SPLIT-TYPE AIR CONDITIONERS
ENGLISH
INSTALLATION MANUAL
JG79A061H03
MSZ-D30/36NA
MSY-D30/36NA
Phillips screwdriver
Level
Scale
Utility knife or scissors
3 in. (75 mm) hole saw
Torque wrench
Wrench (or spanner)
1. BEFORE INSTALLATION
1-1. THE FOLLOWING SHOULD ALWAYS BE OBSERVED FOR SAFETY
• Be sure to read these safety precautions and instructions.
• Be sure to observe the warnings and cautions specified here.
• After reading this manual, be sure to store it with the OPERATING INSTRUCTIONS for future reference.
• Please report to your supply authority or obtain their consent before connecting this equipment to the power supply system.
Required Tools for Installation
5/32 in. (4 mm) hexagonal
wrench
Flare tool for R410A
Gauge manifold for R410A
Vacuum pump for R410A
Charge hose for R410A
Pipe cutter with reamer
WARNING
N Do not install the unit by yourself (user).
Improper or incomplete installation could cause fire, electric shock, injury due to
the unit falling, or water leakage. Consult a qualified installer or the dealer from
whom you purchased the unit.
N Follow the instructions detailed in the installation manual.
Incomplete installation could cause fire or electric shock, injury due to the unit fall-
ing, or leakage of water.
N Install the unit securely in a place that can bear the weight of the unit.
If the installation location cannot bear the weight of the unit, the unit could fall
causing injury.
N Perform electrical work according to the installation manual and be sure to use
an exclusive circuit. Do not connect other electrical appliances to the circuit.
If the capacity of the power circuit is insufficient or there is incomplete electrical
work, it could result in a fire or an electric shock.
N Ground the unit correctly.
Do not connect the ground wire to a gas pipe, water pipe, lightning rod or tel-
ephone ground. Defective grounding could cause electric shock.
N Do not damage the wires.
Damaged wires could cause fire.
N Be sure to shut off the main power when setting up the indoor P.C. board or
wiring.
Failure to do so could cause electric shock.
N Use the specified wires to securely connect the indoor and outdoor units. At-
tach the wires firmly to avoid applying stress to the terminal block.
Improper connection could cause fire.
N Do not install the unit in a place where flammable gas may leak.
If gas leaks and accumulates around the unit, it could cause an explosion.
N Do not use intermediate connection of the power cord or the extension cord.
Do not connect many devices to one AC outlet.
It could cause a fire or an electric shock.
N Use the parts provided or specified parts for the installation work.
The use of defective parts could cause an injury or leakage of water due to a fire,
an electric shock, the unit falling, etc.
N When plugging the power supply plug into the outlet, make sure that there is
no dust, blockage, or loose parts both in the outlet and on the plug. Verify that
the power supply plug is completely in the outlet.
If there is dust, blockage, or loose parts on the power supply plug or the outlet, it could
cause electric shock or fire. If loose parts are found on the power supply plug, replace it.
(Could lead to death or serious injury.)
N Securely attach the electrical cover to the indoor unit and the service panel to
the outdoor unit.
If the electrical cover of the indoor unit and/or the service panel of the outdoor unit are
not attached securely, dust, water, etc. could collect in the unit and could cause a fire or
an electric shock.
N When installing or relocating the unit, make sure that no substance other than
the specified refrigerant (R410A) enters the refrigerant circuit.
Any foreign substances in the refrigerant circuit can cause abnormal pressure rise
or an explosion.
Do not discharge the refrigerant into the atmosphere.
N
does not leak after installation has been completed.
installation, ventilate the room.
If refrigerant comes in contact with a fire, harmful gas could be generated.
If refrigerant gas leaks indoors, and comes into contact with the flame of a fan
heater, space heater, stove, etc., harmful gases will be generated.
N Use appropriate tools and piping materials for installation.
The pressure of R410A is 1.6 times higher than R22. Not using the appropriate
tools and materials, or improper installation could cause the pipes to burst causing
an injury.
N When pumping down the refrigerant, stop the compressor before disconnecting
the refrigerant pipes.
If the refrigerant pipes are disconnected while the compressor is running and the
stop valve is open, air could be drawn in and the pressure in the refrigeration cycle
could become abnormally high, causing the pipes to burst.
N When installing the unit, securely connect the refrigerant pipes before starting
the compressor.
If the compressor is started before the refrigerant pipes are connected and the
stop valve is open, air could be drawn in and the pressure in the refrigeration cycle
could become abnormally high, causing the pipes to burst.
N Fasten a flare nut with a torque wrench as specified in this manual.
If fastened too tight, a flare nut could break and cause refrigerant leakage.
N Install the unit according to national wiring regulations.
Check that the refrigerant gas
If refrigerant leaks during
CAUTION
N Depending on the installation area, install a Ground Fault Interrupt (GFI) circuit
breaker.
If the Ground Fault Interrupt (GFI) circuit breaker is not installed, an electric shock
could occur.
N Perform the drainage/piping work securely according to the installation
manual.
If there is defect in the drainage/piping work, water could drip from the unit, and
damage household items.
(Could lead to serious injury when operated incorrectly.)
N Do not touch the air inlet or the aluminum fins of the outdoor unit.
This could cause injury.
N Do not install the outdoor unit where small animals may live.
If small animals enter the unit and damage its electrical parts, it could cause a
malfunction, smoke emission, or fire. Keep the area around the unit clean.
1-2. SELECTING THE INSTALLATION LOCATION
INDOOR UNIT
• Where airflow is not blocked.
Where cool air aspreads over the entire room.
•
• On a rigid wall to reduce the possibility of vibration.
• Where it is not exposed to direct sunlight.
• Where it can be easily drained.
• At a distance 3 ft. (1 m) or more away from a TV and
radio. Operation of the air conditioner may interfere
with radio or TV reception. An amplifier may be required for the affected device.
• In a place as far away as possible from fluorescent
and incandescent lights (so the infrared remote control
can operate the air conditioner normally).
Where the air filter can be removed and replaced easily.
•
Note:
Install the indoor unit high on the wall where air can distribute over the entire room.
REMOTE CONTROLLER
• Where it is convenient to operate and easily visible.
Where children cannot easily touch it.
•
• Select a position about 4 ft. (1.2 m) above the floor.
Check that signals from the remote controller from
that position are received by the indoor unit (‘beep’
or ‘beep beep’ receiving tone sounds). Then, attach
remote controller holder to a pillar or wall and install
wireless remote controller.
Note:
In rooms where inverter type fluorescent lamps are used,
the signal from the wireless remote controller may not be
received.
OUTDOOR UNIT
• Where it is not overly exposed to strong winds.
Where airflow is good and dustless.
•
• Where neighbours are not annoyed by operation
sound or hot air.
• Where rigid wall or support is available to prevent the
increase of operation sound or vibration.
• Where there is no risk of combustible gas leakage.
• If installing the unit in a location high above the ground,
be sure to secure the unit legs.
• Where it is at least 10 ft. (3 m) away from the antenna
of TV set or radio. Operation of the air conditioner may
interfere with radio or TV reception in areas where reception is weak. An amplifier may be required for the
affected device.
• Install the unit horizontally.
• Please install it in an area not affected by snowfall or
blowing snow. In areas with heavy snow, please install
a canopy, a pedestal and/or baffle boards.
Note:
• It is advisable to make a piping loop near outdoor unit
so as to reduce vibration.
• For increased efficiency, install the outdoor unit in a
location where continuous direct sunlight or excessive
water can be avoided as much as possible.
Note:
When operating the air conditioner in low outside temperature, be sure to follow the instructions described
below.
• Never install the outdoor unit in a place where its air
inlet/outlet side may be exposed directly to wind.
• To prevent exposure to wind, install the outdoor
unit with its air inlet side facing the wall and
board on the air outlet side.
Avoid the following places for installation where air
conditioner trouble is liable to occur.
• Where flammable gas could leak.
• Where there is an excessive amount of machine oil
in the air.
• Salty places such as the seaside.
• Where sulfide gas is generated such as a hot
spring.
Where there is high-frequency or wireless equipment.
•
a baffle
1-3. SPECIFICATIONS
1-3-1. POWER SUPPLY AND INDOOR/OUTDOOR WIRE CONNECTION
• Power should be taken from an exclusive branched circuit.
• Wiring work should be based on applicable technical standards.
• Wiring connections should be made following the diagram.
• Securely tighten screws.
Connecting wires and the ground wire
• Use solid conductor AWG14 or stranded conductor AWG14.
• Use double insulated copper wire with 600 V insulation.
• Use copper conductors only.
* Follow local electrical codes.
Power supply cable and ground wire
• Use solid or stranded conductor AWG12.
• Use copper conductors only.
* Follow local electrical codes.
Note:
When the indoor unit is powered from the outdoor unit, depending on local code, a
disconnect switch needs to be installed to a power supply circuit.
1-3-2. REFRIGERANT PIPES
• To prevent condensation, insulate the two refrigerant pipes.
• Refrigerant pipe bending radius must be 4 in. (100 mm) or more.
CAUTION
Be sure to use the insulation of specified thickness (table on the right). Excessive insulation may cause incorrect installation of the indoor unit, and too little insulation may cause
condensate to form.
Electrical specifications
MODEL MSY-D30NA MSY-D36NA MSZ-D30NA MSZ-D36NA
INDOOR UNIT
Power supply
(V, PHASE, Hz)
Min. Circuit Ampacity (A) 1.0
Fan motor (F.L.A.) (A) 0.76
OUTDOOR UNIT
Power supply
(V, PHASE, Hz)
Max. Fuse size
(time delay)
Min. Circuit Ampacity (A) 21
Fan motor (F.L.A.) (A) 0.93
Compressor
Control voltage
Pipe
For liquid 3/8 (9.52) 0.0315 (0.8) 5/16 (8) Heat resistant foam
For gas 5/8 (15.88) 0.0394 (1.0) 5/16 (8)
(A) 25
(R.L.A) (A) 16
(L.R.A) (A) 20
Indoor unit - Remote controller: (Wireless)
Indoor unit - Outdoor unit: DC12-24 V (Polar)
Outside
diameter
Minimum
wall thick-
ness
inch (mm)
208/230, 1, 60
208/230, 1, 60
Insulation
thickness
Insulation material
plastic 0.045 Specific
gravity
• The unit has flared connections on both indoor and outdoor sides.
• Remove the valve cover from the outdoor unit, then connect the pipe.
• Refrigerant pipes are used to connect the indoor and outdoor units.
• Be careful not to crush or over bend the pipe in pipe bending.
• Refrigerant adjustment... If pipe length exceeds 25 ft. (7.5 m), additional refrigerant
(R410A) charge is required.
(The outdoor unit is charged with refrigerant for pipe length up to 25 ft. [7.5 m])
Limits
Pipe length 100 ft. (30 m) max.
Height difference 50 ft. (15 m) max.
No. of bends 10 max.
Up to 25 ft. (7.5 m)
Pipe length
Exceeding 25 ft. (7.5 m)
Refrigerant to be added
MSZ-D30/36NA 2.96 oz. each 5 ft. (55 g/m)
MSY-D30/36NA 1.08 oz. each 5 ft. (20 g/m)
No additional charge is re-
quired.
Additional charge is required.
(Refer to the table below.)
1-4. INSTALLATION DIAGRAM
Indoor unit
Wall hole
sleeve (C)
Cut off the
extra length.
Pipe attachment strap
(E)
Use the wall hole sleeve
(C) to prevent indoor/outdoor connecting wire (A)
from contacting metal
parts in the wall and to
protect the wiring from
rodents.
Wall hole cover (D)
Seal the wall hole
gap with putty (H).
Attach the pipe to
wall with pipe attachment strap (E).
Attachment screw (F)
ACCESSORIES
Check the following parts before installation.
<Indoor unit>
(1) Installation plate 1
Attachment screws for the installa-
(2)
tion plate
4 × 25 mm
(3) Remote controller holder 1
Screws for the remote controller
(4)
holder
3.5 × 16 mm (Black)
(5) Battery (AAA) for (6) 2
(6) Wireless remote controller 1
Felt tape
(7)
(For left or left-rear piping)
(8) Air cleaning filter 2
(9) Charge nut 1
(10) L-joint 1
FIELD-SUPPLIED PARTS
(A)
Indoor/outdoor unit connecting wire *
(B) Extension pipe 1
(C) Wall hole sleeve 1
(D) Wall hole cover 1
(E) Pipe attachment strap
(F) Screw for (E) 4 × 20 mm
(G) Piping tape 1
(H) Putty 1
Drain hose
(or soft PVC hose, 19/32 in. [15
(I)
mm] inner diameter or hard PVC
pipe VP16)
(J) Refrigerant oil 1
(K) Power supply cord * 1
* Note:
Place indoor/outdoor unit connecting wire (A)
and power supply cord (K) at least 3 ft. (1 m)
away from the TV antenna wire.
2 to 5
2 to 5
7
4-11/16 in.
(120 mm)
or more
2
2
2-13/16 in. (70
mm) or more/
5-1/8 in. (130 mm)
left back piping
or more for left and
(using spacer)
8-11/16 in.
(220 mm)
or more
After the leak test, apply insulating material tightly so that there is no gap.
Space for indoor unit working
Please leave the space as shown in the
picture for maintenance usage.
4 in. (100 mm)
or more
Installation
Indoor unit
plate
1
Space
mm) or more
9-27/32 in. (250
Note:
Do not
obstruct
the air
outlet.
or more
5/16 in. (7 mm)
When the piping is to be attached to a wall
comprised of tin plate or metal netting, use
chemically treated wooden piece 25/32 in.
(20 mm) or thicker between the wall and
the piping, or wrap insulation vinyl tape 7
to 8 turns around the piping.
To use existing piping, perform COOL
operation for 30 minutes and pump down
before removing the old air conditioner.
Remake flare according to the dimension
1
20 in. (500 mm)
or more
for new refrigerant.
Outdoor unit installation
Unit: inch
33-1/16
19-11/16
Air inlet
14-3/16
Air outlet
Unit: mm
840
100 500
Air inlet
4 in.
(100 mm)
or more
20 in.
(500 mm)
or more
14 in.
(350 mm)
or more
4 in.
(100 mm)
or more
3-15/16
13
15-14/32
4-3/8 x 13/16 slot 1-18/32
Units should be installed by licensed contractor
according to local code requirements.
392
330
4-10 x 21 slot
360
Air outlet
40
2. INDOOR UNIT INSTALLATION
2-1. ATTACHING THE INSTALLATION PLATE
• Find a stud in the wall to attach installation plate (1) horizontally on the wall with screws (2).
• To prevent installation plate (1) from vibrating, be sure to install the attachment screws
in the holes indicated in the illustration. For added support, additional screws may also
be installed in other holes.
• If the recessed bolt is too long, change it for a shorter one (field-supplied).
2-2. DRILLING
1) Determine where the holes will be located on the wall.
2) Drill a ø 3 in. (75 mm) hole. The outdoor side should be 6/32 to 9/32 in. (5 to 7 mm)
lower than the indoor side.
3) Insert wall hole sleeve (C).
2-3. CONNECTING WIRES FOR INDOOR UNIT
Note:
When the indoor unit is powered from the outdoor unit, depending on local code, a disconnect switch needs to be installed to a power supply circuit.
1) Open the front panel.
2) Place the upper part of the indoor unit on the installation plate.
3) Remove electrical cover.
4) Remove VA clamp.
5) Remove corner box.
6) Remove cable guide.
7) Remove conduit plate.
8) Attach conduit pipe (for rear piping) / elbow joint (for right, left, or downward piping) to
conduit plate with lock nut. The thread of the installed conduit pipe / elbow joint appearing inside should be less than 3/8 in. (10 mm). (Fig. 1) Elbow joint should appear less
than 1-3/16 in. (30 mm) outside. (Fig. 2)
9) Process the end of ground wire (Fig. 3). Connect it to the ground terminal of electrical
parts box.
10) Process the end of indoor/outdoor unit connecting wire (A) (Fig.3). Attach it to the
terminal block. Be careful not to make mis-wiring. Attach the wire to the terminal block
securely so that its core cannot be seen, and no external force affects the connecting
section of the terminal block.
11) Firmly tighten the terminal screws. After tightening, verify that the wires are tightly fas-
tened.
12) Reinstall conduit plate.
13) Reinstall cable guide.
14) According to the piping direction, remove the shaded part of the left side of box (Fig.4)
or corner box (Fig. 5).
15) Reinstall VA clamp.
16) Reinstall electrical cover.
17) Reinstall panel assembly.
Installation plate (1)
4-11/16 in.
Wall
(120 mm)
or more
Attachment screw (2)
ø 3 in.
(75 mm)
Electrical cover
VA Clamp
Indoor
terminal
block
Cable guide
Conduit plate
• Connect wires to the appropriate terminals
• For future servicing, leave some
slack in the connecting wires.
Level
Lock nut
Ceiling
Insert
the
scale. *
Wall
Outdoor side
Electrical box
Elbow joint
2-13/16 in. (70 mm) or more
5-1/8 in. (130 mm) or more for left
and left back piping (using spacer)
4 in.
(100 mm)
Align the
scale with
the line. *
8-11/16 in.
(220 mm)
or more
Center of
ø 3 in.
(75 mm)
hole
* Same for left hole.
6/32-9/32 in.
(5-7 mm)
Pull tab to remove cable guide.
Grounding
terminal
Conduit pipe
or
Wall
Remark:
* A disconnect switch is required.
Check the local code.
** Use a ring tongue terminal in
order to connect a ground wire
to terminal.
Power supply
208/230 V AC,
1phase 2 wires,
60 Hz
Ground
208/230 V AC
1phase, 60 Hz
OUTDOOR UNIT
Terminal
block 1
Grounding terminal**
INDOOR UNIT
Terminal block
Grounding
terminal**
Disconnect
switch*
Conduit plate
Less than 3/8 in.
(10 mm)
Lock nut
Conduit pipe or
elbow joint
5/8 in.
2-3/16 in.
(55 mm)
Lead
wire
• Make ground wire a little longer than
others. (More than 1-9/16 in. [40 mm])
Remove panel for
piping on bottom
side of unit
(15 mm)
Corner box
Remove panel
for piping on right
side of unit
Fig. 1 Fig. 2
Fig. 3
Fig. 5
Conduit plate
(for right, left, or downward piping)
Remove panel
for piping on
left side of unit
Remove panel for piping
on bottom left side of unit
Less than 1-3/16 in.
(30 mm)
Elbow joint
Box
Fig. 4
2-4. INSTALLING THE L-JOINT
1) Install L-joint (10) on the back of the unit. Position L-joint (10) according to the piping
direction. (Fig. 1)
In case of bottom piping (Fig. 2)
• Cut L-joint (10) at the position shown in Fig. 3.
• Remove union nut from the unit and install it to L-joint (10).
• Flare end of L-joint (10).
2) Use two torque wrenches to tighten the nut. (tighten torque 65 N•m) (Fig. 4)
3) Install charge nut (9) to the liquid refrigerant piping, which connects the indoor and outdoor unit.
4) Perform leak test of joint part (the part tightened in “2)”), the nut on the gas side should
remain installed.
5) Slide pipe cover of L-joint (10) and cover the joint. (Fig. 5)
Remove panel
for piping on right
side of unit
Remove panel for
piping on bottom
right side of unit
Cut
Fig. 1
Fig. 2
Fig. 3
2-5. PIPE FORMING AND DRAIN PIPING
2-5-1. PIPE FORMING
• Place the drain hose below the refrigerant piping.
• Make sure that the drain hose is not crowded or bent.
• Do not pull the hose when applying the tape.
• When the drain hose passes the room, be sure to wrap it with insulation material (fieldsupplied).
Note:
Make sure not to damage the cover of refrigerant pipe when attaching it back on with
screws.
Left or left-rear piping
Note:
Be sure to reattach the drain hose and the drain cap if the piping is being installed on left
or bottom left of unit, otherwise, water could drip down from the drain hose.
1) Place the refrigerant piping and the drain hose together, then firmly apply felt tape (7)
from the end.
Felt tape (7) overlap width should be 1/3 the tape width. Use a bandage stopper at the
end of felt tape (7).
2) Pull out the drain cap at the back right of the indoor unit. (Fig. 1)
• Hold the convex section at the end and pull the drain cap.
3) Pull out the drain hose at the back left of the indoor unit. (Fig. 2)
• Hold the claw marked by the arrows and pull out the drain hose forward.
4) Put the drain cap into the section to which the drain hose is to be attached at the rear of
the indoor unit. (Fig. 3)
• Insert a screwdriver into the hole on the cap and insert the cap fully into the drain
pan.
5) Insert the drain hose fully into the drain pan at the back right of the indoor unit. (Fig. 4)
• Check if the hose is hooked securely to the projection of its inserting part at the
drain pan.
6) Insert the drain hose into wall hole sleeve (C), and attach the upper part of indoor unit
onto the installation plate (1). Then, shift the indoor unit completely to the left to make
placing the piping in the back of the unit easier.
7) Cut out two pieces of cardboard from the shipping box (use any two pieces of the four
pieces), roll each piece, hook them onto the back rib, and use them as spacer to lift the
indoor unit. (Fig. 5)
8) Connect the refrigerant piping with the extension pipe (B).
9) Attach the lower part of the indoor unit into the installation plate (1).
Tightening
direction
Felt tape (7)
Fig. 4
Liquid pipe
Piping tape (G)
Drain cap
Fig. 1 Fig. 2
Drain cap
Fig. 3
Slide the pipe cover
completely to the end.
Gas pipe
Indoor/outdoor unit
connecting wire (A)
Felt tape (7)
Piping tape (G)
Remove panel for piping on
left side of unit.
Fig. 5
Drain hose
Drain hose
Fig. 4
Fig. 5
Rear or bottom piping
1) Place the refrigerant piping and the drain hose together, then firmly apply piping tape (G)
from the end.
2) Insert the piping and the drain hose into the wall hole sleeve (C), and attach the upper
part of the indoor unit on the installation plate (1).
3) Check if the indoor unit is attached securely on the installation plate (1) by moving the
unit to left and right.
4) Attach the lower part of the indoor unit into the installation plate (1).
Right piping
Note:
Before performing the following, make sure that wiring is completed, and the conduit cover
is installed. (Refer to 2-3.)
1) Place the refrigerant piping and the drain hose together, shift them to left side of the
unit, and then firmly apply piping tape (G) from the end.
2) Insert the piping and the drain hose into the wall hole sleeve (C), and attach the upper
part of the indoor unit on the installation plate (1).
3) Check if the indoor unit is attached securely on the installation plate (1) by moving the
unit to left and right.
4) Attach the lower part of the indoor unit into the installation plate (1).
Cut off in case of downward piping.
2-5-2. DRAIN PIPING
• If the extension drain hose has to pass through a room, be sure to wrap it with insulation (field-supplied).
• The drain hose should point downward for easy drain. (Fig. 1)
• If the drain hose provided with the indoor unit is too short, connect it with a fieldsupplied drain hose (I). (Fig. 2)
• When connecting the drain hose to a hard vinyl chloride pipe, be sure to insert it
securely into the pipe. (Fig. 3)
3. OUTDOOR UNIT INSTALLATION
3-1. CONNECTING WIRES FOR OUTDOOR UNIT
1) Remove the service panel.
2) Remove the conduit cover.
3) Attach the conduit connector to conduit cover with lock nut then secure it against unit
with screws.
4) Connect ground wires of indoor/outdoor unit connecting wire (A) and power supply cord
(K) to the TB support.
5) Loosen the terminal screw, and attach indoor/outdoor unit connecting wire (A) from the
indoor unit correctly on the terminal block. Attach the wire to the terminal block securely
so that its core cannot be seen, and no external force affects the connecting section of
the terminal block.
6) Firmly tighten the terminal screws. After tightening, verify that the wires are tightly fas
tened.
7) Connect power supply cord (K).
8) Install the conduit cover.
9) Install the service panel securely.
Drain
Downward
slope
hose
Soft hose I.D.
19/32 in.
(15 mm)
27-9/16 in.
(70 cm)
or more
Different
diameter joint
Fig. 1 Fig. 2 Fig. 3
Do not make drain piping as shown below.
Accumulated
drain water
Air
Waving
5/8 in.
(15 mm)
Water
leakage
Water
leakage
-
Do not raise
Water
leakage
1-3/8 in.
(35 mm)
Lead
wire
Drain hose
Hard vinyl chloride pipe
I.D. 1-3/16 in.
(30 mm)
Insert
securely
At least
Tip of drain
hose dipped
in water
1-31/32 in.
(50 mm)
gap
Ditch
Power supply cord (K)
Service panel
Grounding
terminal
Lock nut
Conduit cover
Connector
Terminal block
Power supply cord (K)
Indoor/outdoor unit
connecting wire (A)
TB support
to conduit cover
• Make ground wire a little longer than oth-
• For future servicing, leave some slack in
ers. (More than 1-3/8 in. [35 mm])
the connecting wires.
A inch (mm) Tightening torque
Clutch
type tool
for R22
0.04 to
0.06
(1.0 to
1.5)
Wing nut
type tool
for R22
0.06 to
0.08
(1.5 to
2.0)
0.08 to
0.10
(2.0 to
2.5)
N•m
13.7 to
17.7
34.3 to
41.2
49.0 to
56.4
73.5 to
78.4
ft•lb
(kgf•cm)
10 to 13
(140 to
180)
25 to 30
(350 to
420)
36 to 42
(500 to
575)
54 to 58
(750 to
800)
Pipe diameter
inch (mm)
ø 1/4 (6.35)
ø 3/8 (9.52)
ø 1/2 (12.7)
ø 5/8 (15.88)
Nut
inch
(mm)
1/4
(17)
3/8
(22)
1/2
(26)
5/8
(29)
Clutch
type tool
for R410A
0 to 0.02
(0 to 0.5)
3-2. FLARE CONNECTION
1) Cut the copper pipe as straight as possible with a pipe cutter. (Fig. 1, 2)
2) Remove all burrs from the cut section of the pipe, ensuring that precautions are taken to
avoid getting metal shavings into the piping. (Fig. 3)
3) Remove flare nuts attached to indoor and outdoor units, then put them on pipe.
4) Flaring work (Fig. 4, 5). Firmly hold copper pipe in the dimension shown in the table.
Select A mm from the table according to the tool you use.
5) Check
• Compare the flared work with Fig. 6.
• If flare is defective, cut off the section and repeat procedure.
Flaring tool
Clutch type
Smooth all around
Even length
all around
Burr
Good
Copper
pipe
Tilted
Fig. 1 Fig. 2
Copper pipe
Spare reamer
Pipe cutter
Wing nut type
Fig. 4
Inside is shining without any
scratches.
Die
Flare nut
Fig. 6
No good
Uneven Burred
Fig. 3
Copper pipe
Fig. 5
3-3. PIPE CONNECTION
• Fasten flare nut with a torque wrench as specified in the table above.
• When fastened too tight, flare nut may eventually break and cause refrigerant leakage.
Indoor unit connection
Connect both liquid and gas piping to indoor unit.
• Apply a thin coat of refrigerant oil (J) on the seat surface of pipe.
• To connect, first align the center, then tighten the first 3 to 4 turns of flare nut.
• Use tightening torque table above as a guideline for indoor unit side joints, and tighten
using two wrenches. Excessive tightening damages the flare section.
Outdoor unit connection
Connect pipes to stop valve pipe joint of the outdoor unit following the same procedure
detailed in Indoor unit connection.
• For tightening, use a torque wrench or spanner.
WARNING
When installing the unit, securely connect the refrigerant pipes before starting the
compressor.
3-4. INSULATION AND TAPING
1) Cover piping joints with pipe cover.
2) For outdoor unit side, insulate the piping, including valves.
3) Apply piping tape (G) starting from the connection on the outdoor unit.
• When piping has to be installed through a ceiling, closet or where the temperature
and humidity are high, use additional field-supplied insulation to prevent condensation.
4. PURGING PROCEDURES, LEAK TEST, AND TEST RUN
4-1. PURGING PROCEDURES AND LEAK TEST
1) Remove service port cap of stop valve on the side of the outdoor unit gas pipe.
2) Connect gauge manifold valve and vacuum pump to service port of stop valve on the
gas pipe side of the outdoor unit.
3) Run the vacuum pump 15 minutes or more.
4) Check the vacuum with the gauge manifold valve, then close it and shut off the vacuum
pump.
5) Leave as it is for one or two minutes. Make sure pointer gauge manifold valve remains
in the same position. Confirm that pressure gauge shows –0.101 MPa [Gauge] (–30
in.Hg [–760 mmHg]).
6) Quickly remove gauge manifold valve from service port of stop valve.
7) After refrigerant pipes are connected and evacuated, fully open all stop valves on both
sides of gas pipe and liquid pipe. Operating the unit without fully opening the valves
lowers the performance and causes problems.
8) Refer to 1-3. SPECIFICATIONS, and charge the prescribed amount of refrigerant if
needed. Be sure to charge slowly with liquid refrigerant. Otherwise, composition of the
refrigerant in the system may be changed and affect performance of the air conditioner.
9) Tighten cap of service port.
10) Conduct a leak test
*4 to 5 turns
*Open
Hexagonal wrench
Service port cap
(Torque 13.7 to
17.7 N•m, 140 to
180 kgf•cm)
Precautions when using the control valve
Control valve
*Close
Open
A
Stop valve cap
(Torque 19.6 to
29.4 N•m, 200
to 300 kgf▪cm)
Close
Body
Service port
Charge hose
–0.101 MPa
(–30 in.Hg
[–760 mmHg])
Stop valve
for LIQUID
Stop valve for
GAS
Compound pressure gauge
(for R410A)
Pressure gauge
(for R410A)
Gauge manifold valve
Handle
Low
Adapter for preventing the back
flow
When attaching the control valve
to the service port, valve core may
deform or loosen if excess pressure
is applied. This may cause gas leak.
When attaching the control valve to
the service port, make sure that the
valve core is in closed position, and
then tighten part A. Do not tighten
part A or turn the body when valve
core is in open position.
(for R410A)
Handle High
Charge hose
(for R410A)
Vacuum pump (or the vacuum
pump with the function to
prevent the back flow)
4-2. TEST RUN
1) Insert power supply plug into the power outlet and/or
turn on the breaker.
2) Press the E.O. SW once. Test run will be performed
for 30 minutes. If the left operation indicator light blinks
every 0.5 seconds, inspect the indoor/outdoor unit connecting wire (A). After the test run, emergency COOL
mode (75ºF [24ºC] COOL) will start.
3) To stop operation, press the E.O. SW several times
until all LED lamps turn off. Refer to operating instructions for details.
Checking the remote (infrared) signal reception
Press the ON/OFF button on the remote controller and listen for an audible indicator
from the indoor unit. Press the ON/OFF button again to turn the air conditioner off.
• Once the compressor stops, the restart preventive device operates so the compressor will not operate for 3 minutes to protect the air conditioner.
Emergency operation switch
(E.O. SW)
4-3. AUTO RESTART FUNCTION
This product is equipped with an auto restart function. When the power supply is cut off
during operation, such as during blackouts, the function automatically starts operation in the previous setting once the power supply is resumed. (Refer to the operating
instructions for details.)
5. RELOCATING THE UNIT / MAINTENANCE
5-1. REMOVING AND INSTALLING THE PANEL ASSEMBLY
Removal procedure (Fig. 1, 2)
1) Remove the three screws that attach the panel assembly.
2) Open the front panel.
3) Remove the two screws that attach the panel assembly.
4) Remove the panel assembly. Be sure to remove its bottom end first.
Caution:
• After test run or remote signal reception check, turn off the unit with the
E.O. SW or the remote controller before turning off the power supply. If this
procedure is not performed, the unit will automatically begin operation when
power supply is resumed.
To the user
• After installing the unit, explain to the user about auto restart function.
• If auto restart function is unnecessary, it can be deactivated. Consult the
service representative to deactivate the function. Refer to the service manual for details.
4-4. EXPLANATION TO THE USER
• Using the OPERATING INSTRUCTIONS, explain to the user how to use the
air conditioner (the remote controller, removing the air filters, placing or removing the remote controller from the remote controller holder, cleaning methods,
precautions for operation, etc.)
• Recommend that the user read the OPERATING INSTRUCTIONS carefully.
Installation procedure (Fig. 3, 4)
1) Point the horizontal vane slightly downward.
2) Attach the bottom of the panel assembly under the horizontal vane.
3) Fit in the top of the panel assembly.
4) Fit in the bottom of the panel assembly and tighten it using screws.
5) Push the section of the front panel marked by the arrows to close the front panel se
curely.
5-2. REMOVING THE INDOOR UNIT
Remove the bottom of the indoor unit from the installation plate. (Fig. 1, 2)
• Remove the panel assembly. (Refer to 5-1)
• Insert flat screwdrivers into the square holes at the left and right bottom of the indoor
unit and push them up; the bottom of the indoor unit goes down and the hooks are
released.
*1 Remove the screw.
*2 Remove the tab of corner box from the indoor unit, and pull the corner box.
*3 Pull the indoor unit to remove.
5-3. PUMPING DOWN
When relocating or disposing of the air conditioner, pump down the system following the
procedure below so that refrigerant is not released into the atmosphere.
1) Connect the gauge manifold valve to the service port of the stop valve on the gas
pipe side of the outdoor unit.
2) Fully close the stop valve on the liquid pipe side of the outdoor unit.
3) Close the stop valve on the gas pipe side of the outdoor unit almost completely so
that it can be easily closed fully when the pressure gauge shows 0 MPa [Gauge] (0
2
[0 kgf/cm2]).
lbf/in.
4) Start the emergency COOL operation.
To start the emergency operation in COOL mode, disconnect the power supply plug
and/or turn off the breaker. After 15 seconds, connect the power supply plug and/or
turn on the breaker, and then press the E.O. SW once. (The emergency COOL operation can be performed continuously for up to 30 minutes.)
5) Fully close the stop valve on the gas pipe side of the outdoor unit when the pressure
gauge shows 0.05 to 0 MPa [Gauge] (approx. 7.25 to 0 lbf/in
6) Stop the emergency COOL operation.
To stop operation, press the E.O. SW several times until all LED lamps turn off. Refer
to operating instructions for details.
WARNING
When pumping down the refrigerant, stop the compressor before disconnecting
the refrigerant pipes. The compressor may burst if air etc. get into it.
2
[0.5 to 0 kgf/cm2]).
Fig. 1 Fig. 2
-
Fig. 3
Corner box
Fig. 1 Fig. 2
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO
100-8310, JAPAN
Horizontal vane
Square hole
Fig. 4
Push
Lower
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