RoHS compliant products have <G> mark on the spec name plate.
Page 2
2
Page 3
1
TECHNICAL CHANGES
MUZ-FD25VABH MUZ-FD35VABH MUZ-FD50VABH -
1. New model
E1
E1
E1
3
Page 4
2
PART NAMES AND FUNCTIONS
MUZ-FD25VABH MUZ-FD35VABH
MUZ-FD50VABH
Air inlet
(back and side)
Piping
Drain hose
Air outlet
Drain outlet
Air inlet
(back and side)
Piping
Drain hose
Air outlet
4
Page 5
3
Capacity
Rated frequency (Min.-Max.)
Breaker CapacityA101216
Electrical data
Coeffi cient of performance
(C.O.P) 1 (Total)
Compressor
Fan motor
Dimensions W × H × Dmm800 × 550 × 285840 × 850 × 330
Weightkg3655
Special remarks
NOTE : Test conditions are based on ISO 5151.
Cooling : Indoor Dry-bulb temperature 27°C Wet-bulb temperature 19°C
Outdoor Dry-bulb temperature 35°C
Heating : Indoor Dry-bulb temperature 20°C
Outdoor Dry-bulb temperature 7°C Wet-bulb temperature 6°C
Refrigerant piping length (one way) : 5 m
1 Measured under rated operating frequency.
SPECIFICATION
Outdoor model MUZ-FD25VABHMUZ-FD35VABHMUZ-FD50VABH
Gas refrigerant pipe joint
Refrigerant pipe (flared) ø9.52
Unit : mm
Basically open 100 mm or more
without any obstruction in front
and on both sides of the unit.
100 mm or more
350 mm or more
MUZ-FD50VABH
Air in
330
170
850
430
Air in
Air out
121
500
840
40
4 holes 10 × 21
80
REQUIRED SPACE
100 mm or more
360
Open as a rule
500 mm or more if the back,
both sides and top are open
155
90
Open as a rule
500 mm or more if
the front and both
sides are open
198
350 mm or more
Service panel
Liquid refrigerant
pipe joint
Refrigerant pipe
ø6.35
(flared)
30°
35°
Gas refrigerant
pipe joint
Refrigerant pipe
(flared)
ø12.7
100 mm or more
200 mm or more if
there are obstacles
to both sides
8
Page 9
6
MUZ-FD25VABH
MUZ-FD35VABH
WIRING DIAGRAM
9
Page 10
MUZ-FD50VABH
10
Page 11
7
REFRIGERANT SYSTEM DIAGRAM
MUZ-FD25VABH MUZ-FD35VABH
Refrigerant pipe ø9.52
(with heat insulator)
Flared connection
Flared connection
Refrigerant pipe ø6.35
(with heat insulator)
Muffler
Stop valve
(with service port)
Capillary tube
ø
3.0×ø2.0×240
Stop valve
(with strainar)
4-way valve
Discharge
temperature
thermistor
RT62
LEV
Muffler
Compressor
Defrost
thermistor
RT61
Capillary tube
ø
3.0×ø1.8×600(×2)
Outdoor heat
exchanger
temperature
Outdoor
heat
exchanger
Refrigerant flow in cooling
Refrigerant flow in heating
thermistor
RT68
Ambient
temperature
thermistor
RT65
Strainer
#100
R.V. coil
heating ON
cooling OFF
Unit : mm
MUZ-FD50VABH
Refrigerant pipe
(with heat insulator)
ø
12.7
Flared connection
Flared connection
Refrigerant pipe ø6.35
(with heat insulator)
4-way valve
Stop valve
(with service port)
Receiver
Stop valve
Strainer
#100
Capillary tube
ø
3.6
Muffler
#100
Discharge
temperature
thermistor
RT62
Compressor
×
ø
2.4×50
LEV
High-pressure
switch
Defrost
thermistor
RT61
Strainer
#100
Refrigerant flow in cooling
Refrigerant flow in heating
Outdoor
heat
exchanger
Outdoor heat
exchanger
temperature
thermistor
RT68
R.V. coil
heating ON
cooling OFF
Unit : mm
Ambient
temperature
thermistor
RT65
11
Page 12
MAX. REFRIGERANT PIPING LENGTH and MAX. HEIGHT DIFFERENCE
Refrigerant piping : m
MUZ-FD25
MUZ-FD35
Max. Length
A
20129.52
Max. Height difference
B
MUZ-FD50301512.7
Indoor
unit
Max. Height
difference
B
Max. Length
A
Outdoor unit
Piping size O.D : mm
GasLiquid
ADDITIONAL REFRIGERANT CHARGE (R410A : g)
Model
MUZ-FD25
MUZ-FD35
Outdoor unit
precharged
1,150
5 m6 m7 m8 m9 m10 m 11 m 12 m13 m 14 m 15 m 20 m
00090120150180210240270300450
Refrigerant piping length (one way)
6.35
Calculation : X g = 30 g/m × (Refrigerant piping length (m) - 5)
Model
Outdoor unit
precharged
7 m 10 m 15 m 20 m 25 m 30 m
Refrigerant piping length (one way)
MUZ-FD50 1,550090240390540690
Calculation : X g = 30 g/m × (Refrigerant piping length (m) - 7)
NOTE : Refrigerant piping exceeding 7 m requires additional refrigerant charge according to the calculation.
12
Page 13
PERFORMANCE CURVES8
MUZ-FD25VABH MUZ-FD35VABH MUZ-FD50VABH
The standard specifications apply only to the operation of the air conditioner under normal conditions. Since operating condi-
tions vary according to the areas where these units are installed, the following information has been provided to clarify the
operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
198 - 264 V, 50 Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
(1) Indoor intake air wet-bulb temperature : °C [WB]
(2) Indoor outlet air wet-bulb temperature : °C [WB]
(3) Outdoor intake air dry-bulb temperature : °C [DB]
(4) Total input: W
(5) Indoor intake air dry-bulb temperature : °C [DB]
(6) Outdoor intake air wet-bulb temperature : °C [WB]
(7) Total input : W
Indoor air wet/dry-bulb temperature difference on the left side of the following chart shows the difference between the
indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb/dry-bulb temperature difference
1. Attach at least 2 sets of wet and dry-bulb thermometers to the indoor air intake as shown in the figure, and at least 2 sets
of wet and dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air
speed is high.
2. Attach at least 2 sets of wet and dry-bulb thermometers to the outdoor air intake.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of room.
5. Press the EMERGENCY OPERATION switch once (twice) to start the EMERGENCY COOL (HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
}
}
Cooling
Heating
INDOOR UNITOUTDOOR UNIT
Wet and dry-bulb
thermometers
8-1. CAPACITY AND INPUT CURVES
6.5
6.0
5.5
5.1
4.6
difference (°C)
4.1
3.7
Indoor air Wet-bulb temperature
9.1
8.4
7.7
7.0
6.3
5.7
5.1
10.1
9.3
8.5
7.7
7.0
6.3
5.6
1.5
1.4
1.3
1.2
1.1
1.0
Capacity correction factors
0.9
-10-5 0 5 1015202530354045
Cooling capacity (
Outdoor intake air Dry-bulb temperature(°C)
Wet and dry-bulb
thermometers
at Rated frequency)
Indoor intake air Wet-bulb
temperature( )
26
24
22
20
18
MUZ-FD25VABH
MUZ-FD35VABH
MUZ-FD50VABH
13
Page 14
5.5
5.1
4.6
4.1
difference (°C)
3.7
3.3
Indoor air Wet-bulb temperature
7.7
7.0
6.3
5.7
5.1
4.5
8.5
7.7
7.0
6.3
5.6
4.9
1.3
1.2
1.1
1.0
0.9
Input correction factors
0.8
Total input (Cooling :
at Rated frequency
)
22
26
24
20
18
Indoor intake air Wet-bulb
temperature(°C)
-10-5 0 5 1015202530354045
Outdoor intake air Dry-bulb temperature (°C)
MUZ-FD25VABH
20.9
19.3
17.7
16.1
14.5
12.9
11.3
20.9
19.3
17.7
16.1
14.5
12.9
11.3
9.7
8.0
6.4
MUZ-FD35VABH
9.7
8.0
6.4
MUZ-FD35VABH
26.9
24.8
22.7
20.7
18.6
16.5
14.5
12.4
10.3
MUZ-FD25VABH
17.3
16.0
14.6
13.3
12.0
10.6
9.3
8.0
difference (°C)
6.7
5.3
Indoor air Dry-bulb temperature
17.3
16.0
14.6
13.3
12.0
10.6
9.3
8.0
difference (°C)
6.7
5.3
Indoor air Dry-bulb temperature
MUZ-FD50VABH
26.9
24.8
22.7
20.7
18.6
16.5
14.5
12.4
10.3
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
0.5
Capacity correction factor
8.3
0.4
-20-15-10-5051015
MUZ-FD50VABH
1.3
1.2
1.1
1.0
0.9
0.8
0.7
0.6
Input correction factor
0.5
8.3
0.4
-20-15-10-5051015
Heating capacity (
Indoor intake air Dry-bulb temperature ( )
at Rated frequency)
Outdoor intake air Wet-bulb temperature (°C)
Total input (Heating :
Indoor intake air Dry-bulb temperature (
at Rated frequency
)
Outdoor intake air Wet-bulb temperature (°C)
15
20
26
26
)
°C
20
15
MUZ-FD25VABH
MUZ-FD35VABH
MUZ-FD50VABH
NOTE : The above broken lines are for the heating operation without any frost and defrost operation.
14
Page 15
8-2. CAPACITY AND INPUT CORRECTION BY OPERATIONAL FREQUENCY OF COMPRESSOR
MUZ-FD25VABH
Correction of Cooling capacity
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
MUZ-FD35VABH
Correction of Cooling capacity
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of Cooling input
2.5
2.0
1.5
1.0
0.5
Input correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of Cooling input
1.5
1.0
0.5
Input correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of Heating capacity
2.0
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of Heating capacity
2.0
1.5
1.0
0.5
Capacity correction factors
0.0
050100150(Hz)
The operational frequency of compressor
Correction of Heating input
4
3
2
1
Input correction factors
0
050100150(Hz)
The operational frequency of compressor
Correction of Heating input
3
2
1
Capacity correction factors
0
050100150(Hz)
The operational frequency of compressor
MUZ-FD50VABH
Correction of Cooling capacity
1.5
1.0
0.5
Capacity correction factors
0.0
050100
The operational frequency of
compressor (Hz)
Correction of Cooling input
2.0
1.5
1.0
0.5
Input correction factors
0.0
050100
The operational frequency of
compressor (Hz)
Correction of Heating capacity
1.5
1.0
0.5
Capacity correction factors
0.0
050100150
The operational frequency of
compressor (Hz)
Correction of Heating input
2.0
1.5
1.0
0.5
Capacity correction factors
0.0
050100150
The operational frequency of
compressor (Hz)
8-3. TEST RUN OPERATION (How to operate fixed-frequency operation)
1. Press EMERGENCY OPERATION switch to start COOL or HEAT mode (COOL : Press once, HEAT : Press twice).
2. Test run operation starts and continues to operate for 30 minutes.
3. Compressor operates at rated frequency in COOL mode or 58 Hz in HEAT mode.
4. Indoor fan operates at High speed.
5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts (operation frequency of compressor varies).
6. To cancel test run operation (EMERGENCY OPERATION), press EMERGENCY OPERATION switch or any button on
remote controller.
15
Page 16
8-4. OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT
COOL operation
Both indoor and outdoor unit are under the same temperature/
humidity condition.
Operation : TEST RUN OPERATION (Refer to 8-3.)
Dry-bulb temperature (°C) Relative humidity (%)
Outdoor low pressure
2050
2560
3070
MUZ-FD25VABH
1.4
1.2
1.0
MPa [Gauge]
0.8
0.6
0.4
0.2
1520253035
506070
Ambient temperature(°C)
Ambient humidity(%)
14
12
10
8
6
4
[Gauge]
2
kgf/cm
MUZ-FD35VABH
1.4
1.2
1.0
MPa [Gauge]
0.8
0.6
0.4
0.2
1520253035
506070
Ambient temperature(°C)
Ambient humidity(%)
14
12
10
8
6
4
[Gauge]
2
kgf/cm
MUZ-FD50VABH
1.4
1.2
1.0
MPa [Gauge]
0.8
0.6
0.4
0.2
1520253035
NOTE :
The unit of pressure has been changed to MPa on the international system of units (SI unit system)
The conversion factor is: 1 (MPa [Gauge]) = 10.2 (kgf/cm
2
[Gauge])
Outdoor unit current
MUZ-FD25VABH
(A)(A)
2.4
2.2
2.0
MUZ-FD35VABH
4.0
3.5
3.0
MUZ-FD50VABH
(A)
6.5
6.0
5.5
5.0
506070
Ambient temperature(°C)
Ambient humidity(%)
14
12
10
8
6
4
[Gauge]
2
kgf/cm
1.8
15205025
18
Ambient temperature (°C)
Ambient humidity (%)
307035
60
2.5
15205025
18
Ambient temperature (°C)
Ambient humidity (%)
HEAT operation
Condition :
Dry bulb temperature (°C) 20.0271520.0
Wet bulb temperature (°C) 14.5161214.5
Operation : Test run operation (Refer to 8-3.)
Outdoor unit current
MUZ-FD25VABHMUZ-FD35VABH
6.0
(A)(A)
5.5
5.0
4.5
4.0
510152025
Ambient temperature (°C)
IndoorOutdoor
6.0
5.5
5.0
4.5
4.0
2
510152025
Ambient temperature (°C)
4.5
35
30
70
60
1520253035
506070
Ambient temperature (°C)
Ambient humidity (%)
MUZ-FD50VABH
8.5
(A)
8.0
7.5
7.0
6.5
6.0
02 510 15 20 25
Ambient temperature (°C)
16
Page 17
PERFORMANCE DATA COOL operation at Rated frequency
NOTE Q : Total capacity (kW) INPUT : Total power input (W) DB : Dry-bulb temperature WB : Wet-bulb temperature
23
Page 24
9
ACTUATOR CONTROL
MUZ-FD25VABH MUZ-FD35VABH MUZ-FD50VABH
9-1. OUTDOOR FAN MOTOR CONTROL
The fan motor turns ON/OFF, interlocking with the compressor.
[ON] The fan motor turns ON 5 seconds before the compressor starts up.
[OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running.
5 seconds15 seconds
ON
Compressor
OFF
ON
Outdoor fan
motor
OFF
9-2. R.V. COIL CONTROL
Heating
Cooling
Dry
NOTE: The 4-way valve reverses for 5 seconds right before start-up of the compressor.
9-3. RELATION BETWEEN MAIN SENSOR AND ACTUATOR
MUZ-FD25/35
Discharge temperature thermistor
Indoor coil temperature thermistor
Defrost thermistor
Fin temperature thermistorProtection
Ambient temperature thermistor
Outdoor heat exchanger temperature thermistor
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
Compressor
R.V.coil
Outdoor fan
motor
SensorPurpose
ON
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
Protection
Cooling : Coil frost prevention
Heating : High pressure protection
Cooling : High pressure protection
Heating : Defrosting
Cooling : Low ambient temperature operation
Heating : Defrosting (Heater)
Low outside temperature operation
<COOL>
5 seconds
Compressor
LEV
<HEAT>
5 seconds
Actuator
Outdoor
fan motor
R.V.coil
Indoor fan
motor
Defrost
heater
24
Page 25
MUZ-FD50
SensorPurpose
Discharge temperature
thermistor
Indoor coil temperature
thermistor
Defrost thermistorHeating : Defrosting
Fin temperature thermistorProtection
Ambient temperature
thermistor
Outdoor heat exchanger temperature thermistor
Protection
Cooling : Coil frost prevention
Heating : High pressure protection
Cooling : Low ambient temperature operation
Heating : Defrosting (Heater)
Cooling : Low ambient temperature operation
Cooling : High pressure protection
Actuator
Compressor
LEV
Outdoor fan
motor
R.V.coil
Indoor fan
motor
Defrost
heater
10
SERVICE FUNCTIONS
SERVICE FUNCTIONS
MUZ-FD25VABH MUZ-FD35VABH MUZ-FD50VABH
10-1. CHANGE IN DEFROST SETTING
Changing defrost finish temperature
MUZ-FD25/35
<JS> To change the defrost finish temperature, cut/solder the JS wire of the outdoor inverter P.C. board. (Refer to
11-6-1.)
Jumper wireDefrost fi nish temperature (°C)
Soldered
JS
MUZ-FD50
1. Turn OFF the power supply for the air conditioner before making the setting.
2. Set the 4th Dip Switch of SW1 on the outdoor electronic control P.C. board to
ON to change the defrost finish temperature. (Refer to 11-6-2.)
4th Dip Switch of SW1Defrost fi nish temperature (°C)
(Initial setting)
None
(Cut)
OFF
(Initial setting)
ON12.2
10-2. PRE-HEAT CONTROL SETTING
PRE-HEAT CONTROL
When moisture gets into the refrigerant cycle, it may interfere the start-up of the compressor at low outside temperature.
The pre-heat control prevents this interference. The pre-heat control turns ON when outside temperature is 20°C or
below. When pre-heat control is turned ON, compressor is energized. (About 50 W)
5
10
ON
1234
8.3
MUZ-FD25/35
<JK> To activate the pre-heat control, cut the JK wire of the inverter P.C. board. (Refer to 11-6.1)
NOTE : When the inverter P.C. board is replaced, check the Jumper wires,
and cut/solder them if necessary.
MUZ-FD50
[How to activate pre-heat control]
1. Turn OFF the power supply for the air conditioner before making the setting.
2. Set the 2nd Dip Switch of SW1 on the outdoor electronic control P.C. board to
ON to activate pre-heat control function. (Refer to 11-6-2.)
25
ON
1234
Page 26
11
TROUBLESHOOTING
MUZ-FD25VABH MUZ-FD35VABH MUZ-FD50VABH
11-1. CAUTIONS ON TROUBLESHOOTING
1. Before troubleshooting, check the following
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for miswiring.
2. Take care of the following during servicing
1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, and then after
confirming the horizontal vane is closed, turn OFF the breaker and/or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic
control P.C. board.
3) When removing the electrical parts, be careful to the residual voltage of smoothing capacitor.
4) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the
components.
5) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
Lead wiring
3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality.
To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
2) Before servicing, check that the connector and terminal are connected properly.
3) When the electronic control P.C. board seems to be defective, check the copper foil pattern for disconnection and the
components for bursting and discoloration.
4) Refer to 11-2. and 11-3.
Housing point
26
Page 27
11-2. FAILURE MODE RECALL FUNCTION
Outline of the function
This air conditioner can memorize the abnormal condition which has occurred once.
Even though LED indication listed on the troubleshooting check table (11-3.) disappears, the memorized failure details
can be recalled.
This mode is very useful when the unit needs to be repaired for the abnormality which doesn't recur.
1. Flow chart of failure mode recall function for the indoor/outdoor unit
Operational procedure
The cause of abnormality cannot be found because the abnormality doesn't recur.
Setting up the failure mode recall function
Turn ON the power supply.
<Preparation of the remote controller>
While pressing both OPERATION SELECT button and TOO COOL button on the
remote controller at the same time, press RESET button.
First, release RESET button.
And release the other two buttons after all LCD in operation display section of the
remote controller is displayed after 3 seconds.
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature
is displayed) with the remote controller headed towards the indoor unit. 1
1. Regardless of normal or abnormal condition, a short
Does POWER lamp on the indoor unit blink at the interval of
0.5 seconds?
Blinks: Either indoor or outdoor unit is abnormal. Beep
is emitted at the same timing as the blinking of
POWER lamp.
Judgment of indoor/outdoor abnormality
Before blinking, does POWER lamp stay ON for 3 seconds?
Stays ON for 3 seconds (without beep):
The outdoor unit is abnormal.
The indoor unit is abnormal.
Check the blinking pattern, and confi rm the abnormal point with the indoor unit
failure mode table. (Refer to indoor unit service manual.)
Make sure to check at least two consecutive blinking cycles. 2
2
Yes
(Blinks)
No
No
(OFF)
Yes
Indoor unit is normal.
But the outdoor unit might be abnormal because there are some abnormalities that can't be recalled with this way.
Confi rm if outdoor unit is abnormal according to the detailed outdoor
unit failure mode recall function. (Refer to 11-2.2)
The outdoor unit is abnormal.
Check the blinking pattern, and confi rm the abnormal point with the
outdoor unit failure mode table. (Refer to 11-2.3)
Make sure to check at least two consecutive blinking cycles. 3
beep is emitted once the signal is received.
Releasing the failure mode recall function
Deleting the memorized abnormal condition
Release the failure mode recall function by the following procedures.
Turn OFF the power supply and turn it ON again.
Press RESET button of the remote controller.
Repair the defective parts.
After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall
function" mentioned above.
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit.
Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted.
Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
NOTE: 1. Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
2. Blinking pattern when the indoor unit is abnormal:
2.5-second OFF
Blinking at 0.5second interval
2.5-second OFF
Blinking at 0.5second interval
ON
OFF
Repeated cycleRepeated cycle
Beeps
3.Blinking pattern when the outdoor unit is abnormal:
2.5-second OFF3-second ON
Blinking at 0.5second interval
Beeps
Repeated cycle
2.5-second OFF3-second ON
ON
OFF
No beepBeeps
Repeated cycle
No beepBeeps
Repeated cycle
Beeps
Blinking at 0.5second interval
Repeated cycle
2727
Page 28
2. Flow chart of the detailed outdoor unit failure mode recall function
Operational procedure
The outdoor unit might be abnormal.
Confi rm if outdoor unit is abnormal according to the following procedures.
Confi rm that the remote controller is in the failure mode recall function.
With the remote controller headed towards the indoor unit, press TOO
COOL or TOO WARM button to adjust the set temperature to 25°C.
1
1. Regardless of normal or abnormal condition, 2 short
beeps are emitted as the signal is received.
Does POWER lamp on the indoor unit blink at the
interval of 0.5 seconds?
Blinks: The outdoor unit is abnormal. Beep is emitted
at the same timing as the blinking of POWER
lamp. 2
Yes
)
(Blinks
No
(OFF)
The outdoor unit is abnormal.
Check the blinking pattern, and confi rm the abnormal point with the out-
door unit failure mode table (11-2.3.).
The outdoor unit is normal.
Make sure to check at least two consecutive blinking cycles. 2
Releasing the failure mode recall function
Release the failure mode recall function by the following procedures.
Turn OFF the power supply and turn it ON again.
Press RESET button of the remote controller.
Release the failure mode recall function according to the left mentioned procedure.
Repair the defective parts.
Deleting the memorized abnormal condition
After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall
function" (11-2.1.).
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with
the remote controller headed towards the indoor unit.
Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted.
Release the failure mode recall function according to "Releasing the failure mode recall function" men-
tioned above.
NOTE: 1. Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
Overcurrent protection stop is
continuously performed 3 times within
—
1-time fl ash every
2.5 seconds
2.5 seconds OFF
4-time fl ash
2.5 seconds OFF
2-time fl ash
2.5 seconds OFF
2.5 seconds OFF
12-time fl ash
2.5 seconds OFF
—
1 minute after the compressor gets
started.
Thermistor shorts or opens during
compressor running.
Large current fl ows into intelligent
power module.
Waveform of compressor current is
distorted.
Temperature of discharge temperature
thermistor exceeds 116°C, compressor
stops.
Compressor can restart if discharge
temperature thermistor reads 100°C or
less 3 minutes later.
Condition Correspondence
Reconnect
•
connectors.
Refer to 11-5. "How
•
to check inverter/
compressor".
Check stop valve.
•
Refer to 11-5.
•
"Check of outdoor
thermistors".
Defective outdoor
thermistors can be
identifi ed by checking
the blinking pattern of
LED.
Reconnect
•
compressor connector.
Refer to 11-5. "How
•
to check inverter/
compressor".
Check stop valve.
•
Reconnect
•
compressor connector.
Refer to 11-5. "How
•
to check inverter/
compressor".
Check refrigerant
•
circuit and refrigerant
amount.
Refer to 11-5. "Check
•
of LEV".
Indoor/outdoor
unit failure
mode recall
function
—
—
—
Outdoor unit
failure mode
recall function
6-time fl ash
2.5 seconds
OFF
7-time fl ash
2.5 seconds
OFF
8-time fl ash
2.5 seconds
OFF
9-time fl ash
2.5 seconds
OFF
10-time fl ash
2.5 seconds
OFF
11-time fl ash
2.5 seconds
OFF
12-time fl ash
2.5 seconds
OFF
14-time fl ash
2.5 seconds
OFF
High pressure
—
Fin temperature/ P.C. board
temperature
Outdoor fan motor
Nonvolatile memory data 5-time fl ash
Discharge temperature
DC voltage 8-time fl ash
Each phase current of
compressor
Overcurrent Compressor
open-phase
Stop valve (Closed valve) 14-time fl ash
7-time fl ash
2.5 seconds OFF
—
2.5 seconds OFF
—
2.5 seconds OFF
9-time fl ash
2.5 seconds OFF
10-time fl ash
2.5 seconds OFF
2.5 seconds OFF
Temperature indoor coil thermistor
exceeds 70°C in HEAT mode.
Temperature defrost thermistor
exceeds 70°C in COOL mode.
Temperature of fi n temperature
thermistor on the inverter P.C. board
exceeds 75 ~ 80°C, or temperature of
P.C. board temperature thermistor on
the inverter P.C. board exceeds 70 ~
75°C.
Outdoor fan has stopped 3 times in a
row within 30 seconds after outdoor
fan start-up.
Nonvolatile memory data cannot be
read properly.
Temperature of discharge temperature
thermistor has been 50°C or less for
20 minutes.
DC voltage of inverter cannot be
detected normally.
Each phase current of compressor
cannot be detected normally.
Large current fl ows into intelligent
power module (IPM).
The open-phase operation of
compressor is detected.
The interphase short out occurs in the
output of the intelligent power module
(IPM).
The compressor winding shorts out.
Closed valve is detected by
compressor current.
Check refrigerant
•
circuit and refrigerant
amount.
Check stop valve.
•
Check around outdoor
•
unit.
Check outdoor unit air
•
passage.
Refer to 11-5. "Check
•
of outdoor fan motor".
Refer to 11-5. "Check
•
of outdoor fan motor".
Refer to 11-5. "Check
of inverter P.C. board".
Replace the inverter
•
P.C. board.
Refer to 11-5. "Check
•
of LEV".
Check refrigerant
•—
circuit and refrigerant
amount.
Refer to 11-5. "How
•
to check inverter/
compressor".
Reconnect
•
compressor connector.
Refer to 11-5. "How
•
to check inverter/
compressor".
Check stop valve •
NOTE : Blinking patterns of this mode differ from the ones of Troubleshooting check table (11-3.).
—
—
—
—
—
2929
Page 30
MUZ-FD50
LED indication
POWER lamp
(Indoor unit)
OFFNone (Normal)—————
2-time fl ashOutdoor power systemLighting Lighting Overcurrent protection stop is continuously
3-time fl ashDischarge temperature
Abnormal point
(Failure mode / protection)
thermistor
Defrost thermistorLightingOnce
(Outdoor P.C. board)
LED1LED2
performed 3 times within 1 minute after the
compressor gets started, or when converter
protection stop or bus-bar voltage protection
stop is continuously performed 3 times within 3
minutes after start-up.
LightingOnce Thermistor shorts or opens during compressor
running.
ConditionCorrespondence
• Check the connection of the
compressor connecting wire.
• Refer to 11-5. "How to
check inverter/compressor".
• Check the stop valve.
• Refer to 11-5. "Check of
outdoor thermistors".
Indoor/outdoor
unit failure
mode recall
function
Ambient temperature
thermistor
Fin temperature thermistorLighting3 times
P.C. board temperature
thermistor
Outdoor heat exchanger
temperature thermistor
4-time fl ashOvercurrentOnceGoes out 28 A current fl ows into intelligent power module. • Reconnect compressor
5-time fl ashDischarge temperatureLighting Lighting Discharge temperature exceeds 116°C during
6-time fl ashHigh pressureLighting Lighting The outdoor heat exchanger temperature
7-time fl ashFin temperature3 times Goes out The fi n temperature exceeds 87°C during
P.C. board temperature4 times Goes out The P.C. board temperature exceeds 70°C
8-time fl ashOutdoor fan motorLighting Lighting Failure occurs continuously three times within
9-time fl ashNonvolatile memory dataLighting5 times Nonvolatile memory data cannot be read
10-time fl ash Discharge temperatureLighting Lighting The frequency of the compressor is kept 80 Hz
11-timefl ash Communication error between
P.C. boards
Current sensorLighting7 times A short or open circuit is detected in the current
Zero cross detecting circuit5 times Goes out Zero cross signal cannot be detected while the
Converter5 times Goes out A failure is detected in the operation of the
Bus-bar voltage
(1)
Bus-bar voltage
(2)
Even if this protection stop
is performed continuously
3 times, it does not mean
the abnormality in outdoor
power system.
LightingTwice
Lighting 4 times• Replace the outdoor
Lighting 9 times• Refer to 11-5. "Check of
operation. Compressor can restart if discharge
temperature thermistor reads 100°C or less 3
minutes later.
exceeds 70°C during cooling or the indoor gas
pipe temperature exceeds 70°C during heating.
operation.
during operation.
30 seconds after the fan gets started.
properly.
or more and the discharge temperature is kept
under 39°C for more than 20 minutes.
Lighting 6 times Communication error occurs between the
5 times Goes out The bus-bar voltage exceeds 400 V or falls to
6 times Goes out The bus-bar voltage exceeds 400 V or falls to 50
electronic control P.C. board and power board
for more than 10 seconds.
The communication between boards protection
stop is continuously performed twice.
sensor during compressor operating.
Current sensor protection stop is continuously
performed twice.
compressor is operating.
The protection stop of the zero cross detecting
circuit is continuously performed 10 times.
converter during operation.
200 V or below during compressor operating.
V or below during compressor operating.
electronic control P.C. board.
outdoor thermistors".
connector.
• Refer to 11-5.
check inverter/compressor.
• Check the stop valve.
• Check refrigerant circuit and
refrigerant amount.
• Refer to 11-5. "Check of
LEV".
• Check refrigerant circuit and
refrigerant amount.
• Check the stop valve.
• Check around outdoor unit.
• Check outdoor unit air
passage.
• Refer to 11-5.
outdoor fan motor".
• Refer to 11-5. "Check of
outdoor fan motor".
• Replace the outdoor
electronic control P.C. board.
• Check refrigerant circuit and
refrigerant amount.
• Refer to 11-5.
LEV".
•
Check the connecting wire
between outdoor electronic
control P.C. board and
power board.
•
Replace the power board.
•
Check the connecting wire
among electronic control
P.C. board, noise fi lter P.C.
board and power board.
•
Replace the power board.
"How to
"Check of
"Check of
NOTE : Blinking patterns of this mode differ from the ones of Troubleshooting check table (11-3.).
—
—
—
—
—
—
—
—
—
—
30
Page 31
11-3. TROUBLESHOOTING CHECK TABLE
MUZ-FD25/35
No. Symptom LED indication
Outdoor unit
does not op-
1
erate.
2
3
4
5
6
'Outdoor unit
stops and
7
restarts 3
minutes later'
is repeated.
8
9
10
11
12
13
14
Outdoor unit
15
operates.
16
17
Outdoor unit
operates.
18
1-time fl ash every
2.5 seconds
6-time fl ash
2.5 seconds OFF
11-time fl ash
2.5 seconds OFF
14-time fl ash
2.5 seconds OFF
2-time fl ash
2.5 seconds OFF
3-time fl ash
2.5 seconds OFF
4-time fl ash
2.5 seconds OFF
5-time fl ash
2.5 seconds OFF
8-time fl ash
2.5 seconds OFF
10-time fl ash
2.5 seconds OFF
12-time fl ash
2.5 seconds OFF
13-time fl ash
2.5 seconds OFF
1-time fl ash
2.5 seconds OFF
3-time fl ash
2.5 seconds OFF
4-time fl ash
2.5 seconds OFF
7-time fl ash
2.5 seconds OFF
Abnormal point/
Condition
Outdoor power system
Outdoor thermistors Discharge temperature thermistor, fi n temperature thermistor,
Outdoor control system
Serial signal The communication fails between the indoor and outdoor unit
Stop valve/
Closed valve
Outdoor unit
(Other abnormality)
Overcurrent protection
Discharge temperature overheat protection
Fin temperature
/P.C. board temperature thermistor
overheat protection
High pressure protection
Compressor synchronous abnormality
Outdoor fan motor Outdoor fan has stopped 3 times in a row within 30 seconds
Each phase current
of compressor
DC voltage DC voltage of inverter cannot be detected normally. Refer to 11-5. "How to check in-
Frequency drop by
current protection
Frequency drop by
high pressure protection
Frequency drop by
defrosting in COOL
mode
Frequency drop by
discharge temperature protection
Low discharge temperature protection
Condition Correspondence
Overcurrent protection stop is continuously performed 3 times
within 1 minute after the compressor gets started.
defrost thermistor, P.C. board temperature thermistor or ambient temperature thermistor shorts or opens during compressor
running.
Nonvolatile memory data cannot be read properly.
(POWER lamp of the indoor unit lights up or fl ashes 7-time.)
for 3 minutes.
Closed valve is detected by compressor current. Check stop valve. •
Outdoor unit is defective.Refer to 11-2.2. "Flow chart of the
Large current fl ows into intelligent power module.Reconnect connector of compres-
Temperature of discharge temperature thermistor exceeds 116
°C, compressor stops. Compressor can restart if discharge
temperature thermistor reads 100°C or less 3 minutes later.
Temperature of fi n temperature thermistor on the heat sink
exceeds 75 ~ 80°C or temperature of P.C. board temperature
thermistor on the inverter P.C.board exceeds 70 ~ 75°C.
Indoor coil thermistor exceeds 70°C in HEAT mode. Defrost
thermistor exceeds 70°C in COOL mode.
The waveform of compressor current is distorted. Reconnect connector of compres-
after outdoor fan start-up.
Each phase current of compressor cannot be detected normally.
Current from power outlet is nearing breaker capacity. The unit is normal, but check the
Temperature of indoor coil thermistor exceeds 55°C in HEAT
mode, compressor frequency lowers.
Indoor coil thermistor reads 8°C or less in COOL mode, compressor frequency lowers.
Temperature of discharge temperature thermistor exceeds 111
°C, compressor frequency lowers.
Temperature of discharge temperature thermistor has been 50
°C or less for 20 minutes.
Reconnect connector of compres-
•
sor.
Refer to 11-5. "How to check in-
•
verter/compressor".
Check stop valve.
•
•
Refer to 11-5.
thermistors".
Replace inverter P.C. board. •
Refer to 11-5. "How to check mis-
•
wiring and serial signal error.
•
detailed outdoor unit failure mode
recall function".
•
sor.
Refer to 11-5. "How to check in-
•
verter/compressor".
Check stop valve.
•
Check refrigerant circuit and refrig-
•
erant amount.
•
Refer to 11-5. "Check of LEV".
Check around outdoor unit.
•
Check outdoor unit air passage.
•
Refer to 11-5. "Check of outdoor
•
fan motor".
Check refrigerant circuit and refrig-
•
erant amount.
Check stop valve.
•
•
sor.
Refer to 11-5. "How to check in-
•
verter/compressor".
Refer to 11-5. "Check of outdoor
•
fan motor.
Refer to 11-5. "Check of inverter
•
P.C. board.
Refer to 11-5. "How to check in-
•
verter/compressor".
•
verter/compressor".
following.
Check if indoor fi lters are clogged.
•
Check if refrigerant is short.
•
Check if indoor/outdoor unit air cir-
•
culation is short cycled.
Check refrigerant circuit and refrig-
•
erant amount.
Refer to 11-5.
•
Refer to 11-5. "Check of outdoor
•
thermistors".
Refer to 11-5. "Check of LEV".
•
Check refrigerant circuit and refrig-
•
erant amount.
"Check of outdoor
"Check of LEV".
8-time fl ash
2.5 seconds OFF
19
9-time fl ash
20
NOTE: 1. The location of LED is illustrated at the right fi gure. Refer to 11-6.1.
2. LED is lighted during normal operation.
The fl ashing frequency shows the number of times the LED blinks after every 2.5-second OFF.
(Example) When the fl ashing frequency is “2”.
ON
2.5-second OFF
OFF
2.5 seconds OFF
PAM protection
PAM: Pulse Amplitude Modulation
Inverter check mode The connector of compressor is disconnected, inverter check
0.5-second ON
2.5-second OFF
The overcurrent fl ows into IGBT (Insulated Gate Bipolar tran-
sistor : TR821) or the bus-bar voltage reaches 320 V or more,
PAM stops and restarts.
mode starts.
0.5-second ON
31
This is not malfunction. PAM protection will be activated in the following cases;
1 Instantaneous power voltage
drop. (Short time power failure)
2 When the power supply voltage
is high.
Check if the connector of the com-
•
pressor is correctly connected.
Refer to 11-5. "How to check
inverter/compressor".
Inverter P.C. board (Parts side)
LED
Flashing
Page 32
MUZ-FD50
No. Symptom
Outdoor unit
does not operate.
1
2
3
4
5
6
7
8
LED indication
LED1(Red)
Lightning
Lightning
Lightning
Lightning
Lightning
Lightning
Lightning
Lightning
Abnormal point/ Con-
LED2(Yellow)
Twice
3 times
4 times
5 times
6 times
7 times
8 times
11 times
dition
Outdoor power system
Discharge temperature
thermistor
Fin temperature
thermistor
P.C. board temperature thermistor
Ambient temperature
thermistor
Outdoor heat exchanger
temperature thermistor
Defrost thermistorA short circuit is detected in the thermistor during operation, or
Serial signalThe communication fails between the indoor and outdoor unit 3
Nonvolatile memory
data
Current sensorCurrent sensor protection stop is continuously performed twice. • Replace the power board.
Communication error
between P.C. boards
Overcurrent protection stop is continuously performed 3 times
within 1 minute after the compressor gets started, or when
converter protection stop or bus-bar voltage protection stop is
continuously performed three times within 3 minutes after startup.
A short circuit is detected in the thermistor during operation, or
when an open circuit is detected in the thermistor after 10 minutes of compressor start-up.
A short or open circuit is detected in the thermistor during operation.
A short or open circuit is detected in the thermistor during operation.
A short circuit is detected in the thermistor during operation, or
an open circuit is detected in the thermistor after 5 minutes (in
cooling) and 10 minutes (in heating) of compressor start-up.
an open circuit is detected in the thermistor after 5 minutes of
compressor stat-up.
minutes.
The nonvolatile memory data cannot be read properly.• Replace the outdoor electronic
The communication protection stop between boards is continuously performed twice.
Condition Correspondence
• Check the connection of the compressor connecting wire.
• Refer to 11-5. "How to check inverter/compressor".
• Check the stop valve.
• Refer to 11-5. "Check of outdoor
thermistor".
• Refer to 11-5.
thermistor".
• Replace the outdoor electronic
control P.C. board.
• Refer to 11-5. "Check of outdoor
thermistor".
• Refer to 11-5.
miswiring and serial signal error.
control P.C. board.
• Check the connecting wire between outdoor electronic control
P.C. board and power board.
"Check of outdoor
"How to check
Zero cross detecting
9
’Outdoor unit
stops and
restarts 3 minutes later’ is
10
repeated.
113 times
124 times
135 times
148 times
159 times
1613 times
17Lighting 8 times
18Lighting 11 times
19Lighting 12 times
NOTE: 1. The location of LED is illustrated at the right fi gure. Refer to 11-6.2.
2. LED is lighted during normal operation.
The fl ashing frequency shows the number of times the LED blinks after every 2.5-second OFF.
(Example) When the fl ashing frequency is “2”.
Lightning
Twice
circuit
12 times
lPM protectionOvercurrent is detected after 30 minutes of compressor start-
Goes
out
Lock protectionOvercurrent is detected within 30 minutes of compressor start-
Discharge tempera-
Goes
ture protection
out
Fin temperature protection
Goes
out
P.C. board temperature
protection
High-Pressure pro-
Goes
tection
out
Converter protection A failure is detected in the operation of the converter during
Goes
out
Bus-bar voltage protection (1).
Goes
out
Bus-bar voltage protection (2)
Outdoor fan motorFailure occurs continuously three times within 30 seconds after
Goes
out
Current sensor protection
Communication between P.C. boards
protection
Zero cross detecting
circuit protection
The protection stop of the zero cross detecting circuit is continuously performed 10 times.
up.
up.
Discharge temperature exceeds 116°C during operation and
compressor stops. Compressor can restart if discharge temperature thermistor reads 100°C or less 3 minutes later.
The fi n temperature exceeds 87°C during operation.• Check around outdoor unit.
The P.C. board temperature exceeds 70°C during operation.
The outdoor heat exchanger temperature exceeds 70°C during
cooling or indoor gas pipe temperature exceeds 70°C during
heating.
operation.
The bus-bar voltage exceeds 400 V or falls to 200 V or below
during compressor operating.
The bus-bar voltage exceeds 400 V or falls to 50 V or below
during compressor operating.
the fan gets started.
A short or open circuit is detected in the current sensor during
compressor operating.
Communication error occurs between the outdoor electronic
control P.C. board and power board for more than 10 seconds
Zero cross signal cannot be detected while the compressor is
operating.
• Check the connecting wire among
outdoor electronic control P.C.
board, noise fi lter P.C. board and
power board.
• Reconnect compressor connector.
• Refer to 11-5. "How to check inverter/compressor".
• Check the stop valve.
• Check the power module (PAM
module).
• Check the amount of gas and refrigerant circuit.
• Refer to 11-5. "Check of LEV".
• Check outdoor unit air passage.
• Refer to 11-5. "Check of outdoor
fan motor".
• Check the amount of gas and the
refrigerant circuit.
• Check the stop valve.
• Replace the power board.
• Replace the power board.
• Refer to 11-5. "Check of outdoor
fan motor".
• Replace the power board.
• Check the connecting wire between outdoor electronic control
P.C. board and power board.
• Check the connecting wire among
outdoor electronic control P.C.
board, noise fi lter P.C. board and
power board.
Outdoor electronic control P.C. board (Parts side)
LED2 LED1
Lighting
ON
OFF
2.5-second OFF
0.5-second ON
2.5-second OFF
32
0.5-second ON
Page 33
No.Symptom
Outdoor unit
operates.
20
21
22
23
LED indication
LED1(Red)
Once
Twice
3 times
4 times
Abnormal point/ Con-
LED2(Yellow)
Primary current protection
Lighting
Secondary current protection
High-Pressure protection
Lighting
Defrosting in cooling
Discharge temperature
protection
Lighting
Low discharge temperature protection
Lighting
dition
Condition Correspondence
The input current exceeds 15 A.These symptoms do not mean any
The current of the compressor exceeds 15 A.
The indoor gas pipe temperature exceeds 45°C during heating.
The indoor gas pipe temperature falls 3°C or below during
cooling.
The discharge temperature exceeds 100°C during operation. • Check refrigerant circuit and refrig-
The frequency of the compressor is kept 80 Hz or more and
the discharge temperature is kept under 39°C for more than 20
minutes.
abnormality of the product, but
check the following points.
• Check if indoor fi lters are clogged.
• Check if refrigerant is short.
• Check if indoor/outdoor unit aircirculation is short cycled.
erant amount.
• Refer to 11-5. "Check of LEV".
• Refer to 11-5. "Check of outdoor
thermistors’’.
• Refer to 11-5. "Check of LEV".
• Check refrigerant circuit and refrigerant amount.
24
25
26
Outdoor unit
operates
5 times
9 times
Lighting
Cooling high-pressure
protection
Lighting
Inverter check mode The unit is operated with emergency operation switch.
Lighting
Normal
Lighting
The outdoor heat exchanger temperature exceeds 58°C during
operation.
——
This symptom does not mean any
abnormality of the product, but
check the following points.
• Check if indoor fi lters are clogged.
• Check if refrigerant is short.
• Check if indoor/outdoor unit air
circulation is short cycled.
—
33
Page 34
11-4. TROUBLE CRITERION OF MAIN PARTS
MUZ-FD25VABH MUZ-FD35VABH
Part name Check method and criterion Figure
Defrost thermistor (RT61)
Ambient temperature
thermistor (RT65)
Outdoor heat exchanger
temperature thermistor
(RT68)
Discharge temperature
thermistor (RT62)
Fin temperature
thermistor (RT64)
Compressor
Outdoor fan motor
R. V. coil (21S4)
Measure the resistance with a tester.
Refer to 11-6. “Test point diagram and voltage”, 1. “Inverter P.C.
board”, the chart of thermistor.
Measure the resistance with a tester. Before measurement, hold the
thermistor with your hands to warm it up.
Refer to 11-6. “Test point diagram and voltage”, 1. “Inverter P.C.
board”, the chart of thermistor.
Measure the resistance between terminals using a tester.
(Winding temperature : -20 ~ 40°C)
Normal
U-V
U-W
0.78 ~ 1.11
V-W
Measure the resistance between lead wires using a tester.
(Part temperature : -20 ~ 40°C)
Color of lead wire Normal
RED – BLK
BLK – WHT
11 ~ 16
WHT – RED
Measure the resistance using a tester.
(Part temperature : -10 ~ 40°C)
Normal
1.19 ~ 1.78 k
WHT
WHT
RED BLK
23
V
23
V
W
U
RED BLK
1
W
U
1
Expansion valve coil
(LEV)
Defrost heater
Measure the resistance using a tester.
(Part temperature : -10 ~ 40°C)
Color of lead wire Normal
WHT – RED
RED – ORN
YLW – BRN
37 ~ 54
BRN – BLU
Measure the resistance using a tester.
(Part temperature : -10 ~ 40°C)
Normal
349 ~ 428
WHT
RED
ORN
YLW
LEV
BRN
BLU
34
Page 35
MUZ-FD50VABH
Part name Check method and criterion Figure
Defrost thermistor (RT61)
Fin temperature thermistor
(RT64)
Measure the resistance with a tester.
Ambient temperature thermistor (RT65)
Outdoor heat exchanger temperature thermistor
(RT68)
Discharge temperature
thermistor
(RT62)
Compressor
Outdoor fan motor
R. V. coil
Refer to 11-6. "Test point diagram and voltage", 2. "Outdoor electronic
control P.C. board”, the chart of thermistor.
Measure the resistance with a tester.
Before measurement, hold the thermistor with your hands to warm it up.
Refer to 11-6. "Test point diagram and voltage", 2. "Outdoor electronic
control P.C. board", the chart of thermistor.
Measure the resistance between terminals using a tester.
(Winding temperature : -20 ~ 40°C)
Normal
0.57 ~ 0.82
Measure the resistance between lead wires using a tester.
(Part temperature : -20 ~ 40°C)
Color of lead wire Normal
RED – BLK
12 ~ 17 BLK – WHT
WHT – RED
Measure the resistance using a tester.
(Part temperature : -10 ~ 40°C)
Normal
1.15 ~ 1.71 k
V
WHT
W
RED
U
BLK
RED
(W)
U
WHT
(V)
V
BLK
(U)
W
Linear expansion valve
High pressure switch
(HPS)
Defrost heater
Measure the resistance using a tester.
(Part temperature : -10 ~ 40°C)
Color of lead wire Normal
WHT – RED
RED – ORN
YLW – BRN
37 ~ 54
BRN – BLU
Pressure
3.7 ± 0.15 MPaClose
+0.05
MPaOpen
4.8
-0.1
Measure the resistance using a tester.
(Part temperature : -10 ~ 40°C)
Normal
349 ~ 428
WHT
RED
ORN
YLW
LEV
BRN
BLU
35
Page 36
11-5. TROUBLESHOOTING FLOW
A How to check inverter/compressor
MUZ-FD25/35
Disconnect the connector (CN61) between
compressor and the intelligent power module
(IPM).
Check the voltage between terminals.
Are the voltages balanced?
Yes
Check the compressor.
No
See 11-5. “Check of open phase”.
Replace the inverter P.C. board.
See 11-5. “Check of compressor”.
3636
Page 37
MUZ-FD50
Disconnect the terminal of the compressor. 3 minutes after turning on the power supply, start EMERGENCY OPERATION.
Measure the voltage between each lead wire leading to the compressor.
U (BLK) - V (WHT)
V (WHT) - W (RED)
W (RED) - U (BLK)
After the outdoor fan starts running, wait for 1 minute or more before meas-
•
uring the voltage.
Output voltage is 50 - 130 V. (The voltage may differ according to the tester.)
•
Is output balanced?
Yes
Is the input voltage to the outdoor electronic control
P.C. board 370 V or more?
Yes
Turn OFF power supply of indoor and outdoor unit,
and measure the compressor winding resistance
between the compressor terminals.
Is the resistance between each terminal normal?
(Refer to 11-4.)
Yes
Reconnect the lead wire of compressor, and turn ON power supply to indoor and outdoor unit.
3 minutes later, starts EMERGENCY OPERATION.
Does the compressor run for 10 seconds or more
after it starts?
No
After the compressor is heated with a drier, does
the compressor start? 1
Yes
Compressor start failure. Activate pre-heat control.
(Refer to 10-2. "PRE-HEAT CONTROL SETTING")
No
Replace the power board.
No
No
Replace the compressor.
Refer to <<Judgement>>.
Yes
No
Check the refrigerant circuit.
Check the stop valve.
Refer to <<Judgement>>.
Replace the compressor.
1
Heat the compressor with
a drier for about 20 minutes.
Do not recover refrigerant
gas while heating.
With the connector between the compressor and the intelligent power module disconnected, activate the inverter and check if
the inverter is normal by measuring the balance of voltage between the terminals.
Output voltage is 50 - 130 V. (The voltage may differ according to the tester.)
<< Operation method>>
Start cooling or heating operation by pressing EMERGENCY OPERATION switch on the indoor unit. (TEST RUN OPERA-
TION : Refer to 8-3.)
<<Measurement point>>
At 3 points
BLK (U)-WHT (V)
BLK (U)-RED (W)
WHT(V)-RED (W)
NOTE: 1. Output voltage varies according to power supply voltage.
2. Measure the voltage by analog type tester.
3. During this check, LED of the inverter P.C. board fl ashes 9 times. (Refer to 11-6.1.)
Measure AC voltage between the lead wires at 3 points.
C Check of compressor
MUZ-FD25/35
Refer to 11-5. “Check of compressor
winding”.
Is the compressor normal?
Yes
Refer to 11-5. “Check of compressor
operation time”.
Does the compressor operate continuously?
Yes
OK.
No
No
Replace the compressor.
Refer to 11-5. “Check of compressor start failure”.
38
Page 39
D Check of compressor winding
MUZ-FD25/35
Disconnect the connector (CN61) between the compressor and intelligent power module, and measure the resistance between
the compressor terminals.
<<Measurement point>>
at 3 points
BLK-WHT
BLK-RED
Measure the resistance between the lead wires at 3 points.
WHT-RED
<<Judgement>>
Refer to 11-4.
0 [] ················Abnormal [short]
Infinite [] ·······Abnormal [open]
NOTE: Be sure to zero the ohmmeter before measurement.
E Check of compressor operation time
MUZ-FD25/35
Connect the compressor and activate the inverter. Then measure
the time until the inverter stops due to over current.
<<Operation method>>
Start heating or cooling operation by pressing EMERGENCY
OPERATION switch on the indoor unit.
(TEST RUN OPERATION : Refer to 8-3.)
<<Measurement>>
Measure the time from the start of compressor to the stop of
compressor due to overcurrent.
F Check of compressor start failure
MUZ-FD25/35
Confi rm that ~
•Electrical circuit check
. Contact of the compressor connector (Including CN61)
. Output voltage of inverter P.C. board and balance of them (See 11-5. )
. Direct current voltage between DB61(+) and (-) on the inverter P.C. board
. Voltage between outdoor terminal block S1-S2
Does the compressor run for 10 seconds or
more after it starts?
No
After the compressor is heated with a drier,
does the compressor start? 1
Yes
Compressor start failure. Activate pre-heat control.
(Refer to 10-2. "PRE-HEAT CONTROL SETTING")
Yes
No
Check the refrigerant circuit.
Check the stop valve.
Replace the compressor.
1
Heat the compressor with
a drier for about 20 minutes.
Do not recover refrigerant
gas while heating.
Heating part
39
Page 40
G Check of outdoor thermistors
Disconnect the connector of thermistor in the outdoor P.C. board (see
below table), and measure the resistance of thermistor.
Is the resistance of thermistor normal?
(Refer to 11-6.1. or 11-6.2.)
Yes
Reconnect the connector of thermistor.
Turn ON the power supply and press EMERGENCY OPERATION switch.
Does the unit operate for 10 minutes or more
without showing thermistor abnormality?
Yes
OK.
(Cause is poor contact.)
No
No
Replace the thermistor except RT64.
When RT64 is abnormal, replace the inverter P.C.
board or the outdoor power board.
Replace the inverter P.C. board or the
outdoor electronic control P.C. board.
MUZ-FD25/35
Thermistor Symbol Connector, Pin No. Board
DefrostRT61 Between CN641 pin1 and pin2
Discharge temperature RT62 Between CN641 pin3 and pin4
Fin temperature RT64Between CN642 pin1 and pin2
Ambient temperature RT65Between CN643 pin1 and pin2
Outdoor heat exchanger temperature RT68Between CN644 pin1 and pin3
Inverter P.C. board
MUZ-FD50
Thermistor Symbol Connector, Pin No. Board
Defrost RT61 Between CN661 pin 1 and pin 2
Discharge temperature RT62 Between CN661 pin 3 and pin 4
Outdoor heat exchanger temperature RT68 Between CN661 pin 7 and pin 8
Ambient temperature RT65 Between CN663 pin 1 and pin 2
Fin temperature RT64 Between CN3 pin 1 and pin 2 Outdoor power board
Outdoor electronic control P.C. board
H Check of R.V. coil
MUZ-FD25/35
First of all, measure the resistance of R.V. coil to check if the coil is defective. Refer to 11-4.
In case CN721 is not connected or R.V. coil is open, voltage is generated between the terminal pins of the connector
although any signal is not being transmitted to R.V. coil.
Check if CN721 is connected.
Unit operates COOL mode even if it is set to HEAT mode.
Disconnect connector (CN61)
between the compressor and the
intelligent power module.
Turn ON the power supply and press
EMERGENCY OPERATION switch
twice (HEAT mode).
Is there 230 VAC between CN721
on the inverter P.C. board 3 minutes
after the power supply is turned ON?
Replace the 4-way valve.
Unit operates HEAT mode even if it is set to COOL mode.
Disconnect connector (CN61)
between the compressor and the
intelligent power module.
Turn ON the power supply and
press EMERGENCY OPERATION
switch once (COOL mode).
Is there 230 VAC between CN721 and
on the inverter P.C. board 3 minutes
after the power supply is turned ON?
Yes
No
and
Replace the inverter
No
P.C. board.
Replace the inverter
Yes
P.C. board.
Replace the 4-way valve.
40
Page 41
MUZ-FD50
Heating operation does not work.•
.
Disconnect the lead wire leading to the compressor.
1
2.
3 minutes after turning on the power supply, start EMERGENCY
OPERATION in HEAT mode.
Is there voltage of 230 VAC between pin1 and
pin 2 at connector CN912?
Yes
Turn OFF power supply of indoor and outdoor unit.
Disconnect the connector CN912 in noise fi lter
P.C. board. Is there normal
resistance to R.V. coil?
Yes
Replace the 4-way valve.
Cooling operation does not work.•
Disconnect the lead wire leading to the compressor.
1.
3 minutes after turning on the power supply, start EMERGENCY
2.
OPERATION in COOL mode.
Is there voltage of 230 VAC between pin1 and
pin 2 at connector CN912?
Replace the R.V. coil.
No
No
No
Turn off power supply of indoor and outdoor unit, and discon-
1.
nect the connector CN781 in the outdoor electronic control P.C.
board.
3 minutes after turning ON the power supply, start EMER-
2.
GENCY OPERATION in HEAT mode.
Is there voltage 12 VDC between the connector CN781
pin 5 (+) and pin 3 (-)?
Yes
Replace the noise fi lter P.C. board.
If the connector CN912 is not connected or
R.V. coil is open, voltage occurs between
terminals even when the control is OFF.
Replace the 4-way valve.
Replace the outdoor
electronic control P.C.
No
board.
Turn OFF power supply of indoor and outdoor unit, and
1.
disconnect the connector CN781 in the outdoor electronic
control P.C. board.
3 minutes after turning ON the power supply, start EMER-
2
.
GENCY OPERATION in COOL mode.
Is there voltage 12 VDC between the connector
CN781 pin 5 (+) and pin 3 (-)?
Yes
Replace the outdoor electronic control P.C. board.
No
Replace the noise fi lter P.C. board.
41
Page 42
I Check of outdoor fan motor
MUZ-FD25/35
Disconnect CN932 from the inverter P.C. board,
and measure the resistance of the outdoor fan
motor.
Is the resistance of outdoor fan motor normal?
(Refer to 11-4.)
Yes
Replace the inverter P.C. board.
MUZ-FD50
Disconnect CN932 from the outdoor electronic control
P.C. board, and measure the resistance of the outdoor
fan motor.
Is the resistance of outdoor fan motor
normal? (Refer to 11-4.)
No
(Fixed to either 5 or 0 VDC)
Replace the outdoor fan motor.
Yes
No
Turn on the power supply.
Rotate the outdoor fan motor manually and measure the voltage
of CN931.
Between 1(+) and 5(-)
Between 2(+) and 5(-)
Between 3(+) and 5(-)
No
No
Replace the outdoor fan motor.
Does the voltage between each terminal become 5 and 0
VDC repeatedly?
Yes
Does the outdoor fan motor rotate smoothly?
Yes
Replace the outdoor electronic control P.C. board.
42
Page 43
J Check of power supply
MUZ-FD25/35
Disconnect the connector (CN61)
between compressor and intelligent
power module.
Turn ON power supply and press
EMERGENCY OPERATION switch.
Does POWER lamp on the indoor
unit light up?
Yes
No
Rectify indoor/outdoor
connecting wire.
Yes
Is there voltage 230 VAC
between the indoor terminal
block S1 and S2?
Replace the indoor
electronic control P.C.
No
board.
Is there voltage 280 ~ 370 VDC
between DB61 (+) and DB61 (–) on
the inverter P.C. board?
(Refer to 11-6.1.)
No
Check the electric parts in main circuit.
MUZ-FD50
Check the connecting of parts of main power
supply circuit.
Turn ON power supply.
Is there voltage of 230 VAC in the power supply terminal block?
Yes
Is the output voltage from the noise fi lter P.C.
board 230 VAC?
Yes
Yes
Dose LED on the inverter P.C.
board light up or fl ash? (Refer
to 11-6.1.)
Yes
If light up, OK.
If fl ash, refer to 11-3.
No
No
Check the power supply cable.
Is fuse (F64) blown?
Yes
Replace the inverter
No
P.C. board.
DB61
Inverter P.C. board
(Solder side)
No
Replace the noise fi lter
P.C. board.
280 ~ 370 VDC
Is the input voltage to the power board 230
VAC?
Yes
Is the input voltage to the outdoor electronic
control P.C. board 325 VDC?
Yes
Replace the outdoor electronic control P.C. board.
No
No
Replace the fuse.
Replace the reactor.
Replace the power board.
43
Page 44
K Check of LEV (Expansion valve)
Turn ON the power supply.
<Preparation of the remote controller>
While pressing both OPERATION SELECT button
and TOO COOL button on the remote controller at
the same time, press RESET button.
First, release RESET button.
And release the other two buttons after all LCD ex-
cept the set temperature in operation display section
of the remote controller is displayed after 3 seconds.
Press OPERATE/STOP (ON/OFF) button of the remote
controller (the set temperature is displayed) with the
remote controller headed towards the indoor unit.
Expansion valve operates in full-opening direction.
Do you hear the expansion valve "click,
click·······"?
Do you feel the expansion valve vibrate
on touching it ?
No
Yes
1
OK
1. Regardless of normal or abnormal condition, a short beep
is emitted once the signal is received.
Is LEV coil properly fi xed to
the expansion valve?
Yes
Does the resistance of LEV
coil have the characteristics?
(Refer to 11-4.)
No
Replace the LEV coil.
NOTE : After check of LEV, do the undermentioned operations.
1. Turn OFF the power supply and turn ON it again.
2. Press RESET button on the remote controller.
No
Yes
Properly fi x the LEV coil to the expansion valve.
Measure each voltage between connector
pins of CN724 on the inverter P.C. board or
CN795 on the outdoor electronic control P.C.
board.
1. Pin (-) — Pin (+)
2. Pin (-) — Pin (+)
3. Pin (-) — Pin (+)
4. Pin (-) — Pin (+)
Is there about 3 ~ 5 VAC between each?
NOTE : Measure the voltage by an analog
tester.
Replace the expansion valve.
Yes
Replace the inverter P.C.
board or the outdoor
No
electronic control P.C.
board.
44
Page 45
L Check of inverter P.C. board
MUZ-FD25/35
Check the outdoor fan motor.
(Refer to 11-5. .)
Is the fuse (F901) blown on the inverter P.C. board?
No
Check the connection of the connectors
(CN932) of the outdoor fan motor.
If the connection is poor, make it correct.
Operate the outdoor unit by starting
EMERGENCY OPERATION.
Check the LED indication on the inverter P.C. board.
Does the LED fl ash 10 times?
Yes
(10-time fl ash)
Replace the inverter P.C. board.
Yes
No
Inverter P.C. board
(Solder side)
CN932
Check the corresponding parts
following LED indication.
(Refer to 11-3.)
45
Page 46
M How to check miswiring and serial signal error
Turn OFF the power supply.
Is there rated voltage in the
power supply?
Turn ON the power supply.
Is there rated voltage between outdoor terminal block S1 and S2?
Press EMERGENCY OPERATION switch once.
Does AREA-L lamp light up? <Confi rmation of
the power to the indoor unit>
Is serial signal error indicated 6 minutes later?
Turn OFF the power supply.
Check once more if the indoor/outdoor
B
connecting wire is not miswiring.
Short-circuit outdoor terminal block S2
and S3. 1
Turn ON the power supply.
Yes
Yes
Yes
Yes
A
No
Check the power supply.
No
No
No
1. Miswiring may damage indoor electronic control P.C. board
during the operation.
Be sure to confi rm the wiring is correct before the operation
starts.
3. Be sure to check this within 3 minutes after turning ON. After
3 minutes, LED blinks 6 times. Even when the inverter P.C.
board or the outdoor electronic control P.C. board is normal,
LED blinks 6 times after 3 minutes.
Check the wiring.
Is there any miswiring, poor
contact, or wire disconnection
of the indoor/outdoor connecting wire?
No
Yes
Correct them.
A
Turn OFF inverter-controlled lighting
•
equipment.
Turn OFF the power supply and then
•
turn ON again.
Press EMERGENCY OPERATION
•
switch.
Reinstall
•
either the unit
or the light
each other
No
•
away.
Attach a fi lter
on remote
control receiving section
of the indoor
unit.
Is serial signal
error indicated 6
minutes later?
Yes
B
Does the LED on the inverter P.C. board or
the outdoor electronic control P.C. board
repeat "3.6-second-OFF and 0.8-secondON quick blinking"? 3
Turn OFF the power supply.
Remove the short-circuit between
outdoor terminal block S2 and S3.
Turn ON the power supply.
Is there amplitude of 10 to 20 VDC
between outdoor terminal block S2 and
S3? <Confi rmation of serial signal>
Is there rated voltage between
indoor terminal block S1 and S2?
<Confi rmation of power voltage>
Replace the indoor electronic control P.C. board.
Be sure to release the failure-mode recall function after checking.
Yes
Yes
Yes
No
(Lighted
or not
lighted)
No
No
Replace the inverter P.C. board or the
outdoor electronic control P.C. board.
2
2. Be careful to the residual voltage of smoothing
capacitor.
Is there any error of the indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
Is there any error of the indoor/outdoor connecting wire,
such as the damage of the wire,
intermediate connection, poor
contact to the terminal block?
No
No
Replace the indoor/
outdoor connecting
Yes
wire.
Replace the indoor/
outdoor connecting
Yes
wire.
46
Page 47
N Electromagnetic noise enters into TV sets or radios
Is the unit earthed?
Yes
Is the distance between the antennas
and the indoor unit within 3 m, or is the
distance between the antennas and the
outdoor unit within 3 m?
No
Is the distance between the TV sets or
radios and the indoor unit within 1 m, or
is the distance between the TV sets or
radios and the outdoor unit within 3 m?
No
Are the antennas damaged?
Is the coaxial cable damaged?
Is there any poor contact in the antenna wiring?
No
Is the indoor/outdoor connecting wire
of the air conditioner and the wiring of
the antennas close?
No
No
Yes
Yes
Yes
Yes
Earth the unit.
Extend the distance between the antennas and
the indoor unit, and/or the antennas and the
outdoor unit.
Extend the distance between the TV sets and/or
radios and the indoor unit, or the TV sets or
radios and the outdoor unit.
Replace or repair the antenna.
Replace or repair the coaxial cable.
Extend the distance between the indoor/outdoor
connecting wire of the air conditioner and the wiring of the antennas.
Even if all of the above conditions are fulfi lled, the electromagnetic noise may enter, depending on the electric fi eld strength
or the installation condition (combination of specifi c conditions such as antennas or wiring).
Check the following before asking for service.
1. Devices affected by the electromagnetic noise
TV sets, radios (FM/AM broadcast, shortwave)
2. Channel, frequency, broadcast station affected by the electromagnetic noise
3. Channel, frequency, broadcast station unaffected by the electromagnetic noise
4. Layout of ;
indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, earth wire, antennas, wiring from antennas, receiver
5. Electric fi eld intensity of the broadcast station affected by the electromagnetic noise
6. Presence or absence of amplifi er such as booster
7. Operation condition of air conditioner when the electromagnetic noise enters in
1) Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic
noise.
2) Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button on the remote controller
for power ON, and check for the electromagnetic noise.
3) After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the
electromagnetic noise.
4) Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the outdoor unit stops but the
indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise.
47
Page 48
O Check of defrost heater
Check the following points before checking electric continuity.
1. Does the resistance of ambient temperature thermistor have the characteristics? Refer to 11-6.1. or 2.
2. Is the resistance of defrost heater normal? Refer to 11-4.
3. Does the heater protector remain conducted (not open)?
4. Are both ambient temperature thermistor and circuit of defrost heater securely connected to connectors?
In HEAT mode, for more than 5 minutes, let the ambient temperature thermistor continue to read 5°C or
below, and let the defrost thermistor continue to read -1°C or below.
NOTE : In case both thermistors are more than the above temperature, cool them with cold
water etc...
Is there 230 VAC between CN722 and on
the inverter P.C. board or the relay P.C. board?
Refer to 11-6.1. or 2.
No
Replace the inverter P.C. board or the relay P.C.
board.
Yes
No problem of the inverter P.C. board or
the relay P.C. board.
48
Page 49
11-6. TEST POINT DIAGRAM AND VOLTAGE
1. Inverter P.C. board
MUZ-FD25VABH MUZ-FD35VABH
Back side of unit
AC 230 V
Fuse (F901)
250 V 3.15 A
Output to
drive
compressor
(LDU,
LDV,
LDW)
DB61
DC 260 - 300 V
(-)
(+)
Smoothing
capacitor
(C63)
Smoothing
capacitor
(C62)
Fuse (F801)
250 V 3.15 A
Smoothing
capacitor
(C61)
Fuse (F701)
250 V 3.15 A
Heater
connector
(CN722)
R.V.coil
(CN721)
230 VAC
AC 230 V
Front side of unit
Fin temperature
thermistor /RT64
Output to drive outdoor
fan motor (CN932)
Defrost thermistor(RT61)
Ambient temperature thermistor(RT65)
Outdoor heat exchanger temperature thermistor(RT68)
100
90
80
70
60
50
40
30
Resistance(kΩ)
20
10
0
-20 -10010203040
Temperature(°C)
(CN642)
Ambient temperature
Outdoor heat exchanger
temperature thermistor
/RT68 (CN644)
Discharge temperature thermistor(RT62)
700
600
500
400
300
200
Resistance(kΩ)
100
0
0 102030405060708090100110120
Defrost thermistor
/RT61(CN641)
thermistor /RT65
(CN643)
Temperature(°C)
Discharge temperature
thermistor /RT62
LEV
connector
(CN724)
(CN641)
Jumper wire for
changing defrost
setting (JS)
Fin temperature thermistor(RT64)
200
180
160
140
120
100
80
60
Resistance(kΩ)
40
20
0
0 1020304050607080
Temperature(°C)
Jumper wire
for pre-heat
control setting
(JK)
49
Page 50
2. Outdoor electronic control P.C. board
MUZ-FD50VABH
Discharge temperature thermistor (RT62)
700
600
500
400
300
200
Resistance (k )
100
0
0 102030405060708090100110120
Temperature (°C)
CN661
Fin temperature thermistor (RT64)
200
180
160
140
120
100
80
Resistance (k )
60
40
20
0
0 1020304050607080
Temperature (°C)
Defrost thermistor (RT61)
Ambient temperature thermistor (RT65)
Outdoor heat exchanger temperature thermistor (RT68)
100
90
80
70
60
50
Resistance (k )
40
30
20
10
0
-20-100 10203040
Temperature (°C)
LED 1
LED 2
SW1
CN932
20-90V AC
To fan
motor
5V DC
CN931
pulse wave
5V
GND
Discharge temperature
thermistor (RT62)
Defrost thermistor (RT61)
Ambient temperature
Outdoor heat exchanger
temperature thermistor (RT68)
CN663
CN701
Signal transmission
(To power board)
5V DC pulse wave
(–)
(+)
thermistor (RT65)
(From power board)
5V DC pulse wave
CN702
Signal reception
(+)
(–)
15V
GND
DC
12V
CN781
(+)
Rush current relay
15V
GND (power board)
(–)R.V. coil
(–)
(+)
LEV
CN795
12V DC
pulse wave
(–)
CN801
325 - 370
VDC
Input
F801
FUSE
250 V 3.15 A
CN681
High
pressure
switch
50
CN601
230 VAC
Input
(+)
(+)
CN792
(–)
To relay P.C. board
Defrost heater
Serial signal
5 - 10 VDC
CN601
Page 51
3. Noise filter P.C. board
MUZ-FD50VABH
CN901
To electronic
control P.C.
board
CN912
R.V. coil
230 VAC
Output
230 VAC
Output
CN902
To power
board
CN903
To power
board
230 VAC
Input
CN61
230 VAC
Output
4. Outdoor power board
MUZ-FD50VABH
325-370 VDC
Output
(+)
(–)
(Red)
1
3
(White)
F64 FUSE
2 A / 250 V
NR64 VARISTOR
Connect to the compressor
Voltage among phases: 5 to 180 V
Connect to the earth
CN2
Connect to the controller board
(+)1-5(–): Signal transmission
(To electronic control P.C. board)
5 VDC pulse wave
(+)2-5(–): Zero cross signal
3-4 : Not used
(+)6-5(–): 15 V
(+)7-5(–): 15 V
CN3
Fin temperature thermistor RT64
Signal reception (From electronic
control P.C. board)
5 VDC pulse wave
51
CN5
Primary current detection
(Connect to the noise filter)
Page 52
5. Relay P.C. board
MUZ-FD50VABH
CN721
To electronic control P.C. board
12 VDC
CN722
Connect to the heater
230 VAC output
CN71
230 VAC input
52
Page 53
12
DISASSEMBLY INSTRUCTIONS
<"Terminal with locking mechanism" Detaching points>
The terminal which has the locking mechanism can be detached as shown below.
There are two types (refer to (1) and (2)) of the terminal with locking mechanism.
The terminal without locking mechanism can be detached by pulling it out.
Check the shape of the terminal before detaching.
(1) Slide the sleeve and check if there is a locking lever or not.
Sleeve
Slide the sleeve.
Pull the terminal while
Locking lever
pushing the locking
lever.
12-1. MUZ-FD25VABH MUZ-FD35VABH
OPERATING PROCEDUREPHOTOS
1. Removing the cabinet
(1) Remove the screw fixing the service panel.
(2) Pull down the service panel and remove it.
(3) Disconnect the power supply and indoor/outdoor con-
necting wire.
(4) Remove the screws fixing the top panel.
(5) Remove the top panel.
(6) Remove the screws fixing the cabinet.
(7) Remove the cabinet.
(8) Remove the screws fixing the back panel.
(9) Remove the back panel.
(2) The terminal with this connector has the
locking mechanism.
Hold the sleeve, and
pull out the terminal
slowly.
Connector
NOTE : Turn OFF power supply before disassembling.
Photo 1
Screws of the
top panel
Screw of the
cabinet
Screws of
the top panel
Photo 2
Screws of
the cabinet
Back
panel
Service
panel
Screw of the
service panel
Direction to
remove
53
Screws of
the cabinet
Hooks
Page 54
OPERATING PROCEDURE
PHOTOS
2. Removing the inverter assembly, inverter P.C. board
(1) Remove the cabinet and panels. (Refer to 1.)
(2) Disconnect the lead wire to the reactor and the following con-
nectors;
<Inverter P.C. board>
CN721 (R.V. coil)
CN722 (Defrost heater)
CN932 (Fan motor)
CN641 (Defrost thermistor and discharge temperature ther-
mistor)
CN643 (Ambient temperature thermistor)
CN644 (Outdoor heat exchanger temperature thermistor)
CN724 (LEV)
(3) Remove the compressor connector (CN61).
(4) Remove the screws fixing the relay panel. (Photo 3)
(5) Remove the inverter assembly. (Photo 4)
(6) Remove the screw of the earth wire and screw of the
T.B.support. (Photo 4)
(7) Remove the relay panel from the inverter assembly.
(8) Remove the inverter P.C. board from the relay panel.
3. Removing R.V. coil
(1) Remove the cabinet and panels. (Refer to 1.)
(2) Remove the R.V. coil. (Photo 5)
Photo 3
Screws of the
relay panel
Photo 4 (Inverter assembly)
Heat sink
Inverter
P.C. board
Screw of the
T.B.support
T.B.support
4. Removing the discharge temperature thermistor,
defrost thermistor and outdoor heat exchanger temperature thermistor.
(1) Remove the cabinet and panels. (Refer to 1.)
(2) Pull out the discharge temperature thermistor from its holder.
(Photo 5)
(3) Pull out the defrost thermistor from its holder. (Photo 6)
(4) Pull out the outdoor heat exchanger temperature thermistor
from its holder. (Photo 6)
Relay panel
Photo 5
Screw of the
earth wire
R.V. coil
Discharge temperature thermistor
54
Page 55
OPERATING PROCEDURE
PHOTOS
5. Removing outdoor fan motor
(1) Remove the cabinet and panels. (Refer to 1.)
(2) Disconnect the connectors for outdoor fan motor.
(3) Remove the propeller nut. (Photo 7)
(4) Remove the propeller. (Photo 7)
(5) Remove the screws fixing the fan motor. (Photo 7)
(6) Remove the fan motor.
6. Removing the compressor and 4-way valve
(1) Remove the cabinet and panels. (Refer to 1.)
(2) Remove the inverter assembly. (Refer to 2.)
(3) Recover gas from the refrigerant circuit.
NOTE: Recover gas from the pipes until the pressure
gauge shows 0 MPa (0 kg/cm2).
(4) Detach the welded part of the suction and the discharge pipe
connected with compressor.
(5) Remove the nuts of compressor legs.
(6) Remove the compressor.
(7) Detach the welded part of pipes connected with 4-way valve.
(Photo 8)
Photo 6
Photo 7
Outdoor heat
exchanger temperature thermistor
Defrost thermistor
Screws of the outdoor fan motor
55
Propeller
Photo 8
Propeller nut
Welded parts of 4-way valve
Page 56
12-2. MUZ-FD50VABH
NOTE : Turn OFF power supply before disassembling.
OPERATING PROCEDURE
1. Removing the cabinet
(1) Remove the screws of the service panel.
(2) Remove the screws of the top panel.
(3) Remove the screw of the valve cover.
(4) Remove the service panel.
(5) Remove the top panel.
(6) Remove the valve cover.
(7) Disconnect the power supply and indoor/outdoor connect-
ing wire.
(8) Remove the screws of the cabinet.
(9) Remove the cabinet.
(10)
Remove the screws of the back panel.
(11)
Remove the back panel.
PHOTOS
Photo 1
Screw of the top panel
Screws
of the
back
panel
Screws
of the
cabinet
Photo 2
Screw of the top panel
Screws
of the
cabinet
Screw
of the
service
panel
Screw
of the
valve
cover
Screws of
the back
panel
56
Page 57
OPERATING PROCEDUREPHOTOS
2. Removing the inverter assembly, outdoor electric
control P.C. board, power board, noise filter P.C.
board and reactor.
(1) Remove the top panel, cabinet and service panel. (Refer to
1.)
(2) Remove the back panel. (Refer to 1.)
(3) Disconnect the following connectors;
<Electronic control P.C. board>
CN931 and CN932 (Fan motor)
CN795 (LEV)
CN661 (Discharge temperature thermistor, defrost thermis-
(4) Remove the compressor connector.
(5) Remove the screws fixing the relay panel.
(6) Remove the inverter assembly.
(7) Disconnect all connectors and lead wires on the electronic
control P.C. board.
(8) Remove the outdoor electronic control P.C. board from the
inverter assembly.
(9) Disconnect the reactor lead wire.
(
10
) Remove the screws of the reactor, and remove the reactor.
(11)
Remove the screws fixing the power board assembly.
(12)
Disconnect all connectors and lead wires on the power
board.
(13)
Remove the power board from the inverter assembly.
(14)
Disconnect all connectors and lead wires on the noise filter
P.C. board.
(15)
Remove the noise filter P.C. board from the inverter assem-
bly.
Photo 3 (Inverter assembly)
Screws of the power board assembly
Screws of the relay panel
Photo 4
57
Screws of the reactor
Page 58
OPERATING PROCEDUREPHOTOS
3. Removing the defrost thermistor, discharge temperature thermistor, outdoor heat exchanger temperature
thermistor and ambient temperature thermistor
(1) Remove the top panel, cabinet and service panel. (Refer to
1.)
(2) Remove the back panel. (Refer to 1.)
(3) Disconnect the following connectors;
<Electronic control P.C. board>
CN661 (Discharge temperature thermistor, defrost thermis-
tor and outdoor heat exchanger temperature thermistor)
CN663 (Ambient temperature thermistor)
(4) Pull out the defrost thermistor from its holder.
(5) Pull out the discharge temperature thermistor from its hold-
er. (Photo 8)
(6) Pull out the outdoor heat exchanger temperature thermistor
from its holder.
(7) Pull out the ambient temperature thermistor from its holder.
Photo 5
Outdoor heat
exchanger temperature thermistor
Defrost thermistor
Ambient temperature
thermistor
4. Removing outdoor fan motor
(1) Remove the top panel, cabinet and service panel. (Refer to
1.)
(2) Remove the back panel. (Refer to 1.)
(3) Disconnect the following connectors;
<Electronic control P.C. board>
CN931 and CN932 (Fan motor)
(4) Remove the propeller.
(5) Remove the screws fixing the fan motor.
(6) Remove the fan motor.
Photo 6
Screws
of the
outdoor
fan motor
58
Page 59
OPERATING PROCEDUREPHOTOS
5. Removing the compressor and 4-way valve
(1) Remove the top panel, cabinet and service panel. (Refer to
1.)
(2) Remove the back panel. (Refer to 1.)
(3) Remove the inverter assembly. (Refer to 2.)
(4) Recover gas from the refrigerant circuit.
NOTE: Recover gas from the pipes until the pressure gauge
shows 0 MPa (0 kg/cm2).
(5) Detach the welded part of the suction and the discharge
pipe connected with compressor.
(6) Remove the compressor nuts.
(7) Remove the compressor.
(8) Detach the welded part of 4-way valve and pipe.
6. Removing R.V. coil
(1) Remove the top panel, cabinet and service panel. (Refer to
1.)
(2) Remove the back panel. (Refer to 1.)
(3) Disconnect the following connectors;
<Noise filter P.C. board>
CN912 (R.V. coil)
(4) Remove the R.V. coil.
Photo 7
Welded part of the
discharge pipe
Photo 8
Discharge temperature
thermistor
Welded part of the
suction pipe
Welded parts of 4-way valve
R.V. coil
59
Page 60
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
Copyright 2008 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD
Distributed in Jul. 2008. No. OBH519 6
Made in Japan
New publication, effective Jul. 2008
Specifications subject to change without notice.
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