Mitsubishi MEE03K192 Service Manual

AIR CONDITIONERS CITY MULTI
Models PUHY-P200YEM-A, P250YEM-A, P315YEM-A
PUY-P200YEM-A, P250YEM-A, P315YEM-A PURY-P200YEM-A, P250YEM-A
CMB-P104, P105, P106, P108, P1010, P1013, P1016V-F PUHY-200YEM-A, 250YEM-A, 315YEM-A
PUY-200YEM-A, 250YEM-A, 315YEM-A PUHY-250YEMK-A, 315YEMK-A PUHY-200YEMC-A, 250YEMC-A, 315YEMC-A
Service Handbook
Contents
¡ PRECAUTIONS FOR DEVICES THAT USE R407C REFRIGERANT .... 3
[1] Storage of Piping Material................................................................. 4
[2] Piping Machining............................................................................... 5
[3] Necessary Apparatus and Materials and Notes on Their Handling .. 6
[4] Brazing.............................................................................................. 7
[5] Airtightness Test................................................................................ 8
[6] Vacuuming ........................................................................................ 8
[7] Charging of Refrigerant..................................................................... 9
[8] Dryer ................................................................................................. 9
COMPONENT OF EQUIPMENT ...........................................................
10
[1] Appearance of Components ........................................................... 10
[2] Refrigerant Circuit Diagram and Thermal Sensor........................... 19
[3] Electrical Wiring Diagram................................................................ 24
[4] Standard Operation Data ................................................................ 29
[5] Function of Dip SW and Rotary SW................................................ 38
£ TEST RUN ............................................................................................. 43
[1] Before Test Run .............................................................................. 43
[2] Test Run Method ............................................................................. 47
¢ GROUPING REGISTRATION OF INDOOR UNITS WITH REMOTE
CONTROLLER.......................................................................................
48
CONTROL.............................................................................................. 54
[1] Control of Outdoor Unit ................................................................... 54
[2] Control of BC Controller.................................................................. 61
[3] Operation Flow Chart...................................................................... 62
[4] List of Major Component Functions ................................................ 68
[5] Resistance of Temperature Sensor................................................. 71
§ REFRIGERANT AMOUNT ADJUSTMENT ............................................
72
[1] Refrigerant Amount and Operating Characteristics ........................ 72
[3] Refrigerant Volume Adjustment Mode Operation ........................... 75
TROUBLESHOOTING ...........................................................................
80
[1] Principal Parts................................................................................. 80
[2] BC Controller Disassembly Procedure ..........................................
[3] Self-diagnosis and Countermeasures Depending on the Check
Code Displayed..............................................................................1
115
18
[4] LED Monitor Display ..................................................................... 143
PREPARATION, REPAIRS AND REFRIGERANT REFILLING WHEN
REPAIRING LEAKS .............................................................................
177
[3]
Location of leaks: Extension piping or indoor units (when cooling)177
[4] Location of leaks: Outdoor unit (when heating) ............................ 179
178
ª CHECK THE COMPOSITION OF THE REFRIGERANT
(R407 unit only) ......................................................................................
180
[1]
[2] Location of leaks: Outdoor unit (Cooling mode)............................ 177
Location of leaks: Extension piping or indoor units
(Heating mode)
[2] Adjustment and Judgement of Refrigerant Amount ........................ 72
- 1 -
Safety precautions
Before installation and electric work
Before installing the unit, make sure you read all the “Safety precautions”. The “Safety precautions” provide very important points regarding safety. Make sure you follow them. This equipment may not be applicable to EN61000-3-2: 1995 and EN61000-3-3: 1995. This equipment may have an adverse effect on equipment on the same electrical supply system. Please report to or take consent by the supply authority before connection to the system.
Symbols used in the text
Warning: Describes precautions that should be observed to prevent danger of injury or death to the user.
Caution: Describes precautions that should be observed to prevent damage to the unit.
Symbols used in the illustrations
: Indicates an action that must be avoided. : Indicates that important instructions must be followed. : Indicates a part which must be grounded. : Beware of electric shock (This symbol is displayed on the
main unit label.) <Color: Yellow>
Warning:
Carefully read the labels affixed to the main unit.
Warning:
• Use the specified cables for wiring. Make the connections
securely so that the outside force of the cable is not applied to the terminals.
- Inadequate connection and fastening may generate heat and cause a fire.
• Have all electric work done by a licensed electrician according to “Electric Facility Engineering Standard” and “Interior Wire Regulations”and the instructions given in this manual and always use a special circuit.
- If the power source capacity is inadequate or electric work is
performed improperly, electric shock and fire may result.
• Securely install the cover of control box and the panel.
- If the cover and panel are not installed properly, dust or water
may enter the outdoor unit and fire or electric shock may result.
• After completing service work, make sure that refrigerant gas is not leaking.
- If the refrigerant gas leaks and is exposed to a fan heater,
stove, oven, or other heat source, it may generate noxious gases.
• Do not reconstruct or change the settings of the protection devices.
- If the pressure switch, thermal switch, or other protection
device is shorted and operated forcibly, or parts other than those specified by Mitsubishi Electric are used, fire or
explosion may result.
- 2 -
¡ PRECAUTIONS FOR DEVICES THAT USE R407C REFRIGERANT
Caution
Do not use the existing refrigerant piping.
• The old refrigerant and refrigerator oil in the existing piping contains a large amount of chlorine which may cause the refrigerator oil of the new unit to deterio­rate.
Use refrigerant piping made of phosphorus deoxi­dized copper and copper alloy seamless pipes and tubes”. In addition, be sure that the inner and outer surfaces of the pipes are clean and free of hazardous sulphur, oxides, dust/dirt, shaving particles, oils, moisture, or any other contaminant.
• Contaminants on the inside of the refrigerant piping may cause the refrigerant residual oil to deteriorate.
Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
• If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.
Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections.
• The refrigerator oil will degrade if it is mixed with a large amount of mineral oil.
Use liquid refrigerant to seal the system.
• If gas refrigerant is used to seal the system, the com­position of the refrigerant in the cylinder will change and performance may drop.
Do not use a refrigerant other than R407C.
• If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the refrigerator oil to de­teriorate.
Use a vacuum pump with a reverse flow check valve.
• The vacuum pump oil may flow back into the refriger­ant cycle and cause the refrigerator oil to deteriorate.
Do not use the following tools that have been used with conventional refrigerants. (Gauge manifold, charge hose, gas leak detector, re­verse flow check valve, refrigerant charge base, vacuum gauge, refrigerant recovery equipment)
• If the conventional refrigerant and refrigerator oil are mixed in the R407C, the refrigerant may deterio­rated.
• If water is mixed in the R407C, the refrigerator oil may deteriorate.
• Since R407C does not contain any chlorine, gas leak detectors for conventional refrigerants will not react to it.
Do not use a charging cylinder.
• Using a charging cylinder may cause the refrigerant to deteriorate.
Be especially careful when managing the tools.
• If dust, dirt, or water gets in the refrigerant cycle, the refrigerant may deteriorate.
If the refrigerant leaks, recover the refrigerant in the refrigerant cycle, then recharge the cycle with the specified amount of the liquid refrigerant indicated on the air conditioner.
• Since R407C is a nonazeotropic refrigerant, if addi­tionally charged when the refrigerant leaked, the com­position of the refrigerant in the refrigerant cycle will change and result in a drop in performance or abnor­mal stopping.
- 3 -
[1] Storage of Piping Material
(1) Storage location
Store the pipes to be used indoors. (Warehouse at site or owner’s warehouse) Storing them outdoors may cause dirt, waste, or water to infiltrate.
(2) Pipe sealing before storage
Both ends of the pipes should be sealed until immediately before brazing. Wrap elbows and Ts in plastic bags for storage.
The new refrigerator oil is 10 times more hygroscopic than the conventional refrigerator oil (such as Suniso). Water infiltration in the refrigerant circuit may deteriorate the oil or cause a compressor failure. Piping materials must be stored with more care than with the conventional refrigerant pipes.
OK
OK
NG
NG
- 4 -
[2] Piping Machining
Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections.
Use only the necessary minimum quantity of oil.
Reason :
1. The refrigerator oil used for the equipment is highly hygroscopic and may introduce water inside.
Notes :
Introducing a great quantity of mineral oil into the refrigerant circuit may also cause a compressor failure.
Do not use oils other than ester oil, ether oil or alkylbenzene.
- 5 -
[3] Necessary Apparatus and Materials and Notes on Their Handling
The following tools should be marked as dedicated tools for R407C.
<<Comparison of apparatus and materials used for R407C and for R22>>
Apparatus Used Use R22 R407C
Gauge manifold Evacuating, refrigerant filling Current product Charging hose Operation check Current product Charging cylinder Refrigerant charging Current product Do not use. Gas leakage detector Gas leakage check Current product Shared with R134a Refrigerant collector Refrigerant collection R22 For R407C use only Refrigerant cylinder Refrigerant filling R22
Vacuum pump Vacuum drying Current product
Vacuum pump with a check valve Current product Flare tool Flaring of pipes Current product Bender Bending of pipes Current product Application oil Applied to flared parts Current product
Torque wrench Tightening of flare nuts Current product Pipe cutter Cutting of pipes Current product Welder and nitrogen cylinder Welding of pipes Current product Refrigerant charging meter Refrigerant charging Current product Vacuum gauge Checking the vacuum degree Current product
Symbols :
To be used for R407C only. Can also be used for conventional refrigerants.
Tools for R407C must be handled with more care than those for conventional refrigerants. They must not come into contact with any water or dirt.
Identification of dedi­cated use for R407C :Record refrigerant
name and put brown belt on upper part of cylinder.
Can be used by attaching an adapter with a check valve.
Ester oil or Ether oil or Alkybenzene (Small amount)
- 6 -
[4] Brazing
No changes from the conventional method, but special care is required so that foreign matter (ie. oxide scale, water, dirt, etc.) does not enter the refrigerant circuit.
Example : Inner state of brazed section
When non-oxide brazing was not used When non-oxide brazing was used
Items to be strictly observed :
1. Do not conduct refrigerant piping work outdoors on a rainy day.
2. Apply non-oxide brazing.
3. Use a brazing material (BCuP-3) which requires no flux when brazing between copper pipes or between a copper pipe and copper coupling.
4. If installed refrigerant pipes are not immediately connected to the equipment, then braze and seal both ends of them.
Reasons :
1. The new refrigerant oil is 10 times more hyg roscopic than the conventional oil. The probability of a machine failure if water infiltrates is higher than with conventional refrigerant oil.
2. A flux generally contains chlorine. A residual flux in the refrigerant circuit may generate sludge.
Note :
Commercially available antioxidants may have adverse effects on the equipment due to its residue, etc. When applying non-oxide brazing, use nitrogen.
- 7 -
[5] Airtightness Test
No changes from the conventional method. Note that a refrigerant leakage detector for R22 cannot detect R407C leakage.
Halide torch R22 leakage detector
Items to be strictly observed :
1. Pressurize the equipment with nitrogen up to the design pressure and then judge the equipments airtightness, taking temperature variations into account.
2. When investigating leakage locations using a refrigerant, be sure to use R407C.
3. Ensure that R407C is in a liquid state when charging.
Reasons :
1. Use of oxygen as the pressurized gas may cause an explosion.
2. Charging with R407C gas will lead the composition of the remaining refrigerant in the cylinder to change and this refrigerant can then not be used.
Note :
A leakage detector for R407C is sold commercially and it should be purchased.
[6] Vacuuming
1. Vacuum pump with check valve A vacuum pump with a check v alve is required to prevent the vacuum pump oil from flowing back into the refrigerant circuit when the vacuum pump power is turned off (power failure). It is also possible to attach a check valve to the actual vacuum pump afterwards.
2. Standard degree of vacuum for the vacuum pump Use a pump which reaches 65Pa or below after 5 minutes of operation. In addition, be sure to use a vacuum pump that has been properly maintained and oiled using the specified oil. If the vacuum pump is not properly maintained, the degree of vacuum may be too low.
3. Required accuracy of the vacuum gauge Use a vacuum gauge that can measure up to 650Pa. Do not use a general gauge manifold since it cannot measure a vacuum of 650Pa.
4. Evacuating time
Evacuate the equipment for 1 hour after 650Pa has been reached.
After envacuating, leave the equipment for 1 hour and make sure the that vacuum is not lost.
5. Operating procedure when the vacuum pump is stopped In order to prevent a backflow of the vacuum pump oil, open the relief valve on the vacuum pump side or loosen the charge hose to drawn in air before stopping operation. The same operating procedure should be used when using a vacuum pump with a check valve.
NG
NG
- 8 -
[7] Charging of Refrigerant
R407C must be in a liquid state when charging, because it is a non-azeotropic refrigerant.
For a cylinder with a syphon attached For a cylinder without a syphon attached
Cylinder color identification R407C-Gray Charged with liquid refrigerant
R410A-Pink
Reasons :
1. R407C is a mixture of 3 refrigerants, each with a different evaporation temperature. Therefore, if the equipment is charged with R407C gas, then the refrigerant whose ev apor ation temperature is closest to the outside temper ature is charged first while the rest of refrigerants remain in the cylinder.
Note :
In the case of a cylinder with a syphon, liquid R407C is charged without turning the cylinder up side down. Check the type of cylinder before charging.
[8] Dryer
1. Replace the dryer when the refrigerant circuit is opened (Ex. Change the compressor, full gas leakage). Be sure to replace the dryer with a CITY MULTI (For use with R407C).
If any other product is used, the unit will be damaged.
2. Opening the refrigerant circuit after changing to a new dryer is less than 1 hour. The replacement of the dryer should be the last operation performed.
Cylin-
der
Cylin-
der
Valve
Valve
Liquid
Liquid
- 9 -
COMPONENT OF EQUIPMENT
[1] Appearance of Components
Outdoor unit
PUHY-P200, 250, 315YEM-A
Propeller fan
Accumlator
CSC
SCC
4way valve
Dryer
Compressor
Fan motor
Heat exchanger
Control box
- 10 -
PURY-P200·250YEM-A
Propeller fan
Accumulator
CSC
4way valve
Dryer
Compressor
Fan motor
Heat exchanger
Control box
- 11 -
PUHY-200, 250, 315YEM(K,C)-A
Propeller fan
Fan motor
Heat exchanger
Control box
Accumulator
SCC
4way valve
Compressor
- 12 -
Controller Box
FANCON board
ACCT
INV board
MAIN board
Noise filter
Choke coil (L2)
Terminal block TB1A Power Source
Terminal block TB7 Transmission (Centralized control)
Terminal block TB3 Transmission
Inteligent Power Module (IPM)
G/A board
DCCT
Diode stack (DS)
Magnetic contactor (52C)
Capacitor (C2, C3) (Smoothing capacitor)
- 13 -
MAIN board
PUHY / PURY
CN51 Indication distance 3-4 Compressor ON/OFF 3-5 T roub le
CNRS3 Serial transmission to INV board
CN3D
SW1
CNTR CNFC1
CNVCC4 Power source for control(5V)
CN20 Power supply
3 L1 1 N
SW3
SW4
SW2 SWU2
SWU1
CNS1 CNS2 CN40 CN41 CNVCC3
Power Source for control
1-2 30V 1-3 30V 4-6 12V 5-6 5V
CN3S
CN3N
LD1 Service LED
SWU3
CNTYP1
- 14 -
INV board
CNDR2 Out put to G/A board
CNTH
CNCT DCCT
CN15V2 Power supply
CNFG Frame grounding
for IPM control
CNCT2 ACCT
CNAC2 I Power source 1 L2 3 N 5 G
CN52AC Control for 52C
CNRS2CN FAN
Control for MF1
Serial transmission to MAIN board
SW1
CNVDC 1-4 DC-560V
CNVCC4 Power supply (5V)
CNL2 Choke coil
CNVCC2 Power supply
1-2 30V, 1-3 30V 4-6 12V, 5-6 5V
- 15 -
FANCON board
CNFAN
CNPOW
CNFC2
CN15V1
CNDR1
CNIPM1
G/A board
Terminal for signal grounding
CNDC1 CNDC2
- 16 -
- 17 -
RELAY 10 board
RELAY 4 board
- 18 -
BC controller
SW4 SW5 SW2 SW1
CN12 Power supply
1 EARTH 3 N 5 L
CN02 M-NET transmission
CN03
CNTR
63HS
63LS
63H
ST4
SV1
SV3
SV4
BV2
ST3
ST2
TH7
TH1
TH6
TH8
TH2
CP4Drier ST10
ST9
TH5
SCC
LEV1
Comp
Accumulator
ST7
ST6
CP1
CP3
ST8
ST5
O/S
Indoor units
CJ1 CJ2
BV1
ST1
[2] Refrigerant Circuit Diagram and Thermal Sensor
1PUHY-P200/250/315YEM-A
- 19 -
2PUY-P200/250/315YEM-A
63HS
63LS
63H
ST4
SV1
SV3
SV4
BV2
ST3
ST2
TH7
TH1
TH6
TH8
TH2
CP4Drier ST10
ST9
TH5
SCC
LEV1
Comp
Accumulator
ST7
ST6
CP1
CP3
ST8
ST5
O/S
Indoor units
CJ1 CJ2
ST1
BV1
- 20 -
3 PURY-P200/250YEM-A
TH23
TH21
TH22
LEV
SVC
SVA SVB
Indoor units
BC controller
CMB-P104V-F
Gas/liquid separator
63HS1
LEV1
63HS3
LEV3
TH12
TH11
TH15
TH16
: Solenoid valve : Orifice : Capillary : Check valve
: Thermal sensor
: Strainer SP : Service port ACC : Accumulator
CP1
SV1
ST3
TH1
TH2
TH6
TH7
CP2 ST4
Drier
HEXf1
HEXf2
HEXf3
HEXb
CS circuit
Comp
Accumulator
ST7
ST6
O/S
CJ1
63HS
63H
ST2
21S4
ST8
63LS
CV2
CV3
CV7
ST1
BV1
SV3 SV4 SV5 SV6
CV5
Orifice
CV6
CV8 CV9 CV10
TH5
BV2
CV4
ST9
ST10
ST11
ST5
Check Valves Block
Solenoid Valves Block
CJ2
- 21 -
4 PUHY-200/250/315YEM(K,C)-A
63HS
63LS
63H
ST4
SV1
BV2
ST3
ST2
TH7
TH1
TH6
TH8
TH5
SCC
LEV1
Comp
Accumulator
ST7
ST6
CP1
CP3
ST8
O/S
Indoor units
CJ1 CJ2
BV1
ST1
- 22 -
5PUY-200/250/315YEM-A
63HS
63LS
63H
ST4
SV1
BV2
ST3
ST2
TH7
TH1
TH6
TH8
TH5
SCC
LEV1
Comp
Accumulator
ST7
ST6
CP1
CP3
ST8
O/S
Indoor units
CJ1 CJ2
ST1
BV1
- 23 -
[3] Electrical Wiring Diagram
1 PU(H)Y-(P)200·250·315YEM(K,C)-A
<SYMBOL EXPLANATION>
Noise Filter
Terminal Block
N
L3
L2
L1
N
L3
L2
L1
Blue
Black
White
Red
NF
Blue
Black
Red
White
L1
TB1B
BOX BODY
N
L3
L2
High pressure switch
Crank case heater (Compressor)
circuit
detection
CN34 (6P)
6 5 4 3 2 1
1 2 3
CN38 (3P)
X10
X04
21S4
63H
(3P)
CN32
CH1
SV1
X01
X02
(3P)
CNS2
2
(2P)
CNS1
13 112
2
3 2 1
(3P)
CN33
3
CN36 (6P)
6 5 4 3 2 1
X06 X07
SV3
SV4
L1L2L3
N
ACCT
-W
BOX BODY
BOX BODY THHS
Diode stack
Blue
Red
White
Black
Brown
Red
BOX BODY
(INV board)
Power circuit board
L2
MF1
(2P)
CNFG
(2P)
CNL2
(14P)
CN15V2
(3P)
CNTR
(3P)
CNFAN
(7P)
CNRS3
(6P)
CNVCC2
(6P)
CNVCC3
(2P)
CNVCC4
(7P)
CNRS2
X10
X01
X02
52C
3
2
1
6
5
1 2 3 4 5 6 7
1 2
1
4
3
2
2
938716
21432
21
12
12
3
Black
Red
Motor
(Compressor)
V
MC1
W
U
White
CNTR1
1A F
250VAC
F3
T01
R3
R2
C3
C4
C2
DCL
+
+
52C
R1
R5
C1
ZNR4
+
-
DS
2A F
250VAC
F1
4:Compressor ON/OFF 5:Trouble
12V
(2P)
CNTH
(4P)
CNVDC
4321
(4P)
CNCT
3
(3P)
CN52CAC
2
(3P)
CNX10
1
(5P)
CNAC21
(5P)
CN51
(2P)
CNVCC4
2
(3P)
CN20
31
2A T
250VAC
F01
2A T
700VDC
F02
1
5
3
2
2
4
1
3
6
5
1 2 3 4 5 6 7
1 2
1
4
3
2
1
CNDC1 (4P)
123
4
12345
987612345
CNDR2 (9P)
14131110 12
121011 1314
54321 6789
543216789
Yel low
Orange
Purple
Black
White
Gray
5
1 2 3 4
UVW
P
N
Gate amp board
(G/A board)
IPM
CNDR1 (9P)
CN15V1 (14P)
Orange
Brown
4
CNCT2 (4P)
ACCT
-U
Green
1
2
3
4
CNDC2 (4P)
123
4
DCCT
BOX BODY
Fan control board (Fancon board)
(5P)
CNPOW
L3L2L1
15423
F02 250VAC 6.3A F
F03 250VAC 6.3A F
F01 250VAC 6.3A F
N
3 4
2
1
3
1 2
4 5
CNFC2 (6P)
1
2
3
4
5
6
1
2
3
4
5
6
(6P)
CNFC1
Control circuit board
(MAIN board)
(3P)
CN3D
2
3 1
Fan motor (Heat exchanger)
V W
N
U
MF
1
3 2
CN3S (3P)
(5P)
CNFAN
CN04
(3P)
CN3N
2
3 1
SNOW
DEMAND NIGHT MODE OR COMPRESSOR ON/OFF
OFF
ON
1-2
CN3N
OFF
ON
1-3 ON
OFF
Mode
Auto
Normal
changeover
HEAT COOL
DC-DC Converter
Symbol
DCL
ACCT-U,W
52C
ZNR4 Varistor
DC reactor (Power factor improvement)
Current Sensor
Magnetic contactor (Inverter main circuit)
N a m e
Fan motor (Radiator panel)MF1
Solenoid valve (Discharge--suction bypass)SV1
4--way valve
21S4
1
Symbol
63HS
SV3
2
Solenoid valve (Heat exchanger capacity control)
SV4
1,2
Solenoid valve (Heat exchanger capacity control)
LEV1
High pressure sensor
63LS Low pressure sensor
Electric expansion valve (Sub-cool coil bypass)
N a m e
Choke coil (Transmission)L2
IPM Intelligent power module
TH5
TH2
2
TH1
N a m eSymbol
OA temp. detect
Pipe temp. detect
liquid outlet temp. detect at Sub--cool coil
TH7
TH6
Saturation evapo. temp. detect
Discharge pipe temp. detect
Thermistor
Thermistor
bypass outlet temp. detect at Sub--cool coil
TH8
Symbol N a m e
N a m e
THHS Radiator panel temp. detect
Aux. relayX1~10 Earth terminal
DCCT
Current Sensor
Refer to the service handbook about the switch operations.
2
1
1
12
R20
CNTYP1
(2P)
TH6
(3P)
CNL
(3P)
CNH
(2P)
CN01
(8P)
CN02
(3P)
CN03
63LS
321
63HS
Red
White
Black
Red
White
Black
TH2
TH1
321
3213212187632112345
TH7TH5
2
LEV1
(5P)
CNLV1
54321
TH8
~
~
~
PUHY-P200/250YEM-A PUY-P200/250YEM-A
PUY-200/250YEM-A
PUHY-200/250YEM-A
All exists
“❇1”
are not existed
“❇2”
are not existed
“❇1”
and
“❇2”
are not existed
<DIFFERENCE OF APPLIANCE>
Appliance
BOX BODY
BOX BODY
Terminal Block
Controller Box
Inverter
M2
M1
TB3
controller
remote
Indoor and
Connect to
Yellow
Green/
Blue
Black
Red
White
PE
L1
L2
TB1A
50/60Hz
3N~380/400/415V
Power source
L3
N
N
PE
L3
L1
M1
L2
TB7
M2
S
- 24 -
2 PURY-P200·250YEM-A
Symbol
DCL
DCCT
ACCT-U,W
52C
ZNR4 Varistor
(Power factor improvement)
DC reactor Current Sensor Current Sensor
(Inverter main circuit)
Magnetic contactor
N a m e Symbol
Choke coil(Transmission)
SV1
L2
63HS
Solenoid valve (Discharge--suction bypass)
SV3~SV6
Fan motor (Radiator panel)
MF1
4--way valve21S4
High pressure sensor Low pressure sensor
63LS
N a m e
Solenoid valve (Heat exchanger capacity control)
IPM Intelligent power module
TH5
TH2
<SYMBOL EXPLANATION>
TH1
N a m eSymbol
OA temp. detect
Pipe temp. detect
liquid outlet temp. detect at Sub--cool coil
TH7
TH6
Saturation evapo. temp. detect
Discharge pipe temp. detect
Radiator panel temp. detectTHHS
Aux. relay
X1~10
Thermistor
Thermistor
Earth terminal
BOX BODY
BOX BODY
Noise Filter
Terminal Block
Terminal Block
N
L3
L2
L1
N
L3
L2
L1
Blue
Black
White
Red
NF
Blue
Black
Red
White
L1
TB1B
BOX BODY
N
L3
L2
Controller Box
Inverter
M2
M1
TB3
controller
remote
Indoor and
Connect to
Yellow
Green/
Blue
Black
Red
White
PE
L1
L2
TB1A
50/60Hz
3N~380/400/415V
Power source
L3
N
N
PE
L3
L1
M1
L2
High pressure switch
Crank case heater (Compressor)
circuit
detection
CN34 (6P)
6 5 4 3 2 1
1 2 3
CN38 (3P)
X10
X04
21S4
63H
(3P)
CN32
TB7
CH1
SV1
X01
X02
(3P)
CNS2
2
(2P)
CNS1
13 112
2
3 2 1
(3P)
CN33
3
M2
S
CN36 (6P)
CN37 (6P)
6 5 4 3 2 1
6 5 4 3 2 1
X06
X08
X07
X07
SV3
SV4
SV5
SV6
L1L2L3
N
ACCT
-W
BOX BODY
BOX BODY THHS
Diode stack
Blue
Red
White
Black
Brown
Red
BOX BODY
(INV board)
Power circuit board
L2
MF1
(2P)
CNFG
(2P)
CNL2
(14P)
CN15V2
(3P)
CNTR
(3P)
CNFAN
(7P)
CNRS3
(6P)
CNVCC2
(6P)
CNVCC3
(2P)
CNVCC4
(7P)
CNRS2
X10
X01
X02
52C
3
2
1
6
5
1 2 3 4 5 6 7
1 2
1
4
3
2
2
938716
21432
21
1
2
12
3
Black
Red
Motor (Compressor)
V
MC1
W
U
White
CNTR1
1A F
250VAC
F3
T01
R3
R2
C3
C4
C2
DCL
+
+
52C
R1
R5
C1
ZNR4
+
-
DS
2A F
250VAC
F1
4:Compressor ON/OFF
5:Trouble
12V
(2P)
CNTH
(4P)
CNVDC
4321
(4P)
CNCT
3
(3P)
CN52CAC
2
(3P)
CNX10
1
(5P)
CNAC21
(5P)
CN51
(2P)
CNVCC4
2
(3P)
CN20
31
2A T
250VAC
F01
2A T
700VDC
F02
1
5
3
2
2
4
1
3
6
5
1 2 3 4 5 6 7
1 2
1
4
3
2
1
CNDC1 (4P)
123
4
12345
987612345
CNDR2 (9P)
14131110 12
121011 1314
54321 6789
543216789
Yellow
Orange
Purple
Black
White
Gray
5
1 2 3 4
UVW
P
N
Gate amp board
(G/A board)
IPM
CNDR1 (9P)
CN15V1 (14P)
Orange
Brown
4
CNCT2 (4P)
ACCT
-U
Green
1
2
3
4
CNDC2
(4P)
123
4
DCCT
BOX BODY
Fan control board (Fancon board)
(5P)
CNPOW
L3L2L1
15423
F02 250VAC 6.3A F
F03 250VAC 6.3A F
F01 250VAC 6.3A F
N
3 4
2
1
3
1 2
4 5
CNFC2
(6P)
1
2
3
4
5
6
1
2
3
4
5
6
(6P)
CNFC1
Control circuit board
(MAIN board)
(3P)
CN3D
2
3 1
Fan motor (Heat exchanger)
V
W
N
U
MF
1
3 2
CN3S (3P)
(5P)
CNFAN
CN04
SNOW
DEMAND NIGHT MODE OR COMPRESSOR ON/OFF
Refer to the service handbook about the switch operations.
12
R20
CNTYP1
(2P)
TH6
(3P)
CNL
(3P)
CNH
(2P)
CN01
(8P)
CN02
(3P)
CN03
63LS
321
63HS
Red
White
Black
Red
White
Black
TH2 TH1
321
3213212187632112345
TH7TH5
DC-DC Converter
~
~
~
- 25 -
Symbol explanation
F01
250VAC
6.3A F
T6
T2
T3
T4
T5
T1
PE
3
2
1
3
2
1
EARTH
Fuse AC250V 6.3A F
F01
1
2
142
3
4
3
432
1
432
1
SV6C
SV6A
SV6B
1
234
1
234
123
4
1
234
123
4
123
4
123
4
123
4
123
4
SV5C
SV5A
SV5B
SV4B
SV4A
SV4C
SV3B
SV3A
SV3C
SV2B
SV2A
SV2C
123
4
16
15
14
765
142
3
13
12
11
10
9
8
423
TerminalT1~6
Terminal block
(for Transmission)
TB02
Terminal block
(for power source)
TB01
Note:TB02 is terminal block for transmission.
Never connect power line to it.
Solenoid valve
Solenoid valve
Solenoid valve
Expansion valve
Thermister sensor
Transformer
NameSymbol
SV1
~6A
SV1
~6B
SV1
~6C
TR
TH11,12,15,16
LEV1,3
PS1,3 Pressure sensor
Transmission line
Shield wire
~220V~240V 50/60Hz
Power source
CONT.board
LEV1
16
15
14
13
12
11
10
9
8
765
1
SV1C
SV1A
SV1B
3
1
CNTR
CN02
CN12
153
753
1
753
1
753
1
753
1
753
1
753
1
TR
X2
X1
X30
X4
X3
X31
X6
X5
X32
X8
X7
X33
X10X9X34
X12
X11
X35
}
}
DC 30V
654321654321
LEV3
1
2
3
CNP1
123
CNP3
211234567
8
432
1
12321
CN03
CN13
CN10
CN11
CN07 CN05
L
N
TH11
TH12
TH15
TH16
PS1
PS3
22V
TB02
M2
M1
CN26
CN27
CN28
CN29
CN30
CN31
TB01
220
~240V
- 26 -
3 CMB-P104, P105, P106V-F
Symbol explanation
F01
250VAC
6.3A F
T6
T7T8T9T10
T1
T2
T3
T4
T5
PE
3
2
1
3
2
1
EARTH
Fuse AC250V 6.3A F
F01
SV6B
SV6A
SV6C
123
4
1
234
33
2
1
2
1
1
2 34
1 2 34
1 2 34
1 2 34
1 2 34
1 2 34
1 2 34
1 2 34
SV7B
SV8B
SV9B
SV10B
SV7A
SV8A
SV9A
SV10A
SV7C
SV8C
SV9C
SV10C
131415
101112
9
78
6
5
4
4
87
6
5
12 11 10
915 14 13
16
16
RELAY4 Board
161514
765
142
3
131211
10
9
8
161514
765
142
3
10
9
8
131211
4
4
4
4
4
3
3
3
3
3
2
2
2
2
2
1
1
1
1
1
SV5C
SV5A
SV5B
SV4B
SV4A
SV4C
SV3B
SV3A
SV3C
SV2B
SV2A
SV2C
SV1C
SV1A
SV1B
123
4
234
123
4
234
234
1
1
1
TerminalT1~10
Power source
}
L
N
~220V~240V 50/60Hz
TB02
TB01
Terminal block
(for Transmission)
Solenoid valve
Solenoid valve
Solenoid valve
Terminal block
(for power source)
Pressure sensor
Expansion valve
Thermister sensor
Transformer
NameSymbol
SV1
~10A
SV1
~10B
SV1
~10C
TR
TH11,12,15,16
LEV1,3
PS1,3
Note:TB02 is terminal block for transmission.
Never connect power line to it.
Transmission line
Shield wire
CONT.board
CN38
1
3
1
CNTR
CN50
CN51
7654321123456
CN02
CN12
1
53
753
1
753
1
753
1
753
1
753
1
753
1
3
TR
X2
X1
X30
X4
X3
X31
X6
X5
X32
X8
X7
X33
X10X9X34
X12
X11
X35
}
DC 30V
6 54321
6 54321
LEV3 LEV1
1
2
3
CNP1
1
2
3
CNP3
2
1
1
234
5
6
7
8
432
1
12321
CN03
CN13
CN10
CN11
CN07 CN05
TH11
TH12
TH15
TH16
PS1
PS3
22V
TB02
M2
M1
CN26
CN27
CN28
CN29
CN30
CN31
TB01
220
~240V
7654321123456
CN35
CN32
CN33
CN34
CN39
3
1
X14
X13
X36
X37 X15 X16
X18
X17
X38
X39 X19 X20
CN52CN53
57317531753175133 3
- 27 -
4 CMB-P108, P1010V-F
Symbol explanation
EARTH
1
2
3
1
2
3
PE
TH11,12,15,16
T6
T2
T3
T4
T5
T1
T7
T8T9
T10
T16
T12
T13
T14
T15
T11
F01
250VAC
6.3A F
RELAY10 board
CONT.board
CN39
13
135
CN12
CNOUT3
CNOUT1
1357135
7135713571357
135
7
135
7
135
7
135
7
135
7
135
7
753
1
1357 1357 1357
13
21
CNVCC2
3
X54
X57
X53
X52
X56
X55
CN45
CN44
CN42
CN43
X49
X50
X46
X47
X51
X48
123
8765432
1
4
CNOUT2
CNOUT4
CN41
CN40
X41
X44
X40
X43
X42
X45
CN34
CN35
X20
X18
X19
X17
X39
X38
3
CNVCC1
12
X16
X15
X37
X36 X13 X14
X2
X1
X30
X4
X3
X31
X6
X5
X32
X8
X7
X33
X10X9X34
X12
X11
X35
}
}
DC 30V
654321654321
LEV3 LEV1
123
CNP1
123
CNP3
211234567
8
432
1
12321
CN03
CN02
CN13
CN10
CN11
CN07 CN05
33
CN33
1357
CN32
TH11
TH12
TH15
TH16
PS1
PS3
22V
TR
TB02
M2
M1
CN38
CN26
CN27
CN28
CN29
CN30
CN31
TB01
220
~240V
3
1
CNTR
4
1
2
3
4
5
6
7
8
3
2
1
Note1:TB02 is terminal block for transmission.
Never connect power line to it.
TB02
TB01
Terminal block
(for Transmission)
Solenoid valve
Solenoid valve
Solenoid valve
Terminal block
(for power source)
Pressure sensor
Expansion valve
Thermister sensor
Transformer
NameSymbol
SV1
~16A
SV1
~16B
SV1
~16C
TR LEV1,3
PS1,3
Shield wire
Transmission line
Power source
~220V~240V 50/60Hz
N
L
T1~16 Terminal
1
2
1233
432
1
432
1
SV6C
SV6A
SV6B
1
234
1
234
123
4
1
234
123
4
123
4
123
4
123
4
123
4
SV5C
SV5A
SV5B
SV4B
SV4A
SV4C
SV3B
SV3A
SV3C
SV2B
SV2A
SV2C
123
4
16
15
14
765
142
3
131211
10
9
8
423
16
15
14
131211
10
9
8
765
1
SV1C
SV1A
SV1B
432143 2 143 143 2 1
4321432 1432
2
1432 1
131415 101112 9 78654
487 6512 11 10 915 14 13
124
3
432
1
432
1
SV16C
SV16A
SV16B
1
234
1
234
123
4
1
234
123
4
123
4
123
4
123
4
123
4
SV15C
SV15A
SV15B
SV14B
SV14A
SV14C
SV13B
SV13A
SV13C
SV12B
SV12A
SV12C
123
4
161514
7
6
51423
13
121110
9
8
231
SV11C
SV11A
SV11B
124
3
161415
131112
10
798
654
16
16
SV10C
SV10A
SV10B
SV9C
SV9A
SV9B
SV8C
SV8A
SV8B
SV7C
SV7B SV7A
Fuse AC250V 6.3A F
F01
- 28 -
5 CMB-P1013, P1016V-F
·Cooling mode Outdoor unit
Items
PUHY-P200YEM-A
PUY-P200YEM-A
PUHY-P250YEM-A
PUY-P250YEM-A
Indoor Outdoor Quantity Quantity in operation Model Main pipe Branch pipe Total piping length
27.0/19.0 27.0/19.0
35.0/24.0 35.0/24.0 4 4
4 4
71 63 50 20 100 71 63 20
55
10 10 10 10 10 10 10 10
45 45
Hi Hi Hi Hi Hi Hi Hi Hi
11.7 11.7
270 420 360 250 360 270 420 250
122 150
2.00/0.55 2.08/0.54
81 80 42 44 16 16 17 17 20 20
55 44 44 20 22 13 13 20 20 14 14
0.23 0.23
10.6 9.7 14.4 13.2 380 415 380 415
Indoor unit fan notch Refrigerant volume Total current Volts Indoor unit SC (LEV1)
High pressure/Low pressure (after O/S) (before Accumulator)
Pressure
DB/WB
Set
m
kg
A V
Pulse
MPa
˚C
Condition
Sectional temperature
Outdoor unit
LEV opening
Inlet Outlet
Outdoor unit
Indoor unit
OC
Ambient temp.
Indoor unit
Piping
Discharge (TH1) Heat exchanger outlet (TH5)
Accumulator
Suction (Comp) CS circuit (TH2) Shell bottom (Comp) SCC outlet (TH7) Bypass outlet (TH8) LEV inlet Heat exchanger outlet
[4] Standard Operating Data
1 PU(H)Y-P200·250YEM-A
- 29 -
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