Mitsubishi FX2N-10PG User Manual

MIT

SUBIS

HI ELECTRI

MELSEC FX Series

Programmable Logic Controllers

User's Manual

Art. no.: 138030 15 04 2003 JY992D93401 Version D

FX2N-10PG

MITSUBISHI ELECTRI

INDUSTRIAL AUTOMATION

Model FX2N-10PG Pulse Output Block

Foreword

• This manual contains text, diagrams and explanations which will guide the reader in the correct installation and operation of the FX and understood before attempting to install or use the unit.

-10PG Pulse Output Block. It should be read

• Further information can be found in the FX

Series HARDWARE MANUAL, FX

2NC

HARDWARE MANUAL and THE FX SERIES OF PROGRAMMABLE CONTROLLER PROGRAMMING MANUAL ΙΙ.

• If in doubt at any stage of the installation of FX

-10PG Pulse Output Block always consult

a professional electrical engineer who is qualified and trained to the local and national standards which apply to the installation site.

• If in doubt about the operation or use of FX

-10PG Pulse Output Block please consult the

nearest Mitsubishi Electric distributor.

• This manual is subject to change without notice.

Series

Model FX2N-10PG Pulse Output Block

Model FX

-10PG Pulse Output Block

USER’S MANUAL

Manual number : JY992D93401

Manual revision : D

Date : April 2003

Model FX2N-10PG Pulse Output Block

FAX BACK

Mitsubishi has a world wide reputation for its efforts in continually developing and pushing back the frontiers of industrial automation. What is sometimes overlooked by the user is the care and attention to detail that is taken with the documentation. However, to continue this process of improvement, the comments of the Mitsubishi users are always welcomed. This page has been designed for you, the reader, to fill in your comments and fax them back to us. We look forward to hearing from you.

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Spain (34) 93-589-1579 .....................................................................

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iii

Model FX2N-10PG Pulse Output Block

Guidelines for the Safety of the User and Protection of the FX2N-10PG Pulse Output Block

This manual provides information for the use of the FX2N-10PG Pulse Output Block. The manual has been written to be used by trained and competent personnel. The definition of such a person or persons is as follows;

a) Any engineer who is responsible for the planning, design and construction of automatic

equipment using the product associated with this manual should be of a competent nature, trained and qualified to the local and national standards required to fulfill that role. These engineers should be fully aware of all aspects of safety with regards to automated equipment.

b) Any commissioning or service engineer must be of a competent nature, trained and

qualified to the local and national standards required to fulfill that job. These engineers should also be trained in the use and maintenance of the completed product. This includes being completely familiar with all associated documentation for the said product. All maintenance should be carried out in accordance with established safety practices.

c) All operators of the completed equipment (see Note) should be trained to use this

product in a safe manner in compliance to established safety practices. The operators should also be familiar with documentation which is associated with the operation of the completed equipment.

Note :

Note: the term ‘completed equipment’ refers to a third party constructed device which contains or uses the product associated with this manual.

Notes on the Symbols Used in this Manual

At various times throughout this manual certain symbols will be used to highlight points of information which are intended to ensure the users personal safety and protect the integrity of equipment. Whenever any of the following symbols are encountered its associated note must be read and understood. Each of the symbols used will now be listed with a brief description of its meaning.

Hardware Warnings

1) Indicates that the identified danger

2) Indicates that the identified danger could

WILL

cause physical and property damage.

POSSIBLY

cause physical and property

damage.

3) Indicates a point of further interest or further explanation.

Software Warnings

4) Indicates special care must be taken when using this element of software.

5) Indicates a special point which the user of the associate software element should be aware of.

6) Indicates a point of interest or further explanation.

Model FX2N-10PG Pulse Output Block

• Under no circumstances will Mitsubishi Electric be liable or responsible for any consequential damage that may arise as a result of the installation or use of this equipment.

• All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples.

• Please contact a Mitsubishi Electric distributor for more information concerning applications in life critical situations or high reliability.

Trademark registration

The company names and product names described in this manual are the registered names and trademarks of the relevant companies.

Model FX2N-10PG Pulse Output Block

Associated Manuals

This manual describes the handling and operation of MELSEC-FX Series FX

-10PG Pulse

Output Block. For the configuration and commands of the system, also refer to the manuals of the following PLC. Before operation, read this manual and the manuals of the PLC thoroughly and be sure you sufficiently understand their specifications for proper operation. Also, be sure that the manual is provided to the end user.

Manual name Manual No. Description

-10PG

FX USER'S MANUAL (this manual)

-10PG Installation Manual (in same package)

FX HARDWARE MANUAL (in same package)

c (D/UL)

FX HARDWARE MANUAL (in same package)

c (DSS/DS) HARDWARE MANUAL (in same package)

THE FX SERIES OF PROGRAMMABLE CONTROLLER PROGRAMMING MANUAL

ΙΙ

JY992D93401

JY992D91901

JY992D66301

JY992D87201

JY992D76401

JY992D88101

The manual explains the details of the hardware regarding the specifications, wiring, installation, etc. of the FX

-10PG

Series PLC.

The manual explains the specifications, installation, etc. of the

-10PG Pulse Output Block.

The manual explains the details of the hardware regarding the specifications, wiring, installation, etc. of the FX2N Series PLC.

The manual explains the details of the hardware regarding the specifications, wiring, installation, etc. of the FX

2NC

(D/UL)

Series PLC.

The manual explains the details of the hardware regarding the specifications, wiring, installation, etc. of the FX

2NC

(DSS/DS)

Series PLC.

The manual explains the commands of FX

and FX

2NC

Series.

Of the manuals listed above, THE FX SERIES OF PROGRAMMABLE CONTROLLER PROGRAMMING MANUAL ΙΙ are not packed with the product. If necessary, contact your dealer to request the desired manual. FX

-10PG Installation Manual, FX2N Handy Manual and FX

Handy Manual are packed

2NC

with each product.

vii

Model FX2N-10PG Pulse Output Block

viii

Model FX2N-10PG Pulse Output Block Contents

1. Introduction .........................................................................................1-1

1.1 Product outline.................................................................................................1-1

2. Outside dimensions and component names.......................................2-1

2.1 Outside d ime n s io n s .............. .. ............. .. ............. ... .. ............. .. .............. .. .. .......2-1

2.2 LED display......................................................................................................2-2

2.3 Pin layout and assignment...............................................................................2-3

2.3.1 Applicable connector and cable size...................................... ...... ....... ................2-4

3. Installation........................................................................................... 3-1

3.1 DIN rail installation...........................................................................................3-1

3.2 Direct installation..............................................................................................3-1

4. System configuration.................................................... ............ ...........4-1

4.1 Connection with PLC ....................................................................................... 4-1

4.2 Applicable PLC ................................................................................................4-2

5. Specifications......................................................................................5-1

5.1 Environmental specifications ...........................................................................5-1

5.2 Power supply specifications.............................................................................5-1

5.3 Performance specifications..............................................................................5-1

5.4 Input specifications..........................................................................................5-2

5.5 Output specifications........................................................................................5-2

6. Wiring..................................................................................................6-1

6.1 Input output circuit............................................................................................6-1

6.2 Input wiring.......................................................................................................6-4

6.2.1 START, DOG, X0, X1, S/S.............. ....... ...... ....................................... ...... ....... ...6-4

6.2.2 A-phase +, A-phase -, B-phase +, B-phase - ......................................................6-5

6.2.3 PGO+, PGO-.......................................................................................................6-6

6.3 Output wiring....................................................................................................6-7

6.3.1 VIN+, VIN-, FP+, FP-, RP+, RP- .........................................................................6-7

6.3.2 CLR+, CLR-.........................................................................................................6-8

6.4 Connection with stepping motor.......................................................................6-9

6.5 Connection with Model MR-C Servo Motor....................................................6-10

6.6 Connection with Model MR-J Servo Motor ....................................................6-11

6.7 Connection with Model MR-J2 (-Jr, -Super) Serv o Motor..............................6-12

6.8 Connection with Model MR-H Servo Motor....................................................6-13

7. Buffer memory (BFM)..........................................................................7-1

7.1 BFM list............................................................................................................ 7-1

7.2 Details o f BF M ................. .. .............. .. .. ............. .. .............. .. ............. .. ... ...........7-5

7.2.1 BFM#1, #0 Maximum speed ..............................................................................7-5

7.2.2 BFM#2 Bias speed.............................................................................................7-5

7.2.3 BFM#4, #3 Jog speed........................................................................................7-5

7.2.4 BFM#6, #5 Zero return speed (high speed) ....................................................... 7-5

7.2.5 BFM#7 Zero return speed (creep).......................................................................7-5

7.2.6 BFM#8 Zero-point signal number........................................................................7-5

7.2.7 BFM#10, #9 Zero-point address........................................................................7-6

7.2.8 BFM#11 Acceleration time.................................................................................7-6

7.2.9 BFM#12 Deceleration time.................................................................................7-6

7.2.10 BFM#14, #13 Target address I...........................................................................7-6

7.2.11 BFM#16, #15 Operation speed I........................................................................7-6

7.2.12 BFM#18, #17 Target address II.........................................................................7-7

7.2.13 BFM#20, #19 Operation speed II.....................................................................7-7

7.2.14 BFM#21 Override setting ................................................................................... 7-7

7.2.15 BFM#23, #22 Operation speed current value ....................................................7-7

7.2.16 BFM#25, #24 Current address...........................................................................7-7

7.2.17 BFM#26 Operation commands .......................................................................... 7-8

Model FX2N-10PG Pulse Output Block Contents

7.2.18 BFM#27 Operation pattern...............................................................................7-11

7.2.19 BFM#28 Status information..............................................................................7-13

7.2.20 BFM#29 m code..............................................................................................7-13

7.2.21 BFM#30 Machine model code..........................................................................7-13

7.2.22 BFM#33, #32 pulse rate...................................................................................7-14

7.2.23 BFM#35, #34 Feed rate ...................................................................................7-14

7.2.24 BFM#36 Parameters ........................................................................................7-14

7.2.25 BFM#37 Error code..........................................................................................7-19

7.2.26 BFM#38 Terminal information..........................................................................7-19

7.2.27 BFM#40, #39 Current address........................................................................7-19

7.2.28 BFM#42, #41 Manual pulse generator input current value ..............................7-19

7.2.29 BFM#44, #43 Manual pulse generator input frequency ...................................7-20

7.2.30 BFM#45 Manual pulse generator input electronic gearing (numerator)...........7-20

7.2.31 BFM#46 Manual pulse generator input electronic gearing (denominator) .......7-20

7.2.32 BFM#47 Input response of manual pulse generator ........................................7-20

7.2.33 BFM#64 Version information............................................................................7-20

7.2.34 BFM#98 Table start No. ...................................................................................7-20

7.2.35 BFM#99 Executing table No.............................................................................7-20

7.2.36 BFM#100 and later BFM for program with table system.................................7-20

8. Operation pattern................................................................................8-1

8.1 General items for positioning operation...........................................................8-1

8.1.1 Outline of positioning operation...........................................................................8-1

8.1.2 STOP command process....................................................................................8-2

8.1.3 Overlapped command of operation modes .........................................................8-3

8.1.4 Small travel...................................... ....... ...................................... ....... ...... ....... ...8-3

8.1.5 Forward/reverse limits.........................................................................................8-5

8.1.6 Cautions for use of mechanical system/compound system units........................8-6

8.2 Jog opera ti on ..................... ... .. ............. .. .. ... ............. .. .. .............. .. .. .. ............. ...8-7

8.2.1 Outline of jog operation.......................................................................................8-7

8.2.2 Speed change during jog operation ....................................................................8-8

8.3 Machine zero return.........................................................................................8-9

8.3.1 Outline of zero return...........................................................................................8-9

8.3.2 Zero return direction............................................................................................8-9

8.3.3 Polarity of dog input.............................................................................................8-9

8.3.4 Count start timing............................................... ....... ...... ....... ...... ....... ...... ..........8-9

8.3.5 Zero return speed..............................................................................................8-10

8.3.6 Zero return completed flag................................................................................8-10

8.3.7 Change of zero return speed.............................................................................8-10

8.3.8 Data set type zero return...................................................................................8-10

8.3.9 Dog search function ..........................................................................................8-11

8.3.10 Forced ON/OFF of CLR signal..........................................................................8-11

8.4 1st-speed positioning operation........................... ..........................................8-12

8.4.1 Outline of 1st-speed positioning operation........................................................8-12

8.4.2 Operation speed................................................................................................8-12

8.4.3 Address instruction............................................................................................8-12

8.4.4 Rotation direction ............... ....... ...... ....... ...... ...... ....... ....................................... .8-12

8.4.5 Positioning complete flag ..................................................................................8-13

8.4.6 STOP command................................................................................................8-13

8.5 Interrupt 1st-speed positioning operation.......................................................8-14

8.5.1 Outline of interrupt 1st-speed positioning operation..........................................8-14

8.5.2 Operation speed................................................................................................8-14

8.5.3 Address instruction............................................................................................8-14

8.5.4 Rotation direction ............... ....... ...... ....... ...... ...... ....... ....................................... .8-14

8.5.5 Positioning complete flag ..................................................................................8-15

8.5.6 STOP command................................................................................................8-15

8.6 2nd-speed positioning operation....................................................................8-16

Model FX2N-10PG Pulse Output Block Contents

8.6.1 Outline of 2nd-speed positioning operation.......................................................8-16

8.6.2 Operation speed................................................................................................8-16

8.6.3 Address instruction............................................................................................8-16

8.6.4 Rotation direction ............... ....... ...... ....... ...... ...... ....... ....................................... .8-17

8.6.5 Positioning complete flag (BFM#28 b6) ............................................................8-17

8.6.6 STOP command................................................................................................8-17

8.7 Interrupt 2nd-speed positioning operation ......................... ............................8-18

8.7.1 Outline of interrupt 2nd-speed positioning operation.........................................8-18

8.7.2 Operation speed................................................................................................8-18

8.7.3 Address instruction............................................................................................8-18

8.7.4 Rotation direction ............... ....... ...... ....... ...... ...... ....... ....................................... .8-19

8.7.5 Positioning complete flag (BFM#28 b6) ............................................................8-19

8.7.6 STOP command................................................................................................8-19

8.8 Interrupt stop operation..................................................................................8-20

8.8.1 Outline of interrupt stop operation.....................................................................8-20

8.8.2 Operation speed................................................................................................8-20

8.8.3 Address instruction............................................................................................8-20

8.8.4 Rotation direction ............... ....... ...... ....... ...... ...... ....... ....................................... .8-20

8.8.5 Positioning complete flag ..................................................................................8-21

8.8.6 STOP command................................................................................................8-21

8.9 Table operation................................... ...........................................................8-22

8.9.1 Outline of table operation ..................................................................................8-22

8.9.2 Assignment of tables and BFM Nos....... ...................................... ....... ...... ....... .8-24

8.9.3 Operation example 1 (continuous operation)....................................................8-24

8.9.4 Operation example 2 (position-to-speed operation)..........................................8-25

8.9.5 Operation example 3 (step-advance operation)................................................8-26

8.10 Variable-speed operation . ..............................................................................8-27

8.10.1 Outline of variable-speed operation ..................................................................8-27

8.10.2 Operation speed................................................................................................8-27

8.10.3 Rotation direction ................................... ...... ...... ....... ....................................... .8-28

8.10.4 STOP command................................................................................................8-28

8.11 Manual pulse generator input operation........................................................8-29

8.11.1 Outline of manual pulse generator input operation ...........................................8-29

8.11.2 Pulse output valid range....................................................................................8-30

8.11.3 Manual pulse generator input current value......................................................8-30

8.11.4 Manual pulse generator input frequency...........................................................8-30

8.11.5 Manual pulse generator Electronic gearing (numerator).................................8-30

8.11.6 Manual pulse generator Electronic gearing (denominator) .............................8-30

8.11.7 Manual pulse generator response.....................................................................8-30

9. Program example................................................................................9-1

9.1 Outline of FROM/TO commands .....................................................................9-1

9.2 Length feed operation (1st-speed positioning).................................................9-2

9.2.1 Operation explanation.........................................................................................9-3

9.2.2 Device assignment (PLC)....................................................................................9-6

9.2.3 Sequence program..............................................................................................9-7

9.3 Multi-speed operation (table operation)...........................................................9-9

9.3.1 Operation explanation.......................................................................................9-10

9.3.2 Device assignment (PLC)..................................................................................9-13

9.3.3 Sequence program............................................................................................9-15

10. Diagnostics........................................................................................10-1

10.1 D iagnostics LED .......................... .. ................................................................10-1

10.2 Diagnostics (BFM#37) ......................................... .. .. .. .. .. ...............................10-3

10.3 D iagnostics PLC .......................... .. ................................................................10-4

Model FX2N-10PG Pulse Output Block Contents

xii

Model FX2N-10PG Pulse Output Block

1. Introduction

1.1 Product outline

FX2N-10PG Pulse Output Block (hereafter abbreviated as FX2N-10PG, Pulse Output Block or PGU) is a special block to output a maximum 1MHz pulse array and drive a single-axis stepping motor or servo motor.

Introduction 1

1) FX

-10PG controls the positioning operation of one single-axis stepping motor or servo

motor per unit.

2) FX

or FX

Series PLC is connected to read and write the data with FROM/TO

2NC

commands.

3) A pulse array of max. 1MHz can be output. (Differential line driver output)

Cautions regarding design

• To make sure the entire system operates safely even when problems such as a faulty external power supply, PLC, or FX circuits outside the PLC and FX

Otherwise, improper operation or wrong output may cause an accident.

1) The emergency stop circuit, protective circuit, in terlock circ uit against machi ne breakage ,

etc. must be provided as circuits outside the PLC and FX

2) If the PLC or FX

-10PG Pulse Output Block detects any problem using the self-

diagnosis function for the watchdog timer errors and input value errors, or if any trouble occurs in the input/output control area, etc. which cannot be detected by the PLC CPU, output control may sometimes become impossible .Be sure to design the ext ernal circu it s and mechanisms to operate the machine safely in such cases.

-10PG Pulse Output Block occurs, provide safety

-10PG Pulse Output Block.

-10PG.

3) If any relay, transistor, triac, etc. in the output unit of the FX

-10PG Pulse Output Block

or PLC malfunctions, the output may sometimes be kept on or off . Design the external circuits and mechanisms to operate the machine safely regarding output signals which may lead to a serious accident.

Cautions regarding disposal

• When disposing of the product, handle it as industrial waste.

1-1

Model FX2N-10PG Pulse Output Block Introduction 1

MEMO

1-2

Model FX2N-10PG Pulse Output Block

Outside dimensions and component names 2

2. Outside dimensions and component names

2.1 Outside dimensions

Unit: mm (inches)

b)a)

43(1.69")

4(0.16")

FX2N-10P G

START DOG X0 X1

POW ER ERROR

PGO FP RP

CLR

87(3.43")

90(3.54")

80(3.15")

f )

4.5(φ0.18")

2-φ

74(2.91")

External color: Munsell 0.08GY/7.64/0.81 Mass (Weight): Approx. 0.2kg (0.44lbs) Accessories : Special block No. label

a) Extension cable b) Direct mounting hole (2 - φ4.5/0.18”) c) Extension port d) Input/output port e) DIN rail mounting hook f) DIN rail mounting groove (DIN rail: DIN46277 35mm (1.38”) wide)

2-1

Model FX2N-10PG Pulse Output Block Outside dimensions and component names 2

2.2 LED display

LED name State Display content

5V DC is not supplied through the extension cable from the PLC.

CLR signal is output (when the origin point return is completed)

POWER

START

ERROR

CLR

DOG

PG0

X0,X1

Unlit

Lit 5V DC is supplied through the extension cable from the PLC.

Unlit Start input off

Lit Start input on

Unlit Normal operation

Blinking Error occurred

Lit CPU error occurred

Unlit Forward pulse or pulse array interrupted.

Blinking Forward pulses or pulse array is being output.

Unlit Reverse pulse or directional output interrupted.

Blinking Reverse pulses or directional output is being output.

Unlit CLR signal is not output.

Lit

Unlit DOG input off

Lit DOG input on

Unlit Zero-point input off

Lit Zero-point input on

Unlit A-phase input of manual pulse generator off

Lit A-phase input of manual pulse generator on

Unlit B-phase input of manual pulse generator off

Lit B-phase input of manual pulse generator on

Unlit Interrupt input off

Lit Interrupt input on

2-2

Model FX2N-10PG Pulse Output Block Outside dimensions and component names 2

2.3 Pin layout and assignment

• The following pin layout is seen when looking at the I/O port in the FX2N-10PG from the

front face. When an I/O cable and connecto r is prepare d by the user, the pin number mark an d mark are different according to the connector used. Wire correctly noting the position of notch and the direction of the connector.

I/O port in the FX2N-10P from the front face

POWER

FX2N-10PG

START DOG X0 X1

ERROR

PGO FP RP

CLR

VIN+ FP+ RP+ PG0+ CLR+

A+

B+ DOG S/S X0

VINFPRPPG0CLR-

A-

BSTART S/S X1

▲

Terminal name Content

VIN+ Power input terminal for pulse output 5V DC to 24V DC

FP+

RP+

Forward/reverse mode: Forward pulse output terminal Pulse/direction mode: Pulse output terminal

Forward/reverse mode: Reverse pulse output termina l

Pulse/direction mode: Direction output terminal PG0+ Zero-point signal input terminal CLR+ Output terminal to clear the deviation counter of servo amplifier

A+ A-phase input terminal of 2-phase pulse

B+ B-phase input terminal of 2-phase pulse

DOG

S/S

Near-point DOG input terminal (Input terminal used for origin-point return

command)

Power input terminal (start, DOG, X0, X1) 24V DC

Pins (S/S) are internally short-circuited.

X0 Interrupt input terminal

VIN- Common terminal of VIN+

FP- Common terminal of FP+

RP- Common terminal of RP+ PG0- Common terminal of PG0+ CLR- Common terminal of CLR+

A- Common terminal of A-phase input of 2-phase pulse

B- Common terminal of B-phase input of 2-phase pulse

START Start input terminal

X1 Interrupt input terminal

2-3

Model FX2N-10PG Pulse Output Block Outside dimensions and component names 2

2.3.1 Applicable connector and cable size

The connectors for the multi-wire cables are prepared as a set to allow the customer to produce the input/output cables. The cables and crimp tool should be prepared by the customer.

Model name and configuration of

input/output connector

Applicable cable and tool

Model name Cable size

-I/O-CON-S

For multi-wire cable: 5 sets FX

-I/O-CON-SA

For multi-wire cable: 5 sets

AWG22(0.3mm

AWG20(0.5mm

)

*1 Since it may be difficult to pass the random cable through the housing depending on the

variation of the sheath thickness, UL-1061 cable is recommended.

* Phoenix contact crimp tool.

2-4

Model FX2N-10PG Pulse Output Block

3. Installation

Install FX2N-10PG on the right side of the basic unit, extension unit or other extension block of FX

and FX2Nc Series PLC.

For installation, install the block with DIN rail (DIN46277, 35mm (1.38inches) wide) or directly with M4 screws.

3.1 DIN rail installation

Align the upper side of the DIN rail mounting groove with t he DIN rail 1), and press the block in

2). To remove the main body, pull out the DIN rail mounting hook downward 3), and remove the block 4).

Installation Removal

Installation 3

3.2 Direct installation

Pass M4 screws through the two mounting holes provided at the top and bottom on the left side of FX Provide a clearance of 1 to 2mm (0.08inches) between the units during installation.

-10PG, and install the block on the panel with the screws.

3-1

Model FX2N-10PG Pulse Output Block Installation 3

Cautions regarding installation

1) Use the block under the envir onmental conditions specified in the manual. Do not use the unit in a loca tion surrounded by dust, oil fumes, conductive dust, corrosive gas or combustibl e gas, exposed to high temperature , condensation, wind or rai n, or subject to vibration or impact. Use in such a locati on may cause an electric shock, fire haza rd, mal functi on, or break age or degradation of the product.

2) Before installation, wiring or similar work, be sure to switch off the external power supply to isolate the block. Otherwise, it may cause an electric shock or damage the product.

3) When tur ning on the power supply or operating the block after installation, wiring or similar work, be sure to install the top cover.

4) When tapping a hole or routing a wire, prevent chips or wire chips from dropping into the vent windows of FX Such chips may cause a fire haza rd or malf unction.

-10PG.

5) Securely fasten the extension cable to a specified connector. If it is poorly connected, it will cause a malfunction.

3-2

Model FX2N-10PG Pulse Output Block

4. System configuration

4.1 Connection with PLC

The PLC is connected to FX2N-10PG with the extension cable. FX

-10PG is handled as a special unit of the PLC and is sequentially given the special unit

number of 0 to 7 from the u nit which is the nearest to P LC. (The unit No. is instructed with FROM/TO commands.) For details of the input/output assignment of PLC, refer to the manual of FX PLC.

System configuration 4

, FX

2NC

Series

START DOG X0 X1 A

FX2N -2 L C

POWER ERROR

PGO FP RP CLR

FX2N-2 L C

FX2N-3 2 E R

FX2N-10 P G

POW ER

Special

2N -1 0 P G

START DOG X0 X1 A

block

No.2

(X020 to X 037)

X6 X0 X2 X4 X6

COM X4

POW ER

24V

OUT1

OUT2

Special

L X1X3X5X7

(Y020 to Y 037)

24+N

X3X2X1

FX2N-3 2 E R

01234567

OUT

76543210

72456130

Y4Y5Y6

COM4COM2Y4Y5Y6Y7 COM3Y0Y1Y2Y3COM1Y0Y1Y2Y3

block No. 1

Series PLC and a maximum of 4 units can

-CNV-IF is required.

2NC

-65EC/FX0N-30EC extension cable and FX2N-

POWER ERROR

PGO FP RP CLR

FX2N -3 2 M R

14 171510 12 13

1611

1611 1514 1710 12 13

Y14

Y15

72456130

POW ER

RUN

BATT.V

PROG .E

72456130

CPU.E

FX2N -1 0 P G

FX2N-10 P G

Special

(X000 to X 017)

24+N

FX2N-3 2M R

Y4Y5Y6

X10 X14 X16

X3X2X1

OUT

Y10

Y12

COM3

Y11

Y13Y1Y2Y3

COM X4

LX13X15

(Y000 to Y 017)

block No. 0

• A maximum of 8 units can be connected to FX be connected to FX

• When connected to FX

Series PLC.

2NC

Series PLC, FX

2NC

• For extension, the separately available FX CNV-BC are used. One extension cable can be used per system.

• The number of occupied I/O points of the FX

-10PG is 8. The total number of I/O points of

the basic unit, extension unit and extension block and the occupied poin ts of the special block must not exceed the max. number of the I/O points of the basic unit (256 points for FX

and FX

2NC

• The assignment of the I/O number of the PLC is shown in the parentheses. The I/O connectors and occupied points of FX

-10PG are not included during assignment of I/O

numbers of the PLC.

Turn OFF the power at first, then connect/disconnect the cab le such as an extension cable. If you connect/disconnect a cable while the power is supplied, the unit may fail or malfunction.

4-1

Model FX2N-10PG Pulse Output Block System configuration 4

4.2 Applicable PLC

Series name Applicable version

Series All versions

2NC

Series All versions

For connection to FX

2NC

, FX

2NC

-CNV-IF is necessary.

4-2

Model FX2N-10PG Pulse Output Block

5. Specifications

5.1 Environmental specifications

Item Specifications

Withstand voltage Items except above

5.2 Power supply specifications

Item Specifications

Input signal

Drive power supply

Inner control

Output signal

500V AC One minute (between all external terminals and ground terminal) Same as the environmental specifications of the connected PLC

(Refer to the PLC manual.)

START, DOG, X0, X1 terminals: 24V DC+/-10% Current consumption 32mA or less PGO terminal: 3 to 5.5V DC Current consumption 20mA or less VIN terminal: 5 to 24V DC Current consumption 100mA or less for 5V, 70mA or less for 24V Each current can be supplied from the external power supply. (START, DOG, X0, X1 terminals can be supplied from the service power supply (24+ terminal) of the PLC.)

5V DC Current consumption 120mA Power is supplied through the extension cable from the PLC.

FP, RP terminals (Power supplied from VIN terminal 5 to 24V DC): Set 25mA or less. CLR: 5 to 24V DC Set 20mA or less. Each is supplied from the servo amplifier or external power supply.

Specifications 5

5.3 Performance specifications

Item Specifications

Number of control axes

Speed command

Position command

Positioning program

Number of I/O occupied points

Start time

• One axis per unit (Max. 8 units and 4 units can be connected to FX FX

2NC

• The operation speed is set with the buffer memory.

• It can be operated at the pulse frequency of 1Hz to 1MHz.

• Hz, cm/min, 10 deg/min and inch/min are selectable for the command unit.

• The travel is set with the buffer memory.

• The pulse converted value is in the range of -2,147,483,648 to 2,147,483,647. Pulse, mm, mdeg and 10

• The absolute position instruction and relative position instruction are selectable.

• The magnification rates of 10 position data.

• Positioning is done in the PLC program. (Data read-/writing and operation mode selection are instructed with FROM/TO commands.)

• 8 points (Input or output.)

• 1 to 3ms

Series PLC respectively.)

, 101, 102 and 103 are settable for the

Series PLC and

-4

inch are usable for the unit.

5-1

Model FX2N-10PG Pulse Output Block Specifications 5

5.4 Input specifications

φφφφ

Item START, DOG, X1

Number of input points

Input signal voltage

Signal format Input signal

current Input ON

sensitivity Input OFF

sensitivity Input receiving

speed Circuit insulation

Operation indication

Three control input points (START, DOG, PG0), two interrupt input points (X0, X1) 2-phase pulse input point (φA, φB)

24V DC ± 10% 3.0 to 5.5V DC 3.0 to 5.5V DC Contact or open collector

transistor

6.5 ± 1mA 6 to 20mA 6 to 20mA

4.5mA or more 6.0mA or more 6.0mA or more

1.5mA or less 1mA or less 1mA or less

0.1ms or less (1.0ms or less for DOG)

Photocoupler insulation LED is lit when input is ON.

Differential line driver or open collector transistor

2-phase pulse 30,000Hz or less (Duty 50%)

Differential line driver or open collector transisto r

Pulse width 50ms or more

PG0

5.5 Output specifications

Item Pulse output section Clear signal (CLR)

Number of output points

Output system

Output type Rated load

voltage Max. load current VIN current

consumption Max. voltage drop

during ON Leak current

during ON Output frequency Operation

indication

Three output points (FP, RP, CLR) Forw ard pulse (FP) / reverse pulse (RP)

or pulse (PLS) / direction (DIR) is selectable.

Differential line driver output NPN open collector transistor output VIN 5 to 24V DC VIN 5 to 24V DC 25mA or less 20mA or less 24V DC: 70mA 5V DC: 100mA

FP+, RP+ Max. 1MHz 20 to 25ms LED is lit when output is ON.



When zero return operation is completed, it is turned on. (Output pulse width: 20ms)



1.5V or less

0.1mA or less

5-2

Model FX2N-10PG Pulse Output Block

6. Wiring

6.1 Input output circuit

Input terminal FX2N-10PG

Manual pulse

generator

7mA/24V DC

24V DC

Shielded cable

A phase

START

DOG

S/S

A+

3.3k

120

Wiring 6

5 to

VIN+

VIN-

FP+

FP-

RP+

RP-

CLR+

24V DC

Shielded

cable

Servo amplifier

drive unit

Output terminal

Ω

AM26LS31 or equivalent

Differential line driver

Ω

25mA or less

2-phase pulse

Frequency

30kHz or less

5V DC

20mA or less

B phase

A-

B+

B-

PG0+

PG0-

120

• For the pin layout, refer to Section 2.3.

Ω

CLR-

5 to 24V DC

20mA or less

6-1

Model FX2N-10PG Pulse Output Block Wiring 6

• Install a safety circuit outside the FX2N-10PG so that the entire system conservatively operates even if an abnormality occurs in the external power supply or a failure occurs in the FX

-10PG.

1) Make sure to construct an emergency stop circuit, protection circuit, interlock circuit for reverse operations such as normal rotation and reverse rotation and interlock circuit to prevent damages of a machine for upper limit/lower limit, etc. outside the FX

-10PG.

2) When the CPU in the detects an abnormality such as a watch dog timer error by the selfdiagnosis circuit, all outputs turn off. When an abnormality occurs in the I/O control area which cannot be detected by the CPU in the FX

-10PG, output control may be disabled.

Design external circuits and the structure so that the entire system conservatively operates in such cases.

3) Do not lay signal cable near to high voltage power cable or house them in the same trunking duct. Effects of noise or surge inductio n may occur. Keep signal cables a safe distance of more than 100 mm (4”) from these power cables.

4) Where output signal lines are used over an extended distance consideration for voltage drop and noise interference should be made.

5) Fix cables so that any stress is not directly applied on the terminal block or the cable connection area.

6) When a failure occurs in a transistor etc. in the FX

-10PG, outputs may keep ON or

OFF. For output signals which may lead to severe accidents, design external circuits and the structure so that the entire system conservatively operates.

• Make sure to shut down the power supplies of all phases on the outside before starting installation or wiring. If the power supplies are not shut down, you may get electrical shock or the unit may be damaged.

• Never touch any terminals while the power is supplied. If you touch a terminal while the power is supplied, you may get electrical shock or the unit may malfuncti on.

• Turn off the power at first, then start cleaning or tighten terminals. If you perform cleaning or tightening while the power is supplied, you may get electrical shock.

• For pairs of inputs such as forward/reverse contacts which would pose a hazard if turned ON simultaneously, provide external interlocks, in addition to interlocks in the program inside the positioning unit, to ensure that they cannot be turned ON simultaneously.

Forward lim it

Forward

Reverse lim it

Reverse

O utput elem ent

6-2

Model FX2N-10PG Pulse Output Block Wiring 6

CE MEC Conformity

For compliance to EC EMC regulation it is necessary to add a Ferrite filter on the I/O cable of the FX

-10PG.

The filter should be attached below with the filter surrounding the I/O cable. The recommended ferrite filter is the TOKIN ESD-SR-25 or equivalent. The filter should be placesd as near to I/O port the FX

-10PG

POWER

ERROR START DOG

PGO X0

FX2N-10PG

RP fA

CLR f

150mm (5.9") or less

-10PG as possible.

Ferrite filter TOKIN ESD-SR-25

TOKIN

I/O cable

6-3

Model FX2N-10PG Pulse Output Block Wiring 6

6.2 Input wiring

6.2.1 START, DOG, X0, X1, S/S

External power supply (24V DC) is required for terminals START, DOG, X0, X1 and S/S. Contact output type and open collector transistor output (NPN, PNP) types of external devices are applicable.

1) When contacts are used

FX2N-10PG Input terminal

7mA/24V DC

START

7mA/24V DC

DOG

7mA/24V DC

24V DC

S/S

3.3k

Ω

2) When NPN open collector transistors are used

FX2N-10PG Input terminal

4-wire type

3-wire type

2-wire type

24V DC

Reread terminal as START, DOG, X0 or X1 according to the application.

S/S

3.3k

Ω

3) When PNP open collector transistors ar e used

FX2N-10PG Input terminal

4-wire type

3-wire type

2-wire type

24V DC

S/S

3.3k

Ω

Reread terminal as START, DOG, X0 or X1 according to the application.

• For the pin layout, refer to Section 2.3.

6-4

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