11. PARTS LIST······················································36
12. RoHS PARTS LIST···········································40
NOTE:
This service manual describes technical data of outdoor units.
RoHS compliant products have <G> mark on the spec name plate.
For servicing of RoHS compliant products, refer to the RoHS Parts List.
Page 2
Refrigerating
oil
Refrigerant
New refrigerant
R410A
HFC-32: HFC-125 (50%:50%)
Pseudo-azeotropic refrigerant
Not included
A1/A1
72.6
-51.4
1.557
64
Non combustible
0
1730
From liquid phase in cylinder
Possible
Incompatible oil
Non
Non
Previous refrigerant
R22
R22 (100%)
Single refrigerant
Included
A1
86.5
-40.8
0.94
44.4
Non combustible
0.055
1700
Gas phase
Possible
Compatible oil
Light yellow
Non
Refrigerant
Composition (Ratio)
Refrigerant handling
Chlorine
Safety group (ASHRAE)
Molecular weight
Boiling point (:)
Steam pressure [25:](Mpa)
Saturated steam density [25:](Kg/K)
Combustibility
ODP w1
GWP w2
Refrigerant charge method
Additional charge on leakage
Kind
Color
Smell
w1:Ozone Depletion Potential: based on CFC-11
w2 :Global Warming Potential: based on CO
2
Revision:A
• RoHS PARTS LIST has been added.
1
MU-A18WV -➔MU-GA50VB -
1. Oil separator has been removed.
2. Model name has been changed.
Indication of capacity has been changed. (BTU➔kW)
MU-A24WV -➔MU-GA60VB MU-A30WV -➔MU-GA80VB -
1. Model name has been changed.
Indication of capacity has been changed. (BTU➔kW)
TECHNICAL CHANGES
E1E1
E1E1
E1E1
INFORMATION FOR THE AIR CONDITIONER WITH R410A REFRIGERANT
• This room air conditioner adopts an HFC refrigerant (R410A) which never destroys the ozone layer.
• Pay particular attention to the following points, though the basic installation procedure is same as that for R22 conditioners.
1 As R410A has working pressure approximate 1.6 times as high as that of R22, some special tools and piping parts/
materials are required. Refer to the table below.
2 Take sufficient care not to allow water and other contaminations to enter the R410Arefrigerant during storage and
installation, since it is more susceptible to contaminations than R22.
3 For refrigerant piping, use clean, pressure-proof parts/materials specifically designed for R410A. (Refer to 2. Refrigerant
piping.)
4 Composition change may occur in R410A since it is a mixed refrigerant. When charging, charge liquid refrigerant to prevent
composition change.
2
Page 3
NOTE : The unit of pressure has been changed to MPa on the international system of units(SI unit system).
New SpecificationCurrent Specification
The incompatible refrigerating oil easily separates from
refrigerant and is in the upper layer inside the suction muffler.
Raising position of the oil back hole enables to back the
refrigerating oil of the upper layer to flow back to the
compressor.
Since refrigerant and refrigerating oil are compatible each,
refrigerating oil backs to the compressor through the lower
position oil back hole.
Compressor
Suction muffler
Oil back hole
Refrigerating oil
Refrigerant
Compressor
Suction muffler
Oil back hole
Refrigerating oil /Refrigerant
Compressor
-30 -20 -1001020
30
405060
-0.5
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
(MPa [Gauge])
R410A
R22
Conversion chart of refrigerant temperature and pressure
Saturated liquid pressure
(:)
R410A tools
Can R22 tools be used?
Gas leak detector
R410A has high pressures beyond the measurement range of existing
gauges. Port diameters have been changed to prevent any other refrigerant
from being charged into the unit.
Hose material and cap size have been changed to improve the pressure
resistance.
Dedicated for HFC refrigerant.
6.35 mm and 9.52 mm
Description
Clamp bar hole has been enlarged to reinforce the spring strength in the tool.
Provided for flaring work (to be used with R22 flare tool).
Provided to prevent the back flow of oil. This adapter enables you to use
vacuum pumps.
It is difficult to measure R410A with a charging cylinder because the
refrigerant bubbles due to high pressure and high-speed vaporization
No
No
No
Yes
Yes
New
New
New
Gauge manifold
Charge hose
Torque wrench
Flare tool
Flare gauge
Vacuum pump
adapter
Electronic scale for
refrigerant charging
No : Not Substitutable for R410A Yes : Substitutable for R410A
No12.7 mm and 15.88 mm
The conversion factor is: 1(MPa [Gauge]) =10.2(kgf/ff[Gauge])
NOTE : The unit of pressure has been changed to MPa on the
international system of units(SI unit system).
The conversion factor is: 1(MPa [Gauge]) =10.2(kgf/ff[Gauge])
1.Tools dedicated for the air conditioner with R410A refrigerant
The following tools are required for R410A refrigerant. Some R22 tools can be substituted for R410A tools.
The diameter of the service port on the stop valve in outdoor unit has been changed to prevent any other refrigerant being
charged into the unit. Cap size has been changed from 7/16 UNF with 20 threads to 1/2 UNF with 20 threads.
3
Page 4
Electronic scale for refrigerant charging
Outdoor unit
Refrigerant gas
cylinder
operating valve
Refrigerant gas cylinder
for R410A with siphon
Refrigerant (liquid)
Service port
Gauge manifold
valve (for R410A)
Union
Liquid pipe
Gas pipe
Stop valve
Indoor unit
Charge hose (for R410A)
R410A
Pipe diameter
mm
6.35
9.52
12.7
15.88
17
22
26
29
Dimension of flare nut
R22
17
22
24
27
2.Refrigerant piping
Wall
thickness
Outside diameter
Pipe
mm
For liquid
For gas
6.35
9.52
12.7
15.88
0.8 mm
0.8 mm
0.8 mm
1.0 mm
Heat resisting foam plastic
Specific gravity 0.045 Thickness 8 mm
Insulation material
1 Specifications
Use the refrigerant pipes that meet the following specifications.
• Use a copper pipe or a copper-alloy seamless pipe with a thickness of 0.8 mm (6.35, 9.52, 12.7), 1.0 mm (15.88).
Never use any pipe with a thickness less than 0.8 mm (6.35, 9.52, 12.7), 1.0 mm (15.88), as the pressure resistance is
insufficient.
2 Flaring work and flare nut
Flaring work for R410A pipe differs from that for R22 pipe.
For details of flaring work, refer to Installation manual “FLARING WORK”.
3.Refrigerant oil
Apply the special refrigeration oil (accessories: packed with indoor unit) to the flare and the union seat surfaces.
4.Air purge
• Do not discharge the refrigerant into the atmosphere.
Take care not to discharge refrigerant into the atmosphere during installation, reinstallation, or repairs to the refrigerant
circuit.
• Use the vacuum pump for air purging for the purpose of environmental protection.
5.Additional charge
For additional charging, charge the refrigerant from liquid phase of the gas cylinder.
If the refrigerant is charged from the gas phase, composition change may occur in the refrigerant inside the cylinder and the
outdoor unit. In this case, ability of the refrigerating cycle decreases or normal operation can be impossible. However,
charging the liquid refrigerant all at once may cause the compressor to be locked. Thus, charge the refrigerant slowly.
4
Page 5
2
Drainage hose
Piping
Air inlet
Air inlet
Air outlet
Drain outlet
(back and side)
Air outlet
(back and side)
PART NAMES AND FUNCTIONS
MU-GA50VB
MU-GA60VB
MU-GA80VB
5
Page 6
3
Outdoor model
Function
Power supply
Capacity
Dehumidification
Air flow(High)
Power outlet
Running current
Power input
Power factor
Starting current
Compressor motor current
Fan motor current
Model
Output
Winding
resistance(at 20:)
Model
Winding
resistance(at 20:)
Dimensions WOHOD
Weight
Sound level(High)
Fan speed(High)
Fan speed regulator
Refrigerant filling
capacity(R410A)
Refrigerating oil (Model)
kW
r/h
K /h
A
A
W
%
A
A
A
W
"
"
mm
kg
dB
rpm
kg
cc
MU-GA50VB
Cooling
Single phase
230V, 50Hz
5.0
2.5
2,196
15
7.90
1,750
96
37
7.51
0.39
2.76
RN196VHSHT
1,300
C-R 1.80
C-S 3.00
RA6V50-PA
WHT-BLK 79.5
BLK-RED 83.0
850o605o290
44
52
828
1
1.45
520 (NEO22)
MU-GA60VB
Cooling
Single phase
230V, 50Hz
6.5
3.4
2,322
25
10.82
2,420
97
74
10.27
0.55
2.62
NN29VBAHT
1,900
C-R 0.80
C-S 1.64
RA6V60-MA
WHT-BLK 71
BLK-RED 89
850o605o290
60
53
873
1
2.00
1,200 (NEO22)
Electrical
data
Compressor
Fan
motor
Special
remarks
Coefficient of performance(C.O.P)
Capacity
SPECIFICATION
NOTE: Test conditions are based on ISO 5151.
Cooling : Indoor DB27°C WB19°C
Outdoor DB35°C WB(24°C)
Indoor-Outdoor piping length : 5m
6
Page 7
Outdoor model
Function
Power supply
Capacity
Dehumidification
Air flow(High/Low )
Capacity
Power outlet
Running current
Power input
Power factor
Electrical
data
Starting current
Compressor motor current
Fan motor current
2. Since the indoor and outdoor unit connecting wires have polarity, connect them according to the numbers (3,N).
3. Symbols below indicate.
/: Terminal block, : Connector
NAME
SYMBOL
MC
MF
NR61
RT62
RT63
SR61
NAMENAME
COMPRESSOR (INNER PROTECTOR)
OUTDOOR FAN MOTOR (INNER PROTECTOR)
VARISTOR
DISCHARGE TEMPERATURE THERMIST OR
AMBIENT TEMPERA TURE THERMIST OR
SOLID STATE RELAY
The standard data contained in these specifications apply only to the operation of the air conditioner under normal conditions,
since operating conditions vary according to the areas where these units are installed. The following information has been provided to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
198 ~ 264V, 50Hz
(2) AIR FLOW
Air flow should be set at MAX.
(3) MAIN READINGS
(1) Indoor intake air wet-bulb temperature :°CWB
(2) Indoor outlet air wet-bulb temperature :°CWB
(3) Outdoor intake air dry-bulb temperature :°CDB
(4) Total input:W
Indoor air wet/dry-bulb temperature difference on the left side of the chart on this page shows the difference between the
indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at service.
How to measure the indoor air wet-bulb/dry-bulb temperature difference
1. Attach at least 2 sets of wet and dry-bulb thermometers to the indoor air intake as shown in the figure, and at least 2 sets
of wet and dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air
speed is high.
2. Attach at least 2 sets of wet and dry-bulb thermometers to the outdoor air intake.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of room.
5. Press the EMERGENCY OPERATION switch once to start the EMERGENCY COOL MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
}
Cooling
INDOOR UNIT
OUTDOOR UNIT
OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT
COOL operation
11
Both indoor and outdoor unit are under the same
temperature/humidity condition.
Dry-bulb temperature
20
25
3070
15
Relative humidity(%)
50
60
Page 16
18
32
70(%)
230V
1520
50
25
60
3035
0.6
0.7
0.8
0.9
1.0
1.1
(:)
6
7
8
9
10
11
18
32
70(%)
230V
1520
50
25
60
3035
10
11
12
13
14
15
16
(:)
22
18
32
70(%)
230V
1520
50
25
60
3035
0.7
0.8
0.9
1.0
1.1
1.2
(:)
7
8
9
10
11
12
1520
50
25
60
30
70(%)
35(:)
5
6
9
7
8
1832
230V
18
32
70(%)
230V
1520
50
25
60
3035
0.6
0.7
0.8
0.9
1.0
1.1
(:)
6
7
8
9
10
11
1520
50
25
60
30
70(%)
35(:)
7
8
12
9
11
10
1832
230V
Air flow should be set at MAX.
33
The unit of pressure has been changed to MPa on the international system of units(SI unit system).
The conversion factor is : 1(MPa [Gauge]) =10.2(kgf/ff[Gauge])
NOTEQ : Total capacity (kW)SHF : Sensible heat factorDB : Dry-bulb temperature
SHC : Sensible heat capacity (kW)INPUT : Total power input (W)WB : Wet-bulb temperature
22
Page 23
9
TROUBLESHOOTING
MU-GA50VB
MU-GA60VB
MU-GA80VB
9-1. Cautions on troubleshooting
1. Before troubleshooting, check the following:
(1) Check the power supply voltage.
(2) Check the indoor/outdoor connecting wire for mis-wiring.
2. Take care the following during servicing.
(1) Before servicing the air conditioner, be sure to turn OFF the main unit the first with the remote controller, and then after
confirming the horizontal vane is closed, turn OFF the breaker and / or disconnect the power plug.
(2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic
control P.C. board.
(3) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the com-
ponents.
(4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
3. Troubleshooting procedure
(1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality. To
make sure, check how many times the abnormality indication is flashing on and off before starting service work.
(2)Before servicing that the connector and terminal are connected properly.
(3) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and the
components for bursting and discoloration.
(4) When troubleshooting, refer to 9-2.
23
Page 24
Start
Indoor unit
operates.
Outdoor unit
doesn't
operate.
Indoor unit
doesn't receive
the signal from
remote controller.
Indoor unit
operates.
Outdoor unit
doesn't operate
normally.
OPERATION INDICATOR
lamp on the indoor unit is
flashing on and off.
Outdoor unit
operates only
in Test Run
operation.
Outdoor unit
doesn't
operate
even in
Test Run
operation.
Indoor unit
operates, when
the EMERGENCY
OPERATION
switch is pressed.
Indoor unit
doesn't operate,
when the
EMERGENCY
OPERATION
switch is pressed.
Check room
temperature
thermistor.
Refer to
"Test point
diagram and
voltage".
MU-GA80VB
Refer to
9-4. A
"Check of
outdoor unit".
Refer to
"Check of
remote controller
and receiver
P.C. board".
MU-GA80VB
Flash on and
off at 0.5second
intervals
Cause:
Indoor/
Outdoor unit
• Mis-wiring
Refer to
9-4. C
"How to
check
mis-wiring
(When
outdoor unit
doesn't
work)".
2-time flash
Cause:
Indoor unit
• Trouble of
room temp erature/
indoor coil
thermistor
3-time flash
Cause:
Indoor unit
• Trouble of
indoor fan
motor
Check room
temperature
thermistor
and indoor
coil thermistor.
Refer to
"Test point
diagram and
voltage".
Refer to
"Check of
indoor fan
motor".
4-time flash
Cause:
Indoor unit
• Trouble of
indoor unit
control
system
Replace the
indoor
electronic
control
P.C. board.
1. Check indoor /
outdoor
connecting wire.
2. Refer to
"Check of indoor
electronic control
P.C. board".
Outdoor unit
doesn't
stop even
if indoor unit
stops.
MU-GA50/GA60VB
Check of wiring
diagram of outdoor
unit on page 10.
MU-GA80VB
Refer to 9-4. B
"Check of
outdoor unit".
Refer to indoor unit service manual.
MU-GA80VB
6-time flash
Cause:
Outdoor unit
• Trouble of
thermistor
in outdoor
unit
MU-GA80VB
7-time flash
Cause:
Outdoor unit
• Trouble of
outdoor
control
system
Refer to
9-4. E
"Check of
outdoor
thermistor".
Replace the
deicer
P.C. board.
MU-GA80VB
10-time flash
Cause:
Outdoor unit
• Trouble of
low discharge
temperature
protection
Refer to
9-4. D
"Check of
LEV".
9-2. Instruction of troubleshooting
24
Page 25
9-3. Trouble criterion of main parts
Part nameFigureCheck method and criterion
Measure the resistance between the terminals with a tester.
(Part temperature –10˚C ~ 40˚C)
Compressor
(MC)
INNER
PROTECTOR
160i 5: OPEN
90i10: CLOSE
Normal
MU-GA50VB
Terminal
C – R
C – S
1.59 " ~ 1.95 "
2.65 " ~ 3.24 "
MU-GA60VB
0.71 " ~ 0.87 "
1.45 " ~ 1.77 "
MU-GA80VB
0.56 " ~ 0.71 "
1.43 " ~ 1.76 "
Abnormal
Open or
short-circuit
LEV(Expansion valve)
MU-GA80VB
Color of lead wire
WHT – RED
RED – ORN
YLW – BRN
BRN – BLU
Abnormal
Open or
short-circuit
Normal
41.0 " ~ 49.0 "
Measure the resistance with a tester.
(Part temperature : –10˚C ~ 40˚C)
Measure the resistance with a tester.
(Part temperature –10˚C ~ 40˚C)
Discharge temperature
thermistor(RT62)
MU-GA80VB
Ambient temperature
thermistor(RT63)
MU-GA80VB
Measure the resistance with a tester.
Before measurement, hold the thermistor with your hands to warm it up.
(Part temperature 0˚C ~ 40˚C)
Normal
120 k" ~ 800k"
Abnormal
Open or short-circuit
Normal
5 k" ~ 60 k"
Abnormal
Open or short-circuit
w Reference value
MU-GA50VBMU-GA60VBMU-GA80VB
Measure the resistance between the terminals with a tester.
(Part temperature –10˚C ~ 40˚C)
Color of
lead wire
WHT – BLK
BLK – RED
BLK – YLW
YLW – RED
Open or
short-circuit
70.4 " ~ 85.5 "
73.6 " ~ 89.3 "
–
–
63 " ~ 77 "
79 " ~ 96 "
–
–
55 " ~ 68 "
–
49 " ~ 61 "
22 " ~ 29 "
Normal
Abnormal
Outdoor fan motor(MF)
INNER
PROTECTOR
MU-GA50VB
MU-GA60VB
130i 5: OPEN
( 83i15: CLOSE
w
)
MU-GA80VB
135i 5: OPEN
( 87i15: CLOSE
w
)
REDORN WHT
YLW
BLK
MAIN
AUX.1AUX.2
C
P
P
~
BLK
R
MAIN
AUX.
RED
S
C
WHT
MAIN
AUX.
BLK
MU-GA50VB/GA60VB
MU-GA80VB
RED
WHTORN
P
LEV
WHT
6
RED1
ORN4
YLW5
BRN2
BLU3
:INNER PROTECTOR
P
MU-GA50VB MU-GA60VB MU-GA80VB
25
Page 26
Is there 230V AC to
between
L-N on the
outdoor terminal block
?
No
Check the outdoor power supply
and connection of wiring.
Yes
Compressor
does not operate.
Yes
3minutes after the power supply
turns ON, is there 230V AC
between A1-A2 on the
compressor contactor (52C)?
Operate the unit in
COOL mode by
pressing the EMERGENCY
OPERATION switch.
Outdoor fan motor
does not operate.
No
Rectify the connecting
wire.
Rectify the connecting
wire.
Rectify the connecting
wire.
Check the compressor.
Refer to page 25.
Replace the compressor
contactor(52C).
Turn ON the power supply.
Yes
Is there 230V AC between
2/T1 on the compressor
contactor(52C) and N on the
outdoor terminal block?
Yes
Replace the
deicer P.C. board.
Replace the
deicer P.C. board.
No
Yes
No
Is there 230V AC between
1/L1 on the compressor
contactor(52C) and N on the
outdoor terminal block?
No
No
Yes
Yes
Yes
Is there 230V AC between
CN711 1-3 or 2-3 on the
deicer P.C. board? w
Operate the unit in
COOL mode by
pressing the EMERGENCY
OPERATION switch.
No
Check the outdoor fan
motor. Refer to page 25.
Yes
Is there 230V AC CN730
1-3 on the deicer P.C.
board? w
Replace the
deicer P.C. board.
Replace the
deicer P.C. board.
No
No
Is there 5V DC between
J101 - J401 on the deicer
P.C. board? w
Is there 230V AC between
CN730 1-3 on the deicer
P.C. board? w
+
Is there 5V DC between
J101 - J401 on the deicer
P.C. board? w
+
w Refer to 9-5.
9-4. Troubleshoot flow
Compressor and/or outdoor fan motor doesn’t operate.
A
Check of outdoor unit
MU-GA80VB
26
Page 27
Compressor and/or outdoor fan motor doesn’t stop.
B
Check of outdoor unit
1 Turn OFF the power supply.
2 After 30 seconds, turn ON the power supply again.
3 Operate the unit in COOL mode by pressing the
EMERGENCY OPERATION switch.
4 Operate the unit for 1 minute or more and stop it by
pressing the EMERGENCY OPERATION switch again.
After 30 seconds,
does compressor stop?
Ok
After 30 seconds, does
outdoor fan motor stop?
Yes
MU-GA80VB
Is there 230V AC between
No
A1-A2 on the compressor
contactor (52C)?
No
Yes
Replace the
deicer P.C. board.
Replace the
deicer P.C. board.
Is there 230V AC between
No
2/T1 on the compressor
contactor (52C) and N on
the outdoor terminal block?
Replace the compressor
contactor (52C).
Yes
Ok
When OPERATION INDICATOR lamp flashes ON and OFF in every 0.5-second.
Outdoor unit doesn’t operate.
How to check mis-wiring
C
MU-GA80VB
Start
w Short circuit of JPG and JPS on the indoor electronic control
P.C. board enables self -check to be displayed in 3 seconds.
Yes
No
Rectify the connecting
wire.
• Turn ON the power supply. (indoor/ outdoor unit)
• Press once EMERGENCY OPERATION switch.
After 3 minutes, mis-wiring is indicated
(0.5-second ON, 0.5-second OFF)
on OPERATION INDICATOR
lamp on indoor unit.w
Make them sure.
1. Turn OFF the power supply (indoor/ outdoor unit) and disconnect indoor and outdoor
connecting wire at the terminal block 3 of the indoor unit.
2. Short-circuit terminal block N-3 of indoor unit by lead wire.
Turn ON the power supply (indoor unit) and press once EMERGENCY OPERATION switch.
3.
Yes
Is this mis-wiring, poor contact,
or wire disconnection?
No
Is there 20V DC between both ends of
R132 on the indoor electronic control P.C.
board ?
( By tester, the stylus is between 0 ~ 20V. )
• Turn OFF the power supply. (indoor unit)
Disconnect the lead wire that terminal
block N-3 of the indoor unit is short-circuited.
• Connect ON indoor/ outdoor connecting
wire.
Turn ON the power supply. (outdoor unit)
Is there 230V AC between L-N
on the outdoor terminal block?
Is there 5V DC between J101 + -J401 -
on the deicer P.C. board?
Refer to 9-5.
During EMERGENCY OPERATION, is there
10V DC between both ends of R601on the
deicer P.C. board? Refer to 9-5.
(By tester, the stylus is between 5 ~10V.)
Replace the deicer P.C. board.
Yes
Yes
Yes
Yes
No
Replace the indoor electronic
control P.C. board.
No
Check the outdoor power supply
and connection of wiring.
No
Replace the deicer P.C. board.
Make the wiring between CN730
No
on the deicer P.C. board and
outdoor terminal block correct.
Refer to 9-5.
Refer to indoor unit
service manual.
27
Page 28
When OPERATION INDICATOR lamp flashes 10-time.
Replace the
LEV.
With remote controller set toward the indoor unit, press
OPERATE/ STOP(ON/ OFF) button and confirm one
beep tone.
LEV operates in full-opening
direction.
Is LEV properly fixed to
the expansion valve?
Ok
Do you hear the expansion
valve "click,click·······"?
Do you feel the expansion
valve vibrate on touching it?
Does the resistance of LEV have
the characterictics on page 25?
No
Yes
Yes
Yes
No
No
Properly fix the LEV to the
expansion valve.
Replace the
deicer P.C. board.
NOTE : After check of LEV, do the undermentioned operations.
1. Turn OFF the power supply and turn ON again.
2. Press the RESET button on the remote controller.
Turn ON the power supply.
1 During pressing both the OPERATION SELECT
button and the TOO COOL button on the
remote controller at the same time,
press the RESET button.
2 First, release the RESET button.
And release the other two buttons since all LCD
in operation display section of the remote controller
is displayed after 3 seconds.
AMPM
CLOCK
˚C
AMPM
Cooling doesn't operate.
Check of LEV (Expansion valve)
D
MU-GA80VB
When OPERATION INDICATOR lamp flashes 6-time.
Thermistors in the outdoor unit are abnormal.
E
Check of outdoor thermistor
w Disconnect the connectors CN662 from the deicer P.C. board.
(Check the characteristics of each thermistor.)
Turn OFF the
power supply.
Discharge temperature
thermistor(RT62)
Measure
resistance
between CN 662
1 and 2.
Ambient temperature
thermistor(RT63)
Measure
resistance
between CN 662
3 and 4.
MU-GA80VB
Does the resistancs
of thermistor have
the characteristics
on 9-5.?
Replace the
thermistor.
Replace the deicer P.C.
No
28
Connect CN662.
Turn ON the power
Yes
supply and press
the EMERGENCY
OPERATION
switch.
W It is thought defective contact of the connector.
(1) Slide the sleeve and check if there is a locking lever or not.
(2) The terminal with this connector has the
locking mechanism.
1Slide the sleeve.
2Pull the terminal while
pushing the locking
lever.
1Hold the sleeve, and
pull out the terminal
slowly.
The terminal which has the locking mechanism can be detached as shown below.
There are two types ( Refer to (1) and (2)) of the terminal with locking mechanism.
The terminal without locking mechanism can be detached by pulling it out.
Check the shape of the terminal before detaching.
<"Terminal with locking mechanism" Detaching points>
Connector
Sleeve
Locking lever
DISASSEMBLY INSTRUCTIONS
10-1. MU-GA50VB
OPERATING PROCEDURE
1. Removing the cabinet
(1) Remove the screws of the cabinet.
(2) Hold the down of the cabinet on the both side and remove
the cabinet.
Photo 2
Screws of
the cabinet
2. Removing the electrical parts
(1) Remove the service panel and the cabinet.
(2) Remove the following parts.
•Compressor capacitor (C1)
•Outdoor fan capacitor (C2)
•Terminal block (TB1, TB2)
•Compressor contactor (52C)
Photo 1
Service
panel
Photo 3
PHOTOS
Outdoor fan capacitor(C2)
Connector
Screws
of the
cabinet
Compressor
contactor(52C)
Compressor capacitor(C1)
30
Terminal blocks
(TB1, TB2)
Page 31
OPERATING PROCEDURE
PHOTOS
3. Removing the outdoor fan motor
(1) Remove the cabinet. (Refer to 1.)
(2) Disconnect the connector and remove the hooked lead
wire from the fan motor.
(3) Remove the propeller nut and remove the propeller.
(4) Remove screws fixing the outdoor fan motor.
(5) Remove the outdoor fan motor.
4. Removing the compressor
(1) Remove the cabinet. (Refer to 1.)
(2) Remove the relay panel.
(3) Remove the soundproof felt.
(4) Remove the terminal cover on the compressor.
(5) Disconnect lead wires from the glass terminal of the com-
pressor.
(6) Recover gas from the refrigerant circuit.
(7) Disconnect the welded part of the discharge pipe.
(8) Disconnect the welded part of the suction pipe.
(9) Remove nuts fixing the compressor.
(10)
Remove the compressor.
Photo 4
Propeller
Photo 5
Discharge
pipe
Hook
Propeller nut
Soundproof felt
NOTE
● Before using a burner, reclaim gas from the pipes until the
pressure gauge shows 0 kg/cm
● Use the burner under the condition that gas can be recovered
even when the inner pressure rises by heat.
2
(MPa).
Suction
pipe
Compressor
Compressor set nuts
31
Page 32
10-2. MU-GA60VB
OPERATING PROCEDURE
1. Removing the cabinet
(1) Remove the screws of the cabinet.
(2) Hold the bottom of the cabinet on the both side to remove
the cabinet.
PHOTOS
Photo 1
Screws
Service
panel
Photo 2
2. Removing the electrical parts
(1) Remove the cabinet . (Refer to 1.)
(2) Remove the following parts.
•Compressor capacitor (C1)
•Outdoor fan capacitor (C2)
•Terminal block(TB1, TB2)
•Relay (X1)
•Compressor contactor (52C)
Screws
Photo 3
Outdoor fan capacitor (C2)
Connector
Relay (X1)
32
Compressor
capacitor (C1)
Compressor
contactor (52C)
Terminal
blocks
(TB1, TB2)
Page 33
OPERATING PROCEDURE
PHOTOS
3. Removing the outdoor fan motor
(1) Remove the cabinet. (Refer to 1.)
(2) Disconnect the connector and remove the hocked lead
wire from the fan motor.
(3) Remove the propeller nut and remove the propeller.
(4) Remove the screws fixing the fan motor.
(5) Remove the outdoor fan motor.
4. Removing the compressor
(1) Remove the cabinet. (Refer to 1.)
(2) Remove the soundproof felt.
(3) Remove the terminal cover on the compressor.
(4) Disconnect the lead wires from the glass terminal of the
compressor.
(5) Recover gas from the refrigerant circuit.
NOTE: Recover gas from the pipes until the pressure gauge
shows 0 kg/cm
(6) Disconnect the welded part of the discharge pipe.
(7) Disconnect the welded part of the suction pipe.
(8) Remove nuts fixing the compressor.
(9) Remove the compressor.
2
(0MPa).
Photo 4
Propeller
Photo 5
Discharge
pipe
Hook
Propeller nut
Suction
pipe
Compressor
Compressor set nuts
33
Page 34
10-3. MU-GA80VB
OPERATING PROCEDURE
1.Removing the cabinet
(1) Remove the screws of the service panel.
(2) Remove the screws of the top panel.
(3) Remove the screw of the valve cover.
(4) Remove the service panel.
(5) Remove the top panel.
(6) Remove the valve cover.
(7) Remove the screws of the front panel.
(8) Remove the front panel.
(9) Remove the screws of the back panel.
(10)
Remove the back panel.
Photo 3
Screw of the motor support
Photo 1
Screws
of the
cabinet
Photo 2
PHOTOS
Screw of the top panel
Screws of the cabinet
Screw of the service panel
Screws
of the
back
panel
Set screws of the back panel
2. Removing the deicer P.C. board
(1) Remove the service panel and the cabinet.
(2) Disconnect all the connectors and the terminals on the
deicer P.C. board.
(3) Remove the deicer P.C. board.
Screws
of the
front
panel
Photo 4
Deicer P.C. board
Screws
of the
top
panel
Screw
of the
valve
cover
Terminal
blocks
34
Screws
of the
relay
panel
Screws of the
relay panel
Page 35
OPERATING PROCEDURE
PHOTOS
3. Removing the propeller and the outdoor fan motor
(1) Remove the cabinet. (Refer to 1.)
(2) Remove the propeller nut and the propeller.
NOTE : Loose the propeller in the rotating direction for
removal.
When attaching the propeller, align the mark on the
propeller and the motor shaft cut section.
Set the propeller in position by using the cut on the
shaft and the mark on the propeller.
(3) Remove the clamp of outdoor fan motor lead wire and
disconnect the outdoor fan motor connector.
(4) Remove the screws fixing the outdoor fan motor.
(5) Remove the outdoor fan motor.
Photo 5
Set screws of the
outdoor fan motor
Propeller
nut
Propeller
Set screws of the outdoor fan motor
4. Removing the compressor
(1) Remove the cabinet. (Refer to 1.)
(2) Remove the relay panel.
(3) Remove the soundproof felt.
(4) Remove the terminal cover on the compressor.
(5) Disconnect lead wires from the compressor.
(6) Recover gas from the refrigerant circuit.
NOTE: Recover gas from the pipes until the pressure gauge
shows 0 kg/cm
(7) Disconnect the welded part of the discharge pipe.
(8) Disconnect the welded part of the suction pipe.
(9) Remove nuts fixing the compressor.
)
(
Remove the compressor.
10
2
(0MPa).
Photo 6
Discharge pipe
Suction pipe
Terminal cover
Compressor set nuts
35
Page 36
11
PARTS LIST (non-RoHS compliant)
MU-GA50VB
MU-GA60VB
11-1. OUTDOOR UNIT
STRUCTURAL PARTS, ELECTRICAL PARTS AND FUNCTIONAL PARTS
BACK PANEL
CABINET
GRILLE
PROPELLER
MOTOR SUPPORT
COMPRESSOR RUBBER SET
COMPRESSOR RUBBER SET
COMPRESSOR
COMPRESSOR
BASE
BASE
STOP VALVE(GAS)
STOP VALVE(GAS)
STOP VALVE(LIQUID)
SERVICE PANEL
OUTDOOR FAN MOTOR
OUTDOOR FAN MOTOR
OUTDOOR HEAT EXCHANGER
OUTDOOR HEAT EXCHANGER
SURGE ABSORBER
SURGE ABSORBER
TERMINAL BLOCK
TERMINAL BLOCK
COMPRESSOR CONTACTOR
RELAY
COMPRESSOR CONTACTOR
OUTDOOR FAN CAPACITOR
COMPRESSOR CAPACITOR
COMPRESSOR CAPACITOR
HANDLE
CAPILLARY TUBE
CAPILLARY TUBE
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3RUBBERS/SET
4RUBBERS/SET
RN196VHSHT
NN29VBAHT
{12.7
{15.88
{ 6.35
RA6V50 RA6V60 -
2P
3P
3.0+/440V AC
40+/440V AC
55+/440V AC
{3.0o{1.6o600
{3.0o{1.8o500
MC
MC
MF
MF
DSAR
DSAR
TB2
TB1
52C
X1
52C
C2
C1
C1
PARTS LIST (non-RoHS compliant)
MU-GA50VB
MU-GA60VB
11-1. OUTDOOR UNIT
STRUCTURAL PARTS, ELECTRICAL PARTS AND FUNCTIONAL PARTS
Part numbers that is circled is not shown in the illustration.
37
Page 38
PARTS LIST (non-RoHS compliant)
MU-GA80VB
11-2. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
BACK PANEL
CABINET
GRILLE
PROPELLER
MOTOR SUPPORT
COMPRESSOR RUBBER SET
COMPRESSOR RUBBER SET
COMPRESSOR
COMPRESSOR
BASE
BASE
STOP VALVE(GAS)
STOP VALVE(GAS)
STOP VALVE(LIQUID)
SERVICE PANEL
OUTDOOR FAN MOTOR
OUTDOOR FAN MOTOR
OUTDOOR HEAT EXCHANGER
OUTDOOR HEAT EXCHANGER
SURGE ABSORBER
SURGE ABSORBER
TERMINAL BLOCK
TERMINAL BLOCK
COMPRESSOR CONTACTOR
RELAY
COMPRESSOR CONTACTOR
OUTDOOR FAN CAPACITOR
COMPRESSOR CAPACITOR
COMPRESSOR CAPACITOR
HANDLE
CAPILLARY TUBE
CAPILLARY TUBE
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3RUBBERS/SET
4RUBBERS/SET
RN196VHSHT
NN29VBAHT
{12.7
{15.88
{ 6.35
RA6V50 RA6V60 -
2P
3P
3.0+/440V AC
40+/440V AC
55+/440V AC
{3.0o{1.6o600
{3.0o{1.8o500
MC
MC
MF
MF
DSAR
DSAR
TB2
TB1
52C
X1
52C
C2
C1
C1
RoHS
RoHS PARTS LIST (RoHS compliant)
MU-GA50VB
MU-GA60VB
12-1. OUTDOOR UNIT
STRUCTURAL PARTS, ELECTRICAL PARTS AND FUNCTIONAL PARTS
Part numbers that is circled is not shown in the illustration.
41
Page 42
RoHS PARTS LIST (RoHS compliant)
MU-GA80VB
12-2. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS
MU-GA80VB
12-2. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS
AND FUNCTIONAL PARTS
Part numbers that are circled are not shown in the illustration.
43
Page 44
HEAD OFFICE: TOKYO BLDG.,2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
CC
Copyright 2004 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD
Distributed in Jun. 2006. No.OB370 REVISED EDITION-A 6
Distributed in Oct. 2004. No.OB370 6
Made in Japan
New publication, effective Jun. 2006
Specifications subject to change without notice.
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.