Mitsubishi Electric Mr. Slim PED-2EJA1.UK, Mr. Slim PED-2.5EJA1.UK Service Manual

SPLIT-TYPE, AIR CONDITIONERS
ADVANCE AND EVER ADVANCING
TECHNICAL & SERVICE MANUAL
<indoor unit> Service ref.
Models
PED-2EJA1.UK PED-2.5EJA
1
The Slim Line. From Mitsubishi Electric
TM
1. FEATURES ················································· 1
2. PART NAMES AND FUNCTIONS ·············· 2
3. SPECIFICATIONS ······································ 4
4. DATA ··························································· 5
5. REFRIGERANT SYSTEM DIAGRAM ······· 8
6. OUTLINES AND DIMENSIONS ················· 9
7. WIRING DIAGRAM ···································· 10
8. DISASSEMBLY INSTRUCTIONS ············· 11
9. PARTS LIST ·············································· 14 10
. MICROPROCESSOR CONTROL·············· 19
11
. TROUBLE SHOOTING ······························25
12
. OPTIONAL PARTS ···································· 27
CONTENTS
INDOOR UNIT
REMOTE CONTROLLER
This manual does not cover the following outdoor units. When servicing them, please refer to the service manual No.OC149B and this manual as a set.
PU-2VJA2.UK PU-2.5VJA
2.UK
2000
1
1. TOTALLY INVISIBLE INDOOR UNIT BEHIND THE CEILING
The totally hidden indoor unit that lies above the ceiling surface enables you to utilize full floor space while allowing for flexible interior design.This new feature is recommended for stores and offices where the user's own imagination is allowed to be incorporated.
2. MOST SUITABLE FOR SIMULTANEOUS TWO ROOM AIR CONDITIONING
Using air ducts for cooling airflow that matches the structure and purpose of the room, enables you to provide two air outlets for simultaneous cooling of two rooms.
3. HIGH EXTERNAL STATIC PRESSURE
The exceptional external static pressure of 70Pa allows long ducts to be used more extensively to achieve convenient location of indoor units. (The factory setting is 30Pa.)
4. DRAIN WATER LIFT-UP MECHANISM (OPTION KIT)
This allows more versatility when selecting drain piping layouts.
FEATURES
1
lndoor unit
Remote controller
Models
W Btu/h
Cooling capacity (240V)
PED-2EJA1.UK PED-2.5EJA
1
.UK
5,500 6,500
18,800 22,200
air outlet air outlet
Air outlet duct
Air intake duct
air intake
2
5. ADVANCED MICROPROCESSOR CONTROL
(1) Ultra - thin 12mm(1/2" )remote controller. (2) Attractive LED display .
Every operation condition is indicated on the LED display. (3) Simultaneous display of set temperature and room temperature. (4) Convenient 12 - hour ON-OFF timer.
This convenient timer allows the unit to be switched on and off automatically,at the time you set.Once the
timer is set,the remaining time is shown on the LED display.. (5) Self - diagnostic function indicates problems instantly on remote controller. (6) The useful memory feature can store instructions.
The previous set value is memorized so that constant temperature control can be obtained.For example,if a
power failure occurs, this feature will conveniently memorize the previous temperature and reset accordingly. (7) There is a polar 12 core - conductor cable between the remote controller and indoor board.The cable can be
extended up to 50m.(option)
PART NAMES AND FUNCTIONS
2
Indoor Unit
Air intake (sucks the air from inside the room into the unit)
Air outlet
or
3
Remote controller
Operation buttons
Settings remain in effect until changed. Air conditioner can
be operated by simply pushing ON/OFF button once settings have been made.
(Example display readings are for explanations only ;actual display readings will differ.)
4
3
SPECIFICATION
Model
PED-2.5EJA
1
.UKPED-2EJA1.UK
Item Cooling capacity
4 Btu/h 22,200
W 6,500
Total input 4 kW 2.69
Power supply
~/N, 50Hz, 220-240V Input kW 0.17 Running current A 0.72 Starting current A 1.6 External finish
Galvanized sheets
Heat exchanger
Plate fin coil
Plate fin coil
Fan (drive) ~No.
Centrifugal (direct)x2 Fan motor output 1 kW 0.116 Airflow (Low-High) CMM,(CFM)
17-21 (600-740)
External static pressure 2 Pa(mmAq)
30(3)/70(7) at Hi-notch
Operation control & Thermostat
Remote control&Built-in
Noise level (Low-High)
3, 5 dB (A) 37-41
Cond. drain conn. O.D.
mm, (in)
32(1-1/4)
W mm, (in) 1175(46-1/8)
Dimensions
D mm, (in) 700(27-9/16) H mm, (in) 295(11-5/8)
Weight
kg, (lbs) 42(93) Model name Power supply
Input kW Running current A Starting current A
2.52
10.7 52
External finish
Munsell 5Y 7/1
Refrigerant control
Capillary tube
Compressor
Hermetic Model Motor output kW Starter type
Line Start Protection devices Inner thermostat,HP switch,LP switch Heat exchanger
Fan (drive) ~No. Fan motor output kW 0.085 Airflow CMM,( CFM) 50(1765) Noise level dB (A) 52
W mm, (in) 870(34-1/4)
Dimensions D mm, (in)
H mm, (in) 850(33-7/16) Weight kg, (lbs) 71(157) Refrigerant
R-22 Charge kg, (lbs) 2.4(5.29) Pipe size O.D. Liquid mm, (in)
9.52(3/8)
Gas mm, (in)
(m)
(m)
Connection method Indoor side
Flared
Outdoor side
Flared Between the indoor Height difference & outdoor unit Piping length
18,800
5,500
2.63
0.15
0.63
1.1
0.076
13.5- 17(476-600)
36-40
935(36-13/16)
700(27-9/16)
295(11-5/8)
33(73)
PU-2VJA.UK PU-2.5VJA.UK
~/N
50Hz
220-240V
2.48
10.8 52
~/N
50Hz
220-240V
NHJ41VMDT
1.9
Propeller(direct)X1
Propeller(direct)X1
0.065
45(1588)
49
870(34-1/4)
295+24(11-5/8 add 1) 295+24(11-5/8 add 1)
650(25-5/8)
60(132)
1.78(3.92)
15.88(5/8)
30 30
1. External static pressure at 70Pa. 4.Rating condition <JIS B 8615>
2. Ex-works at 30Pa. INDOOR : 27 ˚CDB, 19 ˚CWB
3. External static pressure at 30Pa. OUTDOOR : 35 ˚CDB
5.Noise level : Sound pressure level
INDOOR UNIT
OUTDOOR
UNIT
REFRIGERANT
PIPING
✻✻
✻ ✻
5
4
DA T A
Service Ref.
Indoor
intake air
WB˚C
20 25 30 35 40 45
CA P.C. CA P.C. CA P.C. CA P.C. CA P.C. CA P.C.
1. PERFORMANCE DATA
1) COOLING CAPACITY
Note C A: Capacity(W)
P.C.: Power consumption(kW)
Service Ref.
Refrigerant piping length(one way)
5m 10m 15m 20m 25m 30m
2) COOLING CAPACITY CORRECTION FACTORS
16 18 20 22
PED-
2.5EJA1.UK
5,599 5,957 6,320 6,688 6,617 7,039 7,468 7,904
2.13
2.17
2.21
2.25
2.18
2.22
2.26
2.30
5,445 5,803 6,171 6,562 6,435 6,858 7,355 7,754
2.22
2.27
2.30
2.35
2.27
2.32
2.36
2.40
5,225 5,566 5,929 6,309 6,175 6,578 7,007 7,456
2.38
2.44
2.49
2.54
2.43
2.49
2.54
2.60
4,989 5,324 5,676 6,050 5,896 6,292 6,708 7,150
2.54
2.61
2.66
2.72
2.60
2.66
2.72
2.79
4,741 5,071 5,418 5,786 5,603 5,993 6,403 6,838
2.70
2.77
2.84
2.92
2.76
2.83
2.90
2.98
4,488 4,813 5,154 5,511 5,304 5,688 6,091 6,513
2.15
2.30
2.47
2.63
2.20
2.36
2.52
2.70
16 18 20 22
PED­2EJA1.UK
PED- 2.5EJA1.UK
1.00 0.983 0.972 0.961
0.951 0.940
PED- 2EJA1.UK
1.00 0.985 0.975 0.964
0.954 0.944
Outdoor intake air DB˚C
2. PERFORMANCE CURVE (CAPACITY RATIO & TOTAL INPUT RATIO) PED-2EJA
1.UK
PED-2.5EJA
1.UK
Cooling
1.4
1.2
1
0.8
0.6
1.4
1.2
1
0.8
0.6
0.4
22 20 18 16
22 20 18 16
INDOOR WB
(˚C)
INDOOR WB
(˚C)
CAPACITY(RATIO)
TOTAL INPUT(RATIO)
OUTDOOR DB
(˚C)
-5 5 15 25 35 46
6
Fan Performance <30Pa>
External static pressure (Pa)
(1Pa 0.1mmAg)
Air Flow (CMM)
6 8 10 12 14 16 18 20
8 101214161820 22
20
40
60
80
100
120
140
0.8
0.9
1.0
1.1
Corrected Air Flow
Capacity
input
Cooling
Air flow (CMM)
Correction factor
Fan Performance <70Pa>
External static pressure (Pa)
(1Pa 0.1mmAg)
Air Flow (CMM)
8 10121416182022
8 101214161820 22
20
40
60
80
100
120
140
160
0.8
0.9
1.0
1.1
1.2
1.3
Heating
Air flow (CMM)
Correction factor
3. FAN PERFORMANCE AND CORRECTED AIR FLOW PED-2EJA1.UK
Fan Performance <30Pa>
External static pressure (Pa)
(1Pa 0.1mmAg)
Air Flow (CMM)
8 1012141618202224
12 14 16 18 20 22 24 26
20
40
60
80
100
120
0.8
0.9
1.0
1.1
Corrected Air Flow
Capacity
input
Cooling
Air flow (CMM)
Correction factor
Fan Performance <70Pa>
External static pressure (Pa)
(1Pa 0.1mmAg)
Air Flow (CMM)
10 12 14 16 18 20 22 24 26
12 14 16 18 20 22 24 26
20
40
60
80
100
120
140
0.8
0.9
1.0
1.1
1.2
1.3
Heating
Air flow (CMM)
Correction factor
PED-2.5EJA1.UK
7
Models
Indoor
Outdoor
Capacity(W) Total input(kW)
Input(kW) Current(A) Starting current(A) Input(kW) Current(A) Starting current(A)
IndoorOutdoor
Indoor ······220V 50Hz 1phase Outdoor ···220V 50Hz 1phase
Models
Indoor
Outdoor
Capacity(W) Total input(kW)
Input(kW) Current(A) Starting current(A) Input(kW) Current(A) Starting current(A)
IndoorOutdoor
Indoor ······230V 50Hz 1phase Outdoor···230V 50Hz 1phase
Models
Indoor
Outdoor
Capacity(W) Total input(kW)
Input(kW) Current(A) Starting current(A) Input(kW) Current(A) Starting current(A)
IndoorOutdoor
Indoor·······240V 50Hz 1phase Outdoor···240V 50Hz 1phase
PED-2.5EJA1.UKPED-2EJA1.UK
PU-2.5VJAPU-2VJA
PED-2.5EJA
1
.UKPED-2EJA1.UK
PU-2.5VJAPU-2VJA
PED-2.5EJA
1
.UKPED-2EJA1.UK
PU-2.5VJAPU-2VJA
5,400
2.57
0.13
0.60
1.05
2.44
11.3 48
6,300
2.61
0.15
0.69
1.53
2.46
11.4 48
5,450
2.60
0.14
0.61
1.07
2.46
11.0 50
6,400
2.65
0.16
0.70
1.56
2.49
11.0 50
5,500
2.63
0.15
0.63
1.10
2.48
10.8 52
6,500
2.69
0.17
0.72
1.60
2.52
10.7 52
4. ELECTRICAL DATA
8
PED-2EJA1.UK PED-2.5EJA
1.UK
Strainer
Refrigerant pipe (option)
9.52mm(3/8) (With heat insulator)
Flexible tube
Flared connection
Thermistor RT2
Distributor
Refrigerant pipe (option)
15.88mm(5/8) (With heat insulator)
Indoor unit
5. STANDARD OPERATION DATA (COOLING)
Models
TotalElectrical circuitRefrigerant circuit
Indoor side
Outdoor
side
SHF
BF
Capacity Input Indoor unit model Phase Hz Volts Amperes Outdoor unit-model Phase,Hz Volts Amperes
W
kW
Discharge pressure Suction pressure Discharge temperature Condensing temperature Suction temperature Ref.Pipe length
Intake air temperature
Intake air temperature
Diischarge air temperature
MPa MPa
˚C ˚C ˚C
m
DB˚C
WB˚C
DB˚C DB˚C
WB˚C
PED-2EJA1.UK
5,500
2.63
PED-2EJA
1, 50
240
0.63
PU-2VJA
1, 50
240
10.8
1.98
0.46
77.3
52.5
15.3 5
27.0
19.0
14.8
35.0
24.0
0.74
0.32
PED-2.5EJA
1
.UK
6,500
2.69
PED-2.5EJA
1, 50
240
0.72
PU-2.5VJA
1, 50
240
10.7
2.00
0.51
78.6
53.1
8.5 5
27.0
19.0
16.0
35.0
24.0
0.71
0.27
REFRIGERANT SYSTEM DIAGRAM
5
9
10
10
30
15
256
17640
A
81 C B 81
29
22761
81
A E 1313
163
282
85
45 80
277
21
30 640 30
24
35
10
179
109
10
3.53.5
256
288
40176
Set
10-ø3 (1.6, 2HP) 12-ø3 (2.5HP)
10-ø3 (1.6, 2HP) 12-ø3 (2.5HP)
450
450
A C B 81
10
C
30D
In case of bottom inlet
In case of rear inlet
10-ø3 (1.6, 2HP) 12-ø3 (2.5HP)
(1422)
Lifting bolt hole
8
8
Air inlet
35556
10
81B
365~465
159
18
44 75
7
6
7
5
6
5
4
3
2
1
Refrigerant piping flare connection (liquid ø9.52 copper tube):HP Refrigerant piping flare connection (gas ø15.88 copper tube):LP Drain R1(External thread) Electrical parts box Electric Heater···Only PEHD-EKHA Type Drain Pump (Option) Drain Pipe (Option)···Use VP25(O.D.ø32 PVC TUBE) Filter
Keep duct-work length 850mm or more. Be sure to apply the air filter (field supply) near the air inlet grille.
Service space:500 or more
197
81
50~150
55
Access door
Air outlet
Air inlet
4
3
1
2
PED-2 PED-2.5
Model
1012
772 305
280 290
830
1070
804
1044
-
ABCDE
6
OUTLINES & DIMENSIONS
1. INDOOR UNIT PED-2EJA
1.UK
PED-2.5EJA1.UK
2. REMOTE CONTROLLER
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