Mitsubishi Electric MELDAS MAGIC 64 CONNECTION MANUAL

CONNECTION MANUAL

BNP-B2203*(ENG)

MELDASMAGIC is a registered trademark of Mitsubishi Electric Corporation. Microsoft and MS-DOS are registered trademarks of Microsoft Corporation U.S.A. Windows is a registered trademark of Microsoft Corporation U.S.A. IBM is a registered trademark of International Business Machines Corporation U.S.A. Other company and product names are trademarks or registered trademarks of the respective companies.

i

Introduction

This manual is the MELDASMAGIC 64 Connection Manual. MELDASMAGIC 64 installation and connection methods are explained centered on the NC card. Refer to the materials below for explanations concerning functions.

Setup Instruction Manual (BNP-B2191) MELDASMAGIC 64 Specification Manual (BNP-B2190) MELDAS AC Servo and Spindle MDS-A MDS-B Series Specification Manual (BNP-B3759) MELDAS AC Servo MDS-B-SVJ2 Series Specification Manual (BNP-B3937)

General items

(1) Read this manual carefully before using MELDASMAGIC 64. Please have a full understanding of

product functions and performance, and use this product correctly.

(2) All efforts possible have been made to describe any special handling in this manual. Items not

described in this manual must be interpreted as "Not Possible".

(3) When the details described in this instruction manual change, the sub-No. of the cover page

instruction manual No. (*, A, B, ) will be changed.

(4) The details described in this manual may change without notice. Mitsubishi may not be held

responsible for errors in the contents described.

About MELDASMAGIC 64

(1) By installing the NC card supplied by Mitsubishi in the expansion slot (ISA bus) of a computer

selected by the user, it is presumed that MELDASMAGIC 64 will configure an NC unit custom made by the user.

(2) The NC card supplied by Mitsubishi realizes the equivalent environmental resistance (ambient

temperature, noise resistance and vibration resistance) as conventional NC units. However, some environmental resistance equivalent to conventional NC units is not always guaranteed regarding personal computers presumed to be normally used in an office. Therefore, when selecting a personal computer, study this manual well and select an appropriate model responding to the required uses and applications. When required, execute the appropriate countermeasures.

(3) Select a computer model for MELDASMAGIC 64 application that meets the following conditions:

IBM AT compatible, CPU Pentium 1000MHz or more, 16MB or more of main memory, 20MB or more of hard disk empty capacity, ISA bus equipped.

ii

Precautions for Safety

Always read the specifications issued by the machine maker, this manual, related manuals and enclosed documents before starting installation, operation, programming, maintenance or inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of this numerical controller before using the unit. This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".

DANGER

fatalities or serious injuries if handling is mistaken. When the user could be subject to fatalities or serious injuries if

When there is a great risk that the user could be subject to

WARNING

handling is mistaken. When the user could be subject to injuries or when physical

CAUTION

Note that even if the items is ranked as "

damage

CAUTION

", incorrect handling could lead to

serious results. Important information is described in all cases, so please observe the items.

DANGER

Not applicable in this manual.

WARNING

1. Items related to prevention of electric shocks

Do not operate the switches with wet hands, as this may lead to electric shocks. Do not damage, apply excessive stress, place heavy things on or sandwich the

cables, as this may lead to electric shocks.

iii

iv

CAUTION

Separate the signal wire from the drive line/power line when wiring.

These units

Incorrect connections may damage the devices, so connect the cables to the

specified connectors.

Do not connect or disconnect the connection cables between each unit while the

power is ON.

1. Items related to noise

Always treat the shield cables indicated in this manual with grounding measures such as cable clamps.

2. Items related to installation

Install each unit on noncombustible material. Installation directly on or near combustible material may lead to fires.

Always observe the installation direction. Do not install or operate any unit that is damaged or that has missing parts. Do not allow conductive foreign matter such as screws or metal chips or combustible

foreign matter such as oil enter any unit.

are precision devices so do not drop or apply strong impacts on them.

3. Items related to connection

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

When using an inductive load such as relays, always connect a diode in parallel to the load as a noise measure.

When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress rush currents.

v

Chapter 1 Outline

This manual explains MELDASMAGIC 64 installation and connection methods centered on the NC card. By installing this NC card in a personal computer expansion slot (ISA bus), and connecting a servo drive unit, servomotor, etc., a custom-made NC unit can be constructed. This manual assumes that all functions are added, but the actually delivered device may not have all functions. Refer to the following documents for explanations on the functions.

Setup Instruction Manual (BNP-B2191) MELDASMAGIC 64 Specification Manual (BNP-B2190) MELDAS AC Servo and Spindle MDS-A MDS-B Series Specification Manual (BNP-B3759) MELDAS AC Servo MDS-B-SVJ2 Series Specification Manual (BNP-B3937)

1

Chapter 2 Configuration

2.1 System Configuration

Chapter 2 Configuration

2.1 System Configuration

Prepared by machin e tool maker

Desktop p ersonal computer

NC C ARD

Panel person al computer

or

Prepared by machine tool maker

Mouse

Keyboard

D

R

A

C

N

NC card (HR621)

F010 ca ble

Floppy disk d rive

Base I/O unit (FCU6-DX2**, 3**, 4**)

External power (24VDC su pply)

F070 cable (R220 cable)

F011 cable

SH41 cable (R211 cable)

Remote I/O unit

control panel

Rela y card (HR682)

F070 cable (R220 cable)

External emerg ency stop switch

External power (24VDC su pply)

F070 cable (R220 cable)

F020 cable/F021/F022 cable

Manual pulse generator Machine power d istribution

#1 #2 #3

RS-23 2-C device (

Only the DC code (X ON/OFF)

Note )

method handshake is possible.

(Note) Refer to "Chapter 3 Installation" for connection details.

Servo drive unit/ spindle drive unit

R30 0/R301 cable

SH21 cable

MDS-B-V1/V2 MDS-B-SVJ2 MDS-B-SP MDS-B-SPJ2

Servomotor/sp indle motor

2

2.2 List of Configuration Units

Configuration

elements

HR621

NC card installed in an ISA bus

personal computer

HR621

CPU PCB

Configuration

elements

HR682

HANDLE, ENC, RS-232-C,

emergency stop switch input I/F

RS-232-C uses only the DC code (X

ON/OFF) method handshake.

With metal spacers. Add-on to FCU6-DX2**

possible.

HR325

FCU6-DX210

DI (sink/source)/DO (sink) = 48/48

With servo, RIO, SKIP, ENC I/F

Aluminum die cast

HR325

RX323-1

FCU6-DX310

DI (sink/source)/DO (sink) = 80/64

With servo, RIO, SKIP, ENC I/F

Aluminum die cast

Base PCB: DI (sink/source)/DO (sink) = 48/48

Add-on PCB: DI (sink/source)/DO (sink) = 32/16

HR325

RX323

FCU6-DX320

DI (sink/source)/DO (sink) = 80/64

With servo, RIO, SKIP, ENC I/F

Analog output 1 point

Aluminum die cast

Base PCB: DI (sink/source)/DO (sink) = 48/48

Add-on PCB: DI (sink/source)/DO (sink) = 32/16

Analog output 1 point

HR325

RX331

FCU6-DX330

DI (sink/source)/DO (sink) = 48/48

With servo, RIO, SKIP, ENC I/F

Manual pulse 2ch

Aluminum die cast

Base PCB: DI (sink/source)/DO (sink) = 48/48

Add-on PCB: Manual pulse generator 2ch

HR325

RX341

FCU6-DX340

DI (sink/source)/DO (sink) = 48/48

With servo, RIO, SKIP, ENC I/F

Analog input 4 points, analog output 1

point

Aluminum die cast

Base PCB: DI (sink/source)/DO (sink) = 48/48

Add-on PCB: Analog input 4 points,

analog output 1 point

HR327

FCU6-DX220

DI (sink/source)/DO (sink) = 64/64

With servo, RIO, SKIP, ENC I/F

Aluminum die cast

HR327

RX323-1

FCU6-DX410

DI (sink/source)/DO (sink) = 96/80

With servo, RIO, SKIP, ENC I/F

Aluminum die cast

Base PCB: DI (sink/source)/DO (sink) = 64/64

Add-on PCB: DI (sink/source)/DO (sink) = 32/16

HR327

RX323

FCU6-DX420

DI (sink/source)/DO (sink) = 96/80

With servo, RIO, SKIP, ENC I/F

Analog output 1 point

Aluminum die cast

Base PCB: DI (sink/source)/DO (sink) = 64/64

Add-on PCB: DI (sink/source)/DO (sink) = 32/16

Analog output 1 point

HR327

RX331

FCU6-DX430

DI (sink/source)/DO (sink) = 64/64

With servo, RIO, SKIP, ENC I/F

Manual pulse 2ch

Aluminum die cast

Base PCB: DI (sink/source)/DO (sink) = 64/64

Add-on PCB: Manual pulse generator 2ch

HR327

RX341

FCU6-DX440

DI (sink/source)/DO (sink) = 64/64

With servo, RIO, SKIP, ENC I/F

Analog input 4 points, analog output 1

point

Aluminum die cast

Base PCB: DI (sink/source)/DO (sink) = 64/64

Add-on PCB: Analog input 4 points,

analog output 1 point

HR335

FCU6-DX211

DI (sink/source)/DO (sink) = 48/48

With servo, RIO, SKIP, ENC I/F

Aluminum die cast

HR335

RX324-1

FCU6-DX311

DI (sink/source)/DO (sink) = 80/64

With servo, RIO, SKIP, ENC I/F

Aluminum die cast

Base PCB: DI (sink/source)/DO (sink) = 48/48

Add-on PCB: DI (sink/source)/DO (sink) = 32/16

HR335

RX324

FCU6-DX321

DI (sink/source)/DO (sink) = 80/64

With servo, RIO, SKIP, ENC I/F

Analog output 1 point

Aluminum die cast

Base PCB: DI (sink/source)/DO (sink) = 48/48

Add-on PCB: DI (sink/source)/DO (sink) = 32/16

Analog output 1 point

HR335

RX331

FCU6-DX331

DI (sink/source)/DO (sink) = 48/48

With servo, RIO, SKIP, ENC I/F

Manual pulse 2ch

Aluminum die cast

Base PCB: DI (sink/source)/DO (sink) = 48/48

Add-on PCB: Manual pulse generator 2ch

HR335

RX341

FCU6-DX341

DI (sink/source)/DO (sink) = 48/48

With servo, RIO, SKIP, ENC I/F

Analog input 4 points, analog output 1

point

Aluminum die cast

Base PCB: DI (sink/source)/DO (sink) = 48/48

Add-on PCB: Analog input 4 points,

analog output 1 point

HR337

FCU6-DX221

DI (sink/source)/DO (sink) = 64/64

With servo, RIO, SKIP, ENC I/F

Aluminum die cast

HR337

RX324-1

FCU6-DX411

DI (sink/source)/DO (sink) = 96/80

With servo, RIO, SKIP, ENC I/F

Aluminum die cast

Base PCB: DI (sink/source)/DO (sink) = 64/64

Add-on PCB: DI (sink/source)/DO (sink) = 32/16

HR337

RX324

FCU6-DX421

DI (sink/source)/DO (sink) = 96/80

With servo, RIO, SKIP, ENC I/F

Analog output 1 point

Aluminum die cast

Base PCB: DI (sink/source)/DO (sink) = 64/64

Add-on PCB: DI (sink/source)/DO (sink) = 32/16

Analog output 1 point

HR337

RX331

FCU6-DX431

DI (sink/source)/DO (sink) = 64/64

With servo, RIO, SKIP, ENC I/F

Manual pulse 2ch

Aluminum die cast

Base PCB: DI (sink/source)/DO (sink) = 64/64

Add-on PCB: Manual pulse generator 2ch

HR337

RX341

FCU6-DX441

DI (sink/source)/DO (sink) = 64/64

With servo, RIO, SKIP, ENC I/F

Analog input 4 points, analog output 1

point

Aluminum die cast

Base PCB: DI (sink/source)/DO (sink) = 64/64

Add-on PCB: Analog input 4 points,

analog output 1 point

2.2 List of Configuration Units

1. NC card Type

2. I/O unit (1) Type

Chapter 2 Configuration

Details

3

Chapter 2 Configuration

2.2 List of Configuration Units

2. I/O unit (2) Type

RX323-1 DI (sink/source)/DO (sink)=32/16 RX323-1 Add-on PCB RX323 DI (sink/source)/DO (sink)=32/16

Analog output 1 point

RX324-1 DI (sink/source)/DO

(source)=32/16

RX324 DI (sink/source)/DO

(source)=32/16

Analog output 1 point RX331 Manual pulse generator 2ch RX331 Add-on PCB RX341 Analog input 4 points,

Analog output 1 point

FCUA-DX110 DI (sink/source)/DO (sink)=64/48

FCUA-DX120 DI (sink/source)/DO (sink)=64/48

Analog output 1 point

FCUA-DX130 DI (sink/source)/DO (sink)=32/32

Manual pulse 2ch

FCUA-DX140 DI (sink/source)/DO (sink)=32/32

Analog input 4 points,

Analog output 1 point

DO (source)=32/32

FCUA-DX111 DI (sink/source)/

DO (source)=64/48

FCUA-DX121 DI (sink/source)/

DO (source)=64/48

Analog output 1 point

FCUA-DX131 DI (sink/source)/

DO (source)=32/32

Manual pulse 2ch FCUA-DX141 DI (sink/source)/

DO (source)=32/32

Analog input 4 points,

Analog output 1 point

Configuration

elements

RX323 Add-on PCB

RX324-1 Add-on PCB

RX324 Add-on PCB

RX341 Add-on PCB

RX311B Base PCB: DI (sink/source)/DO (sink)=32/32FCUA-DX100 DI (sink/source)/DO (sink)=32/32

Case RX311B Base PCB: DI (sink/source)/DO (sink)=32/32 RX321B-1 Add-on PCB: DI (sink/source)/ DO (sink)=32/16 Case RX311B Base PCB: DI (sink/source)/DO (sink)=32/32 RX321B Add-on PCB: DI (sink/source)/ DO (sink)=32/16

Case RX311B Base PCB: DI (sink/source)/DO (sink)=32/32 RX331B Add-on PCB: Manual pulse generator 2ch Case RX311B Base PCB: DI (sink/source)/DO (sink)=32/32 RX341B Add-on PCB: Analog input 4 points,

Analog output 1 point Case RX312B Base PCB: DI (sink/source)/DO (source)=32/32FCUA-DX101 DI (sink/source)/

Case RX312B Base PCB: DI (sink/source)/DO (source)=32/32 RX322B-1 Add-on PCB: DI (sink/source)/ DO (source)=32/16 Case RX312B Base PCB: DI (sink/source)/DO (source)=32/32 RX322B Add-on PCB: DI (sink/source)/ DO (source)=32/16

Case RX312B Base PCB: DI (sink/source)/DO (source)=32/32 RX331B Add-on PCB: Manual pulse generator 2ch Case RX312B Base PCB: DI (sink/source)/DO (source)=32/32 RX341B Add-on PCB: Analog input 4 points,

Analog output 1 point Case

Details

Analog output 1 point

3. Peripheral devices Type

HD60B Manual pulse generator With MELDAS logo HD60B-1 Manual pulse generator Without MELDAS logo Grounding plate D Grounding plate D set Grounding plate E Grounding plate E set

Configuration

elements

4

Details

Chapter 3 Installation

Ambient

24VDC±5%

Ambient

24VDC±5%

5V 1A (max), 24V 3.6A (max)

(*3)

5V 1A (max), 24V 4.8A (max)

(*3)

3.1 General Specifications

Chapter 3 Installation

3.1 General Specifications

Environmental conditions in electric cabinet

Type name HR621 HR682

Unit name NC card Relay card

During operation 0~55°C

temperature

humidity

General

Working atmosphere No corrosive gas or dust

specifications

Power voltage

Power

specifications

Power fall characteristics Personal computer 5V: 4.5V -> 4.0V is 1ms or more (*1) Heating value 19W 12W Unit size 248.9 x 107.6 x 20 (mm) 115 x 156 x 30 (mm) (*2)

During storage -20~60°C During operation 40~75% RH (with no dew condensation) During storage 40~75% RH (with no dew condensation)

5VDC±2% 12VDC±2%

5V 2.5A (max) 12V 0.5A (max)Current consumption 24V 0.5A (max)

Ripple ±5% (P-P)

(Note) The specifications above are for the NC card unit only. Because the NC card will be used

mounted on a personal computer main unit, it will be limited by the personal computer specifications in the actual environmental conditions.

(*1) If these characteristics are not satisfied, the NC cannot back up the absolute position

information of the machine position when the power is turned OFF.

(*2) Excluding spacers

Type name FCU6-DX210, FCU6-DX211 FCU6-DX220, FCU6-DX221

Unit name Base I/O unit

During operation 0~55°C

temperature

humidity Vibration resistance 0.5G or less (during operation)

Shock resistance 3G or less (during operation) Working atmosphere No corrosive gas or dust

General specifications

Power voltage

Power

Current consumption

specifications

Heating value 90W (*3) 110W (*3) Weight 2.0kg Unit size 220 x 168 x 35 (mm)

During storage -20~60°C During operation 45~75% RH (with no dew condensation) During storage 45~80% RH (with no dew condensation)

Ripple ±5% (P-P)

(*3) When all DO points are ON

5

3.2 General System Diagram

Chapter 3 Installation

3.2 General System Diagram

R S T

3-phase 200V~230VAC

No fuse breaker (NFB)

ON

MC

Transformer AC200V : AC100V

Stabi lized power supply

Personal computer

NC Card

HR621

FG

OFF

DC24V(+)

Noise filter

CF61

CF10

F G

DC24V

F011

F010

F070 (FCUA-R220)

Emergency stop switch

Relay card

HR682

CF61

RS232C

DCIN EMG 1

F070 (FCUA-R220)

K ey

: User-prepared parts

Display unit

Keyboard

Pointi ng device

Note) Only the DC code (X ON/OFF) method handshake is possible.

ENC#2

HANDLE

F040/F041

F020/F021/F022

2nd spindle encoder

Manual pulse generator (max. 3 channels)

R301

DI

R301

DI

R301 R301

F040/F041

Remote I/O FCUA-DX1**

DCIN RIO1 RIO2

DC24V

Electric cabi net

DO DO

F070 (FCUA-R220)

Sensor contact Max. 8 points

(Note) The remote I/O unit can be extended up to six stations. Note that when an add-on PCB is mounted (DX3**, DX4** ), the remote I/O unit can be

F070

DC24V

Peripheral axis MR-J2-CT

(FCUA-R220)

NC servo/spindle drive unit MDS-B-V1/V 2 MDS-B-SVJ2 MDS-B-SP MDS-B-SPJ2

Cable clamp

FG

CF10

Base I/O unit

FCU6-DX2**

(DX3**)

DCIN

(DX4**)

SV 1SV2 RIO1 RIO2

SH21

CF31 CF32 CF33 CF34

ENC1 SKIP

RIO

(for expansion)

Terminator R-TM

SH41(FCUA-R211)

extended up to 5 stations.

(Note) Refer to "2.2 List of Configurati on Units" for types of base I/O units and remote I/O units.

6

Machine control relay/contact

Terminator R-TM

1st spindl e encoder

R

SH41 (FCUA-R211)

To next remote I/O unit

Chapter 3 Installation

3.2 General System Diagram

Example of connection when using V1/V2 in the drive section

R S T

Connecti on to base I/O unit SV1 and SV 2

Note (1)

SH21 cable

AC servomotor

SM

PG

Motor end detector

Servo drive unit MDS-B* Series

CN1A CN1B

P N R0 S0

U V W E

CN2

Note (2) SH21 cable

AC servomotor

SM

PG

Motor end detector

Servo drive unit MDS-B* Series

CN1B

CN1A

CN4

U V W E

CN2

Terminator A-TM

CN4

Power supply unit

R S T E

MC

MDS-B-BT-4(4 axes)

P

MDS-B-BT-2(2 axes)

N R0 S0 MC1

B-AL

Battery uni t

(Note) (1) Drive section connections differ according to the configuration of the servo drive unit and

motor used.

(2) When connecting the spindle amplifier, set the axis No. to the value before the last servo

axis. (3) Connect the last ax is (the axis to be connected to the battery unit) to the power supply unit. (4) When using a terminator, connect to the last axis.

CAUTION

Separate the signal lines and power lines when wiring.

7

Chapter 3 Installation

3.3 Installation

3.3.1 Installation Direction and Spacing

Each unit is installed in a sealed structure cabinet as a principle. Observe the following points when installing into the cabinet.

(1) Install each unit vertically, so that it is visible from the front. (2) Consider the heat radiation and wiring of each unit. Refer to the following drawing, and secure

space for ventilation.

(3) Install the personal computer main unit paying particular attention to the specification conditions of

the selected personal computer.

Top

100mm or more

Remote I/O unit

(heat radiation space)

Servo drive unit

Spindle drive unit

CF61

10mm or more

Base I/O unit

CF31 CF32

CF34CF33

ENC1

SKIP

CF10

CR31

RI02

150mm or more (heat radiation and wiring space)

MITSU BISHI

0 0

SV2

SV 1

DCIN

RI01

10 mm or more

10mm or more

15mm or more (wiring space)

10mm or more

15mm or more (wiring space)

MITSU BISHI

30mm or more

Relay card

EMG2

EMG1

RS 232C

DCIN

HANDLE

ENC#2

Bottom

(Note) The relay card can be added on to the base I/O unit. Refer to "6.6 Installation to the Base I/O

Unit" for the installation method when adding on.

CAUTION

Always observe the direction of installation.

8

Chapter 3 Installation

3.3 Installation

3.3.2 Prevention of Foreign Matter Entry

(1) The inside of each unit is densely mounted, and is sensitive to dust, etc. Always design a sealed

structure cabinet, and execute the following measures.

Ÿ Carry out dust-proofing and oil-proofing measures such as sealing the cable inlets with packing. Ÿ Be particularly careful that outside air does not enter the cabinet through heat radiation holes, etc. Ÿ Seal all gaps. Ÿ Securely install the door packing. Ÿ Always install packing around any back cover (when present). Ÿ Oil can easily accumulate in screw holes on top of the cabinet and penetrate into the cabinet.

Therefore, carry out special countermeasures such as using oil-proof packing.

Cable

Metal fittings

Pa cking

Cable inlet (example)

(2) After installing each unit, avoid any tool machining in the area surrounding those units. Cutting

chips, etc., may adhere to electronic parts and cause a failure.

(3) Design the cabinet so the internal temperature will rise no more than 10°C (no more than 5°C if

possible) over the outside air, and will stay within the temperature conditions of the personal computer, NC card, etc. (Refer to "3.3.3 Heat Radiation Countermeasures" for details.) Use a panel cooler when required.

(4) The personal computer display unit may not operate normally due to external magnetic fields.

Separate magnetism producing sources (transformers, fans, magnetic switches, solenoid relays, magnet stands, magnetic workpieces, power lines flowing a large current, etc.) from the display unit by 200mm or more. Note that the magnetism produced by these magnetism producing sources differs individually, and will also differ according to the installation direction, etc. Therefore, the display unit may not operate properly even when separated by 200mm or more from the these sources. When determining the layout of magnetism producing sources, also consider the direction, etc., of the magnetism produced, and finally confirm by actual operation of the machine.

CAUTION

Make sure that conductive foreign matter (screws, metal pieces, etc.) and flammable foreign matter (oil, etc.) does not enter inside any unit.

9

Chapter 3 Installation

3.3 Installation

3.3.3 Heat Radiation Countermeasures

In normal NC units, the cabinet thermal design is so the cabinet ambient temperature is a 0 to 45°C usage condition, and the cabinet internal temperature rise is 10°C. However, these conditions do not necessarily apply in MELDASMAGIC 64. This is because the operation of all Mitsubishi-supplied units, including the NC card, is guaranteed up to 55°C, but the operation of the personal computer is not necessarily guaranteed up to 55°C. Thus, the panel ambient temperature must first be determined as shown below.

(1) Determine the panel ambient temperature Ta. Ex. 0 to 35°C

(2) Determine the internal temperature rise delta-T. Ex. 5°C

(3) Select a personal computer.

When Ta max. = 35°C and delta-T = 5°C, the personal computer must have a guaranteed operating

temperature of 40°C or more (45°C or more for a margin of safety). (4) In this example, the average temperature in the panel will be 40°C or less according to (1) and (2). (Note) 1. When heat accumulates in upper areas, etc., of the unit, circulate the air inside the cabinet

using a circulation fan.

2. Use a panel cooler when required. Use a panel cooler type that does not take outside air into the cabinet.

10

Chapter 3 Installation

W>W1

delta-T>delta-Td

3.3 Installation

Please refer to following method for heat radiation countermeasures method.

Example of heat radiation countermeasures

(1) Cabinet peripheral temperature : T (2) Internal temperature rise value : delta-T

a

d

(This was 10°C in conventional-type NC units. Set to a lower value in MELDASMAGIC.) (3) Average temperature in cabinet : Ta + delta-T

d

Procedures for heat design and verification

Calculate total heat generation of each mounted unit (W)

Calculate cabinet’s cooling capacity (W1)

W<=W1

delta-T<=delta-Td

Comparison of W and W1

Selection of heat exchanger

Mounting design

Collection of internal temperature rise distribution data

Evaluation

Improvements

Completion

(1) Refer to "3.1 General Specifications" for

the heat generated by each unit.

(2) Enclosed cabinet (thin steel plate)

cooling capacity calculation equation W1 = U x A x delta-T

U : 6W/m2 x °C

d

... with internal circulation fan 4W/m2 x °C

... without internal circulation fan A : Effective heat radiation area (m2) (Area where heat can be radiated from cabinet)

When calculating the effective heat radiation area, do not include the parts that contact other objects.

(3) Points of caution for heat radiation

countermeasures when designing mounting state *Consider convection in cabinet (eliminate heat spots) *Collect hot air at suction port in heat exchanger panel.

(4) Evaluation standards for internal

temperature rise distribution data delta-Tm (average value)<=delta-T delta-Tmmax (maximum value)<=

d

(delta-Td+5) °C R (inconsistency delta-Tmmax - delta-Tmmin)

<=6°C (Evaluate existence of heat spots) delta-Tm: Internal temperature rise measurement value

Mounting example and introduction to temperature (delta-T) measurement locations (reference)

: Temp erature rise measurement poin ts (example)

Heat exchanger

Air inlet

Air outlet

Relay pan el, etc.

MITSUBISHI

MITSUBISHI MITSUBISHI

External air flow

Internal a ir flow

11

3.3.4 Noise Countermeasures

(1) Connection of frame ground (FG)

The frame should basically be grounded at one earth point. Connect the base I/O unit and relay card power FG with the FG on the 24VDC power side. The NC card FG is connected to the personal computer cabinet with card installation metal fittings.

Personal computer and NC card

Chapter 3 Installation

3.3 Installation

AC200V

FG or grounding plate

DCIN

+24V GND NC

+24V

EMG

Emergency stop button

GND (LG and RG are the same)

DCIN

+24V GND NC

GND (LG and RG are the same)

+24V RG FG

24VDC Power supply

Relay card (HR682)

Connection with card installation metal fittings

CF61 (Relay card: HR682)

CF10 (Base I/O unit: FCU6-DX2**)

Grounding plate

: Personal computer cabinet

Base I/O unit (FCU6-DX2**)

RI01 (Remote I/O unit) RI01 (Remote I/O unit) CF10 (I/O INTERFACE1) SV1 (Servo drive unit)

SV2 (Servo drive unit) SKIP (Skip input)

ENC1 (Spindle encoder)

: Terminal block

FG cable

CF61 (I/O INTERFACE2) ENC#2 (Spindle encoder) HANDLE (Manual pulse generator x 3) RS232C (RS-232-C device)

: Terminal block

FG cable

+24V RG FG

24VDC Power supply

: T his shows that the metal cover of connectors is connected with FG t erminal block by FG pattern lines in the printed circuit board.

12

FG cable

Chapter 3 Installation

3.3 Installation

(2) Shield clamping of cables

The shield cable connected to the base I/O unit, servo drive unit and spindle drive unit must be connected to the grounding plate to stabilize operation while preventing malfunctioning due to noise. The shield can be connected to the grounding plate with lead wires or clamp fittings. Refer to the following drawings to treat the shield cable.

Example of connection with lead wire

Solder ing

Unit

Cable

Shield Cable

Example of lead wire treatment

Example of connection with clamp fitting

Shield

Clamp fitting

Cable

Grounding plate

Less than 0.8m

(1) Peel part of the cable sheath and expose

the shield as shown in the drawing. Press the exposed part against the grounding plate with the cable clamp fittings.

(2) If the cable is thin, clamp several together

in a bunch.

(3) Use adequate force when tightening the cable

so that the wire material is not damaged.

(4) Connect each grounding plate together and

ground them at one point.

Lead wire

Unit

Cable

Shield

Clamp fi tting

Grounding plate

When manufacturing the clamp fittings and grounding plate, refer to "Appendix 1.8 Grounding Plate and Clamp Fitting Outline Drawings" These can also be ordered from Mitsubishi.

CAUTION

Execute ground treatment by cable clamps, etc., for the shielded cable indicated in this instruction manual.

13

Chapter 3 Installation

3.3 Installation

Cables which require shield clamp with a connector cases are shown following table.

Fold the wire material shield over the sheath, and wrap copper foil tape over it. Clamp with the connector case GND plate.

Unit name

Connector

name

NC card CF10

CF61

Base I/O unit (FCU6-DX2**)

CF10 SV1 SV2 ENC1 SKIP RI01 RI02

Relay card (HR682)

CF61 ENC#2 HANDLE RS232C

Destination

Base I/O unit Relay card

NC card Servo drive unit Servo drive unit Spindle encoder Skip Remote I/O unit Remote I/O unit

NC card Spindle encoder Manual pulse generator RS-232-C (I/O device)

(NC card) Not required (NC card) Not required

(Base I/O unit) Not required (Base I/O unit) Required (Base I/O unit) Required (Base I/O unit) Required (Base I/O unit) Required (Base I/O unit) Required (Base I/O unit) Required

(Relay card) Not required (Relay card) Required (Relay card) Required (Relay card) Required

Cable end treatment

Connection source

(Note)

(Note) RS-232-C uses only the DC code (X ON/OFF) method handshake.

(3) Connecting Spark Killers

Connect a spark killer on the coil or relay contact in parallel for noise countermeasures. Use spark killers which are 0.033~0.1µF, 10~120ohm.

Connection

destination

Not required Not required

Not required Not required Not required Not required Not required Not required Not required

Not required Not required Not required Not required

Contact

SK

E

Coil

14

Chapter 4 NC Card Connection

4.1 NC Card Connection System Diagram

Chapter 4 NC Card (HR621) Connection

4.1 NC Card Connection System Diagram

The NC card is connected to the personal computer by an ISA bus. It is also connected to the base I/O unit and relay card.

Base I/O unit (FCU6-DX2** /3**/4**)

Personal computer

ISABUSISABUS

NC card (HR621)

CF10

CF61

F010 cable

CF10

Relay card (HR682)

F011 cable

CF61

15

4.2 NC Card Part Names

Chapter 4 NC Card Connection

4.2 NC Card Part Names

ISP

(6)

(15)

(13)

NCLED

RWDG

DPADRIOPAD R

(10)

IRQ

(5)

(11)

CIO

SE MG

(14)

(1)

(2)

CF61CF10

(8)

(7)

TESTCF62

BAT

(4)

(12)

S.O.DIMM2 S.O.DIMM1

(9)

(3)

ISABUS ISABUS

List of connectors

No. Name Function details

(1) CF61 This is used in the connection with the relay card (HR682). An F011 cable is connected. (2) CF10 This is used in the connection with the base I/O unit (DX2**, 3**, 4**). An F010 cable is connected. (3) ISABUS This is connected to the personal computer expansion slot (ISA bus). (4) BAT This is the MAGIC 64 battery holder. A Toshiba battery CR2450 is installed. (5) CI0 This is a connector for expansion. (6) ISP Cannot be used. (7) TEST Cannot be used. (8) CF62 Cannot be used. (9) S.O. DIMM1, 2 This is the MAGIC 64 memory module connector. Do not remove the memory module.

List of rotary switches

No. Name Function details

(10) DPADR This is used in the address assignment setting of the personal computer expansion region. (11) IOPADR This is used in the address assignment setting of the personal computer I/O port region. (12) IRQ This is used in the level setting of the interrupt request signal to the personal computer CPU.

(Note) Refer to "4.4 NC Card Mounting" for details on setting rotary switches. LED list

No. Name Function details

(13) NCLED

(14) SEMG

(15) RWDG

This is the 7-segment LED for the NC status display. This LED changes when at startup, during alarms, etc.

This is the chip LED for the NC system emergency stop display.

This is the chip LED for the remote communication watchdog display.

When lit (red) : System in emergency stop. When not lit : Normal

When lit (red) : Watchdog alarm. When not lit : Normal

CAUTION

Do not apply voltages on the connector other than those indicated in this manual. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect any PCB while the power is ON.

16

Chapter 4 NC Card Connection

4.3 Control Unit Connector Pin Assignment

Base I/O unit CF10

Plug : 10150-6000EL Shell: 10350-3210-000 Recommended maker: Sumitomo 3M

I/O I/O

I I I I I I I I

I I I

O I I O

TXRX1 TXRX2 GND SKIP1 SKIP2 SKIP3 SKIP4 SKIP5 SKIP6 SKIP7 SKIP8 GND ENC1B ENC1B ENC1Z GND SVTXD2 SVALM2 SVRXD2 SVEMG2 GND SVTXD1 SVALM1 SVRXD1 SVEMG1

1 2

2 5

5 0

1

2 6

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

I/O I/O

I I I I I I I I

I I I

O I I O

TXRX1* TXRX2* GND SKIP1* SKIP2* SKIP3* SKIP4* SKIP5* SKIP6* SKIP7* SKIP8* GND ENC1B* ENC1B* ENC1Z* GND SVTXD2* SVALM2* SVRXD2* SVEMG2* GND SVTXD1* SVALM1* SVRXD1* SVEMG1*

RIO1 RIO2

SKIP

ENC1

SV2

SV1

(Note) I/O in the table is from the viewpoint of the NC card.

Relay card CF61

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections may damage the devices, so connect the cables to the specified connectors.

1

O

2

O

3

1 3

2 6

1

1 4

O

4

I 5 6

I 7

I 8

I 9

O 10 11

I 12

I 13

I

Plug : 10150-6000EL Shell: 10350-3210-000 Recommended maker: Sumitomo 3M

TD0 LED1 LED3 EMGIN GND HA1A HA2A HA3A DR0 GND EN2B EN2B EN2Z

14

I 15 16 17 18 19 20 21 22 23 24 25 26

RD0

O

LED2

O

EMGOUT*

I

EMGIN* GND

I

HA1B

I

HA2B

I

HA3B

I

DC0 GND

I

EN2B*

I

EN2B*

I

EN2Z*

RS232C

LED (for debugging)

Emergency stop

HBNDLE

RS232C

ENC#2

(Note) I/O in the table is from the viewpoint of the NC card.

17

ISA bus (NC card side)

Chapter 4 NC Card Connection

4.3 Control Unit Connector Pin Assignment

1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A

I/O I/O I/O I/O I/O I/O I/O I/O I I/O

I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O

18C (18D)

NC SD7 SD6 SD5 SD4 SD3 SD2 SD1 SD0 IOCHRDY AEN* NC NC NC SA16 SA15 SA14 SA13 SA12 SA11 SA10 SA9 SA8 SA7 SA6 SA5 SA4 SA3 SA2 SA1 SA0

1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B

O

I

I/O I/O

I

O

GND RSTDRV +5V IRQ9 NC NC NC NC +12V GND NC NC IOW* IOR* NC NC NC NC NC NC IRQ7 NC IRQ5 NC NC NC NC BALE +5V NC GND

1C (1D)

31A (31B)

1A (1B)

*Pin Nos. inside the ( ) are rear side pin Nos.

1C 2C 3C 4C 5C 6C 7C 8C 9C 10C 11C 12C 13C 14C 15C 16C 17C 18C

I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O

SBHE* LA23 LA22 LA21 LA20 LA19 LA18 LA17 MEMR* MEMW* SD8 SD9 SD10 SD11 SD12 SD13 SD14 SD15

1D 2D 3D 4D 5D 6D 7D 8D 9D 10D 11D 12D 13D 14D 15D 16D 17D 18D

I

MEMCS16* NC IRQ10 NC NC NC NC NC NC NC NC NC NC NC NC +5V NC GND

(Note) I/O in the table is from the viewpoint of the NC card.

18

Chapter 4 NC Card Connection

4.4 NC Card Mounting

4.4.1 Before Mounting the NC Card (confirmation items)

Before mounting the NC card, confirm that the control section items below are present.

Ÿ HR621 card (ISA bus-compatible NC card): 1 pc. Ÿ FCU6-DX2**, DX3** or DX4** unit

(Base I/O unit: with aluminum die cast): 1 pc.

Ÿ HR682 card (relay card: L-shaped PCB, with metal spacers): 1 pc. Ÿ CR2450 (Toshiba button battery): 1 pc. Ÿ F010 cable (half-pitch 50-pole shielded cable): 1 pc. Ÿ F011 cable (half-pitch 26-pole shielded cable): 1 pc.

Next, the three rotary switches on the NC card must be set. Confirm the locations.

NC card

DPADR IOPADR IRQ

Roles of each rotary switch

Ÿ DPADR : This is used in the address setting of the personal computer expansion region.

Refer to the following table for details. Ÿ IOPADR : This is used in the address setting of the personal computer I/O port region. Ÿ IRQ : This is used in the level setting of the interrupt request signal to the personal computer CPU.

NC card NC card

19

Chapter 4 NC Card Connection

4.4 NC Card Mounting

4.4.2 NC Card Mounting Procedure

1. Install the MELDASMAGIC 64 software in the personal computer when the NC card is not

mounted. (Note) The personal computer expansion region, I/O port region and interrupt request signal (IRQ

signal) will be designated during installation, so confirm at that time. Execute the software installation procedure following the Setup Manual (BNP-B2191).

2. Set the personal computer expansion region, I/O port region and interrupt request signal (IRQ

signal) as indicated in mounting step 1. The personal computer expansion region, I/O port region and interrupt request signal settings are respectively set with the DPADR, IOPADR and IRQ rotary switches on the NC card. (Note) Before touching the NC card, touch an exposed metal section of the personal computer to

discharge any static electricity. Try not to touch the NC card, personal computer chip or circuit.

DPADR setting IOPADR setting IRQ setting

Switch Expansion region Switch I/O port region Switch

0 h0D_8000~h0D_FFFF 0 h0120-h0123 0 None 1 h0D_0000~h0D_7FFF 1 h0140-h0143 1 IRQ5 2 h0C_8000~h0C_FFFF 2 h0160-h0163 2 IRQ7 3 h0C_0000~h0C_7FFF 3 h0180-h0183 4 IRQ9 4 RESERVE 4 h01A0-h01A3 8 IRQ10 5 RESERVE 5 h01C0-h01C3 6 RESERVE 6 h01E0-h01E3 7 RESERVE 7 h0200-h0203 8 RESERVE 8 h0220-h0223 9 RESERVE 9 h0240-h0243 A RESERVE A h0260-h0263

B RESERVE B h0280-h0283 C RESERVE C h02A0-h02A3 D RESERVE D h02C0-h02C3 E RESERVE E h02E0-h02E3 F RESERVE F h0300-h0303

Interrupt

request signal

3. Insert the NC card battery as shown below.

+

-

45 C

Insert at a 45 C angle. The positive (+) polarity side should face up.

Press in horizontally. The insertion should complete smoothly. Do not press in from above.

A reverse insertion prevention function is attached so the battery can only be inserted with the proper polarity in the holder.

Battery holder

CAUTION

Do not short-circuit, charge, overheat, incinerate or disassemble the battery. Dispose of the spent battery according to local laws.

Insert in th e direction of the arrow.

NC card

20

Chapter 4 NC Card Connection

4.4 NC Card Mounting

4. Following the instructions in the personal computer manual, remove the personal computer cover. (Note) Follow the precautions indicated by the personal computer maker. Confirm that the

personal computer power is OFF, and that the power cable is disconnected.

5. After confirming that there is a vacant ISA bus slot, remove the slot cover of the selected ISA bus slot. (Note) Save the slot cover screw. It will be used when fixing the NC card to the personal

computer.

6. Holding the card installation metal fittings and the ends of the NC card, so as to push in the NC card upper end, insert the card all the way into the personal computer ISA bus slot. (Note) Insert so that the NC card installation metal fittings come to the original location of the slot

cover removed in mounting step 5.

Press in

NC card

Personal computer ISA bus slot

7. Using the fixing screw of the slot cover removed in mounting step 5, fix the NC card to the personal computer. (Note) Securely tighten the screw.

Press in

Screw

N

C

c

a

r

d

21

Chapter 4 NC Card Connection

4.4 NC Card Mounting

8. Following the instructions in the personal computer manual, install the personal computer cover

removed in mounting step 4.

9. Reconnect the personal computer power cables.

(Note) Do not turn the personal computer ON yet.

10. Connect the two relay cables (F010 and F011) to the two connectors (CF10 and CF61) on the

card installation metal fitting section of the NC card. (Note) Connect the F010 cable to the CF10 connector, and the F011 cable to the CF61

connector.

11. Connect the F010 and F011 cables to the base I/O unit and relay card.

(Note) Connect the F010 cable to the CF10 connector on the base I/O unit, and the F011 cable

to the CF61 connector on the relay card.

This completes the NC card (HR621) mounting.

22

Chapter 5 Base I/O Unit Connection

SV1, SV2, ENC1, SKIP, RIO1, RIO2,

Add-on PCB: RX323-1

(DO is sink type)

:RX324-1

SV1, SV2, ENC1, SKIP, RIO1, RIO2,

Analog output 1 point

Add-on PCB: RX323

(DO is sink type)

:RX324

5.1 Base I/O Unit Outline

Chapter 5 Base I/O Unit (FCU6-DX2**/3**/4**) Connection

5.1 Base I/O Unit Outline

The base I/O unit is used in the connection of the machine input/output (DI/DO) servo drive unit, spindle encoder, skip and remote I/O unit. There must be one base I/O unit for each NC card. Depending on the type, connection is possible with analog input, analog output and a manual pulse generator. The following shows a list of base I/O units and add-on PCBs.

Name Type

Base I/O unit

Add-on PCB

FCU6-DX210 DI (sink/source)/DO (sink)=48/48 FCU6-DX211 DI (sink/source)/DO (source)=48/48 FCU6-DX220 DI (sink/source)/DO (sink)=64/64 FCU6-DX221 DI (sink/source)/DO (source)=64/64 FCU6-DX310 DI (sink/source)/DO (sink)=80/64 FCU6-DX311 DI (sink/source)/DO (source)=80/64 FCU6-DX410 DI (sink/source)/DO (sink)=96/80 FCU6-DX411 DI (sink/source)/DO (source)=96/80 FCU6-DX320 DI (sink/source)/DO (sink)=80/64

FCU6-DX321 DI (sink/source)/DO (source)=80/64 FCU6-DX420 DI (sink/source)/DO (sink)=96/80 FCU6-DX421 DI (sink/source)/DO (source)=96/80 FCU6-DX330 DI (sink/source)/DO (sink)=48/48

FCU6-DX331 DI (sink/source)/DO (source)=48/48 FCU6-DX430 DI (sink/source)/DO (sink)=64/64 FCU6-DX431 DI (sink/source)/DO (source)=64/64 FCU6-DX340 DI (sink/source)/DO (sink)=48/48 FCU6-DX341 DI (sink/source)/DO (source)=48/48 FCU6-DX440 DI (sink/source)/DO (sink)=64/64 FCU6-DX441 DI (sink/source)/DO (source)=64/64 RX323-1 DI (sink/source)/DO (sink)=32/16 None RX323 DI (sink/source)/DO (sink)=32/16 Analog output 1 point RX324-1 DI (sink/source)/DO (source)=32/16 None RX324 DI (sink/source)/DO (source)=32/16 Analog output 1 point RX331 None HANDLE2ch RX341 None Analog input 4 points, analog output

No. of machine input/

output points

Other interfaces

SV1, SV2, ENC1, SKIP, RIO1, RIO2, CR31 (for add-on PCB).

(DO is source type)

SV1, SV2, ENC1, SKIP, RIO1, RIO2, HANDLE2ch Add-on PCB: RX331

SV1, SV2, ENC1, SKIP, RIO1, RIO2, Analog input 4 points, analog output 1 point Add-on PCB: RX341

1 point

(Note) Refer to "Chapter 6 Remote I/O Unit Connection" for add-on PCB connections.

23

Chapter 5 Base I/O Unit Connection

5.2 Base I/O Connection System Drawing

Base I/O u nit

NC card

CF10

F010 cable

CF10

SW1 SW2

0

SV1

SV2

ENC1

SKIP

RIO1

RIO2

CF31

CF32

CF33

CF34

CR31

DCIN

1

SH21 cable

F040 cable

SH41 (FCUA-R211) cable

R301 cable

R301 cable R301 cable R301 cable Enclosed cable

F070 (FCUA-R220) ca ble

Servo drive unit (spindle and NC servo axis) Servo drive unit (peripheral axes) Encoder 1ch (1st spindle encoder) Sensor signal (skip)

Remote I/O unit, system 1 Remote I/O un it, system 2

(future expansion) DI (machine input)

DI (machine input) DO (machine output) DO (machine output) Add-on PCB

Extern al power (24VDC)

(Note) Refer to "Chapter 6 Remote I/O Unit Connection" for add-on PCB connections.

24

Chapter 5 Base I/O Unit Connection

5.3 Base I/O Unit Part Names

(8) (9 )

CF31 CF32

CF34CF33

( 10)

( 11)

( 12)

( 15)

CS2 CS1

0

1

0

1

F

2

F

2

E

3

D

4

C

B

A

9

ENC1

CR31

( 4)

(1)

CF10 SV2

(3)

(5)

SKIP

4

( 14)

C

5

B

6

A

7

8

9

8

SV1

( 2)

(7)

RI02

(6)

RI01

24IN RAL1

5OUT RAL2

DCIN

( 13) ( 16) ( 17)

List of connectors

No. Name Function

FCU6-DX210 FCU6-DX211 FCU6-DX220 FCU6-DX221

(1) CF10 This is used in the connection with the NC card (HR621). An F010 cable is connected. (2) SV1 This is connected to the servo drive unit System 1 (for spindles and NC servo axes). (3) SV2 This is connected to the servo drive unit System 2 (for peripheral axes). (4) ENC1 This is connected to the encoder 1st channel (1st spindle encoder). (5) SKIP This is the sensor signal (skip) input connection. Up to eight points can be used.

(6) RIO1

(7) RIO2

(8) CF31

(9) CF32

(10) CF33

(11) CF34

This is connected to the remote I/O unit System 1. The max. No. of occupied stations is eight. Because two stations are occupied in the base I/O unit, the remaining six occupied stations can be used. Note that when an add-on PCB is used, the remaining five occupied stations can be used.

This is connected to the remote I/O unit System 2. The max. No. of occupied stations is eight. Eight occupied stations can be used. For future expansion.

This is used in the connection of the station No. (normally station No. 0) machine input signal set by the CS1 rotary switch.

DI: 32 (sink/source) DI: 32 (sink/source) DI: 32 (sink/source) DI: 32 (sink/source)

This is used in the connection of the station No. (normally station No. 1) machine input signal set by the CS2 rotary switch.

DI: 16 (sink/source) DI: 16 (sink/source) DI: 32 (sink/source) DI: 32 (sink/source)

This is used in the connection of the station No. (normally station No. 0) machine output signal set by the CS1 rotary switch.

DO: 32 (sink type) DO: 32 (source type) DO: 32 (sink type) DO: 32 (source type)

This is used in the connection of the station No. (normally station No. 1) machine output signal set by the CS2 rotary switch.

DO: 16 (sink type) DO: 16 (source type) DO: 32 (sink type) DO: 32 (source type) (12) CR31 This is a connector for an add-on PCB. It cannot be used unless using an add-on PCB. (13) DCIN 24VDC must be supplied by external power. Refer to "3.1 General Specifications" for power specifications.

Unit name

CAUTION

Do not apply voltages on the connector other than those indicated in this manual. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect any PCB while the power is ON.

25

Chapter 5 Base I/O Unit Connection

5.3 Base I/O Unit Part Names

List of rotary switches

No. Name Function

(14) CS1 This is used in the station No. setting of the CF31 and CF33 machine input/output signals. (15) CS2 This is used in the station No. setting of the CF32 and CF34 machine input/output signals.

Rotary switch

setting value

0 0 X00~X1F Y00~Y1F 1 1 X20~X3F Y20~Y3F 2 2 X40~X5F Y40~Y5F 3 3 X60~X7F Y60~Y7F 4 4 X80~X9F Y80~Y9F 5 5 XA0~XBF YA0~YBF 6 6 XC0~XDF YC0~YDF 7 7 XE0~XFF YE0~YFF

8~F Cannot be used

Station

No.

Device assignment DI DO

LED list

No. Name Function

24IN This is the LED for the 24VDC input display.

(16)

(17)

This is the LED for the onboard remote I/O 1st

RAL1

station (CS1 setting station No.) communication alarm display.

This is the LED for the circuit power 5VDC output

5OUT

display. This is the LED for the onboard remote I/O 2nd

RAL2

station (CS2 setting station No.) communication alarm display.

When lit (green): 24VDC being supplied. When not lit: 24VDC supply OFF.

When lit (red): Communication alarm. When not lit: Normal

When lit (green): Outputting 5VDC. When not lit: 5VDC output OFF.

When lit (red): Communication alarm. When not lit: Normal

26

Chapter 5 Base I/O Unit Connection

the base I/O unit.

5.4 Base I/O Unit Connector Pin Assignment

NC card CF10

Servo drive unit SV1

2 5

<

5 0

1

2 6

Cable side connector type>

Plug : 10150-6000EL Shell : 10350-3210-000 Recommended maker: Sumitomo 3M

1 0

1

1 12 0

Plug : 10120-6000EL Shell : 10320-3210-000 Recommended maker: Sumitomo 3M

Connector pin assignment: Refer to "4.3 NC Card Connector Pin Assignment" (Base I/O unit: CF10).

1 2 3 4 5 6 7 8 9 10

GND SVTXD1

O

SVALM1

I

SVRXD1

I

GND

SVEMG1

O

+5V

O

11 12 13 14 15 16 17 18 19 20

(Note) I/O in the table is from the viewpoint of

GND SVTXD1*

O

SVALM1*

I

SVRXD1*

I

GND

SVEMG1*

O

Servo drive unit SV2

Encoder ENC1

1 0

1

1 12 0

Plug : 10120-6000EL Shell : 10320-3210-000 Recommended maker: Sumitomo 3M

5

1

69

Connector : CDE-9PF Contact : CD-PC-111 Case : HDE-CTH Recommended maker: Hirose Denki

1 2 3 4 5 6 7 8 9 10

GND SVTXD2

O

SVALM2

I

SVRXD2

I

GND

SVEMG2

O

+5V

O

11 12 13 14 15 16 17 18 19 20

GND SVTXD2*

O

SVALM2*

I

SVRXD2*

I

GND

SVEMG2*

O

(Note) I/O in the table is from the viewpoint of

1 2 3 4 5

ENC1A

I

ENC1B

I

ENC1Z

I

GND GND

I

6 7 8 9

ENC1A*

I

ENC1B*

I

ENC1Z*

O

+5V

(Note) I/O in the table is from the viewpoint of

27

Skip

the base I/O unit.

SKIP

Chapter 5 Base I/O Unit Connection

5.4 Base I/O Unit Connector Pin Assignment

8

15

1

9

Connector : CDA-15P Contact : CD-PC-111 Case : HDA-CTH Recommended maker: Hirose Denki

I I

GND SKIP IN1 SKIP IN3

SKIP IN5 SKIP IN7

GND

I I

GND SKIP IN2 SKIP IN4

SKIP IN6 SKIP IN8 GND

9 10 11 12 13 14 15

1 2 3 4 5 6 7 8

(Note) I/O in the table is from the viewpoint of

Remote I/O unit RIO1

Remote I/O unit RIO2

+24V input DCIN

1 2

3

Connector : 1-178288-3 Contact : 1-175218-5 Recommended maker: Japan AMP

(Note) I/O in the table is from the viewpoint of

3

Connector : 1-178288-3 Contact : 1-175218-5 Recommended maker: Japan AMP

(Note) I/O in the table is from the viewpoint of

Connector : 2-178288-3

3

Contact : 1-175218-5 Recommended maker: Japan AMP

(Note) I/O in the table is from the viewpoint of

I/O

TXRX1

1

I/O

TXRX1*

2

GND

3

I/O

TXRX2

1

I/O

TXRX2*

2

GND

3

I

1 2 3

+24V GND FG

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections may damage the devices, so connect the cables to the specified connectors.

28

the base I/O unit.

Chapter 5 Base I/O Unit Connection

5.4 Base I/O Unit Connector Pin Assignment

DI/DO CF31, 32, 33, 34

20

I

19

I

18

I

17

I

16

I

15

I

14

I

13

I

12

I

11

I

10

I

9

I

8

I

7

I

6

I

5

I 4 3

I 2

I 1

I

B20 B1

Connector : 7940-6500SC Recommended maker: Sumitomo 3M

CF31 CF32

B X0 X1 X2 X3 X4 X5 X6 X7 X8 X9 XA XB XC XD XE XF

COM +24V +24V

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A

I

X10

I

X11

I

X12

I

X13

I

X14

I

X15

I

X16

I

X17

I

X18

I

X19

I

X1A

I

X1B

I

X1C

I

X1D

I

X1E

I

X1F

I

COM GND GND

20

I

19

I

18

I

17

I

16

I

15

I

14

I

13

I

12

I

11

I

10

I

9

I

8

I

7

I

6

I

5

I 4 3

I 2

I 1

I

A1A20

B X20 X21 X22 X23 X24 X25 X26 X27 X28 X29 X2A X2B X2C X2D X2E X2F

COM +24V +24V

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A

I

(X30)

I

(X31)

I

(X32)

I

(X33)

I

(X34)

I

(X35)

I

(X36)

I

(X37)

I

(X38)

I

(X39)

I

(X3A)

I

(X3B)

I

(X3C)

I

(X3D)

I

(X3E)

I

(X3F)

I

COM GND GND

The values in parentheses are used only for DX220 and DX221.

CF33

B 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Y0

O

Y1

O

Y2

O

Y3

O

Y4

O

Y5

O

Y6

O

Y7

O

Y8

O

Y9

O

YA

O

YB

O

YC

O

YD

O

YE

O

YF

O

+24V

I

+24V

I

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A

O

Y10

O

Y11

O

Y12

O

Y13

O

Y14

O

Y15

O

Y16

O

Y17

O

Y18

O

Y19

O

Y1A

O

Y1B

O

Y1C

O

Y1D

O

Y1E

O

Y1F

I

GND

I

GND

20

O

19

O

18

O

17

O

16

O

15

O

14

O

13

O

12

O

11

O

10

O

9

O

8

O

7

O

6

O

5

O 4 3 2

I 1

I

B Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 Y28 Y29 Y2A Y2B Y2C Y2D Y2E Y2F

+24V +24V

CF34

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A

O

(Y30)

O

(Y31)

O

(Y32)

O

(Y33)

O

(Y34)

O

(Y35)

O

(Y36)

O

(Y37)

O

(Y38)

O

(Y39)

O

(Y3A)

O

(Y3B)

O

(Y3C)

O

(Y3D)

O

(Y3E)

O

(Y3F)

I

GND

I

GND

The values in parentheses are used only for DX220 and DX221.

(Note) I/O in the table is from the viewpoint of

29

Chapter 5 Base I/O Unit Connection

5.5 Base I/O Unit Input/Output Specifications

5.5.1 Rotary Switch (CS1 and CS2) Settings

Ÿ Normal settings

CS1 0 CS2 1

The base I/O unit No. of occupied stations is two (when an add-on PCB is not used). (Note) Also refer to "6.14 Station No. Settings When Using More Than One Remote I/O Unit" for

rotary switch (CS1 and CS2) settings of the base I/O unit.

Ÿ Relation between rotary switches and DI/DO connectors

CS1 DI: CF31, DO: CF33 CS2 DI: CF32, DO: CF34

Ÿ Relation between rotary switches and device assignments

Setting

value

Station

No.

0 0 X00~X1F Y00~Y1F 32 points 1 1 X20~X3F Y20~Y3F 32 points 2 2 X40~X5F Y40~Y5F 32 points 3 3 X60~X7F Y60~Y7F 32 points 4 4 X80~X9F Y80~Y9F 32 points 5 5 XA0~XBF YA0~YBF 32 points 6 6 XC0~XDF YC0~YDF 32 points 7 7 XE0~XFF YE0~YFF 32 points

8~F Cannot be used

Device assignment

DI DO

No. of I/O

points (max)

Ÿ Station No. settings of add-on PCBs

When using an add-on PCB, set the station No. using the rotary switch on the add-on PCB. This rotary switch corresponds to connectors CR21 and CR22 of the add-on PCB. The setting values, station Nos. and device assignments are as shown in the table above.

(Note) Refer to "5.1 Base I/O Unit Outline" for types of add-on PCBs.

One station is occupied when using RX331 (handle) and RX341 (analog input/output) also.

5.5.2 RIO1 Terminator

Connect a terminator to the final end of the remote I/O unit connected to the RIO1. When not using any remote I/O unit, connect a terminator to the base I/O unit RIO1.

Terminator type: R-TM Maker: Japan AMP

X

AMP

D-3

30

Chapter 5 Base I/O Unit Connection

5.5 Base I/O Unit Input/Output Specifications

5.5.3 CF31, CF32 Input Circuit

Refer to 6.4 Outline of digital signal input circuit for the base I/O unit CF31 and CF32 input circuits.

1 Unit name FCU6-DX210 FCU6-DX211 FCU6-DX220 FCU6-DX221 2 Card name HR325 HR335 HR327 HR337 3 Input type Sink/source Sink/source Sink/source Sink/source 4 COM pin connection +24V/GND +24V/GND +24V/GND +24V/GND 5 No. of input points 48 points 48 points 64 points 64 points 6 Pin used for input X00~X2F X00~X2F X00~X3F X00~X3F

5.5.4 CF33, CF34 Output Circuit

Refer to 6.5 Outline of digital signal output circuit for the base I/O unit CF33 and CF34 output circuits.

1 Unit name FCU6-DX210 FCU6-DX211 FCU6-DX220 FCU6-DX221 2 Card name HR325 HR335 HR327 HR337 3 Output type Sink type Source type Sink type Source type 4 Output current 60mA/point 60mA/point 60mA/point 60mA/point 5 No. of output points 48 points 48 points 64 points 64 points 6 Pin used for output Y00~Y2F Y00~Y2F Y00~Y3F Y00~Y3F

5.5.5 Specifications of ADD ON PCB Connected to CR31

Refer to "Chapter 6 Remote I/O Unit Connection" for add-on PCB specifications. One add-on PCB can be installed on the base I/O unit, and it occupies one station. Reference items are as in the following table.

Name Reference item Reference connector name

1 RX323-1

2 RX323

3 RX324-1

4 RX324

5 RX331

6 RX341

Refer to 6.6 Outline of analog signal output circuit for the analog output specifications. Refer to 6.7 Outline of analog signal input circuit for the analog input specifications.

6.9 Connection of FCUA-DX11* unit and machine control signal

6.10 Connection of FCUA-DX12* unit and machine control signal

6.9 Connection of FCUA-DX11* unit and machine control signal

6.10 Connection of FCUA-DX12* unit and machine control signal

6.11 Connection of FCUA-DX13* unit and handle

6.13 Connection of FCUA-DX14* unit and analog input/output signal

FCUA-DX110: DI-R, DO-R

FCUA-DX120: DI-R, DO-R

FCUA-DX111: DI-R, DO-R

FCUA-DX121: DI-R, DO-R

FCUA-DX13*: HANDLE

FCUA-DX14*: AIO

31

Chapter 5 Base I/O Unit Connection

5.5 Base I/O Unit Input/Output Specifications

5.5.6 Connection of Base I/O Unit Power Supply

Supply the +24V power to the base I/O unit from the DCIN connector.

Base I/O unit

Stabilized pow er

+24V GND

(Prepare separately.)

DCIN

+24V GND NC

(Note) A +24V power supply must be input for both the sink type and source type.

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections may damage the devices, so connect the cables to the specified connectors.

32

Chapter 5 Base I/O Unit Connection

5.5 Base I/O Unit Input/Output Specifications

5.5.7 Examples of DI/DO Connection

There are two types of MELDASMAGIC 64 DI/DO; the base I/O unit and remote I/O unit. Normally, one base I/O unit is used, a remote I/O unit is connected to RIO1 or RIO 2 (for future expansion), and the No. of I/O points is configured in combination with the user specifications. Refer to "Chapter 6 Remote I/O Unit Connection" for information about remote I/O units.

<Connection example 1> When not using an add-on PCB

SH41(FCUA-R211)

RIO1

cable

Base I/O unit FCU6-DX2**

No. of occupied stations: 2 (dependent on RIO1)

RIO2

Remote I/O unit : FCUA-DX11*/12*/13*/14* x 3 units

No. of occupied stations: 2

Total No. of occupied stations (RIO1): Base I/O unit (2 stations) + 3 remote I/O un its (2 stations + 2 stations + 2 stations) = 8 stations

SH41(FCUA-R211) cable

Remote I/O unit : FCUA-DX11*/12*/13*/14* x 3 un its

No. of occupied stations: 2

No . of occupied stations: 2

Total No. of occu pied stations (RIO2): Remote I/O unit (2 stations + 2 stations + 2 stations + 2 stations) = 8 stations

<Connection example 2> When using an add-on PCB

SH41(FCUA-R211)

RIO1

Base I/O unit FCU6-DX3**/4**

No. of occupied stations: 3 (dependent on RIO1)

RIO2

cable

Remote I/O unit : FCUA-DX10* x 1 unit + Remote I/O unit: FCUA-DX11*/12*/13*/14*

No. of occupied stations: 1

No. of occupied stations: 2

Total No. of occupied stations (RIO1): Base I/O unit (3 stations) + remote I/O unit (1 stations + 2 stations + 2 stations) = 8 stations

SH41(FCUA-R211) cable

No. of occupied stations: 2

(For future expansion)

Maximum configuration

(For future expansion)

Maximum configuration

No. of o ccupied sta tions: 2

Maximum configuration

x 2 units

Remote I/O unit : FCUA -DX11*/12*/13*/14* x 4 units

No. of occupied stations: 2

No . of occupied stations: 2

No. of occupied stations: 2

No. of o ccupied sta tions: 2

Total No. of occu pied stations (RIO2): Remote I/O unit (2 stations + 2 stations + 2 stations + 2 stations) = 8 stations

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections may damage the devices, so connect the cables to the specified connectors.

33

Chapter 5 Base I/O Unit Connection

5.5 Base I/O Unit Input/Output Specifications

5.5.8 Connection of the Servo Drive Unit

Connect the servo drive unit to the base I/O unit SV1 (for spindles and NC servo axes) and SV2 (for peripheral axes).

Base I/O unit

SV1

SV2

SH21 cable

Servo drive unit

CN1A

Servo drive unit

CN1A

(Spindles and NC servo axes)

(For peripheral axes)

Refer to MELDAS AC Servo and Spindle MDS-A Series MDS-B Series Specification Manual (BNPB3759) for servo drive unit details.

Cable manufacturing drawing: Appendix 2.1 SH21 cable Connector pin assignment: 5.4 Base I/O unit connector pin assignment - servo drive unit (SV1, SV2)

5.5.9 Connection of Encoder

Connect the encoder to ENC1 on the base I/O unit. When connecting two channels, connect the second channel to ENC#2 on the relay card (HR682).

(Channel 1)

Base I/O unit

1st spindle encoder

ENC1

(Channel 2)

Relay card

F040/F041 cable

1st spindle encoder

F040/F041 cable

ENC#2

Outline drawing: Appendix 1 Cable manufacturing drawing: Appendix 2.15 F040 cable, Appendix 2.16 F041 cable Connector pin assignment: 5.4 Base I/O unit connector pin assignment - encoder (ENC1)

6.4 Relay card connector pin assignment - encoder (ENC#2)

34

Chapter 5 Base I/O Unit Connection

5.5 Base I/O Unit Input/Output Specifications

5.5.10 Connection of Sensor Signal (skip)

Connect the sensor signal (skip) to SKIP on the base I/O unit. The sensor signal is used for processing the high-speed signals. Always shield the cable.

(1) Sensor signal (skip) cable

Base I/O unit

SKIP

2

1 0

3

1 1

5

1 3

6

Stabilized pow er

+2 4V GND

FG

1 4

1,8,9,15

(2) Input conditions

Use the input signal within the following condition range.

1 Input voltage when external contact is ON 18V or more 2 Input current when external contact is ON 4mA or more 3 Input voltage when external contact is OFF 4V or less 4 Input current when external contact is OFF 1mA or less 5 Input signal hold time (Ton) 2ms or more 6 Internal response time 0.08ms or less

7 Machine side contact capacity

2.2k

+30V or more, 16mA or more

SKIP IN1

SKIP IN2

SKIP IN3

SKIP IN4

SKIP IN5

SKIP IN6

SKIP IN7

SKIP IN8

Control circuit

Ton

+24V

GND

t

Ton >= 2ms

Connector pin assignment: 5.4 Base I/O unit connector pin assignment - skip (SKIP)

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections may damage the devices, so connect the cables to the specified connectors.

35

Chapter 6 Relay Card Connection

6.1 Relay Card Outline

Chapter 6 Relay Card (HR682) Connection

6.1 Relay Card Outline

The relay card is used in the connection of the spindle encoder, manual pulse generator, RS-232-C and external emergency stop. There must be one relay card for each NC card.

Name Type

Relay

HR682 No DI/DO EMG, ENC#2, Handle 3ch and RS-

No. of machine input/

output points

card

6.2 Relay Card Connection System Diagram

Relay card

NC card

CF61

F011 cable

CF61

EN C#2

HANDLE

RS232C

EMG1

DCIN

F040 cable F020 cable

F070 cable

Other interfaces

232-C have common specifications. With metal spacers. Add-On to FCU6-DX2** possible. RS-232-C uses only the DC code (X ON/OFF) method handshake.

Encoder 2ch (2nd spindle encoder)

Manual pulse generator

RS232-C 1ch

Emergency stop switch

External power (24VDC)

(Note) RS-232-C uses only the DC code (X ON/OFF) method handshake.

36

Chapter 6 Relay Card Connection

6.3 Relay Card Part Names

(6)

DCIN

(3)

(1)

HANDLE

CF61

(7) (8) (9) (10) (11)

LED3 LED1

EMG LED2 5VON

(5)

EMG1

Card

RS232C

(4)

ENC#2

(2)

List of connectors

No. Name Function details

(1) CF61 This is used in the connection with the NC card (HR621). An F011 cable is connected. (2) ENC#2 This is connected to the encoder 2nd channel (2nd spindle encoder). (3) HANDLE This is connected to the manual pulse generator. Up to 3 channels can be connected.

(4) RS232C (5) EMG1 This is connected to the external emergency stop switch.

(6) DCIN 24VDC is supplied by external power. Refer to "3.1 General Specifications" for power specifications.

This is connected to the RS-232-C. One channel can be connected. Note that only the DC code (X ON/OFF) method handshake is possible.

LED list

No. Name Function details

(7) 5VON (8) LED1 Not in use

(9) LED2 Not in use

(10) LED3 Not in use (11) EMG

This is the LED for the circuit power 5VDC output display.

This is the LED for the NC system emergency stop display.

When lit (green): Outputting 5VDC. When not lit: 5VDC output OFF.

When lit (red): System in emergency stop When not lit: Normal

CAUTION

Do not apply voltages on the connector other than those indicated in this manual. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors. Do not connect or disconnect the connection cables between each unit while the power is ON. Do not connect or disconnect any PCB while the power is ON.

37

Chapter 6 Relay Card Connection

1

3

1

4

the relay card.

6.4 Relay Card Connector Pin Assignment

NC card CF61

Encoder ENC#2

1

26

Plug : 10126-6000EL Shell : 10326-3210-000 Recommended maker: Sumitomo 3M

5

1

69

Connector : CDE-9PF Contact : CD-PC-111 Case : HDE-CTH Recommended maker: Hirose Denki

Connector pin assignment: Refer to "4.3 NC card connector pin assignment" (Relay card: CF61).

1 2 3 4 5

(Note) I/O in the table is from the viewpoint of

ENC2A

I

ENC2B

I

ENC2Z

I

GND GND

6 7 8 9

ENC2A*

I

ENC2B*

I

ENC2Z*

I

+5V

O

Manual pulse generator HANDLE

Connector : CDA-15P Contact : CD-PC-111 Case : HDE-CTH Recommended maker: Hirose Denki

8

15

1

9

1 2 3 4 5 6 7 8

HA1A

I

HA1B

I

HA2A

I

HA2B

I

HA3A

I

HA3B

I

9 10 11 12 13 14 15

GND +12V GND +12V GND +12V

(Note) I/O in the table is from the viewpoint of

38

Chapter 6 Relay Card Connection

the relay card.

6.4 Relay Card Connector Pin Assignment

RS-232-C device RS232C

DC + 24V input DCIN

1 3

2 5

1

14

Connector : CDA-25P Contact : CD-PC-111 Case : HDA-CTH Recommended maker: Hirose Denki

1 2

3

Connector : 2-178288-3 Contact : 1-175218-5 Recommended maker: Japan AMP

1 2 3 4 5 6 7 8 9 10 11 12 13

FG TD

O

RD

I

DR

O

GND

(Note) I/O in the table is from the viewpoint of

I

1 2 3

(Note) I/O in the table is from the viewpoint of

+24V GND FG

14 15 16 17 18 19 20 21 22 23 24 25

DC

I

Emergency stop EMG1

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections may damage the devices, so connect the cables to the specified connectors.

1 2

3

Connector : 2-178288-3 Contact : 1-175218-5 Recommended maker: Japan AMP

I

1 2 3

(Note) I/O in the table is from the viewpoint of

+24V GND FG

39

Chapter 6 Relay Card Connection

6.5 Relay Card Input/Output Specifications

6.5.1 Relay Card Power Connection

Supply the external power (24VDC) input by the DC IN connector.

Relay card

DCIN

+24V

GND

NC

Stabilized power supply

+24V GND

(Prepare separately)

6.5.2 Emergency Stop Connection

The emergency stop input is connected to the EMG 1 connector.

EMG1

2.2kohm

Emergen cy stop switch

R

FG

Ÿ

Input conditions

Input voltage when external contact is ON 18V or more Input current when external contact is ON 9mA or more Input voltage when external contact is OFF 4V or more Input current when external contact is OFF 1mA or more Input signal hold time (Tson) 40ms or more

Machine side contact capacity

CAUTION

+30V or more, 16mA or more

Stabilized power supply

+24V

GND

(Prepare separately)

Tso n

+24V

GND

t

Tson >= 4 0ms

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage. Incorrect connections may damage the devices, so connect the cables to the specified connectors.

40

Chapter 6 Relay Card Connection

6.5 Relay Card Input/Output Specifications

6.5.3 Encoder Connection

Refer to "5.5.9 Encoder connection" for details.

6.5.4 Manual Pulse Generator Connection

Connect the manual pulse generator to the relay card HANDLE connector. The manual pulse generator can be connected to a max. of three channels.

Relay card

HANDLE

F020/F021/F022 cable

F021/F022 cable

F022 cable

(Channel 1)

(Channel 2)

(Channel 3)

Ÿ Manual pulse generator connection cables

Cable name

1 2 3

Channel

F020 cable O F021 cable O O F022 cable O O O

O: Connection possible

Outline drawing: "Appendix 1.6 Manual Pulse Generator (HD60) Outline Drawing" Cable manufacturing drawing: "Appendix 2.12 F020 Cable", "Appendix 2.13 F021 Cable" and

"Appendix 2.14 F022 Cable"

Connector pin assignment: "6.4 Relay Card Connector Pin Assignment"

- Manual Pulse Generator (Handle)

6.5.5 RS-232-C Device Connection

Connect the RS-232-C device to the relay card RS-232-C connector. Note that only the DC code (X ON/OFF) method handshake is possible.

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

Incorrect connections may damage the devices, so connect the cables to the specified connectors.

41

Chapter 6 Relay Card Connection

6.6 Installation on the Base I/O Unit

A relay card (HR682) can be added on to the base I/O unit. When adding on, install the card using the following procedure. Adding on is only possible with the FCU6-DX2 base I/O unit. Note that adding on is not possible with the FCU6-DX3** and 4**.

1. Remove screw 1 from the base I/O unit. (Fig. 1)

2. Remove screw 2 of the relay card and spacer 1 (screw holes at both ends are female). (Fig. 2)

3. Install the attached spacer 2 (screw holes on one side are male) to the hole of screw 1 that was removed from the base I/O unit. (Fig. 3)

4. Mount the relay card on the base I/O unit, and fix with screw 1 that was removed in step 1. (Fig. 4)

5. Turn the unit over, and fix the screws at the three holes to the three spacer locations. (Fig. 5)

This completes the installation of the relay card to the base I/O unit.

0 0

CF31 CF32

CF34CF33

Remove screw 1.

Remove screw 2 and spacer 1.

CF31 CF32

Fig. 1

0 0

CF34CF33

Install spacer 2.

CF31 CF32

CF34CF33

Fig. 2

0 0

Install screw 1.

Fig. 3 Fig. 4

Turn the unit over, and fix the screws at the three locations.

Fig. 5

42

Chapter 7 Remote I/O Unit Connection

7.1 Outline of Remote I/O Unit

Chapter 7 Remote I/O Unit Connection (FCUA-DX1**)

7.1 Outline of Remote I/O Unit

The eight types of signals that can be input/output from the remote I/O unit (FCUA-DX1**) are shown below according to the type and No. of contacts. Use with serial link connections (MC link B) to the NC card. When the remote I/O unit is connected with serial links, multiple units can be used as long as the total No. of occupied stations (channels) is within 8 channels. (Refer to "7.14 Station No. Settings When Using More Than One Remote I/O Unit" for station No. setting details.)

Unit name Machine control signals that can be input/output

FCUA-DX100

FCUA-DX101

FCUA-DX110

FCUA-DX111

FCUA-DX120

FCUA-DX121

FCUA-DX130

FCUA-DX131

FCUA-DX140

FCUA-DX141

Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type Digital output signal (DO) : 32 points (non-insulation) sink type

Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type Digital output signal (DO) : 32 points (non-insulation) source type

Digital input signal (DI) : 64 points (photo coupler insulation) sink/source type Digital output signal (DO) : 48 points (non-insulation) sink type

Digital input signal (DI) : F64 points (photo coupler insulation) sink/source type Digital output signal (DO) : 32 points (non-insulation) source type

Digital input signal (DI) : 64 points (photo coupler insulation) sink/source type Digital output signal (DO) : 48 points (non-insulation) sink type Analog output (AO) : 1 point

Digital input signal (DI) : 64 points (photo coupler insulation) sink/source type Digital output signal (DO) : 48 points (non-insulation) source type Analog output (AO) : 1 point

Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type Digital output signal (DO) : 32 points (non-insulation) sink type Handle input (AO) : 2 channels

Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type Digital output signal (DO) : 32 points (non-insulation) source type Handle input (AO) : 2 pieces

Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type Digital output signal (DO) : 32 points (non-insulation) sink type Analog input (AI) : 4 points Analog output (AO) : 2 channels

Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type Digital output signal (DO) : 32 points (non-insulation) source type Analog input (AI) : 4 points Analog output (AO) : 1 point

No. of occupied

serial link channels

1

2

43

Chapter 7 Remote I/O Unit Connection

Enlarged drawing of DS and CS

7.2 Names of Each Remote I/O Unit Section

(1)

(2) (3)

(4)

(5)

(6)

(7)

Front view

(Rear)

Bottom view

(1)

(2) (3)

(4)

(5)

(6)

(7)

Front view

(Front)(Front)

(Rear)

Bottom view

(8)

(3)

(9)

(1)

(2) (3)

(4)

(5)

(6)

(7)

Front view

(Front)

(Rear)

Bottom view

(10)

(3)

(1)

(2) (3)

(4)

(5)

(6)

(7)

Front view

(11)

(3)

(Front)

Bottom view

(Rear)

( 1) DI-L (machine input signal connector) ( 2) DS (transfer speed changeover switch) ( 3) CS (channel No. changeover switch) ( 4) DO-L (machine output signal connector) ( 5) RIO1 (serial connection connector #1) ( 6) RIO2 (serial connection connector #2) ( 7) DCIN (+24VDC power input connector) ( 8) DI-R (machine input signal connector) ( 9) DO-R (machine output signal connector) (10)HANDLE (manual pulse generator signal

input connector)

(11)AIO (analog signal input/output connector)

DS

CS

For change over of transfer speed. Norma lly set to left side.

4

5

3

6

2

1

0

F

E

B

D

C

Not used

7

8

Selection of cha nnel No.

9

A

(Note) Baud rate changeover

Left side: 2.8Mbps Right side: 1.4Mbps

44

Chapter 7 Remote I/O Unit Connection

7.3 Connection of Remote I/O Power

+24 VDC is required to run the remote I/O unit. Prepare a stabilized power supply that satisfies the following conditions.

Output voltage +24V±5%

Ripple ±5% (P-P)

Max. output current

The +24VDC power for the control circuit is supplied from the connector DCIN on the bottom of the unit or from connectors DI-L, DI-R, DO-L or DO-R on the front. When supplying from the front connector, supply to all corresponding pins. When manufacturing the R300 cable, use the single-end connector CN300 (optional, with one end), and when manufacturing the R301 cable, use the connector set CS301 (optional, with two ends).

FCUA-DX10* 2.4A or more FCUA-DX11* 3.8A or more FCUA-DX12* 3.8A or more FCUA-DX13* 3.4A or more FCUA-DX14* 3.4A or more

+24VDC(+)

0V FG

Stabilized power (prepare separately)

Machine side control, power distribution panel, etc.

R300 cable or R301 cable

RA

PL

Supply to either method

R220 cable

Remote I/O unit

Y

Front

DI-L DI-R

DO-L DO-R

(Front)

(Rear)

+24VDC

0V

Base

DI-L

B1

B2

A1 A2

B1 B2

A1

A2

DO-L

DCIN

+24VDC

1

0V

2

FG

3

DI- R

B1 B2

A1 A2

B1

B2

A1

A2

DO-R

CAUTION

Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage. Incorrect connections could damage the device, so always connect the cable to the designated connector.

45

Chapter 7 Remote I/O Unit Connection

7.4 Outline of Digital Signal Input Circuit

The input circuit can be selected from sink type or source type in card units.

Input circuit

(Machin e side)

0V

DI- R/DI-L

2.2k

0V

+24VDC

(Machin e side)

+24VDC

A3,B3

Con trol circuit

COM

Sink type

DI-R/DI-L

2.2k

Input conditions

0V

A3,B3

Control circuit

COM

Source type

46

Chapter 7 Remote I/O Unit Connection

7.4 Outline of Digital Signal Input Circuit

The input signals must be used within the following condition ranges.

Sink type

Input voltage at external contact ON 6V or less

Input current at external contact ON 9mA or more Input voltage at external contact OFF 20V or more Input current at external contact OFF 2mA or less

Tolerable chattering time (T1) 3ms or less

Input signal hold time (T2) 40ms or more

Input circuit operation delay time (T3, T4) 3ms to 20ms

Machine side contact capacity +30V or more, 16mA or more

Source type

Input voltage at external contact ON 18V or more

Input current at external contact ON 9mA or more Input voltage at external contact OFF 4V or less Input current at external contact OFF 2mA or less

Tolerable chattering time (T1) 3ms or less

Input signal hold time (T2) 40ms or more

Input circuit operation delay time (T3, T4) 3ms to 20ms

Machine side contact capacity +30V or more, 16mA or more

T2

T1 T1

T3 T4

T2

T1 T1

T3 T4

47

Chapter 7 Remote I/O Unit Connection

7.5 Outline of Digital Signal Output Circuit

The digital signal output circuit uses a sink type (DX1*0) or source type (DX1*1). Use within the specification ranges shown below.

Output circuit

(Machin e side)

DO-R /DO-L

24VDC(+)

(Machin e side)

RA

PL

R

RA

PL

Control circuit

Sink type (DX1*0)

DO-R /DO-L

24VDC(+)

Con trol circuit

Source type (DX1*1)

Output conditions

Insulation method Non-insulation Rated load voltage +24VDC Max. output current 60mA/1 point (fixed value) Output delay time

40µsec

(Note) An output voltage of more than 60mA per point cannot be flowed.

* When using an inductive load such as a relay, always connect a diode (voltage

resistance 100 V or more, 100 mA or more) in parallel to the load.

* When using a capacity load such as a ramp, always connect a protective resistor

(R=150ohm) serially to the load to suppress rush currents. (Make sure that the current is less than the above tolerable current including the momentary current.)

CAUTION

When using an inductive load such as a relay, always connect a diode in parallel to the load.

When using a capacity load such as a ramp, always connect a protective resistor serially to the load to suppress rush currents.

48

Chapter 7 Remote I/O Unit Connection

7.6 Outline of Analog Signal Output Circuit

The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141.

Output circuit

R

DAC

Output conditions

Output voltage 0V~±10V (±5%) Resolution

(polarity included) Load conditions 10k ohm load resistance Output impedance 220 ohm

AO

AO*

220ohm

13 bit (±10V x n/4096) (Note)

(Note) n = (20 to 211)

49

Chapter 7 Remote I/O Unit Connection

7.7 Outline of Analog Signal Input Circuit

The analog signal output circuit can be used only for the FCUA-DX140/DX141.

Input circuit

Input conditions

Max. input voltage rating ±15V Resolution(polarity included) Precision Within ±25mV AD input sampling time (conversion delay) 14.2ms (AI0)/42.6ms (AI1~3)

AO

A0*

150ohm

ADC

12 bit (±10V x n/2048) (Note)

(Note) n = (20 to 211)

50

Chapter 7 Remote I/O Unit Connection

7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal

Type of machine input/output signal and No. of points

Input Output

32 points 32 points

FCUA-DX10* R300 cable/ R301 cable

DI -L

Machine signal

or

FCUA-DX13*

or

FCUA-DX14*

R300 cable/ R301 cable

DO-L

Machine signal

DCI N

RIO2

RI O1

The single-end connector CN300 (optional, with one end) includes the DI-L and DO-L connectors. The connector set CS301 (optional) includes the DI-L and DO-L connectors, and two connectors for

connection with the terminal block ∗). ∗ ) Izumi Denki I/O terminal BX1F-T40 Tel. : 052-262-6946

24VDC(+)

+24VDC

0V

+24VDC

24VD C(+)

RA

PL

Machine control panel

DI- L

DO-L

Stabilized pow er

FCUA-DX100/130/140

COM

A3 B3

2.2k

B1 B2 A1 A2

RIO1

RIO2

+24VDC

24VDC(+)

Input circuit sink type

Output circuit sink type

Control circuit

DCI N

3

1

2

0V FG

0V

+24VDC

24VDC(+)

RA

PL

0V

Machin e control panel

DI -L

FCUA-DX101/131/141

COM

A3 B3

2.2k

B1 B2 A1 A2

DO-L

B1 B2 A1 A2

RIO1

Stabilized power

Output circuit source type

RIO2

+24VDC

24VDC(+)

Input circuit source type

Control circuit

DCIN

1 2

3

0V FG

CAUTION

Incorrect connections could damage the device, so always connect the cable to the designated connector.

Do not connect or disconnect the connection cables between each unit while the power is ON.

51

7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal

Chapter 7 Remote I/O Unit Connection

Machine side control panel, etc.

+24VDC

0V

+24VDC

RA

PL

0V

+24VDC

< CAUTION >

When using more than one remote I/O unit, the signal assignments will change. Refer to the "PLC Interface Instruction Manual" for details.

DO-L

Base I/O unit

DI-L

FCUA-DX10*/13*/14*

B

A

X10

X00

X11

X01

X12

X02

X13

X03

X14

X04

X15

X05

X16

X06

X17

X07

X18

X08

X19

X09

X1A

X0A

X1B

X0B

X1C

X0C

X1D

X0D

X1E

X0E

X1F

X0F

COM

0V

+24V

0V

+24V

B

A

DO-L

B

A

Y10

Y00

Y11

Y01

Y12

Y02

Y13

Y03

Y14

Y04

Y15

Y05

Y16

Y06

Y17

Y07

Y18

Y08

DO-L

Y19

Y09

Y1A

Y0A

Y1B

Y0B

Y1C

Y0C

Y1D

Y0D

Y1E

Y0E

Y1F

Y0F

0V

+24V

0V

+{24V

B

A

RI01

1 2 3

TXR

LG

TXRX*

X

TXRXTXRX*

DI-L

20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

RI02

21 3

LG

DCIN

1 2 3

+24V

FG0V

0V

R-TM

Remote I/ O unit

< Adaptive connection >

DCIN (CN220) RIO1/RIO2 (CN211)

Connector: 2-178288-3 Contact : 1-175218-5 Maker : Japan AMP

Connector: 1-178288-3 Contact : 1-175218-2 Maker : Japan AMP

52

X

A M P

D -3

DI-L/DO-L(CN300)

Crimp type connector: 7940-6500SC

Maker: Sumitomo 3M

X

A MP

D -3

Y

Terminator (R-TM)

X

D -3

Maker: Japan AMP

AMP

D-3

A M P

Chapter 7 Remote I/O Unit Connection

Machine signal

R300 cable/

(+)24VDC

Control

7.9 Connection of FCUA-DX11* Unit and Machine Control Signal

Type of machine input/output signal and No. of points

Input Output

64 points 48 points

FCUA-DX11*

R301 cable

The single-end connector CN300 (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R) connectors. The connector set CS301 (optional) includes the DI-L (DI-R) and DO-L (DO-R) connectors,

and two connectors for connection with the terminal block ∗). ∗ ) Izumi Denki I/O terminal BX1F-T40 Tel. : 052-262-6946

(+)24VDC

Machine control panel

CAUTION

Incorrect connections could damage the device, so always connect the cable to the designated connector.

Do not connect or disconnect the connection cables between each unit while the power is ON.

Stabilized power

Output circuit sink type

circuit

(+)24VDC

Input circuit sink type

(+)24VDC

Machine control panel

Input circuit source type

Output circuit source type

circuit

Stabilized power

53

7.9 Connection of FCUA-DX11* Unit and Machine Control Signal

(+)24VDC

Machine side

(+)24VDC

When using two or more remote I/O units or when connecting to the communication terminal, the signal allocation will differ. Refer to the "PLC interface manual" for details.

control panel, etc.

(+)24VDC

Chapter 7 Remote I/O Unit Connection

(+)24VDC

Base I/O unit

Remote I/O unit

<Adaptive connector> DCIN (CN220) RIO1/RIO2 (CN211) DI-L/DO-L (CN300) Terminator (R-TM)

Connector : 2-178288-3 Contact : 1-175218-5 Maker : Japan AMP

Connector : 1-178288-3 Contact : 1-175218-2 Maker : Japan AMP

Crimp type connector: 7940-6500SC Maker: Sumitomo 3M

Maker: Japan AMP

54

Chapter 7 Remote I/O Unit Connection

Machine signal

R300 cable/

Control

7.10 Connection of FCUA-DX12* Unit and Machine Control Signal

Type of machine input/output signal and No. of points

Input Output

64 points 48 points 1 point

Analog

output

FCUA-DX12*

R301 cable

The single-end connector CN300 (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R) connectors. The connector set CS301 (optional) includes the DI-L (DI-R) and DO-L (DO-R) connectors, and two connectors for connection with the terminal block

∗)

.

∗) Izumi Denki I/O terminal BX1F-T40 Tel. : 052-262-6946

(+)24VDC

Input circuit sink type

(+)24VDC

Input circuit source type

(+)24VDC

Output circuit source type

(+)24VDC

Machine control panel

Analog out

Stabilized power

Output circuit sink type

(+)24VDC

circuit

Machine control panel

Analog out

Stabilized power

CAUTION

Incorrect connections could damage the device, so always connect the cable to the designated connector.

Do not connect or disconnect the connection cables between each unit while the power is ON.

55

circuit

7.10 Connection of FCUA-DX12* Unit and Machine Control Signal

When using two or more remote I/O units or when connecting to the communication terminal, the signal allocation will differ. Refer to the "PLC interface manual" for details.

Machine side control panel, etc.

(+)24VDC

Chapter 7 Remote I/O Unit Connection

(+)24VDC

Base I/O unit

Remote I/O unit

<Adaptive connector> DCIN (CN220) RIO1/RIO2 (CN211) DI-L/DO-L (CN300) Terminator (R-TM)

Connector : 2-178288-3 Contact : 1-175218-5 Maker : Japan AMP

Connector : 1-178288-3 Contact : 1-175218-2 Maker : Japan AMP

Crimp type connector: 7940-6500SC Maker: Sumitomo 3M

Maker: Japan AMP

56

Chapter 7 Remote I/O Unit Connection

7. 11 Connection of FCUA-DX13* Unit and Handle

7.11 Connection of FCUA-DX13* Unit and Handle

To connect the manual pulse generator, the R041 or R042 cable is connected to "HANDLE". Up to two manual pulse generators can be connected. When manufacturing the R041 or R042 cable, use the connector set CS000 (optional, with two ends). (Refer to Appendix 2.4 R041 Cable, and Appendix 2.5 R042 Cable for cable details.)

To Connect one manual pulse generator

Manual pulse generator

FCUA-HD60

Rear view

NO.1

HANDLE

1 2V 0V A B

FCUA-DX13*

4-M3

R041 cable

20

11

Pin No.

10

1

To connect two manual pulse generators

Manual pulse generator

FCUA-HD60

Rear view

NO.2

1 2V 0V A B

NO.1

1 2V 0V A B

HANDLE

4-M3

R042 cable

SEL*

FCUA-DX13*

When connecting the second manual pulse generator, connect the SEL* signal to the No. 1's 0V.

CAUTION

Incorrect connections could damage the device, so always connect the cable to the designated connector.

Do not connect or disconnect the connection cables between each unit while the power is ON.

57

Chapter 7 Remote I/O Unit Connection

7.12 Outline of FCUA-DX13* Unit Pulse Input Circuit

When connecting a device (pulse generator) other than the manual pulse generator to the FCUA-DX13* unit, use within the following specifications.

Input/output conditions

Input pulse signal format 2signals of A-phase and B-phase potential

difference 90 deg.

(Refer to waveform below) Input voltage H level 3.5 V or more, L level 1.0 V or less Max. frequency of input pulse 100kHz Output voltage 12V ± 10% Max. output current 300mA

Input waveform

The difference of the input waveform potential must be ±45 deg. or less.

A(B) phase

B(A) phase

Input/output circuit

Input

Out put

e

T

Connector pin No.

HA2

HB2

HA1

HB1

+12V

13

14

e: Rising edge potential difference of A-phase

or B-phase

T: A or B-phase cycle (min. 10µs)

FCUA-DX13*

+5V

470

3

220

+5V

470

220

+5V

470

4

220

+5V

470

220

4700P

Control cir cuit

HC14 phase or equ ivalent

6

10V

The R041-3M (for one unit) and R042-3M (for two units) are available for the handle cables.

58

Chapter 7 Remote I/O Unit Connection

7.13 Connection of FCUA-DX14* Unit and Analog Input/Output Signal

For the analog input/output signal, the R031 cable is connected to "AI0". Up to four input points and one output point of the analog input/output signal can be connected. When manufacturing the R031, use the connector set CS000 (optional, with two ends). (Refer to the Appendix 2.3. R031 cable.)

FCUA-DX14*

AIO

R031 cable

Input/output circuit

Connector pin No.

Input

Out put

A10 A11 A12 A13

A0

GND GND GND GND

2 1 2 3 1 3

1 1 1 5 1 5

7

150 ohm 150 ohm 150 ohm 150 ohm

FCUA-DX14*

220 ohm

20

10

11

1

Pin No.

ADC

R

DAC

CAUTION

Incorrect connections could damage the device, so always connect the cable to the designated connector.

Do not connect or disconnect the connection cables between each unit while the power is ON.

59

Chapter 7 Remote I/O Unit Connection

No. of occupied serial

link channels

Setting

Station

No. of I/O

Rotary switch

Station

Rotary switch

Station

7.14 Setting of Channel No. when Using Multiple Remote I/O Units

When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as the total No. of occupied channels is within 8 channels.

Unit name

FCUA-DX10* 1 FCUA-DX11* 2 FCUA-DX12* 2 FCUA-DX13* 2 FCUA-DX14* 2

When using multiple remote I/O units, a characteristic channel No. must be set for each unit. The FCUA-DX10* unit has one channel No. setting switch, and FCUA-DX11*, DX12*, DX13* and DX14* unit have two switches. Each of these switches must be set to a characteristic channel No. The device address in each unit is determined according to the station No. Use the station No. setting switch to set the device address.

Ÿ Relation between rotary switches and device assignments

Device assignment

value

0 0 X00~X1F Y00~Y1F 32 points 1 1 X20~X3F Y20~Y3F 32 points 2 2 X40~X5F Y40~Y5F 32 points 3 3 X60~X7F Y60~Y7F 32 points 4 4 X80~X9F Y80~Y9F 32 points 5 5 XA0~XBF YA0~YBF 32 points 6 6 XC0~XDF YC0~YDF 32 points 7 7 XE0~XFF YE0~YFF 32 points

8~F Cannot be used

No.

DI DO

points (max)

Device assignment

setting value

0 0 X00~X1F Y00~Y1F 1 1 X20~X3F Y20~Y3F 2 2 X40~X5F Y40~Y5F 3 3 X60~X7F Y60~Y7F 4 4 X80~X9F Y80~Y9F

setting value

0 0 X00~X1F Y00~Y1F 1 1 X20~X3F Y20~Y3F 2 2 X40~X5F Y40~Y5F 3 3 X60~X7F Y60~Y7F 4 4 X80~X9F Y80~Y9F 5 5 XA0~XBF YA0~YBF 6 6 XC0~XDF YC0~YDF 7 7 XE0~XFF YE0~YFF

(Note) Refer to the next page for a configuration example.

No.

DI DO

Device assignment

DI DO

60

Chapter 7 Remote I/O Unit Connection

7.14 Setting of Channel No. when Using Multiple Remote I/O Units

Configuration for <Device assignment example 1> on the previous page

FCU6-DX22* unit

CS1CS2

1

No. of occupied channels: 2 No. of occupied channels: 2

0

FCUA-DX10* unit

2

3

No. of occupied channels: 2

Total No. of occupied cannels: 3

Configuration for <Device assignment example 2> on the previous page

FCU6-DX21* unit

FCUA-DX 11* unit or FCUA-DX12* unit 3 units

FCUA-DX11* unit

or

FCUA-DX12* unit

4

occupies

+ + +

0 1 2 3 4 5 6 7

No. of occupied channels: 2

(Note) In MELDASMAGIC 64, the base I/O unit normally

station Nos. 0 and 1. Both of the examples above are configuration examples when connected to RIO1 (System 1) connectors.

No. of occupied channels: 2

Total No. of occupied channels: 8

(Max. configuration)

61

Chapter 7 Remote I/O Unit Connection

Terminal

block

Terminal

block

7.15 Remote I/O Unit Input/Output Signal Cables

There are two types of remote I/O unit digital input/output signal cables; the R300 and R301. The R300 cable has one end cut off. The R301 cable is a cable for connecting to the terminal block*. If a cable longer than 3m is required, use the connector set CN300 or CS301. The R041-3M (for one unit) and R042-3M (for two units) are available for the handle cables. For the analog input/output cable, the R031 cable must be manufactured by the user.

∗ ) Izumi Denki I/O terminal BX1F-T40A Tel. : 052-262-6946

Machine control panel, power distribution panel, etc.

RA

PL

2 4 6 8

IDEC

3 5

BX1F-T 40A

7 9

10 12 14

11 13

15

16 18 20 22 24 26 28 30

17 21 23 25 19 351

R300 cable

R301 cable

27 29 31 33 37 39

3432 36 38 40

Connector pin correspondence table

BX1F

1 A1 3 A2 5 A3 7 A4

9 A5 11 A6 13 A7 15 A8 17 A9 19 A10 21 A11 23 A12 25 A13 27 A14 29 A15 31 A16 33 A17 35 A18 37 A19 39 A20

DX1**

BX1F

2 B1 4 B2 6 B3

8 B4 10 B5 12 B6 14 B7 16 B8 18 B9 20 B10 22 B11 24 B12 26 B13 28 B14 30 B15 32 B16 34 B17 36 B18 38 B19 40 B20

DX1**

62

Appendix 1 Outline Drawings

Appendix 1.1 NC Card Outline Drawing

Appendix 1 Outline Drawings

Appendix 1.1 NC Card Outline Drawing

248.9

BAT

100

ISABUS ISABUS

NCLED

DPADR IOPADR

IRQ

CIO

CF61

CF10

CF61CF10

120

63

Appendix 1 Outline Drawings

Appendix 1.2 Base I/O Unit Outline Drawing

3

2

1

4

5

F

0 0

6

7

E

88

D

C

9

B

A

3

1

2

4

5

F

7

6

E

D

C

9

B

A

4-M5 screw hole

66

CF31 CF32

CF34CF33

208 220

SKIP

CR31

ENC1

CF10

RIO2RIO1

SV2

Add-on PCB

SV1

DCIN

168

156

66

64

Appendix 1 Outline Drawings

Appendix 1.3 Relay Card (independent installation) Outline Drawing

70

19 51

5

4-M3 screw hole

73174610

DCIN

904610

EMG1

RS232C

19 91

115

HANDLE

CF61

ENC#2

156

5

91

Spacer Screw diameter: M3 x 0.5

Outline diameter : ø8 or less Length : 6mm or more

146

65

Appendix 1 Outline Drawings

Appendix 1.4 Base I/O Unit + Relay Card (add-on) Outline Drawing

1

0 0

1

2

3

2

3

F

4

F

4

5

E

D

E

6

D

6

88

7

B

C

9

B

C

9

A

ENC1

DCI N

CF31 CF32

CF34CF33

SKIP

HANDLE

CR31

CF10

SV2

SV1

4-M5 screw hole

66

168

156

EMG1

RS232C

208

220

CF61

ENC#2

RIO2

RIO1

DCIN

6

66

APPENDIX 1 INSTALLATION DIMENSIONS

Appendix 1.5 Remote I/O Unit Outline Drawing

Top

40

70

Wiring allowance

135

100

Heat dissipation

allowance

168

6

150

Heat dissipation,

wiring allowance

Bottom

135

2 - M5 - 0.8 screw

Installation hole

6

DX***

1566

634

67

APPENDIX 1 INSTALLATION DIMENSIONS

Appendix 1.6 Manual Pulse Generator (HD60) Outline Drawing

3-M4 stud bolts L10

3. 6

77 0.5

60 0.5

16 24 27 0.5

)

n

o

i

t

c

e

s

i

r

T

(

0

2

1

Rubber shield t2.0

80 1

60 0.5

3 - 4.8 hole

Uniform

62

12V0V A B

+12V 0V A B

8.89 7. 60

+2

0

Installation other than M3 x 6 not possible

Panel cut drawing

72 0.2

68

APPENDIX 1 INSTALLATION DIMENSIONS

Appendix 1.7 Encoder (OSE-1024-3-15-68) Outline Drawing

Caution plate

68

19.5

Detector (1024P/rev)

102

135

68 56

-0.009

-0.025 68

56

50

4 - 5.4 hole

20

2

5

28

3

33

Encoder side 97F3102E20-29P (or equivalen t) Applicable cable side MS3106A20-29S

0

-0.11

14.3

2

-0.006

-0.017

15

+0.14

0

1.15

26

2

Enlarged view of key

+0.14

0

-0.012

5

-0.042

-0.025

-0.009

16

50

0

+0.1

3

Cross-section BB

The effective depth of the key way i s 21mm

A 1chA K 0V B 2chZ L C 3chB M D N 1chA

Case

E

grounding

P 2chZ

F R 3chB G S H +5V T

J

69

APPENDIX 1 INSTALLATION DIMENSIONS

Clamp section drawing

Appendix 1.13 Grounding Plate and Clamp Fitting Outline Drawings

Appendix 1.8 Grounding Plate and Clamp Fitting Outline Drawings

The shield wire generally only needs to be grounded to the connector's case frame. However, the effect can be improved by directly grounding to the grounding plate as shown on the right. Install the grounding plate near each unit. Peel part of the cable sheath as shown on the right to expose the shield sheath. Press that section against the grounding plate with the clamp fitting. Note that if the cable is thin, several can be clamped together. Install the grounding plate directly onto the cabinet or connect a grounding wire so that sufficient frame grounding is achieved. If the AERSBAN-*SET, containing the grounding plate and clamp fitting, is required, please contact Mitsubishi.

Pres ser

Clamp fitting (Fitting A,B)

Shield sheath

Cable

40

Grounding plate

• Outline drawing

Grounding plate

Installation hole

Note 1 M4 screw

2- 5 hole

B 0.3

6

3

7

17.5

C

0

-0.2

24

35

6

22

35

11

Note 1) Screw hole for wiring to cabinet's grounding plate Note 2) The grounding plate thickness is 1.6mm

Clamp outlin e drawing

0

2 4

- 0.2

1 2

3

+0 .3

A

0

2 0

3

2 9

7

Clamp metal fitting outline drawing

30

MAX L

10

+ 0.3

0

24

A B C Enclosed fittings L

AERSBAN-DSET 100 86 30 Two clamp fittings A Clamp fitting A 70 AERSBAN-ESET 70 56 - One clamp fitting B Clamp fitting B 45

(Note) A, B and C in the table are symbols in the outline drawing of (Note) L in the table is a the grounding plate. symbol in the

outline drawing of the clamp metal fittings.

70

Appendix 2 Cable Manufacturing Drawings

Cable type name table

No. Appendix No. Cable type Application Max. length Remarks

1 Appendix 2.1 SH21 cable Servo drive unit *30m 2 Appendix 2.2 SH41 cable Remote I/O *50m 3 Appendix 2.3 R301 cable Analog input/output 30m 4 Appendix 2.4 R041 cable Manual pulse generator: 1ch 50m 5 Appendix 2.5 R042 cable Manual pulse generator: 2ch 50m 6 Appendix 2.6 R211 cable Remote I/O *50m 7 Appendix 2.7 R220 cable DC +24V input, emergency stop 30m 8 Appendix 2.8 R300 cable DI/DO: Single-end connector 50m

9 Appendix 2.9 R301 cable DI/DO: Double-end connector 50m 10 Appendix 2.10 F010 cable I/O interface: Base I/O unit 20m 11 Appendix 2.11 F011 cable I/O interface: Relay card 15m 12 Appendix 2.12 F020 cable Manual pulse generator: 1ch 50m 13 Appendix 2.13 F021 cable Manual pulse generator: 2ch 5m 14 Appendix 2.14 F022 cable Manual pulse generator: 3ch 50m 15 Appendix 2.15 F040 cable Spindle encoder: Straight *50m 16 Appendix 2.16 F041 cable Spindle encoder: Right angle *50m 17 Appendix 2.17 F070 cable DC +24V input, emergency stop 3m 18 Appendix 2.18 ENC-SP1 cable Spindle drive unit 50m

*For the cables marked with * in the Max. length column:

The cable length (L1) is the length from the NC card to the base I/O unit and relay card. The cable length (L2) is the length from the base I/O unit and relay card to each unit. Keep the total cable length (L1 + L2) within the maximum cable length.

Maximum cable length

L1

F0 10

Base I/O unit

NC card

Relay card

F0 11

(Note 2) Symbols for writing cable manufacturing drawing

The following symbols are used in the cable manufacturing drawing.

1. indicates twist.

SV1 SV2

RIO1 RIO2

ENC1

ENC#2

L 2

SH2 1

SH41 (R211)

F0 40/041

Servo drive unit

Remote I/O unit

Spindle encoder

2. indicates the shield sheath.

3. indicates shield clamping to the ground plate.

4. In the cable manufacturing drawings, the partner of the twisted pair cable is given a priority, so the pin Nos. of the connectors at both end are not necessary in number of order.

5. Equivalent parts can be used for the connector, contact and wire material.

71

Appendix 2 Cable Manufacturing Drawings

As a rule, most cables used with this product not sold by Mitsubishi. Thus, manufacture the required cables using the cable manufacturing drawings on the following pages as a reference. Note that the cable-compatible connectors can be purchased from Mitsubishi. If crimp tools are not available when manufacturing the power supply cable (F070, R220) and RIO communication cable (SH41, R211), the cables can be manufactured by soldering a wire and connector as shown in the following procedure.

1. Carry out preparatory soldering. (Remove 3.5mm of the sheath.)

Soldering iron

Wire

Solder

3. Lightly press down one side of the wire barrel using radio pliers.

Wire barrel

Radio pliers

This is a barrier to prevent mis-insertion. Do not bend.

2. Insert the wire into the contact. Hold the sheath keep.

Contact

4. Firmly press down the other side of the wire barrel. (Press firmly enough that the wire will not come out when pulled lightly.)

5. Firmly press down the sheath keeps in the same manner as the wire barrel.

Sheath keep

7. Lastly, insert the soldered contact into the housing.

Pay attention to the insertion direction.

6. Apply the soldering iron, and melt the preparatory solder inside. Better results will be achieved if an additional, small amount of solder is applied then.

Soldering iron

Contact section

Be careful that the solder does not flow into the con tact section.

72

Appendix 2 Cable Manufacturing Drawings

Cable type name: SH21 cable Appendix 2.1

Application: Base I/O unit - Servo drive unit connection

Servo drive unit - Servo drive unit connection, etc.

Assembly drawing

(1)(2)

Connection diagram

1 11

2 12

3 13

4 14

5 15

6 16

7 17

8 18

9 19

10 20

(3)

SH21

(1)(2)

List of parts used

No. Part name Recommended part type Qty

1 Plug

2 Shell

Wire

3

material

Maximum cable length: 30m

1 11

2 12

3 13

4 14

5 15

6 16

7 17

8 18

9 19

10 20

Sumitomo 3M 10120-6000EL

Sumitomo 3M 10320-321-000

Toyokuni Densen UL20276 AWG28 x 10P

2

(1)

Case frame

FG

Case frame

FG

Manufacturing precautions

(1) The wire material shall be a shielded, 10-pair stranded cable equivalent to UL20276 Standard

AWG28 (0.08mm2).

(2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications.

(3) Attach the nameplate (with protective cover stamped with the cable name) in the position

designated in the assembly drawing.

(4) Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the

copper foil tape wrapped around the sheath to a connector GND plate.

(5) Part No. 1 (plug) and part No. 2 (shell) are solderless types. If soldering types are required,

use parts equivalent to 10120-3000VE for the plug and 10320-52FO-008 for the shell (both parts manufactured by Sumitomo 3M).

73

Appendix 2 Cable Manufacturing Drawings

Cable type name: SH41 cable Appendix 2.2

Application: Base I/O unit - Remote I/O unit connection

Servo drive unit - Remote I/O unit connection

Assembly drawing

List of parts used

(1)(2)

(3)

SH41

(1)(2)

No. Part name Recommended part type Qty

1 Connector

X

2 Contact

Wire

3

material

Japan AMP 1-178288-3

Japan AMP 1-175218-5

Takeuchi Densen MVVS 3C x 0.3SQ (MIC 3C x 0.3SQ)

SH41

Connection diagram

Maximum cable length: 50m

2

6

(1)

TXRX TXRX* GND

1 2 3

1

TXRX

2

TXRX*

3

GND

Manufacturing precautions

(1) The wire material shall be a shielded, 3-core cable equivalent to AWG22 (0.3mm2). (2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications.

(3) Attach the nameplate (with protective cover stamped with the cable name) in the position

designated in the assembly drawing.

(4) Protect both ends of the wire with an insulating bush.

74

Appendix 2 Cable Manufacturing Drawings

Cable type name: R031 cable Appendix 2.3

Application: Analog signal input/output

Assembly drawing

Remote I/O u nit side

(1)(2)

(3)

R031

Analog input/output signal

(4)

R031

Connection diagram

Remote I/O unit side

2 1

12 11

3 5

13 15

7

Option (compatible connector set) FCUA-CS000 (Note that this is only compatible with the remote I/O unit side.)

List of parts used

No. Part name Recommended part type Qty

1 Plug

2 Shell

Wire

3

material Crimp

4

terminal

Analog input/output signal

AI0 GND

AI1 GND

AI2 GND

AI3 GND

AO GND

Sumitomo 3M 10120-3000VE

Sumitomo 3M 10320-52F0-008

UL1061-2464 AWG22 x 6P

Japan Solderless V1.25-4

Maximum cable length: 30m

1

(1)

10

Case frame

FG

Manufacturing precautions

(1) The wire material shall be a shielded, 10-pair stranded cable equivalent to UL1061-2464

Standard AWG22 (0.3mm2).

(2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications.

(3) Attach the nameplate (with protective cover stamped with the cable name) in the position

designated in the assembly drawing.

(4) Fold the wire material shield on the remote I/O unit side over the sheath, and wrap copper foil

tape over it. Connect the copper foil tape wrapped around the sheath to a connector GND

plate. (5) Stamp the name of each signal on the crimp terminal side mark tube and install. (6) Insulate the crimp terminals of unused signal wires with vinyl tape, etc. (7) Part 1 (plug) is usually used for wire material of AWG 24 (0.2mm2) or less in the catalog

specifications, but AWG 22 (0.3mm2) can also be used.

75

Appendix 2 Cable Manufacturing Drawings

Cable type name: R041 cable Appendix 2.4

Application: Remote I/O unit - Manual pulse generator connection

(when one manual pulse generator is connected)

Assembly drawing

Remote I/O u nit side

(1)(2)

Connection diagram

Remote I/O u nit side

1 11

4 14

5 15

6 16

Manual pulse generator side

(3)

R041

(4)

R041

Option (compatible connector set) FCUA-CS000 (Note that this is only compatible with the remote I/O unit side.)

List of parts used

No. Part name Recommended part type Qty

1 Plug

2 Shell

Wire

3

material Crimp

4

terminal

Manual pulse generator side

GND

HA1 HB1

GND

+12V

Sumitomo 3M 10120-3000VE

Sumitomo 3M 10320-52F0-008

UL1061-2464 AWG22 x 6P

Japan Solderless V1.25-4

Maximum cable length: 30m

1

(1)

5

Case frame

FG

Manufacturing precautions

(1) The wire material shall be a shielded, 10-pair stranded cable equivalent to UL1061-2464

Standard AWG22 (0.3mm2). (2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications. (3) Attach the nameplate (with protective cover stamped with the cable name) in the position

designated in the assembly drawing. (4) Fold the wire material shield on the remote I/O unit side over the sheath, and wrap copper foil

tape over it. Connect the copper foil tape wrapped around the sheath to a connector GND

plate. (5) Stamp the name of each signal on the crimp terminal side mark tube and install. (6) Part 1 (plug) is usually used for wire material of AWG 24 (0.2mm2) or less in the catalog

specifications, but AWG 22 (0.3mm2) can also be used.

76

Appendix 2 Cable Manufacturing Drawings

Cable type name: R042 cable Appendix 2.5

Application: Remote I/O unit - Manual pulse generator connection

(when two manual pulse generator is connected)

Assembly drawing

Remote I/O u nit side

(1)(2)

Connection diagram

Remote I/O u nit side

1 11

2

3 13

4 14

5 15

6 16

Manual pulse generator side

(4)

(3)

R042

Option (compatible connector set) FCUA-CS000 (Note that this is only compatible with the remote I/O unit side.)

List of parts used

No. Part name Recommended part type Qty

1 Plug

2 Shell

Wire

3

material Crimp

4

terminal

Manual pulse generator side

Sumitomo 3M 10120-3000VE

Sumitomo 3M 10320-52F0-008

Wire material UL1061-2464 AWG22 x 6P

Japan Solderless V1.25-4

Maximum cable length: 30m

GND

SEL*

HA2

Channel 2

HB2

HA1

Channel 1

HB1

GND

+12V

1

(1)

9

Case frame

FG

(When using channel 2, connect the SEL * signal to the GND.)

Manufacturing precautions

(1) The wire material shall be a shielded, 10-pair stranded cable equivalent to UL1061-2464

Standard AWG22 (0.3mm2). (2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications. (3) Attach the nameplate (with protective cover stamped with the cable name) in the position

designated in the assembly drawing. (4) Fold the wire material shield on the remote I/O unit side over the sheath, and wrap copper foil

tape over it. Connect the copper foil tape wrapped around the sheath to a connector GND

plate. (5) Stamp the name of each signal on the crimp terminal side mark tube and install. (6) Part 1 (plug) is usually used for wire material of AWG 24 (0.2mm2) or less in the catalog

specifications, but AWG 22 (0.3mm2) can also be used.

77

Appendix 2 Cable Manufacturing Drawings

Cable type name: R211 cable Appendix 2.6

Application: Base I/O unit - Remote I/O unit connection

Servo drive unit - Remote I/O unit connection

Assembly drawing

(1)(2)

(5)

Connection diagram

TXRX TXRX* GND

(3)

R211

R2 11

Option (compatible connector set) FCUA-CN211

(1)(2)

(Note that there is a single-end connector and contact, with no crimp terminal.)

X

(4)

1 2 3

No. Part name Recommended part type Qty

1 Connector

2 Contact

Wire

3

material Crimp

4

terminal Crimp

5

terminal

List of parts used

Japan AMP 1-178288-3

Japan AMP 1-175218-5

Takeuchi Densen MVVS 3C x 0.5SQ (MIC 3C x 0.5SQ)

Japan Solderless V1.25-3

Maximum cable length: 50m

1

TXRX

2

TXRX*

3

GND

2

6

(1)

1

F G FG

Manufacturing precautions

(1) The wire material shall be a shielded, 3-core cable equivalent to AWG20 (0.5mm2). (2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications. (3) Attach the nameplate (with protective cover stamped with the cable name) in the position

designated in the assembly drawing. (4) Protect both ends of the wire with an insulating bush. (5) Connect the crimp terminal attached to the shield to the frame ground of the base I/O unit or

remote I/O unit.

Note that for noise resistance improvement, in some cases only one end is connected, both

ends are connected or neither end is connected.

78

Appendix 2 Cable Manufacturing Drawings

Cable type name: R220 cable Appendix 2.7

Application: +24V supply to the base I/O unit, relay card and remote I/O unit

Input of emergency stop signal to the relay card

Assembly drawing

(1)(2)

(3)

Y

R220

R2 20

Connection diagram

+24V GND FG

Option (compatible connector set) FCUA-CN220

(4)

(Note that this is only compatible with the base I/O unit, relay card and remote I/O unit side connectors.)

List of parts used

No. Part name Recommended part type Qty

1 Connector

2 Contact

Wire

3

material Crimp

4

terminal

Maximum cable length: 30m

1 2 3

+24V GND FG

Japan AMP 1-178288-3

Japan AMP 1-175218-5

DDK JPVV-SB 1P x 0.5SQ

Japan Solderless V1.25-3

1

3

(1)

1

Manufacturing precautions

(1) The wire material shall be a shielded, 1-pair stranded cable equivalent to AWG20 (0.5mm2). (2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications. (3) Attach the nameplate (with protective cover stamped with the cable name) in the position

designated in the assembly drawing. (4) Stamp the name of each signal on the crimp terminal side mark tube and install. (5) Protect both ends of the wire with an insulating bush. (6) Use shield processing wire material equivalent to AWG18 (0.75mm2).

79

Appendix 2 Cable Manufacturing Drawings

Cable type name: R300 cable Appendix 2.8

Application: Base I/O unit and remote I/O unit

- Machine power distribution panel connection

Option (compatible connector set) FCUA-CN300 (Note that this is only compatible with the base I/O unit and remote I/O unit side connectors.)

List of parts used

No. Part name Recommended part type Qty

1 Connector

Wire

2

material

Sumitomo 3M 7940-6500SC

Oki Densen B40-S

Assembly drawing

Maximum cable length: 50m

The No.1 pin cable is colored.

1

(1)

Base I/O unit and remote I/O unit side

(1)

(2)

Machin e power distribution panel side

R300

Manufacturing precautions

(1) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications. (2) Attach the nameplate (with protective cover stamped with the cable name) in the position

designated in the assembly drawing.

80

Appendix 2 Cable Manufacturing Drawings

Cable type name: R301 cable Appendix 2.9

Application: Base I/O unit and remote I/O unit

- Recommended terminal block

Option (compatible connector set) FCUA-CS301

List of parts used

No. Part name Recommended part type Qty

1 Connector

Wire

2

material

3 Strain relief

Sumitomo 3M 7940-6500SC

Oki Densen B40-S

Sumitomo 3M 3448-7940

Assembly drawing

Maximum cable length: 50m

The No.1 pin cable is colored.

2

(1)

1

Base I/O unit and remote I/O unit side

(1)

(2)

R301

(1)(3)

Recommended terminal block side

R301

Manufacturing precautions

(1) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications. (2) Attach the nameplate (with protective cover stamped with the cable name) in the position

designated in the assembly drawing. (3) The recommended terminal block is the Izumi Denki I/O terminal BX1F-T40.

81

Appendix 2 Cable Manufacturing Drawings

Cable type name: F010 cable Appendix 2.10

Application: NC card - Base I/O unit connection Assembly drawing

(1)(2)

(3)

F010

(1)(2)

List of parts used

No. Part name Recommended part type Qty

1 Plug

2 Shell

Wire

3

material

Sumitomo 3M 10150-6000EL

Sumitomo 3M 10350-321-000

Toyokuni Densen UL20276 AWG28 x 25P

F010

Connection diagram

Maximum cable length: 20m

TXRX1 TXRX1*

TXRX2 TXRX2*

GND GND

SKIP1 SKIP1*

SKIP2 SKIP2*

SKIP3 SKIP3*

SKIP4 SKIP4*

SKIP5 SKIP5*

SKIP6 SKIP6*

SKIP7 SKIP7*

SKIP8 SKIP8*

GND GND

ENC1A ENC1A *

ENC1B ENC1B*

ENC1Z ENC1Z*

GND GND

SVTXD2 SVTXD2*

SVALM2 SVALM2*

SVRXD2 SVRXD2*

SVEMG2 SVEMG2*

GND GND

SVTXD1 SVTXD1*

SVALM1 SVALM1*

SVRXD1 SVRXD1*

SVEMG1 SVEMG1*

1 26

2 27

3 28

4 29

5 30

6 31

7 32

8 33

9 34

10 35

11 36

12 37

13 38

14 39

15 40

16 41

17 42

18 43

19 44

20 45

21 46

22 47

23 48

24 49

25 50

1 26

2 27

3 28

4 29

5 30

6 31

7 32

8 33

9 34

10 35

11 36

12 37

13 38

14 39

15 40

16 41

17 42

18 43

19 44

20 45

21 46

22 47

23 48

24 49

25 50

Manufacturing precautions

(1) The wire material shall be a shielded,

25-pair stranded cable equivalent to UL20276 Standard AWG28 (0.08mm2).

(2) The parts used shall be Mitsubishi

recommended parts. Equivalent parts may be used providing they are compatible with the specifications.

(3) Attach the nameplate (with protective

cover stamped with the cable name) in the position designated in the assembly drawing.

(4) Fold the wire material shield over the

sheath, and wrap copper foil tape over it. Connect the copper foil tape wrapped around the sheath to a connector GND plate.

(5) Part No. 1 (plug) and part No. 2 (shell)

are solderless types. If soldering types are required, use parts equivalent to 10150-3000VE for the plug and 10350-52FO-008 for the shell (both parts manufactured by Sumitomo 3M).

2

(1)

Case frame

FG FG

Case frame

82

Appendix 2 Cable Manufacturing Drawings

(1) The wire material shall be a shielded, 15-pair stranded cable equivalent to UL20276 Standard

AWG28 (0.08mm2).

(2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications.

(3) Attach the nameplate (with protective cover stamped with the cable name) in the position

designated in the assembly drawing.

(4) Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the

copper foil tape wrapped around the sheath to a connector GND plate.

(5) Part No. 1 (plug) and part No. 2 (shell) are solderless types. If soldering types are required,

use parts equivalent to 10126-3000VE for the plug and 10326-52FO-008 for the shell (both

parts manufactured by Sumitomo 3M).

Cable type name: F011 cable Appendix 2.11

Application: NC card - Relay card connection Assembly drawing

(1)(2)

(3)

F011

(1)(2)

No. Part name Recommended part type Qty

1 Plug

2 Shell

Wire

3

material

List of parts used

Sumitomo 3M 10126-6000EL

Sumitomo 3M 10326-321-000

Toyokuni Densen UL20276 AWG28 x 15P

F011

Connection diagram

TD0 RD0

LED1 LED2

LED3 EMGOUT*

EMGIN EMGIN*

GND GND

HA1A HA1B

HA2A HA2B

HA3A HA3B

DR0 DC0

GND GND

EN2A EN2A*

EN2B EN2B*

EN2Z EN2Z*

1 14

2 15

3 16

4 17

5 18

6 19

7 20

8 21

9 22

10 23

11 24

12 25

13 26

1 14

2 15

3 16

4 17

5 18

6 19

7 20

8 21

9 22

10 23

11 24

12 25

13 26

Maximum cable length: 15m

2

(1)

Case frame

FG

Case frame

FG

Manufacturing precautions

83

Appendix 2 Cable Manufacturing Drawings

Cable type name: F020 cable Appendix 2.12

Application: Relay card - Manual pulse generator connection

(when one manual pulse generator is connected)

Assembly drawing

Relay card side

(1)(2)(3)

Connection diagram

Relay card side

1HA 1HB +12V GND

(4)

Manual pulse generator side

F020

(5)

F020

1 2 10 9

Case frame

FG

List of parts used

No. Part name Recommended part type Qty

1 Connector

2 Contact

Connector

3

case Wire

4

material Crimp

5

terminal

Maximum cable length: 50m

Manual pulse generator sie

1c h

Hirose Denki CDA-15P

Hirose Denki CD-PC-111

Hirose Denki HAD-CTH

Sumitomo B-22 (19) U x 2SJ-1 x 9

Japan Solderless V1.25-3

1

4

1

(2)

4

Manufacturing precautions

(1) The wire material shall be a shielded, 2-pair stranded cable equivalent to AWG22 (0.3mm2). (2) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used

providing they are compatible with the specifications. (3) Attach the nameplate (with protective cover stamped with the cable name) in the position

designated in the assembly drawing. (4) Fold the wire material shield on the relay card side over the sheath, and wrap copper foil tape

over it. Connect the copper foil tape wrapped around the sheath to a connector GND plate. (5) Stamp the name of each signal on the crimp terminal side mark tube and install.

84

Mitsubishi Electric MELDAS MAGIC 64 CONNECTION MANUAL

Specifications and Main Features

Frequently Asked Questions

User Manual

CONTENTS

Chapter 1 Outline

Chapter 2 Configuration

2.1 System Configuration

2.2 List of Configuration Units

Chapter 3 Installation

3.1 General Specifications

3.2 General System Diagram

3.3 Installation

4.1 NC Card Connection System Diagram

Chapter 4 NC Card (HR621) Connection

4.2 NC Card Part Names

4.3 Control Unit Connector Pin Assignment

4.4 NC Card Mounting

5.1 Base I/O Unit Outline

5.2 Base I/O Connection System Drawing

5.3 Base I/O Unit Part Names

5.4 Base I/O Unit Connector Pin Assignment

5.5 Base I/O Unit Input/Output Specifications

6.1 Relay Card Outline

Chapter 6 Relay Card (HR682) Connection

6.2 Relay Card Connection System Diagram

6.3 Relay Card Part Names

6.4 Relay Card Connector Pin Assignment

6.5 Relay Card Input/Output Specifications

6.6 Installation on the Base I/O Unit

7.1 Outline of Remote I/O Unit

7.2 Names of Each Remote I/O Unit Section

7.3 Connection of Remote I/O Power

7.4 Outline of Digital Signal Input Circuit

7.5 Outline of Digital Signal Output Circuit

7.6 Outline of Analog Signal Output Circuit

7.7 Outline of Analog Signal Input Circuit

7.14 Setting of Channel No. when Using Multiple Remote I/O Units

7.15 Remote I/O Unit Input/Output Signal Cables

Appendix 1 Outline Drawings

Appendix 1.1 NC Card Outline Drawing

Appendix 1.2 Base I/O Unit Outline Drawing

Appendix 1.3 Relay Card (independent installation) Outline Drawing

Appendix 1.4 Base I/O Unit + Relay Card (add-on) Outline Drawing

Appendix 1.5 Remote I/O Unit Outline Drawing

Appendix 1.6 Manual Pulse Generator (HD60) Outline Drawing

Appendix 1.7 Encoder (OSE-1024-3-15-68) Outline Drawing

Appendix 1.8 Grounding Plate and Clamp Fitting Outline Drawings

Appendix 2 Cable Manufacturing Drawings

Cable type name: SH21 cable Appendix 2.1

Cable type name: SH41 cable Appendix 2.2

Cable type name: R031 cable Appendix 2.3

Cable type name: R041 cable Appendix 2.4

Cable type name: R042 cable Appendix 2.5

Cable type name: R211 cable Appendix 2.6

Cable type name: R220 cable Appendix 2.7

Cable type name: R300 cable Appendix 2.8

Cable type name: R301 cable Appendix 2.9

Cable type name: F010 cable Appendix 2.10

Cable type name: F011 cable Appendix 2.11

Cable type name: F020 cable Appendix 2.12