I
M'TSuB'SH'
Programmable
Controller
MELSEC
F2
SERIES
INSTRUCTION MANUAL
I
F2-60MR
0
This manual provides technical information and guidance on the installation and
rise
of
the Mitsubishi
Fz
series Programmable Controller and
its
extension unit.
e
Users should ensure that the
detail
of
this manual
is
studied and understood
before attempting
to
install or use the units.
0
Information concerning the programming
of
the system, using the programmer
unit,
is
covered
in
a separate manual.
MWSUBISHI
ELECTRIC
CORPORATION
TABLE
1.
2. PRELIMINARY WIRINGS
3. INPUT HANDLING
4. OUTPUT HANDLING
5.
6. F2-.(IOAW/AP
7. LNSTALLATION AND ENVIRONMENT
8.
QF
CONTENTS
INTRODUCTION
F2
series
PC
1-1 Descriptions of
1-2 Basic models
1-3
Extension unit selection
1-4 Peripherals
2-1
Powersupply..
2-2
Grounding..
2-3
RUN/STOP mode terminals
2-4 RUN output terminals
2-5 DC24V terminals
3-1 Example
3-2 Input terminals..
3-3 Input circuit specifications
3-4
Cautions.
3-5
AC input handlings
4-1 Relay output models
4-2 Triac
4-3 Transistor output models {Sink output)
4-4 Transistor output models (Source output)
4-5 Output circuit specifications
F2-40AC
5-1
5-2
5-3 Indications and
6-1
6-2
6-3
6-4
7-1 Installation
7-2 Extension cable
7-3 Environment
7-4
7-5
7-6 Peripheral installation 21
DIAGNOSIS AND MAfNTENANCE
8-1
8-2
8-3 Maintenance
(HIGH
Installation
Connections
F2-40AW
F2-40AP Installation
Indications and DIP switch settings
Signal transmission
Electrical noise interference
Wirings..
Preliminary checks 22
Diagnosis
of
base unit & extension unit
......................................
............................................
....................................
..................................
of
connections.
............................................
.................................................
..........................................
(SSR)
output models
SPEED
COUNTER INTERFACE) HANDLfNG
.....................................
of
input circuit
DIP
switch settings
(PC
LINK INTERFACE) HANDLINGS
Instidlation
..........................................
.....................................
..................................
..................................
.....................................
..........................................
................................................
................................................
.....................................
...........................
.......................................
l........
.:.
.......
...........................
........
1
.........................................
........
.......................................
......................................
..........................................
...........................
.I.
........
.............................
-t*
.................
- * -
.....................................
*!
- * - * -
.....................................
................................
..........................................
.....................................
.....................
.........
.......
i..
.........
........
....................................
.........................................
-.;.
-;.
........
- * -
- -
....
-
1
1
2
2
3
5
5
5
5
6
6
7
7
8
9
10
11
*
12
13
15
16
16
17
17
18
18
20
20
20
20
21
-
22
23
Appendix
1.
SPEC
IF
2.
OUTLINES
ICATIONS
AND DIMENSIONS..
...........................................
...............................
24
25
I,
I
1-1
1-2
DESCRlPTlONS
OF
F2
SERtES
PC
The Mitsubishi
F2
series
of
programma bte controllers and auxiliary equipments are higher version
models
to
the F series and are ideal
for
small industrial process controt requirements and machines.
The
1/0
capacity
is
120 points max. per unit,
but
240
11'0s
can be covered by tinkage operation.
A separate ranges the
G
series and K series are available for larger and more complex application
requirements.
BASfC
MODELS
OF
BASE
UNIT
&
EXTENSION
UNfT
Nomenclatures
of
Base
&
Extension
Unit
Model
Fz
-
a
D
..
D
Ct
111
It
II
ir
Expl.
F2
-
40
M
R
-
E
S
I
It
tI
indicates the number
of
inputs/outputs 40 or
60
indicates type
of
the unit
indicates type
of
output
R:
Relay,
S:
SSR,
T:
Transistor
specifies power supply voltage rating
M:
Base
Unit or
E:
Extension Unit
N/A
.......
U&
u
L......
E
. . .
.
.
,
,
D
.
. . . . .
.
indicates type
N/A
_......
s
AI
.......
A2
.......
ss
. . .
. . .
.
. . .. . ..
100/1
IOVAC 200/220VAC
1
10/1
ZOVAC 220/240VAC
110/220VAC, 220/240VAC
24V DC
3f
input/output connections
24VDC sink input and sink output
24VDC source input and sink output
100/120VAC source input and sink output
220/240VAC source input and sink
output
24VDC source input and source output
-1-
I
F2-20H
G
P-80
FZ
F-ROM-1
F
-20P-CAB
F2 -40AC
F2 -40AW
F2-40AP
13
EXTENSION UNIT SELECTION
Program Loader
Graphic programmer
EP-ROM cassette
Remote cable
Adaptor (High speed counter input interface)
Adaptor (Wire
I
ink operation interface)
Adaptor (Optical fiber link operation interface)
I
The F2-40M
has
wo
extension ports and F2-60M has three extension ports where extension units
are connected. According to the requirements
of
t/O
numbers and other additional functions, select
the units within following applicable models;
Output:
16
Input:
4
Output:
6
).
"
12,
"
8
"
24,
*'
16
*'
24,
"
16
Output:
24
r'
36,
"
24
4
point
Analog
timer
unit
Positioning
counter module
14
PERIPHERALS
According to different function requirements far the peripheral equipments, wide range
of
periph-
erats are provided
as
follows;
1
F-2OP-E
I
Handy programmer
I
F2
-20P-E
(High function)
F-20MW
1
ROM
writer
t
?I
?I
1
GP-80ROW
I
"
"
(High function)
I
Above peripherals can
afso
be used for
the F series
PC
except F2-40AC, F2-40AW and F24OAP.
.-2-
Example
(-U
of
Type)
sink DC
input
model
(F2-40/6000,
RUN
-
F2-40/60cfU-U)
Example
1
2-1
of
source
?0/120VAC
POWER
DC
or
SUPPLY
Power supply voltage
input model
...............
(F2-40/60CICl-ES)
R
IJN
AC 110/120V
type models)
ACI 10/120V +IO%
model)
Power consumption
DC
24V
output capacity
j
(External power source) (Exctude the power
.................
..........
less
than 24VA (F2-40),
0.1A
or
AC
220/240V
or
AC 220/240V +IO%
less
(F2-40DC input model),
to
non-voltage contacts)
I1
zigz
50/60Hz
50/60Hz
than 40VA (F2-60)
0.2A
(F2-60DC input
(-4,
-ES
(-UL
model)
I
type
-3-
Example
of
sink
DC
input
model(F2-40/60C1lJ-D)
RUN
Earth
-
POWER
24VDC
/L
f-b
7
I
I
r'
I
A
m
m
Ah
TI
I
ri
7
*
Ensure that the input
[=I
terminal
is
connected to the power
@
terminal
as
illustrated above.
Example
of
source
DC
input model
(F2-40/60DCI-DS)
*
Ensure that the input
1-
terminal
is
connected to the power,
0
terminal
as
iltustrated
above.
POWER
SUPPLY
Power
supply
voltage
. . . . . . .
24VDCk8V
-4-
(1)
Connect a power supply cable of the correct rating to the base unit and extension unit (if used)
as
illustrated. Supply voltages should be
as
specified.
supply switch which can be used when the ROM cassette
(2) The power consumption of the base unit
is
less
than 25VA to F2-40 and 40VA to
however, this does not include the power consumption of any external load.
(3) The power must be switched off when the ROM
cassette
from the unit.
to
(4) The, power supply
the extension (if used) shall be connected to same
base unit.
..
-
GROUNDING
2-2
(1)
The unit must be grounded
as
illustrated. The extension unit
same line of base unit.
(2) Resistance should be
less
than
100G.
(3) Grounding must not be shared with any high power equipment such
RUN/STOP MODE TERMINALS
2-3
I
i
is
ommended to provide, power
j
F2-60
loaded on the base unit or unloaded
(if
ON/OFF
used)
also
as
a
motor system.
switch,for the
be grounded with
These terminals should
button)
as
illustrated.
The RUN mode
system).
When the STOP mode
are turned off and timers, plus the 128 of
and
64
of
the auxiliary relays,
battery support.
When the 'STOP' switch
external facilities be provided in
AC
input models,
TERMINALS
2-4
in case of
RUN
OUTPUT
(1
)
A relay contact
normal run mode, but
etc
ference,
(2)
This facifity
It
is
(3) Output load of the relay
performed through an extra relay.
be
connected to key switches or other suitable control devices
is
used when the programmabie controller
is
used (or there
state
is
on,
all
case
see
section
L-dor
is
provided between these two terminals inside. The contact
is
switched off
is
switched off in STOP mode.
is
a
power failure of
192
auxiliary relays are reset. However,
relays and some special auxiliary relays are maintained by
outputs will be
of
emergencies
'OFF'.
to
3-5.
U
if
CPU
error might be caused from electrical nqise inter-
is
running a program (controlling
more
than 20m/sec.), aflioutputs
However
it
support and back up
used to make an emergency stop circuit or warning circuit.
is
less
than 35VA. For loads over the rated limit, operation should be
ail
counters
is
recommended that
this
facility.
is
switched on
(push
a
at
2-5
DC24V
TERMINALS
In case
of
the sink input models, input devices
terminals and the
24+
imity switches or photo sensors.
In case
of
the source input models, non-voltage contact devices are powered from the
terminals and the 24V terminals have extra power capacity for
specified.
If the extension unit
unit. The
Any
COM
external power must not be supplied to
is
terminals
of
non-voltage contacts are powered from input
terminals provide DC24V power for input sensor devices such
the
input sensor devices
as
prox-
24V
as
used, connect the DC24V terminals between the base unit and extension
are
also
connected in the same manner.
these
terminafs.
-5-
!
3-1
EXAMPLE
OF
CONNECTIONS
(1)
Sink input modefs (F2-40/60170, F2-40/6OOO-U, F2-40/6OUO-UL)
Proxi mi ty
K
24+
Push button Limit Rotary Timer
switches switches switch contact
(2)
Source input modefs ~FZ-~O/~OCICI-ES)
Proximity
Push button Limit
I
switches switches
6mA
505
506
24+
ov
Rotary Timer
switch contact
3-2
lNPU1
TERMINALS
-6-
3-3
INPUT CIRCUIT SPECIFICATIONS
Operation
current
__ ~
1
OC24V Input DC24V Input
(Sink input)
DC4mA Min.
OFF-'ON DC4mA Min.
I
I
Response
time
lnpuf
Input circuit
OFF-'ON Approx.
l0m.sec
Approx. 10m.sec
ON-+OFF
Approx. 5m.sec Approx. 5rnsec
DC24V
=k
4V
DC24V 5 4V
(Self-supply) (Self-supply)
Rated input voltage
I
I
I I
I
Insulation Photocoupler insulation
lnout
AC2mA Max. AC2mA Max.
Approx. 15m sec
Approx.
8m
sec
Approx.
t5m
sec
Approx.
8m
sec
I
Indication
1
LED turns ON when input
is
activated.
3-4
CAUTlONS
(I)
Connect input control devices,
e.g.
limit switches, push butto&, to the input terminations
as
specified.
(2) In case of sink input models, non-voltage contact devices are powered from the input terminals
and the 24V terminal points can be used to power external transistors such
as
proximity
switches.
The
capacity of 24V
DC
source
is
rated by
0.1
Amp
(F2-40)
and 0.2 Amp
(FZ-60)
from 24V
terminal in addition to each 7mA from
all
input terminals.
(3)
In case of source input modefs, non-voltage contact devices are powered from the 24V termi-
nals and the current rating
at
each input terminal
is
24VDC, 6mA. The control devices should
be specified accordingly.
The 24V terminal points can also be used to power externaf transistors such
as
proximity
switches.
Totaf
of
0.1
Amp (F2-40) and 0.2 Amp
(F2-60)
current by two 24V terminals can be used for
such transistors in addition to each
6mA
suppty to
all
input terminals.
If further more power
is
requested, use an externaf power source of
16
to
36V DC.
The
OV
terminals
are
used for negatives of 24V
DC
source.
(4)
If
transistor circuits, such
as
proximity switches, are connected to input terminals and have
a
parallel or series resistance, their parallel should be more than
10OKL-l
and their series resistance
less
than
1
KO2.
(5)
Three common terminals
are
connected internally and are common. However, thte base and
extension unit commons are not linked unless connected together externalfy
as
detailed in
other section.
The common terminal
is
also used for
a
negative
of
24V
DC
source.
(6)
For the sake of convenience and appearance and to avoid damage of failure, input wires should
be bound or cabled together.
It:
is
recommended
that
input wires are not longer than 20 meters for the general use, However,
the tength can be longer but depends upon the conditions of the noise environment and voltage
drop.
-7-
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