Mitsubishi Electronics HF-KN, HF-SN User Manual

General-Purpose AC Servo

MODEL

HF-KN HF-SN

SERVO MOTOR INSTRUCTION MANUAL

C

Safety Instructions

Please read the instructions carefully before using the equipment.

To use the equipment correctly, do not attempt to install, operate, maintain or inspect the equipment until you have read through this Instruction Manual and appended documents carefully. Do not use the equipment until you have a full knowledge of the equipment, safety information and instructions. In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

WARNING

CAUTION

Note that the CAUTION level may lead to a serious consequence according to conditions. Please follow the instructions of both levels because they are important to personnel safety. What must not be done and what must be done are indicated by the following diagrammatic symbols.

Indicates that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight injury to personnel or may cause physical damage.

Indicates what must not be done. For example, "No Fire" is indicated by .

Indicates what must be done. For example, grounding is indicated by .

In this Instruction Manual, instructions at a lower level than the above, instructions for other functions, and so on are classified into "POINT". After reading this Instruction Manual, keep it accessible to the operator.

A - 1

1. To prevent electric shock, note the following

WARNING

Before wiring and inspections, turn off the power and wait for 15 minutes or more until the charge lamp turns off. Otherwise, an electric shock may occur. In addition, when confirming whether the charge lamp is off or not, always confirm it from the front of the servo amplifier. Ground the servo amplifier and servo motor securely. Any person who is involved in wiring and inspection should be fully competent to do the work. Do not attempt to wire the servo amplifier and servo motor until they have been installed. Otherwise, it may cause an electric shock. The cables should not be damaged, stressed, loaded, or pinched. Otherwise, it may cause an electric shock. To avoid an electric shock, insulate the connections of the power supply terminals.

2. To prevent fire, note the following

CAUTION

Install the servo motor on incombustible material. Installing it directly or close to combustibles will lead to a fire. Provide an adequate protection to prevent screws and other conductive matter, oil and other combustible matter from entering the servo motor.

3. To prevent injury, note the following

CAUTION

Only the voltage specified in the Instruction Manual should be applied to each terminal. Otherwise, a burst, damage, etc. may occur. Connect cables to the correct terminals. Otherwise, a burst, damage, etc. may occur. Ensure that polarity (+/-) is correct. Otherwise, a burst, damage, etc. may occur. The servo motor, etc. may be hot while power is on or for some time after power-off. Take safety measures, e.g. provide covers, to avoid accidentally touching the parts (cables, etc.) by hand. The surface temperature of the servo motor may exceed 100 ˚C depending on its mounting and operating conditions. During operation, never touch the rotor of the servo motor. Otherwise, it may cause injury.

4. Additional instructions

The following instructions should also be fully noted. Incorrect handling may cause a malfunction, injury, electric shock, etc.

(1) Transportation and installation

CAUTION

Transport the products correctly according to their mass. Stacking in excess of the specified number of product packages is not allowed.

A - 2

CAUTION

Do not carry the servo motor by holding the cables, shaft, encoder, or connector. Install the servo amplifier and the servo motor in a load-bearing place in accordance with the Instruction Manual. Do not get on or put heavy load on the equipment. The equipment must be installed in the specified direction. Do not install or operate the servo amplifier and servo motor which have been damaged or have any parts missing. Do not block intake and exhaust areas of the servo motor with a cooling fan. Otherwise, it may cause a malfunction. Do not drop or strike the servo motor. Isolate it from all impact loads. Securely fix the servo motor to the machine. If being attached insecurely, the motor may come off during operation. When handling the servo motor, be careful about the edged parts such as the corners of the servo motor. Be sure to measure the motor vibration level with the servo motor mounted on the machine when checking the vibration level. A great vibration may cause the early damage of a bearing, encoder, and brake. The great vibration may also cause the poor connector connection or bolt looseness. For the gain adjustment at the equipment startup, check the torque waveform and the speed waveform with a measurement device to check that no vibration occurs. If the vibration occurs due to high gain, the vibration may cause the early damage of the servo motor. Take safety measures, e.g. provide covers, to prevent accidental access to the rotor of the servo motor during operation. Never hit the servo motor or shaft, especially when coupling the servo motor to the machine. Otherwise, the encoder may malfunction. Do not subject the servo motor shaft to more than the permissible load. Otherwise, the shaft may break. When you keep or use the equipment, please fulfill the following environment.

Item Environment

Operation 0 ˚C to 40 ˚C (non-freezing)

Ambient temperature

Operation 80 %RH or less (non-condensing)

Ambient humidity

Altitude 1000 m or less above sea level

HF-KN series X, Y: 49 m/s2

Vibration resistance

HF-SN52/HF-SN102/HF-SN152 X, Y: 24.5 m/s2

Ambience

Storage -15 ˚C to 70 ˚C (non-freezing)

Storage 90 %RH or less (non-condensing)

Indoors (no direct sunlight), free from corrosive

gas, flammable gas, oil mist, dust, and dirt

HF-SN202/HF-SN302 X: 24.5 m/s2 Y: 49 m/s2

A - 3

(2) Wiring

CAUTION

Wire the equipment correctly and securely. Otherwise, the servo motor may operate unexpectedly. Do not install a power capacitor, surge killer, or radio noise filter (FR-BIF option) on the servo amplifier output side. To avoid a malfunction, connect the wires to the correct phase terminals (U, V, and W) of the servo amplifier and servo motor. Connect the servo amplifier power output (U, V, and W) to the servo motor power input (U, V, and W) directly. Do not let a magnetic contactor, etc. intervene. Otherwise, it may cause a malfunction.

Servo amplifier

U

V

W

Do not connect AC power supply directly to the servo motor. Otherwise, it may cause a malfunction. When the cable is not tightened enough to the terminal block, the cable or terminal block may generate heat because of the poor contact. Be sure to tighten the cable with specified torque.

Servo motor

U

V

W

Servo motorServo amplifier

U

M

V

W

U

V

W

M

(3) Test run and adjustment

CAUTION

Before operation, check the parameter settings. Improper settings may cause some machines to operate unexpectedly. Never make a drastic adjustment or change to the parameter values as doing so will make the operation unstable.

(4) Usage

CAUTION

When it is assumed that a hazardous condition may occur due to a power failure or product malfunction, use a servo motor with an external brake to prevent the condition. Do not scratch the coated surface with hard objects nor clean the coated surface with an organic solvent. Doing so may scuff the surface. Do not disassemble, repair, or modify the equipment. Use the servo amplifier with the specified servo motor. The electromagnetic brake on the servo motor is designed to hold the motor shaft and should not be used for ordinary braking. For such reasons as service life and mechanical structure (e.g. where a ball screw and the servo motor are coupled via a timing belt), the electromagnetic brake may not hold the motor shaft. To ensure safety, install a stopper on the machine side.

A - 4

(5) Corrective actions

CAUTION

When it is assumed that a hazardous condition may occur due to a power failure or product malfunction, use a servo motor with an electromagnetic brake or external brake to prevent the condition. Configure an electromagnetic brake circuit so that it is activated also by an external EMG stop switch.

Contacts must be opened when ALM (Malfunction) or MBR (Electromagnetic brake interlock) turns off.

Contacts must be opened with the EMG stop switch.

Servo motor

B

Electromagnetic brake

When any alarm has occurred, eliminate its cause, ensure safety, and deactivate the alarm before restarting operation. Provide an adequate protection to prevent unexpected restart after an instantaneous power failure.

RA

24 V DC

(6) Storage

CAUTION

Note the followings when storing the servo motor for an extended period of time (guideline: three or more

months). Always store the servo motor indoors in a clean and dry place. If it is stored in a dusty or damp place, make adequate provision, e.g. cover the whole product. If the insulation resistance of the winding decreases, check how to store the equipment. Though the motor is rust-proofed before shipment using paint or rust prevention oil, rust may be produced depending on the storage conditions or storage period. If the servo motor is to be stored for longer than six months, apply rust prevention oil again especially to the machined surfaces of the shaft, etc. Before using the product after storage for an extended period of time, hand-turn the servo motor output shaft to confirm that nothing is wrong with the servo motor. When the servo motor is equipped with an electromagnetic brake, make the above check after releasing the electromagnetic brake with the brake power supply. When the product has been stored for an extended period of time, contact your local sales office.

(7) General instruction

To illustrate details, the equipment in the diagrams of this Instruction Manual may have been drawn without covers and safety guards. When the equipment is operated, the covers and safety guards must be installed as specified. Operation must be performed in accordance with this Instruction Manual.

A - 5

DISPOSAL OF WASTE

Please dispose a servo motor and other options according to your local laws and regulations.

«U.S. customary units»

U.S. customary units are not shown in this manual. Convert the values if necessary according to the following table.

Mass 1 [kg] 2.2046 [lb]

Length 1 [mm] 0.03937 [in]

Torque 1 [N•m] 141.6 [oz•in]

Moment of inertia 1 [(× 10-4 kg•m2)] 5.4675 [oz•in2]

Load (thrust load/axial load) 1 [N] 0.2248 [lbf]

Temperature N [°C] × 9/5 + 32 N [°F]

Quantity SI (metric) unit U.S. customary unit

A - 6

1. INTRODUCTION

)

1. INTRODUCTION

1.1 Rating plate

1.2 Parts identification

Model Input power and insulation class Rated output and applied standard Rated speed and mass

(Note 2)

Note 1. Production year and month of the servo motor are indicated in a serial number on

the rating plate.

The year and month of manufacture are indicated by the last two digits of the year

and one digit of the month [1 to 9, X (10), Y (11), and Z (12)].

For July 2012, the Serial No. is like, "SER. _ _ _ _ _ _ _ _ _ 127".

2. Products approved by Certification Bodies are marked. The marks depends on the

Certification Bodies.

Serial number (Note 1) and IP rating

(1) HF-KN series servo motor

(2) HF-SN series servo motor

Power cable (Note 1, 2)

Power lead (U/V/W)

Grounding lead

Encoder cable (Note 1)

Encoder

Servo motor shaft

Note 1. The encoder cable and power supply cable are options.

2. An electromagnetic brake cable is separately required for the servo motor with an

electromagnetic brake.

Power supply connector (Note

Power supply (U/V/W) Grounding ( )

Encoder connector

Encoder

Servo motor shaft

Note. The servo motor with an electromagnetic brake has the electromagnetic brake

connector separately.

1 - 1

1. INTRODUCTION

1.3 Electromagnetic brake

The electromagnetic brake is provided to prevent a drop at a power failure or servo alarm occurrence during vertical drive or to hold a shaft at a stop. Do not use it for normal braking (including braking at servo-lock). The electromagnetic brake has a time lag. Use the electromagnetic brake so that servo motor control starts after the electromagnetic brake has completely opened. Be sure to check the operation delay time with a real machine. Configure an electromagnetic brake circuit so that it is activated also by an

CAUTION

The servo motor with an electromagnetic brake can be used to prevent a drop in vertical lift applications or to ensure double safety at an emergency stop, for example. When operating the servo motor, supply power to the electromagnetic brake to release the brake. Switching power off enables the brake.

(1) Electromagnetic brake power supply

Prepare the following power supply for use with the electromagnetic brake only. The electromagnetic brake terminals (B1 and B2) have no polarity.

24 V DC power supply for electromagnetic brake

external EMG stop switch. For details of the circuit configuration and timing chart, refer to each servo amplifier instruction manual. While the electromagnetic brake is opened, the motor may be raised to high temperature regardless of driving. The life will be shorten under sudden acceleration/deceleration conditions.

B1

Switch

VAR

B

U

24 V DC

or

power supply for electromagnetic brake

Switch

VAR

B1

B

U

B2

Electromagnetic brake

The surge absorber (VAR) must be installed between B1 and B2. For the selection and example of surge absorbers, refer to "Electromagnetic brake characteristic" in the chapter of each servo motor series. When you use a diode for a surge absorber, the electromagnetic braking time will be longer.

(2) Sound generation

Though the brake lining may rattle during operation, it poses no functional problem. If braking sounds, it may be improved by setting the machine resonance suppression filter in the servo amplifier parameters. For details, refer to each servo amplifier instruction manual.

B2

Electromagnetic brake

1 - 2

1. INTRODUCTION

y

(3) Selection of surge absorbers for electromagnetic brake circuit

The following shows an example how to select a varistor with a surge absorber.

(a) Selection conditions

Electromagnetic brake specification

Desired suppression voltage

Durable surge application time

(b) Tentative selection and verification of surge absorber

1) Maximum allowable circuit voltage of varistor Tentatively select a varistor whose maximum allowable voltage is larger than Vb [V].

2) Brake current (Ib)

Ib =

3) Energy (E) generated by brake coil

E =

4) Varistor limit voltage (Vi) From the energy (E) generated in the brake coil and the varister characteristic diagram, calculate the varistor limit voltage (Vi) when the brake current (Ib) flows into the tentatively selected varistor during opening of the circuit. Vi is favorable when the varistor limit voltage (Vi) [V] is smaller than the desired suppressed voltage (Vs) [V]. If Vi is not smaller than Vs, reselect a varistor or improve the withstand voltage of devices.

5) Surge current width (τ) Given that the varistor absorbs all energies, the surge current width (τ) will be as follows.

τ =

6) Examining surge life of varister From the varistor characteristic diagram, find the guaranteed current value (Ip) in which the number of the surge application life is N at the surge current width (τ). Calculate the guaranteed current value (Ip) ratio to brake current (Ib). If an enough margin is ensured for Ip/Ib, the number of the surge application life N [time] can be considered as favorable.

(4) Others

A leakage magnetic flux will occur at the shaft end of the servo motor equipped with an electromagnetic brake. Note that chips, screws and other magnetic substances are attracted.

Item Condition

R [Ω]: Resistance L [H]: Inductance Vb [V]: Power supply voltage

Vs [V] or less

N times

Vb

[A]

R

2

L × lb

[J]

2

E

Vi × lb

[S]

Rela

24 V DC

U

Varistor

Brake coil

1 - 3

1. INTRODUCTION

1.4 Servo motor shaft shapes

In addition to the straight shaft, the key shaft and D cut shaft are available as the servo motor shafts. The key shaft and D cut shaft cannot be used in very frequent start/stop applications. Since we cannot warrant the servo motor against fracture and similar accidents attributable to a loose key, use a friction coupling, etc. when coupling the shaft with a machine. The shaft shape of the standard servo motor changes depending on the series and capacity. Refer to the chapter of the servo motor series.

A

Shaft section view AA

A

Shaft section view AA

Key shaft (with 2 round end key) Key shaft (without key)

D cut shaft Straight shaft

1 - 4

2. INSTALLATION

WARNING

CAUTION

To prevent electric shock, ground each equipment securely.

Stacking in excess of the specified number of product packages is not allowed. Install the equipment on incombustible material. Installing it directly or close to combustibles will lead to a fire. Install the servo amplifier and the servo motor in a load-bearing place in accordance with the Instruction Manual. Do not get on or put heavy load on the equipment. Otherwise, it may cause injury. Use the equipment within the specified environment. For the environment, refer to the specifications of the servo motor series. Do not drop or strike the servo motor. Isolate it from all impact loads. Do not install or operate a faulty servo motor. Do not carry the servo motor by holding the cables, shaft, encoder, or connector. Otherwise, it may cause a malfunction or injury. Use the eyebolts of the servo motor to only transport it. Do not use the eyebolts to transport the servo motor when it is mounted on a machine. Securely fix the servo motor to the machine. If being attached insecurely, the motor may come off during operation, leading to injury. Be sure to measure the motor vibration level with the servo motor mounted on the machine when checking the vibration level. A great vibration may cause the early damage of a bearing, encoder, and brake. The great vibration may also cause the poor connector connection or bolt looseness. For the gain adjustment at the equipment startup, check the torque waveform and the speed waveform with a measurement device to check that no vibration occurs. If the vibration occurs due to high gain, the vibration may cause the early damage of the servo motor. Never hit the servo motor or shaft, especially when coupling the servo motor to the machine. Otherwise, the encoder may malfunction. When coupling a load to the servo motor, do not use a rigid coupling. Doing so can cause the shaft to break and the bearing to wear out. Balance the load to the extent possible. Not doing so can cause vibration during servo motor operation or damage the bearings and encoder. Take safety measures, e.g. provide covers, to prevent accidental access to the rotor of the servo motor during operation. Do not subject the servo motor shaft to more than the permissible load. Otherwise, the shaft may break, leading to injury. When the product has been stored for an extended period of time, contact your local sales office. When handling the servo motor, be careful about the edged parts such as the corners of the servo motor.

2 - 1

2. INSTALLATION

2.1 Mounting direction

(1) Standard servo motor

The following table indicates the mounting direction of the standard servo motor.

For mounting in the horizontal direction, it is recommended to set the connector section downward. When installing the servo motor vertically or obliquely, provide a connection and trap for the cable.

Servo motor series Mounting direction

HF-KN HF-SN

May be installed in any

direction.

Cable trap

(2) Servo motor with an electromagnetic brake

The servo motor with an electromagnetic brake can also be installed in the same orientation as the standard servo motor. When the servo motor with an electromagnetic brake is installed with the shaft end at top, the brake plate may generate sliding sound but it is not a fault.

2 - 2

2. INSTALLATION

2.2 Load mounting/dismounting precautions

During assembling, the shaft end must not be hammered. Otherwise, the encoder may malfunction.

CAUTION

Do not process the shaft to avoid damage to the encoder and bearing.

(1) When mounting a pulley to the servo motor with a key shaft, use the screw hole in the shaft end. To fit

the pulley, first insert a double-end stud into the screw hole of the shaft, put a washer against the end face of the coupling, and insert and tighten a nut to force the pulley in.

Servo motor

Double-end stud

Nut

Pulley

Washer

(2) For the shaft without a key, use a friction coupling or the like.

(3) When removing the pulley, use a pulley remover to protect the shaft from hard load and or impact.

(4) To ensure safety, fit a protective cover or the like on the rotary area, such as the pulley, mounted to the

shaft.

(5) When a threaded shaft end part is needed to mount a pulley on the shaft, please contact your local sales

office.

(6) The direction of the encoder on the servo motor cannot be changed.

(7) When mounting the servo motor, use spring washers, etc. and fully tighten the bolts so that they do not

become loose due to vibration.

2 - 3

2. INSTALLATION

2.3 Permissible load for the shaft

CAUTION

For the permissible shaft load specific to the servo motor, refer to the chapter of the servo motor series.

(1) Use a flexible coupling and adjust the misalignment of the shaft to less than the permissible radial load.

(2) When using a pulley, sprocket or timing belt, select a diameter that will fit into the permissible radial load.

(3) Excess of the permissible load can cause the bearing life to reduce and the shaft to break.

(4) The load indicated in this section is static load in a single direction and does not include eccentric load.

Make eccentric load as small as possible. Not doing so can cause the servo motor to be damaged.

2.4 Protection from oil and water

Do not use a rigid coupling as it may apply excessive bending load to the shaft of the servo motor, leading the shaft to break and the bearing to wear out.

Provide adequate protection to prevent foreign matter, such as oil from entering the servo motor shaft. When installing the servo motor, consider the items in this section.

(1) Do not use the direct drive motor with its cable soaked in oil or water.

Cover

Servo motor

Oil/water pool

Capillary phenomenon

(2) When the servo motor is to be installed with the shaft end at top, provide measures so that it is not

exposed to oil and water entering from the machine side, gear box, etc.

Gear

Lubricating oil

Servo motor

(3) If oil such as coolant drops on the servo motor, the sealant, packing, cable and others may be affected

depending on the oil type.

(4) In the environment where the servo motor is exposed to oil mist, oil, water, grease and/or like, a

standard specifications servo motor may not be usable. Please contact your local sales office.

2 - 4

2. INSTALLATION

2.5 Cable

The power supply and encoder cables routed from the servo motor should be fixed to the servo motor to keep them unmovable. Otherwise, the cable may disconnect. In addition, do not modify the connectors, terminals and others at the ends of the cables.

2.6 Servo motor with oil seal

For the servo motor with oil seal, the oil seal prevents the entry of oil into the servo motor. Make sure to install it according in this section. The functions have no problem even if the servo motor with oil seal may sound during operation.

(1) Pressure and oil level

Install the servo motor horizontally, and set the oil level in the gear box to be lower than the oil seal lip always. If the oil level is higher than the oil seal lip, the oil that entered into the servo motor may cause any failure.

Shaft

Gear

Servo motor

Height above oil level h

Lip

Oil seal

High pressure against the oil seal causes the abrasion and makes the life be short. Keep constant internal pressure by equipping a ventilator to the gear box.

(2) Temperature

High temperature against the oil seal lip makes the life be short. Avoid exposing the oil seal lip to high temperature oil since applicable temperature of the material is up to 100 ˚C and temperature of the oil seal lip rises within 10 ˚C to 15 ˚C at maximum rotation.

2 - 5

2. INSTALLATION

2.7 Inspection items

WARNING

Before starting maintenance and/or inspection, turn off the power and wait for 15 minutes or more until the charge lamp turns off. Otherwise, an electric shock may occur. In addition, when confirming whether the charge lamp is off or not, always confirm it from the front of the servo amplifier. To avoid an electric shock, only qualified personnel should attempt inspections. For repair and parts replacement, contact your local sales office.

CAUTION

It is recommended that the following points periodically be checked.

(1) Check the bearings, brake section, etc. for unusual noise.

(2) Check the cables and the like for scratches or cracks. Especially when the cable is movable, perform

periodic inspections according to operating conditions.

(3) Check the servo motor shaft and coupling for misalignment.

(4) Check the power supply connector and encoder connector tightening screws for looseness.

2.8 Parts having service lives

Service lives of the following parts are listed below. However, the service life vary depending or operating methods and environment. If any fault is found in the parts, they must be replaced immediately regardless of their service lives. For parts replacement, please contact your local sales office.

(1) Bearings

When the motor is run at rated speed under rated load, bearings should be exchanged in 20,000 to 30,000 hours as a guideline. This differs on the operating conditions. The bearings must also be changed if unusual noise or vibration is found during inspection.

(2) Oil seal

Oil seals must be changed in 5,000 hours of operation at rated speed as a guideline. They must also be changed if oil leakage, etc. is found during inspection. The functions have no problem even if an oil seal may sound during operation.

Do not disassemble and/or repair the equipment on customer side.

Part name Life guideline

Bearings 20,000 hours to

30,000 hours

Encoder 20,000 hours to

30,000 hours

Oil seal 5000 hours

2 - 6

2. INSTALLATION

2.9 Machine accuracies

The following table indicates the machine accuracies of the servo motor around the output shaft and mounting. (except the optional products)

Accuracy [mm]

Runout of flange surface to output shaft

Runout of fitting OD of flange surface b) 0.04 0.04 0.06

Runout of output shaft end c) 0.02 0.02 0.03

Measuring

position

a) 0.05 0.06 0.08

Less than

100

a)

A

b)

A

c)

Flange size

130 176

2 - 7

2. INSTALLATION

MEMO

2 - 8

3. CONNECTORS USED FOR SERVO MOTOR WIRING

r

3. CONNECTORS USED FOR SERVO MOTOR WIRING

POINT

The IP rating indicated is the connector's protection against ingress of dust and water when the connector is connected to a servo amplifier or servo motor. If the IP rating of the connector, servo amplifier and servo motor vary, the overall IP rating depends on the lowest IP rating of all components.

3.1 Selection of connectors

Use the connector configuration products given in the table as the connectors for connection with the servo motor. Refer to section 3.2 and 3.3 for the compatible connector configuration products.

(1) HF-KN series

Encoder connecto

Electromagnetic brake connector

Power supply connector

(2) HF-SN series

Servo motor

HF-KN_

Encoder connector

Power supply connector

Servo motor

HF-SN52/HF-SN102/

HF-SN152

HF-SN202/HF-SN302

Wiring connector

For encoder For power supply

Connector

configuration A

Connector

configuration B

For electromagnetic

brake

Connector

configuration C

Electromagnetic brake connector

Wiring connector

For encoder For power supply

Connector

configuration D

configuration E

Connector

configuration G

For electromagnetic

brake

Connector

configuration F

3 - 1

3. CONNECTORS USED FOR SERVO MOTOR WIRING

3.2 Wiring connectors (connector configurations A/B/C)

The connectors in this section comply with UL/CSA standards.

Connector

configuration

A (for encoder) IP65

Feature

Connector: 2174053-1 (TE Connectivity)

Note. The connector to be mated.

Connector

configuration

B (for power

supply)

Feature

Connector: KN4FT04SJ1-R

IP65

Contact: ST-TMH-S-C1B-100 (A534G)

Note. The connector to be mated.

Connector Crimping tool

For ground clip: 1596970-1 For receptacle contact: 1596847-1 (TE Connectivity)

Servo motor encoder

1674339-1 (TE Connectivity)

Connector Crimping tool

HOOD/SOCKET INSULATOR/BUSHING/ GROUND NUT

(JAE)

CT160-3-TMH5B (JAE)

Servo motor power supply

JN4AT04NJ1 (JAE)

connector (Note)

Connector

configuration

C

(for

electromagnetic

brake)

Feature

Connector: JN4FT02SJ1-R

IP65

Contact: ST-TMH-S-C1B-100 (A534G)

Note. The connector to be mated.

Connector Crimping tool

HOOD/SOCKET INSULATOR/BUSHING/ GROUND NUT

(JAE)

Servo motor

CT160-3-TMH5B (JAE)

electromagnetic brake

connector (Note)

JN4AT02PJ1 (JAE)

3 - 2

3. CONNECTORS USED FOR SERVO MOTOR WIRING

3.3 Wiring connectors (connector configurations D/E/F/G)

Angle plug

Straight plug

(one-touch connection type)

Connector

configuration

(for encoder)

Feature

D

IP67

Type Plug Socket contact Contact shape

CMV1-SP10S-M1 (one-touch connection

type)

Straight

CMV1-SP10S-M2 (one-touch connection

type)

CMV1-AP10S-M1 (one-touch connection

type)

Angle

CMV1-AP10S-M2 (one-touch connection

type)

Note. The connector to be mated.

Plug (DDK)

CMV1-#22ASC-S1-100

CMV1-#22ASC-C1-100

CMV1-#22ASC-C2-100

CMV1-#22ASC-S1-100

CMV1-#22ASC-C1-100

CMV1-#22ASC-C2-100

CMV1-#22ASC-S1-100

CMV1-#22ASC-C1-100

CMV1-#22ASC-C2-100

CMV1-#22ASC-S1-100

CMV1-#22ASC-C1-100

CMV1-#22ASC-C2-100

Soldering type Applicable wire size: AWG 20 or less

Crimping type Applicable wire size: AWG 24 to 20 The crimping tool (357J-53162T) is

required.

Crimping type Applicable wire size: AWG 28 to 24 The crimping tool (357J-53163T) is

required.

Soldering type Applicable wire size: AWG 20 or less

Crimping type Applicable wire size: AWG 24 to 20 The crimping tool (357J-53162T) is

required.

Crimping type Applicable wire size: AWG 28 to 24 The crimping tool (357J-53163T) is

required.

Soldering type Applicable wire size: AWG 20 or less

Crimping type Applicable wire size: AWG 24 to 20 The crimping tool (357J-53162T) is

required.

Crimping type Applicable wire size: AWG 28 to 24 The crimping tool (357J-53163T) is

required.

Soldering type Applicable wire size: AWG 20 or less

Crimping type Applicable wire size: AWG 24 to 20 The crimping tool (357J-53162T) is

required.

Crimping type Applicable wire size: AWG 28 to 24 The crimping tool (357J-53163T) is

required.

Cable OD

[mm]

(reference)

5.5 to 7.5

7.0 to 9.0

5.5 to 7.5

7.0 to 9.0

Servo motor

encoder

connector

(Note)

CM10-R10P

3 - 3

3. CONNECTORS USED FOR SERVO MOTOR WIRING

Plug Cable clamp Cable Plug Cable clamp Cable

Connector

configuration

E

(for power

supply)

Feature

IP67 EN compliant

(Note 1) General

environment

Type Model

Straight

Angle

Straight

Angle

Note 1. Not comply with EN.

2. The connector to be mated.

Plug (DDK) Cable clamp (DDK)

Cable OD

[mm] (reference)

CE05-6A18-10SD-D-BSS Applicable wire size: AWG 14 to 12

CE05-8A18-10SD-D-BAS Applicable wire size: AWG 14 to 12

D/MS3106B18-10S Applicable wire size: AWG 14 to 12

D/MS3108B18-10S Applicable wire size: AWG 14 to 12

8.5 to 11 CE3057-10A-2-D

10.5 to 14.1 CE3057-10A-1-D

8.5 to 11 CE3057-10A-2-D

10.5 to 14.1 CE3057-10A-1-D

14.3 or less (bushing ID)

Model

D/MS3057-10A

Servo motor power

supply connector

(Note 2)

MS3102A18-10P

3 - 4

3. CONNECTORS USED FOR SERVO MOTOR WIRING

Connector

configuration

(for electromag netic brake)

Feature

F

IP67

Type Plug Socket contact Contact shape

CMV1-SP2S-S (one-touch connection

type)

CMV1-SP2S-M1 (one-touch connection

type)

Straight

CMV1-SP2S-M2 (one-touch connection

type)

CMV1-SP2S-L (one-touch connection

type)

CMV1-AP2S-S (one-touch connection

type)

CMV1-AP2S-M1 (one-touch connection

type)

Angle

CMV1-AP2S-M2 (one-touch connection

type)

CMV1-AP2S-L (one-touch connection

type)

Note. The connector to be mated.

Straight plug

(one-touch connection type)

Plug (DDK)

CMV1-#22BSC-S2-100

CMV1-#22BSC-C3-100

CMV1-#22BSC-S2-100

CMV1-#22BSC-C3-100

CMV1-#22BSC-S2-100

CMV1-#22BSC-C3-100

CMV1-#22BSC-S2-100

CMV1-#22BSC-C3-100

CMV1-#22BSC-S2-100

CMV1-#22BSC-C3-100

CMV1-#22BSC-S2-100

CMV1-#22BSC-C3-100

CMV1-#22BSC-S2-100

CMV1-#22BSC-C3-100

CMV1-#22BSC-S2-100

CMV1-#22BSC-C3-100

(one-touch connection type)

Angle plug

Soldering type Applicable wire size: AWG 16 or less

Crimping type Applicable wire size: AWG 20 to 16 The crimping tool (357J-53164T) is

required.

Soldering type Applicable wire size: AWG 16 or less

Crimping type Applicable wire size: AWG 20 to 16 The crimping tool (357J-53164T) is

required.

Soldering type Applicable wire size: AWG 16 or less

Crimping type Applicable wire size: AWG 20 to 16 The crimping tool (357J-53164T) is

required.

Soldering type Applicable wire size: AWG 16 or less

Crimping type Applicable wire size: AWG 20 to 16 The crimping tool (357J-53164T) is

required.

Soldering type Applicable wire size: AWG 16 or less

Crimping type Applicable wire size: AWG 20 to 16 The crimping tool (357J-53164T) is

required.

Soldering type Applicable wire size: AWG 16 or less

Crimping type Applicable wire size: AWG 20 to 16 The crimping tool (357J-53164T) is

required.

Soldering type Applicable wire size: AWG 16 or less

Crimping type Applicable wire size: AWG 20 to 16 The crimping tool (357J-53164T) is

required.

Soldering type Applicable wire size: AWG 16 or less

Crimping type Applicable wire size: AWG 20 to 16 The crimping tool (357J-53164T) is

required.

Cable OD

[mm]

(reference)

4.0 to 6.0

5.5 to 7.5

7.0 to 9.0

9.0 to 11.6

4.0 to 6.0

5.5 to 7.5

7.0 to 9.0

9.0 to 11.6

Servo motor

electromagnetic

brake

connector

(Note)

CM10-R2P

3 - 5

3. CONNECTORS USED FOR SERVO MOTOR WIRING

Plug Cable clamp Cable Plug Cable clamp Cable

Connector

configuration

G

(for power supply)

Feature

IP67 EN compliant

(Note 1) General

environment

Type Model

Straight

Angle

Straight

Angle

Note 1. Not comply with EN.

2. The connector to be mated.

Plug (DDK) Cable clamp (DDK)

Cable OD

[mm] (reference)

CE05-6A22-22SD-D-BSS Applicable wire size: AWG 10 to 8

CE05-8A22-22SD-D-BAS Applicable wire size: AWG 10 to 8

D/MS3106B22-22S Applicable wire size: AWG 10 to 8

D/MS3108B22-22S Applicable wire size: AWG 10 to 8

9.5 to 13 CE3057-12A-2-D

12.5 to 16 CE3057-12A-1-D

9.5 to 13 CE3057-12A-2-D

12.5 to 16 CE3057-12A-1-D

15.9 or less (bushing ID)

Model

D/MS3057-12A

Servo motor power

supply connector

(Note 2)

MS3102A22-22P

3 - 6

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR

Any person who is involved in wiring should be fully competent to do the work. Ground the servo motor securely. Do not attempt to wire the servo motor until it has been mounted. Otherwise, it

WARNING

CAUTION

may cause an electric shock. The cables should not be damaged, stressed, loaded, or pinched. Otherwise, it may cause an electric shock. To avoid an electric shock, insulate the connections of the power supply terminals.

Wire the equipment correctly and securely. Otherwise, the servo motor may operate unexpectedly, resulting in injury. Connect cables to the correct terminals. Otherwise, a burst, damage, etc. may occur. Ensure that polarity (+/-) is correct. Otherwise, a burst, damage, etc. may occur. Do not install a power capacitor, surge killer or radio noise filter (FR-BIF option) with the power line of the servo motor. Do not modify the equipment. Connect the servo amplifier power output (U, V, and W) to the servo motor power input (U, V, and W) directly. Do not let a magnetic contactor, etc. intervene. Otherwise, it may cause a malfunction.

Servo amplifier

U

V

W

Servo motor

U

V

W

Servo motorServo amplifier

U

M

V

W

U

V

M

W

4 - 1

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR

4.1 Connection instructions

To avoid a malfunction, connect the wires to the correct phase terminals (U, V, and W) of the servo amplifier and servo motor. Do not connect AC power supply directly to the servo motor. Otherwise, it may cause a malfunction.

CAUTION

For grounding, connect the grounding lead wire from the servo motor to the protective earth (PE) terminal of the servo amplifier, and then connect the wire from the servo amplifier to the ground via the protective earth of the cabinet. Do not connect the wire directly to the protective earth of the cabinet.

Do not use the 24 V DC interface power supply for the electromagnetic brake. Always use the power supply designed exclusively for the electromagnetic brake. Otherwise, it may cause a malfunction.

POINT

Refer to chapter 5 for the selection of the encoder cable. Refer to the chapter of the servo motor series for the selection of a surge absorber for the electromagnetic brake.

Cabinet

Servo motorServo amplifier

PE

terminal

(Note)

Note. The number of PE terminals of the servo amplifier differs depending on the amplifier

types.

4 - 2

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR

4.2 Wiring

To wire to the servo amplifier, use connectors packed with the amplifier or optional connectors. For servo amplifier terminals, refer to each servo amplifier instruction manual.

4.2.1 HF-KN series servo motor

(1) Servo motor power supply cable wiring diagrams

(a) When cable length is 10 m or less

10 m or less

MR-PWS1CBL_M-A1-L MR-PWS1CBL_M-A2-L

(Note) CNP2

U V

MR-PWS1CBL_M-A1-H MR-PWS1CBL_M-A2-H

(Red) (White) (Black)

(Green/yellow)

Servo motorServo amplifier

U V

WW

M

(b) When cable length exceeds 10 m

When the cable length exceeds 10 m, fabricate an extension cable as shown below. In this case, the motor power supply cable should be within 2 m. Refer to section 4.3 for the wire used for the extension cable.

(Note 1) CNP2

U V

Note 1. The name and shape of connector differ depending on the servo amplifier types.

2. Use of the following connectors is recommended when ingress protection (IP65) is necessary.

Note. The name and shape of connector differ depending on the servo amplifier types.

50 m or less 2 m or less

Extension cable

(Note 2) a) Junction connector for

extension cable

MR-PWS1CBL2M-A1-L MR-PWS1CBL2M-A2-L MR-PWS1CBL2M-A1-H MR-PWS1CBL2M-A2-H MR-PWS2CBL03M-A1-L MR-PWS2CBL03M-A2-L

(Red) (White) (Black)

(Green/yellow)

(Note 2) b) Junction connector for

motor power supply cable

Servo motorServo amplifier

U V

WW

M

Junction connector

a) Junction connector for

extension cable

b)

Junction connector for motor power supply cable

Connector: RM15WTPZ-4P(71)

Cord clamp: JR13WCC-5(72)

(Hirose Electric)

Connector: RM15WTJZ-4S(71)

Cord clamp: JR13WCC-8(72)

(Hirose Electric)

Description IP rating

IP65

Numeral changes depending on the cable OD.

IP65

Numeral changes depending on the cable OD.

4 - 3

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR

(2) Electromagnetic brake cable wiring diagrams

(a) When cable length is 10 m or less

10 m or less

MR-BKS1CBL_M-A1-L MR-BKS1CBL_M-A2-L

(Note 3)

24 V DC power supply

for electromagnetic

brake

Note 1. Connect a surge absorber as close to the servo motor as possible.

2. There is no polarity in electromagnetic brake terminals (B1 and B2).

3. Do not use the 24 V DC interface power supply for the electromagnetic brake.

4. Create the circuit in order to shut off by interlocking with the emergency stop switch.

(Electromagnetic

brake interlock)

When fabricating the electromagnetic brake cable MR-BKS1CBL-_M-H, refer to section 5.4 and section 5.5.

(b) When cable length exceeds 10 m

When the cable length exceeds 10 m, fabricate an extension cable as shown below. In this case, the electromagnetic brake cable should be within 2 m. Refer to section 4.3 for the wire used for the extension cable.

(Note 5)

24 V DC power supply

for electromagnetic

brake

(Electromagnetic

brake interlock)

MBR

ALM

(Malfunction)

50 m or less

Extension cable (To be fabricated)

ALM

(Malfunction)

(Note 4)

(Note 1)

(Note 3)

(Note 1)

MR-BKS1CBL_M-A1-H MR-BKS1CBL_M-A2-H

U

MR-BKS1CBL2M-A1-L MR-BKS1CBL2M-A2-L MR-BKS1CBL2M-A1-H MR-BKS1CBL2M-A2-H MR-BKS2CBL03M-A1-L MR-BKS2CBL03M-A2-L

U

AWG 20

2 m or less

AWG 20

Servo motor

(Note 2)

B1

B

B2

Servo motor

(Note 4)

B1

B

B2

(Note 2) a) Junction connector for

extension cable

Note 1. Connect a surge absorber as close to the servo motor as possible.

2. Use of the following connectors is recommended when ingress protection (IP65) is necessary.

(Note 2) b) Junction connector for

electromagnetic brake cable

Junction connector Description IP rating

a)

Junction connector for extension cable

b)

Junction connector for electromagnetic brake cable

3. Create the circuit in order to shut off by interlocking with the emergency stop switch.

4. There is no polarity in electromagnetic brake terminals (B1 and B2).

5. Do not use the 24 V DC interface power supply for the electromagnetic brake.

CM10-CR2P- (DDK)

Wire size: S, M, L

CMV1-SP2S- (DDK)

Wire size: S, M1, M2, L

IP65

4 - 4

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR

4.2.2 HF-SN series servo motor

Refer to section 4.3 for the wires used for wiring.

(1) Wiring

50 m or less

(Note 4) CNP2

U V

W

Servo motorServo amplifier

U V W

M

(Note 2)

24 V DC power supply

for electromagnetic

brake

Note 1. There is no polarity in electromagnetic brake terminals (B1 and B2).

2. Do not use the 24 V DC interface power supply for the electromagnetic brake.

3. Create the circuit in order to shut off by interlocking with the emergency stop switch.

4. The name and shape of connector differ depending on the servo amplifier types.

MBR

(Electromagnetic

brake interlock)

RA2

ALM

(Malfunction)

RA1

(Note 3)

RA3

B1

U

B2

B

(Note 1)

4 - 5

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR

(2) Connector

The connector fitting the servo motor is prepared as optional equipment. Refer to section 5 for details of the options. For types other than those prepared as optional equipment, refer to chapter 3.

Servo motor

HF-SN52/HF-SN102/

HF-SN152

HF-SN202/HF-SN302

Encoder Power

CM10-R10P

(DDK)

The followings show the encoder connector, power connector, and electromagnetic brake connector viewed from the connection side.

Encoder connector

CM10-R10P

Power supply connector

MS3102A18-10P MS3102A22-22P

Terminal

7

10

9

8

3

6

2

5

1

4

No.

1 MR A U

2 MRR B V

3 C W

4

5 LG

6

7

8 P5

9

10 SHD

Signal

CD

AB

Terminal

No.

D

Servo motor-side connectors

MS3102A18-10P

MS3102A22-22P

Electromagnetic brake connector

Signal

(PE)

Electromagnetic

CM10-R2P

Terminal

No.

12

1

2

Note. For the motor

brake

CM10-R2P

(DDK)

with an

electromagnetic

brake, supply

electromagnetic

brake power

(24 V DC).

There is no

polarity.

Signal

(Note)

B1

(Note)

B2

4 - 6

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR

4.3 Selection example of wires

POINT

Wires indicated in this section are separated wires. When using a cable for power line (U, V, and W) between the servo amplifier and servo motor, use a 600 V grade EP rubber insulated chloroprene sheath cab-tire cable (2PNCT). For selection of cables, refer to appendix 6. To comply with the UL/CSA standard, use the wires shown in appendix 4 for wiring. To comply with other standards, use a wire that is complied with each standard. Selection condition of wire size is as follows.

Construction condition: One wire is constructed in the air. Wire length: 30 m or less

The following diagram shows the wires used for wiring. Use the wires given in this section or equivalent.

Servo amplifier

1) Servo motor power lead

U

V

W

Servo motor

U

V

Motor

W

2) Electromagnetic brake lead

B1

Electromagnetic brake

B2

Encoder

Encoder cable

When using the 600 V Grade heat-resistant polyvinyl chloride insulated wire (HIV wire) Wire size selection examples for HIV wires are indicated below.

Table 4.1 Wire size selection example 2 (HIV wire)

Servo motor

HF-KN13 HF-KN23 HF-KN43 HF-KN73

HF-SN52 HF-SN102 HF-SN152 HF-SN202

Note. It is for 10 m wire length. When fabricating an extension cable, use 1.25 mm2 (AWG 16).

HF-SN302 3.5 (AWG 12)

1) U/V/W/

0.75 (AWG 18) (Note) 0.5 (AWG 20) (Note)

1.25 (AWG 16)

2 (AWG 14)

Wires [mm2]

2) B1/B2

1.25 (AWG 16)

4 - 7

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR

MEMO

4 - 8

5. WIRING OPTION

Before connecting options, turn off the power and wait for 15 minutes or more

WARNING

CAUTION

5.1 Cable/connector sets

until the charge lamp turns off. Otherwise, an electric shock may occur. In addition, when confirming whether the charge lamp is off or not, always confirm it from the front of the servo amplifier.

Use specified peripheral equipment and options. Otherwise, it may cause a malfunction or fire.

POINT

The IP rating indicated for cables and connectors is their protection against ingress of dust and water when they are connected to a servo amplifier or servo motor. If the IP rating of the cable, connector, servo amplifier and servo motor vary, the overall IP rating depends on the lowest IP rating of all components.

Purchase the cable and connector options indicated in this section.

5 - 1

5. WIRING OPTION

r

5.1.1 Combinations of cable/connector sets

(1) HF-KN series servo motor

Servo amplifier

(Note) CNP2

CN2

Direct connection (cable length 10 m or less, IP65)

13)14)15)16)

Junction connection (cable length more than 10 m, IP65)

24)25)

26)

Junction connection (cable length more than 10 m, IP20)

19)20)

22)23)

17)18)

Note. The name and shape of connector differ depending on the servo amplifier types. For connector details, refer to each

servo amplifier instruction manual.

(2) HF-SN series servo motor

Servo amplifie

(Note)

CNP2

CN2

To 24 V DC power supply for electromagnetic brake

7)8)9)10)

1)2)3)4)

Power supply connector

21)

11)12)

5)6)

Electromagnetic brake connector

26)31)

Servo motor HF-KN

Encoder connector

24)25)

29)30)

27)28)

Power supply connector

Note. The name and shape of connector differ depending on the servo amplifier types. For connector details, refer to each

servo amplifier instruction manual.

Electromagnetic brake connector

Servo motor HF-SN

Encoder connector

5 - 2

5. WIRING OPTION

5.1.2 Cable and connector list

No. Product Model Description Remarks

1) Servo motor power cable

2) Servo motor power cable

3) Servo motor power cable

4) Servo motor power cable

5) Servo motor power cable

6) Servo motor power cable

7) Electromagnetic brake cable

8) Electromagnetic brake cable

9) Electromagnetic brake cable

10) Electromagnetic brake cable

MRPWS1CBL_MA1-L (Note)

Cable length:

2/5/10 m

MRPWS1CBL_MA1-H (Note)

Cable length:

2/5/10 m

MRPWS1CBL_MA2-L (Note)

Cable length:

2/5/10 m

MRPWS1CBL_MA2-H (Note)

Cable length:

2/5/10 m

MRPWS2CBL03M

-A1-L (Note) Cable length:

0.3 m

MRPWS2CBL03M

-A2-L (Note) Cable length:

0.3 m

MRBKS1CBL_MA1-L

Cable length:

2/5/10 m

MRBKS1CBL_MA1-H

Cable length:

2/5/10 m

MRBKS1CBL_MA2-L

Cable length:

2/5/10 m

MRBKS1CBL_MA2-H

Cable length:

2/5/10 m

Refer to section 5.3 for details.

Refer to section 5.4 for details.

Power supply connector

HF-KN series

Power supply connector

HF-KN series

Power supply connector

HF-KN series

Power supply connector

HF-KN series

Electromagnetic brake connector

HF-KN series

Electromagnetic brake connector

HF-KN series

IP65 Load-side

lead EN

compliant

IP65 Load-side

lead Long

bending life EN

compliant

IP65 Opposite

to loadside lead

EN compliant

IP65 Opposite

to loadside lead

Long bending life

EN compliant

IP55 Load-side

lead EN

compliant

IP55 Opposite

to loadside lead

EN compliant

IP65 Load-side

lead

IP65 Load-side

lead Long

bending life

IP65 Opposite

to loadside lead

IP65 Opposite

to loadside lead

Long bending life

5 - 3

5. WIRING OPTION

r

No. Product Model Description Remarks

11) Electromagnetic brake cable

12) Electromagnetic brake cable

13) Encoder cable MR-

14) Encoder cable MR-

15) Encoder cable MR-

16) Encoder cable MR-

17) Encoder cable MR-

18) Encoder cable MR-

MRBKS2CBL03MA1-L

Cable length:

0.3 m

MRBKS2CBL03MA2-L

Cable length:

0.3 m

J3ENCBL_MA1-L (Note)

Cable length:

2/5/10 m

J3ENCBL_MA1-H (Note)

Cable length:

2/5/10 m

J3ENCBL_MA2-L (Note)

Cable length:

2/5/10 m

J3ENCBL_MA2-H (Note)

Cable length:

2/5/10 m

J3JCBL03MA1-L (Note)

Cable length:

0.3 m

J3JCBL03MA2-L (Note)

Cable length:

0.3 m

Refer to section 5.4 for details.

Refer to section 5.2 (1) for details.

Refer to section 5.2 (3) for details.

Electromagnetic brake connecto

HF-KN series

Electromagnetic brake connecto

HF-KN series

Encoder connector

HF-KN series

Encoder connector

HF-KN series

Encoder connector

HF-KN series

Encoder connector

HF-KN series

IP55 Load-side

lead

IP55 Opposite

to loadside lead

IP65 Load-side lead

IP65 Load-side

lead Long

bending life

IP65 Opposite

to loadside lead

IP65 Opposite

to loadside lead

Long bending life

IP20 Load-side

lead

IP20 Opposite

to loadside lead

19) Encoder cable MR-EKCBL_M-

L Cable length:

20/30 m

20) Encoder cable MR-EKCBL_M-

H Cable length: 20/30/40/50 m

21) Encoder connector set

MR-ECNM

Refer to section 5.2 (3) for details.

HF-KN series Refer to section 5.2 (2) for details.

IP20

HF-KN series Refer to section 5.2 (2) for details.

IP20

Long bending life

IP20

5 - 4

5. WIRING OPTION

r

No. Product Model Description Remarks

22) Encoder cable MR-

J3JSCBL03MA1-L (Note)

Cable length:

0.3 m

Refer to section 5.2 (4) for details.

23) Encoder cable MR-

J3JSCBL03MA2-L (Note)

Cable length:

0.3 m Refer to section 5.2 (4) for details.

24) Encoder cable MRJ3ENSCBL_ML (Note)

Cable length: 2/5/10/20/30 m

25) Encoder cable MRJ3ENSCBL_MH (Note)

Cable length: 2/5/10/20/30/40

/50 m

26) MR-J3SCNS

Encoder connector set

27) Power connector

set

28) Power connector

set

29) Electromagnetic

brake connector set

30) Electromagnetic

brake connector set

31) Encoder

Connector set

(Note)

HF-KN/HF-SN series

MR-PWCNS4 Plug: CE05-6A18-10SD-D-BSS

MR-PWCNS5 Plug: CE05-6A22-22SD-D-BSS

MR-BKCNS1 (Note)

MR-BKCNS1A (Note)

MR-J3SCNSA (Note)

HF-KN/HF-SN series Refer to section 5.2 (5) for details.

IP67

Refer to section 5.2 (5) for details.

Cable clamp: CE3057-10A-1-D (DDK) Applicable cable Applicable wire size: 2 mm

Cable outer diameter: 10.5 mm to 14.1 mm

Cable clamp: CE3057-12A-1-D (DDK) Applicable cable Applicable wire size: 5.5 mm

Cable outer diameter: 12.5 mm to 16 mm

Straight plug: CMV1-SP2S-L Socket contact: CMV1-#22BSC-S2-100 (DDK)

Angle plug: CMV1-AP2S-L Socket contact: CMV1-#22BSC-S2-100 (DDK)

2

to 3.5 mm

(AWG 14 to 12)

2

to 8 mm

(AWG 10 to 8)

Encoder connecto

HF-KN series

Encoder connector

HF-KN series

HF-SN52/HF-SN102/

HF-SN152

2

HF-SN202/HF-SN302

2

HF-SN series

IP65 Load-side

lead

IP65 Opposite

to loadside lead

IP67 Standard

flexlife

Long bending life

IP67

IP67 EN

compliant

IP67 EN

compliant

IP67

HF-SN series

Refer to section 5.2 (5) for details.

Note. The cable and the connector set may contain different connectors but still usable.

5 - 5

5. WIRING OPTION

5.2 Encoder cable/connector sets

POINT

For the CN2-side connector, securely connect the shielded external conductor of the cable to the ground plate and fix it to the connector shell.

(1) MR-J3ENCBL_M-_-_

These cables are encoder cables for the HF-KN series servo motors. The numbers in the cable length field of the table indicate the symbol filling the underline "_" in the cable model. The cables of the lengths with the symbols are available.

Cable model

MR-J3ENCBL_M-A1-L 2 5 10 IP65 Standard

MR-J3ENCBL_M-A1-H 2 5 10 IP65

MR-J3ENCBL_M-A2-L 2 5 10 IP65 Standard

MR-J3ENCBL_M-A2-H 2 5 10 IP65

Ground plate

Cable length

2 m 5 m

Cable

Screw

IP rating Bending life Application

10 m

Long

bending life

Long

bending life

Load-side lead for HF-KN servo motor

Opposite to load-side lead for HFKN servo motor

5 - 6

5. WIRING OPTION

(a) Connection of servo amplifier and servo motor

MR-J3ENCBL_M-A1-L MR-J3ENCBL_M-A1-H

Servo amplifier

CN2

Cable model 1) CN2-side connector 2) Encoder-side connector

MR-J3ENCBL_M-A1-L

MR-J3ENCBL_M-A1-H

MR-J3ENCBL_M-A2-L

MR-J3ENCBL_M-A2-H

Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M or equivalent)

2

LG 8

1

P5

View seen from wiring side. (Note)

Note. Do not connect anything to the pins shown as

6

4

MRR

5

3

MR

10 is provided for manufacturer adjustment. If it is connected with any

other pin, the servo amplifier cannot operate normally.

10

9

7

1)

MR-J3ENCBL_M-A2-L MR-J3ENCBL_M-A2-H

1)

Connector set: 54599-1019 (Molex)

2

4

MRR

LG

or

1P53

MR

View seen from wiring side. (Note)

or

8610

5

79

. Especially, pin

2)

Servo motor HF-KN

2)

Servo motor HF-KN

Connector: 2174053-1 Crimping tool for ground clip:

1596970-1 Crimping tool for receptacle

contact: 1596847-1 (TE Connectivity)

SHD

9 7 5MR 3P5 1

View seen from wiring side. (Note)

Note. Do not connect anything

to the pins shown as

.

(b) Cable internal wiring diagram

CN2-side

connector

Encoder-side

connector

8 6LG

MRR

4 2

P5 LG MR MRR34

Plate

SD

1 2

9

P5

3

LG

6 5 4 2 9

MR MRR

SHD

5 - 7

5. WIRING OPTION

(2) MR-EKCBL_M-_

POINT

The following encoder cables are of four-wire type. MR-EKCBL30M-L MR-EKCBL30M-H MR-EKCBL40M-H MR-EKCBL50M-H When using these encoder cables, refer to each servo amplifier instruction manual.

The servo amplifier and the servo motor cannot be connected by these cables alone. The servo motorside encoder cable (MR-J3JCBL03M-_-L) is required. The numbers in the cable length field of the table indicate the symbol filling the underline "_" in the cable model. The cables of the lengths with the symbols are available.

Cable model

MR-EKCBL_M-L 20

MR-EKCBL_M-H 20

Note. Four-wire type cable

(a) Connection of servo amplifier and servo motor

Cable length

20 m 30 m 40 m 50 m

(Note)

30

(Note)

30

IP20 Standard

(Note)

40

50

IP rating Bending life Application

For HF-KN servo motor Use in combination with MR-

J3JCBL03M-_-L.

IP20

Long

bending life

Servo amplifier

CN2

1)

Cable model 1) CN2-side connector 2) Junction connector

MR-EKCBL_M-L

MR-EKCBL_M-H

Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

2

LG

15

P5

View seen from wiring side. (Note)

Note. Do not connect anything to the pins shown as

6

4

MRR

37

MR

10 is provided for manufacturer adjustment. If it is connected with any

other pin, the servo amplifier cannot operate normally.

8

MDR

MD

10

9

MR-EKCBL_M-L MR-EKCBL_M-H

Connector set: 54599-1019 (Molex)

428610

or

13 79

P5 MR

View seen from wiring side. (Note)

MRR

LG

MDR

5

MD

. Especially, pin

MR-J3JCBL03M-A2-L Cable length: 0.3m

2)

Housing: 1-172161-9 Connector pin: 170359-1 Crimping tool: 91529-1 (TE Connectivity or equivalent) Cable clamp: MTI-0002 (Toa Electric Industrial)

123

MR

456

MD

789

P5

View seen from wiring side.

MRR

CONT

MDR

LG SHD

Servo motor HF-KN

5 - 8

5. WIRING OPTION

(b) Internal wiring diagram

MR-EKCBL20M-L

CN2-side

connector

Junction

connector

MR-EKCBL30M-L

CN2-side

connector

Junction

connector

P5 LG

MR MRR34

Plate

SD

CN2-side

connector

P5 LG

1 2

9

(Note)

MR-EKCBL20M-H

1 2

7 8

1 2 3 9

Junction

connector

7 8

P5 LG

MR MRR

SHD

P5 LG

1 2

MR MRR34 MD MDR 8 5

SD

P5 LG

7

9

Plate

MR-EKCBL30M-H MR-EKCBL40M-H MR-EKCBL50M-H

CN2-side

connector

1 2

(Note)

7 8

1 2 4

3 6 CONT 9

Junction

connector

7 8

P5 LG

MR MRR MD MDR

SHD

P5 LG

MR

MR MRR34

SD

9

Plate

(Note)

1

MRR

2 3 9

SHD

MR MRR34 MD MDR

Plate

SD

7 85 9

(Note)

1

MR

2

MRR

4

MD

MDR 3 6

CONT 9

SHD

Note. When fabricating, it is not necessary to wire this.

When fabricating the cable, use the wiring diagram corresponding to the length indicated below.

Cable bending life

Standard MR-EKCBL20M-L MR-EKCBL30M-L

Long bending life MR-EKCBL20M-H MR-EKCBL30M-H

Less than 30 m 30 m to 50 m

Applicable wiring diagram

MR-EKCBL40M-H MR-EKCBL50M-H

5 - 9

5. WIRING OPTION

(c) When fabricating the encoder cable

When fabricating the cable, prepare the following parts, and fabricate it according to the wiring

(3) MR-J3JCBL03M-_-L

diagram in (b). Refer to section 5.5 for the specifications of the cable to use.

Parts Description

Connector set MR-ECNM

CN2-side connector Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

or Connector set: 54599-1019 (Molex)

Encoder-side connector Housing: 1-172161-9 Connector pin: 170359-1 (TE Connectivity or equivalent) Cable clamp: MTI-0002 (Toa Electric Industrial)

The servo amplifier and the servo motor cannot be connected by these cables alone. The servo motorside encoder cable (MR-EKCBL_M-_) is required.

Cable model Cable length IP rating Bending life Application

Use in combination with load-side

MR-J3JCBL03M-A1-L

0.3 m IP20 Standard

MR-J3JCBL03M-A2-L

lead for HF-KN servo motor MREKCBL_M-_.

Use in combination with opposite to load-side lead for HF-KN servo motor MR-EKCBL_M-_.

5 - 10

5. WIRING OPTION

(a) Connection of servo amplifier and servo motor

MR-J3JCBL03M-A1-L

Servo amplifier

CN2

Cable model 1) Junction connector 2) Encoder-side connector

MR-J3JCBL03M-A1-L

MR-J3JCBL03M-A2-L

Housing: 1-172169-9 Contact: 1473226-1 Cable clamp: 316454-1 Crimping tool: 91529-1 (TE Connectivity)

CONT

MRR

MDR

LGSHD

MR

MD

P5

MR-EKCBL_M-_

Connector: 2174053-1 Crimping tool for ground clip: 1596970-1 Crimping tool for receptacle contact: 1596847-1 (TE Connectivity)

123

456

789

1)

MR-J3JCBL03M-A2-L

1)

SHD

9

MDR

7

8

5MR

6LG

3P5

4

CONT

1

2

View seen from wiring side.

MD

MRR

2)

Servo motor HF-KN

or

Servo motor HF-KN

2)

(b) Internal wiring diagram

View seen from wiring side.

Junction

connector

P5 LG MR MRR12 MD 4 8 MD MDR 5 7 MDR

SHD

7 8

32 6

9

Encoder-side

connector

3 6 5 4

1

9

P5 LG MR MRR

CONTCONT

SHD

5 - 11

5. WIRING OPTION

(4) MR-J3JSCBL03M-_-L

The servo amplifier and the servo motor cannot be connected by these cables alone. The servo motorside encoder cable (MR-J3ENSCBL_M-_) is required.

(a) Connection of servo amplifier and servo motor

Cable model Cable length IP rating Bending life Application

Use in combination with load-side lead

MR-J3JSCBL03M-A1-L

0.3 m IP65 Standard

MR-J3JSCBL03M-A2-L

for HF-KN servo motor MRJ3ENSCBL_M-_.

Use in combination with opposite to load-side lead for HF-KN servo motor MR-J3ENSCBL_M-_.

MR-J3JSCBL03M-A1-L

Servo amplifier

(Note)

CN2

Note. For details of this cable, refer to (5) in this section.

MR-J3ENSCBL_M-_

1)

MR-J3JSCBL03M-A2-L

1)

Cable model 1) Junction connector 2) Encoder-side connector

MR-J3JSCBL03M-A1-L Receptacle: CM10-CR10P-M

(DDK) Applicable wire size: AWG 20 or less

2

3

MRR

MR-J3JSCBL03M-A2-L

View seen from wiring side. (Note)

SHD

10

98

1

MR

5LG476

P5

Connector: 2174053-1 Crimping tool for ground clip: 1596970-1 Crimping tool for receptacle contact: 1596847-1 (TE Connectivity)

SHD

9 7 5MR 3P5 1

View seen from wiring side. (Note)

or

8 6LG

MRR

4 2

2)

Servo motor HF-KN

2)

Servo motor HF-KN

Note. Do not connect anything to the pins shown as

.

Note. Do not connect anything to the pins shown as

.

5 - 12

5. WIRING OPTION

R

(b) Internal wiring diagram

P5 LG MR MRR

SHD

Junction

connector

8 5 1 2 68 77 42 3

10

Encoder-side

connector

3

P5

6

LG

5

MR

4

MR

1

9

SHD

5 - 13

5. WIRING OPTION

V

(5) MR-J3ENSCBL_M-_

These cables are encoder cables for the HF-KN/HF-SN series servo motors. The numbers in the cable length field of the table indicate the symbol filling the underline "_" in the cable model. The cables of the lengths with the symbols are available.

Cable model

MR-J3ENSCBL_M-L 2 5 10 20 30 IP67 Standard

MR-J3ENSCBL_M-H 2 5 10 20 30 40 50 IP67

(a) Connection of servo amplifier and servo motor

Cable length

2 m 5 m 10 m 20 m 30 m 40 m 50 m

IP rating Bending life Application

Long

bending life

For HF-KN/HF-SN series servo motor

Servo amplifier

MR-J3ENSCBL_M-L MR-J3ENSCBL_M-H

CN2

1)

Cable model 1) CN2-side connector 2) Encoder-side connector

MR-J3ENSCBL_ML

Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

2

LG

15

P5

MRR

6

4

10

8

9

37

MR

View seen from wiring side. (Note)

or

Connector set: 54599-1019

Cable length

10 m or

shorter

20 m or

more

Bending life

Long

bending life

Standard

Long

bending life

Standard CMV1-SP10S-M2

Straight plug Socket contact

CMV1-SP10S-M1

2

3

MRR

5LG476

(Molex)

10

98

SHD

MR-J3ENSCBL_MH

428610

MRR

LG

13 79

5

P5 MR

View seen from wiring side. (Note)

Note. Do not connect anything to the pins shown as .

2)

Servo motor HF-SN

Plug (DDK)

CMV1-#22ASC-C1-100 Applicable wire size:

AWG 24 to 20 Crimping tool:357J-53162T

CMV1-#22ASC-C2-100 Applicable wire size:

AWG 28 to 24 Crimping tool:357J-53163T

1

MR

P5

iew seen from wiring side. (Note)

Note. Do not connect anything to

the pins shown as

. Especially, pin 10 is provided for manufacturer adjustment. If it is connected with any other pin, the servo amplifier cannot operate normally.

5 - 14

5. WIRING OPTION

R

(b) Cable internal wiring diagram

MR-J3ENSCBL2M-L MR-J3ENSCBL5M-L

MR-J3ENSCBL10M-L

MR-J3ENSCBL2M-H MR-J3ENSCBL5M-H

MR-J3ENSCBL10M-H

CN2-side

connector

Encoder-side

connector

MR-J3ENSCBL20M-L MR-J3ENSCBL30M-L

CN2-side connector

Encoder-side

connector

P5 LG MR MRR34

Plate

SD

CN2-side

connector

P5 LG

1 2

9

(Note)

MR-J3ENSCBL20M-H MR-J3ENSCBL30M-H MR-J3ENSCBL40M-H MR-J3ENSCBL50M-H

Encoder-side

connector

1 2

10

P5

8

LG

5

MR

1

MRR

2 4

SHD

8

P5 LG

5

MR

1

MR

2 4

SHD

P5 LG

1 2

MR MRR

SD

3 4 9

Plate

(Note)

8

P5

5

LG

10

1

MR

2

MRR

4

SHD

MR MRR34

Plate

SD

9

(Note)

Note. When fabricating, it is not necessary to wire this.

5 - 15

5. WIRING OPTION

(c) When fabricating the encoder cable

When fabricating the cable, prepare the following parts, and fabricate it according to the wiring diagram in (b). Refer to section 5.5 for the specifications of the cable to use.

(Connector set)

MR-J3SCNS (one-touch connection

type) (Note)

MR-J3SCNSA (one-touch connection

type) (Note)

Note. Cable clamp and bushing for 5.5 mm to 7.5 mm and 7.0 mm to 9.0 mm of cable outer diameter are included.

Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)

Connector set: 54599-1019 (Molex)

Description Parts

Servo amplifier-side connector Encoder-side connector (DDK)

Straight plug: CMV1-SP10S-M2 Socket contact: CMV1-#22ASC-S1-100 Applicable wire size: AWG 20 or less

or

Angle plug: CMV1-AP10S-M2 Socket contact: CMV1-#22ASC-S1-100 Applicable wire size: AWG 20 or less

5 - 16

5. WIRING OPTION

5.3 Servo motor power cable

These cables are servo motor power cables for the HF-KN series servo motors. The numbers in the cable length field of the table indicate the symbol filling the underline "_" in the cable model. The cables of the lengths with the symbols are available. Refer to section 4.2.1 for wirings.

Cable model

MR-PWS1CBL_M-A1-L 2 5 10 IP65 Standard Load-side lead for HF-KN servo motor

MR-PWS1CBL_M-A2-L 2 5 10 IP65 Standard

MR-PWS1CBL_M-A1-H 2 5 10 IP65

MR-PWS1CBL_M-A2-H 2 5 10 IP65

MR-PWS2CBL03M-A1-L 03 IP55 Standard Load-side lead for HF-KN servo motor

MR-PWS2CBL03M-A2-L 03 IP55 Standard

(1) Connection of servo amplifier and servo motor

Cable length

0.3 m 2 m 5 m 10 m

IP rating Bending life Application

Opposite to load-side lead for HF-KN servo motor

Long

bending life

Long

bending life

Load-side lead for HF-KN servo motor

Opposite to load-side lead for HF-KN servo motor

MR-PWS1CBL_M-A1-L MR-PWS1CBL_M-A1-H MR-PWS2CBL03M-A1-L

Servo amplifier

(Note) CNP2

Note. The name and shape of connector differ depending on the servo amplifier types. For connector details, refer to

each servo amplifier instruction manual.

Servo amplifier

power supply

connector

or

MR-PWS1CBL_M-A2-L MR-PWS1CBL_M-A2-H MR-PWS2CBL03M-A2-L

1)

Servo motor HF-KN

Cable model 1) Servo motor power-side connector

MR-PWS1CBL_M-A1-L

MR-PWS1CBL_M-A2-L

MR-PWS1CBL_M-A1-H

MR-PWS1CBL_M-A2-H

MR-PWS2CBL03M-A1-L

MR-PWS2CBL03M-A2-L

Connector: KN4FT04SJ1-R

Hood, socket insulator

Bushing, ground nut Contact: ST-TMH-S-C1B-100-(A534G) Crimping tool: CT160-3-TMH5B (JAE)

Connector: KN4FT04SJ2-R

Hood, socket insulator

Bushing, ground nut Contact: ST-TMH-S-C1B-100-(A534G) Crimping tool: CT160-3-TMH5B (JAE)

1

U

2

V

3 4

W

View seen from wiring side.

5 - 17

5. WIRING OPTION

(2) Internal wiring diagram

(Red)

(Note)

Note. These are not shielded cables.

(White) (Black)

(Green/yellow)

U

V

W

5 - 18

5. WIRING OPTION

5.4 Electromagnetic brake cable

These cables are electromagnetic brake cables for the HF-KN series servo motors. The numbers in the cable length field of the table indicate the symbol filling the underline "_" in the cable model. The cables of the lengths with the symbols are available. Refer to section 4.2.1 for wirings.

Cable model

MR-BKS1CBL_M-A1-L 2 5 10 IP65 Standard Load-side lead for HF-KN servo motor

MR-BKS1CBL_M-A2-L 2 5 10 IP65 Standard

MR-BKS1CBL_M-A1-H 2 5 10 IP65

MR-BKS1CBL_M-A2-H 2 5 10 IP65

MR-BKS2CBL03M-A1-L 03 IP55 Standard Load-side lead for HF-KN servo motor

MR-BKS2CBL03M-A2-L 03 IP55 Standard

(1) Connection of power supply for electromagnetic brake and servo motor

Cable length

0.3 m 2 m 5 m 10 m

IP rating Bending life Application

Opposite to load-side lead for HF-KN servo motor

Long

bending life

Long

bending life

Load-side lead for HF-KN servo motor

Opposite to load-side lead for HF-KN servo motor

Cable model 1) Connector for electromagnetic brake

MR-BKS1CBL_M-A1-L

MR-BKS1CBL_M-A2-L

MR-BKS1CBL_M-A1-H

MR-BKS1CBL_M-A2-H

MR-BKS2CBL03M-A1-L

MR-BKS2CBL03M-A2-L

(2) Internal wiring diagram

24 V DC power

supply for

electromagnetic

brake

+

-

Connector: JN4FT02SJ1-R

Hood, socket insulator

Bushing, ground nut Contact: ST-TMH-S-C1B-100-(A534G) Crimping tool: CT160-3-TMH5B (JAE)

Connector: JN4FT02SJ2-R

Hood, socket insulator

Bushing, ground nut Contact: ST-TMH-S-C1B-100-(A534G) Crimping tool: CT160-3-TMH5B (JAE)

AWG 20

(Note)

AWG 20

MR-BKS1CBL_M-A1-L MR-BKS1CBL_M-A1-H MR-BKS2CBL03M-A1-L

or

MR-BKS1CBL_M-A2-L MR-BKS1CBL_M-A2-H MR-BKS2CBL03M-A2-L

B1

B2

1)

Servo motor HF-KN

1)

Servo motor HF-KN

1B1

B22

View seen from wiring side.

Note. These are not shielded cables.

5 - 19

5. WIRING OPTION

5.5 Wires for option cables

When fabricating a cable, use the wire models given in the following table or equivalent.

Table 5.1 Wires for option cables

Characteristics of one core

(Note 2)

Cable OD

OD

1.18 7.1

1.17 7.1

1.2 7.1 ± 0.3

1.18

1.50

1.2 8.2 ± 0.3

0.88 7.2

0.88 8.0

1.0 7.1 ± 0.3

1.18 7.1

1.2 8.2 ± 0.3

1.17 7.1

0.88 7.2

[mm]

7.0

(Note 3) VSVP 7/0.26(AWG#22 or

equivalent)-3P KB-1655-2 (Bando Densen)

(Note 3) TPE•SVP 70/0.08(AWG#22

or equivalent)-3P KB-2237-2 (Bando Densen)

T/2464-1061/IIA-SB 4P×26AWG (Taiyo Cabletec)

(Note 3) 20276 composite 6-core

shielded cable Ban-gi-shi-16395-1 (Bando

Densen)

(Note 3) 20276 VSVPAWG#23×6P KB-0492 (Bando Densen)

(Note 3) A14B2339 6P (Junkosha)

(Note 3) TPE•SVP 40/0.08(AWG#24

or equivalent)-6P KB-1928-2 (Bando Densen)

(Note 3) TPE•SVP 40/0.08(AWG#24

or equivalent)-7P KB-1929-2 (Bando Densen)

(Note 3) VSVP 7/0.16(AWG#26 or

equivalent)-4P Ban-gi-shi-16822 (Bando

Densen)

(Note 3) VSVP 7/0.26(AWG#22 or

equivalent)-3P KB-1655-2 (Bando Densen)

(Note 3) 20276 VSVPAWG#23×6P KB-0492 (Bando Densen)

(Note 3) TPE•SVP 70/0.08(AWG#22

or equivalent)-3P KB-2237-2 (Bando Densen)

(Note 3) TPE•SVP 40/0.08(AWG#24

or equivalent)-6P KB-1928-2 (Bando Densen)

Type Model

MR-J3ENCBL_MA1-L

MR-J3ENCBL_MA2-L

MR-J3ENCBL_MA1-H

MR-J3ENCBL_MA2-H

MR-J3JCBL03MA1-L

MR-J3JCBL03MA2-L

AWG 28

MR-EKCBL_M-L

20/30 AWG 23

Encoder cable

MR-EKCBL_M-H

MR-J3JSCBL03MA1-L

MR-J3JSCBL03MA2-L

MR-J3ENSCBL_ M-L

MR-J3ENSCBL_ M-H

Length

[m]

2 to 10 AWG 22

0.3 AWG 26

2 to 10

2 to 10 0.2 mm2

20 AWG 24

30 to 50 AWG 24

0.3 AWG 26

2 to 10 AWG 22

20/30 AWG 23

2 to 10 AWG 22

20 to 50 AWG 24

Core

size

AWG 22 2 17/0.16

Number of cores

6

(3 pairs)

6

(3 pairs)

8

(4 pairs)

4

(2 pairs)

12

(6 pairs)

12

(6 pairs)

12

(6 pairs)

14

(7 pairs)

8

(4 pairs)

6

(3 pairs)

12

(6 pairs)

6

(3 pairs)

12

(6 pairs)

Structure

[Wires/mm]

7/0.26

70/0.08

30/0.08

7/0.127

12/0.18

40/0.08

7/0.16

7/0.26

12/0.18

70/0.08

40/0.08

Conductor resistance

[Ω/km]

53 or

less

56 or

less

233 or

less

232 or

less

28.7 or less

63.6 or less

105 or

less

105 or

less

105 or

less

146 or

less

53 or

less

63.3 or less

56 or

less

105 or

less

(Note 1)

Insulator

d [mm]

Wire model

(Manufacturer)

5 - 20

5. WIRING OPTION

Type Model

MR-PWS1CBL_ M-A1-L

MR-PWS1CBL_ M-A2-L

Servo motor power

cable

Electrom agnetic brake cable

MR-PWS1CBL_ M-A1-H

MR-PWS1CBL_ M-A2-H

MRPWS2CBL03MA1-L

MRPWS2CBL03MA2-L

MR-BKS1CBL_ M-A1-L

MR-BKS1CBL_ M-A2-L

MR-BKS1CBL_ M-A1-H

MR-BKS1CBL_ M-A2-H

MRBKS2CBL03MA1-L

MRBKS2CBL03MA2-L

Note 1. The following shows the detail of d.

d

Length

[m]

2 to 10

0.3

2 to 10

0.3

AWG 18 4 34/0.18

AWG 19

AWG 19 4 30/0.18

AWG 20 2 21/0.18

AWG 20 2 110/0.08

AWG 20 2 19/0.203

Core

size

(0.75

mm

Number of cores

4 150/0.08

2

)

Characteristics of one core

Structure

[Wires/mm]

Conductor resistance

[Ω/km]

21.8

or less

29.1

or less

25.8

or less

34.6

or less

39.0

or less

32.0

or less

(Note 1)

Insulator

d [mm]

(Note 2)

Cable OD

OD

1.71 6.2 ± 0.3

1.63 5.7 ± 0.5

1.64 -

1.35 4.7 ± 0.1

1.37 4.5 ± 0.3

1.42 -

[mm]

Wire model

(Manufacturer)

(Note 4) HRZFEV-A(CL3)AWG18 4

cores (Dyden)

(Note 4) RMFES-A(CL3X)AWG19 4

cores (Dyden)

(Note 3, 5) J11B2330 UL10125 (Junkosha)

(Note 4) HRZFEV-A(CL3)AWG20 2

cores (Dyden)

(Note 4) RMFES-A(CL3X)AWG20 2

cores (Dyden)

(Note 3, 5) J11B2331 UL10125 (Junkosha)

InsulatorConductor

2. Standard OD. Maximum OD is about 10% greater.

3. Purchase from Toa Electric Industrial

4. Purchase from Taisei Co., Ltd.

5. These models consist with solid wires. Specify the color, separately.

5 - 21

5. WIRING OPTION

MEMO

5 - 22

6. HF-KN SERIES

This chapter provides information on the servo motor specifications and characteristics. When using the HFKN series servo motor, always read the Safety Instructions in the beginning of this manual and chapters 1 to 5, in addition to this chapter.

6.1 Model designation

The following describes model designation. Not all combinations of the symbols are available.

Appearance

Rated output

Symbol Rated output [kW]

1 0.1

2 0.2

4 0.4

7 0.75

Rated speed 3000 [r/min]

Electromagnetic brake

Symbol Electromagnetic brake

None None

B

Note. The special shaft applies to the standard servo motor and servo motor with an electromagnetic brake.

With

Series

Shaft type

Symbol Shaft shape

None

(Note)

K

(Note)

D

Oil seal

Symbol Oil seal

None None

J

Standard

(straight shaft)

Keyway shaft

(with key)

D cut shaft

With

HF-KN_

053 to 73

23 to 73

053/13

6.2 Combination list of servo motors and servo amplifiers

Servo motor

HF-KN13 MR-JE-10A

HF-KN23 MR-JE-20A

HF-KN43 MR-JE-40A

HF-KN73 MR-JE-70A

MR-JE MR-E

Servo amplifier

MR-E-10A-KH003

MR-E-10AG-KH003

MR-E-10A-QW003

MR-E-10AG-QW003

MR-E-20A-KH003

MR-E-20AG-KH003

MR-E-20A-QW003

MR-E-20AG-QW003

MR-E-40A-KH003

MR-E-40AG-KH003

MR-E-40A-QW003

MR-E-40AG-QW003

MR-E-70A-KH003

MR-E-70AG-KH003

MR-E-70A-QW003

MR-E-70AG-QW003

6 - 1

6. HF-KN SERIES

6.3 Standard specifications

6.3.1 Standard specifications list

Item

Power supply capacity

Continuous running duty (Note 1)

Maximum torque [N•m] 0.95 1.9 3.8 7.2

Rated speed (Note 1) [r/min] 3000

Maximum speed [r/min] 4500

Instantaneous permissible speed [r/min] 5175

Power rate at continuous rated torque

Rated current [A] 0.8 1.3 2.7 4.8

Maximum current [A] 2.4 3.9 8.1 14

Moment of inertia J

Recommended load to motor inertia ratio (Note 2)

Speed/position detector

Oil seal

Insulation class 130(B)

Structure Totally enclosed, natural cooling (IP rating: IP65 (Note 3))

Environment (Note 4)

Vibration rank (Note 6) V10

Permissible load for the shaft (Note 7)

With oil seal

Mass

Without oil seal

Rated output [kW] 0.1 0.2 0.4 0.75

Rated torque [N•m] 0.32 0.64 1.3 2.4

Standard [kW/s] 11.5 16.9 38.6 39.9

With an electromagnetic brake [kW/s]

Standard [× 10-4 kg•m2] 0.088 0.24 0.42 1.43

With an electromagnetic brake [× 10-4 kg•m

Ambient temperature

Ambient humidity

Ambience

Altitude 1000 m or less above sea level

Vibration resistance (Note 5)

L [mm] 25 30 40

Radial [N] 88 245 392

Thrust [N] 59 98 147

Standard [kg] 0.6 1.2 1.6 3.1

With an electromagnetic brake

Standard [kg] 0.5 1.0 1.4

With an electromagnetic brake

HF-KN series (low inertia/small capacity) Servo motor

13(B)(J) 23(B)(J) 43(B)(J) 73(B)J

Refer to "Power supply equipment capacity and generated loss of servo

amplifiers" in Servo Amplifier Instruction Manual.

11.3 13.1 32.5 35.0

2

With

None

Operation 0 ˚C to 40 ˚C (non-freezing)

Storage -15 ˚C to 70 ˚C (non-freezing)

Operation 80 %RH or less (non-condensing)

Storage 90 %RH or less (non-condensing)

[kg]

0.090 0.31 0.50 1.63

]

15 times or less

17-bit incremental encoder

(resolution per servo motor revolution: 131072 pulses/rev)

Indoors (no direct sunlight), free from corrosive gas, flammable gas,

oil mist, dust, and dirt

X, Y: 49 m/s

0.8 1.6 2.0 4.1

0.7 1.4 1.8

2

6 - 2

6. HF-KN SERIES

r

Note 1. When the power supply voltage drops, the output and the rated speed cannot be guaranteed.

2. If the load to motor inertia ratio exceeds the indicated value, contact your local sales office.

3. Except for the shaft-through portion.

4. In the environment where the servo motor is exposed to oil mist, oil, or water, the servo motor of the standard specifications

may not be usable. Please contact your local sales office.

5. The following figure shows the vibration directions. The value is the one at the part that indicates the maximum value (normally

the opposite to load-side bracket). When the servo motor stops, fretting is likely to occur at the bearing. Therefore, suppress

the vibration to about half of the permissible value.

1000

Servo moto

[μm]

100

Vibration amplitude

(both amplitudes)

10

0 1000 2000 3000 4000

4500

X

Vibration

Y

Speed [r/min]

6. V10 indicates that the amplitude of a single servo motor is 10 μm or less. The following figure shows the servo motor mounting

position for measurement and the measuring position.

Servo motor

Top

Measuring position

Bottom

7. The following shows permissible load for the shaft. Do not subject the shaft to load greater than the value in the specifications

list. The value assumes that the load is applied independently.

L

Radial load

Thrust load

L: Distance from flange mounting surface to load center

6.3.2 Torque characteristics

POINT

For the system where the unbalanced torque occurs, such as a vertical axis system, it is recommended that the unbalanced torque of the machine be kept at 70% or less of the motor's rated torque.

When the power supply input of the servo amplifier are 3-phase 200 V AC or 1-phase 230 V AC, the torque characteristic is indicated by the heavy line.

[HF-KN13]

1.2

1.0

0.8

Short-duration

0.6

running range

0.4

Torque [N•m]

0.2

Continuous

running range

0

0 1000 2000 3000

Speed [r/min]

45004000

[HF-KN23]

2.5

2.0

1.5

Short-duration

running range

1.0

Torque [N•m]

0.5

Continuous

running range

0

0 1000 2000 3000 45004000

Speed [r/min]

[HF-KN43]

4.5

4.0

3.5

3.0

Short-duration

2.5

running range

2.0

1.5

Torque [N•m]

1.0

Continuous

0.5

running range

0

0 1000 2000 3000 45004000

Speed [r/min]

[HF-KN73]

8.0

7.0

6.0

5.0

Short-duration

4.0

running range

3.0

Torque [N•m]

2.0

Continuous

1.0

running range

0

0 1000 2000 3000 45004000

Speed [r/min]

6 - 3

6. HF-KN SERIES

6.4 Electromagnetic brake characteristics

The electromagnetic brake is provided to prevent a drop at a power failure or servo alarm occurrence during vertical drive or to hold a shaft at a stop. Do not use it for normal braking (including braking at servo-lock).

CAUTION

The characteristics of the electromagnetic brake provided for the servo motor with an electromagnetic brake are indicated below.

Item

Type (Note 1) Spring actuated type safety brake

Rated voltage (Note 4)

Power consumption [W] at 20 °C 6.3 7.9 10

Coil resistance (Note 6) [Ω] 91.0 73.0 57.0

Inductance (Note 6) [H] 0.15 0.18 0.13

Brake static friction torque [N•m] 0.32 1.3 2.4

Release delay time (Note 2) [s] 0.03 0.03 0.04

Braking delay time (Note 2) [s] DC off 0.01 0.02 0.02

Permissible braking work

Brake looseness at servo motor shaft (Note 5) [degrees] 2.5 1.2 0.9

Brake life (Note 3)

Selection example of surge absorbers to be used (Note 7, 8)

Note 1. There is no manual release mechanism. When it is necessary to hand-turn the servo motor shaft for

2. The value for initial on gap at 20 °C.

3. The brake gap will increase as the brake lining wears, but the gap is not adjustable. The brake life

4. Always prepare a power supply exclusively used for the electromagnetic brake.

5. These are initial values. These are not guaranteed values.

6. These values are measured values and not guaranteed values.

7. Select the electromagnetic brake control relay properly, considering the characteristics of the

8. Manufactured by Nippon Chemi-Con Corporation.

Before operating the servo motor, be sure to confirm that the electromagnetic brake operates properly. The operation time of the electromagnetic brake differs depending on the power supply circuit you use. Be sure to check the operation delay time with a real machine.

HF-KN series Servo motor

13B(J) 23B(J) 43B(J) 73BJ

20000

0

-10%

24 V DC

Per braking [J] 5.6 22 64

Per hour [J] 56 220 640

Number of brakings

[times]

Work per braking [J] 5.6 22 64

For the suppressed voltage 125 V

For the suppressed voltage 350 V

machine centering, etc., use a separate 24 V DC power supply to release the brake electrically.

indicated is the number of braking cycles after which adjustment will be required.

electromagnetic brake and surge absorber.

TND20V-680KB

TND10V-221KB

6 - 4

6. HF-KN SERIES

6.5 Servo motors with special shafts

The servo motors with special shafts indicated by the symbols (K and D) in the table are available. K and D are the symbols included in the servo motor model names.

HF-KN13(B)(J)_ D

HF-KN23(B)(J)_ HF-KN43(B)(J)_ HF-KN73(B)J_

6.5.1 Key shaft (with 2 round end key)

Servo motor

Key shaft (with key) D cut shaft

Shaft shape

K

6.5.2 D cut shaft

R

Q

QK

QL

A

W

A

Shaft section view A-A

Variable dimension table

Servo motor

U

S

T

Y

HF-KN23(B)(J)K HF-KN43(B)(J)K

HF-KN73(B)JK 19h6 40 37 6 25 5 3.5 6

25

21.5

20.5

S R Q W QK QL U T Y

14h6 30 27 5 20 3 3 5

[Unit: mm]

Variable dimensions

M4

Screw

hole

depth

15

M5

Screw

hole

depth

20

[Unit: mm]

1

8h6

6 - 5

6. HF-KN SERIES

4

6.6 Servo motor with oil seal

The oil seal prevents the entry of oil into the servo motor. Install the servo motor horizontally, and set the oil level in the gear box to be lower than the oil seal lip always.

Shaft

Gear

Servo motor

Height above oil level h

Lip

Oil seal

Servo motor

HF-KN13(B)J 10

HF-KN23(B)J/ HF-KN43(B)J/HF-KN73(B)J

Oil level height h

[mm]

19

6.7 Mounting connectors

If the connector is not fixed securely, it may come off or may not produce a splash-proof effect during operation. To achieve the IP rating IP65, pay attention to the following points and install the connectors.

(1) When screwing the connector, hold the connector still and gradually tighten the screws in a crisscross

pattern.

2)

Tightening order

1)

)

3)

2)

1) 2) 3) 4)

1)

Tightening order

1) 2)

Connector for power supply, connector for

encoder

Connector for electromagnetic

brake

6 - 6

6. HF-KN SERIES

r

(2) Tighten the screws evenly. Tightening torques are as indicated below.

Connector for encode Screw size: M2 Tightening torque: 0.1 N•m

Connector for electromagnetic brake Screw size: M2 Tightening torque: 0.2 N•m

Connector for power supply Screw size: M2 Tightening torque: 0.2 N•m

(3) The servo motor fitting part of each connector is provided with a splash-proof seal (O ring). When

mounting a connector, use care to prevent the seal (O ring) from dropping and being pinched. If the seal (O ring) has dropped or is pinched, a splash-proof effect is not produced.

6 - 7

6. HF-KN SERIES

6.8 Dimensions

Moment of inertia on the table is the value calculated by converting the total value of moment of inertia for servo motor and electromagnetic brake with servo motor shaft. When running the cables to the load side, take care to avoid interference with the machine. The dimensions without tolerances are general tolerance.

6.8.1 Standard (without an electromagnetic brake)

Model Output [W] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-KN13J 100 0.088 0.6

[Unit: mm]

Motor plate

Caution plate

1 2

3

4

36

13.7

27.4

Power supply connector

Pin No.

4231

1 2 3 4

20.720.5

Bottom

Top

Encoder connector

4.9

Application

(PE) U

V

W

Caution plate

20.7

21

Caution plate

10.1

11.7 11.7

21.5

95

Motor plate

(Opposite side)

° 7

9.9

19.2

Bottom

Top

Power supply connector

48.4

° 9

2.55

Encoder connector

25

21.5

Oil seal SC10207

mounting hole

2-φ4.5 Use hexagon socket head cap screw.

φ8h6

φ30h7

21.5

Opposite-load side

37.1

19.211.711.7 9.9

4

13.9

5

°

φ

27.5

□40

4

6

6.4

Power supply connector

BC38026

6 - 8

6. HF-KN SERIES

20.720.5

Motor plate

Caution plate

Bottom

36

Top

Caution plate

20.7

21

Motor plate

(Opposite side)

Caution plate

Model Output [W] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-KN13 100 0.088 0.5

[Unit: mm]

87

5

Bottom

Top

2.5

25

21.5

2-φ4.5 mounting hole Use hexagon socket

head cap screw.

φ30h7

φ8h6

37.1

□40

°

5

4

φ

4

6

°

6.4

Power supply connector

1 2

3

4231

4

13.7

27.4

4.9

Pin No. Application

1 2 3 4

(PE) U

V

W

Encoder connector

10.1

11.7

21.5

9.9

19.2

40.4

° 7

° 9

Power supply connector

Encoder connector

21.5

Opposite-load side

13.9

27.5

19.211.711.7 9.9

Power supply connector

BC36751

Model Output [W] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-KN23J 200 0.24 1.2

[Unit: mm]

Motor plate

98.4 Motor plate

(Opposite side)

Caution plate

19.2

Bottom

Top

48

Top

Caution plate

Bottom

46

13.7 10

28.4

Top

Encoder connector

10.1

11.714

9.5

21.5

30

73

Power supply connector

Oil seal SC15377

4-φ5.8 mounting hole Use hexagon socket

head cap screw.

φ14h6

φ50h7

47.1

□60

°

5

4

13.9 5.9

27.8

φ

7

0

Power supply connector

1 2

3

4

Pin No. Application

1

4231

2 3 4

(PE)

U V

W

Power supply

°

° 9

7

Encoder connector

14 11.7

21.5

Opposite-load side

19.2

connector

9.5

BC38028

6 - 9

6. HF-KN SERIES

Motor plate

(Opposite side)

Model Output [W] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-KN23 200 0.24 1.0

88.2 30 Caution plate

73

4-φ5.8 mounting hole Use hexagon socket head cap screw.

□60

°

5

4

[Unit: mm]

Motor plate

1 2

3

4

46

13.7 10

28.4

Power supply connector

Pin No. Application

1

23

4

Caution plate

Bottom

Top

Encoder connector

10.1 19.2

1 2 3 4

(PE)

U V

W

9.5

21.5

Bottom

Top

φ14h6

Power supply connector

4011.711.8

°

° 9

7

φ50h7

Encoder connector

47.1

11.8

21.5

Opposite-load side

11.7

φ

7

0

13.9 5.9

27.8

19.2

Power supply connector

9.5

BC36752

Model Output [W] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-KN43J 400 0.42 1.6

[Unit: mm]

Caution plate

120.4

Motor plate

(Opposite side)

30

73

mounting hole

4-φ5.8 Use hexagon socket

head cap screw.

□60

°

5

4

Motor plate

1

2

3

4

46

13.7 10

28.4

Power supply connector

4231

Caution plate

Bottom

Top

Encoder connector

Pin No. Application

1 2 3 4

(PE)

U V

W

Caution plate

10.1

Bottom

Top

19.2

° 9

Power supply connector

70

° 7

Encoder connector

11.714

9.5

21.5

Oil seal SC15377

14 11.7

21.5

φ14h6

φ50h7

19.2

Opposite-load side

47.1

13.9

27.8

Power supply connector

9.5

φ

7

0

5.9

BC38030

6 - 10

6. HF-KN SERIES

Motor plate

(Opposite side)

Model Output [W] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-KN43 400 0.42 1.4

mounting hole

110.2 30

Caution plate

73

4-φ5.8 Use hexagon socket head cap screw.

□60

°

5

4

[Unit: mm]

Motor plate

46

1 2

3

4

Motor plate

1

2

3

4

13.7 10

28.4

Power supply connector

4231

56

Caution plate

13.7

Power supply connector

4231

Caution plate

Bottom

Top

Encoder connector

Pin No. Application

1 2 3 4

27.4

(PE)

U V

W

Bottom

Top

11.5

Encoder connector

Pin No. Application

1 2 3 4

(PE)

U V

W

Caution plate

10.1 19.2

Caution plate

9.9

14 11.7

9.5

21.5

133.9 40

Motor plate

(Opposite side)

9.5

19.2

°

7

φ

7

0

13.9 5.9

27.8

Power supply connector

9.5

BC36753

° 9

Bottom

Top

Power supply connector

6211.711.8

°

7

Encoder connector

φ50h7

φ14h6

47.1

19.2

11.8 11.7

21.5

Opposite-load side

Model Output [W] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-KN73J 750 1.43 3.1

[Unit: mm]

mounting hole

4-φ6.6 Use hexagon socket

Bottom

Top

Power supply connector

79.6

° 7

head cap screw.

3

8

36

Top

Oil seal SC24387

Encoder connector

φ70h7

φ19h6

14 11.7

21.4

Opposite-load side

57.1

9.519.2

°

5

4

φ

9

0

14 12

27.8

Power supply connector

□80

BC38032

6 - 11

6. HF-KN SERIES

4

6.8.2 With an electromagnetic brake

20.720.5 Caution

Motor plate

Caution plate

38.8

1 2

3

36

4231

13.7

27.4

Power supply connector

Pin No.

1 2 3 4

plate

Bottom

Top

Encoder connector

4.9

Application

(PE)

U V

W

20.7

21

10.1

11.7 11.7

21.5

Caution plate

58.8 18.4

1

° 9

2

Model Output [W] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-KN13BJ 100 0.090 0.8

[Unit: mm]

2-φ4.5 mounting hole

°

7

Motor plate

(Opposite side)

Bottom

Top

Power supply

9.9 connector

19.2

48.4

Electrom agnetic brake connector

3° 1

Bottom

Top

Encoder connector

25131.9

2.55

1

2

21.5

Use hexagon socket head cap screw.

21.5

φ30h7

φ8h6

Oil seal SC10207

Electromagnetic brake connector

Pin No.

1

2

1 2B2

58.8

Opposite-load side

37.1

Application

18.4

□40

°

5

4

13.9

27.5

B1

19.211.711.7 9.9

Electrom agnetic brake connector

φ

4

6

6.4

Power supply connector

BC38027

Motor plate

Caution plate

36

38.8

Power supply connector

1 2

2

31

3

4

13.7

27.4

Pin No.

1 2 3 4

20.720.5

Caution plate

Bottom

Top

Encoder connector

4.9

Application

(PE)

U

V

W

20.7

21

Model Output [W] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-KN13B 100 0.090 0.7

123.9 Motor plate

1

2

(Opposite side)

9.9

19.2

Electromagnetic brake connector

°

7

Bottom

Top

40.4

° 3 1

Encoder connector

Bottom

Top

Caution plate

10.1

11.7

11.7 13.9

21.5

58.8 18.4

° 9

5

25

2-φ4.5 mounting hole

2.5 Use hexagon socket

21.5 head cap screw.

φ30h7

φ8h6

Power supply connector

1

2

21.5

Pin No.

1

2

11.7 9.9

Application 1 2B2

58.8

Opposite-load side

37.1

18.4

B1

□40

°

5

4

φ

4

6

27.5

19.211.7

Electromagnetic brake connector

[Unit: mm]

6.4

Power supply connector

BC36755

6 - 12

6. HF-KN SERIES

Motor plate

Caution plate

Model Output [W] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-KN23BJ 200 0.31 1.6

127

Motor plate

(Opposite side)Caution plate

30

73

4-φ5.8 mounting hole Use hexagon socket

head cap screw.

°

5

4

[Unit: mm]

□60

47.1

Power supply connector

1

2

23

3

4

Bottom

Top

13.7 10

28.4

Encoder connector

Pin No. Application

1 2 3 4

Caution plate

10.1

(PE)

U V

W

Bottom

Top

11.714

21.5

60

° 9

9.5

Power supply connector

19.2

Electromagnet ic brake connector

48

° 5

. 3 1

°

7

Encoder connector

1

2

21.5

φ14h6

φ50h7

47.1

Oil seal SC15377

Electromagnetic brake connector

Pin No. Application

1

2

1

B1

2B2

14 11.7

18.3

60

Opposite-load side

13.9

27.8

9.5

Electromagnet ic brake connector

φ

7

0

5.9

Power supply connector

BC38029

Model Output [W] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-KN23B 200 0.31 1.4

[Unit: mm]

Motor plate

(Opposite side)

116.8 30

Caution plate

73

4-φ5.8 mounting hole Use hexagon socket

head cap screw.

□60

°

5

4

Motor plate

47.1

1

2

3

4

1

23

4

Bottom

Top

13.7 10

28.4

Power supply connector

Pin No.

Application 1 2 3 4

Caution plate

Encoder connector

10.1 19.2

21.5

57.8

(PE)

U

°

9

V

W

9.5

Electromagnetic brake connector

φ

Bottom

Top

φ14h6

Power supply connector

4011.711.8

° 5

. 3 1

Electromagnetic brake connector

1

2

°

7

Encoder connector

φ50h7

Pin No.

Application 1 2B2

11.8 11.7

21.5

57.8

Opposite-load side

47.1

B1

18.3

7

0

13.9 5.9

27.8

Power supply connector

9.5

Electromagnet ic brake connector

BC36756

6 - 13

6. HF-KN SERIES

4

Motor plate

47.1

13.7 10

Power supply connector

1 2

3

4231

28.4

Pin No.

1 2 3 4

Caution plate

Bottom

Top

Caution plate

Encoder connector

Application

(PE)

U V

W

10.1

Model Output [W] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-KN43BJ 400 0.50 2.0

[Unit: mm]

4-φ5.8 mounting hole Use hexagon socket

149

Motor plate

Caution plate

11.714

21.5

60

° 9

(Opposite side)

9.5

19.2

Electrom agnetic brake connector

° 5

. 3 1

Bottom

Top

Power supply connector

70

° 7

Encoder connector

21.5

head cap screw.

30

73

1

2

14 11.7

φ14h6

φ50h7

47.1

Oil seal SC15377

Electromagnetic brake connector

Pin No. Application

1

2

1 2B2

18.3

60

Opposite-load side

Electrom agnetic brake connector

□60

°

5

4

φ

7

0

13.9 5.9

27.8

B1

Power supply connector

9.5

BC38031

6 - 14

6. HF-KN SERIES

Motor plate

(Opposite side)

Model Output [W] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-KN43B 400 0.50 1.8

[Unit: mm]

4-φ5.8 mounting hole Use hexagon socket

138.8 30

Caution plate

73

head cap screw.

□60

°

5

4

Motor plate

47.1

1 2

3

4

Motor plate

13.7 10

28.4

Power supply connector

4231

56

Caution plate

Caution

Bottom

plate

Top

Encoder connector

Pin No. Application

1 2 3 4

Bottom

Top

(PE) U

V

W

Caution plate

10.1 19.2

21.5

57.8

° 9

9.5

Electromagnet ic brake connector

Model Output [W] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-KN73BJ 750 1.63 4.1

166.5

Caution plate

Motor plate

(Opposite side)

Bottom

Top

Bottom

Top

Power supply connector

6211.711.8

° 5

. 3

1

8

Bottom

Top

°

7

Encoder connector

φ14h6

Electromagnetic brake connector

1

2

40

3

36

Oil seal SC24387

21.5

Pin No. Application

1

2

11.8 11.7

57.8

4-φ6.6 mounting hole Use hexagon socket

head cap screw.

φ19h6

φ70h7

φ

φ50h7

47.1

13.9 5.9

1

B1

2B2

18.3

Opposite-load side

°

5

4

φ

9

0

57.1

7

0

27.8

Power supply connector

9.5

Electromagnet ic brake connector

BC36757

[Unit: mm]

□80

Caution plate

Power supply connector

1

2

23

3

4

13.7

11.5

27.4

Pin No. Application

1 2 3 4

(PE)

U V

W

Encoder connector

9.9

14

21.4

67.7

11.7

° 7

Electromagnetic brake connector

9.5

19.2

Power supply connector

79.6

°

7

° 7

1

2

Encoder connector

Electromagnetic brake connector

Pin No. Application

1

2

1

B1

2B2

14

11.7

21.4

Opposite-load side

67.7

18.4 Electromagnet ic

brake connector

14 12

27.8

Power supply connector

9.5

BC38033

6 - 15

6. HF-KN SERIES

MEMO

6 - 16

7. HF-SN SERIES

This chapter provides information on the servo motor specifications and characteristics. When using the HFSN series servo motor, always read the Safety Instructions in the beginning of this manual and chapters 1 to 5, in addition to this chapter.

7.1 Model designation

The following describes model designation. Not all combinations of the symbols are available.

Appearance

Shaft type

Rated output

Symbol

Rated speed 2000 [r/min]

Rated output [kW]

5 0.5

10 1.0

15 1.5

20 2.0

30 3.0

Series

Symbol Shaft shape

None

K (Note) Keyway shaft

With oil seal

Electromagnetic brake

Symbol Electromagnetic brake

None None

B

Standard

(straight shaft)

With

Note. Key is not included.

7.2 Combination list of servo motors and servo amplifiers

Servo motor

HF-SN52 MR-JE-70A

HF-SN102 MR-JE-100A

HF-SN152

HF-SN202

HF-SN302 MR-JE-300A

Servo amplifier

MR-JE MR-E

MR-E-70A-KH003

MR-E-70AG-KH003

MR-E-70A-QW003

MR-E-70AG-QW003

MR-E-100A-KH003

MR-E-100AG-KH003

MR-E-100A-QW003

MR-E-100AG-QW003

MR-E-200A-KH003

MR-JE-200A

MR-E-200AG-KH003

MR-E-200A-QW003

MR-E-200AG-QW003

7 - 1

7. HF-SN SERIES

7.3 Standard specifications

7.3.1 Standard specifications list

Servo motor

Item

Power supply capacity

Continuous running duty (Note 1)

Maximum torque [N•m] 7.16 14.3 21.5 28.6 42.9

Rated speed (Note 1) [r/min] 2000

Maximum speed [r/min] 3000 2500

Instantaneous permissible speed [r/min] 3450 2875

Power rate at continuous rated torque

Rated current [A] 2.9 6.0 8.6 9.0 11

Maximum current [A] 8.7 18 26 27 33

Moment of inertia J

Recommended load to motor inertia ratio (Note 2)

Speed/position detector 17-bit incremental encoder (resolution per servo motor revolution: 131072 pulses/rev)

Oil seal With

Insulation class 155 (F)

Structure Totally enclosed, natural cooling (IP rating: IP67 (Note 3))

Environment (Note 4)

Vibration rank (Note 6) V10

Permissible load for the shaft (Note 7)

Mass

Rated output [kW] 0.5 1.0 1.5 2.0 3.0

Rated torque [N•m] 2.39 4.77 7.16 9.55 14.3

Standard [kW/s] 9.34 19.2 28.8 23.8 35.1

With an electromagnetic brake

Standard [× 10

With an electromagnetic brake [× 10

Ambient temperature

Ambient humidity

Ambience

Altitude 1000 m or less above sea level

Vibration resistance (Note 5)

L [mm] 55 79

Radial [N] 980 2058

Thrust [N] 490 980

Standard [kg] 4.8 6.5 8.3 12 15

With an electromagnetic brake

[kg]

-4

kg•m2]

-4

kg•m2]

Operation 0 ˚C to 40 ˚C (non-freezing)

Storage -15 ˚C to 70 ˚C (non-freezing)

Operation 80 %RH or less (non-condensing)

Storage 90 %RH or less (non-condensing)

Refer to "Power supply equipment capacity and generated loss of servo amplifiers" in

[kW/s]

(3-phase 200 V AC compatible, medium inertia/medium capacity)

52(B)J 102(B)J 152(B)J 202(B)J 302(B)J

Servo Amplifier Instruction Manual.

6.87 16.3 25.6 19.0 30.1

6.1 11.9 17.8 38.3 58.5

8.3 14.0 20.0 47.9 68.1

Indoors (no direct sunlight), free from corrosive gas, flammable gas, oil mist,

X, Y: 24.5 m/s

6.7 8.5 10.3 18.0 21.0

HF-SN series

15 times or less

dust, and dirt

2

X: 24.5 m/s2 Y: 49 m/s2

7 - 2

7. HF-SN SERIES

Note 1. When the power supply voltage drops, the output and the rated speed cannot be guaranteed.

2. If the load to motor inertia ratio exceeds the indicated value, contact your local sales office.

3. Except for the shaft-through portion.

4. In the environment where the servo motor is exposed to oil mist, oil, or water, the servo motor of the standard specifications

may not be usable. Please contact your local sales office.

5. The following figure shows the vibration directions. The value is the one at the part that indicates the maximum value (normally

the opposite to load-side bracket). When the servo motor stops, fretting is likely to occur at the bearing. Therefore, suppress

the vibration to about half of the permissible value.

Vibration amplitude

1000

100

(both amplitudes) [ m]

10

0 1000 2000 3000

X

Vibration

Servo motor

Y

Speed [r/min]

6. V10 indicates that the amplitude of a single servo motor is 10 μm or less. The following figure shows the servo motor mounting

position for measurement and the measuring position.

Servo motor

Top

Measuring position

Bottom

7. The following shows permissible load for the shaft. Do not subject the shaft to load greater than the value in the specifications

list. The value assumes that the load is applied independently.

L

Radial load

Thrust load

L: Distance from flange mounting surface to load center

7.3.2 Torque characteristics

POINT

For the system where the unbalanced torque occurs, such as a vertical axis system, it is recommended that the unbalanced torque of the machine be kept at 70% or less of the motor's rated torque.

When the power supply input of the servo amplifier are 3-phase 200 V AC or 1-phase 230 V AC, the torque characteristic is indicated by the heavy line.

[HF-SN52]

8

7

6

5

4

3

Torque [N•m]

2

1

0

Short-duration running range

Continuous

running range

500

1500

1000

Speed [r/min]

2000

2500

3000

[HF-SN102]

16

14

12

10

Short-duration

running range

8

6

Torque [N•m]

4

Continuous

2

running range

0

500

1000

Speed [r/min]

1500

2000

2500

3000

[HF-SN152]

25

20

15

Short-duration

running range

10

Torque [N•m]

5

Continuous

running range

0

500

1000

Speed [r/min]

1500

2000

2500

3000

[HF-SN202]

35

30

25

20

Short-duration

running range

15

Torque [N•m]

10

Continuous

5

running range

0

500

1000

Speed [r/min]

1500

2000

2500

3000

[HF-SN302]

50

45

40

35

30

Short-duration

25

running range

20

Torque [N•m]

15

10

Continuous

5

running range

0

500

Speed [r/min]

1000

1500

2000

2500

7 - 3

7. HF-SN SERIES

%

7.4 Electromagnetic brake characteristics

The electromagnetic brake is provided to prevent a drop at a power failure or servo alarm occurrence during vertical drive or to hold a shaft at a stop. Do not use it for normal braking (including braking at servo-lock).

CAUTION

The characteristics of the electromagnetic brake provided for the servo motor with an electromagnetic brake are indicated below.

Item

Type (Note 1) Spring actuated type safety brake

Rated voltage (Note 4)

Power consumption [W] at 20 °C 20 34

Coil resistance (Note 6) [Ω] 29.0 16.8

Inductance (Note 6) [H] 0.80 1.10

Brake static friction torque [N•m] 8.5 44

Release delay time (Note 2) [s] 0.04 0.1

Braking delay time (Note 2) [s] DC off 0.03 0.03

Permissible braking work

Brake looseness at servo motor shaft (Note 5) [degrees] 0.2 to 0.6 0.2 to 0.6

Brake life (Note 3)

Selection example of surge absorbers to be used (Note 7, 8)

Note 1. There is no manual release mechanism. When it is necessary to hand-turn the servo motor shaft for machine centering,

etc., use a separate 24 V DC power supply to release the brake electrically.

2. The value for initial on gap at 20 °C.

3. The brake gap will increase as the brake lining wears, but the gap is not adjustable.

The brake life indicated is the number of braking cycles after which adjustment will be required.

4. Always prepare a power supply exclusively used for the electromagnetic brake.

5. These are initial values. These are not guaranteed values.

6. These values are measured values and not guaranteed values.

7. Select the electromagnetic brake control relay properly, considering the characteristics of the electromagnetic brake

and surge absorber.

8. Manufactured by Nippon Chemi-Con Corporation.

Before operating the servo motor, be sure to confirm that the electromagnetic brake operates properly. The operation time of the electromagnetic brake differs depending on the power supply circuit you use. Be sure to check the operation delay time with a real machine.

HF-SN series Servo motor

52BJ/102BJ/152BJ 202BJ/302BJ

24 V DC

Per braking [J] 400 4500

Per hour [J] 4000 45000

Number of brakings

[times]

Work per braking [J] 200 1000

For the suppressed voltage 125 V

For the suppressed voltage 350 V

20000 20000

TND20V-680KB

TND10V-221KB

0

-10

7 - 4

7. HF-SN SERIES

4

7.5 Servo motors with special shafts

The servo motors with special shafts indicated by the symbol (K) in the table is available. K is the symbol attached to the servo motor model names.

Servo motor

HF-SN_(B)JK K

R

Q

QK

QL

A

r Y

U

W

Shaft section view A-A

Variable dimension table

Servo motor

HF-SN52(B)JK HF-SN102(B)JK HF-SN152(B)JK

S

HF-SN202(B)JK HF-SN302(B)JK

Shaft shape

Key shaft (without key)

S R Q W QK QL U r Y

24h6 55 50

+0.010

35

79 75

0

[Unit: mm]

Variable dimensions

Screw

4

0

depth

Screw

5

0

depth

10

0

8

36 5

-0.036

0

55 5

-0.036

+0.2

5

M8

hole

20

M8

hole

20

Key shaft (without key)

7.6 Servo motor with oil seal

The oil seal prevents the entry of oil into the servo motor. Install the servo motor horizontally, and set the oil level in the gear box to be lower than the oil seal lip always.

Shaft

Gear

Servo motor

Height above oil level h

Servo motor

HF-SN52(B)J/HF-SN102(B)J/ HF-SN152(B)J

HF-SN202(B)J/HF-SN302(B)J

Lip

Oil seal

Oil level height h

[mm]

23

31

7 - 5

7. HF-SN SERIES

B

7.7 Dimensions

Moment of inertia on the table is the value calculated by converting the total value of moment of inertia for servo motor and electromagnetic brake with servo motor shaft. The dimensions without tolerances are general tolerance.

7.7.1 Standard (without an electromagnetic brake)

Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-SN52J 0.5 6.1 4.8

[Unit: mm]

4-φ9 mounting hole Use hexagon socket

□130

head cap screw.

4

5

°

Motor plate

Caution plate

34.5

125

Motor plate

(Opposite side)

Caution plate

55

312

50

φ

1

6

5

ottom

Top

Motor plate

ottom

Top

Bottom

Top

Bottom

Top

50.9

13

Encoder connector CM10-R10P

Power supply connector MS3102A18-10P

Bottom

Top

18 36

71.3

φ24h6

φ110h7

Oil seal

BCA

(PE)

Key

D

U

W

V

Power supply connector

Motor flange direction

5

4

1

φ

24.5

BC38047

99

Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-SN102J 1 11.9 6.5

[Unit: mm]

4-φ9 mounting hole Use hexagon socket

141

34.5

Motor plate

Caution plate

Bottom

Top

50.9

13

Encoder connector CM10-R10P

Power supply connector MS3102A18-10P

(Opposite side)

Caution plate

18

87.3

Bottom

Top

55

312

50

φ24h6

φ110h7

Oil seal

BCA

(PE)

Key

D

U

W

V

Power supply connector

Motor flange direction

φ

1

6

5

4

1

φ

□130

24.5

head cap screw.

4

5

°

36

99

BC38048

7 - 6

7. HF-SN SERIES

B

Caution plate

Motor plate

Caution plate

34.5

163

Motor plate

(Opposite side)

Caution plate

Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-SN152J 1.5 17.8 8.3

[Unit: mm]

4-φ9 mounting hole Use hexagon socket

55

312

50

φ

1

6

5

□130

head cap screw.

4

5

°

ottom

Top

Motor plate

Bottom

Top

Bottom

Top

50.9

13

Encoder connector CM10-R10P

Power supply connector

18 36

MS3102A18-10P

109.3

Bottom

Top

φ110h7

Oil seal

BCA

(PE)

Key

D

U

W

V

Power supply connector

Motor flange direction

5

4

1

φ

24.5

99

BC38049

Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-SN202J 2.0 38.3 12

[Unit: mm]

4-φ13.5 mounting hole Use hexagon socket

φ

□176

head cap screw.

4

5

°

Bottom

79

318

75

Caution plate

34.5

148.5

Motor plate

(Opposite side)

Caution plate

φ

2

3

0

Caution plate

Bottom

Top

Bottom

Top

+0.010

0

φ35

0

-0.025

φ114.3

50.9

Oil seal

0

BCA

(PE)

0

2

φ

Key

D

U

36

124.9

42.5

BC38050

13

Encoder connector CM10-R10P

Power supply connector MS3102A22-22P

21.2

91.5

W

V

Power supply connector

Motor flange direction

7 - 7

7. HF-SN SERIES

B

Motor plate

ottom

Top

Bottom

Top

Caution plate

Encoder connector CM10-R10P

Power supply connector MS3102A22-22P

Caution plate

Bottom

Top

Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-SN302J 3.0 58.5 15

[Unit: mm]

4-φ13.5 mounting hole Use hexagon socket head cap screw.

34.5

178.5

Motor plate

(Opposite side)

79

318

75

Caution plate

φ

2

3

0

+0.010

φ35

Bottom

Top

50.9

13

21.2

121.5

Oil seal

W

BCA

V

Power supply connector

Motor flange direction

0

-0.025

φ114.3

0

(PE)

Key

D

2

φ

U

□176

4

5

°

124.9

36

42.5

BC40914

7.7.2 With an electromagnetic brake

Caution plate

Motor plate

Caution plate

Bottom

Top

Bottom

Top

50.9

Encoder connector CM10-R10P

Electromagnetic brake connector CM10-R2P

Power supply connector MS3102A18-10P

45

13

163

Motor plate

(Opposite side)

Caution plate

96

Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-SN52BJ 0.5 8.3 6.7

4-φ9 mounting hole Use hexagon socket

55

312

50

φ24h6

Bottom

Top

Oil seal

18

71.3

Electromagnetic brake

Electromagnetic brake connector

Motor flange direction

φ110h7

Main key position mark

Power supply connector

Motor flange direction

W

V

φ

81.4

1

6

5

4

1

φ

BCA

5

(PE)

Key

D

U

□130

24.59

64

head cap screw.

4

18

[Unit: mm]

5

°

BC38051

99

7 - 8

7. HF-SN SERIES

Caution plate

Motor plate

Caution plate

45

179

Motor plate

(Opposite side)

Caution plate

Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-SN102BJ 1 14.0 8.5

[Unit: mm]

4-φ9 mounting hole Use hexagon socket

55

312

50

φ

1

6

5

head cap screw.

4

5

°

Bottom

Top

Motor plate

Bottom

Top

50.9

13

Encoder connector

CM10-R10P Electromagnetic brake connector CM10-R2P

Power supply connector MS3102A18-10P

96

18

Bottom

Top

Oil seal

87.3

Electromagnetic brake

Electromagnetic brake connector

Motor flange direction

φ110h7

Main key position mark

Power supply connector

Motor flange direction

81.4

W

V

5

4

1

φ

BCA

99

(PE)

Key

D

U

24.59

18

64

BC38052

Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-SN152BJ 1.5 20.0 10.3

[Unit: mm]

4-φ9 mounting hole Use hexagon socket

φ24h6

head cap screw.

4

5

°

Caution plate

201

45

Motor plate

(Opposite side)

Caution plate

55

312

50

φ

1

6

5

Bottom

Top

Bottom

Top

50.9

13

Encoder connector

CM10-R10P Electromagnetic brake connector CM10-R2P

Power supply connector MS3102A18-10P

Bottom

Top

φ110h7

Oil seal

81.4

5

4

1

φ

96

Main key

18

position mark

W

109.3

Electromagnetic brake

Electromagnetic brake connector

Motor flange direction

V

Power supply connector

Motor flange direction

BCA

(PE)

Key

D

24.59

18

64

U

BC38053

99

7 - 9

φ24h6

7. HF-SN SERIES

B

Top

Caution plate

Encoder connector CM10-R10P

Electromagnetic brake connector CM10-R2P

Motor plate

ottom

Top

Bottom

45

Bottom

Top

50.9

13

111

Power supply connector MS3102A22-22P

200.5

Motor plate

(Opposite side)

Caution plate

Model Output [kW] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-SN202BJ 2.0 47.9 18

[Unit: mm]

4-φ13.5 mounting hole Use hexagon socket

79

18 3

75

+0.010

Bottom

Top

Oil seal

21.2

91.5

Electromagnetic brake

Electromagnetic brake connector

Motor flange direction

0

φ35

-0.025

0

φ114.3

Main key position mark

Power supply connector

Motor flange direction

φ

2

3

102.4

φ

0

2

BCA

(PE)

Key

D

U

W

V

head cap screw.

7

36

77

4

5

°

42.5

BC38054

124.9

Motor plate

ottom

Top

Bottom

Model Output [kW] Brake static friction torque [N•m] Moment of inertia J [× 10-4 kg•m2] Mass [kg]

HF-SN302BJ 3.0 44 68.1 21

[Unit: mm]

mounting hole

4-φ13.5 Use hexagon socket

7

head cap screw.

4

5

36

77

°

124.9

42.5

BC40947

230.5

45

Caution plate

Bottom

Top

Motor plate

(Opposite side)

Caution plate

Bottom

Top

50.9

13

Encoder connector CM10-R10P

Electromagnetic brake connector CM10-R2P

Power supply connector

111

21.2

121.5

MS3102A22-22P

Electromagnetic brake

Electromagnetic brake connector

Motor flange direction

318

Oil seal

79

75

0

+0.010

φ35

φ

2

0

-0.025

φ114.3

Main key position mark

Power supply connector

Motor flange direction

3

0

102.4

2

φ

W

V

0

BCA

(PE)

Key

D

U

7 - 10

APPENDIX

App. 1 Servo motor ID codes

Servo motor series ID Servo motor type ID Servo motor encoder ID Servo motor

0F

2F

App. 2 Manufacturer list

Names given in the table are as of June 2013.

3M 3M

JST J.S.T. Mfg. Co., Ltd.

DDK DDK Ltd.

TE Connectivity TE Connectivity Ltd. Company

Taiyo Cabletec Taiyo Cabletec Corporation

Toa Electric Industrial Toa Electric Industrial Co. Ltd.

JAE Japan Aviation Electronics Industry, Limited

Hirose Electric Hirose Electric Co., Ltd.

Molex Molex

FF13 HF-KN13

FF23 HF-KN23

FF43 HF-KN43

FF73 HF-KN73

FF52 HF-SN52

F102 HF-SN102

F152 HF-SN152

F202 HF-SN202

F352

Manufacturer Contact

004B

HF-SN302

App. - 1

APPENDIX

App. 3 Compliance with the CE marking

App. 3.1 What is CE marking?

The CE marking is mandatory and must be affixed to specific products placed on the European Union. When a product conforms to the requirements, the CE marking must be affixed to the product. The CE marking also applies to machines and equipment incorporating servos.

(1) EMC directive

The EMC directive applies to the servo motor alone. Therefore servo motor is designed to comply with the EMC directive. The EMC directive also applies to machines and equipment incorporating servo motors.

(2) Low voltage directive

The low voltage directive also applies to the servo motor alone. The servo motor is designed to comply with the low voltage directive.

App. 3.2 For compliance

Be sure to perform an appearance inspection of every unit before installation. In addition, have a final performance inspection on the entire machine/system, and keep the inspection record.

(1) Wiring

Use wirings which complies with EN for the servo motor power. Complying EN products are available as options. Refer to chapter 5 for details of the options.

(2) Performing EMC tests

When EMC tests are run on a machine and device into which the servo motor and servo motor have been installed, it must conform to the electromagnetic compatibility (immunity/emission) standards after it has satisfied the operating environment and electrical equipment specifications. For EMC directive conforming methods about servo amplifiers and servo motors, refer to the EMC Installation Guidelines (IB(NA)67310) and each Servo Amplifier Instruction Manual.

App. - 2

APPENDIX

App. 4 Compliance with UL/CSA standard

Use the UL/CSA standard-compliant model of servo motor. For the latest information of compliance, contact your local sales office. Unless otherwise specified, the handling, performance, specifications, etc. of the UL/CSA standardcompliant models are the same as those of the standard models.

(1) Flange size

The servo motor is compliant with the UL/CSA standard when it is mounted on the flanges made of aluminum whose sizes are indicated in the following table. The rated torque of the servo motor under the UL/CSA standard indicates the continuous permissible torque value that can be generated when it is mounted on the flange specified in this table and used in the environment of 0 °C to 40 °C ambient temperature. Therefore, to conform to the UL/CSA standard, mount the servo motor on a flange with a heat radiating effect equivalent to that of this flange.

[mm]

250 × 250 × 6 13/23

250 × 250 × 12 43

300 × 300 × 12 73

300 × 300 × 20 202/302

(2) Selection example of wires

To comply with the UL/CSA standard, use UL-approved copper wires rated at 75 ˚C for wiring. The following table shows wires [AWG] rated at 75 ˚C.

Servo motor

HF-KN13 HF-KN23 HF-KN43 HF-KN73

HF-SN52 HF-SN102 HF-SN152 HF-SN202 HF-SN302 12

Note. For fabricating extension cables

Servo motor Flange size

HF-KN HF-SN

52/102

152

Wire [AWG]

1) U/V/W/

14 (Note) 16 (Note)

2) B1/B2

14

16

App. - 3

APPENDIX

App. 5 Selection example of servo motor power cable

POINT

Selection condition of wire size is as follows. Wire length: 30 m or less Some cables do not fit into the option or the recommended cable clamp. Select a cable clamp according to the cable diameter.

Selection example when using the 600 V grade EP rubber insulated chloroprene sheath cab-tire cable (2PNCT) for servo motor power (U, V, and W) is indicated below.

Servo motor Wire size [mm2]

HF-SN52 1.25

HF-SN102 1.25

HF-SN152 2

HF-SN202 2

HF-SN302 3.5

App. - 4

APPENDIX

App. 6 Connector dimensions

The connector dimensions for wiring the servo motor are shown below.

(1) TE Connectivity

2174053-1

31.1

Note. The recommended screw tightening torque is

Crimping tool: 1596970-1 (for ground clip) 1596847-1 (for receptacle contact)

13.6

24.6

22

19

19.6

(Note)

6.5

13.5

[Unit: mm]

0.1 N•m.

(2) JAE

JN4FT02SJ1-R

19

14.3

12.5

11.8

R6

2.5

17

12.3

12.7

26.6

11.6

(Note)

R4

Note. The recommended screw tightening torque is

0.2 N•m.

Crimping tool: CT160-3-TMH5B

[Unit: mm]

App. - 5

APPENDIX

KN4FT04SJ1-R

18.5 ± 0.3

20.1 ± 0.2

24.5 ± 0.3

R6

13.7 ± 0.3

3.5 ± 0.2

Main key

Approx. 29

16 ± 0.3

11.7 ± 0.2

12.2 ± 0.3

(Note)

7°

13 ± 0.3

11 ± 0.3

[Unit: mm]

Note. The recommended screw tightening torque is

0.2 N•m.

Crimping tool: CT160-3-TMH5B

(3) DDK

(a) CMV1-SP10S-M_/CMV1-SP2S-_

Refer to section 3.3 for details of crimping tools.

21

Approx. 50

[Unit: mm]

21

CMV1-SP2S-_CMV1-SP10S-M_

App. - 6

APPENDIX

r

A

(b) CMV1-AP10S-M_/CMV1-AP2S-_

Refer to section 3.3 for details of crimping tools.

[Unit: mm]

21

Approx. 33

(c) CE05-6A_-_SD-D-BSS

(d) CE05-8A_-_SD-D-BAS

W

Approx. 32

D or shorte

7.85 or longer

CMV1-AP10S-M_ CMV1-AP2S-_

[Unit: mm]

A

0

-0.38

C ± 0.8

Model A B C D W

CE05-6A18-10SD-D-BSS 1 1/8-18UNEF-2B 34.13 32.1 57 1-20UNEF-2A

CE05-6A22-22SD-D-BSS 1 3/8-18UNEF-2B 40.48 38.3 61 1 3/16-18UNEF-2A

D or shorte

B

[Unit: mm]

0

-0.38

B

U ± 0.7 R ± 0.7

Approx. S ± 1

Y or longer

W

Model A B D W R U (S) Y

CE05-8A18-10SD-D-BAS 1 1/8-18UNEF-2B 34.13 69.5 1-20UNEF-2A 13.2. 30.2 43.4 7.5

CE05-8A22-22SD-D-BAS 1 3/8-18UNEF-2B 40.48 75.5 1 3/16-18UNEF-2A 16.3 33.3 49.6 7.5

App. - 7

APPENDIX

r

(e) CE3057-_A-_-D

Effective thread length C

V threads

1.6

[Unit: mm]

Approx. D

A ± 0.7

G ± 0.7

B ± 0.7

F

(Bushing ID)

Model

CE3057-10A-1-D 14.1 CE3420-10-1 10.5 to 14.1

CE3057-10A-2-D

CE3057-12A-1-D 16.0 CE342012-1 12.5 to 16

CE3057-12A-2-D

Shell

size

A B C D E F G H V Bushing

18 23.8 30.1 10.3 41.3 15.9

22 23.8 35 10.3 41.3 19

31.7 3.2 1-20UNEF-2B

11.0

37.3 4.0 1 3/16-18UNEF-2B

13.0

H

(Movable range on one side)

E

(Cable clamp ID)

CE3420-10-2 8.5 to 11

CE342012-2 9.5 to 13

Cable

OD

(f) D/MS3106B_-_S

[Unit: mm]

W or longer

L or shorte

Y or shorter

V

A

J ± 0.12

0

-0.38

Q

Model A J L Q V W Y

D/MS3106B18-10S 1 1/8-18UNEF 18.26 52.37 34.13 1-20UNEF 9.53 42

D/MS3106B22-22S 1 3/8-18UNEF 18.26 56.57 40.48 1 3/16-18UNEF 9.53 50

App. - 8

APPENDIX

(g) D/MS3108B_-_S

(h) D/MS3057-_A

[Unit: mm]

L or shorter

R ± 0.5U ± 0.5

J ± 0.12

A

0

-0.38

Q

V

W or longer

Model A J L Q R U V W

D/MS3108B18-10S 1 1/8-18UNEF 18.26 68.27 34.13 20.5 30.2 1-20UNEF 9.53

D/MS3108B22-22S 1 3/8-18UNEF 18.26 76.98 40.48 24.1 33.3 1 3/16-18UNEF-2A 9.53

[Unit: mm]

G ± 0.7

E (Bushing ID)

D (Cable clamp ID)

Effective thread length C

A ± 0.7

1.6

V

Model Shell size A B C D E F G V Bushing

D/MS3057-10A 18 23.8 30.1 10.3 15.9 14.3 3.2 31.7 1-20UNEF AN3420-10

D/MS3057-12A 22 23.8 35.0 10.3 19.0 15.9 4.0 37.3 1 3/16-18UNEF-2A AN3420-12

(i) CE05-6A32-17SD-D

CE05-6A32-17SD-D 2-18UNS-2B 56.33 37.0 1 7/8-16UN-2A 13.14 45.3 9.2 19.4

B ± 0.7

Approx. J

A

φB

C

Model A B C D E G H J

D

φG

E

H

F (Movable range)

[Unit: mm]

App. - 9

REVISION

*The manual number is given on the bottom left of the back cover.

Print Data *Manual Number Revision

Oct. 2012 SH(NA)030123-A First edition

Feb. 2013 SH(NA)030123-B 4. Additional instructions (1)

Transportation and

installation

Section 3.1 (2)

Section 4.2.2 (2)

Section 4.3

Section 5.1.2

Section 7.1

Section 7.2

Section 7.3.1

Section 7.3.2

Section 7.4

Section 7.5

Section 7.6

Section 7.7.1

Section 7.7.2

Appendix 1

Appendix 4 (1) to (2)

Appendix 5

Jun. 2013 SH(NA)030123-C 4. Additional instructions (1)

Transportation and

installation

Section 3.1 (2)

Section 4.2.2 (2)

Section 4.3

Section 5.1.2

Section 5.2 (4)

Section 7.1

Section 7.2

Section 7.3.1

Section 7.3.2

Section 7.4

Section 7.5

Section 7.6

Section 7.7.1

Section 7.7.2

Appendix 1

Appendix 4 (1) to (2)

Appendix 5

The part of table is changed.

The part of diagram is changed.

The part of table is changed.

The part of diagram is changed.

The part of table is changed.

The part of diagram is changed.

The part of table is changed.

The part of diagram is changed.

The part of table is changed.

The part of diagram is changed.

The part of table is changed.

The part of diagram is changed.

The part of table is changed.

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

2012 MITSUBISHI ELECTRIC CORPORATION

©

Country/Region Sales office Tel/Fax

USA

Germany

Italy

China

Taiwan

Korea

Singapore

Mitsubishi Electric Automation Inc. 500 Corporate Woods Parkway, Vernon Hills, IL 60061, USA

Mitsubishi Electric Europe B.V. German Branch Gothaer Strasse 8, D-40880 Ratingen, Germany

Mitsubishi Electric Europe B.V. Italian Branch Viale Colleoni 7 1-20041 Agrate Brianza (Milano), Italy

Mitsubishi Electric Automation (China) Ltd. 4F Zhi Fu Plazz, No. 80 Xin Chang Road Shanghai 200003, China

Setsuyo Enterprise Co., Ltd. 6F, No.105 Wu-Kung 3rd Rd, Wu-Ku Hsiang, Taipei Hsine, Taiwan

Mitsubishi Electric Automation Korea Co., Ltd. 3F, 1480-6, Gayang-dong, Gangseo-gu, Seoul 157-200, Korea

Mitsubishi Electric Asia Pte, Ltd. 307 Alexandra Road #05-01/02, Mitsubishi Electric Building Singapore 159943

Tel

: +1-847-478-2100

Fax

: +1-847-478-0327

Tel

: +49-2102-486-0

Fax

: +49-2102-486-1120

Tel

: +39-39-60531

Fax

: +39-39-6053312

Tel

: +86-21-6120-0808

Fax

: +86-21-6121-2444

Tel

: +886-2-2299-2499

Fax

: +886-2-2299-2509

Tel

: +82-2-3660-9552

Fax

: +82-2-3664-8372

Tel

: +65-6470-2460

Fax

: +65-6476-7439

Warranty

1. Warranty period and coverage

We will repair any failure or defect hereinafter referred to as "failure" in our FA equipment hereinafter referred to as the "Product" arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider. However, we will charge the actual cost of dispatching our engineer for an on-site repair work on request by customer in Japan or overseas countries. We are not responsible for any on-site readjustment and/or trial run that may be required after a defective unit are repaired or replaced.

[Term]

The term of warranty for Product is twelve (12) months after your purchase or delivery of the Product to a place designated by you or eighteen (18) months from the date of manufacture whichever comes first (“Warranty Period”). Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work.

[Limitations]

(1) You are requested to conduct an initial failure diagnosis by yourself, as a general rule.

It can also be carried out by us or our service company upon your request and the actual cost will be charged. However, it will not be charged if we are responsible for the cause of the failure.

(2) This limited warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms and

conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product.

(3) Even during the term of warranty, the repair cost will be charged on you in the following cases;

(i) a failure caused by your improper storing or handling, carelessness or negligence, etc., and a failure caused by your hardware

or software problem (ii) a failure caused by any alteration, etc. to the Product made on your side without our approval (iii) a failure which may be regarded as avoidable, if your equipment in which the Product is incorporated is equipped with a safety

device required by applicable laws and has any function or structure considered to be indispensable according to a common

sense in the industry (iv) a failure which may be regarded as avoidable if consumable parts designated in the instruction manual, etc. are duly

maintained and replaced (v) any replacement of consumable parts (battery, fan, smoothing capacitor, etc.) (vi) a failure caused by external factors such as inevitable accidents, including without limitation fire and abnormal fluctuation of

voltage, and acts of God, including without limitation earthquake, lightning and natural disasters (vii) a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of

the Product from our company (viii) any other failures which we are not responsible for or which you acknowledge we are not responsible for

2. Term of warranty after the stop of production

(1) We may accept the repair at charge for another seven (7) years after the production of the product is discontinued. The

announcement of the stop of production for each model can be seen in our Sales and Service, etc.

(2) Please note that the Product (including its spare parts) cannot be ordered after its stop of production.

3. Service in overseas countries

Our regional FA Center in overseas countries will accept the repair work of the Product. However, the terms and conditions of the repair work may differ depending on each FA Center. Please ask your local FA center for details.

4. Exclusion of responsibility for compensation against loss of opportunity, secondary loss, etc.

Whether under or after the term of warranty, we assume no responsibility for any damages arisen from causes for which we are not responsible, any losses of opportunity and/or profit incurred by you due to a failure of the Product, any damages, secondary damages or compensation for accidents arisen under a specific circumstance that are foreseen or unforeseen by our company, any damages to products other than the Product, and also compensation for any replacement work, readjustment, start-up test run of local machines and the Product and any other operations conducted by you.

5. Change of Product specifications

Specifications listed in our catalogs, manuals or technical documents may be changed without notice.

6. Application and use of the Product

(1) For the use of our General-Purpose AC Servo, its applications should be those that may not result in a serious damage even if any

failure or malfunction occurs in General-Purpose AC Servo, and a backup or fail-safe function should operate on an external system to General-Purpose AC Servo when any failure or malfunction occurs.

(2) Our General-Purpose AC Servo is designed and manufactured as a general purpose product for use at general industries.

Therefore, applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies, and also which require a special quality assurance system, including applications for railway companies and government or public offices are not recommended, and we assume no responsibility for any failure caused by these applications when used In addition, applications which may be substantially influential to human lives or properties for such as airlines, medical treatments, railway service, incineration and fuel systems, man-operated material handling equipment, entertainment machines, safety machines, etc. are not recommended, and we assume no responsibility for any failure caused by these applications when used. We will review the acceptability of the abovementioned applications, if you agree not to require a specific quality for a specific application. Please contact us for consultation.

SH(NA)030123-C

MODEL

HF-KN/HF-SN SERVO MOTOR INSTRUCTION

MODEL CODE

This Instruction Manual uses recycled paper. SH (NA) 030123-C (1306) MEE Printed in Japan Specifications are subject to change without notice.

1CW955

HEAD OFFICE : TOKYO BLDG MARUNOUCHI TOKYO 100-8310

Mitsubishi Electronics HF-KN, HF-SN User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety Instructions

DISPOSAL OF WASTE

CONTENTS

1. INTRODUCTION

1.1 Rating plate

1.2 Parts identification

1.3 Electromagnetic brake

1.4 Servo motor shaft shapes

2. INSTALLATION

2.1 Mounting direction

2.2 Load mounting/dismounting precautions

2.3 Permissible load for the shaft

2.4 Protection from oil and water

2.5 Cable

2.6 Servo motor with oil seal

2.7 Inspection items

2.8 Parts having service lives

2.9 Machine accuracies

3. CONNECTORS USED FOR SERVO MOTOR WIRING

3.1 Selection of connectors

3.2 Wiring connectors (connector configurations A/B/C)

3.3 Wiring connectors (connector configurations D/E/F/G)

4. CONNECTION OF SERVO AMPLIFIER AND SERVO MOTOR

4.1 Connection instructions

4.2 Wiring

4.2.1 HF-KN series servo motor

4.2.2 HF-SN series servo motor

4.3 Selection example of wires

5. WIRING OPTION

5.1 Cable/connector sets

5.1.1 Combinations of cable/connector sets

5.1.2 Cable and connector list

5.2 Encoder cable/connector sets

5.3 Servo motor power cable

5.4 Electromagnetic brake cable

5.5 Wires for option cables

6. HF-KN SERIES

6.1 Model designation

6.2 Combination list of servo motors and servo amplifiers

6.3 Standard specifications

6.3.1 Standard specifications list

6.3.2 Torque characteristics

6.4 Electromagnetic brake characteristics

6.5 Servo motors with special shafts

6.5.1 Key shaft (with 2 round end key)

6.5.2 D cut shaft

6.6 Servo motor with oil seal

6.7 Mounting connectors

6.8 Dimensions

6.8.1 Standard (without an electromagnetic brake)

6.8.2 With an electromagnetic brake

7. HF-SN SERIES

7.1 Model designation

7.2 Combination list of servo motors and servo amplifiers

7.3 Standard specifications

7.3.1 Standard specifications list

7.3.2 Torque characteristics

7.4 Electromagnetic brake characteristics

7.5 Servo motors with special shafts

7.6 Servo motor with oil seal

7.7 Dimensions

7.7.1 Standard (without an electromagnetic brake)

7.7.2 With an electromagnetic brake

APPENDIX

App. 1 Servo motor ID codes

App. 2 Manufacturer list

App. 3 Compliance with the CE marking

App. 4 Compliance with UL/CSA standard

App. 5 Selection example of servo motor power cable

App. 6 Connector dimensions

REVISION

Warranty