Mitsubishi Electric FX3G-14M, FX3G-40M, FX3G-60M, FX3G-24M Hardware Manual

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JAPANESE ENGLISH

JY997D46001F

FX3G SERIES PROGRAMMABLE

CONTROLLERS

HARDWARE MANUAL

Manual Number JY997D46001

Revision F

Date December 2017

This manual describes the part names, dimensions, mounting, cabling and specifications for the product. This manual is extracted

3G Series User's Manual - Hardware Edition. Refer to FX3G

from FX Series User's Manual - Hardware Edition for more details. Before use, read this manual and manuals of relevant products fully to acquire proficiency in the handling and operating the product. Make sure to learn all the product information, safety information, and precautions. And, store this manual in a safe place so that you can take it out and read it whenever necessary. Always forward it to the end user. Registration Phillips is a registered trademark of Phillips Screw Company. The company name and the product name to be described in this manual are the registered trad emarks or trademarks of each company.

Effective December 2017 Specifications are subject to change without notice.

Safety Precaution (Read these precautions before use.)

If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

This manual classifies the safety precautions into two categories:

and .

Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.

Depending on the circumstances, procedures indicated by may also cause severe injury. It is important to follow all precautions for personal safety.

STARTUP AND MAINTENANCE PRECAUTIONS

• Do not touch any terminal while the PLC's power is on. Doing so may cause electric shock or malfunctions.

• Before cleaning or retightening terminals externally cut off all phases of the power supply. Failure to do so may cause electric shock.

• Use the battery for memory backup correctly in FX User's Manual - Hardware Edition.

- Use the battery only for the specified purpose.

- Connect the battery correctly.

- Do not charge, disassemble, heat, put in fire, short-circuit,

connect reversely, weld, swallow or burn the battery, or apply excessive forces (vibration, impact, drop, etc.) to the battery.

- Do not store or use the battery at high temperatures or

expose to direct sunlight.

- Do not expose to water, bring near fire or touch liquid

leakage or other contents directly.

- Incorrect handling of the battery may cause heat excessive

generation, bursting, ignition, liquid leakage or deformation, and lead to injury, fire or failures and malfunctions of facilities and other equipment.

- When replacing the battery, make sure to use our specified

product (FX

- When a battery error occurs ("ALM" LED is lit in red), follow

the description in FX Edition.

• Before modifying or disrup ting the program in operatio n or running the PLC, carefully read through this manual and the associated manuals and ensure the safety of the operation. An operation error may damage the machinery or cause accidents.

STARTUP AND MAINTENANCE PRECAUTIONS

• Turn off the power to the PLC before attaching or detaching the memory cassette. If the memory cassette is attached or detached while the PLC's power is on, the data in the memory may be destroyed, or the memory cassette may be damaged.

• Do not disassemble or modify the PLC. Doing so may cause fire, equipment failures, or malfunctions. For repair, contact your local Mitsubishi Electric representative.

•

Turn off the power to the PLC before connecting or disconnecting any extension cable. Failure to do so may cause equipment failures or malfunctions.

• Turn off the power to the PLC before attaching or detaching the following devices. Failure to do so may cause equipment failures or malfunctions.

- Peripheral devices, Display module, expansion boards, and

special adapters

- Connector conversion adapter, extension blocks, and FX

Series terminal blocks

- Battery and memory cassette

• Do not use the chemicals for cleaning.

• If there is the possibility of touching the PLC inside a control

panel in maintenance, make sure to discharge to avoid the influence of static electricity.

DISPOSAL PRECAUTIONS

• Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device. When disposing of batteries, separate them from other waste according to local regulations. (For details of the Battery Directive in EU countries, refer to FX3G Series User's Manual - Hardware Edition.)

3U-32BL).

3G Series User's Manual - Hardware

3G Series

TRANSPORTATION AND STORAGE PRECAUTIONS

• When transporting the FX3G Series PLC incorporating the optional battery, turn on the PLC before shipment, confirm that the battery mode is set using a parameter and the ALM LED is OFF, and check the battery life. If the PLC is transported with the ALM LED on or the battery exhausted, the battery-backed data may be unstable during transportation.

• The PLC is a precision instrument. During transportation, avoid impacts larger than those specified in Section 2.1 by using dedicated packaging boxes and shock-absorbing palettes. Failure to do so may cause failures in the PLC. After transportation, verify operation of the PLC and check for damage of the mounting part, etc.

• When transporting lithium batteries, follow required transportation regulations. (For details of the regulated products, refer to FX User's Manual - Hardware Edition.)

3G Series

Associated manuals

How to obtain manuals

For the necessary product manuals or documents, consult with your local Mitsubishi Electric representative.

Associated manuals

FX3G Series PLC (main unit) comes with this document (hardware manual). For a detailed explanation of the FX3G Series hardware and information on instructions for PLC programming and special extension unit/block, refer to the relevant documents.

Manual name Manual No. Description

3G Series

FX User's Manual

- Hardware Edition

FX3S/FX3G/FX3GC/ FX3U/FX3UC Series Programming Manual

- Basic & Applied

Instruction Edition

MELSEC-Q/L/F Structured Programming Manual (Fundamentals)

FXCPU Structured Programming Manual [Device & Common]

FXCPU Structured Programming Manual [Basic & Applied Instruction]

FXCPU Structured Programming Manual [Application Functions]

JY997D31301

MODEL CODE:

09R521

JY997D16601

MODEL CODE:

09R517

SH-080782

MODEL CODE:

13JW06

JY997D26001

MODEL CODE:

09R925

JY997D34701

MODEL CODE:

09R926

JY997D34801

MODEL CODE:

09R927

Explains FX3G Series PLC specification details for I/O, wiring, installation, and maintenance.

Describes PLC programming for basic/ applied instructions STL/ SFC programming and devices.

Programming methods, specifications, functions, etc. required to create structured programs.

Devices, parameters, etc. provided in structured projects of GX Works2.

Sequence instructions provided in structured projects of GX Works2.

Application functions provided in structured projects of GX Works2.

Manual name Manual No. Description

FX Series User’s Manual

- Data Communication Edition

FX3S/FX3G/FX3GC/

3U/FX3UC Series

FX User's Manual

- Analog Control Edition

3S/FX3G/FX3GC/

FX FX3U/FX3UC Series User's Manual

- Positioning Control Edition

JY997D16901

MODEL CODE:

09R715

JY997D16701

MODEL CODE:

09R619

JY997D16801

MODEL CODE:

09R620

Explains N:N link, parallel link, computer link, no protocol communication by RS instructions/FX2N-232IF.

Describes specifications for analog control and programming methods for FX3S/FX3G/FX3GC/ FX

3U/FX3UC Series

PLC.

Explains the specifications for positioning control of FX3S/FX3G/FX3GC/ FX3U/FX3UC Series and programming procedures

Certification of UL, cUL standards

Please consult with Mitsubishi Electric for information on UL, cUL standard practices and the corresponding types of equipment.

Compliance with EC directive(CE Marking )

This product complies with EC directive, however, this document does not guarantee that a mechanical system including this product will comply with EC directive. Compliance to EMC directive and LVD directive of the entire mechanical system should be checked by the user / manufacturer. For more details please contact the local Mitsubishi Electric sales site.

Caution for compliance with EC Directive

• Please use the FX3G Series programmable controllers while installed in conductive shielded control panels under a general industrial environment.

• Programmable controllers are open-type devices that must be installed and used within conductive control panels. Please secure the control box lid to the control box (for conduction). Installation within a control box greatly affects the safety of the system and aids in shielding noise from the programmable controller.

• For the control panel, use the product having sufficient strength, fire protectiveness and shielding property to an installation environment.

• 24 V DC of the power supply must be supplied from the circuit double/reinforced insulated from the main power supply (MAINS).

Caution for compliance with the LVD directive (EN61010-2201:2013)(*1)

• To an external connection port other than AC power supply terminal and AC input/output terminal, connect the circuit separated from a dangerous voltage by a double/reinforced insulation.

• Between the commons having the adjacent relay output terminals, if an external power supply is higher than 120 V AC, the insulation is basic. Therefore, when using 120 V AC or higher external power supply and 30 V DC/AC or lower external power supply between the adjacent commons, do not handle 30 V DC/ AC or lower external power supply as a touchable part, (When handling 30 V DC/AC or lower external power supply as a touchable part, add a basic insulation.)

• Do not wire two or more crimp terminals to one terminal. (If the wiring with two or more wires is needed, take an appropriate action such as adding an external terminal.)

• For crimp terminals to be used for the wiring applied with 30 V AC or higher, use the products with insulating sleeves.

• Cutoff device such as a breaker or a circuit protector should be installed in accordance with the following precautions.

- Use EN60947-1 or EN60947-3 standards.

- Place the cutoff device so that it can be operated easily.

- Specify that the cutoff device is for this equipment.

(*1) For the time of compliance with the LVD directive (EN61010-

2-201:2013), refer to FX Edition.

3G Series User's Manual - Hardware

Incorporated Items

Check if the following product and items are included in the package:

 Main units

FX3G-14M to

3G-60M

 Input/output powered extension units

FX2N-32E FX2N-48E

 Input/output extension blocks

FX2N-8E FX2N-16E

(*1) The FX3G-M/ES-A becomes Chinese version.

Product 1 unit

Dust proof protection sheet 1 sheet

Manuals [Japanese(*1)/English]

Product 1 unit

Extension cable 1 cable

Input/output number label 1 sheet

Product 1 unit

Input/output number label 1 sheet

Included Items

1 manual

1. Outline

For the input/output extension units/blocks, refer to the following manual.

→ Refer to FX3G Series User's Manual - Hardware Edition.

1.1 Part names

[3] [4]

[2]

[1]

[11]

No. Name

[1] Peripheral device connecting connector cover

Terminal names

[2]

[3] Top cover(S) (40points, 60points type only)

[4] Top cover

[5] Terminal block covers

[6] Input display LEDs (red)

[10]

shows a function grounding terminal.

[5]

[6] [7] [8]

[9]

[12]

No. Name

[7] Extension device connecting connector cover

Operation status display LEDs

POW Green On while power is on the PLC.

RUN Green On while the PLC is running.

[8]

ERR

ALM Red

[9] Output display LEDs (red)

[10] Model name (abbreviation)

[11] DIN rail mounting hooks

Nameplate printing

[12]

appropriate temperature rating(80°C or more) for wiring.

With terminal cover open

[5]

[4]

[3]

[2] [1]

No. Name

[1] Peripheral device connecting connector (USB)

[2] Peripheral device connecting connector (RS-422)

[3] RUN/STOP switch

Variable analog potentiometers

[4]

Upper side : VR1, Lower side : VR2

[5] T erminal block mounting screws

[6] Optional equipment connector1

[7] Terminal cover (FX3G-M/ES-A is excluded)

Optional equipment connector2

[8]

(40points, 60points type only)

[9] Power supply terminal, Input (X) terminals

[10] Battery connector

[11] Battery holder

[12] Power supply terminal, Output (Y) terminals

Optional equipment connecting screw holes2

[13]

(40points, 60points type only)

[14] Optional equipment connecting screw holes1

Red Flashing when a program error occurs.

Red Lights when a CPU error occurs.

Lights when the battery voltage drops. (When the optional battery is used)

is a mark that instructs to use the cable with an

[6] [7] [8]

[5]

[14] [13]

[7]

[9]

[10]

[11]

[12]

1.2 External dimensions and weight

→ For the input/output extension units/blocks,

refer to FX3G Series User's Manual - Hardware Edition.

2-f4.5 mounting holes

82(3.23")

Mounting hole pitches

Model name

3G-14M 90 (3.55”) 82 (3.23”)

FX3G-24M 90 (3.55”) 82 (3.23”)

FX3G-40M 130 (5.12”) 122 (4.81”)

FX3G-60M 175 (6.89”) 167 (6.58”)

Installation

• 35-mm-wide DIN rail or Direct (screw) mounting (M4)

mm (inches)

Direct mounting

hole pitches

90(3.55")

W1:

Unit: mm(inches)

86(3.39")

MASS (Weight)

8(0.32")

kg (lbs)

Approx. 0.50

(1.10lbs)

Approx. 0.55

(1.21lbs)

Approx. 0.70

(1.54lbs)

Approx. 0.85

(1.87lbs)

2. Installation (general specifications)

As for installation of the input/output extension units/blocks, special adapters and expansion boards, refer to the following manual.

→ Refer to FX3G Series User's Manual - Hardware Edition.

INSTALLATION PRECAUTIONS

• Use the product within the generic environment specifications described in section 2.1 of this manua l. Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl2, H2S, SO2 or NO2), flammable gas, vibration or impacts, or exposed to high temperature, condensation, or rain and wind. If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.

•

Do not touch the conductive parts of the product directly to avoid failure or malfunctions.

• Install the product securely using a DIN rail or mounting screws.

• Install the product on a flat surface.

If the mounting surface is rough, undue force will be applied to the PC board, thereby causing nonconformities.

• When drilling screw holes or wiring, make sure cutting or wire debris does not enter the ventilation slits. Failure to do so may cause fire, equipment failures or malfunctions.

• Be sure to remove the dust proof sheet from the PLC's ventilation port when installation work is completed. Failure to do so may cause fire, equipment failures or malfunctions.

• Connect the extension cables, peripheral device cables, input/ output cables and battery connecting cable securely to their designated connectors. Unsecured connection may cause malfunctions.

• Turn off the power before attaching or detaching the following devices. Failure to do so may cause device failures or malfunctions.

- Peripheral devices, display modules, expansion boards and

special adapters

- Extension units/blocks and the FX Series terminal block

- Battery and memory cassette

Notes

• When a dust proof sheet is supplied with an extension unit/ block, keep the sheet applied to the ventilation slits during installation and wiring work.

• To prevent temperature rise, do not install the PLC on a floor, a ceiling or a vertical surface. Install it horizontally on a wall as shown in section 2.2.

• Keep a space of 50mm (1.97”) or more between the unit main body and another device or structure (part A). Install the unit as far away as possible from high-voltage lines, high-voltage devices and power equipment. Failure to do so may cause fire, equipment failures or malfunctions.

WIRING PRECAUTIONS

• Cut off all phases of the power supply externally before installation or wiring work in order to avoid damage to the product or electric shock.

• The temperature rating of the cable should be 80°C or more.

2.1 Generic specifications

Other equipment

Other

equipment

Other equipment

FX3G Series

main unit

-16EYT

-4AD-

ADP

Input/output

powered

extension

unit

-CNV-

ADP

Configuration in 2 stages with extension cable

50mm (1.97")

Extension cable

·FX0N-65EC

·FX0N-30EC

-64CCL

-16EX

-CNV-

≥

Item Specification

Ambient temperature

Ambient humidity

Vibration resistance (*1)

Shock resistance

(

Noise resistance

Dielectric withstand voltage (*2)

Insulation resistance (*2)

Grounding

Working atmosphere

Working altitude

Installation location

Over voltage category

Pollution degree

(*1) The criterion is shown in IEC61131-2.

(*2) Dielectric withstand voltage and insulation resistance are

0 to 55°C (32 to 131°F) when operating and -25 to 75°C (-13 to 167°F) when stored

5 to 95%RH (no condensation) when operating

Accele-

Fre-

ration

quency

(Hz)

(m/s2)

When

10 to 57 - 0.035

installed

57 to 150

on DIN rail

When

10 to 57 - 0.075

installed

57 to 150

directly

147m/s2 Acceleration, Action time: 11ms, 3 times by half-sine pulse in each direction X, Y, and Z

By noise simulator at noise voltage of 1,000Vp-p, noise width of 1μs, rise time of 1ns and period of 30 to 100Hz

1.5kV AC for one minute

500V AC for one minute

5MΩ or higher by 500V DC insulation resistance tester

Class D grounding (grounding resistance: 100Ω or less) <Common grounding with a hea vy electrical system is not allowed.>(*3)

Free from corrosive or flammable gas and excessive conductive dusts

<2000m(*4)

Inside a control panel (*5)

ΙΙ or less

2 or less

shown in the following table.

4.9 -

9.8 -

Between each terminals(*2) and

ground terminal

ampli-

Half

tude

(mm)

Sweep Count for X, Y, Z: 10 times (80 min in each direction)

Terminal

 Main units, Input/output extension units/blocks

Between power supply terminal (AC power) and ground terminal

Between power supply terminal (DC power) and ground terminal

Between input terminal (24V DC) and ground terminal

Between input terminal (100V AC) and ground terminal(*6)

Between output terminal (relay) and ground terminal

Between output terminal (transistor) and ground terminal

Between output terminal (triac) and ground terminal(*6)

 Expansion boards, Special function adapters, Special

function blocks

Between terminal of expansion board (except FX3G-4EX-BD and FX3G-2EYT-BD) and ground terminal

Between FX3G-4EX-BD input terminal (24 V DC) and ground terminal

Between FX3G-2EYT- BD output terminal (transistor) and ground terminal

Between terminal of special adapter and ground terminal

Special function block Each manual

For dielectric with stand voltage test and insulation resistance test of each product, refer to the following manual.

→ Refer to FX3G Series User's Manual - Hardware Edition.

(*3) For common grounding, refer to section 3.3.

(*4) The PLC cannot be used at a pressure higher than the

atmospheric pressure to avoid damage.

(*5) The programmable controller is assumed to be installed in an

environment equivalent to indoor.

(*6) Input/output extension units/blocks only.

Dielectric

strength

1.5kV AC for one minute

500V AC for

one minute

1.5kV AC for one minute

500V AC for

one minute

1.5kV AC for one minute

Not allowed Not allowed

500V AC for

1min

Insulation

resistance

5MΩ or higher by 500V DC insulation resistance tester

2.2 Installation location

Install the PLC in an environment conforming to th e generic specifications (section 2.1), installatio n precautions and notes. For more details, refer to FX3G Series User's Manual - Har dware Edition.

Installation location in enclosure

Space in enclosure

Extension devices can be connected on the left and right sides of the main unit of the PLC. If you intend to add extension devices in the future, keep necessary spaces on the left and right sides.

Configuration without extension cable

FX3G Series

main unit

≥ 50mm (1 .97 ")

FX2N-16EX

FX2N-16EYT

2.2.1 Affixing The Dust Proof Sheet

The dust proof sheet should be affixed to the ventilation port before beginning the installation and wiring work.

→ For the affixing procedure, refer to the instructions on the

Be sure to remove the dust proof sheet when the installation and wiring work is completed.

dust proof sheet.

2.3 Procedures for installing to and detaching from DIN rail

The products can be installed on a DIN46277 rail [35 mm (1.38”) wide]. This section explains the installations of the main units.

For the input/output extension units/blocks and special adapters, refer to the following manual.

→ Refer to FX

3G Series User's Manual - Hardware Edition.

2.3.1 Installation

1) Push out all DIN rail mounting hooks (below fig.A).

1) 1)

1) 1) A

2) Fit the upper edge of the DIN rail mounting groove (right fig.C) onto the DIN rail.

3) Lock the DIN rail mounting hooks (below fig.D) while pressing the PLC against the DIN rail.

3) 3)

+ 5 hidden pages

Mitsubishi Electric FX3G-14M, FX3G-40M, FX3G-60M, FX3G-24M Hardware Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety Precaution (Read these precautions before use.)

Associated manuals

Certification of UL, cUL standards

Compliance with EC directive(CE Marking )

Caution for compliance with EC Directive

Incorporated Items

1. Outline

1.1 Part names

1.2 External dimensions and weight

2. Installation (general specifications)

2.1 Generic specifications

2.2 Installation location

2.2.1 Affixing The Dust Proof Sheet

2.3 Procedures for installing to and detaching from DIN rail

2.3.1 Installation