Mitsubishi MEE99K029G Service Manual

AIR CONDITIONERS CITY MULTI
Models PUHY-200YMF-C, 250YMF-C
PUHY-P200YMF-C, P250YMF-C PUY-200YMF-C, 250YMF-C PUY-P200YMF-C, P250YMF-C
PURY-200YMF-C, 250YMF-C PURY-P200YMF-C, P250YMF-C
CMB-P104, P105, P106, P108, P1010, P1013, P1016V-E
Service Handbook
Contents
1 PRECAUTIONS FOR DEVICES THAT USE R407C REFRIGERANT .... 3
[1] Storage of Piping Material................................................................. 4
[2] Piping Machining............................................................................... 5
[3] Necessary Apparatus and Materials and Notes on Their Handling .. 6
[4] Brazing.............................................................................................. 7
[5] Airtightness T est................................................................................ 8
[6] Vacuuming ........................................................................................ 8
[7] Charging of Refrigerant..................................................................... 9
[8] Dryer ................................................................................................. 9
2 COMPONENT OF EQUIPMENT ........................................................... 10
[1] Appearance of Components ........................................................... 10
[2] Refrigerant Circuit Diagram and Thermal Sensor........................... 18
[3] Electrical Wiring Diagram................................................................ 24
[4] Standard Operation Data ................................................................ 33
[5] Function of Dip SW and Rotary SW................................................ 41
3 TEST RUN ............................................................................................. 47
[1] Before Test Run .............................................................................. 47
[2] Test Run Method ............................................................................. 51
4 GROUPING REGISTRATION OF INDOOR UNITS WITH REMOTE
CONTROLLER....................................................................................... 52
5 CONTROL.............................................................................................. 58
[1] Control of Outdoor Unit ................................................................... 58
[2] Control of BC Controller.................................................................. 63
[3] Operation Flow Chart...................................................................... 64
[4] List of Major Component Functions ................................................ 70
[5] Resistance of Temperature Sensor................................................. 73
6 REFRIGERANT AMOUNT ADJUSTMENT ............................................ 74
[1] Refrigerant Amount and Operating Characteristics ........................ 74
[2] Adjustment and Judgement of Refrigerant Amount ........................ 74
7 TROUBLESHOOTING ........................................................................... 84
[1] Principal Parts................................................................................. 84
[2] BC Controller Disassembly Procedure ..........................................113
[3] Self-diagnosis and Countermeasures Depending on the Check
Code Displayed..............................................................................119
[4] LED Monitor Display ..................................................................... 142
8 PREPARATION, REPAIRS AND REFRIGERANT REFILLING WHEN
REPAIRING LEAKS .............................................................................161
[1] Location of leaks: Extension piping or indoor units (when cooling)161
[4] Location of leaks: Outdoor unit (when heating) ............................ 163
9 CHECK THE COMPOSITION OF THE REFRIGERANT
(PURY-P200·250YMF-C only) ................................................................164
Safety precautions
Before installation and electric work
Before installing the unit, make sure you read all the “Safety precautions”.
The “Safety precautions” provide very important points regarding safety. Make sure you follow them.
This equipment may not be applicable to EN61000-3-2: 1995 and EN61000-3-3: 1995.
This equipment may have an adverse effect on equipment on the same electrical supply system. Please report to or take consent by the supply
authority before connection to the system.
Symbols used in the text
Warning: Describes precautions that should be observed to prevent danger of injury or death to the user.
Caution: Describes precautions that should be observed to prevent damage to the unit.
Symbols used in the illustrations
: Indicates an action that must be avoided. : Indicates that important instructions must be followed. : Indicates a part which must be grounded. : Beware of electric shock (This symbol is displayed on the
main unit label.) <Color: Yellow>
Warning:
Carefully read the labels affixed to the main unit.
Warning:
• Use the specified cables for wiring. Make the connections
securely so that the outside force of the cable is not applied to the terminals.
- Inadequate connection and fastening may generate heat and cause a fire.
• Have all electric work done by a licensed electrician according to “Electric Facility Engineering Standard” and “Interior Wire Regulations”and the instructions given in this manual and always use a special circuit.
- If the power source capacity is inadequate or electric work is
performed improperly, electric shock and fire may result.
• Securely install the cover of control box and the panel.
- If the cover and panel are not installed properly, dust or water
may enter the outdoor unit and fire or electric shock may result.
• After completing service work, make sure that refrigerant gas is not leaking.
- If the refrigerant gas leaks and is exposed to a fan heater,
stove, oven, or other heat source, it may generate noxious gases.
• Do not reconstruct or change the settings of the protection devices.
- If the pressure switch, thermal switch, or other protection
device is shorted and operated forcibly, or parts other than those specified by Mitsubishi Electric are used, fire or
explosion may result.
–2–
11
1 PRECAUTIONS FOR DEVICES THAT USE R407C REFRIGERANT
11
Caution
Do not use the existing refrigerant piping.
• The old refrigerant and refrigerator oil in the existing piping contains a large amount of chlorine which may cause the refrigerator oil of the new unit to deterio­rate.
Use refrigerant piping made of phosphorus deoxi­dized copper and copper alloy seamless pipes and tubes”. In addition, be sure that the inner and outer surfaces of the pipes are clean and free of hazardous sulphur, oxides, dust/dirt, shaving particles, oils, moisture, or any other contaminant.
• Contaminants on the inside of the refrigerant piping may cause the refrigerant residual oil to deteriorate.
Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
• If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.
Use a vacuum pump with a reverse flow check valve.
• The vacuum pump oil may flow back into the refriger­ant cycle and cause the refrigerator oil to deteriorate.
Do not use the following tools that have been used with conventional refrigerants. (Gauge manifold, c harge hose, gas leak detector, re­verse flow check valve, refrigerant charge base, vacuum gauge, refrigerant recovery equipment)
• If the conventional refrigerant and refrigerator oil are mixed in the R407C, the refrigerant may deterio­rated.
• If water is mixed in the R407C, the refrigerator oil may deteriorate.
• Since R407C does not contain any chlorine, gas leak detectors for conventional refrigerants will not react to it.
Do not use a charging cylinder.
• Using a charging cylinder may cause the refrigerant to deteriorate.
Be especially careful when managing the tools.
Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections.
• The refrigerator oil will degrade if it is mixed with a large amount of mineral oil.
Use liquid refrigerant to seal the system.
• If gas refrigerant is used to seal the system, the com­position of the refrigerant in the cylinder will change and performance may drop.
Do not use a refrigerant other than R407C.
• If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the refrigerator oil to de­teriorate.
• If dust, dirt, or water gets in the refrigerant cycle, the refrigerant may deteriorate.
If the refrigerant leaks, recover the refrigerant in the refrigerant cycle, then recharge the cycle with the specified amount of the liquid refrigerant indicated on the air conditioner.
• Since R407C is a nonazeotropic refrigerant, if addi­tionally charged when the refrigerant leaked, the com­position of the refrigerant in the refrigerant cycle will change and result in a drop in performance or abnor­mal stopping.
[1] Storage of Piping Material
(1) Storage location
Store the pipes to be used indoors. (Warehouse at site or owner’s warehouse) Storing them outdoors may cause dirt, waste, or water to infiltrate.
(2) Pipe sealing before storage
Both ends of the pipes should be sealed until immediately before brazing. Wrap elbows and T’s in plastic bags for storage.
* The new refrigerator oil is 10 times more hygroscopic than the conventional refrigerator oil (such as Suniso). Water
infiltration in the refrigerant circuit may deteriorate the oil or cause a compressor failure. Piping materials must be stored with more care than with the conventional refrigerant pipes.
[2] Piping Machining
Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections.
Use only the necessary minimum quantity of oil !
Reason :
1. The refrigerator oil used for the equipment is highly hygroscopic and may introduce water inside.
Notes :
Introducing a great quantity of mineral oil into the refrigerant circuit may also cause a compressor failure.
Do not use oils other than ester oil, ether oil or alkylbenzene.
5
[3] Necessary Apparatus and Materials and Notes on Their Handling
The following tools should be marked as dedicated tools for R407C.
<<Comparison of apparatus and materials used for R407C and for R22>>
Apparatus Used Use R22 R407C
Gauge manifold Evacuating, refrigerant filling Current product Charging hose Operation check Current product Charging cylinder Refrigerant charging Current product Do not use. Gas leakage detector Gas leakage check Current product Shared with R134a Refrigerant collector Refrigerant collection R22 For R407C use only Refrigerant cylinder Refrigerant filling R22
Vacuum pump Vacuum drying Current product
Vacuum pump with a check valve Current product Flare tool Flaring of pipes Current product Bender Bending of pipes Current product Application oil Applied to flared parts Current product
Torque wrench Tightening of flare nuts Current product Pipe cutter Cutting of pipes Current product Welder and nitrogen cylinder Welding of pipes Current product Refrigerant charging meter Refrigerant charging Current product Vacuum gauge Checking the vacuum degree Current product
Identification of dedi­cated use for R407C :Record refrigerant
name and put brown belt on upper part of cylinder.
Can be used by attaching an adapter with a check valve.
Ester oil or Ether oil or Alkybenzene (Small amount)
Symbols :
Tools for R407C must be handled with more care than those for conventional refrigerants. They must not come into contact with any water or dirt.
To be used for R407C only. Can also be used for conventional refrigerants.
–6–
[4] Brazing
No changes from the conventional method, but special care is required so that foreign matter (ie. oxide scale, water, dirt, etc.) does not enter the refrigerant circuit.
Example : Inner state of brazed section
When non-oxide brazing was not used When non-oxide brazing was used
Items to be strictly observed :
1. Do not conduct refrigerant piping work outdoors on a rainy day.
2. Apply non-oxide brazing.
3. Use a br azing material (Bcup-3) which requires no flux when brazing between copper pipes or between a copper pipe and copper coupling.
4. If installed refrigerant pipes are not immediately connected to the equipment, then br aze and seal both ends of them.
Reasons :
1. The new refrigerant oil is 10 times more hygroscopic than the conv entional oil. The probability of a machine failure if water infiltrates is higher than with conventional refrigerant oil.
2. A flux generally contains chlorine. A residual flux in the refrigerant circuit may generate sludge.
Note :
Commercially available antioxidants may have adverse effects on the equipment due to its residue, etc. When applying non-oxide brazing, use nitrogen.
–7–
[5] Airtightness Test
No changes from the conventional method. Note that a refrigerant leakage detector for R22 cannot detect R407C leakage.
Halide torch R22 leakage detector
Items to be strictly observed :
1. Pressuriz e the equipment with nitrogen up to the design pressure and then judge the equipments airtightness, taking temperature variations into account.
2. When investigating leakage locations using a refrigerant, be sure to use R407C.
3. Ensure that R407C is in a liquid state when charging.
Reasons :
1. Use of oxygen as the pressurized gas may cause an explosion.
2. Charging with R407C gas will lead the composition of the remaining refrigerant in the cylinder to change and this refrigerant can then not be used.
Note :
A leakage detector for R407C is sold commercially and it should be purchased.
[6] Vacuuming
1. Vacuum pump with check valve A vacuum pump with a check valve is required to prevent the vacuum pump oil from flowing back into the refrigerant circuit when the vacuum pump power is turned off (power failure). It is also possible to attach a check valve to the actual vacuum pump afterwards.
2. Standard degree of vacuum for the vacuum pump Use a pump which reaches 0.5 Torr (500 MICRON) or below after 5 minutes of operation. In addition, be sure to use a vacuum pump that has been properly maintained and oiled using the specified oil. If the vacuum pump is not properly maintained, the degree of vacuum may be too low.
3. Required accuracy of the vacuum gauge Use a vacuum gauge that can measure up to 5 Torr. Do not use a general gauge manifold since it cannot measure a vacuum of 5 Torr.
4. Evacuating time
Evacuate the equipment for 1 hour after 755 mmHg (5 Torr) has been reached.
After envacuating, leave the equipment for 1 hour and make sure the that vacuum is not lost.
5. Operating procedure when the vacuum pump is stopped In order to prevent a bac kflo w of the vacuum pump oil, open the relief valv e on the v acuum pump side or loosen the charge hose to drawn in air before stopping operation. The same operating procedure should be used when using a vacuum pump with a check valve.
–8–
[7] Charging of Refrigerant
R407C must be in a liquid state when charging, because it is a non-azeotropic refrigerant.
For a cylinder with a syphon attached For a cylinder without a syphon attached
Cylin-
Cylin-
der
Cylinder color identification R407C-Gray Charged with liquid refrigerant
R410A-Pink
Valve
der
Valve
Liquid
Liquid
Reasons :
1. R407C is a mixture of 3 refrigerants, each with a different evaporation temperature. Therefore, if the equipment is charged with R407C gas, then the refrigerant whose evapor ation temperature is closest to the outside temperature is charged first while the rest of refrigerants remain in the cylinder.
Note :
In the case of a cylinder with a syphon, liquid R407C is charged without turning the cylinder up side down. Chec k the type of cylinder before charging.
[8] Dryer
1. Replace the dryer when the refrigerant circuit is opened (Ex. Change the compressor, full gas leakage). Be sure to replace the dryer with a CITY MULTI Series Y (For use with R407C).
If any other product is used, the unit will be damaged.
2. Opening the refrigerant circuit after changing to a ne w dryer is less than 1 hour . The replacement of the dryer should be the last operation performed.
–9–
22
2 COMPONENT OF EQUIPMENT
22
[1] Appearance of Components
Outdoor unit
PU(H)Y-(P)200, 250YMF-C
Fan motor
Heatexchanger(rear)
Propeller fan
Heatexchanger(front)
Control Box
Compressor
PUHY-YMF-C PUY-P-YMF-C
4–way valve
SCC
Accumulator
Drier
SCC
Accumulator
Compressor
Compressor
10
PURY-P200·250YMF-C
Propeller fan
Fan motor
Heat exchanger(rear)
Heat exchanger(front)
Control box
Compressor
PURY-YMF-C PURY-P-YMF-C
4–way valve
SV block
SV6
SV5
SV4
SV3
Accumulator
4–way valve
CV block
Drier
SV block
CS circuit
SV6
SV5
SV4 SV3
Accumulator
CV block
Compressor
Compressor
–11–
Controller Box
FANCON board
INV board
MAIN board
Noise filter
Choke coil (L2)
Terminal block TB1A Power Source
Terminal block TB3 Transmission
Terminal block TB7 Transmission (Centralized control)
Inteligent Power Module (IPM)
G/A board
Capacitor (C2, C3) (Smoothing capacitor)
Diode stack (DS)
Magnetic contactor (52C)
–12–
MAIN board
PUHY / PURY
CNTR CNFC1
CNVCC4 Power source for control(5V)
CNS1 CNS2 CN40 CN41 CNVCC3
Power Source for control
1-2 30V 1-3 30V 4-6 12V 5-6 5V
CN51 Indication distance 3-4 Compressor ON/OFF 3-5 T roub le
CNRS3 Serial transmission to INV board
CN3D
CN20 Power supply
3 L1 1 N
SW4
SW3
SW2 SWU2
SWU1
CN3S
CN3N
LD1 Service LED
SW1
–13–
INV board
CNVDC 1-4 DC-560V
CN15V2 Power supply for IPM control
CNR
CN52C Control for 52C
CNFAN Control for MF1
CNAC2 Power source
1 L2 3 N 5 G
SW1
CNRS2 Serial transmission to MAIN board
CNVCC4 Power supply (5V)
CNL2 Choke coil
CNVCC2 Power supply
1-2 30V, 1-3 30V 4-6 12V, 5-6 5V
CNDR2 Out put to G/A board
CNTH
CNACCT
–14–
FANCON board
CNFAN
G/A board
CNPOW
CNFC2
CNE CNDC1
CN15V1
CNDR1
CNIPM1
–15–
BC controller
CNTR
CN02 M-NET transmission
CN03
CN12 Power supply
1 EARTH 3 N 5 L
SW4 SW2 SW1
–16–
RELAY 10 board
RELAY 4 board
–17–
[2] Refrigerant Circuit Diagram and Thermal Sensor
1PUHY-200YMF-C, 250YMF-C
: Solenoid valve : Orifice : Capillary : Check valve : Thermal sensor
: Strainer SP : Service port ACC : Accumulator
BV1ST1
CJ1
63HS
CJ2
CP1
Indoor unit
TH2
SV1
SV2
BV2
ST2
CP2
SA
SLEV
MA
TH7
ST4
LEV1
HEX2
HEX1
O/S
ST3
TH1
TH6
–18–
CV1
Comp
63H
SCC
TH8
TH5
2PUY-200YMF-C, 250YMF-C
: Solenoid valve : Orifice : Capillary : Check valve : Thermal sensor
: Strainer SP : Service port ACC : Accumulator
BV1ST1
CJ1
63HS
CJ2
CP1
SV1
TH2
SV2
BV2ST2
CP2
SA
SLEV
MA
TH7
ST4
LEV1
HEX2HEX1
O/S
TH6
ST3
–19–
Comp
63H
SCC
TH8
TH5
3PUHY-P200YMF-C, P250YMF-C
: Solenoid valve : Orifice : Capillary : Check valve : Thermal sensor
: Strainer SP : Service port ACC : Accumulator
ST1 BV1
CJ1
63HS
ST5
CJ2
CP1
O/S
Indoor units
63LS
ST3
SV1
SV2
TH1
CV1
Comp
SA
MA
TH10
63H
TH9
Drier
CP4
TH2
SLEV
CP3
ST2 BV2
TH8
TH7
ST4
LEV1
SCC
SV3
HEX 1 HEX 2
TH6
–20–
ST8
SV4
ST9
TH5
4PUY-P200YMF-C, 250YMF-C
ST1 BV1
: Solenoid valve : Orifice : Capillary : Check valve : Thermal sensor
: Strainer SP : Service port ACC : Accumulator
Indoor units
ST2 BV2
CJ1
SV3
63HS
ST5
CJ2
HEX2 HEX1
CP
O/S
63LS
ST3
SV1
TH1
SV2
CV1
Comp
MA SA
TH10
63H
TH9
Drier
TH2
CP3
CV2
SLEV
TH8
TH5
TH7
ST4
LEV1
SCC
TH6
–21–
5PURY-200YMF-C, 250YMF-C
CJ1
Solenoid Valves Block
: Solenoid valve
: Orifice
: Capillary
: Check valve
: Thermal sensor
: Strainer SP : Service port ACC : Accumulator
Distributor
63H
CV1
O/S
TH1
Comp
TH10
TH10
ST6
63HS
SV1
CP1
SV2
63LS
MA
CJ2
ACC
SA
SLEV
TH6
HEXb
SVC
SVA SVB
SV3
SV4
HEXf3
SV6
SV5
TH7
CV7
HEXf2
HEXf1
CV2
CV3
CV10
CV9CV8
CV4
CV5
CV6
TH5
ST1
BV1
BV2
Check Valves Block
Gas/liquid separator
TH12
TH15
LEV3
TH16
TH11
LEV1
63HS1
63HS3
BC controller CMB-P104V-E
–22–
TH21
TH22
TH23
LEV
Indoor units
6PURY-P200YMF-C, P250YMF-C
: Solenoid valve : Orifice : Capillary : Check valve : Thermal sensor
: Strainer SP : Service port ACC : Accumulator
ST5
SJ1
63HS
O/S
ST6
SV1
CV1
63H
TH1
Comp
TH10
TH2
TH9
Drier
CP2
CS(Composition Sensing) circuit
CP1
SV2
63LS
MA
CJ2
ACC
SA
SLEV
Solenoid Valves Block
HEXb
TH6
CV9CV8
CV10
SV3
SV4
Distributor
SV6
SV5
TH7
HEXf3
HEXf2
HEXf1
CV4
Check Valves Block
CV6
CV7
BV1
ST1
CV3CV2CV5
TH5
BV2
Gas/liquid separator
TH12
TH15
LEV3
TH11
LEV1
63HS1
63HS3
SVC
SVA SVB
TH21
TH23
TH22
LEV
Indoor units
TH16
BC controller CMB-P104V-E
–23–
SV4
*
1,
*
2
(Heat exchanger capacity control)
Solenoid valve
*
1
FB4
X1~10
Motor
(Compressor)
MC1
W
U
Inverter
*
2
TH6
TH9TH10
SLEV
63LS
321
63HS
TH2
TH1
321
LEV1
TH7TH8TH5
*
2
LD
ACCT
-W
BOX BODY
CNE
(2P)
21
N
*
2
SV3
SV4
X07
X06
12345
6
(6P)
CN36
342
1
31245
BOX BODY
BOX BODY
High pressure
switch
Crank case heater
(Compressor)
Diode
stack
Noise
Filter
Terminal
Block
Terminal
Block
CNFC2
(6P)
12345
6
circuit
detection
12345
6
N
L3
L2
L1
N
L3
L2
L1
Blue
Black
White
Red
NF
Blue
Black
Red
White
L1
TB1B
BOX BODY
N
L3
L2
12 1234
CN06
(2P)
CN34
(6P)
65432
1
123
CN38
(3P)
X10
X04
X05
21S4
SV2
63H
CN05
(4P)
(2P)
21
(6P)
CNFC1
CN09
Control circuit board
Blue
Red
White
Black
Brown
Red
Controller Box
BOX BODY
(INV board)
Power circuit board
L2
R7
MF1
(2P)
CN30V
(2P)
CNL2
(14P)
CN15V2
(5P)
CNLV2
(3P)
CNTR
(5P)
CNLV1
(3P)
CN32
(3P)
CNL
(3P)
CNH
(2P)
CN01
THHS
(8P)
CN02
(3P)
CN03
(3P)
CNFAN
(7P)
CNRS3
(6P)
CNVCC2
(6P)
CNVCC3
(2P)
CNVCC4
(7P)
CNRS2
X10
X01
X02
52C
32165
1234567
1234567
12143
2
23 12 123 1
43
2
21
12
12
3
Black
Red
V
White
CNTR1
1A F
250VAC
F3
T01
R3
R2
C3
C2
DCL
+
+
52C
R1
R5
C1
ZNR4
+
~
–~
DS
~
TB7
M2
M1
TB3
controller
remote
Indoor and
Connect to
Yellow
Green/
Blue
Black
Red
White
PE
L1
Red White Black
Red White Black
2A F
250VAC
F1
L2
TB1A
CH1
SV1
(MAIN board)
50/60Hz
380/400/415V
3N~
Power source
L3
N
4:Compressor ON/OFF
5:Trouble
N
12V
X01
X02
(2P)
CNTH
(4P)
CNVDC
3
(3P)
CN52C
2
(3P)
CNR
(3P)
CNX10
1
(3P)
CNS2
2
(5P)
CNAC2
(5P)
CN51
(2P)
CNS1
13
(2P)
CNVCC4
1
122
322
(3P)
CN20
3
(3P)
CN3D
1
1
(3P)
CN33
3
2A F
250VAC
F01
1
5322413
625
543215432132132
1122
1
3
8
1
763211
4
2
1
3
3
4
2
5
R6
PE
L3
1
L1
M1
M2
S
L2
Refer to the service handbook
about the switch operations.
CNDC1
(4P)
1234
CNDR2
(9P)
1210 11 13 14
543216789 54321
6789
1210 11 13 14543216789 54321 6789
Yellow Orange
Purple Black
White Gray
5
123
4
Fan motor
(Heat exchanger)
V
W
N
U
MF
UVW
P
N
Gate amp board
(G/A board)
132
CN3S
(3P)
FB1
FB2
FB3
IPM
CNDR1
(9P)
CN15V1
(14P)
Orange Brown
4
CNACCT
(4P)
(5P)
CNFAN
CN04
no fuse breaker
50A
30APU(H)Y-(P)200YMF-C
PU(H)Y-(P)250YMF-C
*
1
ACCT
-U
(3P)
CN3N
231
DEMAND
NIGHT MODE
OFF
ON
1-2
CN3D
OFF
ON
1-3
ON
OFF
Mode
Auto
Normal
changeover
HEAT
COOL
*
1
Green
Red White Black
N
L3
L2
L1
L1 L2 L3
32451
CNPOW
(5P)
(Fancon board)
Fan control board
F01 250VAC 6.3AF
F02 250VAC 6.3AF
F03 250VAC 6.3AF
MF1
52C
ZNR4
ACCT-U, W
<Symbol explanation>
DCL
Symbol Name
21S4
*
1
SV1, SV2
(Sub-cool coil bypass)
LEV1 Electronic expansion valve
IPM
SLEV
63HS
63LS
*
2
SV3
*
2
TH9
*
2
at Sub-cool coil
bypass outlet temp. detectTH8
TH7
TH6
TH5
TH1
TH2
L2
LD
TH10
*
2
THHS
FB1~4
*
2 are not existed
PUY - 200/250YMF-C
PUHY- 200/250YMF-C
*
1 and
*
2 are not existed
*
1 are not existed
PUHY-P200/250YMF-C
PUY -P200/250YMF-C
All exists
Appliance Name
<Difference of appliance>
Solenoid valve(Discharge-suction bypass)
4-way valve
Electronic expansion valve(Oil return)
High pressure sensor
Low pressure sensor
(Heat exchanger capacity control)
Solenoid valve
Varistor
(Power factor improvement)
DC reactor
Current Sensor
Ferrite core
Fan motor(Radiator panel)
(Inverter main circuit)
Magnetic contactor
Choke coil(Transmission)
Intelligent power module
Discharge pipe temp. detect
Radiator panel temp. detect
Compressor shell temp.
High pressure liquid temp.
OA temp. detect
Pipe temp. detect
Saturation evapo. temp. detect
Thermistor
Earth terminal
Aux. relay
liquid outlet temp. detect
at Sub-cool coil
Accumulator liquid level detect
[3] Electrical Wiring Diagram
1 PU(H)Y-(P)200·250YMF-C
24
2 PURY-(P)200·250YMF-C
FB4
MC1
LD
Black
White
Red
Green
no fuse breaker
30A
PURY-(P)250YMF-C
PURY-(P)200YMF-C
50A
NIGHT MODE
*
1
TH5
TH7
CN04
CNFAN
(5P)
(4P)
CNACCT
4
Brown
Orange
(14P)
CN15V1
(9P)
CNDR1
IPM
FB3
FB2
FB1
L3L2L1
(Fancon board)
Fan control board
(G/A board)
Gate amp board
N
P
WVU
43215
432
1
54321
MF
U
N
W
V
Fan motor
(Heat exchanger)
432
1
5
Gray
White
Black
Purple
Orange
Yellow
9876
12345987612345
14131110 12
1210 11 1314
(9P)
CNDR2
54321 6789 54321
4321
(4P)
CNDC1
Refer to the service handbook
about the switch operations.
L2
S
M2
M1
L1
1
L3
PE
R6
5
243
3
1
2
4
1123 67
1
8
3
1
221123712631523445321
526314223
5
1
F01
250VAC
2A F
3
CN33
(3P)
1
1
CN3D
(3P)
3
CN20
(3P)
223
221
1
CNVCC4
(2P)
31
CNS1
(2P)
CN51
(5P)
CNAC2
(5P)
2
CNS2
(3P)
1
CNX10
(3P)
CNR
(3P)
2
CN52C
(3P)
3
CNVDC
(4P)
CNTH
(2P)
X02
X01
12V
N
5 : Trouble
4 : Compressor ON/OFF
N
L3
Power source
3N~
380/400/415V
50/60Hz
(MAIN board)
SV1
CH1
TB1A
L2
F1
250VAC
2A F
123
TH1
TH2
Black
White
Red
63HS
123
Black
White
Red
63LS
L1
SLEV
PE
White
Red
Black
Blue
Green/
Yellow
Connect to
Indoor and
remote
controller
TB3
M1
M2
TB7
~
DS
~ –
~
+
ZNR4
C1
R5
R1
52C
+
+
DCL
C2
C3
R2
R3
T01
F3
250VAC
1A F
CNTR1
White
U
W
V
Motor
(Compressor)
Red
Black
3
21
21
12
2
34
13212
6
1
78
3
9
2
2341217654321
56123
X02
X01
X10
CNRS2
(7P)
CNVCC4
(2P)
CNVCC3
(6P)
CNVCC2
(6P)
CNRS3
(7P)
CNFAN
(3P)
CN03
(3P)
CN02
(8P)
THHS
CN01
(2P)
CNH
(3P)
CNL
(3P)
CN32
(3P)
CNLV1
(5P)
CNTR
(3P)
CN15V2
(14P)
CNL2
(2P)
CN30V
(2P)
MF1
R7
L2
Power circuit board
(INV board)
BOX BODY
Inverter
Controller Box
Red Brown
Black
White
Red
Blue
Control circuit board
TH10
CN09
CNFC1
(6P)
TH9
12
(2P)
CN37
(6P)
65432
1
X08
X09
CN36
(6P)
65432
1
X06
X07
(4P)
CN05
TH6
63H
SV2
21S4
X05
X04
X10
(3P)
CN38
321
12345
6
(6P)
CN34
(2P)
CN06
432121
L2
L3
N
BOX BODY
TB1B
L1
White
Red
Black
Blue
NF
Red
White
Black
Blue
L1L2L3
N
L1L2L3
N
65432
1
detection
circuit
SV4
SV3
SV6
SV5
*
1
65432
1
(6P)
CNFC2
(5P)
CNPOW
Terminal
Block
Terminal
Block
Noise
Filter
Diode
stack
Crank case heater
(Compressor)
High pressure
switch
BOX BODY
DEMAND
BOX BODY
N
(2P)
CNE
12
BOX BODY
ACCT
-W
ACCT
-U
52C
F02 250VAC 6.3AF
F03 250VAC 6.3AF
F01 250VAC 6.3AF
L1 L2
L3
N
*
1 are not existed
PURY-P200/250YMF-C
PURY- 200/250YMF-C
All exists
Appliance Name
<Difference of appliance>
SV1, SV2 Solenoid valve(Discharge-suction bypass)
4-way valve21S4
Electronic expansion valve(Oil return)
High pressure sensor
Low pressure sensor63LS
63HS
SLEV
(Heat exchanger capacity control)
Solenoid valve
SV3~6
Varistor
NameSymbol
DCL
(Power factor improvement)
<Symbol explanation>
DC reactor
ACCT-U, W
Current Sensor
ZNR4
FB1~4 Ferrite core
Fan motor(Radiator panel)
(Inverter main circuit)
52C
MF1
Magnetic contactor
Choke coil(Transmission)
Intelligent power moduleIPM
L2
Discharge pipe temp. detect
Radiator panel temp. detect
Compressor shell temp.
High pressure liquid temp.
OA temp. detect
Pipe temp. detect
Saturation evapo. temp. detect
Thermistor
THHS
TH10
*
1
TH9
*
1
TH6
TH5
TH2
*
1
TH1
Earth terminal
X1, 2, 4~10 Aux. relay
TH7
liquid outlet temp. detect
at Sub-cool coil
LD Accumulator liquid level detect
–25–
Symbol explanation
PE
1
2
3
1
2
3
EARTH
Terminal block
(for Transmission)
TB02
Terminal block
(for power source)
TB01
NameSymbol
Solenoid valve
Solenoid valve
Solenoid valve
Solenoid valve
Expansion valve
Thermister sensor
Transformer
NameSymbol
SV1 4A
SV1 4B
SV1 4C
SVM
TR
TH11 16
LEV1,3
PS1,3 Pressure sensor
Transmission line
Shield wire
/N 220V 240V 50Hz
Power source
BC Board
LEV1
TB01
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
SVM
SV4B
SV4A
SV4C
SV3B
SV3A
SV3C
SV2B
SV2A
SV2C
SV1C
SV1A
SV1B
}
3
1
CNTR
CN02
CN12
153
31
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
TR
X2
X1
X30
X4
X3
X31
X6
X5
X32
X8
X7
X33
X21
}
DC 30V
654321654321
LEV3
1
2
3
CNP1
1
2
3
CNP3
2
1
1
2
3
4
5
6
7
8
4
3
2
1
12321
CN03
CN13
CN10
CN11
CN07 CN05
L
N
TH11
TH12
TH15
TH16
PS1
PS3
20 22V
TB02
M2
M1
CN26
CN27
CN28
CN29
TB01
220 240V
CN36
1
1
1
1
Note:1.TB02 is terminal block for transmission.
Never connect power line to it.
2.
1
:SVM is not built in depending on models.
3 CMB-P104V-E
–26–
Symbol explanation
PE
1
2
3
1
2
3
EARTH
Terminal block
(for Transmission)
TB02
Terminal block
(for power source)
TB01
NameSymbol
Solenoid valve
Solenoid valve
Solenoid valve
Solenoid valve
Expansion valve
Thermister sensor
Transformer
NameSymbol
SV1 5A
SV1 5B
SV1 5C
SVM
TR
TH11 16
LEV1,3
PS1,3 Pressure sensor
Transmission line
Shield wire
/N 220V 240V 50Hz
Power source
BC Board
LEV1
TB01
16
15
2
1
2
1
14
13
12
11
10
9
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
SV4B
SV4A
SV4C
SV3B
SV3A
SV3C
SV2B
SV2A
SV2C
SV1C
SV1A
SV1B
}
3
1
CNTR
CN02
CN12
153
31
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
TR
X2
X1
X30
X4
X3
X31
X6
X5
X32
X8
X7
X33
X21
}
DC 30V
654321654321
LEV3
1
2
3
CNP1
1
2
3
CNP3
2
1
1
2
3
4
5
6
7
8
4
3
2
1
12321
CN03
CN13
CN10
CN11
CN07 CN05
L
N
TH11
TH12
TH15
TH16
PS1
PS3
20 22V
TB02
M2
M1
CN26
CN27
CN28
CN29
TB01
220 240V
SV5C
SV5A
SV5B
7
5
3
1
X10
X9
X34
CN30
SVM
CN36
1
1
1
1
Note:1.TB02 is terminal block for transmission.
Never connect power line to it.
2.
1
:SVM is not built in depending on models.
4 CMB-P105V-E
–27–
PE
1
2
3
1
2
3
EARTH
Transmission line
Shield wire
/N 220V 240V 50Hz
Power source
BC Board
31
LEV1
TB01
SV6B SV6A SV6C
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
SV5C
SV5A
SV5B
SV4B
SV4A
SV4C
SV3B
SV3A
SV3C
SV2B
SV2A
SV2C
SVM
SV1C
SV1A
SV1B
}
4321
1234
CN38
3
1
CNTR
CN02
CN12
153
31
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
TR
3
CNVCC1
12
X2
X1
X30
X4
X3
X31
X6
X5
X32
X8
X7
X33
X10
X9
X34
X12
X11
X35
X21
}
DC 30V
654321654321
LEV3
1
2
3
CNP1
1
2
3
CNP3
2
1
1
2
3
4
5
6
7
8
4
3
2
1
12321
CN51 CN50
CNOUT 1
CNOUT 3
CN03
CN13
CN10
CN11
CN07 CN05
L
N
TH11
TH12
TH15
TH16
PS1
PS3
20 22V
TB02
M2
M1
CN26
CN27
CN28
CN29
CN30
CN31
TB01
220 240V
CN36
Symbol explanation
Terminal block
(for Transmission)
TB02
Terminal block
(for power source)
TB01
NameSymbol
Solenoid valve
Solenoid valve
Solenoid valve
Solenoid valve
Expansion valve
Thermister sensor
Transformer
NameSymbol
SV1 6A
SV1 6B
SV1 6C
SVM
TR
TH11 16
LEV1,3
PS1,3 Pressure sensor
1
1
1
1
7654321123456
Note:1.TB02 is terminal block for transmission.
Never connect power line to it.
2.
1
:SVM is not built in depending on models.
5 CMB-P106V-E
–28–
PE
1
2
3
1
2
3
EARTH
}
Power source
}}
L
N
Power source
/N 220V 240V 50Hz
Transmission line
Shield wire
SVM
BC Board
CN38
1
3
1
CNTR
CN50
CN51
7654321123456
CN02
CN12
153
31
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
7
5
3
1
3
TR
3
CNVCC1
12
X2
X1
X30
X4
X3
X31
X6
X5
X32
X8
X7
X33
X10
X9
X34
X12
X11
X35
X21
}
DC 30V
654321654321
LEV3 LEV1
1
2
3
CNP1
1
2
3
CNP3
2
1
1
2
3
4
5
6
7
8
4
3
2
1
123
21
CN03
CN13
CN10
CN11
CN07 CN05
CN36
TH11
TH12
TH15
TH16
PS1
PS3
20 22V
TB02
M2
M1
CN26
CN27
CN28
CN29
CN30
CN31
TB01
220 240V
LEV1
7654321
TB01
SV6B SV6A SV6C
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
RELAY4 Board
SV5C
SV5A
SV5B
SV4B
SV4A
SV4C
SV3B
SV3A
SV3C
SV2B
SV2A
SV2C
CN32
CN33
CN39
3
1
SV7C
SV7A
SV7B
SV8C
SV8A
SV8B
SV1C
SV1A
SV1B
X14
X13
X36
X37 X15 X16
98765432116 15 1011121314
12345678910111213141516
CN52
75317531
Symbol explanation
Terminal block
(for Transmission)
TB02
Terminal block
(for power source)
TB01
NameSymbol
Solenoid valve
Solenoid valve
Solenoid valve
Solenoid valve
Expansion valve
Thermister sensor
Transformer
NameSymbol
SV1 8A
SV1 8B
SV1 8C
SVM
TR
TH11 16
LEV1,3
PS1,3 Pressure sensor
CNOUT 1
CNOUT 3
1
Note:1.TB02 is terminal block for transmission.
1
1
1
Never connect power line to it.
2.
1
:SVM is not built in depending on models.
6 CMB-P108V-E
–29–
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