Thank you for choosing the Mitsubishi Transistorized VFD Setup Software.
This instruction manual gives handling information and precautions for use of this software. Incorrect handling might
cause an unexpected fault. Before using this product, please read this manual carefully to use it to the optimum.
Please forward this manual to the end user.
When reading this manual, note the following:
• This manual is written on the basis that Windows
• The [return] and [enter] keys are represented by thekey.
• Drive D is described as the CD-ROM drive and Drive C as the hard disk drive.
• The screens, parameter names, set values and so on given in this manual are written on the basis of the FR-A700
series. When using the inverter of any other series, refer to the instruction manual of the used inverter.
Trademarks
• Microsoft, Windows and Excel are registered trademark or trademark of Microsoft Corporation in the United States
and/or other countries.
1)The formal name of Windows
2)The formal name of Windows
3)The formal name of Windows
4)The formal name of Windows
5)The formal name of Excel is Microsoft
®
98 is Microsoft® Windows® 98 operating system.
®
2000 is Microsoft® Windows® 2000 operating system.
®
Me is Microsoft® Windows® Me operating system.
®
XP is Microsoft® Windows® XP operating system.
®
Excel for Windows®.
• The "FR Configurator" is a registered trademark of Mitsubishi Electric Corporation.
The copyright and other rights of this software all belong to Mitsubishi Electric Corporation.
• No part of this manual may be copied or reproduced without the permission of Mitsubishi Electric Corporation.
• Other company and product names herein are the trademarks and registered trademarks of their respective owners.
• SPREAD
Copyright (C) 2004 FarPoint Technologies, Inc.
• LEADTOOLS
Copyright (C) 1991-2005 LEAD Technologies, Inc.
®
XP Professional (English version) is the operating system.
For Maximum Safety
• This product is not designed or manufactured to be used in equipment or systems in situations that can affect or
endanger human life.
• When considering this product for operation in special applications such as machinery or systems used in passenger
transportation, medical, aerospace, atomic power, electric power, or submarine repeating applications, please contact your nearest Mitsubishi sales representative.
• Although this product was manufactured under conditions of strict quality control, you are strongly advised to install
safety devices to prevent serious accidents when it is used in facilities where breakdowns of the product are likely to
cause a serious accident.
<Abbreviations>
PU ............................................... Operation panel (FR-DU07) and parameter unit (FR-PU04/
FR-PU07)
Inverter................................... Mitsubishi inverter FR-A/F700 series
Pr. .......................................... Parameter Number
PU operation.......................... Operation using the PU (FR-DU07/FR-PU04/FR-PU07).
External operation.................. Operation using the control circuit signals
1
CONTENTS
1 OVERVIEW1
1.1Before Using This Software ....................................................................................... 2
2.4Explanation of Screen.............................................................................................. 18
2.4.1Tool bar ........................................................................................................................................ 18
2.4.2System list .................................................................................................................................... 19
2.4.3Status bar ..................................................................................................................................... 20
2.5Operation Mode Setting of the Inverter.................................................................... 21
2.10.1 Test Running ................................................................................................................................ 58
2.10.2 Maximize the motor performance [Auto Tuning]........................................................................... 59
2.12.1 Help contents................................................................................................................................ 66
4.1.3Use of PrEdit (Parameter file edit software) ................................................................................. 73
II
1 OVERVIEW
This chapter provides the fundamental "overview" for use of this
product.
Always read the instructions before using this software.
1.1Before Using This Software..................................... 2
1.2Preparations for Startup ..........................................3
When using this software to make communication with the inverters set 9999 in Pr. 123
PU communication waiting time setting and Pr. 337 RS-485 communication waiting time
setting. When using the PU connector, set a value other than 0 in Pr. 122 PU
communication check time interval on the inverter's operation panel. When using the RS-
485 terminal, set a value other than 0 in Pr. 336 communication check time interval. When
using the USB connector to make communication (available for FR-A700 series only),
set a value other than 0 in Pr. 548 USB communication check time interval. (Refer to the
inverter instruction manual for the setting method.)
1
1
2
3
4
Before Using This Software
1.1Before Using This Software
This software can be used effectively as a support tool for operations from startup to maintenance of the Mitsubishi
transistorized inverter. The following functions can be performed efficiently on the personal computer.
• System setting function
• Parameter editing function
• Monitoring function
• Diagnosis function
• Test running function
• File management function
• Advanced function
• Help function
1.1.1Packing Confirmation
After unpacking, check that the following items are contained in the package:
ItemQuantity
CD-ROM1 disk
Install manual1 book
2
Preparations for Startup
1.2Preparations for Startup
1.2.1System configuration
ComponentsDescription*1
Personal computer*2IBM PC/AT compatible machine with CD-ROM drive (for installation), USB port *3 or RS-232C port
OSWindows® XP Professional, Windows® XP Home Edition, Windows® 2000
Professional, Windows® Me, Windows® 98 (English)
Pentium® 133MHz or more (Windows® 98‚ Windows® 2000 Professional)
Processor
Memory
Hard diskFree area of 50MB or more
SoftwareInternet Explorer 4.0 or more
Display
KeyboardConnectable to the above PC
MouseConnectable to the above PC
PrinterConnectable to the above PC
Applicable to display at resolution of 800 600 or more, and High Color (16 bits). Connectable to the
above PC.
Pentium® 150MHz or more (Windows® Me)
Pentium® 300MHz or more (Windows® XP Professional‚ Windows® XP Home
Edition)
24MB or more (Windows® 98)
32MB or more (Windows® Me‚ Windows® 2000 Professional)
128MB or more (Windows® XP Professional‚ Windows® XP Home Edition)
*1Windows is a registered trademark of Microsoft Corporation in the United States and other countries.
Pentium is a registered trademark of Intel Corporation
*2FR Configurator may not normally operate according to PC used.
*3The setup using the USB port is available for FR-A700 series only.
1.2.2Compatible inverters
FR Configurator is compatible with the following inverters.
• FR-A700 series
• FR-F700 series
1
OVERVIEW
3
Preparations for Startup
1.2.3System configuration
The following devices are required to use the FR Configurator. Configure the system in accordance with the instruction
*1: A converter commercially available is required when the
personal computer uses the RS-232C port.
<Example of a commercially available product>
1) Model: FA-T-RS40 Converter (Model with connectors
and cable is also available)
Mitsubishi Electric Engineering Co., Ltd.
2) Model: DINV-CABV (with connectors and cable)
Diatrend Corp.
The converter cable cannot connect two or more inverters (the
computer and inverter are connected on a 1:1 basis). Since the
product above is packed with the RS-232C cable and RS-485
cable (10BASE-T + RJ-45 connector), the cable and connector
need not be prepared separately. Contact a maker for details of
the product.
*1
RS-485 terminal used
*4
Multidrop link system
*2: The PU connector, RS-485 terminal or USB connector
(FR-A700 series only) can be used to make
communication.
(Refer to the corresponding instruction manual for details.)
*3: The communication using USB connector (available for FR-
A700 series only) cannot connect two or more inverters. (the
personal computer and inverter are connected on a 1:1 basis)
Also, the communication using USB HUB can not be made.
*4: Overall length of connection cable: 500m
*2
Commercially available
printer
Inverter
4
[Connection example between converter and inverter (PU connector)]
Preparations for Startup
Personnel computer
RS-232C
port
RS-232C
cable
[Connection of USB cable and USB connector]
FA-T-RS40
(RS-232CRS-485
converter)
USB cable
RS-485
cable
USB connector
Inverter
PU connector
Removal of cover
Hook the dent with a flat blade screw
driver, etc. and push it up to open the
cover.
Interface
Transfer speed
Wiring length
Connector
Power supply
Conforming to USB 1.1
12Mbps
Maximum 5m
USB connector (B receptacle)
Supplied by self-power
1
OVERVIEW
5
Preparations for Startup
[Connection via GOT (FA transparent function)]
The FA transparent function allows the sequence programs of the Mitsubishi PLC to be read, written and monitored from a PC
connected via a GOT.
Using FA transparent function of GOT1000 series, communication with inverter via GOT is enabled.
• RS-232C or USB connection is used between FR Configurator and GOT
• RS-422 is used between GOT and inverter
USB connector or RS-232C
*1: GOT RS-422 communication unit (GT15-RS4-9S) is
required.
*2: USB or RS-232C(one from Port 1 to Port 9) can be used
for communication port, and setting must be made in
Communication settings screen of the FR Configurator
(Can not use multiple Ports simultaneously).
The personal computer and GOT is connected on a 1:1
basis. Also the communication using USB HUB can not
be made.
*2
RS-422 terminal is used
*1
*4
RS-485 terminal
InverterInverterInverterInverterInverter
*3: Up to 10 inverters can be connected with RS-422
*4: Refer to GOT1000 Series Connection Manual for the
Up to 10 inverters
connection. Inverter station number can be set from 0 to
31.
compatible version of the GOT and details of RS-422
connection.
Choose the [Save] command from the [File] menu on the corresponding display screen. The "Save As" panel appears.
Select the file type from "Save as t
ype", and save the file with the name in "File name" field.
CAUTION
When saving *.TXT, *.CSV, *.PRM and *.XLS files from the Functional List Format, Individual List Format or Basic Settings format 2, only
the parameters displayed are saved.
When saving all the parameter setting values, save in all list format.
16
Saving, Reading and Printing the Files
2.3.3Reading the file
To read the saved file, choose the [Open] command from the [File] menu. The "Open" panel appears. Choose the file to
be read and click the [OK] button to read the saved data.
2.3.4Printing
Display the screen to be printed and choosing the [Print] command in the [File] menu displays the "Print" panel. Make printer
and other settings and click the [OK] button to start printing.
When entering a comment in the comment area, the comment can be printed with it.
17
2
FUNCTIONS
Explanation of Screen
2.4Explanation of Screen
2.4.1Tool bar
Tool bar is comprised of tool buttons which have functions commonly used in the menu, and the menu can be executed
quickly by clicking the icons.
In addition, selection of station number and operation mode, online/offline settings are also available.
A
No.NameFunction and description
Function tool button
A
.........Opens a file.
(Refer to page 17)
.........Saves the data.
(Refer to page 16)
.........Prints.
(Refer to page 17)
.........Displays a system list.
(Refer to page 19)
.........Makes settings of model, capacity and plug-in option.
(Refer to page 23)
.........Displays a parameter list and makes a parameter setting.
(Refer to page 28)
.........Displays four data with analog meter and numerical value.
(Refer to page 43)
.........Displays data of three analog signals and four digital signals as waveform.
(Refer to page 45)
.........Gives an operation command from a personal computer and executes a test operation
on the inverter.
(Refer to page 58)
.........Executes an auto tuning.
(Refer to page 59)
.........Assigns functions to the inverter I/O terminals.
(Refer to page 36)
.........Monitors the status of the inverter I/O terminals.
(Refer to page 44)
.........Explains the use of FR Configurator and the description of parameters, etc.
(Refer to page 66)
B
C
D
E
18
Explanation of Screen
No.NameFunction and description
Station number
B
selection
Operation mode
C
button
Operation mode
D
indication
Online buttonSwitches Offline and Online by clicking. Pressing [Alt] key and [o] key can also switch Offline and Online.
E
Selects a station number to be displayed on the screen using the / button. (Only station number set
with the system setting is displayed in the displaying column.
Direct enter of displaying column is also available.
Sets the operation mode by clicking each button.
The set operation mode is displayed in the displaying column of operation mode.
Valid only when the online button is in the status.
• [EXT] (Alt+X): External operation mode
• [PU] (Alt+U): PU operation mode
• [LNK] (Alt+L): Network operation mode
• EXT: External operation mode
• PU: PU operation mode
• LNK: Network operation mode
• EXT JOG: External JOG operation mode
• PU JOG: PU JOG operation mode
• PU+EXT: External/PU combined operation mode
• No Node: when the time-out occurs in the ONLINE mode
REMARKS
• The operation mode + alarm (warning) descriptions are displayed at the alarm occurrence or during the
warning indication. Displayed in red letters at the alarm occurrence.
Example: When the overcurrent shut-off during acceleration occurs during PU operation ... PU (OC1)
When PU stop occurs during EXT operation ... EXT (PS)
At the occurrence of communication error such as NAK or the occurrence of inverter error such as out of
•
parameter range, error codes are displayed.
...Online
...Offline
(page 70)
2.4.2System list
The system list is displayed with the system setting screen when starting FR Configurator.
The model name and station number set with the system setting are displayed on the list.
The inverter (station number) selected on the system list becomes active on thez parameter setting screen or alarm display
screen.
When the system list window is closed, select [System list] of the [Display] menu to display again.
2
19
FUNCTIONS
Explanation of Screen
2.4.3Status bar
ABDEC
No.NameFunction and description
StatusDisplays the inverter operation status (Running/Stop/Off Line/Error) of selected station.
A
ModelDisplays the inverter model name of selected station.
B
SizeDisplays the inverter size of selected station.
C
OP1Displays the name of plug-in option mounted on the inverter of selected station.
D
OP2
E
OP3
F
PLC Function status
G
(FR-A700-NA/EC series only)
(The number of plug-in options which can be mounted on an inverter differs according to the
inverter.)
Displays the state of PLC Function.
PLC Function: Stop
PLC Function: Running
PLC Function: Disabled
PLC Function: Error
F
G
20
Operation Mode Setting of the Inverter
2.5Operation Mode Setting of the Inverter
2.5.1Operation mode setting
For operating the inverter using FR Configurator (parameter change, auto tuning and test operation, etc.), the operation mode
of inverter must be set. Refer to the table, and select an operation mode, which matches to each connecting method. The
selection of operation mode can be made using the tool bar. (Refer to page 18)
Connecting method
PU connector
Direct
connection
with FR
Configurator
and the
Inverter
Connection
via GOT
* When connecting a USB connector, set "3" in Pr.551 PU mode control source selection. The change for the setting value of Pr.551 becomes valid when turning on
the power next time or resetting the inverter.
(RS-485
connector)
RS-485 terminal
USB connector
(FR-A700
series only)
PU connector
(RS-485
connector)
RS-485 terminal
Operation
mode*
PU
PU
LINKPr. 551 PU mode control source selection
PU
PU
PU
LINKPr. 551 PU mode control source selection
Pr. 122 PU communication check time interval
Pr. 123 PU communication waiting time setting
Pr. 551 PU mode control source selection
(Factory setting)
Pr. 548 USB communicationchecktimeinterval
Pr. 551 PU mode control source selection
Pr. 123 PU communication waiting time setting
Pr. 551 PU mode control source selection
Pr. 551 PU mode control source selection
(Factory setting)
Parameter setting
≠ 0 (Factory setting = 9999)
= 9999 (Factory setting)
= 2
= 1
= 3
= 2 (Factory setting)
= 2
= 1
Pr. 336 RS-485 communication check time
≠ 0
interval
Pr. 337 RS-485 communication waiting time
= 9999 (Factory setting)
setting
≠ 0 (Factory setting = 9999)
= 0
Pr. 336 RS-485 communication check time
≠ 0
interval
Pr. 337 RS-485 communication waiting time
= 0
setting
Controllability through communcation
Operation
Location
Control by RS-485 communication from PU connector
Condition
(Pr. 551
Setting)
2
(PU
connector)
Except for 2
Operation
Mode
Item
Run command (start)
Run command (stop)
Running frequency
setting
Monitor{{ {{{
Parameter write{ *4×*5{ *4{ *4× *5
Parameter read{{ {{{
Inverter reset{{ {{{
Run command (start)
Run command (stop)
Running frequency
setting
Monitor{{ {{{
Parameter write×
Parameter read{{ {{{
Inverter reset{{ {{{
PU
Operation
{×× {×
{ *3 *3{ *3
{×{××
*3 *3 *3 *3 *3
External
Operation
×× ×××
×× ×××
*5× *5× *5× *5× *5
External/PU
Combined
Operation Mode
1
Pr. 79
= 3)
(
External/PU
Combined
Operation
Mode 2
(Pr. 79 = 4)
NET Operation
(when RS-485
terminals are
used)
*6
NET Operation
(when
communication
option is used)
*7
2
21
FUNCTIONS
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