Mitsubishi Electric FX3U-128M, FX3U-16M, FX2N-48E, FX2N-8E, FX2N-16E Hardware Manual

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JAPANESE ENGLISH
JY997D50301D
FX3U SERIES PROGRAMMABLE
CONTROLLERS
HARDWARE MANUAL
Manual Number JY997D50301
Revision D
Date December 2017
This manual describes the part names, dimensions, mounting, cabling and specifications for the product. This manual is extracted
3U Series User's Manual - Hardware Edition. Refer to FX3U
from FX Series User's Manual - Hardware Edition for more details. Before use, read this manual and manuals of relevant products fully to acquire proficiency in the handling and operating the product. Make sure to learn all the product information, safety information, and precautions. And, store this manual in a safe place so that you can take it out and read it whenever necessary. Always forward it to the end user. Registration The company name and the product name to be described in this manual are the registered trad emarks or trademarks of each company.
Effective December 2017 Specifications are subject to change without notice.

Safety Precaution

If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. This manual classifies the safety precautions into two categories:
and .
Depending on the cir cumstances, procedur es indicated by
It is important to follow all precautions for personal safety.
STARTUP AND MAINTENANCE PRECAUTIONS
Do not touch any terminal while the PLC's power is on.
may also cause severe injury.
Doing so may cause electric shock or malfunctions.
© 2013 Mitsubishi Electric Corporation
(Read these precautions before use.)
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.
STARTUP AND MAINTENANCE PRECAUTIONS
Before cleaning or retightening terminals, cut off all phases of
the power supply externally. Failure to do so may cause electric shock.
Before modifying or disrupting the program in operation or
running the PLC, carefully read through this manual and the associated manuals and ensure the safety of the operation. An operation error may damage the machinery or cause accidents.
Do not change the program in the PLC from two or more
peripheral equipment devices at the same time. (i.e. from a programming tool and a GOT) Doing so may cause destruction or malfunction of the PLC program.
Use the battery for memory backup correctly in FX3U Series
User's Manual - Hardware Edition.
- Use the battery only for the specified purpose.
- Connect the battery correctly.
- Do not charge, disassemble, heat, put in fire, short-circuit, connect reversely, weld, swallow or burn the battery, or apply excessive forces (vibration, impact, drop, etc.) to the battery.
- Do not store or use the battery at high temperatures or expose to direct sunlight.
- Do not expose to water, bring near fire or touch liquid leakage or other contents directly.
- Incorrect handling of the battery may cause heat excessive generation, bursting, ignition, liquid leakage or deformation, and lead to injury, fire or failures and malfunctions of facilities and other equipment.
- When replacing the battery, make sure to use our specified product (FX3U-32BL).
- When a battery error occurs ("BATT" LED is lit in red), follow the description in FX3U Series User's Manual - Hardware Edition.
STARTUP AND MAINTENANCE PRECAUTIONS
Turn off the power to the PLC before attaching or detaching the
memory cassette. If the memory cassette is attached or detached while the PLC's power is on, the data in the memory may be destroyed, or the memory cassette may be damaged.
Do not disassemble or modify the PLC.
Doing so may cause fire, equipment failures, or malfunctions. For repair, contact your local Mitsubishi Electric distributor.
Turn off the power to the PLC before connecting or
disconnecting any extension cable. Failure to do so may cause equipment failures or malfunctions.
Turn off the power to the PLC before attaching or detaching the
following devices. Failure to do so may cause equipment failures or malfunctions.
- Display module, peripheral devices, expansion boards, and special adapters
- Connector conversion adapter, extension blocks, and FX Series terminal blocks
- Battery and memory cassette
Do not use the chemicals for cleaning.If there is the possibility of touching the PLC inside a control
panel in maintenance, make sure to discharge to avoid the influence of static electricity.
Since there are risks such as burn injuries, please do not touch
the surface of the equipment with bare hands when it is operating in an environment which exceeds ambient temperature of 50°C.
TRANSPORTATION AND STORAGE PRECAUTIONS
Please contact a certified electronic waste disposal company
for the environmentally safe recycling and disposal of your device. When disposing of batteries, separate them from other waste according to local regulations. (For details of the Battery Directive in EU countries, refer to
3U Series User's Manual - Hardware Edition.)
FX
Before transporting the PLC, turn on the power to the PLC to
check that the BATT LED is off. If the PLC is transported with the BATT LED on or the battery exhausted, the battery-backed data may be unstable during transportation.
The PLC is a precision instrument. During transportation, avoid
impacts larger than those specified in Section 2.1 by using dedicated packaging boxes and shock-absorbing palettes. Failure to do so may cause failures in the PLC. After transportation, verify operation of the PLC and check for damage of the mounting part, etc.
When transporting lithium batteries, follow required
transportation regulations. (For details of the regulated products, refer to FX3U Series User's Manual - Hardware Edition.)

Associated manuals

How to obtain manuals
For the necessary product manuals or documents, consult with your local Mitsubishi Electric representative.
Associated manuals
FX3U Series PLC (main unit) comes with this document (hardware manual).
For a detailed explanation of the FX3U Series hardware and information on instructions for PLC programming and special extension unit/block, refer to the relevant documents.
Manual name Manual No. Description
FX3U Series User's Manual
- Hardware Edition
FX3S/FX3G/FX3GC/ FX3U/FX3UC Series Programming Manual
- Basic & Applied Instruction Edition
MELSEC-Q/L/F Structured Programming Manual (Fundamentals)
FXCPU Structured Programming Manual [Device & Common]
FXCPU Structured Programming Manual [Basic & Applied Instruction]
FXCPU Structured Programming Manual [Application Functions]
JY997D16501
MODEL CODE:
09R516
JY997D16601
MODEL CODE:
09R517
SH-080782
MODEL CODE:
13JW06
JY997D26001
MODEL CODE:
09R925
JY997D34701
MODEL CODE:
09R926
JY997D34801
MODEL CODE:
09R927
Explains FX3U Series PLC specification details for I/O, wiring, installation, and maintenance.
Describes PLC programming for basic/ applied instructions STL/ SFC programming and devices.
Programming methods, specifications, functions, etc. required to create structured programs.
Devices, parameters, etc. provided in structured projects of GX Works2.
Sequence instructions provided in structured projects of GX Works2.
Application functions provided in structured projects of GX Works2.
Manual name Manual No. Description
FX Series User’s Manual - Data Communication Edition
3S/FX3G/FX3GC/
FX FX
3U/FX3UC Series
User's Manual
- Analog Control Edition
3S/FX3G/FX3GC/
FX FX3U/FX3UC Series User's Manual
- Positioning Control Edition
JY997D16901
MODEL CODE:
09R715
JY997D16701
MODEL CODE:
09R619
JY997D16801
MODEL CODE:
09R620
Explains N:N link, parallel link, computer link, no protocol communication by RS instructions/FX 232IF.
Describes specifications for analog control and programming methods for FX3S/FX3G/FX FX
3UC
Series PLC.
Explains the specifications for positioning control of FX3S/FX3G/FX FX
3UC
Series and
programming procedures
3GC
3GC
2N-
/FX3U/
/FX3U/

Marine standard

Please consult with Mitsubishi Electric for the information on marine standard practices and the corresponding types of equipment.

Certification of UL, cUL standards

FX3U series main units, FX3U series special adapters and FX2N series input/output extension units/blocks supporting UL, cUL standards are as follows:
UL, cUL file number: E95239 Models: MELSEC FX3U series manufactured
Models: MELSEC FX2N series manufactured
FX3U-MR/ES(-A) FX3U-MT/ES(-A) FX3U-MT/ESS Where  indicates: 16, 32, 48, 64, 80, 128 FX3U-MR/DS FX3U-MT/DS FX3U-MT/DSS Where  indicates: 16, 32, 48, 64, 80 FX3U-MR/UA1 FX3U-MS/ES Where  indicates: 32, 64 FX3U-232ADP(-MB) FX3U-485ADP(-MB) FX3U-4AD-ADP FX3U-4DA-ADP FX3U-3A-ADP FX3U-4AD-PT-ADP FX3U-4AD-PTW-ADP FX3U-4AD-PNK-ADP FX3U-4AD-TC-ADP FX3U-4HSX-ADP FX3U-2HSY-ADP FX3U-CF-ADP FX3U-ENET-ADP
FX2N-ER-ES/UL FX2N-ET-ESS/UL Where  indicates: 32, 48 FX2N-48ER-DS FX2N-48ET-DSS FX2N-48ER-UA1/UL FX2N-8ER-ES/UL FX2N-8EX-ES/UL FX2N-8EYR-ES/UL FX2N-8EYR-S-ES/UL FX2N-8EYT-ESS/UL FX2N-8EX-UA1/UL FX2N-16EX-ES/UL FX2N-16EYR-ES/UL FX2N-16EYT-ESS/UL FX2N-16EYS

Compliance with EC directive (CE Marking)

This product complies with EC directive, however, this document does not guarantee that a mechanical system including this product will comply with EC directive. Compliance to EMC directive and LVD directive of the entire mechanical system should be checked by the user/manufacturer. For more details please contact the local Mitsubishi Electric sales site.

Caution for compliance with EC Directive

Please use the FX3U Series programmable controllers while
installed in conductive shielded control panels under a general industrial environment.
Programmable controllers are open-type devices that must be
installed and used within conductive control panels. Please secure the control box lid to the control box (for conduction). Installation within a control box greatly affects the safety of the system and aids in shielding noise from the programmable controller.
For the control panel, use the product having sufficient strength,
fire protectiveness and shielding property to an installation environment.
24 V DC of the power supply must be supplied from the circuit
double/reinforced insulated from the main power supply (MAINS).
Caution for compliance with the LVD directive (EN61010-2­201:2013) (*1)
To an external connection port other than AC power supply
terminal and AC input/output terminal, connect the circuit separated from a dangerous voltage by a double/reinforced insulation.
Between the commons having the adjacent relay output
terminals, if an external power supply is higher than 120 V AC, the insulation is basic. Therefore, when using 120 V AC or higher external power supply and 30 V DC/AC or lower external power supply between the adjacent commons, do not handle 30 V DC/ AC or lower external power supply as a touchable part, (When handling 30 V DC/AC or lower extern al power supply as a touchable part, add a basic insulation.)
Do not wire two or more crimp terminals to one terminal. (If the
wiring with two or more wires is needed, take an appropriate action such as adding an external terminal.)
For crimp terminals to be used for the wiring applied with 30 V AC
or higher, use the products with insulating sleeves.
Cutoff device such as a breaker or a circuit protector should be
installed in accordance with the following precautions.
- Use EN60947-1 or EN60947-3 standards.
- Place the cutoff device so that it can be operated easily.
- Specify that the cutoff device is for this equipment.
(*1) For the time of compliance with the LVD directive (EN61010-
2-201:2013), refer to FX3U Series User's Manual - Hardware Edition.
Caution for Analog Products in use
The analog special adapters have been found to be compliant to the European standards in the aforesaid manual and directive. However, for the very best performa nce from what are in fact delicate measuring and controlled output device Mitsubishi Electric would like to make the following points; As analog devices are sensitive by nature, their use should be considered carefully. For users of proprietary cables (integral with sensors or actuators), these users should follow those manufacturers installation requirements. Mitsubishi Electric recommend that shielded cables should be used. If NO other EMC protection is provided, then users may experience temporary induced errors not exceeding +10 %/-10 % in very heavy industrial areas. However, Mitsubishi Electric suggest that if adequate EMC precautions are followed with general good EMC practice for the users complete control system, users should expect normal errors as specified in this manual.
- Sensitive analog cable should not be laid in the same trunking or cable conduit as hig h voltage cabling. Where possible users should run analog cables separately.
- Good cable shielding should be used. When terminating the shield at Earth - ensure that no earth loops are accidentally created.
- When reading analog values, EMC induced errors can be smoothed out by avera ging the readings. This can be achieved either through functions on the analog special adapter/block or through a users program in the FX3U Series PLC main unit.

Incorporated Items

Check if the following product and items are included in the package:
Included Items
Main units
FX3U-16M to FX3U-128M
Input/output extension units
FX2N-32E, FX2N-48E
Input/output extension blocks
FX2N-8E, FX2N-16E
(*1) The FX3U-M/ES-A becomes Chinese version.
Product 1 unit
Dust proof protection sheet 1 sheet
Manuals [Japanese (*1)/English]
Product 1 unit
Extension cable 1 cable
Input/output number lab el 1 sheet
Product 1 unit
Input/output number lab el 1 sheet
1 manual

1. Outline

1.1 Part names

[1] [2] [3]
[4]
[5]
[6] [7]
No. Name
[1] Top cover
[2] Battery cover
[3] Special adapter connecting hooks (2 places)
[4] Expansion board dummy cover
[5] RUN/STOP switch
[6] Peripheral device co nnecting connector
[7] DIN rail mounting hooks
[8] Model name (abbreviation)
[9] Input display LEDs (Red)
[10] Terminal block covers
[11] Extension device connecting connector cover
Operation status display LEDs
POWER Green On while power is on the PLC.
RUN Green On while the PLC is running.
[12]
BATT Red Lights when the battery voltage drops.
ERROR
[13] Output display LEDs (Red)
Nameplate printing
[14]
appropriate temperature rating (80C or more) for wiring.
[8]
Red Flashing when a program error occurs.
Red Lights when a CPU error occurs.
is a mark that instructs to use the cable with an
[9] [10] [11]
[12] [14] [13]
With terminal cover open
[1]
No. Name
[1] Protective terminal covers (FX
[2] Power supply, Input (X) terminals
Terminal block mounting screws
[3]
(FX3U-16M terminal block cannot be installed/removed)
Terminal names
[4]
shows a function grounding terminal.
[5] Output (Y) terminals
3U-M/-A is excluded)
[2] [3]
[4]
[3] [5]

1.2 External dimensions and weight

1
(
)
*
Unit: mm (inches)
*
90 (3.55")
80 (3.15")
*
22
(0.87")
(*1) 2- 4.5-diam mounting holes: FX3U-16M, FX3U-32M
4- 4.5-diam mounting holes: FX3U-48M, FX3U-64M,
FX3U-16M and FX3U-32M (except FX3U-32MR/UA1) do not have the (*)-marked mounting holes.
Model name
FX3U-16M 130 (5.12”) 103 (4.06”) 0.6 (1.32lbs)
FX3U-32M
FX3U-48M 182 (7.17”) 155 (6.11”) 0.85 (1.87lbs)
FX3U-64M (
FX3U-80M 285 (11.23”) 258 (10.16”) 1.20 (2.64lbs)
FX3U-128M 350 (13.78”) 323 (12.72”) 1.80 (3.96lbs)
(*2) FX3U-32MR/UA1 is equivalent to FX3U-48M.
(*3) FX3U-64MR/UA1 is equivalent to FX3U-80M.
Installation
35-mm-wide DIN rail or Direct (screw) mounting (M4)
W1
W
W:
mm (inches)
(*2)
150 (5.91”) 123 (4.85”) 0.65 (1.43lbs)
3)
220 (8.67”) 193 (7.6”) 1.00 (2.2lbs)
*
Mounting hole pitches
(except FX3U-32MR/UA1)
FX3U-80M, FX3U-128M, FX3U-32MR/UA1
W1:
mm (inches)
Direct mounting
hole pitches
9 (0.36")
86 (3.39")
MASS (Weight) kg (lbs)
:

2. Installation (general specifications)

50 mm (1.97")
A
A
A
A
A
FX
3U
Series
main
unit
FX
2N
-16EX
-ES/UL
FX
2N
-16EYT
-ESS/UL
Configuration without extension cable
As for installation of the input/output extension units/blocks, special adapters and expansion boards, refer to FX
- Hardware Edition.
INSTALLATION PRECAUTIONS
Use the product within the generic environment specifications
described in section 2.1 of this manual. Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl2, H2S, SO2 or NO
2), flammable gas, vibration or impacts, or expose it to high
temperature, condensation, or rain and wind. If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.
Do not touch the conductive parts of the product directly. Doing
so may cause device failure or malfunctions.
Install the product securely using a DIN rail or mounting screws.Install the product on a flat surface.
If the mounting surface is rough, undue force will be applied to the PC board, thereby causing nonconformities.
INSTALLATION PRECAUTIONS
When drilling screw holes or wiring, make sure cutting or wire
debris does not enter the ventilation slits. Failure to do so may cause fire , equipment failures or malfunctions.
Be sure to remove the dust proof sheet from the PLC's
ventilation port when installation work is completed. Fail ure to do so may cause fire, equipment failures or malfunctions.
Connect the extension cables, peripheral device cables, input/
output cables and battery connecting cable securely to their designated connectors. Loose connections may cause malfunctions.
Turn off the power to the PLC before attaching or detaching the
following devices. Failure to do so may cause device failures or malfunctions.
- Peripheral devices, display modules, expansion boards and special adapters
- Extension units/blocks and the FX Series terminal block
- Battery and memory cassette
Notes
When a dust proof sheet is supplied with an unit, keep the
sheet applied to the ventilation slits during installation and wiring work.
To prevent temperature rise, do not install the PLC on a floor, a
ceiling or a vertical surface. Install it horizontally on a wall as shown in section 2.2.
Keep a space of 50 mm (1.97”) or more between the unit main
body and another device or structure (part A). Install the unit as far away as possible from high-voltage lines, high-voltage devices and power equipment. Failure to do so may cause fire , equipment failures or malfunctions.
WIRING PRECAUTIONS
Cut off all phases of the power supply externally before
installation or wiring work in order to avoid damage to the product or electric shock.
3U Series User's Manual

2.1 Generic specifications

Item Specification
Ambient temperature
Ambient humidity
Vibration resistance (*1)
Shock resistance (*1)
Noise resistance
Dielectric withstand voltage (*2)
Insulation resistance (*2)
Grounding
Working atmosphere
Working altitude
Installation location
Over voltage category
Pollution degree
0 to 55 C (32 to 131 F) when operating and -25 to 75 C (-13 to 167 F) when stored
5 to 95 %RH (no condensation) when op erating
Accele-
Fre-
ration
quency
(Hz)
When installed on DIN rail
When installed directly
2
Acceleration, Action time: 11 ms, 3 times by
147 m/s half-sine pulse in each direction X, Y, and Z
By noise simulator at noise voltage of 1,000 Vp-p, noise width of 1 s, rise time of 1 ns and period of 30 to 100 Hz
1.5 kV AC for one minute
500 V AC for one minute
5 M or higher by 500 V DC insulation resistance tester
Class D grounding (grounding resistance: 100 or less) <Common grounding with a heavy electrical system is not allowed.> (
Free from corrosive or flammable gas and excessive conductive dusts
<2000 m (*4)
Inside a control panel (
 or less
2 or less
(m/s2)
10 to 57 - 0.035
57 to
150
10 to 57 - 0.075
57 to
150
Between each terminals and ground terminal
amplitude
4.9 -
9.8 -
3)
*
)
5
*
Half
(mm)
Sweep Count for X, Y, Z: 10 times (80 min in each direction)
(*1) The criterion is shown in IEC61131-2.
2) Dielectric withstand voltage and insulation resistance are
(
*
shown in the following table.
Terminal
Main units, Input/output extension units/blocks
Between power supply terminal (AC power) and ground terminal
Between power supply terminal (DC power) and ground terminal
Between 24 V DC service power supply connected to input terminal (24 V DC) and ground terminal
Between input terminal (100 V AC) and ground terminal
Between output terminal (relay) and ground terminal
Between output terminal (transistor) and ground terminal
Between output terminal (triac) and ground terminal
Expansion boards, Special adapters, Special function units/blocks
Between terminal of expansion board and ground terminal
Between terminal of special adapter and ground terminal
Special function unit/block Each manual
For dielectric with stand voltage test and insulation resistance test of each product, refer to the following manual.
Refer to FX3U Series User's Manual - Hardware Edition.
(*3) For common grounding, refer to section 3.3.
(*4) The PLC cannot be used at a pressure higher than the
atmospheric pressure to avoid damage.
(*5) The programmable controller is assumed to be installed in an
environment equivalent to indoor.
Dielectric
strength
1.5 kV AC for one minute
500 V AC for
one minute
500 V AC for
one minute
1.5 kV AC for one minute
1.5 kV AC for one minute
500 V AC for
one minute
1.5 kV AC for one minute
Not allowed Not allowed
500 V AC for
1 min
Insulation resistance
5 M or higher by 500 V DC insulation resistance tester
5 M or higher by 500 V DC insulation resistance tester

2.2 Installation location

Install the PLC in an environment conforming to the generic specifications (section 2.1), install ation precautions and notes. For more details, refer to FX3U Series User's Manual - Hardware Edition.
Installation location in enclosure
Space in enclosure
Extension devices can be connected on the left and right sides of the main unit of the PLC. If you intend to add extension devices in the future, keep necessary spaces on the left and right sides.
Configuration in 2 stages with extension cable
A
A
Another
equipment
A
FX2N-CNV-BC
Another equipment
FX3U Series
main unit
FX3U-4AD-ADP
Input/output
powered
extension
FX2N-16EX
-ES/UL
A
A
unit
FX2N-16EX-ES/UL
FX2N-16EYT-ESS/UL
FX2N-10PG
FX2N-8AD
A
A
FX2N-4AD
FX2N-16EYR-ES/UL
Extension cable
0N-65EC
·FX
0N-30EC
·FX
A
Another
equipment
50 mm (1.97")

2.2.1 Affixing the dust proof sheet

The dust proof sheet should be affixed to the ventilation port before beginning the installation and wiring work.
For the affixing procedure, refer to the instructions on the
Be sure to remove the dust proof sheet when the installation and wiring work is completed.
dust proof sheet.
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