Mitsubishi Electric LC62 CHASSIS XL6500LU, LC62 CHASSIS XL6500U Service Manual

2008
CAUTION
Before servicing this chassis, it is important that the service person reads the “SAFETY PRECAUTIONS” and “PRODUCT SAFETY NOTICE” in this service manual.
Copyright © 2008 Mitsubishi Electric Corporation All Rights Reserved.
MODEL
XL6500LU/ XL6500U
This model is RoHS-compliant. Provide servicing referring to “NOTES FOR SERVICING RoHS-COMPLIANT PRODUCTS” described in the service manual.
Pb Solder, Pb Joints, Pb PCA
This product uses lead-free solder on the circuit boards. For repairing circuit boards, see "Precautions for resoldering" in this Service Manual.
LCD PROJECTOR LC62 CHASSIS
- 2 -
NOTES FOR SERVICING RoHS-COMPLIANT PRODUCTS
Follow the notes and instructions below when servicing RoHS-compliant products.
1. For RoHS-compliant products, be sure to use RoHS-compliant service parts.
2. Check the presence of <G> marking on the rating plate to distinguish RoHS­compliant product from non-RoHS-compliant product.
<G> marking With <G> marking: RoHS-compliant product Without <G> marking: Non-RoHS-compliant product
<Sample>
3. Labels of RoHS-compliant service parts bear <G> marking for identifi cation purpose.
<Sample>
4. Don’t use non-RoHS-compliant parts with RoHS-compliant products.
5. Service parts for RoHS-compliant products are listed in the parts catalog contained in the service manual.
Parts Name
Model Name
Parts No.
E05R
Mark position
Mark position
- 3 -
SPECIFICATIONS
• Rated Voltage
Power Consumption
Display Technology
• Projection Lens
Light Source Lamp
• Image Size (projection distance)
Maximum Resolution
• S-Video Input
• Video Input
• Component Video Input
• Analog Input
Digital Input (DVI)
• Audio Input
• Speaker
• Control Terminal/ Others
• Dimensions (not including protrusion)
• Weight
Operating temperatures
: AC 100 to 240V ; 50/60Hz, : 4.4A :
1.3 inch LCD panel ; 3 pieces (for R,G,B)
:
Pixels ; 1,024 × 768 = 786,432 pixels Total 2,359,296 pixels :
Active pixel rate ; 99.99 % or more (each panel) : F 1.8 - 2.1 f = 51 - 64 mm[XL6500U] : 275 W :60 to 300 inch[XL6500U] (projection distance ; 2.3 to 11.6 m) :
Computer signal
Maximum resolution ; 1,600 × 1,200 dots(Compressed
) Panel resolution ; 1,024 × 768 dots :Video signal
NTSC/PAL/SECAM/4.43NTSC/PAL-M/PAL-N/PAL-60
:Component signal
480i,480p,576i,576p,720p,1080i,1080p Panel resolution ; 1,024 × 768 dots :
Luminance signal ; 1.0 V(p-p) 75Ω (negative sync)
Chrominance signals ; 0.286 V(p-p) 75Ω (burst signal) : 1.0 V(p-p) 75 Ω (negative sync) : YC
BCR
; Y ; 1.0 V(p-p) 75 Ω (negative sync) C
BCR ;
0.7 V(p-p) 75 Ω
: RGB ;
0.7 V(p-p) 75 Ω (negative sync) : YCBCR ; Y ; 1.0 V(p-p) (negative sync) C
BCR ;
0.7 V(p-p) : HD/CS ;
TTL level (negative or positive polarity)
: VD ;
TTL level (negative or positive polarity)
:
DVI-D interface (TMDS single link) with HDCP
: 350 mVrms, 10 k
Ω or more : 10 W mono Round type ø 4.5 cm × 1 : RS-232C (D-SUB 9 pin),USB, LAN (RJ-45),REMOTE IN/OUT : 371 (W) × 207 (H) × 434 (D) mm (projector only) 443 (W) × 207 (H) × 434 (D) mm (including the terminal cover) : 9.8 kg (projector only) : 10.5 kg (including the terminal cover)
: + 41 °F (+ 5°C) to 104 °F (+ 40 °C)
• Weight and dimensions shown are approximate.
• Design and specifi cations are subject to change without notice.
- 4 -
CONTENTS
– FILE “COVERPGE” –
NOTES FOR SERVICING RoHS-COMPLIANT PRODUCTS ............................................................................... 2
SPECIFICATIONS ................................................................................................................................................. 3
CONTENTS ........................................................................................................................................................... 4
– FILE “EXPOSED” –
TRADE MARK, REGISTERED TRADEMARK ...................................................................................................... 1
PRODUCT SAFETY NOTICE ............................................................................................................................... 1
SAFETY PRECAUTIONS ...................................................................................................................................... 2
PRECAUTIONS FOR RESOLDERING ................................................................................................................. 3
PCB LOCATION .................................................................................................................................................... 4
EXPOSED VIEW ................................................................................................................................................... 6
LVP ASSY ...................................................................................................................... .................................. 6
Chassis 1 ASSY ............................................................................................................................................... 8
Chassis 2 ASSY ............................................................................................................................................... 10
Bottom case unit .............................................................................................................................................. 12
T erminal ASSY ................................................................................................................................................. 13
Optical unit 1 .................................................................................................................................................... 14
Optical unit 2 .................................................................................................................................................... 16
POSITION ADJUSTMENT OF MULTI LENS A ..................................................................................................... 17
DISASSEMBLY ................................................................................................................... .................................. 18
1.Removal of the terminal cover ASSY ............................................................................................................ 18
2.Removal of the BOO PCB ASSY and BOO SUB PCB ASSY ....................................................................... 18
3.Removal of the lens unit and zoom focus motor ........................................................................................... 19
4.Removal of the top case unit and KEY PCB ASSY ...................................................................................... 20
5.Removal of the IRF PCB ASSY .................................................................................................................... 21
6.Removal of the MOTOR PCB ASSY ............................................................................................................. 21
7.Removal of the IRR PCB ASSY .................................................................................................................... 21
8.Removal of the speaker ................................................................................................................................ 22
9.Removal of the power fan ............................................................................................................................. 22
10.Removal of the MAIN PCB ASSY ............................................................................................................... 23
11.Removal of the TERMINAL PCB ASSY ...................................................................................................... 23
12.Removal of the DRIVE PCB ASSY and LCD block .................................................................................... 24
13.Removal of the drive fan ............................................................................................................................. 25
14.Removal of the PBS fan ............................................................................................................................. 25
15.Removal of the optical unit ......................................................................................................................... 26
16.Removal of the POWER PCB ASSY .......................................................................................................... 27
17.Removal of the lamp power unit ................................................................................................................. 28
18.Removal of the FILTER PCB ASSY and INLET PCB ASSY ....................................................................... 28
19.Removal of the POWER SUB PCB ASSY .................................................................................................. 29
20.Removal of the lamp fan ............................................................................................................................. 30
21.Removal of the LCD fan ............................................................................................................................. 30
22.Removal of the exhaust fan ........................................................................................................................ 31
23.Removal of the lens shift motor .................................................................................................................. 31
24.Removal of the lamp box ............................................................................................................................ 32
LAMP REPLACEMENT ......................................................................................................................................... 32
LEAD DRESS ........................................................................................................................................................ 33
PACKING ............................................................................................................................................................... 38
– FILE “MAINTENA” –
LAMP REPLACEMENT ......................................................................................................................................... 1
MAINTENANCE .................................................................................................................................................... 3
HOW TO USE THE LAMP JIG .............................................................................................................................. 4
DUST ON LCD PANEL .......................................................................................................................................... 5
RESET OF THE THERMAL PROTECTOR ........................................................................................................... 5
SERVICE COMMANDS ........................................................................................................................................ 6
Display the operation status screen .................................................................................................................
6
Reset to the factory settings ............................................................................................................................ 6
Reset the lamp operating time ......................................................................................................................... 6
LIFE TIME OF THE CONSUMABLE PARTS ........................................................................................................ 7
FUNCTION MENU(SETTING MENU ONLY FOR SERVICE) ............................................................................... 8
REPLACEMENT OF THE MAIN PCB ASSY ......................................................................................................... 9
REPLACEMENT OF THE TERMINAL PCB ASSY ................................................................................................ 10
GAMMA ADJUSTMENT(WHITE BALANCE ADJUSTMENT) ............................................................................... 10
UNIFORMITY DATA TRANSFER .......................................................................................................................... 12
COLOR UNIFORMITY ADJUSTMENT ................................................................................................................. 13
DOWNLOAD OF THE FIRMWARE ....................................................................................................................... 15
CRITERIA OF THE DEFECT PIXEL ON THE LCD PANEL(FOR REFERENCE PURPOSE) .............................. 16
ABOUT LASER BEAM .......................................................................................................................................... 18
- 5 -
– FILE “ELCTADJ” –
ELECTRICAL ADJUSTMENTS ............................................................................................................................. 1
Necessary Equipment and Connecting ........................................................................................................... 1
Test Signal ....................................................................................................................................................... 1
Adjustment with Microsoft
®
Windows® 95/98/Me/XP Operating System ......................................................... 2
Adjustment Procedures ................................................................................................................................... 3
– FILE “DIAGNO” –
DIAGNOSIS INFORMATION ................................................................................................................................. 1
DIAGNOSTIC SOFTWARE,TO READ WARNING HISTORY(PCGC8 Ver.2) ....................................................... 3
SPECIFICATION OF RGB SIGNALS IN EACH COMPUTER MODE OF THE PROJECTOR .............................. 5
– FILE “DIAGFLOW” –
DIAGNOSIS FLOW CHART .................................................................................................................................. 1
Image system .................................................................................................................................................. 1
Power source system 1 ................................................................................................................................... 2
Power source system 2 ................................................................................................................................... 3
Power source system 3 ................................................................................................................................... 4
– FILE “PCCONTRL” –
Controling the prijector using a personal computer ............................................................................................... 1
– FILE “PARTSLST” –
PARTS LIST .......................................................................................................................................................... 1
PCB LOCATION .............................................................................................................................................. 2
EXPOSED VIEW ............................................................................................................................................. 3
LVP ASSY .................................................................................................................................................. 3
Chassis 1 ASSY ......................................................................................................................................... 4
Chassis 2 ASSY ......................................................................................................................................... 5
Bottom case unit ........................................................................................................................................ 6
Terminal ASSY ........................................................................................................................................... 6
Optical unit 1 .............................................................................................................................................. 7
Optical unit 2 .............................................................................................................................................. 8
PACKING ....................................................................................................................... .................................. 9
ELECTRICAL PARTS AND OTHERS .............................................................................................................. 10
– FILE “SCHEMATC” –
IC BLOCK DIAGRAMS SCHEMATIC DIAGRAMS PRINTED CIRCUIT BOARD PARTS LAYOUT
- 1 -
DIAGNOSIS FLOW CHART
Image system
The terminal shield is used as GND when the terminal voltages and the waveforms are checked. When replacing the PCB or the optical unit, follow the instructions in the service manual.
Is the lamp lit?
Is the indication of LEDs normal after power-on? (POWER : Green, STATUS : Green)
Is the proper video signal supplied? Is the image projected correctly?
NO
YES
NO
YES
NO
YES
Malfunction of the PCB-MAIN or the PCB-DRIVE.
Check the voltage waveforms of the SV, and SW
connectors on the PCB-MAIN respectively.
Check the voltage waveforms of the DR, DG,and DB
connectors on the PCB-DRIVE respectively.
*
Malfunction of the LCD panel when the above-mentioned voltage waveforms are OK.
Malfunction of the analog/digital circuit around the input terminal of the computer. [Analog input]
(PCB-TERMINAL/PCB-MAIN)
Check the video signal circuits around J600, J603,
IC610 (PCB-TERMINAL), and IC6A0 (PCB-MAIN).
Check the sync signal circuits around J600, J603,
IC551, IC552, IC561 (PCB-TERMINAL), and IC6A0 (PCB-MAIN).
[DVI-D input] Check the video signal circuits around J6P0, and
IC6A0.
Check the DDC interface circuits around J6P0, IC6M0,
and IC6C5.
Malfunction of the circuit around the video input terminal.
Check the video signal circuits around J210, J211, IC230, IC231 (PCB-TERMINAL), and IC2A0 (PCB-MAIN).
A malfunction has occurred in the digital signal processing circuit. Check the digital signal circuit around IC440. (SDRAM IC400, IC401, IC402, IC403)
Images are not projected properly.
Is the menu projected normally?
NO
Are the full-white, full-black, monochrome R, G, and B test signals
projected normally?
Are images from the computer projected normally?
Are video images projected normally?
!
!
!
Malfunction of the PCB-DRIVE.
Are the DR, DG, and DB connectors inserted properly?
Is the voltage at the DP connector OK?
- 2 -
Power source system 1
Has the FUSE (F9F1) blown?
YES
NO
Replace the lead wire.
Malfunction of the MAIN PCB ASSY
or KEY PCB ASSY.
Malfunction of the MAIN PCB ASSY.
Malfunction of the PREAMP PCB ASSY or the KEY PCB ASSY.
YES
NO
NO
YES
NO
YES
LED doesn't illuminate. Check the STBY5.
YES
The projector does not enter the stand-by mode.
Check for any failure on the POWER PCB ASSY, then replace the parts. (Check especially D900, Q900, Q901, Q902, Q905, IC9M0 and IC900.)
Is the lead wire
PB-RB or RD-SD
broken?
Is the pin No. 3
of the SD
connector 5 V?
Remove the SD connector from the MAIN PCB ASSY .
Is the pin No. 3
of the RD
connector 5 V?
Check the circuits around IC950, IC951, and PC950, and replace them, if necessary. (Especially check Z952. )
INLET PCB ASSY
MAIN PCB ASSY
POWER PCB ASSY
Replace the
MAIN PCB ASSY and
check if the product enters
the stand-by
mode.
NO
The terminal shield can be used as GND when the terminal voltages and the waveforms on the secondary side are checked. (Do not use a heat dissipation board as GND.)
Is the PP,PF-RF
or RD-SD connectors
inserted properly?
NO
YES
Insert the connectors properly.
- 3 -
Power source system 2
NO
YES
NO
The terminal shield can be used as GND when the terminal voltages and the waveforms on the secondary side are checked. (Do not use a heat dissipation board as GND.)
Connect the lead wire correctly, or replace it.
When diagnosed as a STBY5 power error.
Is the RD-SD
lead wire OK?
Remove the SD connector from the MAIN PCB ASSY.
Is the pin No. 6 of the RD connector
-6 V or less?
YES
Malfunction of the MAIN
PCB ASSY
.
Check the circuits around D983 (on the POWER
PCB ASSY
), and replace it,
if necessary.
- 4 -
Power source system 3
NO
YES
NO
YES
YES
NO
YES
Malfunction of the the MAIN PCB ASSY.
Connect the lead wires correctry, or replace them.
The lamp does not light.
Does the lamp light?
NO
Remove the MAIN PCB ASSY and
connect the
LAMP JIG
. Turn on [FAN-ON], and [LAMP-ON] of the LAMP JIG
.
Remove the RE-CN1 lead wire and turn on
[FAN-ON]
of the LAMP JIG.
Is the voltage between the pins No. 1 and No. 3 of the RE connector 370 V?
Malfunction of the LAMP POWER UNIT.
Check the circuit around Z900, IC900, and PC901.
Is the voltage of the pin No. 10 of IC9M0
17.5 V or more?
Malfunction of the PFC circuit. Check the circuits around IC9M0, Q900, Q901, and Q902.
POWER PCB ASSY
Is the lead wire or
connector between the
POWER PCB ASSY and
LAMP POWER UNIT
OK?
POWER PCB ASSY
The terminal shield can be used as GND when the terminal voltages and the waveforms on the secondary side are checked. (Do not use a heat dissipation board as GND.) When measuring the voltage on the primary side, use the negative (-) terminal of C903 as GND.
- 1 -
DIAGNOSIS INFORMATION
Outline of self-diagnosis function
This projector is provided with the self-diagnosis function. In case of any failure, the LED at the top of the projector will indicate the failure. There are two ways for diagnosis.
1. Connect a personal computer to the projector. Then, input [00~CHK] from the hyper-terminal window of the personal com­puter during stand-by.
2. Connect a personal computer and click the “diagnosis” button of PCGC, the diagnostic software to read the warning history.
Note: Diagnosis can be also carried out by turning on the main power and then turning on the power of the operation panel.
However, as the diagnosis items are different and it may cause a secondary failure, carry out the diagnosis in either of the above-mentioned ways in most cases.
Diagnosis result indication
LED indication and failures are described in the following table. LED can be reset “automatically” or “by turning on/off of the main power” after the failure is corrected.
LED Error Indication List
--- : LED off Orange : Both Red and Green light
Preferen-
tial order
LED Indication
Symptom Failure
Check Point
Reset
POWER STATUS PCB Reference
1 --- ---
STBY5 is not
supplied.
AC system (Primary power source) failure
INLET F9F1
Unplug and plug
the power cord.
Secondary power source failure POWER
SD connector 3pin (STBY5) , Z972
Unplug and plug
the power cord.
STBY5 is
supplied
LED failure MAIN D7R0
Unplug and plug
the power cord.
2
Red / green
alternately
--- No power-on
Lamp cover open MAIN
SL connector LAMP COVER
Auto
Filter cover open MAIN
SL connector Filter cover
Auto
3
Red / green
alternately
red
flash
No power-on
Cooling fan (exhaust) stopped MAIN SX connector
Unplug and plug
the power cord.
red
flash 2
Cooling fan (lamp) stopped
POWER SUB
NR connector
Unplug and plug
the power cord.
red
flash 3
Cooling fan (power) stopped
POWER SUB
NA connector
Unplug and plug
the power cord.
red
flash 4
Cooling fan (PBS) stopped
POWER SUB
NB connector
Unplug and plug
the power cord.
red
flash 5
Cooling fan (intake) stopped
POWER SUB
NK connector
Unplug and plug
the power cord.
red
flash 6
Cooling fan (drive) stopped
POWER SUB
ND connector
Unplug and plug
the power cord.
4
Red / green
alternately
Green
No power-on
I2C bus failure of E2PROM MAIN IC445, SCL0, SDA0
Unplug and plug
the power cord
Green
flash
I
2
C bus failure of GPIOO MAIN IC754, SCL0, SDA0
Unplug and plug
the power cord
Green
flash 6
I
2
C bus failure of WatchDog MAIN IC444, SCL0, SDA0
Unplug and plug
the power cord
5
Red / green
alternately
Orange No power-on NR8R power failure
POWER, MAIN
SD connector 2 pin (NR8R)
Unplug and plug
the power cord
6
Red / green
alternately
Orange
flash
No power-on Disconnected thermister MAIN SZ connector
Unplug and plug
the power cord
7 Red Red No power-on
Power-on is prohibited because of the end of the lamp life. (2000 hours or more)
Replace the lamp and reset the lamp operating time. (Press and hold the Power, ,
and buttons on the pro-
jector together for 3 seconds.)
Manual
- 2 -
Preferen-
tial order
LED Indication
Symptom Failure
Check Point
Reset
POWER STATUS PCB Reference
8 Red
Orange
flash5
No power-on
High temperature of the intake air (outside air)
Temperature around the top of the air inlet fan
Auto
No power-on after power­off during power-on
High temperature of the intake air (outside air)
Temperature around the top of the air inlet fan
Auto
Orange
flash 3
No power-on after power­off during power-on
High temperature around the lamp
Temperature around the top of the lamp
Auto
9 Red
Green
flash
No power-on for one minute
Lamp fails to illuminate. Auto
Green flash2
No power­on for one minute
Lamp goes out. Auto
Damaged lamp
Damaged lamp
Manual
10
Red/
Green al-
ternately
Green
flash 3
RGB signal isn't displayed.
I2C bus failure of A/D MAIN IC6A0, SCL1, SDA1 Auto
Green
flash 4
VIDEO signal isn't displayed.
I2C bus failure of DECODER MAIN IC2A0, SCL1, SDA1 Auto
Green
flash 5
VIDEO sig­nal isn't dis­played.
I
2
C bus failure of Uniformity Cor-
rection IC
DRIVE
IC4W3,
IC801-IC802,
IC8A1-IC8A2,
IC8M1-IC8M2,
SCL2(HSCL1),SDA2(HSDA1)
Auto
Green
flash 7
VIDEO signal isn't displayed.
I2C bus failure of AUDIO TERMINAL IC320,AUSDA,AUSCL Auto
11
Red
Red
flash
Warning indicated by the LED during stby.
The end of the lamp life is near. (1500 to 2000h.)
Manual
Green
Red/
Green al-
ternately
Warning indicated by the LED during power-on.
The end of the lamp life is near. (1500 to 2000h.)
Manual
12 Green
Green flash
(cycle : 1s)
No power-off for one minute after power-on
For protect the lamp, no power-off for one minute after power-on
Auto
13 Red
Green
flash
(cycle : 1s)
No power­on for one minute
Power-on is prohibited during the lamp cooling time after power-off.
Auto
14 Red
Green
flash
(cycle : 2s)
Displayed for 60
- 80 sec after power-off. Power on is possible
After power-off, power-on is pos­sible during the lamp cooling time, but only FAN rotates.
Auto
- 3 -
DIAGNOSTIC SOFTWARE, TO READ WARNING HISTORY (PCGC8 Ver.2)
*Pcgc8 Ver.2 is upwardly compatible with Pcgc8 Ver.1.
1. Preparation
PCGC8 supports Microsoft® Windows® 95/98/Me/XP. Use a PC with Windows
®
95/98/Me/XP installed.
1. Copy the folder named “Pcgc8.2 (English)”.
2. Connect the PC with the projector by RS-232C cable (ser­vice component).
3. Double click “Pcgc8e.exe” in the folder named “Pcgc8.2 (English)” for starting the program.
2. Operation
(1) Model name selection dialog window
Starting Pcgc8 displays the model name selection dialog window. Select the model name you want to use and press the [OK] button to display the main dialog window. Press the [Cancel] button to exit the application.
(2) Main dialog window
1. The main dialog window displays the information stored in the projector (model name, serial No., software version, etc.) and the service menu information. Information dis­played in this window depends on the selected models.
2. Some PCs may not be able to connect to the right COM port. In such cases, press the Change COM PORT button to switch the COM port. Refer to (4) Switching the COM port.
3. Press any of the [Warning History 1], [Warning History 2], or [Warning History 3] button to display the warning dialog window containing the detailed error data.
4. Press the [DIAGNOSIS] button to start self-diagnosis.
(Not available during power on and when an error occurs.) Warning Status : Present abnormal state will be displayed
.After repair, this information will disap­pear.
Warning History1 : The latest warning history data are stored
in the Warning History 1. The data remain after the error is corrected.
Warning History 2 : The second oldest warning history data
are stored in the Warning History 2.
Warning History 3 : The oldest warning history data are stored
in the Warning History 3.
Note: When the power is turned off because of any error,
the warning history data are saved. Or, only when an error occurs during power on or when an error is detected during self-diagnosis (or immediately after pressing the DIAGNOSIS button), the warning his­tory data are saved. (The warning history data aren’ t saved when the stand-by power fails during the stand-by mode. In this case, LED warning indication will appear. Check the error data by the warning sta­tus.)
Goes to the main dialog window.
Exits this application.
Click and select a model name .
FL7000U
Exits the application.Starts self-diagnosis.
Displays the Warning History 3.
Displays the Warning History 2.
Displays the Warning History 1.
Displays the information about the connected device. The contents depend on the selected model.
Displays the current date and time when the error is corrected.
Switches the COM port.
Displays the Warning Status
Warning Status
FL7000U
Displays the selected model name
XL6500U
ver1.0 XL6500
Model name selection dialog window
Main dialogue window
The information to be displayed var­ies depending on the model.
When use XL6500U or XL6500LU, select FL7000U.
- 4 -
(3) Warning dialog window
1. The warning dialog window displays the error location.
2. “ERROR TIME (SET TIME)” displays the time when the warning history data were saved (,or the SET TIME in the service menu). “ERROR TIME” and “SET TIME” shown in the main dialog window are useful to know when the error occurred.
3. Pressing the Detail button activates Notepad and opens the file containing the information about the set and the warning data. To prevent writing over this file, be sure to select “Save As” from “File” of the menu in Notepad to save the file. The name of the file being displayed should be “DataTemp.txt.”
4. Pressing the [Warning Clear] button displays the confirma­tion message window, which asks you whether you will clear the warning history data. Press the [OK] button to clear the warning history data or the [Cancel] button to cancel clearing them.
5. Pressing the [Back] button displays the main dialog win­dow again and carries out communication with the projec­tor again to get information from it.
(4) Switching the COM port
1. Select the serial port to which the cable is being connect­ed. When the selected serial port isn’t available or doesn’t exist, an error message window is displayed.
2. Press the [OK] button to switch the COM port. When the serial port is switched correctly, communication with the projector is carried out again to get information from it.
COM port switching dialog window
Goes back to the main dialog window.
Clears all the warning history data.
Creates a detailed report.
All the error items are displayed in red and their check boxes are checked.
Indicates which data of the Warning Status 1, 2, or 3 are displayed.
Displays the SET TIME when the warning history data were saved.
Warning dialog window
The information to be displayed var­ies depending on the model.
- 5 -
SPECIFICATION OF RGB SIGNALS IN EACH COMPUTER MODE OF THE PROJECTOR
Specifi cation of RGB signals in each computer mode of the projector
Signal mode Resolution
(H x V)
Horizontal
frequency (kHz)
Vertical frequency
(Hz)
Normal mode
(H x V)
Real mode
(H x V) TV60, 480i (525i) 720 x 480 15.73 59.94 1024 x 768 640 x 480 *1 TV50, 576i (625i) 720 x 576 15.63 50.00 1024 x 768 768 x 576 *1 1080i60 (1125i60) 1920 x 1080 33.75 60.00 1024 x 576 1024 x 768 *1, *2 1080i50 (1125i50) 1920 x 1080 28.13 50.00 1024 x 576 1024 x 768 *1, *2 480p (525p) 720 x 480 31.47 59.94 1024 x 768 640 x 480 *1, *2 576p (625p) 720 x 576 31.25 50.00 1024 x 768 768 x 576 *1, *2 720p60 (750p60) 1280 x 720 45.00 60.00 1024 x 576 1024 x 720 *2, *3 720p50 (750p50) 1280 x 720 37.50 50.00 1024 x 576 1024 x 720 *2, *3 1080p60 (1125p60) 1920 x 1080 67.50 60.00 1024 x 576 1024 x 768 *2, *3 1080p50 (1125p50) 1920 x 1080 56.25 50.00 1024 x 576 1024 x 768 *2, *3 CGA70 640 x 400 31.47 70.09 1024 x 640 640 x 400 CGA84 640 x 400 37.86 84.13 1024 x 640 640 x 400 CGA85 640 x 400 37.86 85.08 1024 x 640 640 x 400 VGA60 640 x 480 31.47 59.94 1024 x 768 640 x 480 *2 VGA72 640 x 480 37.86 72.81 1024 x 768 640 x 480 VGA75 640 x 480 37.50 75.00 1024 x 768 640 x 480 VGA85 640 x 480 43.27 85.01 1024 x 768 640 x 480 SVGA56 800 x 600 35.16 56.25 1024 x 768 800 x 600 SVGA60 800 x 600 37.88 60.32 1024 x 768 800 x 600 *2 SVGA72 800 x 600 48.08 72.19 1024 x 768 800 x 600 SVGA75 800 x 600 46.88 75.00 1024 x 768 800 x 600 SVGA85 800 x 600 53.67 85.06 1024 x 768 800 x 600 SVGA95 800 x 600 59.97 94.89 1024 x 768 800 x 600 XGA60 1024 x 768 48.36 60.00 1024 x 768 1024 x 768 *2 XGA70 1024 x 768 56.48 70.07 1024 x 768 1024 x 768 XGA75 1024 x 768 60.02 75.03 1024 x 768 1024 x 768 XGA85 1024 x 768 68.68 85.00 1024 x 768 1024 x 768 SXGA70a 1152 x 864 63.85 70.01 1024 x 768 1024 x 768 SXGA75a 1152 x 864 67.50 75.00 1024 x 768 1024 x 768 SXGA85a 1152 x 864 77.49 85.06 1024 x 768 1024 x 768 WXGA60 1280 x 768 47.78 59.87 1024 x 614 1024 x 768 *2 WXGA60a 1280 x 800 49.70 59.81 1024 x 640 1024 x 768 *2 WXGA60b 1360 x 768 47.71 60.02 1024 x 578 1024 x 768 WXGA60c 1366 x 768 47.50 59.75 1024 x 576 1024 x 768 WXGA+60 1440 x 900 55.94 59.89 1024 x 640 1024 x 768 SXGA60b 1280 x 960 60.00 60.00 1024 x 768 1024 x 768 SXGA75b 1280 x 960 75.00 75.00 1024 x 768 1024 x 768 SXGA85b 1280 x 960 85.94 85.00 1024 x 768 1024 x 768 SXGA60 1280 x 1024 63.98 60.02 960 x 768 1024 x 768 *2 SXGA75 1280 x 1024 79.98 75.02 960 x 768 1024 x 768 SXGA85 1280 x 1024 91.15 85.02 960 x 768 1024 x 768
SXGA+60
1400 x 1050 63.98 60.02 1024 x 768 1024 x 768
1400 x 1050 65.32 59.98 1024 x 768 1024 x 768 *2 SXGA+75 1400 x 1050 82.28 74.87 1024 x 768 1024 x 768 WSXGA+60 1680 x 1050 65.29 59.95 1024 x 640 1024 x 768 MAC13 640 x 480 35.00 66.67 1024 x 768 640 x 480 MAC16 832 x 624 49.72 74.55 1024 x 768 832 x 624 MAC19 1024 x 768 60.24 75.02 1024 x 768 1024 x 768 HP75 1024 x 768 62.94 74.92 1024 x 768 1024 x 768 HP72 1280 x 1024 78.13 72.00 960 x 768 1024 x 768 SUN66a 1152 x 900 61.85 66.00 984 x 768 1024 x 768 SUN76a 1152 x 900 71.81 76.64 984 x 768 1024 x 768 SUN66 1280 x 1024 71.68 66.68 960 x 768 1024 x 768 SUN76 1280 x 1024 81.13 76.11 960 x 768 1024 x 768 SGI72 1280 x 1024 76.92 72.30 960 x 768 1024 x 768 SGI76 1280 x 1024 82.01 76.00 960 x 768 1024 x 768 UXGA60 1600 x 1200 75.00 60.00 1024 x 768 1024 x 768 *2
*1: The PinP mode and the MAGNIFY mode don’t function with this signal. *2: Available with the signal for the DVI-D terminal. *3: You can select from two adjustment modes by pressing the AUTO POSITION button. (For details, see page 16.) When the
VIDEO SIGNAL mode is selected, the PinP mode and the MAGNIFY mode don’t function.
- 1 -
Program ROM : LC6 Ver. 2.1
Program
No.
Pattern
15
Every other horizontal line (Red)
16
Every other horizontal line (Green)
17
Every other horizontal line (Blue) 29 White / black signal 30 SMPTE (White) *
* Though the signal generator supplies this signal
as a green signal, the projector receives it as Y/CB/CR signal. Therefore, this signal is pro­jected as a full white SMPTE signal.
Timing of XGA signal (Vertical frequency 60 Hz)
DOT-CLOCK [MHz] 65.0 VP [H] 806 HP [DOT] 1344 VDISP [H] 768 HDISP [DOT] 1024 VDW [H] 6 HDW [DOT] 136 VBP [H] 29 HBP [DOT] 160 Interlace ---
Signal polarity HD :-, VD : -
Timing of NTSC (480i) signal (Vertical frequency 59.94 Hz)
DOT-CLOCK [MHz] 13.5 VP [H] 525 HP [DOT] 858 VDISP [H] 480 HDISP [DOT] 720 VDW [H] 3 HDW [DOT] 64 VBP [H] 14 HBP [DOT] 58 Interlace Interlace
Signal polarity
HD :nothing
VD : nothing
Sync on green : -
ELECTRICAL ADJUSTMENTS
All the electrical adjustments for this projector require the com­munication program [Hyper Terminal] of Microsoft® Windows® 95/98/Me/XP operating system.
Necessary Equipment and Connecting
Connect the following equipment as shown in the right fi gure.
• This projector
• Personal computer (running Microsoft
®
Windows® 95/98/
Me/XP operating system)
• RS-232C cable
• Signal generator (equivalent to VG-812)
• PC monitor
Test Signal
• XGA signal (vertical frequency:60Hz) / NTSC signal (verti­cal frequency:59.94Hz)
The timing and patterns for the adjustment are as follows :
HDISP
HP
HBP
HDW
VDISP VP
VBP
VDW
HD signal
H Timing V Timing
VD signal
Personal computer
PC
monitor
COMPUTER IN terminal
Projector
Signal generator
RS-232C cable
RS-232C input terminal
- 2 -
Adjustment with Microsoft® Windows® 95/98/Me/XP Operating System
1. Starting
1. Start Windows® 95/98/Me/XP.
2. Select [Start] - [Programs] - [Accessories] - [Communications] - [Hyper Terminal] in order.
The [Connection Description] window will open. Note:
You can select [Start] - [Programs] - [Accessories] - [Hyper Terminal] in order and double-click [hypertrm.exe] in Windows®95.
2. Hyper Terminal Setting
1. Make settings on the [Connection Descrip­tion] window referring to the table on the right.
Item Setting Connection Port (COM1-COM4) Port settings : Bits per second : Data bits : Parity : Stop bits : Flow
9600 8 None
1
control
Settings : Emulation VT100 ASCII setup : ASCII Sending
: ASCII Receiving
Send line ends with line feeds Echo typed characters locally Line delay :
1000 milliseconds Character delay : 10 milliseconds Append line feeds to incoming line ends
3. Adjustment
Type the adjustment command and the adjustment value on the Hyper Terminal window in capital alphanumeric letters, and press the [ENTER] key.
4. Writing Adjustment Value
Type the adjustment command and the adjustment value on the Hyper Terminal window in capital alphanumeric letters, and press the [ENTER] key. Note: This step is not necessary for “ADC offset/gain adjustment,” which is carried out automatically.
5. Closing
Click on the Close button in the upper-right corner of the window to exit the Hyper Terminal. Close all the opening windows before exiting Windows
®
95/98/Me/XP.
- 3 -
[A/D Pre-Amplifi cation Circuit]
1. ADC offset/gain adjust­ment
To adjust the DC level and amplitude of the video signal at the time of ADC input. Solid black, solid white, or incorrect color phase appear in the projected im-
age.
Measuring instrument
-----
Test point -----
EXT trigger
-----
Measurement range
-----
Input signal
Shown in the table below
Input terminal
COMPUTER 2 IN terminal
Adjustment purpose Symptom when
incorrectly adjusted
* Enter the adjustment commands in capital alphanumeric letters.
1. Connect the projector with a PC running Microsoft
®
Windows®95/98/Me/XP operat-
ing system. (Refer to the fi gure on page 1.)
2. Start Microsoft
®
Windows® 95/98/Me/XP.
3. Start the communication program [Hyper Terminal] on Microsoft
®
Windows®95/98/ Me/XP to open the Hyper Terminal window. (Refer to Hyper Terminal Setting on page 2 for the settings.)
Offset/gain adjustment with the RGB signal supplied
4. Supply an XGA signal (White/black raster No. 29).
5. Enter [00~5] (the command for RGB input offset/gain adjustment) on the Hyper Ter­minal window, and the adjustment proceeds automatically.
6. When the adjustment fi nishes, the return command [00~5111] is displayed on the Hyper Terminal window. The last three digits of the return command indicate the adjustment results of R, G, and B respectively from the left by 1 or 0. When the adjustment has succeeded, 1 is displayed. When it has failed, 0 is displayed. Pos­sible causes of failures in the adjustment are errors on the PCBs, wrong signals, and wrong input selection.
Offset adjustment with the component video signal supplied
7. Supply an NTSC signal (SMPTE (White), No. 30).
8. Enter [00~AC1] (the command for video input clamp adjustment) on the Hyper Ter­minal window, and the adjustment proceeds automatically.
9. When the adjustment finishes, the return command [00~AC111] is displayed on the Hyper Terminal window. The last two digits of the return command indicate the adjustment results of CR and CB respectively from the left by 1 or 0. When the adjustment has succeeded, 1 is displayed. When it has failed, 0 is displayed. Pos­sible causes of failures in the adjustment are errors on the PCBs, wrong signals, and wrong input selection.
Adjustment Procedures
No. Pattern
29 White/black raster 30 SMPTE (White)*
* Though the signal generator sup­plies this signal as a green signal, the projector receives it as Y/CB/CR signal. Therefore, this signal is pro­jected as a full white SMPTE signal.
- 4 -
[Liquid Crystal Panel Driving Adjustment Circuit]
2. Flicker
To remove fl ickers form the screen. Flickers appear.
Measuring instrument
-----
Test point -----
EXT trigger
-----
Measurement range
-----
Input signal
Shown in the table below
Input terminal
COMPUTER 2 IN terminal
Adjustment purpose Symptom when
incorrectly adjusted
* Make this adjustment only when fl ickers remarkably appear on the screen. * Enter the adjustment commands and adjustment values of the hexadecimal number
in capital alphanumeric letters.
* Carry out this adjustment after running the projector for 2 minutes or more supply-
ing the specifi ed test signal to it.
1. Connect the projector with a PC running Microsoft
®
Windows®95/98/Me/XP operat-
ing system. (Refer to the fi gure on page 1.)
2. Start Microsoft
®
Windows®95/98/Me/XP.
3. Start the communication program [Hyper Terminal] on Microsoft
®
Windows®95/98/ Me/XP to open the Hyper Terminal window. (Refer to Hyper Terminal Setting on page 2 for the settings.)
4. Set the following items in the IMAGE menu. CONTRAST 0 BRIGHTNESS 0 COLOR TEMP STANDARD
5. Project an image onto the screen.
6. Enter the fl icker adjustment mode command [00~3100008AFC] on the Hyper Termi- nal window to make the fl ickers easy to view.
Red
7. Supply an XGA signal (Every other horizontal line (Red), No. 15).
8. Enter the adjustment command [00~217
] on the Hyper Terminal window to mini-
mize the red fl ickers. For
,select a value that reduces the fl ickers most*. (Enter a
value from [56] to [72] (HEX).)
9. Enter the writing command [00~1044
] on the Hyper Terminal window to write the
new value into the E
2
PROM.
Enter the value that was entered in step 8 in .
Green
10. Supply an XGA signal (Every other horizontal line (Green), No. 16).
11. Enter the adjustment command [00~237
] on the Hyper Terminal window to mini-
mize the green fl ickers. For
,select a value that reduces the fl ickers most*. (Enter
a value from [56] to [72] (HEX).)
12. Enter the writing command [00~1045
] on the Hyper Terminal window to write the
new value into the E
2
PROM.
Enter the value that was entered in step 11 in *.
Blue
13. Supply an XGA signal (Every other horizontal line (Blue), No. 17).
14. Enter the adjustment command [00~257
] on the Hyper Terminal window to mini-
mize the green fl ickers. For
, select a value that reduces the fl ickers most*. (Enter
a value from [56] to [72] (HEX).)
15. Enter the writing command [00~1046
] on the Hyper Terminal window to write the
new value into the E
2
PROM.
Enter the value that was entered in step 14 in *.
16. Enter the fl icker adjustment mode cancel command [00~310000AAFC] on the Hy- per Terminal window to go back to the regular screen.
* When the command is sent successfully, such command is returned as it is after
sending. You can check the current value by sending the command without entering any value in .
No. Pattern
15
XGA Every other horizontal line (Red)
16
XGA Every other horizontal line (Green)
17
XGA Every other horizontal line (Blue)
Every other horizontal line pattern
- 1 -
Microsoft Windows 95/98/Me/XP are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. Other brand or product names are trademarks or registered trademarks of their respective holders.
TRADEMARK, REGISTERED TRADEMARK
Many electrical and mechanical parts in the projector have special safety related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement compo­nents rated for higher voltage, etc. Replacement parts which have these special safety characteristics are identifi ed in this ser- vice manual. Electrical components having such features are identifi ed by shading on the schematic diagram and the parts list of this service manual and by the supplementary sheet for this chassis to be issued subsequently.
PRODUCT SAFETY NOTICE
- 2 -
Europe, other than USA
NOTICE: Observe all cautions and safety related notes located inside the cabinet and on the chassis.
Warning
1. An isolation transformer should be used between the projector and the AC supply point before any test/service is performed on a LIVE chassis projector.
2. Operation of this projector outside the cabinet or with the cover removed, involves a shock hazard from the projector power supplies. Work on the projector should not be attempted by anyone who is not thoroughly familiar with precautions neces­sary when working on high voltage equipment.
3. When service is required, observe the original lead dressing. Extra precaution should be given to assure correct lead dress­ing in the high voltage area. Where a short-circuit has occurred, replace those components that indicate evidence of over­heating.
Leakage current cold check
Before returning the projector to the customer, it is recommended that leakage current be measured according to the following methods. With the AC plug removed from the AC source, place a jumper across the two AC plug prongs. Turn the projector AC switch on. Using an 500 V D.C. Insulation Tester, connect one lead to the jumpered AC plug and touch the other lead to each exposed met­al part (screwheads, etc.), particularly any exposed metal part having a return path to the chassis. Exposed metal parts having a return path to the chassis should have a minimum resistance reading of 4 megohm. Any resistance below this value indicates an abnormality which requires corrective action.
V
S1
S2
GH
(grounding)
open
Grounding supply conductor
B
Insulating table
Projector
A
AC milliammeter
Figure
A
C 100 to 240 V
North america
NOTICE: Observe all cautions and safety related notes located inside the cabinet and on the chassis.
Warning
1. Operation of this projector outside the cabinet or with the cover removed presents a shock hazard from the projector power supplies.
2. When a short-circuit has occurred, replace those components that indicate evidence of overheating.
3. Grounding circuit continuity is vital for safe operation of equipment. Do not remove ground connection while the power cord is still connected to the supply. Disconnect supply before servicing.
Leakage current check
Before returning the projector to the customer, it is recommended that leakage current be measured according to the follow­ing methods.
1. Cold check
With the AC plug removed from the AC 100 to 240 V, place a jumper across the two AC plug prongs. Turn the projector AC switch on. Using an ohm-meter, connect one lead to the AC plug and touch the other lead to each exposed metal part (metal cabinet, screwheads, metal overlays, etc.), particularly any exposed metal part having a return path to the chassis. Exposed metal parts having a return path to the chassis should have a minimum resistance reading of 1 megohm. Any resistance be­low this value indicates an abnormality which requires corrective action. Exposed metal parts not having a return path to the chassis will indicate an open circuit.
2. Hot check
Use the circuit in fi gure to perform this test. (1) With switch S1 open, connect the projector to the measuring circuit. Immediately after connection, measure the leakage
current using both positions of switch S2, and with the switching devices in the projector in all of their operating positions.
(2) Switch S1 is then closed, energizing the projector. Immediately after closing the switch, measure the leakage current us-
ing both positions of switch S2, and with the switching devices in the projector in all of their operating positions. Current measurements of items (1) and (2) are to be repeated after the projector has reached thermal stabilization. The leakage current must not be more than 0.5 milliampere.
SAFETY PRECAUTIONS
- 3 -
Lead-free solder is handled in a different way from eutectic solder. See below for details.
How to distinguish circuit boards using lead-free solder from those using eutectic solder
Circuit boards using lead-free solder
A mark of Solder, Joints, PCA or LFS (for limited marking space) is printed near the board assembly number on the component side.
Circuit boards using eutectic solder
Circuit boards using eutectic solder are divided into two groups.
- Boards having no mark of
Solder, Joints, PCA or LFS (for limited marking space) near the board assembly
number.
- Boards having a mark of
Solder, Joints, PCA or LFS (for limited marking space) that is painted out by a felt-
pen near the board assembly number.
* Only when there is a limited marking space on the board,
Solder may be indicated as S, Joints as J, and
PCA as P.
* Circuit boards using lead-free solder and those using eutectic solder may be used together in the same product.
Instructions for resoldering
- For circuit boards using lead-free solder, use lead-free solder.
- For circuit boards using eutectic solder, use eutectic solder.
- Separate the soldering iron for lead-free solder from that for eutectic solder completely for use. (It is prohibited to use a same soldering iron for lead-free solder and eutectic solder.)
- For lead-free solder, it is advisable to use a soldering iron of at least 40 W because lead-free solder has a melting point ap­prox. 35°C higher than that of eutectic solder as conventionally used. For wire solder, use M705ESC made by Senju Metal Industry Co., Ltd.
- To remove solder, you can use desoldering wires for eutectic solder as conventionally used.
PRECAUTIONS FOR RESOLDERING
- 4 -
PCB LOCATION
Fig.1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
- 5 -
Parts list : See page 2 of PARTS LIST
Item No. Part name
1 IRF PCB ASSY 2 FILTER PCB ASSY 3 POWER PCB ASSY 4 MAIN PCB ASSY 5 DRIVE PCB ASSY 6 IRR PCB ASSY 7 KEY PCB ASSY 8 TERMINAL PCB ASSY 9 BOO PCB ASSY
10 BOO SUB PCB ASSY
11 Lamp power unit 12 INLET PCB ASSY 13 POWER SUB PCB ASSY 14 MOTOR PCB ASSY
Table 1
- 6 -
EXPOSED VIEW
Fig.2-1
1
2
A
x6
3
Bx3
4
5
6
7
8
9
Cx4
Dx2
Ex2
Fx1
Gx2
Hx3
10
11
14
Jx3
Kx3
Lx4
Mx2
12
13
L VP ASSY
- 7 -
Part name Number of screw
1.Front case ASSY None
2.Lens cap None
3.Front case unit Ax6
4.Terminal cover unit Bx3
5.Alarm unit ASSY Cx4
6.Alarm cover U Dx2
7.BOO PCB ASSY Ex2
8.BOO SUB PCB ASSY Fx1
9.Alarm cover L None
10.Sensor Gx2
11.Top case ASSY None
12.Top cover unit Hx3
13.Top case unit Jx3,Kx3,Lx4
14.KEY PCB ASSY Mx2
Table 2-1
Parts list : See page 3 of PARTS LIST
- 8 -
Chassis 1 ASSY
Fig.2-2
1
Ax1
Bx2
2
Cx5
3
4
Dx3
Ex3
Fx3
5
6
Gx1
Hx2
7
8
Jx8
Kx2
Lx4
9
10
11
12
13
14
Mx2
Nx3
Px3
Qx1
15
Rx1
16
17
18
19
20
21
Sx1
22
Tx2
Ux5
Vx1
23
- 9 -
Part name Number of screw
1.Terminal board unit Ax1,Bx2
2.Main barrier Cx5
3.Spacer cushion None
4.T erminal ASSY Dx3,Ex3,Fx3
5.Gum spacer None
6.Main radiator Gx1
7.Main PCB holder Hx2
8.DRIVE PCB ASSY Jx8
9.Drive PCB holder Kx2,Lx4
10.Drive fan ASSY None
11.Fan holder L Mx2
12.Drive fan Nx3
13.Fan PCB duct Px3
14.Shield holder Qx1
15.IRR PCB ASSY Rx1
16.Speaker ASSY None
17.Speaker None
18.Bush SP None
19.Holder SP Sx1
20.Lead clamper None
21.Thermo barrier None
22.Lamp power lead Tx2
23.Optical unit Ux5,Vx1
Table 2-2
Parts list : See page 4 of PARTS LIST
- 10 -
1
2
Ax1
3
4
5
6
7
8
9
Bx2
Cx1
Dx1
Ex2
Fx4
10
Gx5
Hx1
11
Jx2
Kx2
12
13
14
15
16
17
18
19
20
Lx1
Mx1
Nx1
Qx3
21
Px1
Chassis 2 ASSY
Fig.2-3
- 11 -
Part name Number of screw
1.Bottom case ASSY None
2.IRF PCB ASSY Ax1
3.Front holder L Bx2
4.Motor PCB holder Cx1
5.MOTOR PCB ASSY Dx1
6.Power fan ASSY None
7.Fan holder F Ex2
8.Power fan Fx4
9.Fan guard None
10.POWER SUB PCB ASSY Gx5,Hx1
11.Power shield L Jx2,Kx2
12.SW shield None
13.Power box T unit None
14.POWER PCB ASSY Lx1
15.Power fi n None
16.Lamp power unit None
17.FILTER PCB ASSY Mx1
18.Seesaw switch None
19.INLET PCB ASSY Nx1,Px1
20.Power box B unit Qx3
21.Bottom case unit None
Table 2-3
Parts list : See page 5 of PARTS LIST
- 12 -
Bottom case unit
Fig.2-4
Part name Number of screw
1.Filter unit None
2.Fan fi lter None
3.Lamp cover unit Ax1
4.Fan cushion None
5.SW holder Bx2
6.Micro SW None
7.Micro SW None
8.Adjustment foot ASSY Cx3
9.Adjustment foot ASSY Dx3
10.Adiuster unit None
11.Adiuster unit None
Parts list : See page 6 of PARTS LIST
Table 2-4
1
2
3
4
5
6
7
8
9
10
11
Ax1
Bx2
Cx3
Dx3
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