Mitsubishi MOTORS Laser 1993, Talon 1993 Service Manual

Page 1
Partial
BACKUP
Service Manual
LA-SER TALON
1993
Volume-2
Electrical
FOREWORD
This
Service Manual has been prepared with the
latest service information available at the time of
publication. It is subdivided into various group
categories and each section contains diagnosis, disassembly, repair, and installation procedures along with complete specifications and tightening references. Use of this manual will aid in properly performing any servicing necessary to maintain or restore the high levels of performance and reliability designed into these outstanding vehicles.
This
BACKUP DSM
manual IS
to be used
ONLY
as a BACKUP. Please DO
NOT REDISTRIBUTE
WHOLE SECTIONS. This
BACKUP
was
sold to you
under the fact that YOU
do
indeed OWN
a GENUINE
DSM MANUAL. It
CANNOT BE considered a
REPLACEMENT
(Unless
‘/Our
OWnal
manual was
lost or
destroyed.)
Please See
README.N
or
README.HTML for additional Information.
Thank you.
G~mm~emymanual@hotma~l.com
1,
CHRYSLER
w
CORPORA’TION
GROUP/SECTION INDEX
NOOAA-
Electrical
.....................................................
0
:
Fusible Link, Fuse and IOD or
Storage
Connector
Location..
...................
Inspection
Terminal
Location
......................
Grounding Location
.......................................
Relay Location
.................................................
Sensor Location
..............................................
Control Unit Location
Solenoid, Solenoid Valve Location
.............
Diode Location
.................................................
Junction Block
.................................................
Centralized Junction
.......................
..j
............
Harness
Connector
Inspection
....................
...
,,
Trou
bleshootilng
...............................................
Configuration Diagrams
................................
Circuit.Diagrams
.............................................
Engine Electrical
.............................................
Chassis Electrical
............................................
Chrysler Corporation reserves the right to make changes in design or to make addltlons to or improvements in
Its
products without imposing
any obllgatlons upon itself to
Install
them on its products previously
manufactured.
0
1992 Mitsubishi Motors Corporation
Printed in
U.S.A.
Page 2
RELAY
LOCAT. N
RELAY LOCATION
Name
Symbol
Name
..,. I,,
Symbol
ABS motor relay
I
B
I
Headlight relay
ABS power relay
I
1
1
Heater relay
ABS valve relay
I
B
1
Intermittent wiper relay (rear wiper)
I
i
Automatic seat belt motor relay
I
J
1
Intermittent wiper relay (windshield wiper)
~
1
k
Blower motor High relay
I
H
1
Magnet clutch relay
-I --t
Condenser fan motor High-Low select relay
C
Power window relay
Condenser fan motor relay
’ c
Radiator fan motor relay
Dome light relay
J
Starter relay
Door lock relay
D
Taillight relay
‘.
A
--‘;’
Fog light relay
A Transistor relay
G
Generator relay
A
Upper beam relay
D
NOTE
The “Name” column is arranged in alphabetical order.
Engine compartment
t& n-
motor relay
\
Interior
4q
6
18A0734
Page 3
8-8
RELAY LOCATJOW
1
16A1322
Blower motor High relay
-(built-in
columti switchj
WA0732
I
Page 4
SENSOR LOCATION
8-9
1
SENSOR LOCATION
(/
*
. . :
Name Air inlet sensor Air
therm0
sensor Barometric pressure sensor Camshaft position sensor Crankshaft position sensor Engine coolant temperature sensor
Front speed sensor
G-sensor
Symbol
Name Symbol
I
ISC
motor position sensor
C
I
Intake air temperature sensor
A
A
Knock sensor
G
D
Oxygen sensor
E
D
Rear speed sensor
L
F
Throttle position sensor
B
I;‘t.
J
Vehicle-speed sensor (Reed switch)
-
H
K
Volume air flow sensor
A
NOTE The “Name” column is arranged in alphabetical order.
Engine compartment
1.8L
Engine
ZOL
DOHC Engine <Turbo>
2.OL
DOHC Engine <Non-Turbo>
Volume
air flow sens
temperature sensor
and barometric
~
2.OL
DOHC Engine <Turbc
pressure sensor)
\
‘I
i0A0127
Page 5
‘ii
8-10
SENSOR LOCATION
-
ISC
motor
positio
2.OL
DOHC Engine
<Non-Turbo>
r
16AOl326
Page 6
SENSOR LOCATION .
8-11
6FUO853
Interior
Vehicle speed sensor (Reed switch)
16AO72B
16AO736
’ I
Page 7
I
8-12
SENSOR LOCATION
Page 8
CONTROL UNIT LOCATION
-8173
CONTROL UNIT LOCATION
Name
Symbol
4-speed
automatic transaxle control module
D
Air conditioning control unit
B
Anti-lock brake control unit
G
Automatic seat belt control unit
F
Door lock control unit
C
Engine control module
E
Auto-cruise control unit
A
I
NOTE
The
“Name” column is arranged in alphabetical order.
Interior
I IlQd
=tz3zzz
_ 1
c&r01 unit
1 Ym,p==L
19AO790
Blower motor
*
Door
lock control unit
16A0735
I
\
19AO729
4-speed automatid ’
lltransaxle
control module
--.
/
16Al-t’lAfi
Engine
-+--,control
module
MA0784
.
._
Page 9
P
8-14
CONTROL UNIT LOCATION
Automatic seat
*
(
belt control unit
rh
16A1323
Page 10
r
SOLENOID, SOLENOID
VALVE LQCATIQN
.’
84
“’ -
SOLENOID, SOLENOID VALVE LOCATION
.b
I’
Name
Symbol
4-speed
automatic transaxle control solenoid
valve
A
EGR solenoid
B
Evaporative emission purge solenoid
B, C
Fuel pressure solenoid
C
Turbocharger waste gate solenoid
C
L
NOT t
The “Name” column is arranged in alphabetical order.
.’
Engine compartment
1.8L
Engine
2.OL
DOHC Engine <Non-Turbo>
2.OL
DOHC Engine <Turbo>
.
I
I .8L
Engine
Evaporative emission
Page 11
8-16
SOLENOID, SOLENOID VALVE LOCATION/DIODE LOCATION
DIODE LOCATION
<Interior-Rear section>
16A1323
2.OL
DOHC <Turbo>
OlAO503
I
Name
1
Symbol
1
1
Diode (for ABS
circuit)
Diode (for door ajar-warning
cikzuit) ”
B
NOTE The “Name” column is arranged in alphabetical order
Page 12
CONFIGURATION
DIAGRAMS
CONTENTS
NOWA-
Dash Panel
......................................................
44
Engine Compartment
<2.OL
DOHC Engine (Turbo)>
.....................
40
Engine and Transaxle <1.8L Engine>
........
42
How to Read Configuration Diagrams..
......
36
Engine and Transaxle
<2.OL
DOHC Engine>
....................................
43
instrument Panel and Floor Console
..........
47
Engine Compartment
<1.8L
Engine>
.........
36
Interior
.............................................................
48
Engine Compartment
Overall
Configuration
.....................
34
<2.OL
DOHC
Engine
(Non-Turbo)>
Diagram
.............
38
Page 13
8-34
CONFIGURATION DIAGRAMS - Overall Configuration Diagram
OVERALL CONFIGURATION DIAGRAM
NOSVB--
License plate
light
wiring harness”3
ABS wiring
harness’*
I
Instrument panel wiring harness
/
Lrftgate wiring harness
k kense
plate light
3
wiring harness’4
Console
wiring
harness
Control
wiring
harness
\
\
/’
I
I
/
ABS sensor wiring
harness’*
Fuel
wrring
harness
<FWD>
Body wiring harness
Battery
cable
assembly
\
Engrne room
wrring
harness
16A1334
NOTE
(1)
Thus
illustration shows only the
major wrnng
harness
l l indrcates also equipped at the
right
side.
‘2
indicates vehicles
with
ABS.
l 3 indicates PLYMOUTH Laser.
‘4
indicates EAGLE Talon.
Page 14
CONFIGURATION DIAGRAMS -
How,,to
Read
Chnfi~ufatich Dizigtims
8-35
HOW TO READ CONFIGURATION DIAGRAMS
NOWCAI
The wiring diagrams are prepared
rn
such a way that the arrangement of connectors for each vehicle, and the
routing of each harness, can be easily understood for each individual wiring section.
Indicates the connector number. The connector number used is the same number as that used for circuit diagrams; these numbers
facllttate
the location of the connector positions. The alphabet letter used as the prefix represents the wiring section in which that connector is used; subsequent numerals make up the number that
Indicates
particular characteristics of that individual connector. As a general rule, numbers are assigned clockwise around the wiring diagram. Note that, if there IS a concentration of connectors with the same form (same number of pins). the connnectors’ colors are noted in order to facilitate identification.
Example: A-l 2 (Black)
TT
Connector color
Symbol indicating wiring section location of the connector
A : Engine compartment
B :
Engine and
transaxle
C: Dash panel D: Instrument panel and floor console
E
: Interior
E-05 E-06 E-07 E-08
E-09 E-lOE-1
1
E-12
E-19
/E-20
-E-22*8
1
E-43
Indicates ground
pornr.
&, & &glE-38 E:36 E-34
\
Page 15
ENGINE
COMPARl
-MEN
T 4.8L
Engine>
To engine and transaxle Ground
(connector
svmbol
a)
cable
Connector symbol
I
Ground
A-01X A-02X A-03X A-04X A-05X A-06X A-07X A-08
A-09
_
_-
cable
-
IOD
or storage connector Taillight relay Headlight relay Power window relay Fog light relay Radiator fan motor relay Generator relay Dual pressure switch (for air conditioning circuit)
Wiper motor
,,,l
1
To engine and transaxle
(connector
symbol
q
iJ,
A-47
77-l
A-44
A-43
A-
42
\I\\\\\
A-41
A-40
A-39 A-38 A-37
A-36 A-35
8-36
CONFIGURATION DIAGRAMS - Engine Compartment
<1.8L
Engine>
-
A-45
/
Refer to CENTRALIZED JUNCTION
A-1U
Control wiring harness and battery cable
A-l 1
assembly combination
A-l 2
Auto-cruise control vacuum pump
Brake fluid level sensor
A-13 -
A-l 4
Evaporative emission purge solenoid
A-15 -
A-l 7X Condenser fan motor
high-low changeover relay A-l 8X Condenser fan motor relay A-l 9X Magnetic clutch relay
A-20X Condenser
I
Refer to CENTRALIZED
JUNCTION
(for air conditioning
A-21
A-22 ) Air conditioning relay box
circuit)
A-23
­A-24 Washer motor A-25
Front side marker light (Left side)
A-26
Headliaht (Left side)
A-27
-
A-28
I
Horn (Left side)
A-29
Engine compartment wiring harness and fog light sub harness combination
A-30
Fog light (Left side)
A-31
Condenser fan
motor
A-32 (for air
cond!tronrng
circuit)
1.
Front
comblnatron light
(Left
aid&’ ‘I :- ’
A4
6EGR solenoid
Page 16
To dash panel (connector symbol
q
)
\
1
A-l
7X
,
\
A-&X
4
A-2
1
A-22
.(A-27
A-33 ­A-34
­A-35 Volume air flow sensor A-36
Automatic transaxle fluid temperature sensor
A-37 Kickdown
servo switch
<A/T>
A-38 Pulse generator
<A/T> A-39 Radiator fan assembly A-40 Front combination light (Right side) A-4 1
Radiator water level switch
A-42
Fog light (Right side)
A-43
Engine compartment wiring harness and fog light sub harness
combinatron
/
A-44
I
A-45
1
Horn (Right side)
1
A-46 Headlight (Right side)
i
A-47
Front side marker light (Right side)
A-48
-
A-:2
A-\53 A-,54
A-14
\
A-29
36A0270
To engine and transaxle (connector symbol
@I)
A-49 A-50 A-51 A-52 A-53
A-54 A-55 A-56 A-57
A-57
A-‘1
6
I
Control wiring harness and engine compartment wiring harness combination
-
Fuel pump check connector Noise condenser Defogger relay
-
-
Ignition timing adjustment connector
Remarks
(1)
The mark * shows the standard mounting position of
wirina harness.
(2) For &tails concerning the ground point (example: 0
),
refer to
P.8-4.
(3)
*-”
means that the connector with code-number is not
used.
(4) IOD :
Ignition Off Draw
., .,.-
..,.a.,- ..-
,..,*
.,. .
.
‘.
Page 17
ENGINE COMPARTMENT
<2.OL
DOHC Engine (Non-Turbo)>
To
engine and transaxle
Ground
A-01X
(connector symbol
a)
cable
A-d7X A-08”’
A-99
A-q8”
A-10\
A-;
1
A;12
S-38
CONFlGURATlONm~
DIAGRAMS
-
Engine Compartment
<2.OL
DOHC Engine (Non-Tub)>
A-51
\
cable
A-47----+%&/-
A-46 A
A-01X IOD
or storage connector
A-02X Talllight
relay
A-03X
Headlight relay
A-04X
Power window relay
A-05X
Fog
light
relay
A-06X
Radiator fan motor relay
A-07X
Generator relay
A-08 Dual pressure switch
(for air conditioning circuit)
A-09
Wiper motor
._
Refer to CENTRALIZED
JUNCTION
A-l 7X Condenser fan motor
Refer to
high-low changeover relay
CENTRALIZED
A-l 8X Condenser fan motor relay
JUNCTION
A-l 9X Magnetic clutch relay
(for air
A-20X Condenser
conditioning
I
circuit)
I
A-21 A-22 A-23 A-24
A-10
Control wiring harness and battery cable
A-25
,
I
A-26
To engine and transaxle (connector symbol
q
I)
IL
II
\\\
A-44
A-43 A-42 A-41
A-40
A-39
A-38
A-37
A-36
A-45
A-34
Air conditioning relay box ABS front speed sensor (Left side)
Washer motor
A-11
assemoly combrnatron
-12
Auto-cruise control vacuum pump
A-27
Brake fluid level sensor
A-28
t
A-29
Front side marker light (Left side) Headlight (Left side)
Horn (Left side)
Engine compartment
wiring-
harness and fog
light sub harness
combrnatron
Fog light (Left side) Condenser fan motor
(for air conditioning circuit)
Front combination light (Left skit&-,~:~.~~-i.-~~
Page 18
CONFIGURATION DIAGRAMS
-
Engine
Comparbnant -G.OL
DOHC Engine
(Non-Twbo)>
8-39
To dash panel (connector symbol
q
)
I A-31
A-23
&,\&---A-24
IA-27
A-52
A-53
A-54 A-14
A-56
1
\ \
36A027’
A-32
A-31
A-30
_
To engine and transaxle
(connector symbol
q
)
A-49 A-50 A-51
A-52
A-53 A-54 A-55 A-56 A-57
A-57
A-‘1
6
36AO271
I
Control wiring harness and engine compartment wiring harness combination
ABS
front speed sensor (Right side) Fuel pump check connector Noise condenser Defogger relay
-
Engine speed adjustment connector Ignition timing adjustment connector
+-’
\
\
A-29
‘A-28
A-33 A-34
1
Hydraulic unit
A-35
Volume air flow sensor
A-36 A-37
Automatic transaxle fluid temperature sensor
Kickdown
servo switch
<A/D
A-38
Pulse generator
<A/T>
A-39
Radiator fan assembly
A-40 A-4 1
Front combination light (Right side)
Radiator water level switch
A-42 A-43
Fog light (Right side)
Engine compartment wiring harness and fog
light sub harness
combination A-44 A-45
I
Horn (Right side)
A-46
Headlight (Right side)
A-47 Front side marker light (Right side)
A-40 -
Remarks (1) The mark * shows the standard mounting positron of
wirina harness
(2) For &tails concerning the ground
point
(example: 0
),
refer to
P.8-4.
(3)
‘I-”
means that the connector with code-number is not
usea.
(4)
The wiring indicated by the l I symbol is applicable to
vehicles with ABS and the wiring indicated by the ‘?
symbol is applicable to vehicles without ABS.
Page 19
ENGINE
COMPARTMENT
<2.OL
DOHC Engine (Turbo)>
A-01X
To
engrne
and transaxle
Ground
I
(connector symbol
q
)
cable
,
2round
A-01X A-02X A-03X A-04X A-05X A-06X A-07X A-08
A-09
I
.e
q
A-08’2
A-51
\
\
A-49 A-50
IOD
or storage connector
Tarllrght
relay Headlight relay Power window relay Fog light relay Radiator fan motor relay
Generator relay
Dual pressure switch (for air conditioning circuit)
Wiper motor
A-09
A-08”
A-10 \
A-l?
1
A-.12
engine
and transaxle
(connector symbol
q
)
A--Jd
8-40
CONFIGURATION DIAGRAMS
-
Engine Compartment
-Q.OL
DOHC Engine
fh’bb)>’
L
3-
0 A-39
A-38
A-37
A-36
A-35=
A-34
A-45
A-43
A-42
A-41
A
A-23 A-24 A-25
Refer to CENTRALIZED
JUNCTION
A-l
7X
A-18X
A-l
9X A-20X A-2 1 A-22
I
A-
I
u
Control wiring harness and battery cable
. .
A-l,,1
assemory comornatron
Auto-cruise control vacuum pump
A-%? ”
Brake fluid level sensor
l$$ ,:r.CVontrol
wiring harness and solenoid valve
1, ji’ ‘i‘harn&x
assembly combination
i,l.l!..
!d,
$jp{a;i~e
emission purge solenoid
&:q@uie
solenoid valve
A-26
--
Condenser fan motor
Refer to
high-low changeover relay
CENTRALIZED
~ang~e~P,e~:Ua:,hmrc$~ relay
JUNCTION (for air
Condenser
conditioning circuit)
Air conditioning relay box
ABS front speed sensor (Left side) Washer motor
Front side marker light (Left side)
Headlight (Left side)
A-2 / A-28
I
Horn (Left side)
A-29
Engine compartment wiring harness and fog
light sub harness combination
A-30 Fog
light.(Left
side)
A-31
Condenser fan motor
,(for
air
cond.itioning,circu,it)
,
A-32
.-!Front comblnatron
Ilght (Lett side)
Page 20
CONFIGURATION DIAGRAMS
- Engine &hq&&t’ i=2.0i-DOHC Engirie’ (Turf&>
g/49:
L
To dash panel
(connector
symbol
q
) . A .
_,,
A-14
A-131 A-15A-!6
.A-24
A-25
A-26
I
\ \
36A0272
A-32
A-31
A-30
L
To engine and transaxle
(connector symbol
q
)
A-33 A-34
I
Hydraulic unit
A-35
Volume air flow sensor
A-36 Automatic transaxle fluid temperature sensor A-37
Kickdown
servo switch
<A/T>
A-30 Pulse generator
<A/T>
Radiator fan assembly Front combination light (Right
srde)
Radiator water level switch
Fog light (Right side)
Engrne
compartment
wrring
harness and fog
ltght
sub harness
combinatton
A-39 A-40
.
A-41 A-42 A-43
A-44 A-45
I
Horn (Right side)
A-46
Headlight (Right side)
A-47 A-48
Front side marker light (Right side)
Turbocharger waste gate solenoid
i
A-49
A-50
I
Control wiring harness and engine compartment wiring harness combination
A-52 A-53
A-54
A-55 A-56.
A-57
36AO272
A-51 ABS
front speed sensor (Right side)
A-52
Fuel pump check connector
A-53 Noise condenser A-54 Defogger relay A-55 Resistor A-56
Engine speed adjustment connector
A-57 Ignition timing adjustment connector
Remarks
(1) The mark * shows the standard mounting position of
wiring harness.
(2) For details
concernrng
the ground point (example: 0
),
refer to
P.8-4.
(3) The
winng Indicated
by the l l symbol is applicable to
vehicles
with
ABS
and the wiring indicated by the. l 2
symbol is applicable to vehicles without
ABS.
(4)
IOD : lgnrtlon
Off Draw
Page 21
.,%,,
. .
. .
“i8#o;
.a-?
: --., ‘;J
:: I,
.LIGHTING SYSf@l ‘A Spekficatiailb
,, ,,
LIGHTING SYSTEM
“)
SPECIFICATIONS
,y ??
GENERAL SPECIFICATIONS
Nmm-
:/
Items Exterior
lights
Headlight Fog
lrght
Front combination light
;.
Turn-signal
and position
ltght
,-Front side marker light
Rear side marker light
Rear combination light
Tail
light”
Specifications
W
65/55
w
25
CP
24/2.2
CP
3
CP
3
CP
32/2 (2057)”
Turn-signal, stop and
tall light”
CP
32/2 (2057)”
$> ~T;$$
“$$$$urn-signal I;ght’Z
,, r $$p$$:
CP 32 (1 156)‘*
./ +,
‘Stop and tail light”* CP
32/2 (2057)**
.: .,,,
Back-up
light”
W 27”
:$,:
,I
Back-up
Irght*z CP 21’2
License
plate
light
w
5
High-mounted stop
light
W 27 or
5’3
nterjor lights
Front dome light
Dome light
W 8
Stop light
W 8
Foot light
w
3.4
Glove compartment light
w
3.4
Luggage compartment light
w
5
NOTE
1.
‘1
PLYMOUTH Laser
$:
‘2
EAGLE Talon
‘3 : Vehrcles
with rear
air
spoiler
4. The
values
in parentheses denote SAE trade numbers.
SERVICE SPECIFICATIONS
NlMlC-
I
.’ ,,
Items
Specifications
Limit
Headlight Intensity
20,000 cd or more
Y
Page 22
TROUBLESHOOTING
H.EADLlGHT
IRCUIT
DIAGRAM
Vehicles without daytime running light
EKFUSIBLE
--I-
c
------------
IFF-&IN
.
I
d
C-44
L
2
94
Lx
EBI
I
%
06,
c
__-_-----
11
C-67
I
lx
ITCH
4
I
C-06
In
Page 23
LIGHTING SYSTEM -
Troubleshootin@
8-229
STOP
LIGHT
CIRCUIT <EAGLE Talon>
CIRCUIT DIAGRAM
SUB FUSIBLE LINK@
!s &I 1 C-42
J/B
B
I
0
15A
‘7 c-50
F z
WITH
d WITHOUT
AUTO-CRUISE CONTROL
AUTO-CRUISE CONTROL
\
L
]
I
___---em-
2
E-29
G E-27
'
No8lHHn
i
L--
I
$9
E-37
m &,3
m
.--
.
Remark
.Xindicates vehicles wlth rear spoiler
Page 24
8-230
LIGHTING SYSTEM - Service Adjustment Procedures
Must be used
3’7
Unit
B:
at front tire
;
1
Caltbration
fixture
2. Thumb
adjusttng
screws 3 Level vial 4
Floor level offset dial
5 Horizontal dial knob
6 Vertical dial knob
7
Almer
level vial 8 Level vial bubble 9 Top port hole
10
Vtewing
port
Gear
(B)
Gear (A)
\
“0”
mark
/
Siopper
I
Hbzzontal adjuszng
hole
/
-:...z!!%w+
. . ,
..i,::
SERVICE ADJUSTMENT PROCEDURES
NOBIIAF
HEADLIGHT AIMING
PRE-AIMING INSTRUCTIONS
1. Test dimmer switch operation.
2.
Observe operation of high beam light mounted in instrument
cluster.
3.
inspect for badly rusted or faulty headlight assemblies. These
conditions must be corrected before a satisfactory adjust-
ment can be made.
4. Place vehicle on a level floor.
5. Bounce front suspension through three
(3)
oscillations by
applying body weight to hood or bumper.
6. Inspect tire inflation.
7.
Rock vehicle sideways to allow vehicle to assume its normal position.
8. If fuel tank is not full, place a weight in trunk of vehicle to simulate weight of a full tank [3 kg (6.5
Ibs.)
per gallon].
9.
There should be no other load in the vehicle other than driver
or substituted weight of approximately 70 kg
(150 Ibs.)
placed in driver’s position.
10. Thoroughly clean headlight lenses.
VERTICAL ADJUSTING
Insert the screwdriver into the vertical adjusting hole, and turn it
clockwrse
or counterclockwise to bring the bubble of the
vertical angle gauge to the center.
NOTE
The beam angle will change about
O”19’
with one mark.
HORIZONTAL ADJUSTING
1. After pulling out the stopper upward, press gear
(B)
forward to disengage it from gear (A).
2. Insert the screwdriver into the horizontal adjusting hole, and adjust the horizontal angle.
3. After adjustment, align the “0” mark of gear
(B)
to the
center line, and press in the stopper for locking.
NOTE
The beam angle will change about
0’36’
with one mark.
Page 25
LIGHTING SYSTEM
-
Service Adiustment Procedures
8-231
P-44
89 (3.5)
mm (in.)
16A1440
I
s
creen
I
I
Height of headlight
Vertical center
bulb centers
line ahead of
High
intensity
zone
16Al441
AIMING WITH SCREEN HEADLIGHT AIM PREPARATION
1
Measure the center of the headlight bulb as shown 1~
ihe
illustration.
2
Place vehicle on a known level floor 3m (9.8 feet) from ai­ming screen or light colored wall. Four lines of adhesive tape or like are required on screen or wall:
(1) Position a vertical tape so that it is aligned with the ve-
hicle center line.
(2) Position a horizontal tape with reference to center line
of headlight bulb.
(3) Position a vertical tape on the screen with reference to
the center line of each of headlights bulb.
VISUAL HEADLIGHT ADJUSTMENT
1. A properly aimed lower beam will appear on the airning screen 3m (9.8 feet) in front of the vehicle. The shaded area as shown in the illustration indicates high intensity zone.
2.
Adjust low beam of headlights to match the low beam pat­tern of the right and left headlights.
**
Caution
When adjusting one headlight, the other headlight should be turned off if possible. If this is not possible, do not cover
the other headlight for more than three minutes while it
iS
turned on. Otherwise, heat from the bulb may warp the headlight lens.**
Vertical Adjusting
1.
Check the position of the level bubble to confirm that it is
within the range as shown in the illustration.
2.
Confirm that the beam irradiated on the screen is the same
as the specified beam pattern.
If it is not the same, adjust the vertical angle with the verti-
cal adjusting screw so that it becomes the specified beam
pattern.
NOTE If the visual headlight adjustment at low beam is made, the adjustment at high beam is not necessary.
TSB
26-06-94
Nqv. 11,1994
Publication NV!
Page 26
8-232
LIGHTING SYSTEM - Service Adjustment
Proced&es
LUMINOUS INTENSITY MEASUREMENT
Measure the luminous intensity of headlights with a photometer in accordance with the instruction manual prepared by the manufacturer of the photometer and make sure that the luminous intensity is within the following limit.
Limit: 20,000 cd or more
NOTE
(1)
When measuring the luminous intensity of headlight, keep
the engine at 2,000 rpm and have the battery charged.
(21
If there are specific regulations for luminous intensity of
headlights in the region where the vehicle is operated; make sure that the intensity conforms to the requirements of such regulations.
I I
16Al43!
FOG LIGHT AIMING
NOBIIEA
1.
Place vehicle on a known level floor 7.6 m
(25
feet) from
aiming screen or light colored wall.
2. Use adjusting screw to adjust the top end of high intensity zone to dimension A.
HEADLIGHT BULB REPLACEMENT
1
Pull out the socket cover.
2. Remove the valve mounting spring, and pull the valve out toward you together with the connector.
3. Disconnect the bulb from the connector.
Page 27
&&
i.... ~..-i-,.,,i,~.~~s:~.;;i~; .‘. *I is- ,‘.
L’ ::, ..,. -;*.j
---p
LIGHTING SYSTEM
- service
Adjustment
~ures/Headliiht
and
Fmnt side
Marker mht
8-233
Good
No good
Caution
--
:
1. Never hold the halogen light bulb
with
a bare hand,
dirty glove, etc.
2. if the glass surface is
dirly, ba
sure to clean it with
alcohol, paint thinner, etc., and install it after drying it
thoroughly.
4. Be sure to attach the cap. NOTE
i
Be sure to install the cap securely because, if it IS not, an
f
insecure installation could cause such problems as cloud­ing of the lens, or intrusion of moisture to inside the light unit
HEADLIGHT AND FRONT SIDE MARKER LIGHT
REMOVAL AND INSTALLATION
i
19Ao919
Removal steps
l
+ 1. Front side marker light
2. Headlight
NOTE (1)
Reverse
the
removal procedures to reinstall.
(2) l 4: Refer to “Service Points of
Installation”
NO9UA.Q
/
I
SERVICE POINTS OF INSTALLATION
1. INSTALLATION OF FRONT SIDE MARKER LIGHT
Insert the boss of the front side marker light into the clip
areas of the front fender, and insert the ribs of the front side marker light into the mounting holes on the headlight
side. Then, mount the front side marker light with the
mounting screws.
,
\
Page 28
8-234
LIGHTING SYSTEM, -
,Rear
Combination Light
REAR COMBINATION LIGHT
REMOVAL AND INSTALLATION
NOEIMAK
<EAGLE Talon>
10A0927
<PLYMOUTH Laser>
+*
Removal steps
1.
Back-up light
2. License
Dlate liclht
WA0920
+*
3. Rear panel garnish
4. Lid C (Lid D when the right rear combination light is removed or installed)
l
4 5. Rear combination light
NOTE
(1) Reverse the removal procedures to
relnstall.
(2) ** : Refer to
“Servtce
Points of Removal”.
(3) l +: Refer to
“Service
Points of
Installation”.
SERVICE POINTS OF REMOVAL
1. REMOVAL OF BACK-UP LIGHT
Refer to GROUP 23 - Garnishes.
3. REMOVAL OF REAR PANEL GARNISH
Refer to GROUP 23 - Garnishes.
SERVICE POINTS OF INSTALLATION
5. INSTALLATION OF REAR COMBINATION LIGHT
/
/
----_I
,.4 !
6
Mount
ther,elar c@yb,i,nation
light by tightening
the,nuts
in
the saq.u&$e illusmted.
,_ _. ,_.,. -.
..i
---
.
..,.,, ..z. I/
~--
,I2 &&pp,~~~
_, ._./
i’ -..
Page 29
LIGHTING SYSTEM
-
High
Mounted
Stop Light
HIGH MOUNTED STOP LIGHT
REMOVAL AND INSTALLATION
NOBIKAK
<Vehicles without rear air spoiler>
Removal steps
1.
Clip
2. High mounted stop light cover
3. High mounted stop light lens
ant
bracket
Y
T
4
\
4. Gasket
J
\
‘1
1
<Vehicles with rear air spoiler>
Removal steps
*I)
1. High mounted stop light unit
2.
Liftgate
trim
3. Wiring harness connector
4. Socket
16.40815
3
\JOTE
1)
Reverse the removal procedures to reinstall,
2)
+I) :
Refer to
“Servie
Points of Removal”.
SERVICE POINTS OF REMOVAL
2. REMOVAL OF
LIFTGATE
TRIM <Vehicles
with
rear
air
spoiler
>
Refer to GROUP
23-Trims.
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