Mitsubishi Electronics Line-Hide Installation Manual

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INSTALLATION INSTRUCTIONS
Perfect for and other A/C and plumbing applications and installations.
WWW.LINE-HIDE.COM
No. LIOCA 100710M
PROTECT
PRO TECT
&BEA UTIFY
& BEA UTIFY
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INSTALLATION INSTRUCTIONS
WARNING! Before you begin . . .
Whenever you’re working with tools, it’s a good idea to wear appropriate safety gear: helmet, protective goggles, and gloves. If you’re working high above the ground, be sure that you have sound footing.
Installing Line-Hide
Your Line-Hide installation will go smoothly if you follow — in order
— the steps outlined in these instructions: determine lay­out; install entry fittings and joint bases; install Line insert Lineset: assemble tube, and assemble joints. When you’ve finished, caulk the lineset entry and exit points on the wall to ensure the protection of the Lineset and of the building.
Step 1: Layout
Identify the inlet and out­let points for the Lineset you’ll be installing within the Line-Hide product, and determine the simplest and most appropriate route for the installation to follow. In most cases you’ll want your installation to run perfectly vertical and nearly horizontal (a slight grade will enable condensate lines to drain) and adhere to 90 degree turns. Sketching your installation on a contractor worksheet or graph paper will help you to determine how much tubing and how many elbows, joints, and other pieces you will need.
Try to adhere to a grid defined by parallel and perpendicular lines and 90-degree angles
Step 2: Install Entry Fittings and Joint Bases
Most Line-Hide entry fittings and joints (including elbows) include a base and a cover. Once you’ve determined where your joints will be, install the bases. If you’re installing on wood, simply position the base, and fasten it to the wall, using wood screws. Don’t overtighten, or you’ll risk cracking the plastic.
For installations on a brick wall, mark the location for each screw, and drill an anchor hole using a masonry bit; then use appropriate anchors and screws.
Tube base;
To attach the Line Tube base to the wall, first use the tip of a screwdriver to make a hole in the central rib of the base (thin spots are moulded in to accommodate installation). Then put a screw through the hole in the tube, and tighten it to the wall. Be care­ful not to overtighten, for you may distort the tube. For the smaller sizes (the 60 and 75 series), place screws approximate­ly every twelve inches. For the larger sizes (the 100 and 140 series), use screws approximately every six inches.
Step 4: Install the Lineset
Unwind insulated refrigerant lines, and place into straight portion of the tube. When installing insulated refrigerant pipe into a cor­ner, adjust the pipe to the shape of the joint, and gently bend the insulated refrigerant pipe without forcing it. Bending too quickly can cause kinks in insulated refrigerant pipe and can pinch drain pipe. Also try to avoid compressing the pipe insulation.
A Saddle Band (NV-S short or NV-L long) can be used to fas­ten the insulated refrigerant pipe, drain pipe, and electric cable together in the Line Tube. The saddle snaps to the central rib of the tube base. Thread the band through the saddle and around the piping and cable, and pull it tight. This pro­cedure will help to keep the pipes and wiring in place.
As a general rule, use one saddle band for every three feet (one meter) of tube.
Step 3:
Measure the distance between the molded stops of each joint
base, and determine the length of tube needed. Line-Hide Line
ube is manufactured in six-and-one-half-foot (two-meter)
T lengths so some straight runs are fabricated using two or more lengths of tube and a socket/coupling.
o
T the appropriate length; then draw a perpendicu lar guideline across the tube. Use a hacksaw to cut the tube along the line, and then use a file to smooth the cut edge.
LIOCA 10/07 10M ©2007 Mitsubishi Electric and Electronics USA, Inc., HVAC
Install Line
cut tube, measure and mark
Tube Base
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Step 5: Assemble the Line
When the Lineset is in position, attach the tube cover to the base. Slip the lip on the short edge of the cover into the trough on the high edge of the base. Then squeeze the short end of the base while pushing the long edge of the cover inward so that the lip and the trough engage.
Step 6: Assemble the Joints
With the Line Tube completely assembled, return to each joint, and complete assembly base; line up the holes; then secure cover to bases with the stainless steel screws provided.
T
ube
. Position the cover of each joint over its
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Installation Instructions for Specific Items
Wall Cover Inlet (NW):
Use where piping penetrates the wall.
Align wall cover base with hole in the wall, and fasten to wall with appropri­ate screws. After completing tube assembly, push the tube downward (in the direction of the arrows) after aligning the base with the stopper built-in to the top portion of wall cover. This process will temporarily fasten wall cover.
Simple Wall Cover (NY):
One-piece inlet is used where refrigerant piping penetrates the building wall.
Locate cover over Lineset, and mark mounting holes. Mount and secure Line Tube to wall. Carefully bend refrigerant tubing, drain and/or wiring into Line Tube. Place a bead of caulk on the wall cover flange. Place Simple Wall Cover over wall opening, and secure with appropriate screws and anchors.
Elbows – 90 degree horizontal (NE) and vertica l (NC), 45 degree horizontal (NM) and vertical (NU), and univeral horizonal (NX) and vertical (NZ):
Use where piping from the out­door unit rises vertically or turns horizontally along the wall.
Position the elbow base on the wall where it will be fastened, and attach to the wall with appropriate screws. After installing tube, align the elbow cover to the elbow base, and attach with the stainless steel screws provided.
All vertical elbows — NC, NU, NZ — are reversible for use in both inside and outside corner applica tions. Cover screws can be insert­ed in either direction required.
-Joint (NT):
T
Use where piping branches off.
To change tube size, use the appropriate adapter set. Contents of Accessory Adapter Sets
NT-75 75mm-60mm adapter 2 sets NT-100 100mm-60mm adapter 2 sets
100mm-75mm adapter 2 sets
NT-140 140mm-100mm adapter 2 sets
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Fit the accessory adapter base appropriate for the proper size tube into the T-Joint to wall with the appropriate screws. After tube base is installed and the lineset positioned, and the tube cover snapped on, attach theT-Joint cover to the T-Joint base with the stain­less steel screws provided.
T-Joint base. Fasten base of
Socket/Coupling (NS):
Use to lengthen and extend tubes and to prevent tube cover from sliding.
Mark the length of the tube; then position the socket base so that the tube will abut the molded plastic stop of the socket; then attach the socket to the wall with appropriate screws. After installing tube, align cover with holes in socket base, and fasten with the stainless steel screws provided.
Variant Socket/Reducer (NJ):
Use to connect Line Tubes of different sizes.
Before attaching base to wall, determine that the converter cor­responds to the varying tube sizes you’ll be joining and that it is oriented properly on the wall. Then attach with the appropriate screws. Locate Line Tubes, and install covers. Place socket covers over base; align holes, and fasten with stainless steel screws provided.
Flexible Joint (NF):
Use where piping bends over protrusion (such as side molding) on wall.
If your installation requires the use of flexible joint,
not split.
piping, and secure it in place.
o connect flexible joint to Line
T joint into the end of tube base, and fasten it with appropriate screws. flexible joint. against the tube to make a tight, strong connection. When the assembly is complete, snap the tube cover onto the tube base so that the end of the flexible joint is concealed.
ALL IT FIRST
INST
Simply slide the flexible joint over the
o help ensure a tight fit, compress the bellows of the
T
After the flexible joint is released, it will expand
. Fle
le joints are
xib
ube, slide end of the flexible
T
©2007 Mitsubishi Electric and Electronics USA, Inc., HVAC LIOCA 10/07 10M
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End Socket (NR):
Use to accommodate
arious lineset combi-
v nations.
Before attaching the end socket, determine which of the various openings will best accommodate your
Then remove the extra levels of plastic
lineset. on the end socket. To do this procedure, score the plastic with a utility knife (make sure you’re wearing gloves) where you want to break it. end socket in one hand, use pliers to grip the excess plastic, and snap it off (make sure you’re wearing safety goggles, as the plastic can break in unexpected ways). Use a file to smooth any rough edges.
Attempting to snap the plastic without scoring it first will
NOTE: likely crack the end socket.
With the excess plastic removed, attach the base with screws; install the tube, and attach the cover. See the socket/coupling instructions for more details.
Then, holding the
Universal Elbow, Horizontal (NX) and Vertical (NZ):
Use to change duct direction at an angle beween 45 and 90 degrees.
When elbow is angled at 0 to 15 degrees, break off the protrusion inside the universal elbow using pliers (as shown at right) in the direction of the arrow.
For turns less than 15 degrees, remove this plastic protrusion
Corner Cap/Soffit Entry Fitting (NA):
Use where piping comes through ceiling, wall, etc.
With Line Tube in place, locate the bot tom of the corner cap against the wall, and attach with appropri ate screws. Then snap the top portion to the bottom portion and attach it to the base with the stainless steel screws provided.
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Lineset
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exterior wall
Wall Entry Fitting (NK):
Use to provide a good seal where tube comes through wall.
Simply fit the bottom and top por­tions around the inlet hole in the wall, and attach with appropriate screws. Wall Entry Fitting may be trimmed to fit by scoring the bottom portion, then snapping off the excess plastic.
Caulking
To help ensure that the lineset remains free of corrosion and mildew resulting from excess moisture, use caulking to seal around the Line-Hide product where the lineset exits and enters the wall.
WARNING: Flying frag­ments of plastic may pose a hazard when breaking off the protrusion inside the universal elbow. Be sure to wear safety glasses and gloves, and make sure that others in the area are wearing appropriate safety gear as well.
LIOCA 10/07 10M ©2007 Mitsubishi Electric and Electronics USA, Inc., HVAC
3400 Lawrenceville-Suwanee Road Suwanee, GA 30024
phone 678-376-2900 fax 678-376-3540 e-mail line-hide@hvac.mea.com
www.line-hide.com
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