10. PARTS LIST······················································30
10-1. PARTS LIST ·············································30
10-2. RoHS PARTS LIST··································36
11. MICROPROCESSOR CONTROL·····················42
11
11
11
NOTE:
RoHS compliant products have <G> mark on the spec name plate.
For servicing of RoHS compliant products, refer to the PARTS
LIST (RoHS compliant).
• Temperature indication function (_F/_C) has been added. (Refer to 11-10.)
• Timer indication has been changed. (AM/PM indication)
2.Conduit plate has been removed. (MSZ-A09/12/15/17,MSY-A15/17)
3.Conduit cover, terminal block cover and terminal block holder have been changed. (MSZ-A09/12/15/17,MSY-A15/17)
2
2
Line flow fan
Air outlet
Vertical vane
Air inlet
Display section
Front panel
Panel
Heat exchanger
Horizontal vane
Operation section
(When the front panel is opened)
Remote controller
Remote control
receiving section
Catechin air filter
Air cleaning filter
(Anti-Allergy Enzyme
Filter, Blue bellows
type)
Emergency operation switch
Emergency operation switch
Operation indicator lamp
Remote control
receiving section
Operation Indicator
lamp
1
2
3
4
5
6
7
8
Installation plate
Installation plate fixing screw 4 o 25 mm
Remote controller holder
Fixing screw for 3o 3.5 o 1.6 mm (Black)
Battery (AAA) for remote controller
Wireless remote controller
Felt tape (Used for left or left-rear piping)
Conduit plate
● The air coverage range is the figure up
to the position where the air speed is 1
ft./sec., when air is blown out horizontally from the unit properly at the High
speed position.
The coverage range should be used
only as a general guideline since it
varies according to the size of the room
and furniture arranged inside the room.
4
11-3/4
424-9/16
30-11/16
8-1/4
3/16
2-1/8
3/4
6-1/4
2-5/16
Air in
Air out
Installation plate
Insulation [1-1/8
Drain hose [5/8
(Connected part O.D)
Liquid line [1/4 19-11/16
Gas line[3/8 16-15/16
Insulation [1-3/8 O.D
[3/4 I.D
{
6-1/86-1/8
7/8
1-3/4
13-3/1612-5/8
1-5/88-7/16
10-1/8
1-11/16
8-7/16
1/8
11-5/16
2-3/4
2-3/16
2-3/162-3/16
8-7/88-7/8
9/1610-3/4
9-3/16
Wall hole [2-9/16
Indoor unit
Installation plate
7/16x13/16
Oblong hole
7/16x1 Oblong hole
7/8
hole
Conduit plate(MSZ-A•NA- and MSY-A•NA- are excluded.)
For service, set time can be shortened by short circuit of JPG and JPS the indoor electronic control P.C. board.
The time will be shortened as follows. (Refer to 8-7.)
Set time : 1-minute ➔ 1-second
Set time : 3-minute ➔ 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is
shortened by short circuit of JPG and JPS.)
7-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room.
In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be
modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification.
The board has a print as shown below :
NOTE : For modification, take out
the batteries and press the
OPERATE/STOP(ON/OFF)
button twice or 3 times at
first.
After finish modification,
put back the batteries then
J1
J2
press the RESET button.
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1.
After modification, press the RESET button.
Table 1
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote
controller for the indoor unit.
The indoor unit will only accept the signal from the remote controller that has been assigned to the indoor unit once they are
set.
The setting will be cancelled if the breaker has turned off, or the power supply has shut down.
Please conduct the above setting once again after the power has restored.
10
JR07
CN151CN211CN112
BZ
7-3. AUTO RESTART FUNCTION
JR07
CN151
CN152
CN101
CN211CN112
BZ
Housing point
When the indoor unit is controlled with the remote controller, the operation mode, the set temperature, and the fan speed
are memorized by the indoor electronic control P.C. board. The “AUTO RESTART FUNCTION” sets to work the moment
power has restored after power failure. Then, the unit will restart automatically.
Operation
1 If the main power has been cut, the operation settings remain.
2 After the power is restored, the unit restarts automatically according to the memory.
(However, it takes at least 3 minutes for the compressor to start running.)
How to release “AUTO RESTART FUNCTION”
1Turn off the main power of the unit.
2Solder the Jumper wire JR07 on the indoor electronic control P.C. board. (Refer to 8-7.)
MSZ-A09/12/15/17NA
MSY-A15/17NA
MSZ-A24NA
MSY-A24NA
NOTE:
•The operation settings are memorized when 10 seconds have passed after the indoor unit was operated with the
remote controller.
•If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active, the timer setting is
cancelled.
•If the unit has been off with the remote controller before power failure, the auto restart function does not work as the
power button of the remote controller is off.
•To prevent breaker off due to the rush of starting current, systematize other home appliance not to turn on at the
same time.
•When some air conditioners are connected to the same supply system, if they are operated before power failure,
the starting current of all the compressors may flow simultaneously at restart.
Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting
current by adding to the system that allows the units to start one by one.
2) Check the indoor/outdoor connecting wire for mis-wiring.
2. Take care of the following during servicing
1) Before servicing the air conditioner, be sure to turn off the unit first with the remote controller, and then after
confirming the horizontal vane is closed, turn off the breaker and / or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the
electronic control P.C. board.
3) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the
components.
4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
Lead wiring
11
3. Troubleshooting procedure
RESET button
Insert the negative pole of the
batteries first. Check if the polarity
of the batteries is correct.
OPERATION INDICATOR
Not lighted
Blinking
Lighted
1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality.
To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
2) Before servicing check that the connector and terminal are connected properly.
3) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and the
components for bursting and discoloration.
4) When troubleshooting, refer to 8-2., 8-3. and 8-4.
4. How to replace batteries
Weak batteries may cause the remote controller malfunction.
In this case, replace the batteries to operate the remote controller normally.
1 Remove the front lid and insert batteries.
Then reattach the front lid.
2 Press RESET button with tip end of ball point pen
or the like, and then use the remote controller.
NOTE : 1. If RESET button is not pressed, the remote controller may not operate correctly.
2. This remote controller has a circuit to automatically reset the microcomputer when batteries are replaced.
This function is equipped to prevent the microcomputer from malfunctioning due to the voltage drop caused by
the battery replacement.
INFORMATION FOR MULTI SYSTEM AIR CONDITIONER
OUTDOOR UNIT : MXZ series
Multi system air conditioner can connect two or more indoor units with one outdoor unit.
•Unit won’t operate in case the total capacity of indoor units exceeds the capacity of outdoor units. Do not
connect indoor units beyond the outdoor unit capacity.
Operation indicator lamp flashes as shown in the figure below.
•When you try to operate two or more indoor units with one outdoor unit simultaneously, one for the cooling and
the other for heating, the operation mode of the indoor unit that operates earlier is selected. The other indoor
units cannot operate, indicating as shown in the figure below. In this case, please set all the indoor units to
the same operation mode.
•When indoor unit starts the operation while the defrosting of outdoor unit is being done, it takes a few minutes
(max. 10 minutes) to blow out the warm air.
•In the heating operation, though indoor unit that does not operate may get warm or the sound of refrigerant
flowing may be heard, they are not malfunction. The reason is that the refrigerant continuously flows into it.
12
8-2. Failure mode recall function
Operational procedure
Yes
(Blinks)
No
(OFF)
Yes
No
Releasing the failure mode recall function
Note1.Make sure to release the failure mode recall function once it's set up, otherwise the unit cannot operate properly.
2.If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
W2. Blinking pattern when the indoor unit is abnormal:
W3.Blinking pattern when the outdoor unit is abnormal:
ON
OFF
Beeps
Repeated cycleRepeated cycle
ON
OFF
No beepBeeps
Repeated cycle
2.5-second OFF
Blinking at 0.5second interval
2.5-second OFF3-second ON
Blinking at 0.5second interval
Beeps
Repeated cycle
2.5-second OFF
Blinking at 0.5second interval
No beepBeeps
Repeated cycle
2.5-second OFF3-second ON
Blinking at 0.5-
second interval
Repeated cycle
Beeps
Does the left lamp of OPERATION INDICATOR
lamp on the indoor unit blink at the interval of 0.5
seconds?
Blinks: Either indoor or outdoor unit is abnormal.
Beep is emitted at the same timing
as the blinking of the left lamp of
OPERATION INDICATOR lamp. W2
The cause of abnormality cannot be found because the abnormality doesn't recur.
Setting up the failure mode recall function
Before blinking, does the left lamp of
OPERATION INDICATOR lamp stay ON for 3
seconds?
Stays ON for 3 seconds (without beep):
The outdoor unit is abnormal.
The indoor unit is abnormal.
Check the blinking pattern, and confirm the abnormal point with the indoor unit
failure mode table(8-2.2.).
Make sure to check at least two consecutive blinking cycles. W2
Turn ON the power supply.
<
Preparation of the remote controller
>
1 While pressing both OPERATION SELECT
button and TOO COOL button on the remote controller at the same time, press RESET button.
2 First, release RESET button.
And release the other two buttons after all LCD in operation display section of the remote controller is displayed after 3 seconds.
Deleting the memorized abnormal condition
1After repairing the unit, recall the failure mode again according to
"Setting up the failure mode recall function" mentioned above.
2Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit.
3Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted.
4Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
Repair the defective parts.
Release the failure mode recall function by the following procedures.
• Turn OFF the power supply and turn it ON again.
• Press RESET button of the remote controller.
Judgment of indoor/outdoor abnormality
Press OPERATE/STOP(ON/OFF) button of the remote controller (the set temperature
is displayed) with the remote controller headed towards the indoor unit. W1
Indoor unit is normal.
But the outdoor unit might be abnormal because there are some
abnormalities that can't be recalled with this way.
Confirm if outdoor unit is abnormal according to the detailed outdoor
unit failure mode recall function.
The outdoor unit is abnormal.
Check the blinking pattern, and confirm the abnormal point with the
outdoor unit failure mode table (Refer to outdoor unit service manual.)
Make sure to check at least two consecutive blinking cycles. W3
W1. Regardless of normal or abnormal condition, a short
beep is emitted once the signal is received.
Those figures show about MSZ-A09/12/15/17.
Outline of the function
This air conditioner can memorize the abnormal condition which has occurred once.
Even though LED indication listed on the troubleshooting check table (8-4.) disappears, the memorized failure details
can be recalled.
This mode is very useful when the unit needs to be repaired for the abnormality which doesn't recur.
1. Flow chart of failure mode recall function for the indoor/outdoor unit
13
2. Indoor unit failure mode table
12-time flash
2.5-second OFF
Replace the indoor electronic control
P.C. board.
Indoor control system
It cannot properly read data in the
nonvolatile memory of the indoor electronic
control P.C. board.
11-time flash
2.5-second OFF
Refer to 8-6.A "Check of indoor fan
motor".
Indoor fan motor
The rotational frequency feedback
signal is not emit during the 12 seconds the
indoor fan operation.
2-time flash
2.5-second OFF
Refer to the characteristics of the main
indoor coil thermistor, the sub indoor coil
thermistor (8-7.).
Indoor coil thermistor
The indoor coil thermistor short or open
circuit is detected every 8 seconds during
operation.
3-time flash
2.5-second OFF
Refer to 8-6.D "How to check mis-wiring
and serial signal error".
Serial signal
The serial signal from outdoor unit is
not received for a maximum of 6 minutes.
1-time flash
every 0.5-second
Refer to the characteristics of the room
temperature thermistor (8-7.).
Room temperature
thermistor
The room temperature thermistor short
or open circuit is detected every 8
seconds during operation.
Not lighted–Normal–
Left lamp of OPERATION
INDICATOR lamp
Correspondence
Abnormal point
(Failure mode)
Condition
NOTE : Blinking patterns of this mode differ from the ones of Troubleshooting check table (8-4.).
14
8-3. Instruction of troubleshooting
Start
Indoor unit
operates.
Outdoor unit
doesn't
operate.
Outdoor unit
operates only
in Test Run
operation.
w
Check room
temperature
thermistor.
Refer to 8-7.
"Test point
diagram and
voltage".
Outdoor unit
doesn't
operate
even in
Test Run
operation.
w
Refer to
"How to check
inverter/
compressor".
Indoor unit operates.
Outdoor unit doesn't
operate normally.
Unit doesn't
operate
normal
operation in
COOL or
HEAT mode.
Refer to
"Check of
R.V. coil".
Indoor unit
doesn't receive
the signal from
remote controller.
Indoor unit
operates, when
EMERGENCY
OPERATION
switch is pressed.
Refer to 8-6.B
"Check of
remote controller
and receiver
P.C. board".
OPERATION INDICATOR
lamp on the indoor unit is
flashing on and off.
Indoor unit
doesn't operate,
when
EMERGENCY
OPERATION
switch is pressed.
1. Check indoor / outdoor
connecting wire.
(Check if the power
is supplied to the
indoor unit.)
2. Refer to 8-6.C
"Check of indoor
electronic control
P.C. board and indoor
fan motor".
If blinking of OPERATION
INDICATOR lamp cannot be
checked, it can be checked with
failure mode recall function.
w
"Test Run operation" means the
operation within 30 minutes after
EMERGENCY OPERATION switch
is pressed.
Refer to outdoor unit service manual.
Left lamp
Flash on and off
at 0.5-second
intervals
Cause:
Indoor/
Outdoor unit
• Mis-wiring
or trouble
of serial signal
Refer to 8-6.
D "How to
check of
mis-wiring
and serial
signal error
".
Left
lamp
2-time flash
Cause:
Indoor unit
• Trouble of
room temp erature/
indoor coil
thermistor
Check room
temperature
thermistor
and indoor
coil thermistor.
Refer to 8-7.
"Test point
diagram and
voltage".
Left
lamp
3-time flash
Cause:
Indoor unit
• Trouble of
indoor fan
motor
Refer to 8-6.
A "Check of
indoor fan
motor".
Left lamp
4-time flash
Cause:
Indoor unit
• Trouble of
indoor unit
control
system
Replace the
indoor
electronic
control
P.C. board.
Left lamp
5-time flash
Cause:
Outdoor unit
• Outdoor
power
system
abnormality
Refer to
"How to check
inverter/
compressor".
15
Left lamp
6-time flash
Cause:
Outdoor unit
• Trouble of
thermistor
in outdoor
unit
Refer to
"Check of
outdoor
thermistors".
Left lamp
7-time flash
Cause:
Outdoor unit
• Trouble of
outdoor
control
system
Replace the
inverter P.C.
board or
the outdoor
electronic
control P.C.
board.
Left lamp
14-time flash
Cause:
Outdoor unit
• Other
abnormality
Check
"Flow chart of
the detailed
outdoor unit
failure mode
recall function."
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