the program to ensure that the entire system will always operate safely even in such a case. Failure to do so may result in an accident due to an incorrect output or malfunction.
Outputs may remain on or off due to a failure of the module. Configure an external circuit for monitoring output signals that could cause a serious accident.
Do not use any "use prohibited" signals as a remote input or output signal. These signals are reserved for system use. Do not write any data to the "use prohibited" area in the remote register or the remote buffer memory. If these operations are performed, correct operation of the module cannot be guaranteed.
[Design Precautions]
CAUTION
Do not install the control lines or communication cables together with the main circuit lines or power cables. Keep a distance of 100mm or more between them. Failure to do so may result in malfunction due to noise.
During control of an inductive load such as a lamp, heater, or solenoid valve, a large current (approximately ten times greater than normal) may flow when the output is turned from off to on. Therefore, use a module that has a sufficient current rating.
1
[Installation Precautions]
WARNING
Shut off the external power supply (all phases) used in the system before mounting or removing the module. Failure to do so may result in electric shock or cause the module to fail or malfunction.
[Installation Precautions]
CAUTION
Use the module in an environment that meets the general specifications in this manual. Failure to do so may result in electric shock, fire, malfunction, or damage to or deterioration of the product.
Do not directly touch any conductive parts and electronic components of the module. Doing so can cause malfunction or failure of the module.
Securely connect the cable connectors. Poor contact may cause malfunction
After the first use of the product, do not connect/disconnect the connector more than 50 times (IEC
61131-2/JIS B 3502 compliant). Exceeding the limit may cause malfunction.
[Wiring Precautions]
WARNING
Shut off the external power supply (all phases) used in the system before wiring. Failure to do so may result in electric shock or cause the module to fail or malfunction.
2
[Wiring Precautions]
CAUTION
Individually ground the FG terminal of the programmable controller with a ground resistance of 100 ohms or less. Failure to do so may result in electric shock or malfunction.
Check the rated voltage and terminal layout before wiring to the module, and connect the cables correctly. Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire or failure.
Tighten the terminal block screws within the specified torque range. Undertightening can cause short circuit, fire, or malfunction. Overtightening can damage the screw and/or module, resulting in drop, short circuit, fire, or malfunction.
Prevent foreign matter such as dust or wire chips from entering the module. Such foreign matter can cause a fire, failure, or malfunction.
Place the cables in a duct or clamp them. If not, dangling cable may swing or inadvertently be pulled, resulting in damage to the module or cables or malfunction due to poor contact.
Do not install the control lines or communication cables together with the main circuit lines or power cables. Keep a distance of 100mm or more between them. Failure to do so may result in malfunction due to noise.
When disconnecting the cable from the module, do not pull the cable by the cable part. For the cable with connector, hold the connector part of the cable. For the cable connected to the terminal block, loosen the terminal screw. Pulling the cable connected to the module may result in malfunction or damage to the module or cable.
When an overcurrent caused by a failure of an external device or a programmable controller flows for a long time, it may cause smoke and fire. To prevent this, configure external safety circuits, such as fuses, for the module power supply and external power supply.
Mitsubishi programmable controllers must be installed in control panels. Wiring and replacement of a module must be performed by qualified maintenance personnel with knowledge of protection against electric shock. For wiring methods, refer to "INSTALLATION AND WIRING" in this manual for the module.
Do not connect an output device of an SIO device to the channel set to IO-Link mode. Failure to do so may cause malfunction.
[Startup and Maintenance Precautions]
WARNING
Do not touch any terminal while power is on. Doing so will cause electric shock or malfunction.
Shut off the external power supply (all phases) used in the system before cleaning the module or
retightening the terminal block screws and connector screws. Failure to do so may cause the module to fail or malfunction.
3
[Startup and Maintenance Precautions]
CAUTION
Do not disassemble or modify the modules. Doing so may cause failure, malfunction, injury, or a fire.
Do not drop or apply strong shock to the module. Doing so may damage the module.
Shut off the external power supply (all phases) used in the system before mounting or removing the
module. Failure to do so may cause the module to fail or malfunction.
After the first use of the product, do not mount/remove the module more than 50 times (IEC 61131-2/ JIS B 3502 compliant). Exceeding the limit may cause malfunction.
After the first use of the product, do not connect/disconnect the connector more than 50 times (IEC 61131-2/JIS B 3502 compliant). Exceeding the limit may cause malfunction.
Before handling the module or the cable to be connected to the module, touch a conducting object such as a grounded metal to discharge the static electricity from the human body. Failure to do so may cause the module to fail or malfunction.
Startup and maintenance of a control panel must be performed by qualified maintenance personnel with knowledge of protection against electric shock. Lock the control panel so that only qualified maintenance personnel can operate it.
[Disposal Precautions]
CAUTION
When disposing of this product, treat it as industrial waste.
4

CONDITIONS OF USE FOR THE PRODUCT

(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in conditions;
i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or serious accident;
and
ii) where the backup and fail-safe function are systematically or automatically provided outside of the PRODUCT for the
case of any problem, fault or failure occurring in the PRODUCT.
(2) The PRODUCT has been designed and manufactured for the purpose of being used in general industries.
MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT LIMITED TO ANY AND ALL
RESPONSIBILITY OR LIABILITY BASED ON CONTRACT, WARRANTY, TORT, PRODUCT LIABILITY) FOR ANY
INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE
OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS, OR
WARNING CONTAINED IN MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY MANUALS, TECHNICAL
BULLETINS AND GUIDELINES FOR the PRODUCT.
("Prohibited Application")
Prohibited Applications include, but not limited to, the use of the PRODUCT in;
• Nuclear Power Plants and any other power plants operated by Power companies, and/or any other cases in which the
public could be affected if any problem or fault occurs in the PRODUCT.
• Railway companies or Public service purposes, and/or any other cases in which establishment of a special quality
assurance system is required by the Purchaser or End User.
• Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as Elevator and Escalator,
Incineration and Fuel devices, Vehicles, Manned transportation, Equipment for Recreation and Amusement, and
Safety devices, handling of Nuclear or Hazardous Materials or Chemicals, Mining and Drilling, and/or other
applications where there is a significant risk of injury to the public or property.
Notwithstanding the above restrictions, Mitsubishi may in its sole discretion, authorize use of the PRODUCT in one or
more of the Prohibited Applications, provided that the usage of the PRODUCT is limited only for the specific
applications agreed to by Mitsubishi and provided further that no special quality assurance or fail-safe, redundant or
other safety features which exceed the general specifications of the PRODUCTs are required. For details, please
contact the Mitsubishi representative in your region.
5

INTRODUCTION

Thank you for purchasing the CC-Link IE Field Network remote IO-Link module (hereafter abbreviated as IO-Link module).
This manual describes the procedures, system configuration, parameter settings, functions, and troubleshooting of the IO-
Link module.
Before using this product, please read this manual and the relevant manuals carefully and develop familiarity with the
functions and performance of the IO-Link module to handle the product correctly.
When applying the program examples provided in this manual to an actual system, ensure the applicability and confirm that it
will not cause system control problems.
Please make sure that the end users read this manual.
Relevant product
NZ2GF2S-60IOLD8
Unless otherwise specified, this manual provides program examples in which the remote I/O signals and the
remote register of an IO-Link module are assigned as follows.
• Remote input signal: RX0 to RX2F
• Remote output signal: RY0 to RY2F
• Remote register: RWr0 to RWr83, RWw0 to RWw83
For the assignment of remote I/O signals and remote registers, refer to the following. User's manual for the master/local module used
The RJ71GF11-T2 is used as the master/local module in this manual.
6

CONTENTS

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
CONDITIONS OF USE FOR THE PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
RELEVANT MANUALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
TERMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
CHAPTER 1 PART NAMES 13
CHAPTER 2 SPECIFICATIONS 15
2.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Function list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
CHAPTER 3 PROCEDURES BEFORE OPERATION 22
CHAPTER 4 SYSTEM CONFIGURATION 24
4.1 Applicable Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
CHAPTER 5 INSTALLATION AND WIRING 26
5.1 Before Using the I/O Link Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
5.2 Setting Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Setting station number setting switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Function setting switch setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5.3 Installation Environment and Installation Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installation environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installation direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
5.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Mounting the modules on a DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.5 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Wiring with terminal block for module power supply and FG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Wiring of Ethernet cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Wiring of IO-Link terminal block and external devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
CONTENTS
CHAPTER 6 PARAMETER SETTING 43
6.1 CC-Link IE Field Network Parameter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
6.2 IO-Link Module Parameter Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
6.3 Changing the IO-Link Module Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.4 IO-Link Device Parameter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Setting procedure when FDC and CommDTM are used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Conversion procedure of IODD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Creation procedure of FDC project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Procedure for adding M_CommDTM-IOLink. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Procedure for configuring communication setting with M_CommDTM-IOLink . . . . . . . . . . . . . . . . . . . . . . . . . .61
Procedure for setting the IO-Link device parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
CHAPTER 7 FUNCTIONS 64
7.1 IO-Link Master Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
7
IO-Link cyclic transmission function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
IO-Link transient communication function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
IO-Link device setting automatic upload/download function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
IO-Link device validation function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Disconnection detection function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Input data masking function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Swap function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Bit segment function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
IO-Link communication retry count integration function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
7.2 Input Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Input OFF delay function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Input response time setting function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
7.3 Output Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Number of output ON times integration function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Output ON/OFF information hold function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
7.4 CC-Link IE Field Network Communication Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
Cyclic transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
Transient transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Fast link-up function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Output HOLD/CLEAR setting function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
7.5 Event Acquisition Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
7.6 Protection Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
7.7 External Power Supply Monitoring Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
7.8 Device Replacement Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Device replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
CHAPTER 8 FUNCTION BLOCK (FB) 103
CHAPTER 9 PROGRAMMING 105
9.1 Precautions for Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
9.2 Example of Program to Communicate with an IO-Link Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
9.3 Example of Program to Communicate with SIO Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
CHAPTER 10 MAINTENANCE AND INSPECTION 119
CHAPTER 11 TROUBLESHOOTING 121
11.1 Checking the LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
11.2 Unit Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
11.3 Troubleshooting by Symptom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
11.4 Examples of Troubles with IO-Link Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
Troubleshooting for input circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Troubleshooting for output circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
11.5 Checking for the Error Codes and the Warning Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
11.6 Method for Checking the Event History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
11.7 Error Codes and Warning Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
List of error codes and the warning codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
11.8 Event History List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
8
APPENDICES 145
Appendix 1 Remote I/O Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
List of remote I/O signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Details of remote input signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Details of remote output signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
Appendix 2 Remote Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
List of remote register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
Details of remote register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Appendix 3 Remote Buffer Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
List of remote buffer memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Details of remote buffer memory addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Appendix 4 IO-Link Device Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
When the IO-Link module is replaced while the module is powered off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
When the IO-Link module is replaced while the module is powered on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
Appendix 5 Processing Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
Input response time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Output response time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Appendix 6 EMC and Low Voltage Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193
Measures to comply with the EMC Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Requirements to compliance with the Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Appendix 7 How to Check Serial Number and Function Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Appendix 8 External Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
CONTENTS
INDEX 202
REVISIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205
TRADEMARKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
9

RELEVANT MANUALS

Manual name [manual number] Description Available form
CC-Link IE Field Network Remote IO-Link Module User's Manual [SH-081917ENG] (this manual)
e-Manual refers to the Mitsubishi Electric FA electronic book manuals that can be browsed using a dedicated
tool.
e-Manual has the following features:
• Required information can be cross-searched in multiple manuals.
• Other manuals can be accessed from the links in the manual.
• The hardware specifications of each part can be found from the product figures.
• Pages that users often browse can be bookmarked.
• Sample programs can be copied to an engineering tool.
Part names, specifications, procedures before operation, system configuration, installation, wiring, parameter settings, functions, programming, and troubleshooting of the IO-Link module
Print book
e-Manual PDF
10

TERMS

Unless otherwise specified, this manual uses the following terms.
Ter m Description
CC-Link IE Field Network A high-speed and large-capacity open field network that is based on Ethernet (1000BASE-T)
CommDTM(Communication DTM) A software module used to configure the communication setting required for communications between a personal
computer and field devices via the IO-Link master.
CPU module A generic term for the MELSEC iQ-R series CPU module, MELSEC-Q series CPU module, and MELSEC-L series CPU
module
CQ input signal An external input signal input by the IO-Link master via the CQ line when the operation mode is the SIO (sink input)
CQ output signal An external output signal output by the IO-Link master via the CQ line when the operation mode is the SIO (source
Cyclic transmission A function by which data are periodically exchanged among master stations and other stations on the same system
Data link A generic term for cyclic transmission and transient transmission
Dedicated instruction An instruction for using the functions of a module
Device DTM A software module used to configure the parameter settings of field devices or monitor field devices.
DI signal An external input signal input by the IO-Link master via the DI line when the operation mode is the IO-Link (sink input)
Disconnection A process of stopping data link if a data link error occurs
DTM catalog By registering the M_CommDTM-IOLink, the DTM catalog displays a list of available DTMs.
DTM(Device Type Manager) A software module used to configure the communication settings, set parameters of field devices, or monitor field
Engineering tool Another term for the software package for the MELSEC programmable controllers
FDC An abbreviation for the MELSOFT FieldDeviceConfigurator
FDT frame application A generic term for applications to use a DTM. An FDT frame application complies with the FDT/DTM open standard
FDT(Field Device Tool) Software standard specifications for management, maintenance, adjustment, and development of field devices
Global label A label that is valid for all the program data when multiple program data are created in the project.
Intelligent device station A station that exchanges I/O signals (bit data) and I/O data (word data) with another station by cyclic transmission. This
IO-Link device An external device that supports IO-Link
IO-Link master Performs communications with the IO-Link sensor and actuator in the IO-Link module
IO-Link mode A generic term for the IO-Link (standard) mode and IO-Link (sink input) mode
IO-Link module An abbreviation for the CC-Link IE Field Network remote IO-Link module
IODD DTM Configurator A software program that operates the IODD file (device description file of IO-Link) as the Device DTM.
IODD(IO-Link Device Description) This description consists of the XML file containing the IO-Link device information and the image file in the png format.
ISDU Data read from or written to parameters of IO-Link devices
Label A label that represents a device in a given character string
Link device A device (RX, RY, RWr, or RWw) in a module on CC-Link IE Field Network
Link special register (SW) Information that indicates the operating status and data link status of a module on CC-Link IE Field Network in units of
Link special relay (SB) Bit data that indicates the operating status and data link status of a module on CC-Link IE Field Network
Local station A station that performs cyclic transmission and transient transmission with the master station and other local stations.
M_CommDTM-IOLink CommDTM that supports communications with the IO-Link device via the IO-Link module.
Master station A station that controls the entire network. This station can perform cyclic transmission and transient transmission with all
Master/local module An abbreviation for the CC-Link IE Field Network master/local module
MELSOFT FieldDeviceConfigurator Configuration Tool, which is developed by Mitsubishi Electric Corporation.
Module label A label that represents one of memory areas (I/O signals and buffer memory areas) specific to each module in a given
mode
output) mode
using link devices
mode
devices when an FDT frame application is used.
There are two types of global label: a module specific label (module label), which is generated automatically by GX Works3, and an optional label, which can be created for any specified device.
station can perform transient transmission as well. This station responds to a transient transmission request from another station and also issues a transient transmission request to another station.
This description is supplied from a manufacturer of an IO-Link device.
16 bits (1 word)
stations. Only one master station can be used in a network.
MELSOFT FieldDeviceConfigurator complies with the FDT/DTM open standard and is used for parameter settings, maintenance, and adjustment of field devices as an FDT frame application.
character string. For the module used, GX Works3 automatically generates this label, which can be used as a global label.
11
Term Description
REMFR A generic term for JP.REMFR and ZP.REMFR
Remote input (RX) Bit data input from a slave station to the master station (For some areas in a local station, data are input in the opposite
direction.) User's manual for the master/local module used
Remote output (RY) Bit data output from the master station to a slave station (For some areas in a local station, data are output in the
opposite direction.) User's manual for the master/local module used
Remote register (RWr) Word data input from a slave station to the master station in units of 16 bits (1 word) (For some areas in a local station,
Remote register (RWw) Word data output from the master station to a slave station in units of 16 bits (1 word) (For some areas in a local station,
REMTO A generic term for JP.REMTO and ZP.REMTO
Reserved station A station reserved for future use. This station is not actually connected, but counted as a connected station.
SIO device An existing general-purpose I/O device that does not support IO-Link
SIO mode A generic term for the SIO (sink input) mode and SIO (source output) mode
Slave station A generic term for a local station, remote I/O station, remote device station, and intelligent device station
Transient transmission A function of communication with another station, which is used when requested by a dedicated instruction or an
data are input in the opposite direction.) User's manual for the master/local module used
data are output in the opposite direction.) User's manual for the master/local module used
engineering tool
12
1 PART NAMES
(1) (2) (6) (7) (3)
(8) (10)(9) (9)
(4) (5)
This section describes part names of the IO-Link module.
No. Name Application
(1) P1 PORT1 connector for CC-Link IE Field Network (RJ45 connector)
L ER LED • On: Module received abnormal data, or module performing loopback
LINK LED Indicates the link status
P2 PORT2 connector for CC-Link IE Field Network (RJ45 connector)
L ER LED (Same as the LEDs of P1 connector)
LINK LED
(2) PW LED Indicates the power supply status of the IO-Link module.
RUN LED Indicates the operating status of the IO-Link module.
MODE LED Indicates the mode of the IO-Link module.
D LINK LED Indicates the data link status of the IO-Link module.
ERR. LED Indicates the error status of the IO-Link module.
(3) CH1 to CH8 LED (green) Indicates the operating status of each channel in IO-Link mode.
CH1 to CH8 LED (yellow) Indicates on/off of input or output for each channel in SIO mode
(4) CH1 to CH8 ERR. LED Indicates the error status of each channel in IO-Link mode or SIO mode.
(5) I/O PW LED Indicates the status of the power supply from the external power supply.
(6) Function setting switch A switch for the fast link-up function ( Page 30 Function setting switch setting)
An Ethernet cable is connected. ( Page 37 Wiring of Ethernet cable)
• Off: Module received normal data, or module not performing loopback
• On: Link-up in progress
• Off: Link-down in progress
An Ethernet cable is connected. ( Page 37 Wiring of Ethernet cable)
• On: Power supply ON
• Off: Power supply OFF
• On: Operating normally
• Off: A major error has occurred.
• On: Online mode
• Flashing: Unit test mode
• Off: In offline mode, or the unit test is completed.
• On: Data link in operation (cyclic transmission in progress)
• Flashing: Data link in operation (cyclic transmission stopped)
• Off: Data link not performed (disconnected or in unit test mode)
• On: A moderate or major error has occurred.
• Flashing: A minor error has occurred.
• Off: Operating normally
When a major error has been occurred, check RUN LED as well.
• On: Normal IO-Link communications
• Flashing: IO-Link communication error
• Off: Other than IO-Link mode
• On: I/O is on.
• Off: I/O is off.
• On: Channel error
• Off: Channels operating normally
• On: External power supply ON
• Off: External power supply OFF
*1
1

1 PART NAMES

13
No. Name Application
(7) Station number setting switch A rotary switch for setting station numbers and used for unit tests.
(8) Terminal block for module power
supply and FG
(9) DIN rail hook A hook to mount an IO-Link module on a DIN rail
(10) IO-Link terminal block A terminal block to connect the external power supply and an external device
*1 IO-Link communication errors will occur if input process data and output process data are invalid. ( Page 156 Input process data,
Page 159 Output process data)
Page 29 Setting station number setting switches
Page 124 Unit Test
A terminal block to connect the module power supply (24VDC) and FG
14
1 PART NAMES
2 SPECIFICATIONS
This chapter describes the specifications of the IO-Link module.
2.1 General Specifications
Item Specifications
Operating ambient temperature
Storage ambient temperature
Operating ambient humidity
Storage ambient humidity
Vibration resistance Compliant with JIS
Shock resistance Compliant with JIS B 3502 and IEC 61131-2 (147m/, 3 times each in X, Y, and Z directions)
Operating atmosphere
Operating altitude
Installation location Inside a control panel
Overvoltage
*3
category
Pollution degree
Equipment class Class
*1 Do not use or store the IO-Link module under pressure higher than the atmospheric pressure of altitude 0m. Doing so may cause
malfunction. When using the IO-Link module under pressure, please consult your local Mitsubishi representative.
*2 If the environment satisfies the operating ambient temperature, operating ambient humidity and other conditions, the module can be
used even outside the control panel.
*3 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power
distribution network and the machinery within premises. Category applies to equipment for which electrical power is supplied from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300V is 2500V.
*4 This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used.
Pollution degree 2 is when only non-conductive pollution occurs. A temporary conductivity caused by condensing must be expected occasionally.
*5 Use the special coated products which comply with the IEC 60721-3-3 3C2 in the environment with the corrosive gases. For details on
the special coated products, please consult your local representative.
*6 When the programmable controller is used at altitude above 2000m, the withstand voltage performance and the upper limit of the
operating ambient temperature decrease. Please consult your local Mitsubishi representative.
0 to 55
-25 to 75
5 to 95%RH, non-condensing
B 3502 and IEC 61131-2
No corrosive gases
*1
*4
0 to 2000m
or less
2 or less
*6
Frequency Constant
Under intermittent vibration
Under continuous vibration
*5
, flammable gases, less conductive dust
*2
5 to 8.4Hz 3.5mm 10 times each in X,
8.4 to 150Hz 9.8m/
5 to 8.4Hz 1.75mm
8.4 to 150Hz 4.9m/
acceleration
Half amplitude Sweep count
Y, and Z directions
2
To use the IO-Link module complying with the EMC Directive, refer to "EMC and Low Voltage Directives" in this manual. ( Page 193 EMC and Low Voltage Directives)

2 SPECIFICATIONS

2.1 General Specifications

15
2.2 Performance Specifications
NZ2GF2S-60IOLD8 IO-Link module
Item NZ2GF2S-60IOLD8
Module type CC-Link IE Field Network Intelligent device station
IO-Link IO-Link master
Rated input voltage 24VDC (ripple rate: 5% or less)
(allowable voltage range 20.4 to 28.8VDC (24VDC -15 to +20%))
Insulation method Between I/O and power supply Digital isolator
Between channels None
Withstand voltage 500VDC for 1 minute between all DC external terminals and the ground
Insulation resistance 10M or higher between all DC external terminals and ground (500VDC
Noise immunity Noise voltage 500Vp-p, noise width 1s, noise frequency 25 to 60Hz (DC type
Protection degree IP2X
Wiring method for common 8 points/common
Surge suppressor Zener diode
Fuse None
Protection function C/Q Overcurrent, overload protection
L+ Overcurrent
External interface CC-Link IE Field Network part RJ45 connector
Module power supply part Terminal block for module power supply and FG (spring clamp terminal block
IO-Link part 40-point 2-piece spring clamp terminal block (push-in type)
Module operation start
*4
time
Applicable DIN rail TH35-7.5Fe, TH35-7.5Al (compliant with IEC 60715)
Applicable wire size Terminal block for module power supply and FG Core: 0.5 to 2.0 (20 to 14 AWG), terminal slot size: 2.8mm 2.0mm
Applicable solderless terminal
Operation mode The following 6 modes are available.
IO-Link mode Supported protocol v1.1.2
Cyclic transmission RX/RY points 48 points
IO-Link mode
SIO mode • 1 channel: 0.2 seconds
IO-Link terminal block For +24V/24G/FG
Terminal block for module power supply and FG
IO-Link terminal block
Number of channels 8 channels max.
Rated load current (C/Q) 200mA/channel, 4A/common
Rated load current (L+) 1.6A/channel, 4A/common
Transmission speed • COM1: 4.8kbps
IO-Link mode Compliant with IO-Link standard
RWr/RWw points 132 points
*5
*1*3
insulation resistance tester)
noise simulator condition)
(push-in type))
• 1 channel: 1.5 to 4 seconds
• 8 channels: 12 to 32 seconds
• 8 channels: 0.2 seconds
Core: 0.5 to 1.5 (20 to 16 AWG), terminal slot size: 2.4mm 1.5mm
For CQ/L+/L-/DI Core: 0.2 to 1.5 (24 to 16 AWG), terminal slot size: 2.4mm 1.5mm
*1
Page 35 Applicable solderless terminal
Page 39 Applicable solderless terminal
• Disabled mode
• IO-Link (standard) mode
• IO-Link (sink input) mode
• SIO (sink input) mode
• SIO (source output) mode
• Power supply mode
• COM2: 38.4kbps
• COM3: 230.4kbps Determined by the IO-Link device connected. The transmission speed is switched automatically.
16
2 SPECIFICATIONS

2.2 Performance Specifications

Item NZ2GF2S-60IOLD8
IO-Link (sink input) mode
SIO (sink input) mode Number of channels 8 channels max.
SIO (source output) mode
IO-Link cable Cable type Unshielded
Communication cable An Ethernet cable that meets the 1000BASE-T standard:
Module power supply Voltage 24VDC (ripple rate: 5% or less)
External power supply Voltage 24VDC (ripple rate: 5% or less)
Weight 0.24kg
Number of channels 8 channels max.
Rated input current 2.5mA TYP. (for 24VDC)
Input response time • 0ms
ON voltage/ON current 12VDC or more/2mA or more
OFF voltage/OFF current 6VDC or less/2mA or less
Rated input current 2.4mA TYP. (for 24VDC)
Input response time
ON voltage/ON current 11VDC or more/2mA or more
OFF voltage/OFF current 6VDC or less/2mA or less
Number of channels 8 channels max.
Rated load current 200mA/point, 4A/common
Maximum inrush current 650mA 100s or less
Leakage current at OFF 0.1mA or less
Maximum voltage drop at ON 0.88V or less, 0.2mA
Cable length 20m maximum
Cable diameter Core 0.2 to 1.5
Current 130mA (24VDC, all points ON)
Protection function None
Fuse None
Current 95mA or less (24VDC, all points ON)
Protection function None
Fuse None
*2
•1ms
•1.5ms
•5ms
• 10ms (default value)
•20ms
•70ms
•0ms
•1ms
•1.5ms
•5ms
• 10ms (default value)
•20ms
•70ms
Category 5e or higher (double shielded, STP), straight cable
(allowable voltage range 20.4 to 28.8VDC (24VDC -15 to +20%))
(allowable voltage range 20.4 to 28.8VDC (24VDC -15 to +20%))
*1 Only one wire can be connected to a terminal. Multiple wires cannot be connected to a terminal. Connecting two or more wires may
cause a poor contact.
*2 For details on the input response time, refer to the following.
Page 192 Processing Time
*3 Use cables suitable for the current value used. *4 The time taken for data link establishment with the master station at power-on is not included. *5 The module operation start time written is a rough standard. The time depends on the response performance and data storage size of
the IO-Link device. In addition, because the start processing is performed for each channel, it takes longer time to start operation of the module as the number of channels of which operation mode is set to IO-Link mode increases.
2
2 SPECIFICATIONS
2.2 Performance Specifications
17
External connection
FG
1
2
3
UNIT POWER CABLE
1
2
3
+24V1
24G2
+24V3
24G4
NC5
FG6
7
NC8
L1+9
L1-10
CQ111
DI112
L2+13
L2-14
CQ215
DI216
L3+17
L3-18
CQ319
DI320
L4+21
L4-22
CQ423
DI424
L5+25
L5-26
CQ527
DI528
L6+29
L6-30
CQ631
DI632
L7+33
L7-34
CQ735
DI736
L8+37
L8-38
CQ839
DI840
+24V
*1
24G
NC
Signal name
Pin No.
Signal name
Pin No.
Non-insulated
IO-Link device (IO-Link sensor)
SIO input device (3-wire sensor (PNP) in SIO mode)
IO-Link device (IO-Link sensor (DI supported))
Module power supply
IO-Link terminal block
Terminal block for module power supply and FG
Insulated
Digital isolator
Internal circuit
Load
External power supply
*1 Only one wire can be connected to a terminal of the terminal block for module power supply and FG. Multiple wires cannot be connected
18
to a terminal. Connecting two or more wires may cause a poor contact.
2 SPECIFICATIONS
2.2 Performance Specifications
IO-Link terminal block
3517 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
2
4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
Pin number Signal name Pin number Signal name
1 +24V 21 L4+
2 24G 22 L4-
3 +24V 23 CQ4
4 24G 24 DI4
5NC25L5+
6FG26L5-
7NC27CQ5
8NC28DI5
9 L1+ 29 L6+
10 L1- 30 L6-
11 CQ 1 31 CQ 6
12 DI1 32 DI6
13 L2+ 33 L7+
14 L2- 34 L7-
15 CQ2 35 CQ7
16 DI2 36 DI7
17 L3+ 37 L8+
18 L3- 38 L8-
19 CQ3 39 CQ8
20 DI3 40 DI8
2
2 SPECIFICATIONS
2.2 Performance Specifications
19

Function list

This section lists the functions of IO-Link modules.
IO-Link master functions
Item Description Reference
IO-Link cyclic transmission function Communicates process data periodically with the IO-Link device
connected to each channel.
IO-Link transient communication function Reads/writes parameters at any timing from/to the IO-Link device
connected to each channel.
IO-Link device setting automatic upload/ download function
IO-Link device validation function Validates compatibility and identity of the IO-Link device connected to
Disconnection detection function Detects disconnection if communication with an IO-Link device is lost in
Input data masking function Calculates ON/OFF values in IO-Link (standard) mode according to the
Swap function Swaps the upper and lower bytes of data sent and received between
Bit segment function Segments input process data using the bit count set for each channel. Page 78 Bit segment function
IO-Link communication retry count integration function
Saves the parameters of the IO-Link device connected to each channel in the IO-Link module, and as necessary, overwrites the parameters of the IO-Link devices.
each channel.
IO-Link mode.
input process data.
the IO-Link module and the IO-Link device connected to each channel.
Counts the number of IO-Link communication retries for each channel Page 81 IO-Link communication
Page 64 IO-Link cyclic transmission function
Page 66 IO-Link transient communication function
Page 67 IO-Link device setting automatic upload/download function
Page 70 IO-Link device validation function
Page 73 Disconnection detection function
Page 74 Input data masking function
Page 76 Swap function
retry count integration function
Input function
Item Description Reference
Input OFF delay function This function turns off an X signal after a predetermined time passed
from when an actual input becomes off from on.
Input response time setting function This function prevents an incorrect input due to noise by setting the
response time until the module recognizes an actual input as the X signal.
Page 83 Input OFF delay function
Page 85 Input response time setting function
Output function
Item Description Reference
Number of output ON times integration function The number of ON times of each output point is counted within the
range of 0 to 2147483647.
Output ON/OFF information hold function This function checks if the output has been turned once on or off. Page 88 Output ON/OFF
Page 87 Number of output ON times integration function
information hold function
20
2 SPECIFICATIONS
2.2 Performance Specifications
CC-Link IE Field Network communication function
Item Description Reference
Cyclic transmission Periodically exchanges data among stations on the network using link
devices. An IO-Link module operates as an intelligent device station on the CC-Link IE Field Network.
Transient transmission Reads or writes data on the IO-Link module in line with a dedicated
instruction from the master station. The IO-Link module uses the REMFR instruction or REMTO instruction to perform transient transmission.
Fast link-up function Shortens the time taken for data link establishment with the master
station at power-on.
Output HOLD/CLEAR setting function Whether to hold or clear the last SIO output and output process data
can be set when the IO-Link module is disconnected from data link or when the CPU module operating status is STOP.
Page 89 Cyclic transmission
Page 90 Transient transmission
Page 91 Fast link-up function
Page 94 Output HOLD/CLEAR setting function
Others
Item Description Reference
Event acquisition function Notifies of IO-Link device events upon sending of event data from the
IO-Link device to the IO-Link module.
Protection function Protects internal circuits from overcurrent and its heat using an
overload protection function and overheat protection function.
External power supply monitoring function Monitors the ON/OFF status of the external power supplies of IO-Link
modules.
Device replacement function Enables device replacement when the IO-Link module power supply is
on.
Page 96 Event Acquisition Function
Page 97 Protection Function
Page 98 External Power Supply Monitoring Function
Page 99 Device Replacement Function
2
2 SPECIFICATIONS
2.2 Performance Specifications
21
3 PROCEDURES BEFORE OPERATION
This chapter describes the procedures before operation.
1. Station number setting
Set the IO-Link module station number. Page 29 Setting station number setting switches
2. Function setting switch setting
Set the function setting switch. Page 30 Function setting switch setting
3. Connection
Mount the IO-Link module on the DIN rail. Page 33 Mounting the modules on a DIN rail
4. Wiring
Wire a power supply, an Ethernet cable, and an external device to the IO-Link module.
Page 35 Wiring with terminal block for module power supply and FGPage 37 Wiring of Ethernet cablePage 39 Wiring of IO-Link terminal block and external devices
5. Power-on
Power on the IO-Link module.
6. Parameter setting and programming
Set parameters and create a program.
Page 43 PARAMETER SETTINGPage 105 PROGRAMMING
To replace the IO-Link module, follow the procedure described below.
• Power off the IO-Link module and remove it.
• Prepare a new IO-Link module and perform the above procedure. (The network parameters of the CC-Link
IE Field Network master station do not need to be set again.)
• After checking the operation, restart the control.
22

3 PROCEDURES BEFORE OPERATION

MEMO
3
3 PROCEDURES BEFORE OPERATION
23
4 SYSTEM CONFIGURATION
NZ2GF2S-60IOLD8
(1)
DeviceDTM
M_CommDTM-IOLink
IODD DTM Configurator
IODD
This chapter describes system configuration using an IO-Link module.
For CC-Link IE Field Network configuration, refer to the following. User's manual for the master/local module used
4.1 Applicable Systems
(1) Personal computer (engineering tool/FDC)
Applicable master station
When using an IO-Link module, use the following products as a master station.
Model
RJ71GF11-T2 No restriction
RJ71EN71
R04ENCPU, R08ENCPU, R16ENCPU, R32ENCPU, R120ENCPU
QJ71GF11-T2
LJ71GF11-T2
*1 Simple motion modules and interface boards compatible with the CC-Link IE Field Network cannot be used.
Information on "Applicable master station" described above is the ones at the point when this manual was issued.
For latest information, please visit the website of CC-Link Partner Association.
www.cc-link.org
24
*1

4 SYSTEM CONFIGURATION

4.1 Applicable Systems

First five digits of serial number
Ethernet cable
For the specifications of the Ethernet cable, refer to the following. User's manual for the master/local module used
IO-Link cable
For details on IO-Link cables, refer to the following. Page 35 Wiring with terminal block for module power supply and FG
Available software
The following software is available for settings and diagnostics of the IO-Link module. ( Manuals of each software)
Product name Functions/applications
GX Works2 Software for system design, programming, debugging, and maintenance of the programmable controller.
GX Works3
MELSOFT Navigator Integrated application of GX Works2 and GX Works3.
FDC Application for DTM.
M_CommDTM-IOLink
IODD DTM Configurator
When the latest software is required, please consult your local Mitsubishi representative.
Applicable profile
To use the parameter setting function of an IO-Link module, the profile is required.
The profile is a setting file that stores information required for the start-up, operation, and maintenance of devices supporting
the CC-Link family.
A module is added to "Module List" of the "CC IE Field Configuration" window by profile registration to an engineering tool. For
the profile registration, refer to the operating manual for the engineering tool used.
4
Applicable devices
Up to eight IO-Link devices and SIO devices can be connected in combination to the IO-Link module.
The IO-Link mode and SIO mode can be set separately on the channels of the IO-Link module.
Refer to the following for operation modes supported by connected external devices.
Operation mode Description
Disabled mode Select this mode when no devices are connected.
An error is not detected when a channel in disabled mode is operating.
IO-Link (standard) mode Select this mode to communicate with IO-Link devices. Process data is sent
and received at the following communication speeds.
• COM1: 4.8kbps
• COM2: 38.4kbps
• COM3: 230.4kbps
IO-Link (sink input) mode Select this mode to connect a source-type IO-Link device. In addition to IO-
SIO (sink input) mode Select this mode to connect a source-type SIO (input) device. This mode
SIO (source output) mode Select this mode to connect a sink-type SIO (output) device. This mode
Power supply mode Select this mode to supply power to the device of another channel.
Link (standard) mode, digital input is also supported.
communicates with general devices and supports digital input.
communicates with general devices and supports digital input.
An error in the power line is only detected when a channel in power supply mode is operating. For setting examples and wiring methods, refer to the following. Page 42 Using IO-Link devices that require power supplies for their multiple terminals
For error codes and warning codes detectable in each operation mode, refer to the following. Page 134 List of error codes and the warning codes
4 SYSTEM CONFIGURATION
4.1 Applicable Systems
25
5 INSTALLATION AND WIRING
24G
CQ
+24V
Sink input
IO-Link module
Inductive load
Resistor Load
IO-Link module
Load
IO-Link module
Inductor
This section describes the installation and wiring of the IO-Link module.
5.1 Before Using the I/O Link Module
Precautions when using SIO (sink input) mode
Measures against back EMF
When connecting an inductive load, connect a diode in parallel with the load. Use the diode that satisfies the following
conditions:
• A reverse breakdown voltage is ten times as high as the circuit voltage or more.
• A forward current is twice as high as the load current or more.
SIO (sink input)
Precautions when using SIO (source output) mode
Maximum switching frequency when L load is driven
The maximum switching frequency imposes a limit on the use; an ON state or an OFF state must not be changed without an
interval of at least one second.
Load to be connected
When connecting a counter or timer utilizing a DC/DC converter as a load of the IO-Link module, select an IO-Link module
whose maximum load current is higher than the inrush current of a load to be connected. If the selection is based on the
average current of a load to be connected, an inrush current flows cyclically from the load while the IO-Link module is in an
ON state or in operation, which can cause failure of the module. If it is necessary to select a module on the basis of the
average current of a load to be connected, to alleviate the effect of the inrush current, take any of the following corrective
actions:
• Connecting a resistor in series with the load
• Connecting an inductor in series with the load
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5 INSTALLATION AND WIRING

5.1 Before Using the I/O Link Module

Measures against reverse current
24G
+24V
CQ1
CQ2
24G
+24V
CQ1
CQ2
Load
IO-Link module
IO-Link module
Load
+24V
CQ
24G
IO-Link module
Additional circuit
In the following connections, a reverse current flows to the output element, which can cause failure.
When wiring, set up diodes as the following figures show:
• When connecting IO-Link modules in parallel
Source type
5
• When providing another circuit in parallel with an IO-Link module
Source type
5 INSTALLATION AND WIRING
5.1 Before Using the I/O Link Module
27
Measures against back EMF
+24V
CQ
24G
IO-Link module
Inductive load
When connecting an inductive load, connect a diode in parallel with the load.
Use the diode that satisfies the following conditions:
• A reverse breakdown voltage is ten times as high as the circuit voltage or more.
• A forward current is twice as high as the load current or more.
Source type
About element protection of the IO-Link module
If excessive noise affects the terminals of the IO-Link module, the output may be turned on to help the protection of the output
element. Adjust the voltage between terminals of the IO-Link module to fall within the operating load voltage range by taking
measures such as the following:
• To use an inductive load such as a relay, a surge suppressor is required on the load side as well. Take appropriate
measures, referring to the measures against back EMF as a guide.
• To prevent excessive noise, avoid installing power cables together with I/O cables.
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5 INSTALLATION AND WIRING
5.1 Before Using the I/O Link Module
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