Mitsubishi Electric MELDAS C6, MELDAS C64, MELDAS C64T Interface Manual

CNC
C6/C64/C64T
PLC INTERFACE MANUAL
BNP-B2261E(ENG)

Introduction

This manual describes the various signal interfaces and functions required when creating MELDAS C6/C64/C64T sequence programs (built-in PLC). Read this manual thoroughly before programming. Thoroughly study the "Safety Precautions" on the following page to ensure safe use of the MELDAS C6/C64/C64T.
Details described in this manual
CAUTION
For items described in "Restrictions" or "Usable State", the instruction manual
issued by the machine manufacturer takes precedence over this manual.
Items not described in this manual must be interpreted as "not possible". This manual is written on the assumption that all option functions are added.
Refer to the specifications issued by the machine manufacturer before starting use.
Some screens and functions may differ or may not be usable depending on the
NC version.
General precautions
The following documents are available as documents related to the contents of this manual. Refer to these as required.
(1) MELDAS C6/C64 PLC Programming Manual
(Ladder section with MELSEC tool)..... BNP-B2309
(2) MELDAS C6/C64 Network Manual................................... BNP-B2373

Precautions for Safety

Always read the specifications issued by the machine manufacturer, this manual, related manuals and attached documents before installation, operation, programming, maintenance or inspection to ensure correct use. Understand this numerical controller, safety items and cautions before using the unit. This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".
DANGER
WARNING
CAUTION
Note that even items ranked as " on the situation. In any case, important information that must always be observed is
described.
When there is a great risk that the user could be subject to fatalities or serious injuries if handling is mistaken.
When the user could be subject to fatalities or serious injuries if handling is mistaken.
When the user could be subject to injuries or when physical damage could occur if handling is mistaken.
CAUTION
" may lead to major results depending
DANGER
There are no "Danger" items in this manual.
WARNING
1. Items related to prevention of electric shocks
Do not operate the switches with wet hands, as this may lead to electric shocks. Do not damage, apply excessive stress, place heavy things on or sandwich the
cables, as this may lead to electric shocks.
CAUTION
1. Items related to product and manual
For the items described in the "Restrictions" and "Usable State", the instruction
manual issued by the machine manufacturer takes a precedence over this
instruction manual. Items not described in this manual must be interpreted as "not possible". This instruction manual has been written on the assumption that all options are
provided. Check the specifications issued by the machine manufacturer before starting use.
Some screens and functions may differ or may not be usable depending on the
NC system version.
2. Items related to connection
When using an inductive load such as relays, always contact a diode in parallel to
the load as a noise measure. When using a capacitive load such as a lamp, always connect a protective
resistor serially to the load to suppress rush currents.
3. Items related to design
CAUTION
Always turn the spindle phase synchronization complete signal ON before
chucking both ends of the workpiece to the basic spindle and synchronous
spindle. If the spindle phase synchronization signal is turned ON when both ends
of the workpiece are chucked to the basic spindle and synchronous spindle, the
chuck or workpiece could be damaged by the torsion that occurs during phase
alignment. If the temperature rise detection function is invalidated with the parameters, the
control could be disabled when the temperature is excessive. This could result in
machine damage or personal injuries due to runaway axis, and could damage the
device. Enable the detection function for normal use.

CONTENTS

1. OUTLINE ......................................................................................................... 1-1
2. SYSTEM CONFIGURATION .......................................................................... 2-1
2.1 Relation of RIO Unit and Devices .......................................................... 2-2
2.1.1 DIO Specification Setting Switch ............................................... 2-3
2.1.2 Rotary Switch for Channel No. Setting ...................................... 2-4
2.1.3 Relation of Connector Pins and Devices ................................... 2-5
2.2 Outline of Digital Signal Input Circuit ..................................................... 2-7
2.3 Outline of Digital Signal Output Circuit .................................................. 2-9
2.4 Outline of Analog Signal Output Circuit ................................................. 2-10
2.5 Outline of Analog Signal Input Circuit...................................................... 2-10
2.6 Fixed Signals ......................................................................................... 2-11
2.6.1 Ignoring Fixed Signals ............................................................... 2-11
2.6.2 Changing the Addresses of Fixed Signals ................................. 2-12
2.7 Flow of Signals ...................................................................................... 2-13
2.8 List of Devices Used .............................................................................. 2-14
2.9 File Register General Map ..................................................................... 2-15
3. INPUT/OUTPUT SIGNALS WITH MACHINE ................................................. 3-1
3.1 How to Read Input/Output Signal Table ................................................ 3-1
3.2 Classification of Machine Input/Output Signals ..................................... 3-2
3.3 Allocation of Machine Input/Output Signals ........................................... 3-2
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER ...................... 4-1
4.1 How to Read Input/Output Signal Table ................................................ 4-1
4.2 Classification of Input/Output Signals with Controller ............................ 4-2
5. OTHER DEVICES ........................................................................................... 5-1
5.1 Devices .................................................................................................. 5-1
6. EXPLANATION OF INTERFACE SIGNALS .................................................. 6-1-1
6.1 PLC Input Signals (Bit Type: X***) ......................................................... 6-1-2
6.2 PLC Input Signals (Data Type: R***) ..................................................... 6-2-1
6.3 PLC Output Signals (Bit Type: Y***) ...................................................... 6-3-1
6.4 PLC Output Signals (Data Type: R***) .................................................. 6-4-1
6.5 Explanation of Special Relay/Register Signals (SM**, SD**) ................. 6-5-1
6.6 Signals Related to Communication ......................................................... 6-6-1
7. SPINDLE CONTROL ...................................................................................... 7-1
7.1 Outline of Functions ............................................................................... 7-1
7.1.1 Related Parameters .................................................................. 7-1
7.1.2 Connection Method ................................................................... 7-1
7.1.3 Flow of Spindle (S) Data............................................................. 7-2
i

1. OUTLINE

r
1. OUTLINE
This manual is prepared to assist you to understand the various control signals necessary for creating the built-in sequence for the MELDAS C6/C64/C64T.
The manual is composed as shown below. Refer to related sections as necessary to gain the maximum benefit from the manual.
System configuration
Table for input/ output signals with controlle
Table for input/ output signals with machine
Explanation of devices
Blank tables for user
Explanation of interface signals
Device Input : X, R Output : Y , R
Others: SM,SD,B,W
Spindle control
(Caution)
Please note that the specifications referred to in the text represents the maximum specifications which include also those under development.
PLC Interface Manual
(cover)
1-1

2. SYSTEM CONFIGURATION

p
2. SYSTEM CONFIGURATION
Personal computer
Personal computer
MELSEC PLC development tool
Other C6/C64 control unit
DC24VINSERVO1SERVO2
ENCHANDLE
ICCARD
SIOTERMINAL
SKIP
RS-232C
or
RS-422
C6/C64 Control unit
Display/ Commu­nication
DC24VINSERVO1SERVO2
ENCHANDLE
ICCARD
SIOTERMINAL
SKIP
Ethernet
Communication terminal
ROM built in main unit
RIO-M
Operation panel, etc.
Remote I/O unit DX1**
Built-in DI : 16 points(X400 to X40F) Built-in DO : 1 point (Y400) Expansion DI: 32 points Expansion DO: 32 points Analog output: 1 point
The expansion DIO unit is an
(Note)
o
tion.
Max. 8 units
…………
Extension DIO card Max. 2 cards
(Note)
Remote I/O unit
**
DX1
Max. input: 256 points
(X000 to X0FF)
Max. output: 256 points
(Y000 to Y0FF)
Machine control signals
Manual pulse
Sensor
Max. 4 channels
generator
RIO-M/S
Max. 8 units
…………
(X418 to X41B)
Remote I/O unit
**
DX1
Max. input: 256 points
(X100 to X1FF)
Max. output: 256 points
(Y100 to Y1FF)
Machine control signals
Refer to the following document for details on the PLC development with the MELSEC PLC
development tool.
MELDAS C6/C64 PLC Programming Manual
(Ladder section with MELSEC tool) .................... BNP-B2309
2-1
2. SYSTEM CONFIGURATION

2.1 Relation of RIO Unit and Devices

2.1 Relation of RIO Unit and Devices
The remote I/O units (hereafter RIO unit) connected to the RIO-M or RIO-M/S have different
specifications respectively as shown below. Each unit has a rotary switch for setting the unit No., and for establishing a relation with the device No. (X, Y).
FCUA-DX10
FCUA-DX11/FCUA-DX12 FCUA-DX13 FCUA-DX14
Front view
1
2
3 4
(Front)
5
6
Bottom view
7
Front view Front view Front view
8
1
2
3
4
1
10
2
3
3
3
9
4
(Front) (Front) (Front)
5
6
Bottom view
7
5
6
Bottom view
7
1
11
2
3
3
4
5
6
Bottom view
7
(Back) (Back) (Back) (Back)
1 DI-L (machine input signal connector) 2 DS (baud rate changeov er switc h) 3 CS (station No. changeover switch) 4 DO-L (machine output signal connector) 5 RIO1 (serial connection connector #1) 6 RIO2 (serial connection connector #2)
DS
4
3
5
2
1
CS
0 F
E
A
D
B
C
Enlarged drawing of DS and CS
For changeover of baud rate. Normally set to left side.
Not used
6
7
Selection of station No.
8
9
7 DCIN (24VDC(+) power input connector) 8 DI-R (machine input signal connector) 9 DO-R (machine output si g nal connector) 10 HANDLE (manual pulse generator signal input connector) 1 1 AIO (analog signal input/output connector)
2-2
2. SYSTEM CONFIGURATION
A
2.1 Relation of RIO Unit and Devices
No. of remote I/O unit input/output points
Unit model Compatible machine control signal
DX10* (FCUA-DX10*)
DX11* (FCUA-DX11*)
DX12* (FCUA-DX12*)
DX14* (FCUA-DX14*)
(Note)
The * mark in the table is 0 when the output is a sink type, and is 1 when the output is a
Digital input signal (DI) (Photocoupler insulation) Digital output signal (DO) (Non-insulated)
Digital input signal (DI) (Photocoupler insulation) Digital output signal (DO) (Non-insulated)
Digital input signal (DI) (Photocoupler insulation) Digital output signal (DO) (Non-insulated) Analog output (AO)
Digital input signal (DI) (Photocoupler insulation) Digital output signal (DO) (Non-insulated) Analog input (AI) Analog output (AO)
Left
32 points 32 points
32 points 32 points
32 points 32 points —
32 points 32 points — —
source type. The input is changeable.

2.1.1 DIO Specification Setting Switch

This switch is not used currently, and must always be set to OFF.
DIO specification setting switc h
2
Front view
OFF
View from A direction
Right
— 32 points
32 points 16 points
32 points 16 points
— —
1 point
4 points 1 point
Total
32 points 64 points
48 points 64 points
48 points
1 point
32 points 32 points
4 points 1 point
* Use at OFF.
2-3
2. SYSTEM CONFIGURATION
2.1 Relation of RIO Unit and Devices

2.1.2 Rotary Switch for Channel No. Setting

Rotary switch for setting No. of channels (3)
Set between 0 and 7.
The device used by the PLC is determined by the setting of the rotary switch for setting the No. of
channels.
Rotary
switch No.
Device No. read in
RIO-M RIO-M/S RIO-M RIO-M/S 0 X00~X1F X100~X11F Y00~Y1F (Y0F) Y100~Y11F (Y10F) 1 X20~X3F X120~X13F Y20~Y3F (Y2F) Y120~Y13F (Y12F) 2 X40~X5F X140~X15F Y40~Y5F (Y4F) Y140~Y15F (Y14F) 3 X60~X7F X160~X17F Y60~Y7F (Y6F) Y160~Y17F (Y16F) 4 X80~X9F X180~X19F Y80~Y9F (Y8F) Y180~Y19F (Y18F) 5 XA0~XBF X1A0~X1BF YA0~YBF (YAF) Y1A0~Y1BF (Y1AF) 6 XC0~XDF X1C0~X1DF YC0~YDF
7 XE0~XFF X1E0~X1FF YE0~YFF (YEF) Y1E0~Y1FF (Y1EF)
The values shown in parentheses are the device range when mounted to the right side of the unit.
No. of channels occupied by each unit
Output device No.
Analog
output (AO)
The rotary switches correspond to the file registers R100 to R103 in order of small
(YCF)
Y1C0~Y1DF (Y1CF)
numbers.
No. of occupied channels
Unit name
1 DX100/DX101 2 DX110/DX111, DX120/DX121, DX140/DX141
Several remote I/O units can be used in combination. Make sure that the total of stations possessed by the serial link connection (MC link B) is 8 stations or less. Set a unique station No. for each unit and make sure that these station numbers are not duplicated. There is one station No. setting rotary switch on the DX10* unit, and two on the DX11*/12*/14* unit. Set as shown below when connected to the communication terminal (CR05).
Rotary switch No. Device No. read in Output device No.
0 R90, R91 R190, R191 1 R92, R93 R192 2 R94, R95 R193, R194 3 R96, R97 R195
2-4
2. SYSTEM CONFIGURATION
A
A
A
A
2.1 Relation of RIO Unit and Devices

2.1.3 Relation of Connector Pins and Device

20 19 18 17 16 15 14 13 12 11 10
B
X00
X10
X01
X11
X02
X12
X03
X13
X04
X14
X05
X15
X06
X16
X07
X17
X08
X18
X09
X19
X0A
X1A
X0B
9 8 7 6 5 4 3 2 1
X0C X0D X0E X0F
COM
+24V +24V
X1B X1C X1D X1E X1F
COM
0V 0V
(8)
(1) Input (DI) signal ((1)/(8))
Set rotary switch to 0
(1)
Connector for contact input (DI)
B20 pin
B01 pin
((1)/(8))
20 pin
01 pin
Set rotary switch to 1
B
20 19 18 17 16 15 14 13 12 11 10
X20 X21 X22 X23 X24 X25 X26 X27 X28 X29 X2A
9
X2B
8
X2C
7
X2D
6
X2E
5
X2F 4 3
COM 2
+24V
+24V
1
X30 X31 X32 X33 X34 X35 X36 X37 X38 X39 X3A X3B X3C X3D X3E X3F
COM
0V 0V
X00
X3F
(7)
Stabilized power supply
Signal
1 2 3
1 2
3
DC+24V IN
0V FG
Connection for contact common = GND
Connection for contact common = DC+24V
+24V
0V FG
(Note 1) (Note 2)
The No. of points (devices) will differ according to the RIO unit type. The devices shown here show an example for when the rotary switch for channel No.
setting on the RIO unit is set to 0 and set to 1.
Refer to section "2.1.2 Rotary Switch for Channel No. Setting" for details on the relation of
the rotary switch and device No.
2-5
2.1 Relation of RIO Unit and Devices
A
A
y
ABA
A
A
A
(2) Output (DO) signal ((4)/(9))
Connector for contact input (DO)
B20 pin
B01 pin
20 pin
01 pin
Set rotary switch to 0
(4)
20 19 18 17
((4)/(9))
16 15 14 13 12 11 10
9 8 7 6 5 4 3 2 1
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F
+24V +24V
(7)
2. SYSTEM CONFIGURATION
B
Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F
0V 0V
Set rotar
(9)
1 2 3
1 2
3
20 19 18 17 16 15 14 13 12 11 10
9 8 7 6 5 4 3 2 1
switch to 1
X20 X21 X22 X23 X24 X25 X26 X27 X28 X29 X2A X2B X2C X2D X2E X2F
O
+24V +24V
Signal
DC+24V IN
0V FG
O*
0V 0V
(For DX120/1 only)
Y00
L
Y2F
L
nalog output
Stabilized power supply
+24V
0V FG
Connection for contact common = GND
Connection for contact common = DC+24V
(Note 1) (Note 2)
The No. of points (devices) will differ according to the RIO unit type. The devices shown here show an example for when the rotary switch for channel No.
setting on the RIO unit is set to 0 and set to 1.
Refer to section "2.1.2 Rotary Switch for Channel No. Setting" for details on the relation of
the rotary switch and device No.
(Note 3)
The A4 and B4 pin analog output (AO, AO*) in the output connector (5) is found only on
the RIO unit DX120/DX121.
2-6
2. SYSTEM CONFIGURATION

2.2 Outline of Digital Signal Input Circuit

2.2 Outline of Digital Signal Input Circuit
There is a sink type digital signal input circuit and source type digital signal input circuit. Either
method can be selected with each unit's card unit.
Input circuit
(Machine side)
0V
0V
0V
DI-L/DI-R ((1)/(8))
2.2k
2.2k
2.2k
2.2k
0V
0V
24VDC(+)
(Machine side)
24VDC(+)
24VDC(+)
24VDC(+)
24VDC(+)
A3,B3
2.2k
COM
Sink type
DI-L/DI-R ((1)/(8))
2.2k
2.2k
2.2k
2.2k
Control circuit
24VDC(+)
0V
A3,B3
COM
2.2k
Source type
Control circuit
2-7
2. SYSTEM CONFIGURATION
2.2 Outline of Digital Signal Input Circuit
Input conditions The input signal must be used within the conditions shown below.
Sink type
Input voltage when external contact is ON 6V or less Input current when external contact is ON 9mA or more Input voltage when external contact is OFF 20V or more, 25.2V or less Input current when external contact is OFF 2mA or less
Tolerable chattering time
Input signal hold time Input circuit operation delay time
Machine side contact capacity +30V or more, 16mA or more
T1
T2
T3 T4
Source type
Input voltage when external contact is ON 18V or more, 25.2V or less Input current when external contact is ON 9mA or more Input voltage when external contact is OFF 4V or less Input current when external contact is OFF 2mA or less
Tolerable chattering time
Input signal hold time Input circuit operation delay time
Machine side contact capacity +30V or more, 16mA or more
3ms or less (Refer to T1 in drawing below) 40ms or more (Refer to T2 in drawing below)
3ms ≤ T3
T1
.
=
.
T4 ≤ 16ms
3ms or less (Refer to T1 in drawing below) 40ms or more (Refer to T2 in drawing below)
3ms ≤ T3
.
=
.
T4 ≤ 16ms
T1
T3
T2
T1
T4
(Note)
The input signal hold time 40ms or more is a reference. The input signal will not be recognized unless the input signal is held for longer than the ladder process cycle time.
2-8
2. SYSTEM CONFIGURATION
A
A

2.3 Outline of Digital Signal Output Circuit

2.3 Outline of Digital Signal Output Circuit
There is a sink type (DX1*0) digital signal output circuit and source type (DX1*1) digital signal
output circuit. Use this circuit within the range shown below.
Output circuit
24VDC(+)
(Machine side)
R
PL
R
DO-L/DO-R ((4)/(9))
Sink type (DX1*0)
Control circuit
DO-L/DO-R ((4)/(9))
(Machine side)
24VDC(+)
R
Control circuit
R
PL
Output conditions
Source type (DX1*0)
Insulation method Non-insulating Rated load voltage +24VDC Max. output current 60mA/point Output delay time 40µs
<Caution>
* When using a conductive load such as a relay, always connect a diode (withstand voltage 100V
or more, 100mA or more) parallel to that load.
* When using a capacity load such as a lamp, connect a protective resistance (R=150ohm)
serially to that load to limit the rush current. (Make sure that the current is lower than the tolerable current including the momentary current.)
CAUTION
When using a conductive load such as relays, always contact a diode in parallel to the load as a
noise measure.
When using a capacity load such as a lamp, always connect a protective resistor serially to the
load to suppress rush currents.
2-9
2. SYSTEM CONFIGURATION
A0 A
A
A
A

2.4 Outline of Analog Signal Output Circuit

2.4 Outline of Analog Signal Output Circuit
The analog signal circuit can be used only with the FCUA-DX120/DX121/DX140/DX141 unit. Output circuit
R
220
0*
R
DAC
Output conditions
Output voltage 0V to ±10V (±5%)
Resolution 12 bit (±10V x n/4096) (Note)
Load conditions
Output impedance
10kΩ load resistance (standard) 220Ω
(Note)

2.5 Outline of Analog Signal Input Circuit

The analog signal input circuit can be used only for the FCUA-DX140/DX141.
Input circuit
150
I
DC
n = (2
0
~ 211)
I*
Input conditions
Max. input rating
15V
±
Resolution 10V/2000 (5mV)
Precision
Within ±25mV
AD input sampling time 14.2ms (AI0)/42.6ms (AI1 to 3)
2-10
2. SYSTEM CONFIGURATION

2.6 Fixed Signals

2.6 Fixed Signals
The connector pin Nos. in the input signals that are fixed are shown below. The pin No. cannot be changed because the signals are fixed in the controller.
Signal name Connector Signal name Connector Emergency stop X407 Stroke end –1 X408 Reference point return near-point detection 1 X400 Stroke end –2 X409 Reference point return near-point detection 2 X401 Stroke end –3 X40A Reference point return near-point detection 3 X402 Stroke end –4 X40B Reference point return near-point detection 4 X403 Stroke end –5 X405 Reference point return near-point detection 5 X404 Stroke end +1 X40C Sensor signal 1 X418 Stroke end +2 X40D Sensor signal 2 X419 Stroke end +3 X40E Sensor signal 3 X41A Stroke end +4 X40F Sensor signal 4 X41B Stroke end +5 X406

2.6.1 Ignoring Fixed Signals

The fixed signals can be used as other signals by ignoring them with file registers. (Refer to the
following table.)
Note that the emergency stop signal (X407) can not be ignored with the following registers.
File register
Part system
$1 R920 R921 $2 R1020 R1021 $3 R1120 R1121 $4 R1220 R1221 $5 R1320 R1321 $6 R1420 R1421 $7 R1520 R1521
Ignore stroke end
signals
Ignore near-point
detection signals
File register (R920)
(Note 1)
The signal is applicable to (+) and (-) motion at the same time (ignored when "ON").
F ED C B A9876543210
1st axis OT ignored 2nd axis OT ignored
14th axis OT ignored
Bit
:
File register (R921)
F ED C B A9876543210
1st near-point ignored 2nd near-point ignored
14th near-point ignored
Bit
:
2-11
2. SYSTEM CONFIGURATION
2.6 Fixed Signals

2.6.2 Changing the Addresses of Fixed Signals

The fixed devices can be allocated arbitrarily with the following parameters. The parameters #2073 to #2075 are valid when 1 is set in #1226 aux10 bit 5.
When the parameters #2073 to #2075 are valid, do not set the same device number. If the same
device number exists, an emergency stop occurs. However, no device number check is performed for an axis to which a signal (R920~) that ignores the fixed signal is input.
When the arbitrary allocation is valid, the fixed signals (X400 to X40F) can be used as other signals.
# Items Details Setting range (unit)
1226 aux10
(bit5)
2073 zrn_dog Origin dog
2074 H/W_OT+ H/W OT+
2075 H/W_OT- H/W OT-
Arbitrary allocation of dog·OT signal valid
arbitrary allocation device
arbitrary allocation device
arbitrary allocation device
Specify whether to enable the arbitrary allocation parameter for the origin dog and H/W OT.
0: Disable arbitrary allocation. (Fixed device) 1: Enable arbitrary allocation. (Device specified
by the parameters #2073 to #2075) When it is desired to assign the origin dog signal to a position other than the fixed device, specify the input device in this parameter.
When it is desired to assign the OT (+) signal to a position other than the fixed device, specify the input device in this parameter.
When it is desired to assign the OT (-) signal to a position other than the fixed device, specify the input device in this parameter.
0/1
00 to FF (HEX)
00 to FF (HEX)
00 to FF (HEX)
2-12

2.7 Flow of Signals

Controller
2. SYSTEM CONFIGURATION
2.7 Flow of Signals
PLC
Signal in controller
Machine/machine operation board
Signal in controller
Input
Output
X**
Y**
D.D.B.
Input/output signal with controller and machine (X, Y)
Transfer at head of main program
Sequence program
High-speed program
(per 7.1ms)
Main program
(Scan time with program size)
X**
Y**
Y**
Input/output signal with machi ne (X, Y)
X**
Transfer at head of high-speed processing program (per 7.1ms)
Internal relay, latch relay, etc. (M, F, L, • • •)
2-13
2. SYSTEM CONFIGURATION

2.8 List of Devices Used

2.8 List of Devices Used
The devices used by the PLC are shown below. Device No. of device X, Y, B, W and H are indicated with hexadecimal, the others with decimal.
Device Device range Units Details
X* X0 to XAFF 2816 points 1-bit Input signals to the PLC. Machine input, etc. Y* Y0 to YE7F 3712 points 1-bit Output signals from the PLC. Machine output, etc. M M0 to M8191 8192 points 1-bit For temporary memory
L L0 to L255 256 points 1-bit Lat ch relay (Backup memory) F F0 to F127 128 points 1-bit For temporar y memory. Alarm m e s s age interface
SB SB0 to SB1FF 512 points 1-bit Special relay for links
B B0 to B1FFF 8192 points 1-bit Link relay
SM* SM0 to SM127 128 points 1-bit Special relay
V V0 to V255 256 points 1-bit Edge relay
SW SW0 to SW1FF 512 points 16-bit Special register for links
SD SD0 to SD127 128 points 16-bit Special register
T0 to T15 16 points 1-bit/16-bit 10ms unit timer T16 to T95 80 points 1-bit/16-bit 100ms unit timer T96 to T103 8 points 1-bit/16-bit 100ms incremented timer T104 to T143 40 points 1-bit/16-bit 10ms unit timer (Fixed timers) T144 to T239 96 points 1-bit/16-bit 100ms unit timer (Fixed timers)
T
T240 to T255 16 points 1-bit/16-bit 100ms incremented timer (Fixed timers) T0000 to T0255 256 points 1-bit T1: Timer coil T1000 to T1255 256 points 1-bit T0: Timer contact T2000 to T2255 256 points 16-bit TS: Timer setting value T3000 to T3255 256 points 16-bit TA: Timer current value C0 to C23 24 points 1-bit/16-bit Counter C24 to C127 104 points 1-bit/16-bit Counter (Fixed counters) C0000 to C0127 128 points 1-bit C1: Counter coil
C
C1000 to C1127 128 points 1-bit C0: Counter contact C2000 to C2127 128 points 16-bit CS: Counter setting value C3000 to C3127 128 points 16-bit CA: Counter current value
D D0 to D8191 8192 points 16-bit/32-bit Data register
R* R0 to R8191 8192 points 16-bit/32-bit File register. CNC word I/F
W W0 to W1FFF 8192 points 16-bit/32-bit Link register
Z Z0 to Z13 14 points 16-bit Address index N N0 to N7 Master control's nesting level
P0 to P255
P*
P360 to P379 K-32768 to K32767 Decimal constant for 16-bit command
K
K-2147483647 to K2147483647
H0 to HFFFF Hexadecimal constant for 16-bit command
H
H0 to HFFFFFFFF Hexadecimal constant for 32-bit command
(Note 1)
(Note 2)
(Note 3)
Device marked with * in the device column have designated applications. Do not use
such devices for other purposes.
The fixed timer and fixed counter can not be changed with the numerical setting. Note
that those can be changed with the numerical setting when D or R device is specified.
D0 to D8191 can be used with the software version D0 and above.
Conditional jump, subroutine call label
Decimal constant for 32-bit command
2-14
2. SYSTEM CONFIGURATION

2.9 File Register General Map

2.9 File Register General Map
R0 System common NC -> PLC R4000 R100 System common PLC -> NC R4100 R200 Part system control NC -> PLC R4200 R300 Max. 7 part systems R4300 R400 R4400 R500 R4500 PLC constant R600 R4600 Bit select R700 R4700 R800 R4800 R900 Part system control PLC -> NC R4900 R1000 Max. 7 part systems R5000 R1100 R5100 R1200 R5200 R1300 R5300 R1400 R5400 R1500 R5500 R1600 Axis control NC -> PLC R5600 R1700 Max. 14 axes R5700 R1800 R5800 R1900 R5900 R2000 R6000 R2100 R6100 R2200 R6200 R2300 Axis control PLC -> NC R6300 R2400 Max. 14 axes R6400 M type: Tool life management R2500 R6500 L type: Tool life management I, II R2600 R2700 R2800 R6700 R6720 R2900 R6800 R3000 Spindle control NC -> PLC R6900 User area (backup) R3100 Max. 7 spindles R7000 R3200 Spindle control PLC -> NC R7100 R3300 Max. 7 spindles R7200 R3400 R7300 R3500 MR-J2-CT NC -> PLC (Max. 7 axes) R7400 R3600 MR-J2-CT PLC -> NC (Max. 7 axes) R7500 R3700 (Do not use.) R7600 R3800 R7700 R3900 R7800
2-15
R6600
R7900 R8000 R8100
User area (non-backup)
M type: Tool registration L type: Tool life management I
L type: Tool life management II
These registers are available in
(Note)
System reserve
(Note)
the 2nd part system or above.
The system reserve area is used
for function expansion by Mitsubishi, and must not be used by the user.

3. INPUT/OUTPUT SIGNALS WITH MACHINE

3.1 How to Read Input/Output Signal Table

3. INPUT/OUTPUT SIGNALS WITH MACHINE
3.1 How to Read Input/Output Signal Table
The method of reading the input/output signal table is shown below. Each card mounted on the RIO unit uses 32 points. Thus, even the 16 point output card has 32 points,
and the head of the next card number will be a serial No. on the assumption that there are 32 points.
Remote I/O connection destination of C64 main unit
Connector Pin. No.
Input Signal Table from Machine
Device Abbreviation Signal name
X0 X1 X2 X3 X4
X5 X6 X7
No.0:Fi rst car d
RIO-M
Connector
Device Abbreviation Signal name
B20
X8 X9
B19
XA
B18 B17
XB XC
B16 B15
XD XE
B14 B13
XF
Card No. determined by remote RIO unit rotary switch. The 0 in No. is the rotary switch No. The card for which the rotary switch setting is 0 will be the 1st card.
Interf ace Table
Table 3-1-1
Connector
B12 B11 B10 B09 B08 B07 B06 B05
Device Abbreviation Signal name
X10 X11 X12 X13 X14 X15 X16 X17
Device Abbreviation Signal name
X20 X21 X22 X23 X24 X25 X26 X27
Device Abbreviation Signal name
X30 X31 X32 X33 X34 X35 X36 X37
Connector
Device Abbreviation Signal name
A20
X18 X19
A19
X1A
A18
X1B
A17 A16
X1C X1D
A15
X1E
A14
X1F
A13
RIO-M No.1:Second card
Connector
Device Abbreviation Signal name
X28
B20
X29
B19
X2A
B18
X2B
B17
X2C
B16
X2D
B15
X2E
B14
X2F
B13
Connector
Device Abbreviation Signal name
X38
A20
X39
A19
X3A
A18
X3B
A17
X3C
A16
X3D
A15
X3E
A14
X3F
A13
Connector
A12 A11 A10 A09 A08 A07 A06 A05
Table 3-1-2
Connector
B12 B11 B10 B09 B08 B07 B06 B05
Connector
A12 A11 A10 A09 A08 A07 A06 A05
(Note 1)
(Note 2)
Signals marked with
are 1 word (16-bit) data.
in the column for the 2nd part system indicate there is no signal corresponding to the 2nd part system, or the signal for the 1st part system side is used commonly.
(Note 3)
D0 to D8191 can be used with the software version D0 and above.
3-1
3. INPUT/OUTPUT SIGNALS WITH MACHINE

3.2 Classification of Machine Input/Output Signals

3.2 Classification of Machine Input/Output Signals
The signals handled by the PLC are classified as shown below. Refer to the following table when making allocations during design.
Signal type
RI
Input
(Analog input)
RIO-M
RIO-M/S
EXT -
DI Table 3-3
AI
Allocation
table
Table 3-1-1 to
3-1-8
Table 3-2-1 to
3-2-8
Table 4-2-1
Explanation
(1) Allocated to device X. (2) Some connector pin allocations are determined.
1) Stroke end signal (+, -)
2) Reference point return near-point detection signal (3) The high-speed processing input is set with the parameters. (Read in at the head of the high-speed processing scan.) (4) The device used for EXT differs according to the network
type and specifications. Refer to section "6.6 Network related functions" for details.
(1) The connector pin allocation is determined. (2) Allocated to the file register (R).
RO
Output
RIO-M
RIO-M/S
EXT -
DO Table 3-6
AO (Analog Output)
Table 3-4-1 to
3-4-8
Table 3-5-1 to
3-5-8
Table 4-4-1
(1) Allocated to device Y. (2) The high-speed processing output is set with the parameters. (Output at end of the high-speed processing scan.) (3) The device used for EXT differs according to the network
type and specifications. Refer to section "6.6 Network related functions" for details.
(1) The connector pin allocation is determined. (2) Data to be D/A converted and output can be output by
reading it into the file register (R).
(1) This is the operation board remote I/O connection device.
CR05 Table 3-7
Others
(2) Allocated to the file register (R).

3.3 Allocation of Machine Input/Output Signals

The signals are allocated to the devices of machine input/output signals X and Y, and the device
Nos. are determined automatically depending on the connection destinations.
The connection destinations and allocated device Nos. are as below:
Destination Input device Output device Points Remarks RIO-M RIO-M/S EXT1 EXT2 EXT3 EXT4 DIO CR05
(Note 1) (Note 2) (Note 3)
(Note 1) (Note 1)
(Note 2)
Another unit for extension is necessary to use the expansion slot 3 and 4. This is connected to the communication terminal.
The unused I/O can be used as input/output device of each type network. Furthermore,
the input/output devices of slot with the expansion cards (Ethernet cards, etc.) which do not need the input/output devices is also unused, and that can be used.
X0~XFF Y0~YFF 256 Remote I/O connection
X100~X1FF Y100~Y1FF 256 Remote I/O connection
X200~X27F Y200~Y27F 128 Expansion slot 1
X280~X2FF Y280~Y2FF 128 Expansion slot 2
X300~X37F Y300~Y37F 128 Expansion slot 3 (External slot)
X380~X3FF Y380~Y3FF 128 Expansion slot 4 (Not used)
X400~X40F Y400~Y40F 16 Built-in DIO
R90~R97 R190~R195 128/96 Operation board remote I/O connection
3-2
3. INPUT/OUTPUT SIGNALS WITH MACHINE Table of Input Signal (X) from Machine
Input Signal Table from Machine
RIO-M No.0: First card
Table 3-1-1
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X0 B20 X8 B12 X1 B19 X9 B11 X2 B18 XA B10 X3 B17 XB B09 X4 B16 XC B08 X5 B15 XD B07 X6 B14 XE B06 X7 B13 XF B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X10 A20 X18 X11 A19 X19 X12 A18 X1A X13 A17 X1B X14 A16 X1C A08 X15 A15 X1D A07 X16 A14 X1E A06 X17 A13 X1F A05
RIO-M No.1: Second card
Table 3-1-2
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X20 B20 X28 B12 X21 B19 X29 B11 X22 B18 X2A B10 X23 B17 X2B B09 X24 B16 X2C B08 X25 B15 X2D B07 X26 B14 X2E B06 X27 B13 X2F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X30 A20 X38 A12 X31 A19 X39 A11 X32 A18 X3A A10 X33 A17 X3B A09 X34 A16 X3C A08 X35 A15 X3D A07 X36 A14 X3E A06 X37 A13 X3F A05
A12 A11 A10 A09
3-3
3. INPUT/OUTPUT SIGNALS WITH MACHINE Table of Input Signal (X) from Machine
Input Signal Table from Machine
Table 3-1-3
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X40 B20 X48 B12 X41 B19 X49 B11 X42 B18 X4A B10 X43 B17 X4B B09 X44 B16 X4C B08 X45 B15 X4D B07 X46 B14 X4E B06 X47 B13 X4F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X50 A20 X58 A12 X51 A19 X59 A11 X52 A18 X5A A10 X53 A17 X5B A09 X54 A16 X5C A08 X55 A15 X5D A07 X56 A14 X5E A06 X57 A13 X5F A05
RIO-M No.3: Fourth card
Table 3-1-4
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X60 B20 X68 B12 X61 B19 X69 B11 X62 B18 X6A B10 X63 B17 X6B B09 X64 B16 X6C B08 X65 B15 X6D B07 X66 B14 X6E B06 X67 B13 X6F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X70 A20 X78 A12 X71 A19 X79 A11 X72 A18 X7A A10 X73 A17 X7B A09 X74 A16 X7C A08 X75 A15 X7D A07 X76 A14 X7E A06 X77 A13 X7F A05
RIO-M No.2: Third card
3-4
3. INPUT/OUTPUT SIGNALS WITH MACHINE Table of Input Signal (X) from Machine
Input Signal Table from Machine
Table 3-1-5
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X80 B20 X88 B12 X81 B19 X89 B11 X82 B18 X8A B10 X83 B17 X8B B09 X84 B16 X8C B08 X85 B15 X8D B07 X86 B14 X8E B06 X87 B13 X8F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X90 A20 X98 A12 X91 A19 X99 A11 X92 A18 X9A A10 X93 A17 X9B A09 X94 A16 X9C A08 X95 A15 X9D A07 X96 A14 X9E A06 X97 A13 X9F A05
RIO-M No.5: Sixth card
Table 3-1-6
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
XA0 B20 XA8 B12 XA1 B19 XA9 B11 XA2 B18 XAA B10 XA3 B17 XAB B09 XA4 B16 XAC B08 XA5 B15 XAD B07 XA6 B14 XAE B06 XA7 B13 XAF B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
XB0 A20 XB8 A12 XB1 A19 XB9 A11 XB2 A18 XBA A10 XB3 A17 XBB A09 XB4 A16 XBC A08 XB5 A15 XBD A07 XB6 A14 XBE A06 XB7 A13 XBF A05
RIO-M No.4: Fifth card
3-5
3. INPUT/OUTPUT SIGNALS WITH MACHINE Table of Input Signal (X) from Machine
Input Signal Table from Machine
Table 3-1-7
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
XC0 B20 XC8 B12 XC1 B19 XC9 B11 XC2 B18 XCA B10 XC3 B17 XCB B09 XC4 B16 XCC B08 XC5 B15 XCD B07 XC6 B14 XCE B06 XC7 B13 XCF B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
XD0 A20 XD8 A12 XD1 A19 XD9 A11 XD2 A18 XDA A10 XD3 A17 XDB A09 XD4 A16 XDC A08 XD5 A15 XDD A07 XD6 A14 XDE A06 XD7 A13 XDF A05
RIO-M No.7: Eighth card
Table 3-1-8
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
XE0 B20 XE8 B12 XE1 B19 XE9 B11 XE2 B18 XEA B10 XE3 B17 XEB B09 XE4 B16 XEC B08 XE5 B15 XED B07 XE6 B14 XEE B06 XE7 B13 XEF B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
XF0 A20 XF8 A12 XF1 A19 XF9 A11 XF2 A18 XFA A10 XF3 A17 XFB A09 XF4 A16 XFC A08 XF5 A15 XFD A07 XF6 A14 XFE A06 XF7 A13 XFF A05
RIO-M No.6: Seventh card
3-6
3. INPUT/OUTPUT SIGNALS WITH MACHINE Table of Input Signal (X) from Machine
Input Signal Table from Machine
Table 3-2-1
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X100 B20 X108 B12 X101 B19 X109 B11 X102 B18 X10A B10 X103 B17 X10B B09 X104 B16 X10C B08 X105 B15 X10D B07 X106 B14 X10E B06 X107 B13 X10F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X110 A20 X118 X111 A19 X119 X112 A18 X11A X113 A17 X11B X114 A16 X11C A08 X115 A15 X11D A07 X116 A14 X11E A06 X117 A13 X11F A05
RIO-M/S No.1: Second card
Table 3-2-2
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X120 B20 X128 B12 X121 B19 X129 B11 X122 B18 X12A B10 X123 B17 X12B B09 X124 B16 X12C B08 X125 B15 X12D B07 X126 B14 X12E B06 X127 B13 X12F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X130 A20 X138 A12 X131 A19 X139 A11 X132 A18 X13A A10 X133 A17 X13B A09 X134 A16 X13C A08 X135 A15 X13D A07 X136 A14 X13E A06 X137 A13 X13F A05
RIO-M/S No.0: First card
A12 A11 A10 A09
3-7
3. INPUT/OUTPUT SIGNALS WITH MACHINE Table of Input Signal (X) from Machine
Input Signal Table from Machine
Table 3-2-3
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X140 B20 X148 B12 X141 B19 X149 B11 X142 B18 X14A B10 X143 B17 X14B B09 X144 B16 X14C B08 X145 B15 X14D B07 X146 B14 X14E B06 X147 B13 X14F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X150 A20 X158 A12 X151 A19 X159 A11 X152 A18 X15A A10 X153 A17 X15B A09 X154 A16 X15C A08 X155 A15 X15D A07 X156 A14 X15E A06 X157 A13 X15F A05
RIO-M/S No.3: Fourth card
Table 3-2-4
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X160 B20 X168 B12 X161 B19 X169 B11 X162 B18 X16A B10 X163 B17 X16B B09 X164 B16 X16C B08 X165 B15 X16D B07 X166 B14 X16E B06 X167 B13 X16F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X170 A20 X178 A12 X171 A19 X179 A11 X172 A18 X17A A10 X173 A17 X17B A09 X174 A16 X17C A08 X175 A15 X17D A07 X176 A14 X17E A06 X177 A13 X17F A05
RIO-M/S No.2: Third card
3-8
3. INPUT/OUTPUT SIGNALS WITH MACHINE Table of Input Signal (X) from Machine
Input Signal Table from Machine
Table 3-2-5
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X180 B20 X188 B12 X181 B19 X189 B11 X182 B18 X18A B10 X183 B17 X18B B09 X184 B16 X18C B08 X185 B15 X18D B07 X186 B14 X18E B06 X187 B13 X18F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X190 A20 X198 A12 X191 A19 X199 A11 X192 A18 X19A A10 X193 A17 X19B A09 X194 A16 X19C A08 X195 A15 X19D A07 X196 A14 X19E A06 X197 A13 X19F A05
RIO-M/S No.5: Sixth card
Table 3-2-6
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X1A0 B20 X1A8 B12 X1A1 B19 X1A9 B11 X1A2 B18 X1AA B10 X1A3 B17 X1AB B09 X1A4 B16 X1AC B08 X1A5 B15 X1AD B07 X1A6 B14 X1AE B06 X1A7 B13 X1AF B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X1B0 A20 X1B8 A12 X1B1 A19 X1B9 A11 X1B2 A18 X1BA A10 X1B3 A17 X1BB A09 X1B4 A16 X1BC A08 X1B5 A15 X1BD A07 X1B6 A14 X1BE A06 X1B7 A13 X1BF A05
RIO-M/S No.4: Fifth card
3-9
3. INPUT/OUTPUT SIGNALS WITH MACHINE Table of Input Signal (X) from Machine
Input Signal Table from Machine
Table 3-2-7
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X1C0 B20 X1C8 B12 X1C1 B19 X1C9 B11 X1C2 B18 X1CA B10 X1C3 B17 X1CB B09 X1C4 B16 X1CC B08 X1C5 B15 X1CD B07 X1C6 B14 X1CE B06 X1C7 B13 X1CF B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X1D0 A20 X1D8 A12 X1D1 A19 X1D9 A11 X1D2 A18 X1DA A10 X1D3 A17 X1DB A09 X1D4 A16 X1DC A08 X1D5 A15 X1DD A07 X1D6 A14 X1DE A06 X1D7 A13 X1DF A05
RIO-M/S No.7: Eighth card
Table 3-2-8
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X1E0 B20 X1E8 B12 X1E1 B19 X1E9 B11 X1E2 B18 X1EA B10 X1E3 B17 X1EB B09 X1E4 B16 X1EC B08 X1E5 B15 X1ED B07 X1E6 B14 X1EE B06 X1E7 B13 X1EF B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
X1F0 A20 X1F8 A12 X1F1 A19 X1F9 A11 X1F2 A18 X1FA A10 X1F3 A17 X1FB A09 X1F4 A16 X1FC A08 X1F5 A15 X1FD A07 X1F6 A14 X1FE A06 X1F7 A13 X1FF A05
RIO-M/S No.6: Seventh card
3-10
3. INPUT/OUTPUT SIGNALS WITH MACHINE Table of Input Signal (X) from Machine
Table of Input Signal from Machine
The X400 to X40F signal assignments are fixed.
Table 3-3 (1) When power failure backup module is not mounted
Device Abbreviation
X400 DI0
X401 DI1
X402 DI2
X403 DI3
X404 DI4
X405 DI5 X406 DI6 X407 DI7
*Built-in DI reference point
return near-point detection 1
*Built-in DI reference point
return near-point detection 2
*Built-in DI reference point
return near-point detection 3
*Built-in DI reference point
return near-point detection 4
*Built-in DI reference point
return near-point detection 5
*Built-in DI stroke end -5 *Built-in DI stroke end +5 *Built-in DI emergency stop
Signal name
(2) When power failure backup module is mounted
IO mounted on C6/C64 unit (hotline)
Device Abbreviation
X400 DI0 X401 DI1 X402 DI2 X403 DI3 X404 DI4 X405 DI5 X406 DI6 X407 DI7
ACFAIL
*Built-in DI stroke end -5 *Built-in DI stroke end +5 *Built-in DI emergency stop
Signal name
Invalid
(3) Relation with dog and OT arbitrary assignment
DIO Built-in DI
Device Abbreviation Signal name
X408 DI8
X409 DI9
X40A DIA
X40B DIB
X40C DIC
X40D DID X40E DIE X40F DIF
Device Abbreviation Signal name
X408 DI8 X409 DI9 X40A DIA X40B DIB X40C DIC X40D DID X40E DIE X40F DIF
*Built-in DI stroke end -1
*Built-in DI stroke end -2
*Built-in DI stroke end -3
*Built-in DI stroke end -4
*Built-in DI stroke end +1
*Built-in DI stroke end +2 *Built-in DI stroke end +3 *Built-in DI stroke end +4
*Built-in DI stroke end -1 *Built-in DI stroke end -2 *Built-in DI stroke end -3 *Built-in DI stroke end -4 *Built-in DI stroke end +1 *Built-in DI stroke end +2 *Built-in DI stroke end +3 *Built-in DI stroke end +4
Condition
Power failure
backup module
Mounted
Not mounted
#1226 qaux10/Bit5
(dog, OT arbitrary
assignment)
ON
OFF
ON
OFF *DOG1
X400 meaning Handling of dog and OT signal
Dog and OT arbitrary assignment valid
ACFAIL
Arbitrary
Dog signal invalid for all axes OT fixed assignment valid
Dog and OT arbitrary assignment valid Dog and OT fixed assignment
3-11
3. INPUT/OUTPUT SIGNALS WITH MACHINE
Table of Output Signal (Y) to Machine
Output Signal Table to Machine
Table 3-4-1
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y0 B20 Y8 B12 Y1 B19 Y9 B11 Y2 B18 YA B10 Y3 B17 YB B09 Y4 B16 YC B08 Y5 B15 YD B07 Y6 B14 YE B06 Y7 B13 YF B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y10 A20 Y18 A12 Y11 A19 Y19 A11 Y12 A18 Y1A A10 Y13 A17 Y1B A09 Y14 A16 Y1C A08 Y15 A15 Y1D A07 Y16 A14 Y1E A06 Y17 A13 Y1F A05
RIO-M No.1: Second card
Table 3-4-2
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y20 B20 Y28 B12 Y21 B19 Y29 B11 Y22 B18 Y2A B10 Y23 B17 Y2B B09 Y24 B16 Y2C B08 Y25 B15 Y2D B07 Y26 B14 Y2E B06 Y27 B13 Y2F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y30 A20 Y38 A12 Y31 A19 Y39 A11 Y32 A18 Y3A A10 Y33 A17 Y3B A09 Y34 A16 Y3C A08 Y35 A15 Y3D A07 Y36 A14 Y3E A06 Y37 A13 Y3F A05
RIO-M No.0: First card
3-12
3. INPUT/OUTPUT SIGNALS WITH MACHINE
Table of Output Signal (Y) to Machine
Output Signal Table to Machine
Table 3-4-3
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y40 B20 Y48 B12 Y41 B19 Y49 B11 Y42 B18 Y4A B10 Y43 B17 Y4B B09 Y44 B16 Y4C B08 Y45 B15 Y4D B07 Y46 B14 Y4E B06 Y47 B13 Y4F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y50 A20 Y58 A12 Y51 A19 Y59 A11 Y52 A18 Y5A A10 Y53 A17 Y5B A09 Y54 A16 Y5C A08 Y55 A15 Y5D A07 Y56 A14 Y5E A06 Y57 A13 Y5F A05
RIO-M No.3: Fourth card
Table 3-4-4
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y60 B20 Y68 B12 Y61 B19 Y69 B11 Y62 B18 Y6A B10 Y63 B17 Y6B B09 Y64 B16 Y6C B08 Y65 B15 Y6D B07 Y66 B14 Y6E B06 Y67 B13 Y6F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y70 A20 Y78 A12 Y71 A19 Y79 A11 Y72 A18 Y7A A10 Y73 A17 Y7B A09 Y74 A16 Y7C A08 Y75 A15 Y7D A07 Y76 A14 Y7E A06 Y77 A13 Y7F A05
RIO-M No.2: Third card
3-13
3. INPUT/OUTPUT SIGNALS WITH MACHINE
Table of Output Signal (Y) to Machine
Output Signal Table to Machine
Table 3-4-5
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y80 B20 Y88 B12 Y81 B19 Y89 B11 Y82 B18 Y8A B10 Y83 B17 Y8B B09 Y84 B16 Y8C B08 Y85 B15 Y8D B07 Y86 B14 Y8E B06 Y87 B13 Y8F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y90 A20 Y98 A12 Y91 A19 Y99 A11 Y92 A18 Y9A A10 Y93 A17 Y9B A09 Y94 A16 Y9C A08 Y95 A15 Y9D A07 Y96 A14 Y9E A06 Y97 A13 Y9F A05
RIO-M No.5: Sixth card
Table 3-4-6
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
YA0 B20 YA8 B12 YA1 B19 YA9 B11 YA2 B18 YAA B10 YA3 B17 YAB B09 YA4 B16 YAC B08 YA5 B15 YAD B07 YA6 B14 YAE B06 YA7 B13 YAF B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
YB0 A20 YB8 A12 YB1 A19 YB9 A11 YB2 A18 YBA A10 YB3 A17 YBB A09 YB4 A16 YBC A08 YB5 A15 YBD A07 YB6 A14 YBE A06 YB7 A13 YBF A05
RIO-M No.4: Fifth card
3-14
3. INPUT/OUTPUT SIGNALS WITH MACHINE
Table of Output Signal (Y) to Machine
Output Signal Table to Machine
Table 3-4-7
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
YC0 B20 YC8 B12 YC1 B19 YC9 B11 YC2 B18 YCA B10 YC3 B17 YCB B09 YC4 B16 YCC B08 YC5 B15 YCD B07 YC6 B14 YCE B06 YC7 B13 YCF B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
YD0 A20 YD8 A12 YD1 A19 YD9 A11 YD2 A18 YDA A10 YD3 A17 YDB A09 YD4 A16 YDC A08 YD5 A15 YDD A07 YD6 A14 YDE A06 YD7 A13 YDF A05
RIO-M No.7: Eighth card
Table 3-4-8
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
YE0 B20 YE8 B12 YE1 B19 YE9 B11 YE2 B18 YEA B10 YE3 B17 YEB B09 YE4 B16 YEC B08 YE5 B15 YED B07 YE6 B14 YEE B06 YE7 B13 YEF B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
YF0 A20 YF8 A12 YF1 A19 YF9 A11 YF2 A18 YFA A10 YF3 A17 YFB A09 YF4 A16 YFC A08 YF5 A15 YFD A07 YF6 A14 YFE A06 YF7 A13 YFF A05
RIO-M No.6: Seventh card
3-15
3. INPUT/OUTPUT SIGNALS WITH MACHINE
Table of Output Signal (Y) to Machine
Output Signal Table to Machine
Table 3-5-1
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y100 B20 Y108 B12 Y101 B19 Y109 B11 Y102 B18 Y10A B10 Y103 B17 Y10B B09 Y104 B16 Y10C B08 Y105 B15 Y10D B07 Y106 B14 Y10E B06 Y107 B13 Y10F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y110 A20 Y118 A12 Y111 A19 Y119 A11 Y112 A18 Y11A A10 Y113 A17 Y11B A09 Y114 A16 Y11C A08 Y115 A15 Y11D A07 Y116 A14 Y11E A06 Y117 A13 Y11F A05
RIO-M/S No.1: Second card
Table 3-5-2
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y120 B20 Y128 B12 Y121 B19 Y129 B11 Y122 B18 Y12A B10 Y123 B17 Y12B B09 Y124 B16 Y12C B08 Y125 B15 Y12D B07 Y126 B14 Y12E B06 Y127 B13 Y12F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y130 A20 Y138 A12 Y131 A19 Y139 A11 Y132 A18 Y13A A10 Y133 A17 Y13B A09 Y134 A16 Y13C A08 Y135 A15 Y13D A07 Y136 A14 Y13E A06 Y137 A13 Y13F A05
RIO-M/S No.0: First card
3-16
3. INPUT/OUTPUT SIGNALS WITH MACHINE
Table of Output Signal (Y) to Machine
Output Signal Table to Machine
Table 3-5-3
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y140 B20 Y148 B12 Y141 B19 Y149 B11 Y142 B18 Y14A B10 Y143 B17 Y14B B09 Y144 B16 Y14C B08 Y145 B15 Y14D B07 Y146 B14 Y14E B06 Y147 B13 Y14F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y150 A20 Y158 A12 Y151 A19 Y159 A11 Y152 A18 Y15A A10 Y153 A17 Y15B A09 Y154 A16 Y15C A08 Y155 A15 Y15D A07 Y156 A14 Y15E A06 Y157 A13 Y15F A05
RIO-M/S No.3: Fourth card
Table 3-5-4
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y160 B20 Y168 B12 Y161 B19 Y169 B11 Y162 B18 Y16A B10 Y163 B17 Y16B B09 Y164 B16 Y16C B08 Y165 B15 Y16D B07 Y166 B14 Y16E B06 Y167 B13 Y16F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y170 A20 Y178 A12 Y171 A19 Y179 A11 Y172 A18 Y17A A10 Y173 A17 Y17B A09 Y174 A16 Y17C A08 Y175 A15 Y17D A07 Y176 A14 Y17E A06 Y177 A13 Y17F A05
RIO-M/S No.2: Third card
3-17
3. INPUT/OUTPUT SIGNALS WITH MACHINE
Table of Output Signal (Y) to Machine
Output Signal Table to Machine
Table 3-5-5
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y180 B20 Y188 B12 Y181 B19 Y189 B11 Y182 B18 Y18A B10 Y183 B17 Y18B B09 Y184 B16 Y18C B08 Y185 B15 Y18D B07 Y186 B14 Y18E B06 Y187 B13 Y18F B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y190 A20 Y198 A12 Y191 A19 Y199 A11 Y192 A18 Y19A A10 Y193 A17 Y19B A09 Y194 A16 Y19C A08 Y195 A15 Y19D A07 Y196 A14 Y19E A06 Y197 A13 Y19F A05
RIO-M/S No.5: Sixth card
Table 3-5-6
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y1A0 B20 Y1A8 B12 Y1A1 B19 Y1A9 B11 Y1A2 B18 Y1AA B10 Y1A3 B17 Y1AB B09 Y1A4 B16 Y1AC B08 Y1A5 B15 Y1AD B07 Y1A6 B14 Y1AE B06 Y1A7 B13 Y1AF B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y1B0 A20 Y1B8 A12 Y1B1 A19 Y1B9 A11 Y1B2 A18 Y1BA A10 Y1B3 A17 Y1BB A09 Y1B4 A16 Y1BC A08 Y1B5 A15 Y1BD A07 Y1B6 A14 Y1BE A06 Y1B7 A13 Y1BF A05
RIO-M/S No.4: Fifth card
3-18
3. INPUT/OUTPUT SIGNALS WITH MACHINE
Table of Output Signal (Y) to Machine
Output Signal Table to Machine
Table 3-5-7
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y1C0 B20 Y1C8 B12 Y1C1 B19 Y1C9 B11 Y1C2 B18 Y1CA B10 Y1C3 B17 Y1CB B09 Y1C4 B16 Y1CC B08 Y1C5 B15 Y1CD B07 Y1C6 B14 Y1CE B06 Y1C7 B13 Y1CF B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y1D0 A20 Y1D8 A12 Y1D1 A19 Y1D9 A11 Y1D2 A18 Y1DA A10 Y1D3 A17 Y1DB A09 Y1D4 A16 Y1DC A08 Y1D5 A15 Y1DD A07 Y1D6 A14 Y1DE A06 Y1D7 A13 Y1DF A05
RIO-M/S No.7:Eighth card
Table 3-5-8
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y1E0 B20 Y1E8 B12 Y1E1 B19 Y1E9 B11 Y1E2 B18 Y1EA B10 Y1E3 B17 Y1EB B09 Y1E4 B16 Y1EC B08 Y1E5 B15 Y1ED B07 Y1E6 B14 Y1EE B06 Y1E7 B13 Y1EF B05
Device Abbreviation Signal name Connector Device Abbreviation Signal name Connector
Y1F0 A20 Y1F8 A12 Y1F1 A19 Y1F9 A11 Y1F2 A18 Y1FA A10 Y1F3 A17 Y1FB A09 Y1F4 A16 Y1FC A08 Y1F5 A15 Y1FD A07 Y1F6 A14 Y1FE A06 Y1F7 A13 Y1FF A05
RIO-M/S No.6: Seventh card
3-19
3. INPUT/OUTPUT SIGNALS WITH MACHINE
Table of Output Signal (Y) to Machine
Table of Output Signal to Machine
The Y400 to Y40F signal assignments are fixed. Table 3-6
Device Abbreviation Signal name
Y400 SA Y401 Y402 Y403 Y404 Y405 Y406 Y407
Servo ready complete Not used Not used Not used Not used Not used Not used Not used
DIO Built-in DO
Device Abbreviation Signal name
Y408 Y409 Y40A Y40B Y40C Y40D Y40E Y40F
Not used Not used Not used Not used Not used Not used Not used Not used
3-20
3. INPUT/OUTPUT SIGNALS WITH MACHINE
Operation board remote I/O input/output signal table
Operation board remote I/O input/output signal table
Table 3-7
Device Abbreviation Signal name
R90 R190 R91 R191
R92 R93 R193
R94 R194 R95 R195 R96 R97
Expansion operation board input #1 (R90 Bit8: board reset signal)
Expansion operation board input #2
CR05 Communication terminal
Device Abbreviation Signal name
R192
Expansion operation board output #1
Expansion operation board output #2
3-21

4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER

4.1 How to Read Input/Output Signal Table

4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER
4.1 How to Read Input/Output Signal Table
How to read input/output signal table is shown below.
Head device of each card
Controller-> PLC (system)
Interface table Input R
Device Abbrev. Signal details Device Abbrev. Signal details
R20 R21 R22 R23 R24 R25 R26 R27 R28 R29
Device A bbrev. Signal details Device Abbrev. Signal details
R40 R41 R42 R43 R44 R45 R46 R47 R48 R49
PLCmainscantime Emergencystop cause DIO card information
User macro input #1032 (PLC -> Controller) User macro input #1033 (PLC -> Controller) User macro input #1034 (PLC -> Controller)
Battery drop cause Temperaturewarningcause
Remote I/O communication stop channel
(CT100 connectionstatus) (Chara-gene-error)
R30 R31 R32 R33 R34 R35 R36 R37 R38 R39
R50 R51 R52 R53 R54 R55 R56 R57 R58 R59
User m acro input #1035 (PLC -> Controller) CNC sof tware version code
PLC s witch (#1~16) PLC s witch (#17~32)
Clock data Month/Year
Hou r / D ate
Second/M inute
PLC High-speedprocess time
Interface table Output Y
PLC -> Controller ( Axis state signal)
2nd
1st axis
Y440 Y441 Y442 Y443 Y444
Y445 Y446 Y447
3rd
4th
5th
6th
7th
8th
9th
10th
axis
axis
axis
axis
axis
axis
axis
axis
Y470 Y4A 0 Y4D0 Y500 Y530 Y 560 Y590 Y5C0Y5F0 Y620 Y650 Y680 Y6B0 Y471
Y4A1
Y4D1
Y501
Y531
Y561
Y591
Y5C1
Y472
Y4A2
Y4D2
Y502
Y532
Y562
Y592
Y5C2
Y473
Y4A3
Y4D3
Y503
Y533
Y563
Y593
Y5C3
Y474
Y4A4
Y4D4
Y504
Y534
Y564
Y594
Y5C4
Y475
Y4A5
Y4D5
Y505
Y535
Y565
Y595
Y5C5
Y476
Y4A6
Y4D6
Y506
Y536
Y566
Y596
Y5C6
Y477
Y4A7
Y4D7
Y507
Y537
Y567
Y597
Y5C7
axis
Y5F1 Y5F2 Y5F3 Y5F4
Y5F5 Y5F6 Y5F7
11th axis
Y621 Y622 Y623 Y624
Y625 Y626 Y627
Y651 Y652 Y653 Y654
Y655 Y656 Y657
12th axis
13th axis
Y681 Y682 Y683 Y684
Y685 Y686 Y687
14th axis
Y6B1 Y6B2 Y6B3 Y6B4
Y6B5 Y6B6 Y6B7
Signal details
B
Control axis r emoval Servo OFF
*
Mirror image
External deceleration +
*
External deceleration -
*
Auto interlock +
* *
Auto interlock -
*
Auto interlock +
Table 4-3 -2
(Note 1) (Note 2)
Signals marked with * in the abbreviation column or B column are handled as B contacts.
is 1 word (16-bit) data.
4-1
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER

4.2 Classification of Input/Output Signals with Controller

4.2 Classification of Input/Output Signals with Controller
There are 1-bit unit, and 16-bit or 32-bit unit contro ller input/output signals, which are classified as
shown below.
Refer to the following allocation tables for the signal allocations.
Signal type
DI
Allocation table
Table 4-1-
(1) Allocated to device X410 and following. (2) Data calculated in bit units are allocated as a
principle.
Explanation
Input
Output
Others
Data
DO
Data
Special relay Special register
Slot information
Table 4-2-
Table 4-3-
Table 4-4-
Table 4-5-
Table 4-6-
(1) Allocated to device R. (2) Data handled in 16-bit or 32-bit units is allocated
as a principle.
(1) Allocated to device Y410 and following. (2) Data calculated in bit units are allocated as a
principle.
(1) Allocated to device R. (2) Data handled in 16-bit or 32-bit units is allocated
as a principle.
(1) Allocated to device SM and SD. (2) The sequence command calculation state, results
and the signals with special operations are allocated.
(1) This device is used for the expansion slot. The meaning and operation of the device differ
according to the application.
Refer to section"6.6 Network related functions" for
details on the assignments.
4-2
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Input X
Controller->PLC (Common to system) Table 4-1-1 Device Abbrev.
Signal name
X410 X418 SKIP0 Input signal state X411 X419 SKIP1 Input signal state X412 X41A SKIP2 Input signal state X413 X41B SKIP3 Input signal state X414 X41C X415 X41D X416 X41E X417 X41F
Device Abbrev.
Signal name
X420 MA Controller ready complete X428 X421 SA Servo ready complete X429 DROPNS Door open enable X422 X42A SPSYN1 In spindle synchronous control X423 X42B FSPRV Spindle rotation speed
X424 X42C FSPPH Spindle phase synchronization
X425 X42D SPCMP Chuck close confirmation X426 X42E BATWR Battery warning X427 X42F BATAL Battery alarm
Device Abbrev.
Signal name
X430 AL1 NC alarm 1 X438 WNG In door interlock X431 AL2 NC alarm 2 (Servo alarm) X439 X432 X43A X433 X43B X434 X43C X435 X43D X436 X43E X437 BRST Board reset X43F
Device Abbrev. Signal name
Device Abbrev. Signal name
synchronization complete
complete
Device Abbrev. Signal name
4-3
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Input X
Controller->PLC (Axis state signal) Table 4-1-2
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
14th
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
X440 X460 X480 X4A0 X4C0 X4E0 X500 X520 X540 X560 X580 X5A0 X5C0 X5E0 Servo ready X441 X461 X481 X4A1 X4C1 X4E1 X501 X521 X541 X561 X581 X5A1 X5C1 X5E1 Axis select output X442 X462 X482 X4A2 X4C2 X4E2 X502 X522 X542 X562 X582 X5A2 X5C2 X5E2 Plus motion+ X443 X463 X483 X4A3 X4C3 X4E3 X503 X523 X543 X563 X583 X5A3 X5C3 X5E3 Minus motion ­X444 X464 X484 X4A4 X4C4 X4E4 X504 X524 X544 X564 X584 X5A4 X5C4 X5E4 1st reference point reached X445 X465 X485 X4A5 X4C5 X4E5 X505 X525 X545 X565 X585 X5A5 X5C5 X5E5 2nd reference point reached X446 X466 X486 X4A6 X4C6 X4E6 X506 X526 X546 X566 X586 X5A6 X5C6 X5E6 3rd reference point reached X447 X467 X487 X4A7 X4C7 X4E7 X507 X527 X547 X567 X587 X5A7 X5C7 X5E7 4th reference point reached X448 X468 X488 X4A8 X4C8 X4E8 X508 X528 X548 X568 X588 X5A8 X5C8 X5E8 Near 1st reference point X449 X469 X489 X4A9 X4C9 X4E9 X509 X529 X549 X569 X589 X5A9 X5C9 X5E9 Up-to-speed X44A X46A X48A X4AA X4CA X4EA X50A X52A X54A X56A X58A X5AA X5CA X5EA Zero point initialization completed
X44B X46B X48B X4AB X4CB X4EB X50B X52B X54B X56B X58B X5AB X5CB X5EB X44C X46C X48C X4AC X4CC X4EC X50C X52C X54C X56C X58C X5AC X5CC X5EC In zero point initialization X44D X46D X48D X4AD X4CD X4ED X50D X52D X54D X56D X58D X5AD X5CD X5ED Zero point initialization incomplete
X44E X46E X48E X4AE X4CE X4EE X50E X52E X54E X56E X58E X5AE X5CE X5EE In current limit
X44F X46F X48F X4AF X4CF X4EF X50F X52F X54F X56F X58F X5AF X5CF X5EF Current limit reached
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
X450 X470 X490 X4B0 X4D0 X4F0 X510 X530 X550 X570 X590 X5B0 X5D0 X5F0 Unclamp command
X451 X471 X491 X4B1 X4D1 X4F1 X511 X531 X551 X571 X591 X5B1 X5D1 X5F1 In-position
X452 X472 X492 X4B2 X4D2 X4F2 X512 X532 X552 X572 X592 X5B2 X5D2 X5F2
X453 X473 X493 X4B3 X4D3 X4F3 X513 X533 X553 X573 X593 X5B3 X5D3 X5F3
X454 X474 X494 X4B4 X4D4 X4F4 X514 X534 X554 X574 X594 X5B4 X5D4 X5F4
X455 X475 X495 X4B5 X4D5 X4F5 X515 X535 X555 X575 X595 X5B5 X5D5 X5F5
X456 X476 X496 X4B6 X4D6 X4F6 X516 X536 X556 X576 X596 X5B6 X5D6 X5F6
X457 X477 X497 X4B7 X4D7 X4F7 X517 X537 X557 X577 X597 X5B7 X5D7 X5F7
X458 X478 X498 X4B8 X4D8 X4F8 X518 X538 X558 X578 X598 X5B8 X5D8 X5F8
X459 X479 X499 X4B9 X4D9 X4F9 X519 X539 X559 X579 X599 X5B9 X5D9 X5F9
X45A X47A X49A X4BA X4DA X4FA X51A X53A X55A X57A X59A X5BA X5DA X5FA
X45B X47B X49B X4BB X4DB X4FB X51B X53B X55B X57B X59B X5BB X5DB X5FB X45C X47C X49C X4BC X4DC X4FC X51C X53C X55C X57C X59C X5BC X5DC X5FC X45D X47D X49D X4BD X4DD X4FD X51D X53D X55D X57D X59D X5BD X5DD X5FD
X45E X47E X49E X4BE X4DE X4FE X51E X53E X55E X57E X59E X5BE X5DE X5FE
X45F X47F X49F X4BF X4DF X4FF X51F X53F X55F X57F X59F X5BF X5DF X5FF
Signal details
axis
Zero point initialization error completed
14th
Signal details
axis
4-4
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Input X
Controller->PLC (Part system state signal) Table 4-1-3
1st
system
X600 X680 X700 X780 X800 X880 X900 JO In jog mode X601 X681 X701 X781 X801 X881 X901 HO In handle mode X602 X682 X702 X782 X802 X882 X902 SO In incremental mode X603 X683 X703 X783 X803 X883 X903 PTPO In manual random feed mode X604 X684 X704 X784 X804 X884 X904 ZRNO In reference point return mode X605 X685 X705 X785 X805 X885 X905 ASTO In automatic initialization mode X606 X686 X706 X786 X806 X886 X906 X607 X687 X707 X787 X807 X887 X907 X608 X688 X708 X788 X808 X888 X908 MEMO In memory mode X609 X689 X709 X789 X809 X889 X909 X60A X68A X70A X78A X80A X88A X90A X60B X68B X70B X78B X80B X88B X90B DO In MDI mode X60C X68C X70C X78C X80C X88C X90C X60D X68D X70D X78D X80D X88D X90D X60E X68E X70E X78E X80E X88E X90E X60F X68F X70F X78F X80F X88F X90F
2nd
system
3rd
system
4th
system
1st
system
X610 X690 X710 X790 X810 X890 X910 X611 X691 X711 X791 X811 X891 X911 X612 X692 X712 X792 X812 X892 X912 OP In auto operation "run" X613 X693 X713 X793 X813 X893 X913 STL In auto operation "start" X614 X694 X714 X794 X814 X894 X914 SPL In auto operation "pause" X615 X695 X715 X795 X815 X895 X915 RST In "reset" X616 X696 X716 X796 X816 X896 X916 CXN In manual random feed X617 X697 X717 X797 X817 X897 X917 RWD In rewind X618 X698 X718 X798 X818 X898 X918 DEN Motion command complete X619 X699 X719 X799 X819 X899 X919 TINP All-axis in-position X61A X69A X71A X79A X81A X89A X91A TSMZ All-axis smoothing zero X61B X69B X71B X79B X81B X89B X91B X61C X69C X71C X79C X81C X89C X91C CXFIN Manual random feed complete X61D X69D X71D X79D X81D X89D X91D X61E X69E X71E X79E X81E X89E X91E X61F X69F X71F X79F X81F X89F X91F
2nd
system
3rd
system
4th
system
1st
system
X620 X6A0 X720 X7A0 X820 X8A0 X920 RPN In rapid traverse X621 X6A1 X721 X7A1 X821 X8A1 X921 CUT In cutting feed X622 X6A2 X722 X7A2 X822 X8A2 X922 TAP In tapping X623 X6A3 X723 X7A3 X823 X8A3 X923 THRD In thread cutting X624 X6A4 X724 X7A4 X824 X8A4 X924 SYN In synchronous feed X625 X6A5 X725 X7A5 X825 X8A5 X925 CSS In constant circumferential speed X626 X6A6 X726 X7A6 X826 X8A6 X926 SKIP In skip X627 X6A7 X727 X7A7 X827 X8A7 X927 ZRNN In reference point return X628 X6A8 X728 X7A8 X828 X8A8 X928 INCH In inch unit select X629 X6A9 X729 X7A9 X829 X8A9 X929 X62A X6AA X72A X7AA X82A X8AA X92A F1DN F1-digit commanded X62B X6AB X72B X7AB X82B X8AB X92B TLFO In tool life management X62C X6AC X72C X7AC X82C X8AC X92C X62D X6AD X72D X7AD X82D X8AD X92D X62E X6AE X72E X7AE X82E X8AE X92E TLOV Tool life over X62F X6AF X72F X7AF X82F X8AF X92F
2nd
system
3rd
system
4th
system
5th
system
5th
system
5th
system
6th
system
6th
system
6th
system
7th
system
7th
system
7th
system
Abbrev. Signal details
Abbrev. Signal details
Abbrev. Signal details
4-5
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Input X
Controller->PLC (Part system state signal) Table 4-1-4
1st
system
X630 X6B0 X730 X7B0 X830 X8B0 X930 X631 X6B1 X731 X7B1 X831 X8B1 X931 X632 X6B2 X732 X7B2 X832 X8B2 X932 AL3 Alarm 3 (Program error) X633 X6B3 X733 X7B3 X833 X8B3 X933 AL4 Alarm 4 (Operation error) X634 X6B4 X734 X7B4 X834 X8B4 X934 X635 X6B5 X735 X7B5 X835 X8B5 X935 SSE Search & start (error) X636 X6B6 X736 X7B6 X836 X8B6 X936 SSG Search & start (search) X637 X6B7 X737 X7B7 X837 X8B7 X937 ASLE Illegal axis selected X638 X6B8 X738 X7B8 X838 X8B8 X938 F11 F1-digit No.1 X639 X6B9 X739 X7B9 X839 X8B9 X939 F12 F1-digit No.2 X63A X6BA X73A X7BA X83A X8BA X93A F14 F1-digit No.4 X63B X6BB X73B X7BB X83B X8BB X93B X63C X6BC X73C X7BC X83C X8BC X93C In synchronization X63D X6BD X73D X7BD X83D X8BD X93D X63E X6BE X73E X7BE X83E X8BE X93E X63F X6BF X73F X7BF X83F X8BF X93F
2nd
system
3rd
system
4th
system
1st
system
X640 X6C0 X740 X7C0 X840 X8C0 X940 DM00 M code independent output M00 X641 X6C1 X741 X7C1 X841 X8C1 X941 DM01 M code independent output M01 X642 X6C2 X742 X7C2 X842 X8C2 X942 DM02 M code independent output M02 X643 X6C3 X743 X7C3 X843 X8C3 X943 DM30 M code independent output M30 X644 X6C4 X744 X7C4 X844 X8C4 X944 MF1 M function strobe 1 X645 X6C5 X745 X7C5 X845 X8C5 X945 MF2 M function strobe 2 X646 X6C6 X746 X7C6 X846 X8C6 X946 MF3 M function strobe 3 X647 X6C7 X747 X7C7 X847 X8C7 X947 MF4 M function strobe 4 X648 X6C8 X748 X7C8 X848 X8C8 X948 X649 X6C9 X749 X7C9 X849 X8C9 X949 MMS Manual numerical command X64A X6CA X74A X7CA X84A X8CA X94A X64B X6CB X74B X7CB X84B X8CB X94B TCP Tool change position return complete X64C X6CC X74C X7CC X84C X8CC X94C TCRQ New tool change X64D X6CD X74D X7CD X84D X8CD X94D X64E X6CE X74E X7CE X84E X8CE X94E X64F X6CF X74F X7CF X84F X8CF X94F
2nd
system
3rd
system
4th
system
1st
system
X650 X6D0 X750 X7D0 X850 X8D0 X950 TF1 T function strobe 1 X651 X6D1 X751 X7D1 X851 X8D1 X951 TF2 T function strobe 2 X652 X6D2 X752 X7D2 X852 X8D2 X952 TF3 T function strobe 3 X653 X6D3 X753 X7D3 X853 X8D3 X953 TF4 T function strobe 4 X654 X6D4 X754 X7D4 X854 X8D4 X954 BF1 2nd M function strobe 1 X655 X6D5 X755 X7D5 X855 X8D5 X955 BF2 2nd M function strobe 2 X656 X6D6 X756 X7D6 X856 X8D6 X956 BF3 2nd M function strobe 3 X657 X6D7 X757 X7D7 X857 X8D7 X957 BF4 2nd M function strobe 4 X658 X6D8 X758 X7D8 X858 X8D8 X958 SF1 S function strobe 1 X659 X6D9 X759 X7D9 X859 X8D9 X959 SF2 S function strobe 2 X65A X6DA X75A X7DA X85A X8DA X95A SF3 S function strobe 3 X65B X6DB X75B X7DB X85B X8DB X95B SF4 S function strobe 4 X65C X6DC X75C X7DC X85C X8DC X95C SF5 S function strobe 5 X65D X6DD X75D X7DD X85D X8DD X95D SF6 S function strobe 6 X65E X6DE X75E X7DE X85E X8DE X95E SF7 S function strobe 7 X65F X6DF X75F X7DF X85F X8DF X95F
2nd
system
3rd
system
4th
system
5th
system
5th
system
5th
system
6th
system
6th
system
6th
system
7th
system
7th
system
7th
system
Abbrev. Signal details
Abbrev. Signal details
Abbrev. Signal details
4-6
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Input X
Controller->PLC (Part system state signal) Table 4-1-5
1st
system
X660 X6E0 X760 X7E0 X860 X8E0 X960 PSW1 Position switch 1 X661 X6E1 X761 X7E1 X861 X8E1 X961 PSW2 Position switch 2 X662 X6E2 X762 X7E2 X862 X8E2 X962 PSW3 Position switch 3 X663 X6E3 X763 X7E3 X863 X8E3 X963 PSW4 Position switch 4 X664 X6E4 X764 X7E4 X864 X8E4 X964 PSW5 Position switch 5 X665 X6E5 X765 X7E5 X865 X8E5 X965 PSW6 Position switch 6 X666 X6E6 X766 X7E6 X866 X8E6 X966 PSW7 Position switch 7 X667 X6E7 X767 X7E7 X867 X8E7 X967 PSW8 Position switch 8 X668 X6E8 X768 X7E8 X868 X8E8 X968 X669 X6E9 X769 X7E9 X869 X8E9 X969 X66A X6EA X76A X7EA X86A X8EA X96A X66B X6EB X76B X7EB X86B X8EB X96B X66C X6EC X76C X7EC X86C X8EC X96C X66D X6ED X76D X7ED X86D X8ED X96D TRVE Tap retract possible X66E X6EE X76E X7EE X86E X8EE X96E PCNT No. of work machining over X66F X6EF X76F X7EF X86F X8EF X96F ABSW Absolute position warning
2nd
system
3rd
system
4th
system
1
system 2 system 3 system
X670 X6F0 X770 X7F0 X870 X8F0 X970 PSW9 Position switch 9 X671 X6F1 X771 X7F1 X871 X8F1 X971 PSW10 Position switch 10 X672 X6F2 X772 X7F2 X872 X8F2 X972 PSW11 Position switch 11 X673 X6F3 X773 X7F3 X873 X8F3 X973 PSW12 Position switch 12 X674 X6F4 X774 X7F4 X874 X8F4 X974 PSW13 Position switch 13 X675 X6F5 X775 X7F5 X875 X8F5 X975 PSW14 Position switch 14 X676 X6F6 X776 X7F6 X876 X8F6 X976 PSW15 Position switch 15 X677 X6F7 X777 X7F7 X877 X8F7 X977 PSW16 Position switch 16 X678 X6F8 X778 X7F8 X878 X8F8 X978 X679 X6F9 X779 X7F9 X879 X8F9 X979 X67A X6FA X77A X7FA X87A X8FA X97A X67B X6FB X77B X7FB X87B X8FB X97B X67C X6FC X77C X7FC X87C X8FC X97C X67D X6FD X77D X7FD X87D X8FD X97D X67E X6FE X77E X7FE X87E X8FE X97E X67F X6FF X77F X7FF X87F X8FF X97F
4
system 5 system6 system7 system
5th
system
6th
system
7th
system
Abbrev. Signal details
Abbrev. Signal details
4-7
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Input X
PLC->Controller (Spindle state signal) Table 4-1-6
1st
spindle
X980 X9B0 X9E0 XA10 XA40 XA70 XAA0 X981 X9B1 X9E1 XA11 XA41 XA71 XAA1 X982 X9B2 X9E2 XA12 XA42 XA72 XAA2 X983 X9B3 X9E3 XA13 XA43 XA73 XAA3 X984 X9B4 X9E4 XA14 XA44 XA74 XAA4 SIGE S-analog gear No. illegal X985 X9B5 X9E5 XA15 XA45 XA75 XAA5 SOVE
X986 X9B6 X9E6 XA16 XA46 XA76 XAA6 SNGE S-analog no gear selected X987 X9B7 X9E7 XA17 XA47 XA77 XAA7 X988 X9B8 X9E8 XA18 XA48 XA78 XAA8 X989 X9B9 X9E9 XA19 XA49 XA79 XAA9 X98A X9BA X9EA XA1A XA4A XA7A XAAA X98B X9BB X9EB XA1B XA4B XA7B XAAB SUPP Spindle speed upper limit over X98C X9BC X9EC XA1C XA4C XA7C XAAC SLOW Spindle speed lower limit over X98D X9BD X9ED XA1D XA4D XA7D XAAD GR1 Spindle gear shift 1 X98E X9BE X9EE XA1E XA4E XA7E XAAE GR2 Spindle gear shift 2 X98F X9BF X9EF XA1F XA4F XA7F XAAF
2nd
spindle
3rd
spindle
4th
spindle
1st
spindle
X990 X9C0 X9F0 XA20 XA50 XA80 XAB0 X991 X9C1 X9F1 XA21 XA51 XA81 XAB1 CDO Spindle current detect X992 X9C2 X9F2 XA22 XA52 XA82 XAB2 VRO Spindle speed detect X993 X9C3 X9F3 XA23 XA53 XA83 XAB3 FLO In spindle alarm X994 X9C4 X9F4 XA24 XA54 XA84 XAB4 ZSO Spindle zero speed X995 X9C5 X9F5 XA25 XA55 XA85 XAB5 USO Spindle up-to-speed X996 X9C6 X9F6 XA26 XA56 XA86 XAB6 ORAO Spindle in-position X997 X9C7 X9F7 XA27 XA57 XA87 XAB7 LRSO In L coil selected X998 X9C8 X9F8 XA28 XA58 XA88 XAB8 SMA Spindle ready-ON X999 X9C9 X9F9 XA29 XA59 XA89 XAB9 SSA Spindle servo-ON X99A X9CA X9FA XA2A XA5A XA8A XABA SEMG Spindle emergency stop X99B X9CB X9FB XA2B XA5B XA8B XABB SSRN Spindle forward run X99C X9CC X9FC XA2C XA5C XA8C XABC SSRI Spindle reverse run X99D X9CD X9FD XA2D XA5D XA8D XABD SZPH Z-phase passed X99E X9CE X9FE XA2E XA5E XA8E XABE SINP Position loop in-position X99F X9CF X9FF XA2F XA5F XA8F XABF STLQ Torque limit
2nd
spindle
3rd
spindle
4th
spindle
1st
spindle
X9A0 X9D0 XA00 XA30 XA60 XA90 XAC0 M1SEL In motor1 select X9A1 X9D1 XA01 XA31 XA61 XA91 XAC1 M2SEL In motor2 select X9A2 X9D2 XA02 XA32 XA62 XA92 XAC2 X9A3 X9D3 XA03 XA33 XA63 XA93 XAC3 X9A4 X9D4 XA04 XA34 XA64 XA94 XAC4 X9A5 X9D5 XA05 XA35 XA65 XA95 XAC5 X9A6 X9D6 XA06 XA36 XA66 XA96 XAC6 X9A7 X9D7 XA07 XA37 XA67 XA97 XAC7 X9A8 X9D8 XA08 XA38 XA68 XA98 XAC8 SZPF Spindle zero point memory complete X9A9 X9D9 XA09 XA39 XA69 XA99 XAC9 X9AA X9DA XA0A XA3A XA6A XA9A XACA X9AB X9DB XA0B XA3B XA6B XA9B XACB X9AC X9DC XA0C XA3C XA6C XA9C XACC X9AD X9DD XA0D XA3D XA6D XA9D XACD X9AE X9DE XA0E XA3E XA6E XA9E XACE X9AF X9DF XA0F XA3F XA6F XA9F XACF
2nd
spindle
3rd
spindle
4th
spindle
5th
spindle
5th
spindle
5th
spindle
6th
spindle
6th
spindle
6th
spindle
7th
spindle
7th
spindle
7th
spindle
Abbrev. Signal details
S-analog max. /min. command value over
Abbrev. Signal details
Abbrev. Signal details
4-8
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Input R
Controller->PLC (System) Table 4-2-1
Device Abbrev. Signal details Device Abbrev. Signal details
R0 AI1 Analog input R10 R1 AI2 Analog input R11 R2 AI3 Analog input R12 R3 AI4 Analog input R13 R4 R14 R5 R15 (Display release) R6 R16 Display information R7 R17 R8 KEY IN 1 R18 R9 (Full key) R19
Device Abbrev. Signal details Device Abbrev. Signal details
R20 PLC main scan time R30 User macro input #1035 R21 Emergency stop cause R31 R22 DIO card information R32 CNC software version code R23 R33 R24 User macro input #1032 R34 R25
(PLC −> controller)
R35 R26 User macro input #1033 R36 R27
(PLC −> controller)
R37 R28 User macro input #1034 R38 R29
(PLC −> controller)
R39
Device Abbrev. Signal details Device Abbrev. Signal details
R40 Battery drop cause R50 Clock data Month/Year R41 Temperature warning cause R51 Hour/Date R42
Remote I/O communication stop channel
R52 Second/Minute R43 (CT100 connection status) R53 PLC high-speed process time
R44 (Chara-gene-error) R54 R45 R55
R46 R56 R47 R57 R48 R49
Spindle synchronization phase error 1 Spindle synchronization phase error 2
R58
R59
Device Abbrev. Signal details Device Abbrev. Signal details
R80 R81 R82 R83 R84
R85
TOYOPUC status (Updated error details) TOYOPUC status (Updated error memo)
TOYOPUC status (PC -> NC complete) TOYOPUC status (NC -> PC complete)
TOYOPUC status (Updated error memo hold) Modal task data update synchronization
R90
R91
R92
R93
R94
R95 R86 R96 R87 R97 R88 R98 R89 R99
4-9
(PLC −> controller)
PLC switch
Spindle synchronization phase error output Spindle synchronization phase error monitor Spindle synchronization phase error monitor (lower limit value) Spindle synchronization phase error monitor (upper limit value) Spindle synchronization phase offset data
Add-on (expansion) operation board input #1 (R90 Bit8:Communication terminal board reset signal) Refer to section "3.3 Allocation of machine input/output signals" for details.
Add-on (expansion) operation board input #2
(R90 Bit8:Communication terminal board reset signal)
Refer to section "3.3 Allocation of machine input/output signals" for details.
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Input R
Controller->PLC (Data per part system) Table 4-2-2
1st
system
R200 R300 R400 R500 R600 R700 R800 R201 R301 R401 R501 R601 R701 R801 R202 R302 R402 R502 R602 R702 R802 R203 R303 R403 R503 R603 R703 R803 R204 R304 R404 R504 R604 R704 R804 R205 R305 R405 R505 R605 R705 R805 R206 R306 R406 R506 R606 R706 R806 R207 R307 R407 R507 R607 R707 R807 R208 R308 R408 R508 R608 R708 R808 R209 R309 R409 R509 R609 R709 R809
1st
system
R210 R310 R410 R510 R610 R710 R810 R211 R311 R411 R511 R611 R711 R811 R212 R312 R412 R512 R612 R712 R812 R213 R313 R413 R513 R613 R713 R813 R214 R314 R414 R514 R614 R714 R814 R215 R315 R415 R515 R615 R715 R815 R216 R316 R416 R516 R616 R716 R816 R217 R317 R417 R517 R617 R717 R817 R218 R318 R418 R518 R618 R718 R818 R219 R319 R419 R519 R619 R719 R819
1st
system
R220 R320 R420 R520 R620 R720 R820 R221 R321 R421 R521 R621 R721 R821 R222 R322 R422 R522 R622 R722 R822 R223 R323 R423 R523 R623 R723 R823 R224 R324 R424 R524 R624 R724 R824 R225 R325 R425 R525 R625 R725 R825 R226 R326 R426 R526 R626 R726 R826 R227 R327 R427 R527 R627 R727 R827 R228 R328 R428 R528 R628 R728 R828 R229 R329 R429 R529 R629 R729 R829
1st
system
R230 R330 R430 R530 R630 R730 R830 R231 R331 R431 R531 R631 R731 R831 R232 R332 R432 R532 R632 R732 R832 R233 R333 R433 R533 R633 R733 R833 R234 R334 R434 R534 R634 R734 R834 R235 R335 R435 R535 R635 R735 R835 R236 R336 R436 R536 R636 R736 R836 R237 R337 R437 R537 R637 R737 R837 R238 R338 R438 R538 R638 R738 R838 R239 R339 R439 R539 R639 R739 R839
2nd
system
2nd
system
2nd
system
2nd
system
3rd
system
3rd
system
3rd
system
3rd
system
4th
system
4th
system
4th
system
4th
system
5th
system
5th
system
5th
system
5th
system
6th
system
6th
system
6th
system
6th
system
7th
system
M code data 1
M code data 2
M code data 3
7th
system
M code data 4
S code data 1
S code data 2
S code data 3
S code data 4
7th
system
T code data 1
T code data 2
T code data 3
T code data 4
2nd M function data 1
7th
system
2nd M function data 2
2nd M function data 3
2nd M function data 4
Tool No. Machining program exists or not Group No. in tool life management
Signal details
Signal details
Signal details
Signal details
4-10
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Input R
Controller->PLC (Data per part system) Table 4-2-3
1st
system
R240 R340 R440 R540 R640 R740 R840 R241 R341 R441 R541 R641 R741 R841 R242 R342 R442 R542 R642 R742 R842 R243 R343 R443 R543 R643 R743 R843 R244 R344 R444 R544 R644 R744 R844 R245 R345 R445 R545 R645 R745 R845 R246 R346 R446 R546 R646 R746 R846 R247 R347 R447 R547 R647 R747 R847 R248 R348 R448 R548 R648 R748 R848 R249 R349 R449 R549 R649 R749 R849
1st
system
R250 R350 R450 R550 R650 R750 R850 R251 R351 R451 R551 R651 R751 R851 R252 R352 R452 R552 R652 R752 R852 R253 R353 R453 R553 R653 R753 R853 R254 R354 R454 R554 R654 R754 R854 R255 R355 R455 R555 R655 R755 R855 R256 R356 R456 R556 R656 R756 R856 R257 R357 R457 R557 R657 R757 R857 R258 R358 R458 R558 R658 R758 R858 R259 R359 R459 R559 R659 R759 R859
1st
system
R260 R360 R460 R560 R660 R760 R860 R261 R361 R461 R561 R661 R761 R861 R262 R362 R462 R562 R662 R762 R862 R263 R363 R463 R563 R663 R763 R863 R264 R364 R464 R564 R664 R764 R864 R265 R365 R465 R565 R665 R765 R865 R266 R366 R466 R566 R666 R766 R866 R267 R367 R467 R567 R667 R767 R867 R268 R368 R468 R568 R668 R768 R868 R269 R369 R469 R569 R669 R769 R869
2nd
system
2nd
system
2nd
system
3rd
system
3rd
system
3rd
system
4th
system
4th
system
4th
system
5th
system
5th
system
5th
system
6th
system
6th
system
6th
system
7th
system
No. of work machining (current value)
Near reference point (For each reference point) Tool life usage data
SKIP 1 SKIP 2
7th
system
SKIP 3 Droop invalid axis
Error code output
7th
system
S code data 5
S code data 6
S code data 7
Signal details
Signal details
Signal details
4-11
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Input R
Controller->PLC (Data per part system) Table 4-2-4
1st
system
R270 R370 R470 R570 R670 R770 R870 R271 R371 R471 R571 R671 R771 R871 R272 R372 R472 R572 R672 R772 R872 R273 R373 R473 R573 R673 R773 R873 R274 R374 R474 R574 R674 R774 R874 R275 R375 R475 R575 R675 R775 R875 R276 R376 R476 R576 R676 R776 R876 R277 R377 R477 R577 R677 R777 R877 R278 R378 R478 R578 R678 R778 R878 R279 R379 R479 R579 R679 R779 R879
1st
system
R280 R380 R480 R580 R680 R780 R880 R281 R381 R481 R581 R681 R781 R881 R282 R382 R482 R582 R682 R782 R882 R283 R383 R483 R583 R683 R783 R883 R284 R384 R484 R584 R684 R784 R884 R285 R385 R485 R585 R685 R785 R885 R286 R386 R486 R586 R686 R786 R886 R287 R387 R487 R587 R687 R787 R887 R288 R388 R488 R588 R688 R788 R888 R289 R389 R489 R589 R689 R789 R889
1st
system
R290 R390 R490 R590 R690 R790 R890 R291 R391 R491 R591 R691 R791 R891 R292 R392 R492 R592 R692 R792 R892 R293 R393 R493 R593 R693 R793 R893 R294 R394 R494 R594 R694 R794 R894 R295 R395 R495 R595 R695 R795 R895 R296 R396 R496 R596 R696 R796 R896 R297 R397 R497 R597 R697 R797 R897 R298 R398 R498 R598 R698 R798 R898 R299 R399 R499 R599 R699 R799 R899
2nd
system
2nd
system
3rd
system
3rd
system
4th
system
4th
system
5th
system
5th
system
6th
system
6th
system
7th
system
Macro interface output for each part system #1132 Controller → PLC (Up to three part systems for C64T)
Macro interface output for each part system #1133 Controller → PLC (Up to three part systems for C64T)
Macro interface output for each part system #1134 Controller → PLC (Up to three part systems for C64T)
Macro interface output for each part system #1135 Controller → PLC (Up to three part systems for C64T)
7th
system
2nd
system
3rd
system
4th
system
5th
system
6th
system
7th
system
(Reserved for system)
Signal details
Signal details
Signal details
4-12
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Input R
Controller->PLC (Axis data) Table 4-2-5
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
14th
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
R1600 R1650 R1700 R1750 R1800 R1850 R1900 R1950 R2000 R2050 R2100 R2150 R2200 R2250
R1601 R1651 R1701 R1751 R1801 R1851 R1901 R1951 R2001 R2051 R2101 R2151 R2201 R2251 R1602 R1652 R1702 R1752 R1802 R1852 R1902 R1952 R2002 R2052 R2102 R2152 R2202 R2252 R1603 R1653 R1703 R1753 R1803 R1853 R1903 R1953 R2003 R2053 R2103 R2153 R2203 R2253 R1604 R1654 R1704 R1754 R1804 R1854 R1904 R1954 R2004 R2054 R2104 R2154 R2204 R2254 R1605 R1655 R1705 R1755 R1805 R1855 R1905 R1955 R2005 R2055 R2105 R2155 R2205 R2255 R1606 R1656 R1706 R1756 R1806 R1856 R1906 R1956 R2006 R2056 R2106 R2156 R2206 R2256 R1607 R1657 R1707 R1757 R1807 R1857 R1907 R1957 R2007 R2057 R2107 R2157 R2207 R2257 R1608 R1658 R1708 R1758 R1808 R1858 R1908 R1958 R2008 R2058 R2108 R2158 R2208 R2258 R1609 R1659 R1709 R1759 R1809 R1859 R1909 R1959 R2009 R2059 R2109 R2159 R2209 R2259
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
R1610 R1660 R1710 R1760 R1810 R1860 R1910 R1960 R2010 R2060 R2110 R2160 R2210 R2260 R1611 R1661 R1711 R1761 R1811 R1861 R1911 R1961 R2011 R2061 R2111 R2161 R2211 R2261 R1612 R1662 R1712 R1762 R1812 R1862 R1912 R1962 R2012 R2062 R2112 R2162 R2212 R2262 R1613 R1663 R1713 R1763 R1813 R1863 R1913 R1963 R2013 R2063 R2113 R2163 R2213 R2263 R1614 R1664 R1714 R1764 R1814 R1864 R1914 R1964 R2014 R2064 R2114 R2164 R2214 R2264 R1615 R1665 R1715 R1765 R1815 R1865 R1915 R1965 R2015 R2065 R2115 R2165 R2215 R2265 R1616 R1666 R1716 R1766 R1816 R1866 R1916 R1966 R2016 R2066 R2116 R2166 R2216 R2266 R1617 R1667 R1717 R1767 R1817 R1867 R1917 R1967 R2017 R2067 R2117 R2167 R2217 R2267 R1618 R1668 R1718 R1768 R1818 R1868 R1918 R1968 R2018 R2068 R2118 R2168 R2218 R2268 R1619 R1669 R1719 R1769 R1819 R1869 R1919 R1969 R2019 R2069 R2119 R2169 R2219 R2269
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
R1620 R1670 R1720 R1770 R1820 R1870 R1920 R1970 R2020 R2070 R2120 R2170 R2220 R2270 R1621 R1671 R1721 R1771 R1821 R1871 R1921 R1971 R2021 R2071 R2121 R2171 R2221 R2271 R1622 R1672 R1722 R1772 R1822 R1872 R1922 R1972 R2022 R2072 R2122 R2172 R2222 R2272 R1623 R1673 R1723 R1773 R1823 R1873 R1923 R1973 R2023 R2073 R2123 R2173 R2223 R2273 R1624 R1674 R1724 R1774 R1824 R1874 R1924 R1974 R2024 R2074 R2124 R2174 R2224 R2274 R1625 R1675 R1725 R1775 R1825 R1875 R1925 R1975 R2025 R2075 R2125 R2175 R2225 R2275 R1626 R1676 R1726 R1776 R1826 R1876 R1926 R1976 R2026 R2076 R2126 R2176 R2226 R2276 R1627 R1677 R1727 R1777 R1827 R1877 R1927 R1977 R2027 R2077 R2127 R2177 R2227 R2277 R1628 R1678 R1728 R1778 R1828 R1878 R1928 R1978 R2028 R2078 R2128 R2178 R2228 R2278 R1629 R1679 R1729 R1779 R1829 R1879 R1929 R1979 R2029 R2079 R2129 R2179 R2229 R2279
Signal details
axis
Thermal displacement compensation amount
14th
Signal details
axis
14th
Signal details
axis
4-13
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Input R
Controller->PLC (Axis data) Table 4-2-6
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
14th
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
R1630 R1680 R1730 R1780 R1830 R1880 R1930 R1980 R2030 R2080 R2130 R2180 R2230 R2280 R1631 R1681 R1731 R1781 R1831 R1881 R1931 R1981 R2031 R2081 R2131 R2181 R2231 R2281 R1632 R1682 R1732 R1782 R1832 R1882 R1932 R1982 R2032 R2082 R2132 R2182 R2232 R2282 R1633 R1683 R1733 R1783 R1833 R1883 R1933 R1983 R2033 R2083 R2133 R2183 R2233 R2283 R1634 R1684 R1734 R1784 R1834 R1884 R1934 R1984 R2034 R2084 R2134 R2184 R2234 R2284 R1635 R1685 R1735 R1785 R1835 R1885 R1935 R1985 R2035 R2085 R2135 R2185 R2235 R2285 R1636 R1686 R1736 R1786 R1836 R1886 R1936 R1986 R2036 R2086 R2136 R2186 R2236 R2286 R1637 R1687 R1737 R1787 R1837 R1887 R1937 R1987 R2037 R2087 R2137 R2187 R2237 R2287 R1638 R1688 R1738 R1788 R1838 R1888 R1938 R1988 R2038 R2088 R2138 R2188 R2238 R2288 R1639 R1689 R1739 R1789 R1839 R1889 R1939 R1989 R2039 R2089 R2139 R2189 R2239 R2289
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
R1640 R1690 R1740 R1790 R1840 R1890 R1940 R1990 R2040 R2090 R2140 R2190 R2240 R2290 R1641 R1691 R1741 R1791 R1841 R1891 R1941 R1991 R2041 R2091 R2141 R2191 R2241 R2291 R1642 R1692 R1742 R1792 R1842 R1892 R1942 R1992 R2042 R2092 R2142 R2192 R2242 R2292 R1643 R1693 R1743 R1793 R1843 R1893 R1943 R1993 R2043 R2093 R2143 R2193 R2243 R2293 R1644 R1694 R1744 R1794 R1844 R1894 R1944 R1994 R2044 R2094 R2144 R2194 R2244 R2294 R1645 R1695 R1745 R1795 R1845 R1895 R1945 R1995 R2045 R2095 R2145 R2195 R2245 R2295 R1646 R1696 R1746 R1796 R1846 R1896 R1946 R1996 R2046 R2096 R2146 R2196 R2246 R2296 R1647 R1697 R1747 R1797 R1847 R1897 R1947 R1997 R2047 R2097 R2147 R2197 R2247 R2297 R1648 R1698 R1748 R1798 R1848 R1898 R1948 R1998 R2048 R2098 R2148 R2198 R2248 R2298 R1649 R1699 R1749 R1799 R1849 R1899 R1949 R1999 R2049 R2099 R2149 R2199 R2249 R2299
Signal details
axis
14th
Signal details
axis
4-14
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Input R
Controller−>PLC (Spindle command)
1st
spindle
2nd
spindle
3rd
spindle
4th
spindle
5th
spindle
6th
spindle
7th
spindle
R3000 R3030 R3060 R3090 R3120 R3150 R3180 Spindle command rotation speed input R3001 R3031 R3061 R3091 R3121 R3151 R3181 R3002 R3032 R3062 R3092 R3122 R3152 R3182 Spindle command final data R3003 R3033 R3063 R3093 R3123 R3153 R3183 (Rotation speed) R3004 R3034 R3064 R3094 R3124 R3154 R3184 R3005 R3035 R3065 R3095 R3125 R3155 R3185 R3006 R3036 R3066 R3096 R3126 R3156 R3186 Spindle actual speed R3007 R3037 R3067 R3097 R3127 R3157 R3187 R3008 R3038 R3068 R3098 R3128 R3158 R3188 R3009 R3039 R3069 R3099 R3129 R3159 R3189
1st
spindle
2nd
spindle
3rd
spindle
4th
spindle
5th
spindle
6th
spindle
7th
spindle
R3010 R3040 R3070 R3100 R3130 R3160 R3190 Spindle load R3011 R3041 R3071 R3101 R3131 R3161 R3191 R3012 R3042 R3072 R3102 R3132 R3162 R3192 R3013 R3043 R3073 R3103 R3133 R3163 R3193 R3014 R3044 R3074 R3104 R3134 R3164 R3194 R3015 R3045 R3075 R3105 R3135 R3165 R3195 R3016 R3046 R3076 R3106 R3136 R3166 R3196 R3017 R3047 R3077 R3107 R3137 R3167 R3197 R3018 R3048 R3078 R3108 R3138 R3168 R3198 R3019 R3049 R3079 R3109 R3139 R3169 R3199
1st
spindle
2nd
spindle
3rd
spindle
4th
spindle
5th
spindle
6th
spindle
7th
spindle
R3020 R3050 R3080 R3110 R3140 R3170 R3200 R3021 R3051 R3081 R3111 R3141 R3171 R3201 R3022 R3052 R3082 R3112 R3142 R3172 R3202 R3023 R3053 R3083 R3113 R3143 R3173 R3203 R3024 R3054 R3084 R3114 R3144 R3174 R3204 R3025 R3055 R3085 R3115 R3145 R3175 R3205 R3026 R3056 R3086 R3116 R3146 R3176 R3206 R3027 R3057 R3087 R3117 R3147 R3177 R3207 R3028 R3058 R3088 R3118 R3148 R3178 R3208 R3029 R3059 R3089 R3119 R3149 R3179 R3209
Table 4-2-7
Signal details
Spindle command final data (12-bit binary)
Signal details
Signal details
4-15
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Input R
Controller->PLC (MR-J2-CT control status)
1st
axis
2nd
axis
3rd
axis
4th
axis
5th
axis
6th
axis
7th
axis
R3500 R3504 R3508 R3512 R3516 R3520 R3524 J2CT control status 4 R3501 R3505 R3509 R3513 R3517 R3521 R3525 J2CT control status 3 R3502 R3506 R3510 R3514 R3518 R3522 R3526 J2CT control status 2 R3503 R3507 R3511 R3515 R3519 R3523 R3527 J2CT control status 1
R3556 Another control status (common to all axes)
Controller->PLC (Index control axis status)
1st
axis
2nd
axis
3rd
axis
4th
axis
5th
axis
6th
axis
7th
axis
R3560 R3565 R3570 R3575 R3580 R3585 R3590 Control status 1 R3561 R3566 R3571 R3576 R3581 R3586 R3591 Control status 2 R3562 R3567 R3572 R3577 R3582 R3587 R3592 Control status 3 R3563 R3568 R3573 R3578 R3583 R3588 R3593 Control status 4 R3564 R3569 R3574 R3579 R3584 R3589 R3594 Control status 5
Table 4-2-8
Signal details
Signal details
4-16
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER
Interface Table Output Y
PLC->Controller (Common to system) Table 4-3-1 Device Abbrev. Signal details Device Abbrev. Signal details
Y410 Y418 *KEY1 Data protect key 1 Y411 Y419 *KEY2 Data protect key 2 Y412 Y41A *KEY3 Data protect key 3 Y413 Y41B Y414 RHD1 Integration time input 1 Y41C Y415 RHD2 Integration time input 2 Y41D CRTFN CRT changeover complete Y416 Y41E DISP1 Display changeover $1 Y417 TMAC T macro ignore Y41F DISP2 Display changeover $2
Device Abbrev. Signal details Device Abbrev. Signal details
Y420 TSTIN Tool Registration screen setting
prohibited Y421 Y429 DOOR2 Door open II Y422 Y42A SPVC (Spindle speed monitor) Y423 Y42B Y424 Y42C RPN Remote program input Y425 Y42D PCH1 PLC axis 1st handle valid Y426 Automatic power OFF Y42E PCH2 PLC axis 2nd handle valid Y427 QEMG PLC emergency stop Y42F PCH3 PLC axis 3rd handle valid
Device Abbrev. Signal details Device Abbrev. Signal details
Y430 SPSYC Spindle synchronization cancel Y438 *PCD1 PLC axis near point detect 1 Y431
SPCMPC
Chuck close Y439 *PCD2 PLC axis near point detect 2 Y432 SPSY Spindle synchronous control Y43A *PCD3 PLC axis near point detect 3 Y433 SPPHS Spindle phase synchronous
control Y434 SPSDR Spindle synchronous rotation
direction Y435 SSPHM Phase shift calculation request Y43D *PCD6 PLC axis near point detect 6 Y436 SSPHF Phase offset request Y43E *PCD7 PLC axis near point detect 7 Y437
SPDRPO
Error temporary cancel Y43F
Y428 DOOR1 Door open
Y43B *PCD4 PLC axis near point detect 4
Y43C *PCD5 PLC axis near point detect 5
4-17
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Output Y
PLC->Controller (Axis state signal) Table 4-3-2
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
14th
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
Y440 Y470 Y4A0 Y4D0 Y500 Y530 Y560 Y590 Y5C0 Y5F0 Y620 Y650 Y680 Y6B0 Control axis removal Y441 Y471 Y4A1 Y4D1 Y501 Y531 Y561 Y591 Y5C1 Y5F1 Y621 Y651 Y681 Y6B1 * Servo OFF Y442 Y472 Y4A2 Y4D2 Y502 Y532 Y562 Y592 Y5C2 Y5F2 Y622 Y652 Y682 Y6B2 Mirror image Y443 Y473 Y4A3 Y4D3 Y503 Y533 Y563 Y593 Y5C3 Y5F3 Y623 Y653 Y683 Y6B3 * External deceleration + Y444 Y474 Y4A4 Y4D4 Y504 Y534 Y564 Y594 Y5C4 Y5F4 Y624 Y654 Y684 Y6B4 * External deceleration ­Y445 Y475 Y4A5 Y4D5 Y505 Y535 Y565 Y595 Y5C5 Y5F5 Y625 Y655 Y685 Y6B5 * Auto interlock + Y446 Y476 Y4A6 Y4D6 Y506 Y536 Y566 Y596 Y5C6 Y5F6 Y626 Y656 Y686 Y6B6 * Auto interlock ­Y447 Y477 Y4A7 Y4D7 Y507 Y537 Y567 Y597 Y5C7 Y5F7 Y627 Y657 Y687 Y6B7 * Manual interlock + Y448 Y478 Y4A8 Y4D8 Y508 Y538 Y568 Y598 Y5C8 Y5F8 Y628 Y658 Y688 Y6B8 * Manual interlock ­Y449 Y479 Y4A9 Y4D9 Y509 Y539 Y569 Y599 Y5C9 Y5F9 Y629 Y659 Y689 Y6B9 Auto machine lock Y44A Y47A Y4AA Y4DA Y50A Y53A Y56A Y59A Y5CA Y5FA Y62A Y65A Y68A Y6BA Manual machine lock
Y44B Y47B Y4AB Y4DB Y50B Y53B Y56B Y59B Y5CB Y5FB Y62B Y65B Y68B Y6BB Feed axis select + Y44C Y47C Y4AC Y4DC Y50C Y53C Y56C Y59C Y5CC Y5FC Y62C Y65C Y68C Y6BC Feed axis select ­Y44D Y47D Y4AD Y4DD Y50D Y53D Y56D Y59D Y5CD Y5FD Y62D Y65D Y68D Y6BD Manual/Auto simultaneous valid
Y44E Y47E Y4AE Y4DE Y50E Y53E Y56E Y59E Y5CE Y5FE Y62E Y65E Y68E Y6BE Control axis removal 2
Y44F Y47F Y4AF Y4DF Y50F Y53F Y56F Y59F Y5CF Y5FF Y62F Y65F Y68F Y6BF
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
Y450 Y480 Y4B0 Y4E0 Y510 Y540 Y570 Y5A0 Y5D0 Y600 Y630 Y660 Y690 Y6C0 Current limit changeover
Y451 Y481 Y4B1 Y4E1 Y511 Y541 Y571 Y5A1 Y5D1 Y601 Y631 Y661 Y691 Y6C1 Droop release request
Y452 Y482 Y4B2 Y4E2 Y512 Y542 Y572 Y5A2 Y5D2 Y602 Y632 Y662 Y692 Y6C2 Zero point initialization mode
Y453 Y483 Y4B3 Y4E3 Y513 Y543 Y573 Y5A3 Y5D3 Y603 Y633 Y663 Y693 Y6C3 Zero point initialization start
Y454 Y484 Y4B4 Y4E4 Y514 Y544 Y574 Y5A4 Y5D4 Y604 Y634 Y664 Y694 Y6C4 Each axis reference point return
Y455 Y485 Y4B5 Y4E5 Y515 Y545 Y575 Y5A5 Y5D5 Y605 Y635 Y665 Y695 Y6C5 Unclamp complete
Y456 Y486 Y4B6 Y4E6 Y516 Y546 Y576 Y5A6 Y5D6 Y606 Y636 Y666 Y696 Y6C6
Y457 Y487 Y4B7 Y4E7 Y517 Y547 Y577 Y5A7 Y5D7 Y607 Y637 Y667 Y697 Y6C7
Y458 Y488 Y4B8 Y4E8 Y518 Y548 Y578 Y5A8 Y5D8 Y608 Y638 Y668 Y698 Y6C8
Y459 Y489 Y4B9 Y4E9 Y519 Y549 Y579 Y5A9 Y5D9 Y609 Y639 Y669 Y699 Y6C9
Y45A Y48A Y4BA Y4EA Y51A Y54A Y57A Y5AA Y5DA Y60A Y63A Y66A Y69A Y6CA
Y45B Y48B Y4BB Y4EB Y51B Y54B Y57B Y5AB Y5DB Y60B Y63B Y66B Y69B Y6CB Y45C Y48C Y4BC Y4EC Y51C Y54C Y57C Y5AC Y5DC Y60C Y63C Y66C Y69C Y6CC Y45D Y48D Y4BD Y4ED Y51D Y54D Y57D Y5AD Y5DD Y60D Y63D Y66D Y69D Y6CD
Y45E Y48E Y4BE Y4EE Y51E Y54E Y57E Y5AE Y5DE Y60E Y63E Y66E Y69E Y6CE
Y45F Y48F Y4BF Y4EF Y51F Y54F Y57F Y5AF Y5DF Y60F Y63F Y66F Y69F Y6CF
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
Y460 Y490 Y4C0 Y4F0 Y520 Y550 Y580 Y5B0 Y5E0 Y610 Y640 Y670 Y6A0 Y6D0
Y461 Y491 Y4C1 Y4F1 Y521 Y551 Y581 Y5B1 Y5E1 Y611 Y641 Y671 Y6A1 Y6D1
Y462 Y492 Y4C2 Y4F2 Y522 Y552 Y582 Y5B2 Y5E2 Y612 Y642 Y672 Y6A2 Y6D2
Y463 Y493 Y4C3 Y4F3 Y523 Y553 Y583 Y5B3 Y5E3 Y613 Y643 Y673 Y6A3 Y6D3
Y464 Y494 Y4C4 Y4F4 Y524 Y554 Y584 Y5B4 Y5E4 Y614 Y644 Y674 Y6A4 Y6D4
Y465 Y495 Y4C5 Y4F5 Y525 Y555 Y585 Y5B5 Y5E5 Y615 Y645 Y675 Y6A5 Y6D5
Y466 Y496 Y4C6 Y4F6 Y526 Y556 Y586 Y5B6 Y5E6 Y616 Y646 Y676 Y6A6 Y6D6
Y467 Y497 Y4C7 Y4F7 Y527 Y557 Y587 Y5B7 Y5E7 Y617 Y647 Y677 Y6A7 Y6D7
Y468 Y498 Y4C8 Y4F8 Y528 Y558 Y588 Y5B8 Y5E8 Y618 Y648 Y678 Y6A8 Y6D8
Y469 Y499 Y4C9 Y4F9 Y529 Y559 Y589 Y5B9 Y5E9 Y619 Y649 Y679 Y6A9 Y6D9
Y46A Y49A Y4CA Y4FA Y52A Y55A Y58A Y5BA Y5EA Y61A Y64A Y67A Y6AA Y6DA
Y46B Y49B Y4CB Y4FB Y52B Y55B Y58B Y5BB Y5EB Y61B Y64B Y67B Y6AB Y6DB Y46C Y49C Y4CC Y4FC Y52C Y55C Y58C Y5BC Y5EC Y61C Y64C Y67C Y6AC Y6DC Y46D Y49D Y4CD Y4FD Y52D Y55D Y58D Y5BD Y5ED Y61D Y64D Y67D Y6AD Y6DD
Y46E Y49E Y4CE Y4FE Y52E Y55E Y58E Y5BE Y5EE Y61E Y64E Y67E Y6AE Y6DE
Y46F Y49F Y4CF Y4FF Y52F Y55F Y58F Y5BF Y5EF Y61F Y64F Y67F Y6AF Y6DF
B Signal details
axis
14th
B Signal details
axis
14th
B Signal details
axis
4-18
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Output Y
PLC->Controller (Part system state signal) Table 4-3-3
1st
system
Y700 Y7E0 Y8C0 Y9A0 YA80 YB60 YC40 J Jog mode Y701 Y7E1 Y8C1 Y9A1 YA81 YB61 YC41 H Handle mode Y702 Y7E2 Y8C2 Y9A2 YA82 YB62 YC42 S Incremental mode Y703 Y7E3 Y8C3 Y9A3 YA83 YB63 YC43 PTP Manual random feed mode Y704 Y7E4 Y8C4 Y9A4 YA84 YB64 YC44 ZRN Reference point return mode Y705 Y7E5 Y8C5 Y9A5 YA85 YB65 YC45 AST Auto initialization mode Y706 Y7E6 Y8C6 Y9A6 YA86 YB66 YC46 Y707 Y7E7 Y8C7 Y9A7 YA87 YB67 YC47 Y708 Y7E8 Y8C8 Y9A8 YA88 YB68 YC48 MEM Memory mode Y709 Y7E9 Y8C9 Y9A9 YA89 YB69 YC49 Y70A Y7EA Y8CA Y9AA YA8A YB6A YC4A Y70B Y7EB Y8CB Y9AB YA8B YB6B YC4B D MDI mode Y70C Y7EC Y8CC Y9AC YA8C YB6C YC4C Y70D Y7ED Y8CD Y9AD YA8D YB6D YC4D Y70E Y7EE Y8CE Y9AE YA8E YB6E YC4E Y70F Y7EF Y8CF Y9AF YA8F YB6F YC4F
2nd
system
3rd
system
4th
system
1st
system
Y710 Y7F0 Y8D0 Y9B0 YA90 YB70 YC50 ST Auto operation "start" command Y711 Y7F1 Y8D1 Y9B1 YA91 YB71 YC51 *SP Auto operation "pause" command Y712 Y7F2 Y8D2 Y9B2 YA92 YB72 YC52 SBK Single block Y713 Y7F3 Y8D3 Y9B3 YA93 YB73 YC53 *BSL Block start interlock Y714 Y7F4 Y8D4 Y9B4 YA94 YB74 YC54 *CSL Cutting block start interlock Y715 Y7F5 Y8D5 Y9B5 YA95 YB75 YC55 DRN Dry run Y716 Y7F6 Y8D6 Y9B6 YA96 YB76 YC56 Y717 Y7F7 Y8D7 Y9B7 YA97 YB77 YC57 ERD Error detect Y718 Y7F8 Y8D8 Y9B8 YA98 YB78 YC58 NRST1 NC reset 1 Y719 Y7F9 Y8D9 Y9B9 YA99 YB79 YC59 NRST2 NC reset 2 Y71A Y7FA Y8DA Y9BA YA9A YB7A YC5A RRW Reset & rewind Y71B Y7FB Y8DB Y9BB YA9B YB7B YC5B *CDZ Chamfering Y71C Y7FC Y8DC Y9BC YA9C YB7C YC5C ARST Auto restart Y71D Y7FD Y8DD Y9BD YA9D YB7D YC5D Y71E Y7FE Y8DE Y9BE YA9E YB7E YC5E FIN1 M function finish 1 Y71F Y7FF Y8DF Y9BF YA9F YB7F YC5F FIN2 M function finish 2
2nd
system
3rd
system
4th
system
1st
system
Y720 Y800 Y8E0 Y9C0 YAA0 YB80 YC60 TLM Tool length measurement 1 Y721 Y801 Y8E1 Y9C1 YAA1 YB81 YC61 TLMS
Y722 Y802 Y8E2 Y9C2 YAA2 YB82 YC62 Synchronized correction mode Y723 Y803 Y8E3 Y9C3 YAA3 YB83 YC63 Y724 Y804 Y8E4 Y9C4 YAA4 YB84 YC64 Y725 Y805 Y8E5 Y9C5 YAA5 YB85 YC65 UIT Macro interrupt Y726 Y806 Y8E6 Y9C6 YAA6 YB86 YC66 RT Rapid traverse Y727 Y807 Y8E7 Y9C7 YAA7 YB87 YC67 Reverse run Y728 Y808 Y8E8 Y9C8 YAA8 YB88 YC68 ABS Manual absolute Y729 Y809 Y8E9 Y9C9 YAA9 YB89 YC69 Y72A Y80A Y8EA Y9CA YAAA YB8A YC6A Y72B Y80B Y8EB Y9CB YAAB YB8B YC6B CRQ Recalculation request Y72C Y80C Y8EC Y9CC YAAC YB8C YC6C PDISP Program display during operation Y72D Y80D Y8ED Y9CD YAAD YB8D YC6D BDT1 Optional block skip Y72E Y80E Y8EE Y9CE YAAE YB8E YC6E Y72F Y80F Y8EF Y9CF YAAF YB8F YC6F
2nd
system
3rd
system
4th
system
5th
system
5th
system
5th
system
6th
system
6th
system
6th
system
7th
system
7th
system
7th
system
Abbrev. Signal details
Abbrev. Signal details
Abbrev. Signal details
Tool length measurement 2
(L system)
4-19
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Output Y
PLC->Controller (Part system state signal) Table 4-3-4
1st
system
Y730 Y810 Y8F0 Y9D0 YAB0 YB90 YC70 ZSL1 Reference point position select 1 Y731 Y811 Y8F1 Y9D1 YAB1 YB91 YC71 ZSL2 Reference point position select 2 Y732 Y812 Y8F2 Y9D2 YAB2 YB92 YC72 Y733 Y813 Y8F3 Y9D3 YAB3 YB93 YC73 Y734 Y814 Y8F4 Y9D4 YAB4 YB94 YC74 Y735 Y815 Y8F5 Y9D5 YAB5 YB95 YC75 Y736 Y816 Y8F6 Y9D6 YAB6 YB96 YC76 Y737 Y817 Y8F7 Y9D7 YAB7 YB97 YC77 M Reference point position select method Y738 Y818 Y8F8 Y9D8 YAB8 YB98 YC78 Y739 Y819 Y8F9 Y9D9 YAB9 YB99 YC79 Y73A Y81A Y8FA Y9DA YABA YB9A YC7A Y73B Y81B Y8FB Y9DB YABB YB9B YC7B Y73C Y81C Y8FC Y9DC YABC YB9C YC7C Y73D Y81D Y8FD Y9DD YABD YB9D YC7D Y73E Y81E Y8FE Y9DE YABE YB9E YC7E Y73F Y81F Y8FF Y9DF YABF YB9F YC7F
2nd
system
3rd
system
4th
system
1st
system
Y740 Y820 Y900 Y9E0 YAC0 YBA0 YC80 HS11 1st handle axis No. 1 Y741 Y821 Y901 Y9E1 YAC1 YBA1 YC81 HS12 1st handle axis No. 2 Y742 Y822 Y902 Y9E2 YAC2 YBA2 YC82 HS14 1st handle axis No. 4 Y743 Y823 Y903 Y9E3 YAC3 YBA3 YC83 HS18 1st handle axis No. 8 Y744 Y824 Y904 Y9E4 YAC4 YBA4 YC84 HS116 1st handle axis No. 16 Y745 Y825 Y905 Y9E5 YAC5 YBA5 YC85 Y746 Y826 Y906 Y9E6 YAC6 YBA6 YC86 Y747 Y827 Y907 Y9E7 YAC7 YBA7 YC87 HS1S 1st handle axis valid Y748 Y828 Y908 Y9E8 YAC8 YBA8 YC88 HS21 2nd handle axis No. 1 Y749 Y829 Y909 Y9E9 YAC9 YBA9 YC89 HS22 2nd handle axis No.2 Y74A Y82A Y90A Y9EA YACA YBAA YC8A HS24 2nd handle axis No. 4 Y74B Y82B Y90B Y9EB YACB YBAB YC8B HS28 2nd handle axis No. 8 Y74C Y82C Y90C Y9EC YACC YBAC YC8C HS216 2nd handle axis No. 16 Y74D Y82D Y90D Y9ED YACD YBAD YC8D Y74E Y82E Y90E Y9EE YACE YBAE YC8E Y74F Y82F Y90F Y9EF YACF YBAF YC8F HS2S 2nd handle axis valid
2nd
system
3rd
system
4th
system
1st
system
Y750 Y830 Y910 Y9F0 YAD0 YBB0 YC90 HS31 3rd handle axis No. 1 Y751 Y831 Y911 Y9F1 YAD1 YBB1 YC91 HS32 3rd handle axis No. 2 Y752 Y832 Y912 Y9F2 YAD2 YBB2 YC92 HS34 3rd handle axis No. 4 Y753 Y833 Y913 Y9F3 YAD3 YBB3 YC93 HS38 3rd handle axis No. 8 Y754 Y834 Y914 Y9F4 YAD4 YBB4 YC94 HS316 3rd handle axis No. 16 Y755 Y835 Y915 Y9F5 YAD5 YBB5 YC95 Y756 Y836 Y916 Y9F6 YAD6 YBB6 YC96 Y757 Y837 Y917 Y9F7 YAD7 YBB7 YC97 HS3S 3rd handle axis valid Y758 Y838 Y918 Y9F8 YAD8 YBB8 YC98 OVC Override cancel Y759 Y839 Y919 Y9F9 YAD9 YBB9 YC99 OVSL Manual override valid Y75A Y83A Y91A Y9FA YADA YBBA YC9A AFL Miscellaneous function lock Y75B Y83B Y91B Y9FB YADB YBBB YC9B Y75C Y83C Y91C Y9FC YADC YBBC YC9C TRV Tap retract Y75D Y83D Y91D Y9FD YADD YBBD YC9D RTN Reference point retract Y75E Y83E Y91E Y9FE YADE YBBE YC9E Y75F Y83F Y91F Y9FF YADF YBBF YC9F
2nd
system
3rd
system
4th
system
5th
system
5th
system
5th
system
6th
system
6th
system
6th
system
7th
system
7th
system
7th
system
Abbrev. Signal details
Abbrev. Signal details
Abbrev. Signal details
4-20
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Output Y
PLC->Controller (Part system state signal) Table 4-3-5
1st
system
Y760 Y840 Y920 YA00 YAE0 YBC0 YCA0 *FV1 Cutting feedrate override 1 Y761 Y841 Y921 YA01 YAE1 YBC1 YCA1 *FV2 Cutting feedrate override 2 Y762 Y842 Y922 YA02 YAE2 YBC2 YCA2 *FV4 Cutting feedrate override 4 Y763 Y843 Y923 YA03 YAE3 YBC3 YCA3 *FV8 Cutting feedrate override 8 Y764 Y844 Y924 YA04 YAE4 YBC4 YCA4 *FV16 Cutting feedrate override 16 Y765 Y845 Y925 YA05 YAE5 YBC5 YCA5 Y766 Y846 Y926 YA06 YAE6 YBC6 YCA6 FV2E 2nd cutting feedrate override valid Y767 Y847 Y927 YA07 YAE7 YBC7 YCA7 FVS Cutting feedrate override method select Y768 Y848 Y928 YA08 YAE8 YBC8 YCA8 ROV1 Rapid traverse speed override 1 Y769 Y849 Y929 YA09 YAE9 YBC9 YCA9 ROV2 Rapid traverse speed override 2 Y76A Y84A Y92A YA0A YAEA YBCA YCAA
Y76B Y84B Y92B YA0B YAEB YBCB YCAB Y76C Y84C Y92C YA0C YAEC YBCC YCAC Y76D Y84D Y92D YA0D YAED YBCD YCAD
Y76E Y84E Y92E YA0E YAEE YBCE YCAE
Y76F Y84F Y92F YA0F YAEF YBCF YCAF ROVS Rapid traverse speed override method select
2nd
system
3rd
system
4th
system
1st
system
Y770 Y850 Y930 YA10 YAF0 YBD0 YCB0 *JV1 Manual feedrate 1
Y771 Y851 Y931 YA11 YAF1 YBD1 YCB1 *JV2 Manual feedrate 2
Y772 Y852 Y932 YA12 YAF2 YBD2 YCB2 *JV4 Manual feedrate 4
Y773 Y853 Y933 YA13 YAF3 YBD3 YCB3 *JV8 Manual feedrate 8
Y774 Y854 Y934 YA14 YAF4 YBD4 YCB4 *JV16 Manual feedrate 16
Y775 Y855 Y935 YA15 YAF5 YBD5 YCB5
Y776 Y856 Y936 YA16 YAF6 YBD6 YCB6
Y777 Y857 Y937 YA17 YAF7 YBD7 YCB7 JVS Manual feedrate method select
Y778 Y858 Y938 YA18 YAF8 YBD8 YCB8 PCF1 Feedrate least increment 1
Y779 Y859 Y939 YA19 YAF9 YBD9 YCB9 PCF2 Feedrate least increment 2
Y77A Y85A Y93A YA1A YAFA YBDA YCBA JSYN Jog synchronous feed valid
Y77B Y85B Y93B YA1B YAFB YBDB YCBB JHAN Jog•handle simultaneous Y77C Y85C Y93C YA1C YAFC YBDC YCBC Y77D Y85D Y93D YA1D YAFD YBDD YCBD ILMT1 Current limit mode 1
Y77E Y85E Y93E YA1E YAFE YBDE YCBE ILMT2 Current limit mode 2
Y77F Y85F Y93F YA1F YAFF YBDF YCBF
2nd
system
3rd
system
4th
system
1st
system
Y780 Y860 Y940 YA20 YB00 YBE0 YCC0 MP1 Handle feed/incremental feed multiplication 1
Y781 Y861 Y941 YA21 YB01 YBE1 YCC1 MP2 Handle feed/incremental feed multiplication 2
Y782 Y862 Y942 YA22 YB02 YBE2 YCC2 MP4 Handle feed/incremental feed multiplication 4
Y783 Y863 Y943 YA23 YB03 YBE3 YCC3
Y784 Y864 Y944 YA24 YB04 YBE4 YCC4
Y785 Y865 Y945 YA25 YB05 YBE5 YCC5
Y786 Y866 Y946 YA26 YB06 YBE6 YCC6 MPP Multiplication independent
Y787 Y867 Y947 YA27 YB07 YBE7 YCC7 MPS Handle feed/incremental feed multiplication
Y788 Y868 Y948 YA28 YB08 YBE8 YCC8 TAL1 Tool alarm 1/Tool-skip tool
Y789 Y869 Y949 YA29 YB09 YBE9 YCC9 TAL2 Tool alarm 2 (M system)
Y78A Y86A Y94A YA2A YB0A YBEA YCCA TCEF Data count valid
Y78B Y86B Y94B YA2B YB0B YBEB YCCB TLF1 Y78C Y86C Y94C YA2C YB0C YBEC YCCC TRST Tool change reset (L system)
Y78D Y86D Y94D YA2D YB0D YBED YCCD
Y78E Y86E Y94E YA2E YB0E YBEE YCCE
Y78F Y86F Y94F YA2F YB0F YBEF YCCF
2nd
system
3rd
system
4th
system
5th
system
5th
system
5th
system
6th
system
6th
system
6th
system
7th
system
7th
system
7th
system
Abbrev. Signal details
Abbrev. Signal details
Abbrev. Signal details
method select
Tool life management input (M system)
4-21
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Output Y
PLC->Controller (Part system state signal) Table 4-3-6
1st
system
Y790 Y870 Y950 YA30 YB10 YBF0 YCD0 CX11 Manual random feed 1st axis Axis No.1 Y791 Y871 Y951 YA31 YB11 YBF1 YCD1 CX12 Manual random feed 1st axis Axis No.2 Y792 Y872 Y952 YA32 YB12 YBF2 YCD2 CX14 Manual random feed 1st axis Axis No.4 Y793 Y873 Y953 YA33 YB13 YBF3 YCD3 CX18 Manual random feed 1st axis Axis No.8 Y794 Y874 Y954 YA34 YB14 YBF4 YCD4 CX116 Manual random feed 1st axis Axis No.16 Y795 Y875 Y955 YA35 YB15 YBF5 YCD5 Y796 Y876 Y956 YA36 YB16 YBF6 YCD6 Y797 Y877 Y957 YA37 YB17 YBF7 YCD7 CX1S Manual random feed 1st axis valid Y798 Y878 Y958 YA38 YB18 YBF8 YCD8 CX21 Manual random feed 2nd axis Axis No.1 Y799 Y879 Y959 YA39 YB19 YBF9 YCD9 CX22 Manual random feed 2nd axis Axis No.2 Y79A Y87A Y95A YA3A YB1A YBFA YCDA CX24 Manual random feed 2nd axis Axis No.4 Y79B Y87B Y95B YA3B YB1B YBFB YCDB CX28 Manual random feed 2nd axis Axis No.8 Y79C Y87C Y95C YA3C YB1C YBFC YCDC CX216 Manual random feed 2nd axis Axis No.16 Y79D Y87D Y95D YA3D YB1D YBFD YCDD Y79E Y87E Y95E YA3E YB1E YBFE YCDE Y79F Y87F Y95F YA3F YB1F YBFF YCDF CX2S Manual random feed 2nd axis valid
2nd
system
3rd
system
4th
system
1st
system
Y7A0 Y880 Y960 YA40 YB20 YC00 YCE0 CX31 Manual random feed 3rd axis Axis No.1 Y7A1 Y881 Y961 YA41 YB21 YC01 YCE1 CX32 Manual random feed 3rd axis Axis No.2 Y7A2 Y882 Y962 YA42 YB22 YC02 YCE2 CX34 Manual random feed 3rd axis Axis No.4 Y7A3 Y883 Y963 YA43 YB23 YC03 YCE3 CX38 Manual random feed 3rd axis Axis No.8 Y7A4 Y884 Y964 YA44 YB24 YC04 YCE4 CX316 Manual random feed 3rd axis Axis No.16 Y7A5 Y885 Y965 YA45 YB25 YC05 YCE5 Y7A6 Y886 Y966 YA46 YB26 YC06 YCE6 Y7A7 Y887 Y967 YA47 YB27 YC07 YCE7 CX3S Manual random feed 3rd axis valid Y7A8 Y888 Y968 YA48 YB28 YC08 YCE8 CXS1 Smoothing off
Y7A9 Y889 Y969 YA49 YB29 YC09 YCE9 CXS2 Axis independent Y7AA Y88A Y96A YA4A YB2A YC0A YCEA CXS3 EX.F/MODAL.F Y7AB Y88B Y96B YA4B YB2B YC0B YCEB CXS4 G0/G1 Y7AC Y88C Y96C YA4C YB2C YC0C YCEC CXS5 MC/WK Y7AD Y88D Y96D YA4D YB2D YC0D YCED CXS6 ABS/INC Y7AE Y88E Y96E YA4E YB2E YC0E YCEE *CXS7 Stop
Y7AF Y88F Y96F YA4F YB2F YC0F YCEF CXS8 Strobe
2nd
system
3rd
system
4th
system
1st
system
Y7B0 Y890 Y970 YA50 YB30 YC10 YCF0 ZRIT 2nd reference point return interlock
Y7B1 Y891 Y971 YA51 YB31 YC11 YCF1 WM Workpiece measurement
Y7B2 Y892 Y972 YA52 YB32 YC12 YCF2 RSST Search & start
Y7B3 Y893 Y973 YA53 YB33 YC13 YCF3 MGEN Magazine index complete valid
Y7B4 Y894 Y974 YA54 YB34 YC14 YCF4 SINPI Orient complete ignore
Y7B5 Y895 Y975 YA55 YB35 YC15 YCF5 ZIGN Z axis compensation ignore
Y7B6 Y896 Y976 YA56 YB36 YC16 YCF6
Y7B7 Y897 Y977 YA57 YB37 YC17 YCF7
Y7B8 Y898 Y978 YA58 YB38 YC18 YCF8
Y7B9 Y899 Y979 YA59 YB39 YC19 YCF9 Y7BA Y89A Y97A YA5A YB3A YC1A YCFA Y7BB Y89B Y97B YA5B YB3B YC1B YCFB Y7BC Y89C Y97C YA5C YB3C YC1C YCFC Y7BD Y89D Y97D YA5D YB3D YC1D YCFD Y7BE Y89E Y97E YA5E YB3E YC1E YCFE
Y7BF Y89F Y97F YA5F YB3F YC1F YCFF
2nd
system
3rd
system
4th
system
5th
system
5th
system
5th
system
6th
system
6th
system
6th
system
7th
system
7th
system
7th
system
Abbrev. Signal details
Abbrev. Signal details
Abbrev. Signal details
4-22
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Output Y
PLC->Controller (Part system state signal) Table 4-3-7
1st
system
Y7C0 Y8A0 Y980 YA60 YB40 YC20 YD00 Y7C1 Y8A1 Y981 YA61 YB41 YC21 YD01 Y7C2 Y8A2 Y982 YA62 YB42 YC22 YD02 Y7C3 Y8A3 Y983 YA63 YB43 YC23 YD03 Y7C4 Y8A4 Y984 YA64 YB44 YC24 YD04 Y7C5 Y8A5 Y985 YA65 YB45 YC25 YD05 Y7C6 Y8A6 Y986 YA66 YB46 YC26 YD06 Y7C7 Y8A7 Y987 YA67 YB47 YC27 YD07 Y7C8 Y8A8 Y988 YA68 YB48 YC28 YD08
Y7C9 Y8A9 Y989 YA69 YB49 YC29 YD09 Y7CA Y8AA Y98A YA6A YB4A YC2A YD0A Y7CB Y8AB Y98B YA6B YB4B YC2B YD0B Y7CC Y8AC Y98C YA6C YB4C YC2C YD0C Y7CD Y8AD Y98D YA6D YB4D YC2D YD0D Y7CE Y8AE Y98E YA6E YB4E YC2E YD0E Y7CF Y8AF Y98F YA6F YB4F YC2F YD0F
2nd
system
3rd
system
4th
system
1st
system
Y7D0 Y8B0 Y990 YA70 YB50 YC30 YD10
Y7D1 Y8B1 Y991 YA71 YB51 YC31 YD11
Y7D2 Y8B2 Y992 YA72 YB52 YC32 YD12
Y7D3 Y8B3 Y993 YA73 YB53 YC33 YD13
Y7D4 Y8B4 Y994 YA74 YB54 YC34 YD14
Y7D5 Y8B5 Y995 YA75 YB55 YC35 YD15
Y7D6 Y8B6 Y996 YA76 YB56 YC36 YD16
Y7D7 Y8B7 Y997 YA77 YB57 YC37 YD17
Y7D8 Y8B8 Y998 YA78 YB58 YC38 YD18
Y7D9 Y8B9 Y999 YA79 YB59 YC39 YD19 Y7DA Y8BA Y99A YA7A YB5A YC3A YD1A Y7DB Y8BB Y99B YA7B YB5B YC3B YD1B Y7DC Y8BC Y99C YA7C YB5C YC3C YD1C Y7DD Y8BD Y99D YA7D YB5D YC3D YD1D Y7DE Y8BE Y99E YA7E YB5E YC3E YD1E Y7DF Y8BF Y99F YA7F YB5F YC3F YD1F
2nd
system
3rd
system
4th
system
5th
system
5th
system
6th
system
6th
system
7th
system
7th
system
Abbrev. Signal details
Abbrev. Signal details
4-23
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Output Y
PLC->Controller (Spindle state signal) Table 4-3-8
1st
spindle
YD20 YD50 YD80 YDB0 YDE0 YE10 YE40 YD21 YD51 YD81 YDB1 YDE1 YE11 YE41 YD22 YD52 YD82 YDB2 YDE2 YE12 YE42 YD23 YD53 YD83 YDB3 YDE3 YE13 YE43 YD24 YD54 YD84 YDB4 YDE4 YE14 YE44 YD25 YD55 YD85 YDB5 YDE5 YE15 YE45 YD26 YD56 YD86 YDB6 YDE6 YE16 YE46 GFIN Gear shift finish YD27 YD57 YD87 YDB7 YDE7 YE17 YE47 YD28 YD58 YD88 YDB8 YDE8 YE18 YE48 SP1 Spindle override 1 YD29 YD59 YD89 YDB9 YDE9 YE19 YE49 SP2 Spindle override 2 YD2A YD5A YD8A YDBA YDEA YE1A YE4A SP4 Spindle override 4 YD2B YD5B YD8B YDBB YDEB YE1B YE4B YD2C YD5C YD8C YDBC YDEC YE1C YE4C YD2D YD5D YD8D YDBD YDED YE1D YE4D YD2E YD5E YD8E YDBE YDEE YE1E YE4E YD2F YD5F YD8F YDBF YDEF YE1F YE4F SPS Spindle override method select
2nd
spindle
3rd
spindle
4th
spindle
1st
spindle
YD30 YD60 YD90 YDC0 YDF0 YE20 YE50 GI1 Spindle gear select 1 YD31 YD61 YD91 YDC1 YDF1 YE21 YE51 GI2 Spindle gear select 2 YD32 YD62 YD92 YDC2 YDF2 YE22 YE52 YD33 YD63 YD93 YDC3 YDF3 YE23 YE53 YD34 YD64 YD94 YDC4 YDF4 YE24 YE54 SSTP Spindle stop YD35 YD65 YD95 YDC5 YDF5 YE25 YE55 SSFT Spindle gear shift YD36 YD66 YD96 YDC6 YDF6 YE26 YE56 SORC Oriented spindle speed command YD37 YD67 YD97 YDC7 YDF7 YE27 YE57 YD38 YD68 YD98 YDC8 YDF8 YE28 YE58 SRN Spindle forward run start YD39 YD69 YD99 YDC9 YDF9 YE29 YE59 SRI Spindle reverse run start YD3A YD6A YD9A YDCA YDFA YE2A YE5A TL1 Spindle torque limit 1 YD3B YD6B YD9B YDCB YDFB YE2B YE5B TL2 Spindle torque limit 2 YD3C YD6C YD9C YDCC YDFC YE2C YE5C WRN Spindle forward run index YD3D YD6D YD9D YDCD YDFD YE2D YE5D WRI Spindle reverse run index YD3E YD6E YD9E YDCE YDFE YE2E YE5E ORC Spindle orient command YD3F YD6F YD9F YDCF YDFF YE2F YE5F LRSL L coil selection
2nd
spindle
3rd
spindle
4th
spindle
1st
spindle
YD40 YD70 YDA0 YDD0 YE00 YE30 YE60 M1SL 1st spindle motor select YD41 YD71 YDA1 YDD1 YE01 YE31 YE61 M2SL 2nd spindle motor select YD42 YD72 YDA2 YDD2 YE02 YE32 YE62 YD43 YD73 YDA3 YDD3 YE03 YE33 YE63 YD44 YD74 YDA4 YDD4 YE04 YE34 YE64 YD45 YD75 YDA5 YDD5 YE05 YE35 YE65 YD46 YD76 YDA6 YDD6 YE06 YE36 YE66 YD47 YD77 YDA7 YDD7 YE07 YE37 YE67 YD48 YD78 YDA8 YDD8 YE08 YE38 YE68 ZPM Spindle zero point memory YD49 YD79 YDA9 YDD9 YE09 YE39 YE69 YD4A YD7A YDAA YDDA YE0A YE3A YE6A YD4B YD7B YDAB YDDB YE0B YE3B YE6B YD4C YD7C YDAC YDDC YE0C YE3C YE6C YD4D YD7D YDAD YDDD YE0D YE3D YE6D YD4E YD7E YDAE YDDE YE0E YE3E YE6E YD4F YD7F YDAF YDDF YE0F YE3F YE6F
2nd
spindle
3rd
spindle
4th
spindle
5th
spindle
5th
spindle
5th
spindle
6th
spindle
6th
spindle
6th
spindle
7th
spindle
7th
spindle
7th
spindle
Abbrev. Signal details
Abbrev. Signal details
Abbrev. Signal details
4-24
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Output Y
As for the following signals, initial values at power ON are different depending on the model.
C6/C64 : “1” is set when the power is turned ON. If the following signals are not used,
processing by PLC is not necessary.
C64T : “0” is set when the power is turned ON. If necessary, do process using PLC.
(1) Axis state signal
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
14th
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
Y441 Y471 Y4A1 Y4D1 Y501 Y531 Y561 Y591 Y5C1 Y5F1 Y621 Y651 Y681 Y6B1 Y443 Y473 Y4A3 Y4D3 Y503 Y533 Y563 Y593 Y5C3 Y5F3 Y623 Y653 Y683 Y6B3 Y444 Y474 Y4A4 Y4D4 Y504 Y534 Y564 Y594 Y5C4 Y5F4 Y624 Y654 Y684 Y6B4 Y445 Y475 Y4A5 Y4D5 Y505 Y535 Y565 Y595 Y5C5 Y5F5 Y625 Y655 Y685 Y6B5 Y446 Y476 Y4A6 Y4D6 Y506 Y536 Y566 Y596 Y5C6 Y5F6 Y626 Y656 Y686 Y6B6 Y447 Y477 Y4A7 Y4D7 Y507 Y537 Y567 Y597 Y5C7 Y5F7 Y627 Y657 Y687 Y6B7 Y448 Y478 Y4A8 Y4D8 Y508 Y538 Y568 Y598 Y5C8 Y5F8 Y628 Y658 Y688 Y6B8
(2) Part system state signal
1st
system
2nd
system
3rd
system
4th
system
5th
system
6th
system
7th
system
Abbrev. Signal details
Y711 Y7F1 Y8D1 Y9B1 YA91 YB71 YC51 *SP Auto operation "pause" command Y713 Y7F3 Y8D3 Y9B3 YA93 YB73 YC53 *BSL Block start interlock Y714 Y7F4 Y8D4 Y9B4 YA94 YB74 YC54 *CSL Cutting block start interlock
Y71B Y7FB Y8DB Y9BB YA9B YB7B YC5B *CDZ Chamfering
Y728 Y808 Y8E8 Y9C8 YAA8 YB88 YC68 ABS Manual absolute Y760 Y840 Y920 YA00 YAE0 YBC0 YCA0 *FV1 Cutting feedrate override 1 Y762 Y842 Y922 YA02 YAE2 YBC2 YCA2 *FV4 Cutting feedrate override 4 Y764 Y844 Y924 YA04 YAE4 YBC4 YCA4 *FV16 Cutting feedrate override 16 Y774 Y854 Y934 YA14 YAF4 YBD4 YCB4 *JV16 Manual feedrate 16
Y7AE Y88E Y96E YA4E YB2E YC0E YCEE *CXS7 Stop
B Signal details
axis
* Servo OFF * External deceleration + * External deceleration ­* Auto interlock + * Auto interlock ­* Manual interlock + * Manual interlock -
4-25
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER
Interface Table Output R
PLC->Controller (System) Table 4-4-1
Device Abbrev. Signal details Device Abbrev. Signal details
R100 AO1 Analog output R110 Par t s y s t e m d e si gnation for TSRH
command R101 AO2 Analog output R111 R102 AO3 Analog output R112 KEY OUT 1 R103 AO4 Analog output R113 (Full key) R104 R114 (Base key) R105 R115 Power OFF indication device
No. R106 R116 Data link stop R107 R117 Display part system changeover R108 R118 Alarm message I/F 1 R109 R119 Alarm message I/F 2
Device Abbrev. Signal details Device Abbrev. Signal details
R120 Alarm message I/F 3 R130 User macro output #1135 R121 Alarm message I/F 4 R131 (Controller -> PLC) R122 Operator message I/F R132 User PLC version code R123 Response monitor timer R133 R124 User macro output #1132 R134 R125 (Controller -> PLC) R135 R126 User macro output #1133 R136 NC changeover R127 (Controller -> PLC) R137 Part system changeover R128 User macro output #1134 R138 R129 (Controller -> PLC) R139
Device Abbrev. Signal details Device Abbrev. Signal details
R140 1st axis index R150 11th axis index R141 2nd axis index R151 12th axis index R142 3rd axis index R152 13th axis index R143 4th axis index R153 14th axis index R144 5th axis index R154 R145 6th axis index R155 R146 7th axis index R156
R147
R148
R149
8th axis index R157
9th axis index R158
10th axis index R159
PLC switch
Spindle synchronous function
basic spindle select
Spindle synchronous function
synchronous spindle select
Spindle synchronous function
phase shift amount
4-26
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Output R
PLC->Controller (System) Table 4-4-2
Device Abbrev. Signal details Device Abbrev. Signal details
R160 R170 R161 R171 R162 R163 R173 R164 R174 R165 R175 R166 R176 R167 R177 R168 R178 R169 R179
Device Abbrev. Signal details Device Abbrev. Signal details
R180 R190 R181 (APLC version) R191 R182 R192 R183 R193 R184 R194 R185 R195 R186 R196 Direct display Command R187 R197 Function menu R188 R198 Page R189 R199 Screen type
User PLC version code (method 2)
R172
Add-on (expansion) operation board output #1 Refer to Section "3.3 Allocation of machine input/output signals" for details.
Add-on (expansion) operation board output #2 Refer to Section "3.3 Allocation of machine input/output signals" for details.
4-27
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Output R
PLC->Controller (Data per part system) Table 4-4-3
1st
system
R900 R1000 R1100 R1200 R1300 R1400 R1500 1st cutting feedrate override R901 R1001 R1101 R1201 R1301 R1401 R1501 2nd cutting feedrate override R902 R1002 R1102 R1202 R1302 R1402 R1502 Rapid traverse override R903 R1003 R1103 R1203 R1303 R1403 R1503 R904 R1004 R1104 R1204 R1304 R1404 R1504 Manual feedrate R905 R1005 R1105 R1205 R1305 R1405 R1505 R906 R1006 R1106 R1206 R1306 R1406 R1506 R907 R1007 R1107 R1207 R1307 R1407 R1507 R908 R1008 R1108 R1208 R1308 R1408 R1508 R909 R1009 R1109 R1209 R1309 R1409 R1509
1st
system
R910 R1010 R1110 R1210 R1310 R1410 R1510 2nd handle feed random multiplication R911 R1011 R1111 R1211 R1311 R1411 R1511 R912 R1012 R1112 R1212 R1312 R1412 R1512 3rd handle feed random multiplication R913 R1013 R1113 R1213 R1313 R1413 R1513 R914 R1014 R1114 R1214 R1314 R1414 R1514 R915 R1015 R1115 R1215 R1315 R1415 R1515 R916 R1016 R1116 R1216 R1316 R1416 R1516 R917 R1017 R1117 R1217 R1317 R1417 R1517 R918 R1018 R1118 R1218 R1318 R1418 R1518 R919 R1019 R1119 R1219 R1319 R1419 R1519
1st
system
R920 R1020 R1120 R1220 R1320 R1420 R1520 OT ignored R921 R1021 R1121 R1221 R1321 R1421 R1521 Near-point ignored R922 R1022 R1122 R1222 R1322 R1422 R1522 R923 R1023 R1123 R1223 R1323 R1423 R1523 R924 R1024 R1124 R1224 R1324 R1424 R1524 R925 R1025 R1125 R1225 R1325 R1425 R1525 R926 R1026 R1126 R1226 R1326 R1426 R1526 R927 R1027 R1127 R1227 R1327 R1427 R1527 R928 R1028 R1128 R1228 R1328 R1428 R1528 R929 R1029 R1129 R1229 R1329 R1429 R1529
1st
system
R930 R1030 R1130 R1230 R1330 R1430 R1530 Tool group number designation R931 R1031 R1131 R1231 R1331 R1431 R1531 Tool tip No. R932 R1032 R1132 R1232 R1332 R1432 R1532 Synchronized control operation method R933 R1033 R1133 R1233 R1333 R1433 R1533 Droop put out valid axis R934 R1034 R1134 R1234 R1334 R1434 R1534 R935 R1035 R1135 R1235 R1335 R1435 R1535 R936 R1036 R1136 R1236 R1336 R1436 R1536 R937 R1037 R1137 R1237 R1337 R1437 R1537 R938 R1038 R1138 R1238 R1338 R1438 R1538 Search & start program No. R939 R1039 R1139 R1239 R1339 R1439 R1539
2nd
system
3rd
system
4th
system
5th
system
6th
system
7th
system
Handle 1 feed random multiplication/ Incremental feed random multiplication
2nd
system
3rd
system
4th
system
5th
system
6th
system
7th
system
Manual random feed 1st axis movement data
Manual random feed 2nd axis movement data
Manual random feed 3rd axis movement data
2nd
system
3rd
system
4th
system
5th
system
6th
system
7th
system
2nd
system
3rd
system
4th
system
5th
system
6th
system
7th
system
Signal details
Signal details
Signal details
Signal details
4-28
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Output R
PLC->Controller (Data per part system) Table 4-4-4
1st
system
R940 R1040 R1140 R1240 R1340 R1440 R1540 R941 R1041 R1141 R1241 R1341 R1441 R1541 R942 R1042 R1142 R1242 R1342 R1442 R1542 Load meter display interface 1 R943 R1043 R1143 R1243 R1343 R1443 R1543 R944 R1044 R1144 R1244 R1344 R1444 R1544 Load meter display interface 2 R945 R1045 R1145 R1245 R1345 R1445 R1545 R946 R1046 R1146 R1246 R1346 R1446 R1546 R947 R1047 R1147 R1247 R1347 R1447 R1547 R948 R1048 R1148 R1248 R1348 R1448 R1548 Selection tool No. R949 R1049 R1149 R1249 R1349 R1449 R1549
1st
system
R950 R1050 R1150 R1250 R1350 R1450 R1550 Skip retract valid R951 R1051 R1151 R1251 R1351 R1451 R1551 R952 R1052 R1152 R1252 R1352 R1452 R1552 Skip retract speed R953 R1053 R1153 R1253 R1353 R1453 R1553 R954 R1054 R1154 R1254 R1354 R1454 R1554 Skip retract amount R955 R1055 R1155 R1255 R1355 R1455 R1555 R956 R1056 R1156 R1256 R1356 R1456 R1556 R957 R1057 R1157 R1257 R1357 R1457 R1557 R958 R1058 R1158 R1258 R1358 R1458 R1558 R959 R1059 R1159 R1259 R1359 R1459 R1559
1st
system
R960 R1060 R1160 R1260 R1360 R1460 R1560 R961 R1061 R1161 R1261 R1361 R1461 R1561 R962 R1062 R1162 R1262 R1362 R1462 R1562 R963 R1063 R1163 R1263 R1363 R1463 R1563 R964 R1064 R1164 R1264 R1364 R1464 R1564 R965 R1065 R1165 R1265 R1365 R1465 R1565 R966 R1066 R1166 R1266 R1366 R1466 R1566 R967 R1067 R1167 R1267 R1367 R1467 R1567 R968 R1068 R1168 R1268 R1368 R1468 R1568 R969 R1069 R1169 R1269 R1369 R1469 R1569
1st
system
R970 R1070 R1170 R1270 R1370 R1470 R1570 R971 R1071 R1171 R1271 R1371 R1471 R1571 R972 R1072 R1172 R1272 R1372 R1472 R1572 R973 R1073 R1173 R1273 R1373 R1473 R1573 R974 R1074 R1174 R1274 R1374 R1474 R1574 R975 R1075 R1175 R1275 R1375 R1475 R1575 R976 R1076 R1176 R1276 R1376 R1476 R1576 R977 R1077 R1177 R1277 R1377 R1477 R1577 R978 R1078 R1178 R1278 R1378 R1478 R1578 R979 R1079 R1179 R1279 R1379 R1479 R1579
2nd
system
2nd
system
3rd
system
3rd
system
4th
system
4th
system
5th
system
5th
system
6th
system
6th
system
7th
system
No. of work machining (maximum value)
Workpiece coordinate offset measurement compensation No.
7th
system
2nd
system
3rd
system
4th
system
5th
system
6th
system
7th
system
2nd
system
3rd
system
4th
system
5th
system
6th
system
7th
system
Macro interface output for each part system #1032 PLC → controller (Up to three part systems for C64T)
Macro interface output for each part system #1033 PLC → controller (Up to three part systems for C64T)
Macro interface output for each part system #1034 PLC → controller (Up to three part systems for C64T)
Macro interface output for each part system #1035 PLC → controller (Up to three part systems for C64T)
Signal details
Signal details
Signal details
Signal details
4-29
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Output R
PLC->Controller (Data per part system) Table 4-4-5
1st
system
R980 R1080 R1180 R1280 R1380 R1480 R1580 R981 R1081 R1181 R1281 R1381 R1481 R1581 R982 R1082 R1182 R1282 R1382 R1482 R1582 R983 R1083 R1183 R1283 R1383 R1483 R1583 R984 R1084 R1184 R1284 R1384 R1484 R1584 R985 R1085 R1185 R1285 R1385 R1485 R1585 R986 R1086 R1186 R1286 R1386 R1486 R1586 R987 R1087 R1187 R1287 R1387 R1487 R1587 R988 R1088 R1188 R1288 R1388 R1488 R1588 R989 R1089 R1189 R1289 R1389 R1489 R1589
1st
system
R990 R1090 R1190 R1290 R1390 R1490 R1590 R991 R1091 R1191 R1291 R1391 R1491 R1591 R992 R1092 R1192 R1292 R1392 R1492 R1592 R993 R1093 R1193 R1293 R1393 R1493 R1593 R994 R1094 R1194 R1294 R1394 R1494 R1594 R995 R1095 R1195 R1295 R1395 R1495 R1595 R996 R1096 R1196 R1296 R1396 R1496 R1596 R997 R1097 R1197 R1297 R1397 R1497 R1597 R998 R1098 R1198 R1298 R1398 R1498 R1598 R999 R1099 R1199 R1299 R1399 R1499 R1599
2nd
system
3rd
system
4th
system
5th
system
6th
system
7th
system
2nd
system
3rd
system
4th
system
5th
system
6th
system
7th
system
Signal details
Signal details
4-30
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Output R
PLC->Controller (Axis data) Table 4-4-6
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
14th
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
R2300 R2350 R2400 R2450 R2500 R2550 R2600 R2650 R2700 R2750 R2800 R2850 R2900 R2950
R2301 R2351 R2401 R2451 R2501 R2551 R2601 R2651 R2701 R2751 R2801 R2851 R2901 R2951
R2302 R2352 R2402 R2452 R2502 R2552 R2602 R2652 R2702 R2752 R2802 R2852 R2902 R2952
R2303 R2353 R2403 R2453 R2503 R2553 R2603 R2653 R2703 R2753 R2803 R2853 R2903 R2953
R2304 R2354 R2404 R2454 R2504 R2554 R2604 R2654 R2704 R2754 R2804 R2854 R2904 R2954 R2305 R2355 R2405 R2455 R2505 R2555 R2605 R2655 R2705 R2755 R2805 R2855 R2905 R2955 R2306 R2356 R2406 R2456 R2506 R2556 R2606 R2656 R2706 R2756 R2806 R2856 R2906 R2956 R2307 R2357 R2407 R2457 R2507 R2557 R2607 R2657 R2707 R2757 R2807 R2857 R2907 R2957 R2308 R2358 R2408 R2458 R2508 R2558 R2608 R2658 R2708 R2758 R2808 R2858 R2908 R2958 R2309 R2359 R2409 R2459 R2509 R2559 R2609 R2659 R2709 R2759 R2809 R2859 R2909 R2959
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
R2310 R2360 R2410 R2460 R2510 R2560 R2610 R2660 R2710 R2760 R2810 R2860 R2910 R2960 R2311 R2361 R2411 R2461 R2511 R2561 R2611 R2661 R2711 R2761 R2811 R2861 R2911 R2961 R2312 R2362 R2412 R2462 R2512 R2562 R2612 R2662 R2712 R2762 R2812 R2862 R2912 R2962 R2313 R2363 R2413 R2463 R2513 R2563 R2613 R2663 R2713 R2763 R2813 R2863 R2913 R2963 R2314 R2364 R2414 R2464 R2514 R2564 R2614 R2664 R2714 R2764 R2814 R2864 R2914 R2964 R2315 R2365 R2415 R2465 R2515 R2565 R2615 R2665 R2715 R2765 R2815 R2865 R2915 R2965 R2316 R2366 R2416 R2466 R2516 R2566 R2616 R2666 R2716 R2766 R2816 R2866 R2916 R2966 R2317 R2367 R2417 R2467 R2517 R2567 R2617 R2667 R2717 R2767 R2817 R2867 R2917 R2967 R2318 R2368 R2418 R2468 R2518 R2568 R2618 R2668 R2718 R2768 R2818 R2868 R2918 R2968 R2319 R2369 R2419 R2469 R2519 R2569 R2619 R2669 R2719 R2769 R2819 R2869 R2919 R2969
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
R2320 R2370 R2420 R2470 R2520 R2570 R2620 R2670 R2720 R2770 R2820 R2870 R2920 R2970 R2321 R2371 R2421 R2471 R2521 R2571 R2621 R2671 R2721 R2771 R2821 R2871 R2921 R2971 R2322 R2372 R2422 R2472 R2522 R2572 R2622 R2672 R2722 R2772 R2822 R2872 R2922 R2972 R2323 R2373 R2423 R2473 R2523 R2573 R2623 R2673 R2723 R2773 R2823 R2873 R2923 R2973 R2324 R2374 R2424 R2474 R2524 R2574 R2624 R2674 R2724 R2774 R2824 R2874 R2924 R2974 R2325 R2375 R2425 R2475 R2525 R2575 R2625 R2675 R2725 R2775 R2825 R2875 R2925 R2975 R2326 R2376 R2426 R2476 R2526 R2576 R2626 R2676 R2726 R2776 R2826 R2876 R2926 R2976 R2327 R2377 R2427 R2477 R2527 R2577 R2627 R2677 R2727 R2777 R2827 R2877 R2927 R2977 R2328 R2378 R2428 R2478 R2528 R2578 R2628 R2678 R2728 R2778 R2828 R2878 R2928 R2978 R2329 R2379 R2429 R2479 R2529 R2579 R2629 R2679 R2729 R2779 R2829 R2879 R2929 R2979
Signal details
axis
External machine coordinate
compensation data
system Each axis reference point select Thermal expansion offset compensation amount Thermal expansion max. compensation amount
14th
Signal details
axis
14th
Signal details
axis
4-31
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Output R
PLC->Controller (Axis data)
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
14th
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
R2330 R2380 R2430 R2480 R2530 R2580 R2630 R2680 R2730 R2780 R2830 R2880 R2930 R2980 R2331 R2381 R2431 R2481 R2531 R2581 R2631 R2681 R2731 R2781 R2831 R2881 R2931 R2981 R2332 R2382 R2432 R2482 R2532 R2582 R2632 R2682 R2732 R2782 R2832 R2882 R2932 R2982 R2333 R2383 R2433 R2483 R2533 R2583 R2633 R2683 R2733 R2783 R2833 R2883 R2933 R2983 R2334 R2384 R2434 R2484 R2534 R2584 R2634 R2684 R2734 R2784 R2834 R2884 R2934 R2984 R2335 R2385 R2435 R2485 R2535 R2585 R2635 R2685 R2735 R2785 R2835 R2885 R2935 R2985 R2336 R2386 R2436 R2486 R2536 R2586 R2636 R2686 R2736 R2786 R2836 R2886 R2936 R2986 R2337 R2387 R2437 R2487 R2537 R2587 R2637 R2687 R2737 R2787 R2837 R2887 R2937 R2987 R2338 R2388 R2438 R2488 R2538 R2588 R2638 R2688 R2738 R2788 R2838 R2888 R2938 R2988 R2339 R2389 R2439 R2489 R2539 R2589 R2639 R2689 R2739 R2789 R2839 R2889 R2939 R2989
1st
2nd
3rd
4th
5th
6th
7th
8th
9th
10th
11th
12th
13th
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
axis
R2340 R2390 R2440 R2490 R2540 R2590 R2640 R2690 R2740 R2790 R2840 R2890 R2940 R2990 R2341 R2391 R2441 R2491 R2541 R2591 R2641 R2691 R2741 R2791 R2841 R2891 R2941 R2991 R2342 R2392 R2442 R2492 R2542 R2592 R2642 R2692 R2742 R2792 R2842 R2892 R2942 R2992 R2343 R2393 R2443 R2493 R2543 R2593 R2643 R2693 R2743 R2793 R2843 R2893 R2943 R2993 R2344 R2394 R2444 R2494 R2544 R2594 R2644 R2694 R2744 R2794 R2844 R2894 R2944 R2994 R2345 R2395 R2445 R2495 R2545 R2595 R2645 R2695 R2745 R2795 R2845 R2895 R2945 R2995 R2346 R2396 R2446 R2496 R2546 R2596 R2646 R2696 R2746 R2796 R2846 R2896 R2946 R2996 R2347 R2397 R2447 R2497 R2547 R2597 R2647 R2697 R2747 R2797 R2847 R2897 R2947 R2997 R2348 R2398 R2448 R2498 R2548 R2598 R2648 R2698 R2748 R2798 R2848 R2898 R2948 R2998 R2349 R2399 R2449 R2499 R2549 R2599 R2649 R2699 R2749 R2799 R2849 R2899 R2949 R2999
Signal details
axis
14th
Signal details
axis
Table 4-4-7
4-32
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Output R
PLC->Controller (Spindle command) Table 4-4-8
1st
axis
R3210 R3240 R3270 R3300 R3330 R3360 R3390 Spindle command rotation speed output R3211 R3241 R3271 R3301 R3331 R3361 R3391 R3212 R3242 R3272 R3302 R3332 R3362 R3392 R3213 R3243 R3273 R3303 R3333 R3363 R3393 R3214 R3244 R3274 R3304 R3334 R3364 R3394 R3215 R3245 R3275 R3305 R3335 R3365 R3395 R3216 R3246 R3276 R3306 R3336 R3366 R3396 R3217 R3247 R3277 R3307 R3337 R3367 R3397 R3218 R3248 R3278 R3308 R3338 R3368 R3398 R3219 R3249 R3279 R3309 R3339 R3369 R3399
1st
axis
R3220 R3250 R3280 R3310 R3340 R3370 R3400 S analog override R3221 R3251 R3281 R3311 R3341 R3371 R3401 Multi-point orientation position data R3222 R3252 R3282 R3312 R3342 R3372 R3402 R3223 R3253 R3283 R3313 R3343 R3373 R3403 R3224 R3254 R3284 R3314 R3344 R3374 R3404 R3225 R3255 R3285 R3315 R3345 R3375 R3405 R3226 R3256 R3286 R3316 R3346 R3376 R3406 R3227 R3257 R3287 R3317 R3347 R3377 R3407 R3228 R3258 R3288 R3318 R3348 R3378 R3408 R3229 R3259 R3289 R3319 R3349 R3379 R3409
1st
axis
R3230 R3260 R3290 R3320 R3350 R3380 R3410 R3231 R3261 R3291 R3321 R3351 R3381 R3411 R3232 R3262 R3292 R3322 R3352 R3382 R3412 R3233 R3263 R3293 R3323 R3353 R3383 R3413 R3234 R3264 R3294 R3324 R3354 R3384 R3414 R3235 R3265 R3295 R3325 R3355 R3385 R3415 R3236 R3266 R3296 R3326 R3356 R3386 R3416 R3237 R3267 R3297 R3327 R3357 R3387 R3417 R3238 R3268 R3298 R3328 R3358 R3388 R3418 R3239 R3269 R3299 R3329 R3359 R3389 R3419
2nd
axis
3rd
axis
4th
axis
5th
axis
6th
axis
7th
axis
2nd
axis
3rd
axis
4th
axis
5th
axis
6th
axis
7th
axis
2nd
axis
3rd
axis
4th
axis
5th
axis
6th
axis
7th
axis
Signal details
Signal details
Signal details
4-33
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Output R
PLC->Controller (MR-J2-CT control command) Table 4-4-9
1st
axis
R3600 R3606 R3612 R3618 R3624 R3630 R3636 J2CT control command 4 R3601 R3607 R3613 R3619 R3625 R3631 R3637 J2CT control command 3 R3602 R3608 R3614 R3620 R3626 R3632 R3638 J2CT control command 2 R3603 R3609 R3615 R3621 R3627 R3633 R3639 J2CT control command 1 R3604 R3610 R3616 R3622 R3628 R3634 R3640 J2CT command coordinate Low order R3605 R3611 R3617 R3623 R3629 R3635 R3641 J2CT command coordinate High order
R3684 Another control command (Common to all axes)
PLC−>Controller PLC (Index control axis command)
1st
axis
R3650 R3654 R3658 R3662 R3666 R3670 R3674 Control command 1 R3651 R3655 R3659 R3663 R3667 R3671 R3675 Control command 2 R3652 R3656 R3660 R3664 R3668 R3672 R3676 Control command 3 R3653 R3657 R3661 R3665 R3669 R3673 R3677 Control command 4
2nd
axis
3rd
axis
4th
axis
5th
axis
6th
axis
7th
axis
2nd
axis
3rd
axis
4th
axis
5th
axis
6th
axis
7th
axis
Signal details
Signal details
4-34
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER
Interface Table Special Relay SM
Special relay Table 4-5-1 Device Abbrev. Signal name Device Abbrev. Signal name
SM0 SM8 SM1 SM9 SM2 SM10 SM3 SM11 SM4 SM12 CARRY Carry flag SM5 SM13 SM6 SM14 SM7 SM15
Device Abbrev. Signal name Device Abbrev. Signal name
SM16 THER Temperature rise warning SM24 SM17 Remote I/O communication stop SM25 SM18 SM26 SM19 SM27 SM20 SM28 SM21 SM29 SM22 CLE Calculation error SM30 SM23 QSTOP PLC STOP SM31
Device Abbrev. Signal name Device Abbrev. Signal name
SM32 ON Always ON SM40 2NCLK 2n-second clock SM33 OFF Always OFF SM41 SM34 BSCN Only 1 scan ON after RUN SM42 SM35 ASCN Only 1 scan OFF after RUN SM43 SM36 01CLK 0.1-second clock SM44 SM37 02CLK 0.2-second clock SM45 SM38 1CLK 1-second clock SM46 SM39 2CLK 2-second clock SM47
Device Abbrev. Signal name Device Abbrev. Signal name
SM48 SM56 SM49 SM57 SM50 SM58 SM51 SM59 SM52 SM60 SM53 SM61 SM54 SM62 SM55 SM63
4-35
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER
Interface Table Special Relay SM
Special relay Table 4-5-2 Device Abbrev. Signal name Device Abbrev. Signal name
SM64 DSPRQ Tool registration and Life
screen display request
SM65 LSTIN Life management data setting
prohibited SM66 SM74 SM67 SM75 SM68 SM76 PDISP Program display during
SM69 SM77 SM70 API protect avoidance SM78 SM71 TSTIN Tool registration screen setting
prohibited
Device Abbrev. Signal name Device Abbrev. Signal name
SM80 SWALT1 PLC switch for reverse #1 SM88 SWALT9 PLC switch for reverse #9 SM81 SWALT2 PLC switch for reverse #2 SM89 SWALT10 PLC switch for reverse #10 SM82 SWALT3 PLC switch for reverse #3 SM90 SWALT11 PLC switch for reverse #11 SM83 SWALT4 PLC switch for reverse #4 SM91 SWALT12 PLC switch for reverse #12 SM84 SWALT5 PLC switch for reverse #5 SM92 SWALT13 PLC switch for reverse #13 SM85 SWALT6 PLC switch for reverse #6 SM93 SWALT14 PLC switch for reverse #14 SM86 SWALT7 PLC switch for reverse #7 SM94 SWALT15 PLC switch for reverse #15 SM87 SWALT8 PLC switch for reverse #8 SM95 SWALT16 PLC switch for reverse #16
Device Abbrev. Signal name Device Abbrev. Signal name
SM96 SWALT17 PLC switch for reverse #17 SM104 SWALT25 PLC switch for reverse #25 SM97 SWALT18 PLC switch for reverse #18 SM105 SWALT26 PLC switch for reverse #26 SM98 SWALT19 PLC switch for reverse #19 SM106 SWALT27 PLC switch for reverse #27 SM99 SWALT20 PLC switch for reverse #20 SM107 SWALT28 PLC switch for reverse #28 SM100 SWALT21 PLC switch for reverse #21 SM108 SWALT29 PLC switch for reverse #29 SM101 SWALT22 PLC switch for reverse #22 SM109 SWALT30 PLC switch for reverse #30 SM102 SWALT23 PLC switch for reverse #23 SM110 SWALT31 PLC switch for reverse #31 SM103 SWALT24 PLC switch for reverse #24 SM111 SWALT32 PLC switch for reverse #32
Device Abbrev. Signal name Device Abbrev. Signal name
SM112 DLSMS In data link master channel stop SM120 SM113 DLSS1 SM114 DLSS2 SM115 DLSS3 SM116 DLSS4
In data link slave 1 channel stop
In data link slave 2 channel stop
In data link slave 3 channel stop
In data link slave 4 channel stop
SM117 SM125 SM118 SM126 SM119 SM127
SM72
SM73
operation
SM79
SM121 SM122 SM123 SM124
4-36
4. TABLE OF INPUT/OUTPUT SIGNALS WITH CONTROLLER Interface Table Special Register SD
Special register Table 4-5-3 Device Abbrev. Signal name Device Abbrev. Signal name
SD0 SD8 SD1 SD9 SD2 SD10 SD3 SD11 SD4 SD12 SD5 SD13 SD6 SD14 SD7 SD15
Device Abbrev. Signal name Device Abbrev. Signal name
SD16 SD24 SD17 SD25 SD18 SD26 SD19 SD27 SD20 SD28 SD21 SD29 SD22 CLES Calculation error code SD30 SD23 QSTOPS PLC STOP cause SD31
Device Abbrev. Signal name Device Abbrev. Signal name
SD32 SD40 2NS 2n-second clock set SD33 SD41 SD34 1S 1-second counter SD42 SD35 SCAN Scan counter SD43 SD36 SD44 SD37 SCTCR Current scan time SD45 SD38 SCTMI Minimum scan time SD46 SD39 SCTMX Maximum scan time SD47
Device Abbrev. Signal name Device Abbrev. Signal name
SD112 DLER1 Data link Error number between
SD120
master and slave 1 channels
SD113 DLER2 Data link Error number between
SD121
master and slave 2 channels
SD114 DLER3 Data link Error number between
SD122
master and slave 3 channels
SD115 DLER4 Data link Error number between
SD123
master and slave 4 channels SD116 SD124 SD117 SD125 SD118 SD126 SD119 SD127
4-37

5. OTHER DEVICES

5.1 Devices

5. OTHER DEVICES
5.1 Devices
In addition to X, Y, and R, SM, SD devices described above, the following devices exist:
Name
Internal relay Latch relay
Timer T (1) Timer T is count-up timer.
Counter C (1) Addition system counter C.
Symbol Description
M F L
(1) Internal and latch relays are auxiliary relays in the sequence
that cannot directly be output to the external.
(2) The latch relay L will be backed up even if the power is
turned OFF.
(3) The internal relay F may be used as the interface for the
alarm message display.
(2) Timer T can set the timer value from either the sequence
program or display.
(3) The 100ms, 10ms and 100ms integral timer are available.
(2) Counter C can set the counter value from either the
sequence program or screen.
Data register D (1) The data register stores sequence data.
(2) One data register consists of 16 bits and can be read or
written in 16-bit units. To handle 32-bit data, two data registers are used. The data register addressed by a 32-bit instruction is used as the low-order 16 bits; the data register addressed by the specified data register number +1 is used as the high-order 16 bits.
File register R (1) The file register release area can be used in the same
manner as the data register.
(2) The file register uses a 16-bit structure for 1 point, and reads
and writes in 16-bit units.
Two points are used to handle 32-bit data. The file register
No. designated with the 32-bit command is the low-order 16-bit, and the designated file register plus one is the high-order 16-bit.
Refer to section "2.9 File Register General Map" for details
on the release area of file register.
The assignment tables for the above tables are on the following pages. Copy and use them as necessary.
5-1
5. OTHER DEVICES
5.1 Devices
<Format 1>
<Internal relay>
Device Abbreviation
M M M M M M M M M M M M M M M M
Device Abbreviation
M M M M M M M M M M M M M M M M
Device Abbreviation
M M M M M M M M M M M M M M M M
Device Abbreviation
M M M M M M M M M M M M M M M M
Signal name
Signal name
Signal name
Signal name
Device Abbreviation Signal name
Device Abbreviation Signal name
Device Abbreviation Signal name
Device Abbreviation Signal name
5-2
5. OTHER DEVICES
5.1 Devices
<Format 2>
<Internal relay>
Device Abbreviation
F F F F F F F F F F F F F F F F
Device Abbreviation
F F F F F F F F F F F F F F F F
Device Abbreviation
F F F F F F F F F F F F F F F F
Device Abbreviation
F F F F F F F F F F F F F F F F
Signal name
Signal name
Signal name
Signal name
Device Abbreviation Signal name
Device Abbreviation Signal name
Device Abbreviation Signal name
Device Abbreviation Signal name
5-3
5. OTHER DEVICES
5.1 Devices
<Format 3>
<Latch relay>
Device Abbreviation
L L L L L L L L L L L L L L L L
Device Abbreviation
L L L L L L L L L L L L L L L L
Device Abbreviation
L L L L L L L L L L L L L L L L
Device Abbreviation
L L L L L L L L L L L L L L L L
Signal name
Signal name
Signal name
Signal name
Device Abbreviation Signal name
Device Abbreviation Signal name
Device Abbreviation Signal name
Device Abbreviation Signal name
5-4
5. OTHER DEVICES
5.1 Devices
<Format 4>
<Timer>
Device Abbreviation
T T T T T T T T T T T T T T T T
Device Abbreviation
T T T T T T T T T T T T T T T T
Device Abbreviation
T T T T T T T T T T T T T T T T
Device Abbreviation
T T T T T T T T T T T T T T T T
Signal name
Signal name
Signal name
Signal name
Device Abbreviation Signal name
Device Abbreviation Signal name
Device Abbreviation Signal name
Device Abbreviation Signal name
5-5
5. OTHER DEVICES
5.1 Devices
<Format 5>
16-bit unit
<Timer numerical value setting data output>
Device Abbreviation
Signal name
Device Abbreviation Signal name
T T T T T T T T T T T T T T T T
Device Abbreviation
Signal name
Device Abbreviation Signal name
T T T T T T T T T T T T T T T T
Device Abbreviation
Signal name
Device Abbreviation Signal name
T T T T T T T T T T T T T T T T
Device Abbreviation
Signal name
Device Abbreviation Signal name
T T T T T T T T T T T T T T T T
5-6
5. OTHER DEVICES
5.1 Devices
<Format 6>
<Counter>
Device Abbreviation
C0 C8 C1 C9 C2 C10 C3 C11 C4 C12 C5 C13 C6 C14 C7 C15
Device Abbreviation
C16 C17 C18 C19 C20 C21 C22 C23
<Format 7>
<Counter numerical value setting data>
Device Abbreviation
C0 C8 C1 C9 C2 C10 C3 C11 C4 C12 C5 C13 C6 C14 C7 C15
Device Abbreviation
C16 C17 C18 C19 C20 C21 C22 C23
Signal name
Signal name
Signal name
Signal name
Device Abbreviation Signal name
Device Abbreviation Signal name
16-bit unit
Device Abbreviation Signal name
Device Abbreviation Signal name
5-7
5. OTHER DEVICES
5.1 Devices
<Format 8>
<Data register>
Device Abbreviation
Signal name
Device Abbreviation Signal name
D D D D D D D D D D D D D D D D
Device Abbreviation
Signal name
Device Abbreviation Signal name
D D D D D D D D D D D D D D D D
Device Abbreviation
Signal name
Device Abbreviation Signal name
D D D D D D D D D D D D D D D D
Device Abbreviation
Signal name
Device Abbreviation Signal name
D D D D D D D D D D D D D D D D
16-bit unit
5-8
5. OTHER DEVICES
5.1 Devices
<Format 9>
<File register>
Device Abbreviation
Signal name
Device Abbreviation Signal name
R R R R R R R R R R R R R R R R
Device Abbreviation
Signal name
Device Abbreviation Signal name
R R R R R R R R R R R R R R R R
Device Abbreviation
Signal name
Device Abbreviation Signal name
R R R R R R R R R R R R R R R R
Device Abbreviation
Signal name
Device Abbreviation Signal name
R R R R R R R R R R R R R R R R
16-bit unit
5-9

6. EXPLANATION OF INTERFACE SIGNALS

6. EXPLANATION OF INTERFACE SIGNALS
The signals are explained in order of the tables of input/output signals with the controller as shown
below.
6.1 PLC input signals (bit type: X***)
6.2 PLC input signals (data type: R***)
6.3 PLC output signals (bit type: Y***)
6.4 PLC output signals (data type: R***)
6.5 Special relay/register signals (SM**, SD**)
6.6 Signals related to communication
How to read the signals
B con-
tact
*
Signal name
PLC AXIS NEAR POINT DETECT nTH AXIS
Signal
abbreviation
*PCDn Y438~43E
1st system
2nd system
3rd system
Device No. for 1st part system Device No. for 3rd part system
Device No. for 2nd part system — indicates that there is no corresponding device.
Refer to the list for device Nos. of 4th part system and following.
Indicates (B contact) signal that is valid when PLC -> controller signal is OFF.
B con-
tact
Signal name
AXIS SELECT OUTPUT AX1~AX14 X441 X461 X481
Signal
abbreviation
1st axis
Device No. for 1st axis
Device No. for 2nd axis — indicates that there is no corresponding device.
Refer to the list for device Nos. of 4th axis and following.
2nd axis
Device No. for 3rd axis
3rd axis
6-1-1

6.1 PLC Input Signals (Bit Type: X***)

6-1-2
6. EXPLANATION OF INTERFACE SIGNALS
6.1 PLC Input Signals (Bit Type: X***)
B con-
tact
Signal name
CONTROLLER READY COMPLETE
[Function]
This signal indicates that the controller is ready for normal operation.
[Operation]
The signal turns ON when: (1) The controller starts working successfully after it is turned ON or when no OFF-condition exists.
The signal turns OFF when: (1) The controller is turned OFF. (2) Trouble occurs with the controller (such as failure in the CPU, memory, etc.). (3) "Servo alarm" which cannot be reset without turning OFF the power supply of the controller
occurs.
B con-
tact
Signal name
Signal
abbreviation
MA
Signal
abbreviation
1st system 2nd system 3rd system
X420 —
1st system 2nd system 3rd system
SERVO READY COMPLETE SA
X421 —
[Function]
This signal indicates that the servo system is ready for normal operation. In other words, the servo
system (position control) is not working when the signal is OFF.
[Operation]
The signal turns ON when: (1) The diagnosis on the servo system is completed successfully after the control unit is turned ON. (2) "Servo alarm", if occurs, is reset. (Resetting may not be possible depending on the servo alarm
contents.)
(3) "Emergency stop" input is removed. The signal turns OFF when:
(1) "Servo alarm" occurs. (2) "Emergency stop" is input. (3) The power supply of controller is turned OFF. (4) Trouble occurs with the controller (such as failure in the CPU or memory, etc.).
(Note 1)
This signal (SA) cannot be turned OFF only with the servo OFF (*SVFn) signal.
6-1-3
B con-
tact
Signal name
6. EXPLANATION OF INTERFACE SIGNALS
6.1 PLC Input Signals (Bit Type: X***)
Signal
abbreviation
1st system 2nd system 3rd system
DOOR OPEN ENABLE
DROPNS
X429 —
[Function]
This signal notifies the PLC that the drive power to all axes is turned OFF due to "Door open" signal,
or that the same status is canceled.
[Operation]
This signal turns ON when the drive power to all axes is turned OFF due to "Door open" signal
turning ON.
This signal turns OFF at all axes ready ON and at all servo axes servo ON, due to "Door open"
signal turning OFF. Release of the door lock is enabled at the rising edge of "Door open enable" signal. The operation is in a READY status at the falling edge of "Door open enable" signal.
[Caution]
(1) Handling of the PLC axis
Set so a "Door open" signal is output to the NC after the PLC axis is stopped by the PLC. If a "Door open" signal is input without stopping the PLC axis, the axis will stop with a dynamic brake method due to the ready OFF state. The remaining distance will be held in the R register being used in the DDB.
(2) Handling of the analog spindle
When an analog spindle is connected, it is not possible to confirm that the spindle has completely stopped with the NC. Thus, confirm that the spindle has completely stopped using the PLC, before opening the door. Because the spindle may start rotating again immediately after the door is closed, for safety turn the forward run and reverse run signals OFF when the door is open.
(3) Opening the door during ATC operation
When opening the door during ATC operation, apply an interlock with the user PLC.
[Related signals]
Door open (DOOR1, DOOR2: Y428, 429)
6-1-4
6. EXPLANATION OF INTERFACE SIGNALS
6.1 PLC Input Signals (Bit Type: X***)
B con-
tact
Signal name
IN SPINDLE SYNCHRONOUS CONTROL
[Function]
This signal informs that the spindle synchronous control mode has been entered.
[Operation]
The signal turns ON when:
The G114.1 is commanded, and spindle synchronous control is entered. (Spindle synchronous
control I)
The spindle synchronous control signal (Y432) turns ON. (Spindle synchronous control II)
The signal turns OFF when:
Spindle synchronous control is canceled with the G113 command. Or, when the spindle
synchronization cancel signal (Y430) turns ON. (Spindle synchronous control I)
When the spindle synchronous control signal (Y432) turns OFF. (Spindle synchronous control II)
[Related signal]
Spindle rotation speed synchronization complete (FSPRV: X42B) Spindle phase synchronization complete (FSPPH: X42C) Spindle synchronous control (SPSY: Y432) Spindle phase synchronous control (SPPHS: Y433) Spindle synchronization cancel (SPSYC: Y430)
B con-
tact
Signal name
SPINDLE ROTATION SPEED
SYNCHRONIZATION COMPLETE
[Function]
This signal informs that the spindle synchronization state mode is entered.
[Operation]
The signal turns ON when:
The difference of the rotation speeds of the basic spindle and synchronous spindle reaches the
value set for the spindle rotation speed attainment level during the spindle synchronous control mode.
The signal turns OFF when:
The actual rotation speed of the synchronous basic spindle or synchronous spindle, in respect to
the spindle synchronous rotation speed command value, widely exceeds or deviates value set for the spindle synchronization rotation speed attainment level during the rotation synchronization mode.
The spindle synchronous control mode is canceled.
[Related signal]
In spindle synchronous control (SPSYN1: X42A) Spindle phase synchronization complete (FSPPH: X42C) Spindle synchronous control (SPSY: Y432) Spindle phase synchronous control (SPPHS: Y433)
Signal
abbreviation
SPSYN1
Signal
abbreviation
FSPRV
1st system 2nd system 3rd system
X42A —
1st system 2nd system 3rd system
X42B —
6-1-5
6. EXPLANATION OF INTERFACE SIGNALS
6.1 PLC Input Signals (Bit Type: X***)
B con-
tact
Signal name
SPINDLE PHASE
SYNCHRONIZATION COMPLETE
[Function]
This signal informs that the spindle synchronization state is entered.
[Operation]
The signal turns ON when:
The phase alignment of the basic spindle and synchronous spindle is completed during the
phase synchronization mode.
The signal turns OFF when:
The phase difference of the basic spindle and synchronous spindle exceeds the value set for the
spindle synchronization phase attainment level during the phase synchronization mode.
The spindle synchronous control mode is canceled.
Signal
abbreviation
FSPPH
1st system 2nd system 3rd system
X42C —
CAUTION
Always turn the spindle phase synchronization complete signal ON before chucking both ends of
the workpiece to the basic spindle and synchronous spindle. If the spindle phase synchronization signal is turned ON when both ends of the workpiece are chucked to the basic spindle and synchronous spindle, the chuck or workpiece could be damaged by the torsion that occurs during phase alignment.
Spindle synchronous control (Y432)
In spindle synchronous control (X42A)
Spindle rotation speed synchronization complete (X42B)
Spindle phase control (Y433)
Spindle phase synchronization complete (X42C)
synchronous
Spindle rotation speed synchronization complete ON
Spindle synchronous control ON
(Note1)
Spindle phase synchronization
Spindle phase synchronous control ON
complete
ON
Spindle phase synchronous control OFF
Spindle synchronous control OFF
(Note1) Temporary OFF to change the rotation speed during the phase synchronization.
[Related signals]
In spindle synchronous control (SPSYN1: X42A) Spindle rotation speed synchronization complete (FSPRV: X42B) Spindle synchronous control (SPSY: Y432) Spindle phase synchronous control (SPPHS: Y433)
6-1-6
6. EXPLANATION OF INTERFACE SIGNALS
6.1 PLC Input Signals (Bit Type: X***)
B con-
tact
Signal name
CHUCK CLOSE CONFIRMATION
[Function]
This signal informs that chuck close (SPCMPC: Y431) is input during spindle synchronous control.
[Operation]
This signal turns ON when the "Chuck close" (Y431) is ON. This signal turns OFF when the "Chuck close" (Y431) is OFF. This signal turns OFF when the spindle synchronous control is canceled.
Basic spindle chuck Synchronous spindle chuck Spindle synchronous
control (Y432) In spindle synchronous
control (X42A)
Chuck close Chuck open Chuck close
Signal
abbreviation
SPCMP
Chuck close confirmation
1st system 2nd system 3rd system
X42D —
Chuck close Chuck close
Chuck open confirmation
Chuck open
Spindle rotation speed synchronization complete (X42B)
Chuck close (Y431) Error temporary cancel
(Y437)
(Note)
Use "Error temporary cancel" signal only when the position error between two spindles still occurs
even after the "Chuck close" signal is turned ON.
[Related signal]
Chuck close (SPCMPC: Y431)
In error cancel
6-1-7
B con-
tact
Signal name
6. EXPLANATION OF INTERFACE SIGNALS
6.1 PLC Input Signals (Bit Type: X***)
Signal
abbreviation
1st system 2nd system 3rd system
BATTERY ALARM BATAL
X42F —
[Function]
This signal notifies that the voltage of the data storage battery in the controller or the battery
supplying to the absolute position detector has dropped below the specified value.
[Operation]
The signal turns ON when: (1) The voltage of the data storage battery is checked when the power is turned ON and is below
the specified voltage (approx. 2.6V). At this time, the system alarm "Z52 BATTERY FAULT" will
display. (2) A fault is detected in the power voltage supplied to the absolute position detector. At this time, "Z73 ABS. WARNING 0001" and "S52 SERVO WARNING 9F" will display. (3) A fault is detected in the power voltage for the speed detector in the absolute position detector. At this time, "Z71 DETECTOR ERR 0001" and "S01 SERVO ALARM" will display. In the case of (1) and (2), automatic starting is possible.
The signal turns OFF when: (1) For alarms caused by ON condition (1), the signal can be turned OFF by resetting the setting
and display unit. However, if the battery voltage is still below the specified value when the
controller power is turned OFF and ON, the signal will turn ON again. (2) For alarms caused by ON conditions (2) and (3), the signal can be turned OFF by removing the
power voltage fault and then turning the power ON again.
[Related signal]
(1) Battery drop cause (R40)
[Caution]
If this battery alarm occurs (especially in the "ON" conditions (1)) assume that the data which
should be registered, such as the machining programs, has been damaged, and take suitable measure.
Always make a back up of the data in the controller as a safeguard for when this alarm occurs.
6-1-8
B con-
tact
Signal name
6. EXPLANATION OF INTERFACE SIGNALS
6.1 PLC Input Signals (Bit Type: X***)
Signal
abbreviation
1st system 2nd system 3rd system
ALARM 1 AL1
X430 —
[Function]
This signal informs that system error occured in the controller.
[Operation]
If "watch dog error", "memory parity check error", etc. occurs on the controller side, the signal turns
ON.
The system error can be reset by turning OFF.
(Note 1) (Note 2)
Alarm 1 (AL1) may not be detected as signal. For details of system alarms, refer to the relevant Instruction Manual.
B con-
tact
Signal name
ALARM 2 (SERVO ALARM) AL2
Signal
abbreviation
1st system 2nd system 3rd system
X431 —
[Function]
This signal informs that the controller is in servo alarm condition. If servo alarm occurs, "servo
ready complete output" signal (SA) turns OFF.
[Operation]
The signal turns ON when: (1) Servo alarm occurs. Servo alarms include the following:
• Servo failure 1 (no signal, overcurrent, overvoltage, etc.)
• Servo failure 2 (motor overheat, excessive error, amplifier external emergency stop, etc.)
• Initial parameter error (parameter transferred to amplifier when the power is turned ON is illegal)
• Amplifier not mounted (cable is not connected between controller and servo controller).
• Parameter error (a parameter that will disrupt movement of the control axis was found).
Alarm can be reset by turning OFF the power, or using controller reset, or by setting parameter
again, etc., depending on type of alarm. For details of alarm resetting, and servo alarm, refer to the relevant Instruction Manual.
6-1-9
6. EXPLANATION OF INTERFACE SIGNALS
6.1 PLC Input Signals (Bit Type: X***)
B con-
tact
Signal name
SERVO READY nTH AXIS RDY1~14 X440 X460 X480
[Function]
This signal indicates that the drive section of the nth axis is ready for operation.
[Operation]
The signal turns ON when: (1) The power supply of the controller is turned ON and the diagnosis on the servo system has
been completed successfully. (2) Servo alarm has been reset. (3) Emergency stop has been reset. (4) "Servo OFF" signal is reset.
The signal turns OFF when: (1) Servo alarm occurs. (2) Emergency stop is issued. (3) "Servo OFF" signal is input.
[Operation sequence]
Controller power supply
Signal
abbreviation
1st axis
2nd axis
3rd axis
Controller READY
Servo "ready", nth axis
Reset
Emergency stop
Servo alarm
Reset & rewind
3s
0.7s
[Related signal]
(1) Servo ready complete (SA: X421)
0.5s0.5s
0.7s
0.5s
0.7s
6-1-10
A
A
B con­tact
Signal name
6. EXPLANATION OF INTERFACE SIGNALS
6.1 PLC Input Signals (Bit Type: X***)
Signal
abbreviation
1st axis
2nd axis
3rd axis
AXIS SELECT OUTPUT AX1~AX14
X441 X461 X481
[Function]
This signal indicates that motion command is issued to the control axis.
[Operation]
This signal turns ON and OFF as follows: (1) Automatic operation The signal is ON while the motion command is issued to the end of movement, or to when
automatic operation pause turns ON. (2) Manual operation
• For JOG mode The signal is ON while "Feed axis select" signal (+Jn and -Jn) is ON.
• For HANDLE mode When "Handle axis No." signal (HS11 to 116) and "Handle valid" signal (HS1S) have been
selected, "Axis select output" signal for the axis specified by the "Handle axis No." signal is ON.
• For INCREMENTAL mode The signal turns ON when "Feed axis select" signal turns ON, and turns OFF when the
specified motion is completed.
• For MANUAL RANDOM FEED mode The signal turns ON when "Strobe" signal (CXS8) turns ON, and turns OFF when the
specified motion is completed.
• For REFERENCE POINT RETURN mode The signal is ON while "Feed axis select" signal (+Jn and -Jn) is ON. After "Reference point
return near-point detect" signal is detected, and the motion speed changes to approach (creeping) speed, the "Axis select output" signal remains ON until the motion stops at the reference point, even when "Feed axis select" signal turns OFF.
(3) Other conditions
• The signal can turn ON even during machine lock (Z-axis is in cancellation). However, it
does not turn ON during machine lock in manual operation mode.
• The signal remains ON even when motion stops due to feedrate override set at 0%, manual
control feedrate set at 0 mm/min, or 0 inch/min.
• Interlock does not affect status of this signal (the signal remains ON, or turns ON).
• "Servo OFF" signal does not affect status of this signal.
• The signal cannot be turned ON by G04 and G92.
• The signal turns OFF with controller reset & rewind, or emergency stop. (Example)
xial motion
Feed axis select signal
xis select output sig nal
6-1-11
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