Mitsubishi NECS-ME 0252, NECS-ME 0152, NECS-ME Series, NECS-ME 0302, NECS-ME 0262 Technical Bulletin

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Climaveneta Technical Bulletin
NECS_ME_0152_1604_201004_GB
NECS-ME
Condenserless chiller
Refrigerant gas R410A Can be combined with a remote condenser Integral control and adjustment Integrated hydronic module
(The photo of the unit is indicative and may change depending on the model)
CERTIFICATIONS
Product certifi cations
System certifi cations
Climaveneta S.p.A.:
Quality System complying with the requirements of UNI EN ISO9001:2008 regulation
Environmental Management System complying with the requirements of UNI EN
ISO14001:2004 regulation
SUMMARY
NECS-ME
NECS-ME
0152 - 1604
1. Product presentation
1.1 NECS-ME units
1.2 R410A refrigerant
1.3 Combination with a remote condenser
1.4 Integral control and adjustment
1.5 Hydronic unit incorporated
1.6 Silent running
1.7 Ease of installation
1.8 Versatility
1.9 Usability
2. Unit description
2.1 Standard unit composition
2.2 Certifi cation, Reference standard
2.3 Tests
2.4 Controller
2.5 Accessories
2.6 Control unit with LCD display (standard)
3. Technical data
3.1 General technical data
3.2 Cooling capacity performance
4. Operating range
5. Hydraulic data
5.1 Water fl ow and pressure dro
5.2 Hydronic groups
6. Electrical data
7. Full load sound level
8. Dimensional drawings
9. Legend of pipe connections
10. Remote condensers
11. Combinations of evaporating units and remote condensers
pg. n° III pg. n° III pg. n° III pg. n° III pg. n° III pg. n° III pg. n° III pg. n° III pg. n° III pg. n° III pg. n° 1 pg. n° 1 pg. n° 1 pg. n° 1 pg. n° 2 pg. n° 2 pg. n° 3 pg. n° 5 pg. n° 5 pg. n° 8 pg. n° 13 pg. n° 14 pg. n° 14 pg. n° 15 pg. n° 19 pg. n° 20 pg. n° A1 pg. n° A6 pg. n° B1 pg. n° B2
The units highlighted in this publication contain HFC R410A [GWP
Liability disclaimer
This bulletin is not exhaustive about: installation, use, safety precautions, handling and transport. Refer to “General Manual for Installation” for further informations. This bulletin refers to standard executions, in particular for dimension, weight, electric, hydraulic, aeraulic and refriger­ant connections (whereas applicable). Contact Climaveneta Commercial Offi ce for further drawings and schemes.
2088] fluorinated greenhouse gases.
100
Climaveneta declines any liability derived from the bulletin’s use. This bulletin is of exclusive property of Climaveneta, and all forms of copy are prohibited. The data contained herein are subject to variation without no­tice.
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NECS_ME_0152_1604_201004_GB
HFC R410A
1. PRODUCT PRESENTATION
NECS-ME
Introduction
This section contains general information on the NECS-ME range of products. For detailed information refer to the specifi c sections in this bulletin.
1.1 NECS-ME units
The NECS-ME chillers are a range of remote-condensation liq­uid units running on R410A ecological gas. They are indoor units with hermetic scroll compressors in a single-circuit (2-compressor units) and twin-circuit (4-compres­sor unit) tandem confi guration, and braze-welded plate heat exchangers.
1.2 R410A refrigerant
The use of R410A has improved the energy effi ciency of the units, in full respect of the environment (O.D.P.=0)
1.3 Combination with a remote condenser
Compact units designed for residential and commercial sys­tems.
1.4 Integral control and adjustment
The evaporating unit is supplied complete with integral micro­processor control and optional connection to a remote con-
denser.
1.5 Hydronic unit incorporated
The integrated hydronic unit comprises the main hydraulic components; it is available in various confi gurations with single or dual orthogonal pumps and high or low heads.
1.7 Ease of installation
All the connections of the NECS-ME units are located on the side in order to simplify installation operations. This feature also makes it possible to save space as the units can be posi­tioned near the perimeter walls without compromising access to the internal components during maintenance.
1.8 Versatility
On request, the NECS-ME units can be fi tted with an inte- grated pump unit for circulating the liquid in the system, with a high or low head depending on the various application re­quirements. As well as the primary pump, it is also possible to add an auxiliary circulation pump which starts automatically if the former develops a fault. This makes it possible to respect the harshest safety aspects of the system, whilst allowing the pumps to be rotated to balance operating hours (thus prevent­ing risks of mechanical breakage) and to manually select one of the two pumps.
1.9 Usability
The electronic controller of the NECS-ME features a program­mable menu containing the most popular European languages which the user can choose depending on the country in which the unit is used (available standard in the 4-compressor unit, in the reduced mode in the 2-compressor version).
1.6 Silent running
The NECS-ME chillers stand out for their silent running. If specifi cally requested, the casing of the unit can incorporate a layer of soundproofi ng made from high intermediate density conoid sandwich material which reduces noise suffi ciently to allow NECS-ME to be used in residential and commercial ar­eas without having to install it in dedicated rooms (technical rooms). The benefi t in terms of noise reduction is 4dB(A) in the models with 2 compressors and 10dB(A) in the models with 4 compressors.
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HFC R410A
2. UNIT DESCRIPTION
NECS-ME
Liquid chiller with remote condensation
Water-cooled indoor unit for producing chilled water, with con­nection to a remote condenser fi tted with hermetic rotary scroll compressors running on R410A, braised-welded plate exchang­ers and a thermostatic expansion valve. Base and panelling in hot-galvanised and painted sheet steel.
2.1 Standard unit composition Structure
Base and frame in hot-galvanised shaped sheet steel with a suitable thickness. External panelling in PET-treated colaminate sheet, suitably thick, built to allow total access to the internal components, ventilation of the compressor chamber (standard for NECS-ME
0152..0612, option for all the other units). Acoustic insulation of the panel with 30 mm thick Fiberform available as an acces­sory. Panels fi xed with metric screws (not self-tapping).
Refrigerant circuit
Main components of the refrigerant circuit:
- single-circuit unit with two compressors in a tandem confi gu- ration (NECS-ME 0152..0612)
- twin-circuit unit with two compressors in a tandem confi gura- tion on both circuits (NECS-ME 0612..1604)
- R410A refrigerant
- mechanical thermostatic valves
- dryer fi lter,
- refrigerant line sight glass with humidity indicator
- high pressure safety valve
- low pressure safety valve
- high and low pressure transducers
- high and low pressure gauges on all circuits (NECS-ME
0604..1604).
Compressor
Rotary hermetic scroll compressor in a tandem layout complete with oil sump heater, electronic overheating protection with cen­tralised manual reset and a two-pole electric motor.
- remote ON/OFF terminals
- spring terminals
- pump enable relays (only for units without a standard hydronic unit)
- manual and automatic pump rotation system in case pumps stop (only for units with a two-pump hydronic unit)
- automatic pump operation rotation system for balancing oper­ating hours (only for units with a two-pump hydronic unit)
- terminals for cumulative alarm block (BCA)
- input voltage: 400V~ ±10% - 50Hz - 3N.
2.2 Certifi cation, Reference standards
The machine complies with the following directives and their amendments:
- 2006/42/EC Machinery Directive.
- E.C.D. 89/336/EEC + 2004/108/EC.
- 2006/95/EC Low Voltage Directive.
- 97/23/EC Pressure Equipment Directive. Module A1. TÜV­Italia 0948
2.3 Tests
Tests performed throughout the production process, as indicat­ed in ISO9001. Performance or noise tests can be performed by highly qualifi ed staff in the presence of customers. Performance tests include the measurement of:
- electrical specifi cations
- water fl ow rates
- operating temperatures
- power input
- power output
- pressure drops on the water side exchanger both at full load
(at selection conditions and at the most critical conditions for the condenser) and at part load conditions. During performance testing the main alarm states can also be simulated. Noise tests are performed to check noise emissions according to ISO3744.
User side exchanger
AISI 316 steel braze-welded plate exchanger. The heat ex­changer is insulated with a closed-cell condensation proof lining in neoprene. When the unit is working, it is protected against lack of fl ow by a differential pressure switch mounted on the water side. The unit can work with antifreeze mixtures at exchanger outlet temperatures as low as -8°C.
Electric power and control panel Electric power and control panel, built to EN 60204-1/EC 204-1 standards, complete with:
- control circuit transformer,
- general door lock isolator,
- fuses and contactors for compressors (NECS-ME
0604..1604)
- circuit breakers on loads (NECS-ME 0152..0612)
- numbered electric cables (NECS-ME 0152..0612)
- auxiliary signal 4..2OmA for unit operating setpoint offset (NECS-ME 0604..1604)
- Keyboard with multi-language interface and LCD display (NECS-ME 0604..1604)
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HFC R410A
NECS-ME
2.4 Controller
The controller is available in two formats:
- W3000 Base: keyboard and LED display.
- W3000SE Compact: the keypad features functional controls
and a complete LCD display that allows assessment and inter­vention on the unit by means of a multi-level menu with selecta­ble user’s language. The diagnostics comprises a complete alarm management sys­tem, including “black box” (via PC) functions and an alarm log (via display or also PC) for optimised analysis of unit perform­ance. Compatibility with the remote keyboard managing up to 10 units. The presence of the programmable timer allows the creation of an operating profi le containing up to 4 typical days and 10 time bands. Common features: Heat adjustment is based on the exclusive QuickMind algorithm, featuring a self-adaptive logic which is useful for systems with a low water content. Alternatively, pro­portional or proportional-integral adjustments can be set. For systems featuring more than one unit, the resources can be adjusted using optional propriety devices. Consumption and performance accounting can also be implemented. Supervision can be easily developed via proprietary devices or the integra­tion in third party systems by means of the most common pro­tocols as ModBus, Bacnet, Bacnet-over-IP, Echelon LonWorks protocols.
2.5 Accessories
- Soft start Electronic device adopted to manage the inrush current.
Break down of the inrush current as soon as the electrical mo­tor is switch on, lower motor’s mechanical wear, favourable sizing for the electrical system.
- HP and LP gauges High and low pressure gauges (only for sizes 0152..0612).
Allows immediate reading of the pressure values on both low and high pressure circuits.
- Compressor suction valve Shut-off solenoid valve on compressor’s suction circuit.
Simplifi es maintenance activities.
- Compr. discharge line valve Shut-off solenoid valve on compressor discharge circuit.
Simplifi es maintenance activities.
- Extra insulation for the compressors section Acoustic encolsure on both compressor and pump sections (when applicable).
Noise emission reduction.
- Automatic circuit breakers Over-current switch on the major electrical loads.
It protects compressors and/or fans from possible current peaks.
- Input remote demand limit Digital input (voltage free)
It permits to limit the unit’s power absorption for safety rea­sons or in temporary situation.
- Liquid line solenoid valve Solenoid valve on the refrigerant circuit inlet (only for sizes
0604..1604).
It avoids liquid to migrate toward the compressors when they are off.
- Remote phase-sequence control Relay for controlling the phase-sequence of mains.
Protects loads against faults due to incorrect connection of the electric line.
- Compressors’ on/off signal Auxiliary contacts providing a voltage-free signal.
Allows remote signalling of compressor’s activation or remote control of any auxiliary loads.
- ModBUS connectivity Interface module for ModBUS protocols.
Allows integration with BMS operating with ModBUS proto­col.
- BACnet connectivity Interface module for BACnet protocols.
Allows integration with BMS operating with BACnet protocol.
- Echelon connectivity Interface module for Echelon systems.
Allows integration with BMS operating with Echelon procotls.
- Auxiliary signal 4-20mA
4..20mA analogue input. Allows to change the operating set­point according to the value of current applied to the analogue input.
Enforce Energy Saving policies
- Multi-units control devices (Sequencer, Manager3000, FWS3000) Separately supplied.
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HFC R410A
NECS-ME
2.6 Control unit with LCD display (standard)
The new “W3000 Base” control unit is installed on all NECS-ME
0152..0612 units. The new “W3000SE Compact” control unit is installed on all NECS-ME 0604..1604 units.
Main functions: QuickMind, local and remote FWS supervi­sion, dual set point management, etc, confi rm Climaveneta’s commitment to continually developing its electronics technol­ogy. The heat pumps, moreover, are fi tted with the original Cli- maveneta defrosting control system called “Autotuning Defrost” which considerably reduces defrosting times, thus improving the energy performance of the unit. Interfaces with BMS sys­tems: METASYS®, MODBUS®, LONWORKS®, SIEMENS®, TREND®.
Black Box logs data relative to 200 alarm events which can be printed with a personal computer.
Variation output temperature
12
11
10
9
8
7
6
5
Temperatura in uscita (°C)
4
Output temperature (°C)
3
2
0.5 1.5 2.5 3.5 4.5 5.5 6.5 7.5 8.5 9.5
11.34
Step-wise regulation
Regolazione a gradini
7.54
Quickmind
5.9
4.3
Variazione temperatura in uscita
4.56
3,68
3.9
3.5
Minimum water content in the plant lt/kW
QuickMind is a special control unit which monitors the main operating parameters, predicts system behaviour and antici­pates unit settings in order to constantly optimise performance; it allows both return and delivery water temperatures to be chosen as adjustment parameters. It can reduce outlet tem­perature fl uctuations even with a small amount of water in the system. When, for dual-compressor chillers featuring a maximum of 12 start-ups per hour and using a traditional ad­justment system, the minimum recommended water content is 5.5 l/kW. QuickMind ensures the same chiller operates cor­rectly even with a water content of just 2.5 l/kW and considera­bly reduces outlet temperature fl uctuations. The above graph shows that outlet temperature fl uctuations with QuickMind are limited to 4.3 °C as opposed to 7.54°C if the traditional adjust­ment system were used, without even ensuring an acceptable minimum compressor start time.
Not acceptable minimum starting time compressors
Tempo minimo di accensione compressore non accettabile
3.52
3.3
3.52
3.2
3.52 3.52
3.1
3.52
3
3.52
10.5
3
11
3
3
NECS_ME_0152_1604_201004_GB
HFC R410A
NECS-ME
Control unit with LCD display (optional for NECS-ME 0152..0612)
Remote keyboard
As an alternative to the standard keyboard, the NECS has a W3000 Compact operator panel with liquid crystal display. (LCD) This keyboard is standard for the NECS-ME 0604..1604 units.
This keyboard features a user interface for 3 European lan­guages that can be selected by the user. Two of these are preset (Italian and English) and the third can be chosen from
French, German, Spanish, Swedish and Russian (to specify when ordering). This allows the control unit interface to be cho­sen to suit the country of destination or, thanks to English, to be completely independent for all geographical areas. This same type of operator panel is also available as a remote keyboard, to be connected to the unit by means of a serial con­nection up to a maximum distance of 200 metres without power supply (in this case power is supplied by the unit), or a maxi­mum of 500 metres with dedicated local power supply.
Note
The remote keyboard may be connected to the unit without re­placing the W3000 Base operator panel originally provided on the unit. In this case the interface fi tted locally on the unit is ex- cluded, and access to the programming menus and the display of the machine status is present only the additional keyboard at remote level.
Instead, when the W3000 Base operator panel is replaced with the W3000 Compact panel, control of the unit is possible at both local and remote level. In this case the remote keyboard faithfully reproduces what is shown on the control unit on board the machine, further facilitating all the operations of confi guring and controlling the unit.
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HFC R410A
3.1 GENERAL TECHNICAL DATA
NECS-ME
B
SIZE 0152 0182 0202 0252 0262 0302 0352
NECS-ME /B COOLING
(1)
Cooling capacity kW 39,5 45,8 53,6 60,5 67,4 80,2 92,8
Total power input (unit) kW 12,0 13,5 15,7 18,1 20,0 23,4 26,9 EER ESEER
3,29
-
3,39
-
3,41
-
3,34 - 3,37
-
3,43
-
3,45
Heat exchanger water flow m³/h 6,80 7,89 9,23 10,4 11,6 13,8 16,0 Heat exchanger pressure drop kPa 48,0 41,3 41,0 39,1 48,4 29,4 27,6
COMPRESSORS Number Number of capacity Number of circuits N°. Type of regulation
N°. 2 2 2 2 2 2 2
N°.
2 2 2 2 2 2 2 1 1 1 1 1 1 1
STEPS STEPS STEPS STEPS STEPSSTEPSSTEPS
% 50 50 50 50 50 50 50Minimum capacity steps
R410AR410AR410A R410A R410AR410AR410AType of refrigerant
mm. mm. mm. kg.
(2)
74
75
76
4443
(3)
1130
669
1255
270
1130
669
1255
280
1130
669
1255
290
1130
669
1255
295
1130
669
1255
300
1310
893
1496
410
77
4544 434342dB(A)Total sound pressure
1310
893
1496
500
NOISE LEVELS Total sound power dB(A) 73 74 74
DIMENSIONS AND WEIGHTS Length Width Height Weight
-
--- - ---kg.Refrigerant charge
333 3 333kg.Oil charge
1 Plant (side) cooling exchanger water (in/out) 12/7 °C Condensation temperature 47 °C 2 Sound power on the basis of measurements made in compliance with ISO 9614 and Eurovent 8/1 for Eurovent certied units; in compliance with ISO 3744 for non-certied units Average sound pressure level, at 10 (m.) distance, unit in a free eld on a reective surface; non-binding value obtained from the sound power level 3 Standard configuration
- Not available
ELCADOC - Ver. 1.0.0.1
5
NECS-ME_0152_1604_201004_*% Ref.: R410A
GENERAL TECHNICAL DATA
NECS-ME
B
SIZE 0412 0452 0512 0552 0612 0604 0704
NECS-ME /B COOLING
(1)
Cooling capacity kW 105 117 131 151 170 161 186
Total power input (unit) kW 30,3 33,9 37,6 43,3 48,9 46,9 53,7 EER ESEER
3,45
-
3,46
-
3,49
-
3,48 - 3,47
-
3,43
-
3,46
Heat exchanger water flow m³/h 18,0 20,2 22,6 25,9 29,3 27,7 31,9 Heat exchanger pressure drop kPa 35,0 33,1 32,2 28,9 36,8 32,5 31,0
COMPRESSORS Number Number of capacity Number of circuits N°. Type of regulation
N°. 2 2 2 2 2 4 4
N°.
2 2 2 2 2 4 4 1 1 1 1 1 2 2
STEPS STEPS STEPS STEPS STEPSSTEPSSTEPS
% 50 50 50 50 50 25 25Minimum capacity steps
R410AR410AR410A R410A R410AR410AR410AType of refrigerant
3,253,256 7 755kg.Oil charge
mm. mm. mm. kg.
(2)
79
79
86
5447
(3)
1310
893
1496
585
1310
893
1496
615
1310
893
1496
645
1310
893
1496
680
1310
893
1496
755
2227 1020 1780
700
87
5547 464645dB(A)Total sound pressure
2227 1020 1780
950
NOISE LEVELS Total sound power dB(A) 77 78 78
DIMENSIONS AND WEIGHTS Length Width Height Weight
-
--- - ---kg.Refrigerant charge
1 Plant (side) cooling exchanger water (in/out) 12/7 °C Condensation temperature 47 °C 2 Sound power on the basis of measurements made in compliance with ISO 9614 and Eurovent 8/1 for Eurovent certied units; in compliance with ISO 3744 for non-certied units Average sound pressure level, at 10 (m.) distance, unit in a free eld on a reective surface; non-binding value obtained from the sound power level 3 Standard configuration
- Not available
ELCADOC - Ver. 1.0.0.1
6
NECS-ME_0152_1604_201004_*% Ref.: R410A
GENERAL TECHNICAL DATA
NECS-ME
B
SIZE 0804 0904 1004 1104 1204 1404 1604
NECS-ME /B COOLING
(1)
Cooling capacity kW 207 235 263 301 339 387 432
Total power input (unit) kW 60,6 67,9 75,2 86,5 97,8 111 124 EER ESEER
3,42
-
3,47
-
3,50
-
3,47 - 3,47
-
3,49
-
3,48
Heat exchanger water flow m³/h 35,7 40,5 45,3 51,7 58,4 66,5 74,3 Heat exchanger pressure drop kPa 38,8 38,9 39,4 36,7 46,7 49,6 54,7
COMPRESSORS Number Number of capacity Number of circuits N°. Type of regulation
N°. 4 4 4 4 4 4 4
N°.
4 4 4 4 4 4 4 2 2 2 2 2 2 2
STEPS STEPS STEPS STEPS STEPSSTEPSSTEPS
% 25 25 25 25 25 25 25Minimum capacity steps
R410AR410AR410A R410A R410AR410AR410AType of refrigerant
6,36,36,3 6,8 6,84,74,7kg.Oil charge
mm. mm. mm. kg.
(2)
91
91
91
5959
(3)
2227 1020 1780 1125
2227 1020 1780 1185
2227 1020 1780 1250
2227 1020 1780 1330
2227 1020 1780 1370
2227 1020 1780 1430
91
5959 585756dB(A)Total sound pressure
2227 1020 1780 1480
NOISE LEVELS Total sound power dB(A) 88 89 90
DIMENSIONS AND WEIGHTS Length Width Height Weight
-
--- - ---kg.Refrigerant charge
1 Plant (side) cooling exchanger water (in/out) 12/7 °C Condensation temperature 47 °C 2 Sound power on the basis of measurements made in compliance with ISO 9614 and Eurovent 8/1 for Eurovent certied units; in compliance with ISO 3744 for non-certied units Average sound pressure level, at 10 (m.) distance, unit in a free eld on a reective surface; non-binding value obtained from the sound power level 3 Standard configuration
- Not available
ELCADOC - Ver. 1.0.0.1
7
NECS-ME_0152_1604_201004_*% Ref.: R410A
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