Mitsubishi Electronics MUZ-ANA, MXZ-ANA, MS-AWA, MSY-ANA, MU-AWA User Manual

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SERVICE TECHNICAL GUIDE
SPLIT-TYPE, AIR CONDITIONERS SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
Wireless type Models
MS-A•WA · MU-A•WA MSZ-A•NA · MUZ-A•NA
No. OBT16
· MUZ-A•NA -
MSY-A•NA · MUY-A•NA
Inverter-controlled multi system type Models
· MXZ-A•NA
CONTENTS
2. MSZ,MSY MICROPROCESSOR CONTROL·······6
U
Page 2
1. MS MICROPROCESSOR CONTROL ···························································3
Indoor unit models Outdoor unit models
MS-A09WA MU-A09WA MS-A12WA MU-A12WA
1-1. COOL OPERATION················································································3 1-2. DRY OPERATION ··················································································3 1-3. AUTO VANE OPERATION·····································································5
2. MSZ, MSY MICROPROCESSOR CONTROL ···············································6
Indoor unit models Outdoor unit models
MSZ-A09NA MUZ-A09NA MSZ-A12NA MUZ-A12NA MSZ-A15NA MUZ-A15NA MSZ-A17NA MUZ-A17NA MSZ-A24NA MUZ-A24NA MSY-A15NA MUY-A15NA MSY-A17NA MUY-A17NA MSY-A24NA MUY-A24NA
2-1. COOL OPERATION···············································································6 2-2. DRY OPERATION ·················································································7 2-3. HEAT OPERATION ···············································································7 2-4. AUTO CHANGE OVER ··· AUTO MODE OPERATION························9 2-5. OUTDOOR FAN MOTOR CONTROL·················································10 2-6. AUTO VANE OPERATION ··································································10 2-7. INVERTER SYSTEM CONTROL ························································12 2-8. OPERATIONAL FREQUENCY CONTROL OF OUTDOOR UNIT······16 2-9. EXPANSION VALVE CONTROL (LEV CONTROL) ···························17
3. MXZ MICROPROCESSOR CONTROL·······················································20
Outdoor unit models
MXZ-2A20NA MXZ-3A30NA
3-1. INVERTER SYSTEM CONTROL·························································20 3-2. EXPANSION VALVE CONTROL (LEV CONTROL) ····························22 3-3. OPERATIONAL FREQUENCY RANGE···············································27 3-4. HEAT DEFROSTING CONTROL········································· 3-5.
DISCHARGE TEMPERATURE PROTECTION CONTROL ·····BACK PAGE
3-6. OUTDOOR FAN CONTROL················································
BACK PAGE BACK PAGE
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1
95
86
77
68
59
50
ºF
50 59 68 77 86 95
Set temperature
Initial room temperature
Set temperature and initial room temperature in dry mode
ºF
MS MICROPROCESSOR CONTROL
MS-A09WA MU-A09WA MS-A12WA MU-A12WA
1-1. COOL ( ) OPERATION
1. Thermostat control
Thermostat is ON or OFF by difference between room temperature and set temperature
Initial temperature difference Thermostat
Difference between room temperature and set temper­ature during operation.
Set temperature Room temperature minus set temperature : -1.8 degrees or more·····································ON Room temperature minus set temperature : less than -1.8 degrees···································OFF
2. Indoor fan speed control
Indoor fan operates continuously at the set speed by FAN SPEED CONTROLbutton regardless of the thermostat’s OFF-ON. In AUTO the fan speed is as follows.
Initial temperature difference
Fan speed
Difference between room temperature and set temper-
ature during operation ( T)
-1.8deg.
Room temperature minus set temperature : 3.1 degrees or more·······························High Room temperature minus set temperature : Between 1.8 and 3.1 degrees
···················
Room temperature minus set temperature : less than 1.8 degrees ····························Low
3. Coil frost prevention
Med.
1.8 deg.
3.1 deg.
Temperature control
When the indoor coil thermistor RT12 reads 37 ºF or below the coil frost prevention mode starts immediately.
However, the coil frost prevention doesn’t work for 5 minutes since the compressor has started.
The indoor fan operates at the set speed and the compressor stops for 5 minutes. After that, if RT12 still reads below 37 ºF this mode prolonged until the RT12 reads over 37 ºF.
Time control
When the three conditions as follows have been satisfied for 1 hour and 45 minutes, compressor stops for 3 minutes. a. Compressor has been continuously operating. b. Indoor fan speed is Low or Med. c. Room temperature is below 79 ºF. When compressor stops, the accumulated time is cancelled and when compressor restarts, time counting starts from the beginning. Time counting also stops temporarily when the indoor fan speed becomes High or the room temperature exceeds 79 ºF. However, when two of the above conditions (b.and c.) are satisfied again. Time accumulation is resumed.
-1.3deg.
5.4 deg.
Operation chart
Example
Compressor Outdoor fan
Indoor fan
1-2. DRY ( ) OPERATION
Set temperature is as shown on the right chart. The system for dry operation uses the same refrigerant circuit as the cooling circuit. The compressor and the indoor fan are controlled by the room tem­perature. By such controls, indoor flow amounts will be reduced in order to lower humidity without much room temperature decrease.
ON
OFF
(continuously at set speed)
ON
OFF
ON
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1. Thermostat control
Thermostat is ON or OFF by difference between room temperature and set temperature.
Initial temperature difference Thermostat Room temperature minus set temperature : -1.8 degrees or more·····································ON Room temperature minus set temperature : less than -1.8 degrees···································OFF
2. Indoor fan speed control
Indoor fan operates at the set speed by FAN SPEED CONTROLbutton. When thermostat OFF (compressor OFF) fan speed becomes Very Low.
In AUTO the fan speed is as follows.
Initial temperature difference
Fan speed
Room temperature minus set temperature : 3.1 degrees or more·······························High Room temperature minus set temperature : Between 1.8 degrees and 3.1 degrees
···
Room temperature minus set temperature : less than 1.8 degrees·····························Low
3. The operation of the compressor and indoor/ outdoor fan
Compressor operates by room temperature control and time control. Set temperature is controlled to fall 4°F from initial room temperature. Indoor fan and outdoor fan operate in the same cycle as the compressor.
•When the room temperature is 73°F or over: When the thermostat is ON, the compressor repeats 8 minutes ON and 3 minutes OFF. When the thermostat is OFF, the compressor repeats 4 minutes OFF and 1 minute ON.
When the room temperature is under 73°F. When the thermostat is ON, the compressor repeats 2 minutes ON and 3 minutes OFF. When the thermostat is OFF, the compressor repeats 4 minutes OFF and 1 minute ON.
Med.
Difference between room temperature and set temper­ature during operation
Set temperature
-1.8 deg.
-1.3 deg.
Difference between room temperature and set temper-
ature during operation ( T)
4.5 deg.
1.8 deg.
3.1 deg.
Operation time chart
Example
ON
Thermostat
Indoor fan
Outdoor fan
OFF
OFF
OFF
ON
ON
ON
OFF
OFF
ON
ON
OFF
ON
OFF
ON
OFF
Compressor
8 minutes
3 minutes
4 minutes
1 minute
4. Coil frost prevention
Coil frost prevention is as same as COOL mode. (2-1.3.) The indoor fan maintains the actual speed of the moment. However ,when coil frost prevention works while the compressor is not operating it’s speed becomes the set speed.
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1-3. AUTO VANE OPERATION
1. Horizontal vane
ECONO COOL ( ) operation (ECONOmical operation) When ECONO COOL button is pressed in COOL mode, set temperature is automatically set 3.6 degrees higher than that in COOL mode. Also the horizontal vane swings in various cycle according to the temperature of indoor heat exchanger (RT12). SWING operation makes you feel cooler than set temperature. So, even though the set temperature is higher than that
in COOL mode, the air conditioner can keep comfort. As a result, energy can be saved. ECONO COOL operation is cancelled when ECONO COOL button is pressed once again or VANE CONTROL button is pressed or change to other operation mode.
<SWING operation> In swing operation of ECONO COOL operation mode, the initial air flow direction is adjusted to “Horizontal”. According to the temperature of indoor coil thermistor RT12 at starting of this operation, next downward blow time is decided. Then when the downward blow has been finished, next horizontal blow time is decided. For initial 10 minutes the swing operation is performed in table G~H for quick cooling. Also, after 10 minutes when the difference of set temperature and room temperature is more than 3.6 degrees, the swing operation is performed in table D~H for more cooling. The air conditioner repeats the swing operation in various cycle as follows.
Temperature of indoor
coil thermistor RT12
A B C D E F
G
H
59°F or less 59°F to 63°F 63°F to 64°F 64°F to 68°F 68°F to 70°F 70°F to 72°F 72°F to 75°F
more than 75°F
Downward blow time
(second)
2 5
8 11 14 17 20 23
Horizontal blow time
(second)
23 20 17 14 11
8 5 2
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2
MSZ,MSY MICROPROCESSOR CONTROL
MSZ-A09NA MSY-A15NA MUZ-A09NA MUY-A15NA MSZ-A12NA MSY-A17NA MUZ-A12NA MUY-A17NA MSZ-A15NA MSY-A24NA MUZ-A15NA MUY-A24NA MSZ-A17NA MUZ-A17NA MSZ-A24NA MUZ-A24NA
2-1. COOL ( ) OPERATION
1. Thermostat control
Thermostat is ON or OFF by difference between room temperature and set temperature Room temperature minus set temperature : -1.8 degrees or more·····································ON
Room temperature minus set temperature : less than -1.8 degrees···································OFF
2. Indoor fan speed control
Indoor fan operates continuously at the set speed by FAN SPEED CONTROLbutton regardless of the thermostat’s OFF-ON. In AUTO the fan speed is as follows.
Room temperature minus set temperature : 3.1 degrees or more·······························High Room temperature minus set temperature : Between 1.8 and 3.1 degrees Room temperature minus set temperature : less than 1.8 degrees ····························Low
3. Coil frost prevention
Temperature control When indoor coil thermistor detects following temperature for 90 seconds, operational frequency of compressor is controlled according to the following table.
Temperature of indoor coil thermistor
50°F or more
46°F to 50°F Raise 6Hz 43°F to 46°F 37°F to 43°F
37°F or less
The indoor fan maintains the actual speed of the moment.
4. Low outside temperature operation
If the outside temperature falls to 64°F or less during operation in COOL mode, the unit enters the low outside temperature operation mode.
<Operation> (1) If the unit enters the low outside temperature operation mode, the outside fan rotation speed gets slow down. (2) Even when the unit is in the "thermostat-off" status under the low outside temperature operation mode, the outside fan
rotation does not stop.
(3) In this mode to detect the exact outside temperature the compressor turns OFF with the outdoor fan ON for 3 minutes
once 1 hour; if the outside temperature rises over 64°F, the unit goes back to the normal COOL mode, and if the outside temperature is still 64°F or less, the unit stays in the low outside temperature operation mode.
(4) Dew drop prevention
When the ambient temperature thermistor RT65 reads 10°F or less, as coil frost or dew drop from indoor unit may occur, the compressor turns OFF with the outdoor fan ON for prevention of them.
Initial temperature difference Thermostat
Initial temperature difference
···················
Operation frequency
Compressor is turned OFF for 5 minutes when temperature of indoor coil thermistor continues 37°F or less for 5 minutes or more.
Fan speed
Med.
Normal (variable)
Fixed Lower 3Hz Lower 6Hz
Difference between room temperature and set temper­ature during operation.
Set temperature
-1.8deg.
Difference between room temperature and set temper-
ature during operation ( T)
1.8deg.
-1.3deg.
5.4deg.
3.1deg.
WOther protections work as well as in the normal COOL mode.
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2-2. DRY ( ) OPERATION
95
86
77
68
59
50
ºF
50 59 68 77 86 95
Set temperature
Initial room temperature
Set temperature and initial room temperature in dry mode
ºF
Set temperature is as shown on the right chart. The system for dry operation uses the same refrigerant circuit as the cooling circuit. The compressor and the indoor fan are controlled by the room tem­perature. By such controls, indoor flow amounts will be reduced in order to lower humidity without much room temperature decrease.
Difference between room
1. Thermostat control
Thermostat is ON or OFF by difference between room temperature and set temperature.
Initial temperature difference Thermostat Room temperature minus set temperature : -1.8 degrees or more·······································ON Room temperature minus set temperature : less than -1.8 degrees······································OFF
2. Indoor fan speed control
Indoor fan operates at the set speed by FAN SPEED CONTROLbutton. When thermostat OFF (compressor OFF) fan speed becomes Very Low.
In AUTO the fan speed is as follows.
Initial temperature difference
Fan speed
Room temperature minus set temperature : 3.1 degrees or more·······························High Room temperature minus set temperature : Between 1.8 and 3.1 degrees
···················
Med.
Room temperature minus set temperature : less than 1.8 degrees ····························Low
3. Coil frost prevention
Coil frost prevention is as same as COOL mode. (2-1.3.) The indoor fan maintains the actual speed of the moment. However ,when coil frost prevention works while the compressor is not operating it’s speed becomes the set speed.
4. Low outside temperature operation
Low outside temperature operation is as same as COOL mode. (2-1.4.)
temperature and set temper­ature during operation
Set temperature
-1.8deg.
-1.3deg.
Difference between room temperature and set temper­ature during operation ( T)
4.5deg.
1.8deg.
3.1deg.
2-3. HEAT ( ) OPERATION (MSZ)
1. Thermostat control
Thermostat is ON or OFF by difference between room temperature and set temperature. Room temperature minus set temperature : less than 3.6 degrees····································ON
Room temperature minus set temperature : 3.6 degrees or more······································OFF
2. Indoor fan speed control
(1) Indoor fan operates at the set speed by FAN SPEED CONTROLbutton.
In Auto the fan speed is as follows. Set temperature minus room temperature:
Set temperature minus room temperature: Set temperature minus room temperature: less than
Difference between room temperature and set temper­ature during operation
Initial temperature difference Thermostat
Set temperature
3deg.
3.6deg.
Difference between room temperature and set temper-
Initial temperature difference
3.6 degrees
or more
······································ High
Between 0.4 and 3.6 degrees ····················
0.4 degrees····································
Fan speed
Med.
Low
ature during operation
3.6deg.
0.4deg.
3deg.
7.2deg.
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(2) Cold air prevention control
MSZ-A09/12/15/17
1 When the compressor is not operating,
(1) if the temperature of room temperature thermistor RT11 is less than 66°F, the fan stops. (2) if the temperature of room temperature thermistor RT11 is 66°F or more and
1) if the temperature of RT12 is less than 32°F, the fan stops.
(
2 When the compressor is operating,
NOTE : When 3 minutes have passed since the compressor started operation, this control is released regardless of the
MSZ-A24
1 When the compressor is not operating,
2 When the compressor is operating,
NOTE : When 3 minutes have passed since the compressor started operation, this control is released regardless of the
3. Overload starting
When the room temperature thermistor RT11 reads 64°F or more, the compressor runs with its maximum frequency regulated for 10 minutes after the start-up.
4. Defrosting
(1) Starting conditions of defrosting
When the following conditions a) ~ c) are satisfied, the defrosting starts. a) The defrost thermistor reads 27°F or less. b) The cumulative operation time of the compressor has reached any of the set valuesw (40, 45, 55, 65, 75, 85, 95, 105,
115, 125, 150 minutes(MUZ-A09/12/15/17))/(31,35,45,55,65,75,85,95,105,115,150minutes(MUZ-A24)). c) More than 5 minutes have passed since the start-up of the compressor. w Set value of compressor operation time (here in after referred to as defrost interval)
This is decided by the temperature of defrost thermistor and ambient temperature thermistor, the previous defrosting
time. For example, the first defrost interval is 40 minutes long, and the second is 45 minutes long. The third and subse-
quent intervals are set to be longer, and less frequent, depending on defrosting time.
The third and subsequent defrost intervals follow any of the three patterns …5 or 10 to 20 minutes longer, the same, or
5 or 10 to 20 minutes shorter compared with the previous defrost interval … with the longest 125 minutes and the
shortest 40 minutes.
(2) Releasing conditions of defrosting
Defrosting is released when any of the following conditions is satisfied: a) The defrost thermistor continues to read 50°F or more (MUZ-A09/12) / 41°F or more (MUZ-A15/17) / 59°F or more
(MUZ-A24) for 30 seconds. b) Defrosting time has exceeded 10 minutes. c) Any other mode than HEAT mode is set during defrosting.
(2) if the temperature of RT12 is 32°F or more, the fan operates at Very Low.
(1) if the temperature of RT12 is 104°F or more, the fan operates at set speed. (2) if the temperature of RT12 is less than 104°F and
(1) if heating operation starts after defrosting, the fan stops. (2) if the temperature of room temperature thermistor RT11 is 66°F or less, the fan stops. (3) if the temperature of room temperature thermistor RT11 is more than 66°F, the fan operates at Very Low.
temperature of RT11 and RT12.
(1) if the temperature of room temperature thermistor RT11 is 59°F or less, or RT12 is less than 64°F,
the fan stops.
(2) if the temperature of room temperature thermistor RT11 is more than 59°F, or RT12 is more than 64°F,
the fan operates at Very Low.
(1) if the temperature of RT12 is 64°F or more, the fan operates at set speed. (2) if the temperature of RT12 is less than 64°F and
(1) if heating operation starts after defrosting, the fan stops. (2) if the temperature of room temperature thermistor RT11 is 59°F or less, the fan stops. (3) if the temperature of room temperature thermistor RT11 is more than 59°F, the fan operates at Very Low.
temperature of RT11 and RT12.
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Time chart of defrosting in HEAT mode (reverse type)
set position
set speed
set position
set speed
Indoor fan
Compressor normal
Outdoor fan
R.V. coil
(21S4)
OFF (COOL)
OFF
Maximum frequency
horizontal
Horizontal vane
Very Low (temperature of indoor coil thermistor > 64°F)
30
seconds
30
seconds
30
seconds
40
seconds
5 seconds 5 seconds
40
seconds
OFF
OFF
OFF
ON (HEAT)
ON ON
ON (HEAT)
<indoor unit>
<outdoor unit>
2-4. AUTO CHANGE OVER ··· AUTO MODE OPERATION (MSZ)
1. Mode selection
Once desired temperature is set, unit operation is switched automatically between COOL and HEAT operation.
(1) Initial mode
At first indoor unit operates only indoor fan with outdoor unit OFF for 3 minutes to detect present room temperature. Following the conditions below, operation mode is selected.
1 If the room temperature thermistor RT11 reads more than set temperature, COOL mode is selected. 2 If the room temperature thermistor RT11 reads set temperature or less, HEAT mode is selected.
(2) Mode change
In case of the following conditions the operation mode is changed. 1 COOL mode changes to HEAT mode when 15 minutes have passed with the room temperature 4 degrees below the
set temperature.
2 HEAT mode changes to COOL mode when 15 minutes have passed with the room temperature 4 degrees above the
set temperature. In the other cases than the above conditions, the present operation mode is continued. NOTE1: Mode selection is performed when multi standby (refer to NOTE2) is released and the unit starts operation with
ON-timer.
NOTE2: If two or more indoor units are operating in multi system, there might be a case that the indoor unit, which is
operating in AUTO ( ), cannot change over the other operating mode (COOL HEAT) and becomes a state of standby.
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(3) Indoor fan control/ Vane control
COOL
Fan speed
Up
Down
Up
Down
Mode
HEAT (MUZ)
Compressor frequency (Hz)
MUZ-A09/12/15/17/24
MUY-A15/17/24
<Relation between compressor frequency and fan speed.>
44 33 44 33
Up
Down
Fan speed
High
Low
Compressor frequencyMin. Max.
As the indoor fan speed and the horizontal vane position depend on the selected operation mode, when the operation mode changes over, they change to the exclusive ones.
2-5. OUTDOOR FAN MOTOR CONTROL
Fan speed is switched according to the compressor frequency.
2-6. AUTO VANE OPERATION
1. Horizontal vane
(1) Cold air prevention in HEAT operation. (MUZ)
When any of the following conditions occurs in HEAT operation, the vane angle changes to Horizontal position automati­cally to prevent cold air blowing on users.
Compressor is not operating.Defrosting is performed.Indoor coil thermistor RT12 temperature does not exceed 102ºF within about 3 minutes after compressor starts.
NOTE: When 2 or more indoor units are operated with multi outdoor unit, even if any indoor unit turns thermostat off,
this control doesn’t work in the indoor unit.
(2) ECONO COOL ( ) operation (ECONOmical operation)
When ECONO COOL button is pressed in COOL mode, set temperature is automatically set 3.6 degrees higher than that in COOL mode. Also the horizontal vane swings in various cycle according to the temperature of indoor heat exchanger (RT12). SWING operation makes you feel cooler than set temperature. So, even though the set temperature is higher than that in COOL mode, the air conditioner can keep comfort. As a result, energy can be saved.
ECONO COOL operation is cancelled when ECONO COOL button is pressed once again or VANE CONTROL
button is pressed or change to other operation mode.
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<SWING operation> In swing operation of ECONO COOL operation mode, the initial air flow direction is adjusted to “Horizontal”. According to the temperature of indoor coil thermistor RT12 at starting of this operation, next downward blow time is decided. Then when the downward blow has been finished, next horizontal blow time is decided. For initial 10 minutes the swing operation is performed in table G~H for quick cooling. Also, after 10 minutes when the difference of set temperature and room temperature is more than 3.6 degrees, the swing operation is performed in table D~H for more cooling. The air conditioner repeats the swing operation in various cycle as follows.
Temperature of indoor
coil thermistor RT12
A
B C D
E
F G
H
59°F or less 59°F to 63°F 63°F to 64°F
64°F to 68°F
68°F to 70°F 70°F to 72°F 72°F to 75°F
more than 75°F
Downward blow time
(second)
2 5
8 11 14 17 20 23
Horizontal blow time
(second)
23 20 17 14 11
8 5 2
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2-7. INVERTER SYSTEM CONTROL
POWER P.C. BOARD
Power supply
INVERTER P.C. BOARD
R64A R64B
CT
TR821
DB65
X64
L62 L63
C63A C63B C63C
DB61
L61
P
W
V
U
N
CT761
CT781
IPM
U
W
MC
V
+
Booster chopper circucuit
SYMBOL IPM C63A/C63B/C63C CT761/CT781
CT DB61 R64A, R64B
X64 DB65
TR821 L61
NAME INTELLIGENT POWER MODULE SMOOTHING CAPACITOR CURRENT TRANSFORMER
CURRENT TRANSFORMER DIODE MODULE CURRENT-LIMITING RESISTOR
RELAY DIODE MODULE
SWITCHING POWER TRANSISTOR REACTOR
FUNCTION
It supplies three-phase AC power to compressor. It stabilizes the DC voltage. It measures the current of the compressor motor. It measures the value of current which is supplied to the main power supply circuit. It converts the AC voltage to DC voltage. It absorbs the rush current not to run into the main power supply circuit when the electricity turns ON. It short-circuits the resistance which restricts rush current during the normal operation after the compressor startup.
Booster chopper circuit
Function of main parts
It improves power factor. It rectifies AC and controls its voltage.
2-7-1-2. Outline of main power supply circuit
1. At the start of operation
Main power supply circuit is formed when X64 (Relay) is turned ON at compressor startup. To prevent rush current from running into the circuit when power supply is turned ON, R64A and R64B (Current-limitting resistor) are placed in sub circuit.
2. At normal operation
1 When AC runs into POWER P.C. board, its external noise is eliminated in the noise filter circuit. 2 After noise is eliminated from AC, it is rectified to DC by DB61 (Diode module). 3 DC voltage, to which AC has been rectified by process 2, is stabilized by C63A, C63B and C63C (Smoothing capacitor) and supplied to IPM (Intelligent power module). 4 DC voltage, which has been stabilized in process 3, is converted to three-phase AC by IPM and supplied to compressor. 5 CT761 and CT781 (Current Transformer), which are placed in the power supply circuit to compressor, are used to measure the value of phase current and locate the polar direction of rotor with algorithm. PWM (Pulse width modulation) controls impressed voltage and frequency with those information.
2-7-1. MUZ-A09/12/15/17
MUY-A15/A17
2-7-1-1. Inverter main power supply circuit
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3. Purpose of PAM adoption
W
MC
V
U
W
V
U
IPM
CB3
CB2
+CB1
PFC
CT61
N/F
CT2
CT1
X64
R64A/R64B
L
POWER SUPPLY
POWER BOARD
P. C. BOARD
FILTERNOISE
PAM : Pulse Amplitude Modulation PAM has been adopted for the efficiency improvement and the adaptation to IEC harmonic current emission standard.
Outline of simple partial switching method
In conventional inverter models, diode module rectifies AC voltage to DC voltage, smoothing capacitor makes its DC waveform
smooth, and IPM converts its DC voltage to imitated AC voltage again in order to drive the compressor motor.
However, it has been difficult to meet IEC harmonic current emission standard by above circuit because harmonic gets generated in the input current waveform and power factor gets down. The simple partial switching method with PAM, which has been adopted this time, places and utilizes the booster chopper circuit (L61, DB65 and TR821) before rectifying AC voltage in the general passive-method converter circuit. As harmonic gets suppressed and the peak of waveform gets lower by adding booster chopper circuit as mentioned above and by synchronizing the timing of one-time switching with the zero-cross point of
waveform, the input current waveform can be improved and the requirement of IEC harmonic current emission standard can be satisfied. Since the switching times is just once by synchronizing with the zero cross point, this simple partial switching method has the feature of lower energy loss compared to active filter method. In addition, output and efficiency is enhanced by
combining with vector-controlled inverter in order to boost the voltage of power supplied to IPM.
Input current waveform without PAM Input current waveform with PAM
Due to the time of no electricity;
· Power factor gets worse.
· Harmonic gets increased. Input voltage
Input current
Energized time is short in case L inductance is small.
Owing to the increase of energized time;
· Power factor gets better.
· Harmonic gets suppressed. Release of energy stored in L
Peak gets down.
Energized time is extended by optimization of L inductance.
No electricity runs into diode module because the voltage at both sides of smoothing capacitor is higher than input voltage.
Compulsory energizing by switching.
4. Intelligent power module
IPM consists of the following components
· IGBT (x6) : Converts DC waveform to three-phase AC waveform and outputs it.
· Drive Circuit : Drives transistors.
· Protection circuit : Protects transistors from overcurrent. Since the above components are all integrated in IPM, IPM has a merit to make the control circuit simplify and miniaturize.
5. Smoothing capacitor
C63A, C63B and C63C stabilize the DC voltage and supply it to IPM.
6. Elimination of electrical noise
Noise filter circuit, which is formed by *CMC COILS capacitors placed on the POWER P.C. board, eliminates electrical
noise of AC power that is supplied to main power supply circuit. And this circuit prevents the electrical noise generated in the inverter circuit from leaking out. *CMC COILS; Common mode choke coils
2-7-2. MUZ-A24
MUY-A24
2-7-2-1. Inverter main power supply circuit
13
Page 14
SYMBOL IPM CB1~3 CT1~2 CT61 L PFC R64A, R64B
X64
NAME INTELLIGENT POWER MODULE SMOOTHING CAPACITOR CURRENT TRANSFORMER CURRENT TRANSFORMER REACTOR POWER FACTOR CONTROLLER CURRENT-LIMITING RESISTOR
RELAY
FUNCTION It supplies three-phase AC power to compressor. It stabilizes the DC voltage. It measures the current of the compressor motor. It measures the current of the main power supply circuit. It rectifies AC, controls its voltage and improves the power factor of power supply. It restricts rush current with the resistance. It short-circuits the resistance which restricts rush current during the compressor operates.
Function of main parts
2-7-2-2. Outline of main power supply circuit
1. At the start of operation
Main power supply circuit is formed when X64 (Relay) is turned ON at compressor startup. To prevent rush current from running into the circuit when power supply is turned ON, R64A and R64B (Current-limiting resistor) are placed in sub circuit.
2. At normal operation
1 When AC runs into noise filter P.C. board, its external noise is eliminated in the noise filter circuit. 2 After noise being eliminated from AC, it is rectified to DC by L (Reactor) and PFC (Power factor controller). If the operating frequency becomes 25Hz or more, DC voltage rises to 370V. 3 DC voltage, to which has AC been rectified by process 2, is stabilized by CB1~3 (Smoothing capacitor) and supplied to IPM (Intelligent power module). 4 The DC (Bus voltage), which has been stabilized in process 3, is converted to three-phase AC by IPM and supplied to compressor. 5 CT1 and CT2 (Current Transformer), which are placed in the power supply circuit to compressor, are used to measure the value of phase current and locate the polar direction of rotor with algorithm. PWM (Pulse width modulation) controls impre­ ssed voltage and frequency with those information.
3. Power factor improvement
Booster coil L (Reactor) and PFC rectify AC to DC and control its voltage. In the motor drive system of sine wave control, power factor can be improved by reducing harmonics PFC and L (Reactor)
stabilize the voltage of DC supplied to inverter circuit and make its waveform smooth.
4. Power transistor module
IPM consists of the following components.
· Power Transistors (x6): Converts DC waveform to three-phase AC waveform and outputs it.
· Drive Circuit
: Drives transistors.
· Protection circuit
: Protects transistors from over current.
Since the above components are all integrated in IPM, IPM has a merit that can get the control circuit simplified and mini-
aturized.
5. Smoothing capacitor
CB1, CB2 and CB3 stabilize the DC voltage and supply it to IPM.
6. Elimination of electrical noise
Noise filter circuit, which is formed by *CMC COILS and capacitors placed on the noise filter P.C. board, eliminates electrical noise of AC power that is supplied to main power supply circuit. In short, common mode noise is absorbed in this circuit. Moreover, normal mode noise is absorbed in another noise filter circuit which is formed by *NMC COILS and capacitors. Both noise filter circuit exists for preventing the electrical noise generated in the inverter circuit from leaking out. *CMC COILS; Common mode choke coils *NMC COILS; Normal mode choke coils
14
Page 15
2-7-3. Sine wave control
In these air conditioners, compressor equips brushless DC motor which doesn't have Hall element. In short, the motor is sensorless. However, it's necessary to locate the polar direction of rotor in order to drive brushless DC
motor efficiently. The general detection method of the polar direction for such a DC motor is to locate it from the voltage induced by unenergized stator.
Therefore, It is necessary to have a certain period of time in which the stator is being unenergized for the rotor position detection when the voltage of supplied power is impressed. So the motor has been driven by square wave control (the conventional motor drive system) which energizes the motor only
when the range of electrical angle is within 120_ because it is forced to be unenergized within 30_ at start & end of one heap in one waveform cycle (180_) when the voltage is impressed.
However, torque pulsation occurs at rotation in this method when the current-carrying phases are switched over to other phases in sequence. Therefore, sine wave control system is adopted for these air conditioners because it can make the phase-to-phase current waveform smoother (sine wave) in order to drive the motor more efficiently and smoothly.
2-7-4. Characteristics of sine wave control in case of brushless DC motor
Although ordinary three-phase induction motor requires energy to excite the magnetic field of rotor, brushless DC motor
doesn't need it. So, higher efficiency and torque are provided.
This control provides the most efficient waveform corresponding to the rotation times of compressor motor.
The rotation can be set to higher compared to the conventional motor drive system. So, the time in which air conditioner
can be operated with energy saved is longer than conventional models. This can save annual electric consumption.
Compared to square wave control, the torque pulsation is reduced at rotation so that the motor operates more quietly.
Since response and efficiency of motor are enhanced in sine wave control, finer adjustment can be provided.
Rotor Rotor Position Signal
Permanent magnet is embedded. Necessary
DC Motor
AC Motor
Excited by magnetic field of stator Unnecessary
w In brushless DC motor, permanent magnet is embedded in the rotor. Therefore, it doesn't require energy to excite the rotor
like AC motor does. However, it's necessary to control the frequency of three-phase AC current supplied to the stator according to the polar direction of magnet embedded in the rotor so as to drive the motor efficiently. Controlling three-phase AC current frequency also means controlling the timing to switch the polarity of stator. Therefore, the polar direction of rotor needs to be detected.
2-7-5. Control Method of Rotation Times
Sine wave control makes the current transformers conduct real time detection of the value of the current running into the motor, locates the rotor position from the detected value, and decides if voltage should be impressed and if frequency should be chan­ ged. Compared to the conventional control and rotor position detection method, sine wave control can provide finer adjustment of the voltage of supplied power. The value of the current running into the motor is determined by each motor characteristic.
15
Page 16
1 hour
Time
Maximum frequency
Upper limit frequency
Rated frequency or less
2-8. OPERATIONAL FREQUENCY CONTROL OF OUTDOOR UNIT
1. Outline The operational frequency is as following: First, the target operational frequency is set based on the difference between the room temperature and the set tem­perature. Second, the target operational frequency is regulated by discharge temperature protection, high pressure protection, electric current protection and overload protection and also by the maximum/minimum frequency.
2. Maximum/minimum frequency in each operation mode.
COOL
HEAT(MUZ)
DRY
Applied
model
MUZ-A09
MUZ-A12
MUZ-A15 MUY-A15
MUZ-A17 MUY-A17
MUZ-A24 MUY-A24
Minimum frequency
32
32
10
10
15
Maximum frequency
Minimum frequency
Maximum frequency
70 32 76
73 32 71 32
82
87
110
15
15
15
93
93 10
108
Minimum frequency
32
10
15
Maximum frequency
57
57
68
68
102
w The operation frequency in COOL mode is restricted the upper limit frequency after 1 hour as shown below for
dew prevention. It is rated frequency or less.
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Page 17
2-9. EXPANSION VALVE CONTROL (LEV CONTROL)
(1) Outline of LEV control The LEV basic control is comprised of setting LEV opening degree to the standard opening degrees set for each opera-
tional frequency of the compressor. However, when any change in indoor/outdoor temperatures or other factors cause air conditioning load fluctuation, the LEV control also works to correct LEV opening degree based on discharge temper­ature (Shell temperature) of the compressor, developing the unit’s performance.
Control range
Actuating speed LEV opens 40 pulse/second and close 90 pulse/second Opening degree adjustment LEV opening degree is always adjusted in opening direction.
standard
specification
Unit OFF LEV remains at maximum opening degree (reaches maxi-
Remote controller ON LEV is positioned. (first full-closed at zero pulse and then
COOL · DRY MODE During 1 to 5 minutes after compressor starts
HEAT MODE (MUZ) During 1 to 15 minutes after compressor starts
More than COOL, DRY: 5/ HEAT: 15 (MUZ) minutes have passed since compressor start-up
general operation
from minimum 33 (MUZ-A09/12/15/17,MUY-A15/17)/ 59 (MUZ-A24/,MUY-A24) pulse to maximum 500 pulse.
(When reducing the opening degree, LEV is once over­closed, and then adjusted to the proper degree by opening.
mum opening degree approximate in 15 minutes after com­pressor stops)
positioned.)
LEV is fixed to standard opening degree according to opera­tional frequency of compressor.
LEV opening degree is corrected to get target discharge temperature of compressor. (For discharge temperature lower than target temperature, LEV is corrected in closing direction.) (For discharge temperature higher than target temperature, LEV is corrected in opening direction.) wIt may take more than 30 minutes to reach target tempera­ture, depending on operating conditions.
Thermostat OFF LEV is adjusted to exclusive opening degree for thermostat
OFF.
Thermostat ON LEV is controlled in the same way as that after the compres-
sor has started up.
Defrosting in HEAT mode (MUZ) LEV is adjusted to open 500 pulse.
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Page 18
(2) Time chart
OFF Time
Time
ON
Operational frequency
of the compressor
Commanded to open
Standard opening degree
Opening degree is corrected according to discharge temperature.
Positioning
Air conditioner ON
Air conditioner OFF (thermostat off)
LEV opening degree
about 5 minutes <COOL, DRY> about 15 minutes <HEAT>
06 05 04 03 02
01
LEV opening degree
A(target discharge temperature)
B
C
D
E
F
30 50 70
Operational frequency of the compressor
90 110 130
(Hz)
(3) Control data
(a) Reference value of target discharge temperature
(COOL/HEAT (MUZ)ºF)
Applied model
MUZ-A09/12
MUZ-A15/17 MUY-A15/17
MUZ-A24 MUY-A24
MUZ-A09/12/15/17/24 MUY-A15/17/24
A
50/45B53/52C60/59
54/49
60/60
58/58 64/66
60/63 60/65
D
66/68
70/76F70/76
70/74 70/82 70/85
63/67
64/70 67/70
E
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Page 19
In COOL operation, the two indoor coil thermistors (one main and one sub) sense temperature ununiformity (super heat) at the heat exchanger, and when temperature difference have developed, the indoor coil thermistors adjust LEV opening degree to get approximate 10 degrees lower temperature than the target temperature in the table above, thus diminishing super heat.
(b) Reference value of LEV standard opening degree
(COOL/ HEAT (MUZ) pulse)
Applied model
MUZ-A09/12
MUZ-A15/17 MUY-A15/17
MUZ-A24 MUY-A24
A
130/100B190/130C240/170
290/130
150/130
300/150 350/220
166/150 186/170
D
260/210
E
260/230F260/230
350/250 370/280 370/300
206/196 230/210 260/226
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Page 20
3
SYMBOL IPM CB1~3 CT1~2 CT61 L PFC R64A, R64B
X64
NAME INTELLIGENT POWER MODULE SMOOTHING CAPACITOR CURRENT TRANSFORMER CURRENT TRANSFORMER REACTOR POWER FACTOR CONTROLLER CURRENT-LIMITING RESISTOR
RELAY
FUNCTION It supplies three-phase AC power to compressor. It stabilizes the DC voltage. It measures the current of the compressor motor. It measures the current of the main power supply circuit. It rectifies AC, controls its voltage and improves the power factor of power supply. It restricts rush current with the resistance. It short-circuits the resistance which restricts rush current during the compressor operates.
Function of main parts
W
MC
V
U
W
V
U
IPM
CB3
CB2
+CB1
PFC
CT61
N/F
CT2
CT1
X64
R64A/R64B
L
POWER SUPPLY
POWER BOARD
P. C. BOARD
FILTERNOISE
3-1-2. Outline of main power supply circuit
1. At the start of operation
Main power supply circuit is formed when X64 (Relay) is turned ON at compressor startup. To prevent rush current from running into the circuit when power supply is turned ON, R64A and R64B (Current-limiting resistor) are placed in sub circuit.
2. At normal operation
1 When AC runs into noise filter P.C. board, its external noise is eliminated in the noise filter circuit. 2 After noise being eliminated from AC, it is rectified to DC by L (Reactor) and PFC (Power factor controller). If the operating frequency becomes 25Hz or more, DC voltage rises to 370V. 3 DC voltage, to which has AC been rectified by process 2, is stabilized by CB1~3 (Smoothing capacitor) and supplied to IPM (Intelligent power module). 4 The DC (Bus voltage), which has been stabilized in process 3, is converted to three-phase AC by IPM and supplied to compressor. 5 CT1 and CT2 (Current Transformer), which are placed in the power supply circuit to compressor, are used to measure the value of phase current and locate the polar direction of rotor with algorithm. PWM (Pulse width modulation) controls impre­ ssed voltage and frequency with those information.
MXZ MICROPROCESSOR CONTROL
MXZ-2A20NA MXZ-3A30NA
3-1. INVERTER SYSTEM CONTROL
3-1-1. Inverter main power supply circuit
20
Page 21
3. Power factor improvement
Booster coil L (Reactor) and PFC rectify AC to DC and control its voltage. In the motor drive system of sine wave control, power factor can be improved by reducing harmonics PFC and L (Reactor)
stabilize the voltage of DC supplied to inverter circuit and make its waveform smooth.
4. Power transistor module
IPM consists of the following components.
· Power Transistors (x6) : Converts DC waveform to three-phase AC waveform and outputs it.
· Drive Circuit : Drives transistors.
· Protection circuit : Protects transistors from over current. Since the above components are all integrated in IPM, IPM has a merit that can get the control circuit simplified and mini-
aturized.
5. Smoothing capacitor
CB1, CB2 and CB3 stabilize the DC voltage and supply it to IPM.
6. Elimination of electrical noise
Noise filter circuit, which is formed by *CMC COILS and capacitors placed on the noise filter P.C. board, eliminates electrical
noise of AC power that is supplied to main power supply circuit. In short, common mode noise is absorbed in this circuit. Moreover, normal mode noise is absorbed in another noise filter circuit which is formed by *NMC COILS and capacitors. Both noise filter circuit exists for preventing the electrical noise generated in the inverter circuit from leaking out. *CMC COILS; Common mode choke coils *NMC COILS; Normal mode choke coils
3-1-3. Sine wave control
In these air conditioners, compressor equips brushless DC motor which doesn't have Hall element.
In short, the motor is sensorless. However, it's necessary to locate the polar direction of rotor in order to drive brushless DC
motor efficiently. The general detection method of the polar direction for such a DC motor is to locate it from the voltage induced by unenergized stator.
Therefore, it is necessary to have a certain period of time in which the stator is being unenergized for the rotor position detection when the voltage of supplied power is impressed. So the motor has been driven by square wave control (the conventional motor drive system) which energizes the motor only
when
the range of electrical angle is within 120_ because it is forced to be unenergized within 30_ at start & end of one heap
in one
waveform cycle (180_) when the voltage is impressed. However, torque pulsation occurs at rotation in this method when the current-carrying phases are switched over to other phases in sequence. Therefore, sine wave control system is adopted for these air conditioners because it can make the phase-to-phase current waveform smoother (sine wave) in order to drive the motor more efficiently and smoothly.
3-1-4. Characteristics of sine wave control in case of brushless DC motor
Although ordinary three-phase induction motor requires energy to excite the magnetic field of rotor, brushless DC motor
doesn't need it. So, higher efficiency and torque are provided.
This control provides the most efficient waveform corresponding to the rotation times of compressor motor.
The rotation can be set to higher compared to the conventional motor drive system. So, the time in which air conditioner
can be operated with energy saved is longer than conventional models. This can save annual electric consumption.
Compared to square wave control, the torque pulsation is reduced at rotation so that the motor operates more quietly.
Since response and efficiency are enhanced in sine wave control, finer adjustment can be provided.
Rotor Rotor Position Signal
Permanent magnet is embedded. Necessary
DC Motor
AC Motor
Excited by magnetic field of stator Unnecessary
w In brushless DC motor, permanent magnet is embedded in the rotor. Therefore, it doesn't require energy to excite the rotor
like AC motor does. However, it's necessary to control the frequency of three-phase AC current supplied to the stator according to the polar direction of magnet embedded in the rotor so as to drive the motor efficiently. Controlling three-phase AC current frequency also means controlling the timing to switch the polarity of stator. Therefore, the polar direction of rotor needs to be detected.
3-1-5. Control Method of Rotation Times
Sine wave control makes the current transformers conduct real time detection of the value of the current running into the motor, locates the rotor position from the detected value and decides if voltage should be impressed and if frequency should be chan­ ged. Compared to the conventional control and rotor position detection method, sine wave control can provide finer adjustment of the voltage of supplied power. The value of the current running into the motor is determined by each motor characteristic.
21
Page 22
3-2. EXPANSION VALVE CONTROL (LEV CONTROL)
When outdoor unit is operating, some indoor units stop and some operate.
• LEV opening for each indoor unit is determined by adding adjustment in accordance with the number of operating unit and the capacity class to standard opening, based on the operation frequency: Ex.) Opening 130 pulse in standard opening 1 Minimum 80 pulse, Maximum 205 pulse. (Capacity code 4 at 1 unit operation) (Capacity code 1 at 3 units operation)
• After starting operation, adjustment in accordance with intake super heat, discharge temperature is included in standard opening. w1
Note: LEV opening in each frequency at DRY operation and COOL operation is the
same. However, velocity and compressor operation frequency controls are different. See 2-3. OPERATIONAL FREQUENCY RANGE (As far as the indoor unit velocity control goes, refer to DRY operation in MICROPROCESSOR CONTROL in indoor unit.)
• LEV opening for each indoor unit is determined by adding adjustment in accordance with the number of operating unit and the capacity class to standard opening, based on the operation frequency: Ex.) Opening 120 pulse in standard opening 1 Minimum 70 pulse, Maximum 165 pulse. (Capacity code 4 at 1 unit operation) (Capacity code 1 at 3 units operation)
• After starting operation, opening becomes the one that adjustment in accordance with discharge temperature was added to basic opening. w1
Thermostat ON in HEAT mode
LEV opening
Thermostat OFF in
COOL or DRY mode
Thermostat OFF in HEAT mode
Stop of all indoor unit
Indoor unit status
COOL : 5 pulse (full closed) HEAT :140 pulse (slightly opened)
Thermostat ON in
COOL or DRY mode
Opening before stop 500 pulse in 15 minutes
When the outdoor unit operates (When the other indoor unit operates): 5 pulse. When outdoor unit stops. (When the other indoor unit stops or thermo off): Maintain LEV opening before stop 500 pulse in 15 minutes
• When the outdoor unit operates. (When the other indoor unit operates): 140pulse .
• When the outdoor unit stops. (When the other indoor unit stops or thermo off): Maintain LEV opening before stop 500 pulse in 15 minutes.
w1 LEV opening when the outdoor unit is operating: Upper limit 500 pulse, Lower limit 53pulse.
Linear expansion valve (LEV) is controlled by "Thermostat ON" commands given from each unit.
Determination of LEV standard opening in each indoor unit
• The standard opening is on the straight line, which connects an each standard point in the section where divided into seven according to the operation frequency of compressor as shown in the figure below. (LEV opening is controlled in proportion to the operation frequency.)
Note: Opening is adjusted at the standard opening according to the indoor unit conditions.
However, inclination of standard opening in each point of opening does not change with the original curve.
• Add opening provided in Difference in Capacity in the table below to the standard opening from 1 to 8, when capacity of the indoor unit is excluding code 1.
• Add opening provided in Difference in Operation number in the table below to determined LEV opening for each indoor unit, when 2 or 3 indoor units are operated at the same time.
Note: Even when the adjusted standard opening exceeds the driving range from 59 to 500 pulse, actual
driving output opening is in a range from 59 to 500 pulse.
22
Page 23
The table below shows the role of Exclusive LEV and Receiver LEV in each operation mode.
Circulation Amount Control
High Pressure Protection
wEvaporation
Temperature Protection
Discharge Temperature Protection
Capacity Distribution
COOL
Exclusive LEV Receiver LEV Exclusive LEV Receiver LEV
HEAT
Indoor heat
exchanger
(MXZ-3A)
Outdoor heat exchanger
Exclusive
LEV
Receiver
LEV
Receiver
1 2 3 4 5
200 300 400 450 500
Standard No.
Number of operating indoor units
<MXZ-2A>
1 unit
150 320 360 410 500
2 units
120 140 160 220 280
1 unit
120 140 160 220 280
2 units
COOL
LEV opening (pulse)
HEAT
1 2 3 4 5
150 250 350 400 450
Standard No.
Number of operating indoor units
<MXZ-3A>
1 unit
250 320 360 410 460
2 units
250 320 370 420 470
3 units
250 300 450 460 470
1 unit
250 300 380 400 450
2 units
250 300 380 390 440
3 units
COOL
LEV opening (pulse)
HEAT
wIn COOL mode, the two indoor coil thermistor (one main and one sub) sense temperature ununiformity (super heat) at the
heat exchanger, and when temperature dif ference have developed, the indoor coil thermistors adjust LEV opening to dimin­ish the super heat.This action is called Evaporation Temperature Protection.
The opening pulse of the Receiver LEV is fixed to the standard No.3 in cooling operation, and so is that of each Exclusive LEV in heating operation. However the opening pulse will be changed to the standard No.4 or No.5 when the discharge temperature protection or high­pressure protection is working.
In addition to that, it will also be changed to standard No.2 or No.1 when the opening pulse of the each Exclusive LEV becomes 100 pulse or less in cooling operation or so does that of Receiver LEV in heating operation.
23
Page 24
Capacity code
Indoor unit
4
0971291510171224
Standard opening (pulse)
01 02 03 04 05 06 07 08
COOL
LEV Opening(code)
HEAT
126 140
130 146
134 150
138 170
140 180
142 200
182 224
228 244
09 296 272
10 310 280
Code5,6Code3,4
Difference in capacity
Difference in operation number
COOL
HEAT
3 3
6 6
Code7,8
9 9
Code9,10
12 52
Code11,12
15
55
25 65
35
75
Code13,14
Code15or above
2
-20 0
3
-30 0
4
-40 0
8 23 54 69 84 100 115 131 14638 5 14 32 41 50 59 68 77 86
MXZ-2A MXZ-3A23
Compressor operating frequency (Hz)
4Hz
01
02
03
04
05
06
07
08
09
10
LEV Opening (code)
Standard opening (pulse)
01 02 03 04 05 06 07 08
COOL
LEV Opening(code)
HEAT
120 100
130 110
136 120
146 130
156 146
160 160
170 170
180 180
09 190 190
10 200 200
Code5,6Code3,4
Difference in capacity
Difference in operation number
COOL
HEAT
3
3
6 6
Code7,8
9
9
Code9,10
12 52
Code11,12
15 55
25
65
35 75
Code13,14
Code15or above
2
-20 0
3
-30 0
4
-40 0
MXZ-2A
MXZ-3A
24
Page 25
1 Discharge temperature
2 Each correction
• (Each gas pipe temperature thermistor - Minimum gas pipe temperature thermistor)w 1
• (Main indoor coil thermistor - Sub indoor coil thermistor)
w 1 Perform this, when number of operation units is 2 units or more. w 2 Correct the LEV opening by discharge temperature.
COOL DRY HEAT
-
w 2
w 2
<Correction>
(1) LEV opening correction by discharge temperature
Operation frequency of compressor (Hz)
Minimum ~ 23
24 ~ 38 39 ~ 54 55 ~ 69 70 ~ 85
86 ~ Maximum
1 unit
95
104
120.2
136.4 149 158
2 units
136.4 140 149
154.4 158 158
1 unit
122
132.8 140 140 140 140
2 units
122 122
132.8 140 140 140
Number of operating unit Number of operating unit
COOL
HEAT
Target discharge temperature (˚F)
Operation frequency of compressor (Hz)
Minimum ~ 14
15 ~ 23 24 ~ 32 33 ~ 41 42 ~ 50 51 ~ 59 60 ~ 68 69 ~ 77 78 ~ 86
87 ~ Maximum
1 unit
95
104
120.2
136.4 149
154.4 158 167 167 167
2 units
131 131
136.4 140 149
154.4 158
163.4 167 176
3 units
134.6
134.6
145.4 149 158
163.4 167 176
179.6
179.6
1 unit
125.6
136.4 149
154.4
154.4
154.4
154.4
154.4
154.4
172.4
2 unit
143.6
150.8
165.2
172.4
172.4
172.4
172.4
172.4
172.4
172.4
3 units
122 131 140
152.6
161.6
168.8
168.8
168.8
168.8
168.8
Number of operating unit Number of operating unit
COOL
HEAT
Target discharge temperature (˚F)
The target discharge temperature is determined according to frequency zone and number of operation unit of the compressor.
MXZ-2A
MXZ-3A
25
Page 26
Correct the LEV opening according to the difference between target discharge temperature and discharge temperature.
Discharge temperature (˚F)
LEV opening correction (pulse)
More than Target discharge temperature+18 Target discharge temperature+18 to Target discharge temperature+9 Target discharge temperature+9 to Target discharge temperature+3.6 Target discharge temperature+3.6 to Target discharge temperature-3.6 Target discharge temperature-3.6 to Target discharge temperature-9 Target discharge temperature-9 to Target discharge temperature-18 Target discharge temperature-18 or less
COOL
5 4 2 0
-1
-3
-4
HEAT
8 3 1 0
-1
-2
-3
Discharge temperature (˚F)
LEV opening correction (pulse)
More than Target discharge temperature+21.6 Target discharge temperature+21.6 to Target discharge temperature+9 Target discharge temperature+9 to Target discharge temperature+5.4 Target discharge temperature+5.4 to Target discharge temperature-5.4 Target discharge temperature-5.4 to Target discharge temperature-9 Target discharge temperature-9 to Target discharge temperature-21.6 Target discharge temperature-21.6 or less
COOL
4 2 1 0
-1
-3
-8
HEAT
6 2 1 0
-1
-2
-8
Superheat
LEV opening correction (pulse)
more than 16.2
10.8 to 16.2
5.4 to 10.8
5.4 or less
3 2 1 0
Superheat
LEV opening correction (pulse)
more than 16.2
10.8 to 16.2
5.4 to 10.8
5.4 or less
12
8 4 0
MXZ-2A
MXZ-3A
(2) Separate correction (COOL,DRY)
(Correction by the separate super heat) a) Correct the LEV separately by temperature difference between each gas pipe temperature and the minimum gas pipe
temperature of all.
1 Calculate each super heat of the unit from the expression below;
(Super heat) = (Each gas pipe temperature) - (Minimum gas pipe temperature)
2 Separate correction is performed according to each super heat in the table below.
MXZ-2A
MXZ-3A
26
Page 27
Number of
operating
unit
1
2
Capacity
code
1, 2, 3, 4
5, 6 7, 8
9, 10 11, 12 13, 14
15 or above
2, 3, 4, 5, 6, 7
8, 9, 10 11, 12, 13 14, 15, 16
17, 18, 19, 20, 21
22, 23, 24 or above
Min.
20 20 20 20 20 20 30 30 30 30 30
30
COOL (Hz)
Max.
65 65 65 94 94 94 94 94 94 94 94
94
DRY (Hz)
25 25 30 75 75 75 75 52 52 52 52
94
Min.
30 30 30 30 30 30 30 58 58 58 58
58
Max.
63 63 63 92 92 92 92 92 92 92 92
92
HEAT (Hz)
Defrost
63 63 63 92 92 92 92 92 92 92 92
92
MXZ-2A
LEV opening correction (pulse)
10.8[ RT
7.2[ RT< 10.8 RT<7.2
2 1 0
Temperature to be decreased (˚F)
10.8[ RT
7.2[ RT< 10.8 RT<7.2
18
9 9
RT
RT
b) Correct the LEV separately by temperature difference “ RT” between main/sub indoor coil thermistor.
Number of
operating
unit
1
2
3
Capacity
code
1, 2, 3, 4
5, 6 7, 8
9, 10 11, 12 13, 14
15 or above
2, 3, 4, 5, 6, 7
8, 9, 10 11, 12, 13 14, 15, 16
17, 18, 19, 20, 21
22, 23, 24 or above
3, 4, 5, 6, 7, 8, 9, 10
11, 12, 13, 14, 15 16, 17, 18, 19, 20 21, 22, 23, 24, 25
26, 27, 28, 29
30 or above
Min.
15 15 15 15 15 15 15 24 24 24 24
24
52
52
COOL (Hz)
Max.
58 58 58 62 62 62 65 80 80 80 80
80
90
90
DRY
(Hz)
20 20 25 44 44 44 44 31 31 31 31
59
65
65
Min.
22 22 22 22 22 22 22 35 35 35 35
35
39
39
Max.
37 37 37 90 90 90 90 58 58 90 94
94
94
94
HEAT (Hz)
Defrost
37 37 37 80 80 80 80 58 58 80 80
80
80
80
In addition, decrease the target discharge temperature corresponding RT.
3-3. OPERATIONAL FREQUENCY RANGE
MXZ-3A
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Page 28
3-4. HEAT DEFROSTING CONTROL
COOL
Fan speed
Up
Down
Up
Down
Mode
HEAT
Compressor frequency
<Relation between compressor frequency and fan speed.>
40Hz 30Hz 40Hz 30Hz
Up
Down
Fan speed
High
Low
Compressor frequencyMin. Max.
(1) Conditions to enter defrosting mode
1. When temperature of defrosting thermistor is 26.6˚F or less.
2. When specified non-defrosting time, is counted in the control p.c. board is satisfied.
(Total time of compressor operating) Going to defrosting mode at both condition of 1 and 2.
(2) Defrosting operation
1. Compressor stops for 50 seconds, Indoor fan is off, Defrosting lamp lights.
2. 4-way valve reverses flow, Compressor operates by the frequency in heat defrosting control.
3. After compressor stops for 35 seconds, 4-way valve reverses flow, then defrosting finishes.
(3) Conditions to finish defrosting mode
1. When the defrosting thermistor temperature is 55.76˚F or more.
2. When it has spent 10 minutes for defrosting. Defrosting finishes at condition of 1 or 2.
3-5. DISCHARGE TEMPERATURE PROTECTION CONTROL
This protection controls the compressor ON/OFF and operation frequency according to temperature of the discharge temperature thermistor. (1) Compressor ON/OFF
When temperature of the discharge temperature thermistor exceeds 240.8˚F, the control stops the compressor. When temperature of the discharge temperature thermistor is 176˚F or less, the controls starts the compressor.
(2) Compressor operation frequency
When temperature of the discharge temperature thermistor is expected to be higher than 240.8˚F, the control decreases 12Hz from the current frequency. When temperature of the discharge temperature thermistor is expected to be higher than 231.8˚F and less than 240.8˚F, the control decreases 6Hz from the current frequency. When temperature of the discharge temperature thermistor is expected to be higher than 219.2˚F and less than 231.8˚F, the control is set at the current frequency.
3-6. OUTDOOR FAN CONTROL
Fan speed is switched according to the number of operating indoor unit and the compressor frequency.
Note
•When the indoor coil thermistor is 134.6˚F or more on HEAT operation, fan speed is fixed to Low speed. Or, the indoor coil thermistor is 113˚F or less on HEAT operation, fan speed is back to normal.
CC
Copyright 2006 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD Distributed in Apr. 2006. No. OBT16 7 Made in Japan
HEAD OFFICE: TOKYO BLDG.,2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
New publication, effective Apr. 2006 Specifications subject to change without notice.
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