Mitsubishi FR-S520E-0.1K, FR-S540E-0.4K, FR-S510WE-0.1K Instruction Manual

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TRANSISTORIZED INVERTER

FR-S500

INSTRUCTION MANUAL (Detailed)

FR-S

500E

-NA

TRANSISTORIZED INVERTER INSTRUCTION MANUAL (Detailed)

SIMPLE INVERTER

FR-S520E-0.1K to 3.7K-NA FR-S540E-0.4K to 3.7K-NA FR-S510WE-0.1K to 0.75K-NA

Thank you for choosing this Mitsubishi Transistorized inverter. This instruction manual (detailed) provides instructions for advanced use of the FRS500 series inverters. Incorrect handling might cause an unexpected fault. Before using the inverter, always read this instruction manual and the instruction manual (basic) [IB-0600210ENG] packed with the product carefully to use the equipment to its optimum.

This section is specifically about safety matters

Do not attempt to install, operate, maintain or inspect the inverter until you have read through this instruction manual (basic) and appended documents carefully and can use the equipment correctly. Do not use the inverter until you have a full knowledge of the equipment, safety information and instructions. In this instruction manual (detailed), the safety instruction levels are classified into

"WARNING" and "CAUTION".

WARNING

CAUTION

Note that even the level may lead to a serious consequence according to conditions. Please follow the instructions of both levels because they are

important to personnel safety.

Assumes that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Assumes that incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause physical damage only.

CAUTION

1. Electric Shock Prevention

WARNING

 While power is on or when the inverter is running, do not open the front cover. You

may get an electric shock.

 Do not run the inverter with the front cover or wiring cover removed. Otherwise,

you may access the exposed high-voltage terminals or the charging part of the circuitry and get an electric shock. Also, the inverter's ability to withstand earthquakes will deteriorate.

 Even if power is off, do not remove the front cover except for wiring or periodic

inspection. You may access the charged inverter circuits and get an electric shock.

 Before starting wiring or inspection, check to make sure that the 3-digit LED inverter

monitor is off, wait for at least 10 minutes after the power supply has been switched off, and check to make sure that there are no residual voltage using a tester or the like.

 This inverter must be grounded. Grounding must conform to the requirements of

national and local safety regulations and electrical codes. (JIS, NEC section 250, IEC 536 class 1 and other applicable standards)

 Any person who is involved in the wiring or inspection of this equipment should be

fully competent to do the work.

 Always install the inverter before wiring. Otherwise, you may get an electric shock

or be injured.

 Perform setting dial and key operations with dry hands to prevent an electric

shock.

 Do not subject the cables to scratches, excessive stress, heavy loads or pinching.

Otherwise, you may get an electric shock.

 Do not change the cooling fan while power is on. It is dangerous to change the

cooling fan while power is on.

 When you have removed the front cover, do not touch the connector above the 3-

digit monitor LED display. Otherwise, you get an electrick shock.

A-1

2. Fire Prevention

CAUTION

 Mount the inverter on an incombustible surface. Installing the inverter directly on or near

a combustible surface could lead to a fire.

 If the inverter has become faulty, switch off the inverter power. A continuous flow of

large current could cause a fire.

 Do not connect a resistor directly to the DC terminals P, N. This could cause a fire.

3. Injury Prevention

CAUTION

 Apply only the voltage specified in the instruction manual to each terminal to

prevent damage, etc.

 Always connect to the correct terminal to prevent damage, etc.  Always make sure that polarity is correct to prevent damage, etc.  While power is on or for some time after power-off, do not touch the inverter as it is

hot and you may get burnt.

4. Additional Instructions

Also note the following points to prevent an accidental failure, injury, electric shock, etc.

(1) Transportation and installation

CAUTION

 When carrying products, use correct lifting gear to prevent injury.  Do not stack the inverter boxes higher than the number recommended.  Ensure that installation position and material can withstand the weight of the

inverter. Install according to the information in the instruction manual.

 Do not install or operate if the inverter is damaged or has parts missing.  When carrying the inverter, do not hold it by the front cover or setting dial; it may

fall off or fail.

 Do not stand or rest heavy objects on the inverter.  Check the inverter mounting orientation is correct.  Prevent other conductive bodies as screws and metal fragments or other

flammable substance as oil from entering the inverter.

 As the inverter is a precision instrument, do not drop or subject it to impact.  Use the inverter under the following environmental conditions: This could cause

the inverter damage.

Ambient Temperature

Ambient humidity 90%RH maximum (non-condensing) Storage

temperature

Atmosphere

Environment

Altitude/ vibration

-10°C to +50°C (14°F to 122°F) (non-freezing)

-20°C to +65°C (-4°F to 149°F) *

Indoors (free from corrosive gas, flammable gas, oil mist, dust and dirt)

Max.1000m (3280.80 feet) above sea level 5.9m/s (conforming to JIS C 60068-2-6)

or less

*Temperatures applicable for a short time, e.g. in transit.

A-2

(2) Wiring

CAUTION

 Do not fit capacitive equipment such as power factor correction capacitor, radio

noise filter (option FR-BIF(-H)) or surge suppressor to the output of the inverter.

 The connection orientation of the output cables U, V, W to the motor will affect the

direction of rotation of the motor.

(3) Trial run

CAUTION

 Check all parameters, and ensure that the machine will not be damaged by a

sudden start-up.

 When the load GD

output current may vary when the output frequency is in the 20Hz to 30Hz range. If this is a problem, set the Pr.72 "PWM frequency selection" to 6kHz or higher. (When setting the PWM to a higher frequency, check for noise or leakage current problem and take countermeasures against it.)

(4) Operation

is small (at the motor GD or smaller) for 400V from 1.5K to 3.7K, the

WARNING

 When you have chosen the retry function, stay away from the equipment as it will

restart suddenly after an alarm stop.

 The [STOP] key is valid only when the appropriate function setting has been made.

Prepare an emergency stop switch separately.

 Make sure that the start signal is off before resetting the inverter alarm. A failure to

do so may restart the motor suddenly.

 The load used should be a three-phase induction motor only. Connection of any

other electrical equipment to the inverter output may damage the equipment.

 Do not modify the equipment.  Do not perform parts removal which is not instructed in this manual. Doing so may

lead to fault or damage of the inverter.

A-3

CAUTION

 The electronic thermal relay function does not guarantee protection of the motor

from overheating.

 Do not use a magnetic contactor on the inverter input for frequent starting/stopping

of the inverter.

 Use a noise filter to reduce the effect of electromagnetic interference. Otherwise

nearby electronic equipment may be affected.

 Take measures to suppress harmonics. Otherwise power supply harmonics from

the inverter may heat/damage the power capacitor and generator.

 When a 400V class motor is inverter-driven, please use an insulation-enhanced

motor or measures taken to suppress surge voltages. Surge voltages attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor.

 When parameter clear or all clear is performed, reset the required parameters

before starting operations. Each parameter returns to the factory setting.

 The inverter can be easily set for high-speed operation. Before changing its

setting, fully examine the performances of the motor and machine.

 In addition to the inverter's holding function, install a holding device to ensure safety.  Before running an inverter which had been stored for a long period, always

perform inspection and test operation.

(5) Emergency stop

CAUTION

 Provide a safety backup such as an emergency brake which will prevent the

machine and equipment from hazardous conditions if the inverter fails.

 When the breaker on the inverter primary side trips, check for the wiring fault (short

circuit), damage to internal parts of the inverter, etc. Identify the cause of the trip, then remove the cause and power on the breaker.

 When any protective function is activated, take the appropriate corrective action,

then reset the inverter, and resume operation.

(6) Maintenance, inspection and parts replacement

CAUTION

 Do not carry out a megger (insulation resistance) test on the control circuit of the

inverter.

(7) Disposing of the inverter

CAUTION

 Treat as industrial waste.

(8) General instructions

Many of the diagrams and drawings in this instruction manual (detailed) show the inverter without a cover, or partially open. Never operate the inverter in this manner. Always replace the cover and follow this instruction manual (detailed) when operating the inverter.

A-4

CONTENTS

1. WIRING 1

1.1 Standard connection diagram and terminal specifications ..2

1.1.1 Standard connection diagram ....................................................................... 2

1.1.2 Explanation of main circuit terminals............................................................. 3

1.2 Main circuit terminals ...............................................................6

1.2.1 Terminal block layout ....................................................................................6

1.2.2 Cables, wiring length, and crimping terminals............................................... 8

1.2.3 Wiring instructions ......................................................................................... 9

1.2.4 Selection of peripheral devices ...................................................................10

1.2.5 Leakage current and installation of ground leakage circuit breaker............ 12

1.2.6 Power-off and magnetic contactor (MC)...................................................... 16

1.2.7 Regarding the installation of the power factor improving reactor ................ 17

1.2.8 Regarding noise and the installation of a noise filter................................... 18

1.2.9 Grounding precautions................................................................................ 19

1.2.10 Power supply harmonics .............................................................................20

1.2.11 Inverter-driven 400V class motor ................................................................ 21

1.3 How to use the control circuit terminals ...............................22

1.3.1 Terminal block layout ..................................................................................22

1.3.2 Wiring instructions ....................................................................................... 22

CONTENTS

1.3.3 Changing the control logic........................................................................... 23

1.4 Input terminals.........................................................................25

1.4.1 Run (start) and stop (STF, STR, STOP) .....................................................25

1.4.2 Connection of frequency setting potentiometer and

output frequency meter (10, 2, 5, 4, AU).....................................................28

1.4.3 External frequency selection (REX, RH, RM, RL)....................................... 29

1.4.4 Indicator connection and adjustment (AM).................................................. 31

1.4.5 Control circuit common terminals (SD, 5, SE)............................................. 32

1.4.6 Signal inputs by contactless switches......................................................... 32

1.5 How to use the input signals

(assigned terminals RL, RM, RH, STR)..................................33

1.5.1 Multi-speed setting (RL, RM, RH, REX signals): Pr. 60 to Pr. 63 setting "0, 1, 2, 8" Remote setting (RL, RM, RH signals):

Pr. 60 to Pr. 63 setting "0, 1, 2"...................................................................33

1.5.2 Second function selection (RT signal): Pr. 60 to Pr. 63 setting "3" .............33

1.5.3 Current input selection "AU signal": Pr. 60 to Pr. 63 setting "4" .................. 33

1.5.4 Start self-holding selection (STOP signal): Pr. 60 to Pr. 63 setting "5"....... 34

1.5.5 Output shut-off (MRS signal): Pr. 60 to Pr. 63 setting "6"........................... 34

1.5.6 External thermal relay input: Pr. 60 to Pr. 63 setting "7"............................. 35

1.5.7 Jog operation (JOG signal): Pr. 60 to Pr. 63 setting "9".............................. 35

1.5.8 Reset signal: Pr. 60 to Pr. 63 setting "10"................................................... 36

1.5.9 PID control valid terminal: Pr. 60 to Pr. 63 setting "14"............................... 37

1.5.10 PU operation/external operation switchover: Pr. 60 to Pr. 63 setting "16".. 37

1.6 Connection to the Stand-Alone Option................................. 38

1.6.1 Connection of the brake unit (BU type)....................................................... 38

1.6.2 Connection of the high power factor converter (FR-HC)............................. 39

1.6.3 Connection of the power regeneration common converter (FR-CV)........... 40

1.7 Handling of the RS-485 connector ........................................41

1.7.1 Connection of the parameter unit (FR-PU04) ............................................. 41

1.7.2 Wiring of RS-485 communication ............................................................... 42

1.8 Design information ................................................................. 45

2. FUNCTIONS 47

2.1 Function (Parameter) list........................................................48

2.2 List of parameters classified by purpose of use..................61

2.3 Explanation of functions (parameters) ................................. 63

2.3.1 Torque boost (Pr. 0 , Pr. 46 ) ...................................................................... 63

2.3.2 Maximum and minimum frequency (Pr. 1 , Pr. 2 ) ...................................... 64

2.3.3 Base frequency, base frequency voltage (Pr.3 , Pr.19 , Pr.47 ).................. 65

2.3.4 Multi-speed operation (Pr. 4, Pr. 5, Pr. 6, Pr. 24 to Pr. 27, Pr. 80 to Pr. 87)66

2.3.5 Acceleration/deceleration time (Pr. 7 , Pr. 8 , Pr. 20 , Pr. 44 , Pr. 45 ) ....... 67

2.3.6 Selection and protection of a motor (Pr. 9 , Pr. 71 , H7 )............................ 69

2.3.7 DC injection brake (Pr. 10 , Pr. 11 , Pr. 12 ) ............................................... 71

2.3.8 Starting frequency (Pr. 13 )......................................................................... 72

2.3.9 Load pattern selection (Pr. 14 )................................................................... 73

2.3.10 Jog operation (Pr.15 , Pr.16 )...................................................................... 74

2.3.11 RUN key rotation direction selection (Pr.17 ).............................................. 74

2.3.12 Stall prevention function and current limit function (Pr. 21 ) ....................... 75

2.3.13 Stall prevention (Pr. 22 , Pr. 23 , Pr. 28 ).................................................... 77

2.3.14 Acceleration/deceleration pattern (Pr. 29 ) ................................................. 79

2.3.15 Extended function display selection (Pr. 30 ).............................................. 80

2.3.16 Frequency jump (Pr. 31 to Pr. 36 )............................................................. 80

2.3.17 Speed display (Pr. 37 ) ............................................................................... 81

2.3.18 Biases and gains of the frequency setting voltage (current)

(Pr. 38 , Pr. 39 , C2 to C7 )......................................................................... 82

2.3.19 Start-time ground fault detection selection (Pr. 40 ) .................................... 86

2.4 Output terminal function parameters ....................................86

2.4.1 Up-to-frequency (Pr. 41 )............................................................................. 86

2.4.2 Output frequency detection (Pr. 42 , Pr. 43 )............................................... 87

2.5 Current detection function parameters .................................88

2.5.1 Output current detection functions (Pr. 48 , Pr. 49 ).................................... 88

2.5.2 Zero current detection (Pr. 50 , Pr. 51 )....................................................... 89

2.6 Display function parameters ..................................................90

2.6.1 Monitor display (Pr. 52 , Pr. 54 ).................................................................. 90

2.6.2 Setting dial function selection (Pr. 53 )........................................................ 91

2.6.3 Monitoring reference (Pr. 55 , Pr. 56 ).........................................................92

2.7 Restart operation parameters ................................................92

2.7.1 Restart setting (Pr. 57 , Pr. 58 , H6 )...........................................................92

CONTENTS

2.8 Additional function parameters .............................................95

2.8.1 Remote setting function selection (Pr. 59 ) ................................................. 95

2.9 Terminal function selection parameters ...............................98

2.9.1 Input terminal function selection (Pr. 60 , Pr. 61 , Pr. 62 , Pr. 63 )..............98

2.9.2 Output terminal function selection (Pr. 64 , Pr. 65 ) .................................. 100

2.10 Operation selection function parameters ...........................101

2.10.1 Retry function (Pr. 66 , Pr. 67 , Pr. 68 , Pr. 69 ) ........................................101

2.10.2 PWM carrier frequency (Pr. 70 , Pr. 72 )................................................... 103

2.10.3 Voltage input selection (Pr. 73 ) ................................................................104

2.10.4 Input filter time constant (Pr. 74 ) ..............................................................105

2.10.5 Reset selection/PU stop selection (Pr. 75 )............................................... 105

2.10.6 Cooling fan operation selection (Pr. 76 )...................................................107

2.10.7 Parameter write disable selection (Pr. 77 ) ...............................................108

2.10.8 Reverse rotation prevention selection (Pr. 78 ).........................................109

2.10.9 Operation mode selection (Pr. 79 ) ........................................................... 109

2.10.10PID control (Pr. 88 to Pr. 94 )................................................................... 113

2.11 Auxiliary parameters .............................................................120

2.11.1 Slip compensation (Pr. 95 , Pr. 96 , Pr. 97 ).............................................. 120

2.11.2 Automatic torque boost selection (Pr. 98 )................................................ 121

2.11.3 Motor primary resistance (Pr. 99 )............................................................. 122

2.12 Maintenance parameters ......................................................122

III

2.12.1 Maintenance output function (H1, H2 ) ..................................................... 122

2.12.2 Current average value monitor signal (H3, H4, H5)................... 123

2.13 Calibration parameters ......................................................... 126

2.13.1 Meter (frequency meter) calibration (C1 )................................................. 126

2.14 Clear parameters................................................................... 129

2.14.1 Parameter clear (CLr ) .............................................................................. 129

2.14.2 Alarm history clear (ECL )......................................................................... 129

2.15 Communication parameters................................................. 130

2.15.1 Communication settings (n1 to n7 , n11 ) ................................................ 132

2.15.2 Operation and speed command source (n8 , n9 ) .................................... 147

2.15.3 Link startup mode selection (n10 )............................................................ 148

2.15.4 E2PROM write selection (n12 )................................................................. 150

2.16 Parameter unit (FR-PU04) setting........................................ 151

2.16.1 PU display language selection (n13 ) ....................................................... 151

2.16.2 PU buzzer control (n14 )........................................................................... 151

2.16.3 PU contrast adjustment (n15 ) .................................................................. 152

2.16.4 PU main display screen data selection (n16 )........................................... 152

2.16.5 Disconnected PU detection/PU setting lock selection (n17 ).................... 153

3. PROTECTIVE FUNCTIONS 155

3.1 Errors (Alarms)...................................................................... 156

3.1.1 Error (alarm) definitions ............................................................................ 157

3.1.2 To know the operating status at the occurrence of alarm

(only when FR-PU04 is used) ................................................................... 165

3.1.3 Correspondence between digital and actual characters........................... 165

3.1.4 Resetting the inverter................................................................................ 165

3.2 Troubleshooting.................................................................... 166

3.2.1 Motor remains stopped ............................................................................. 166

3.2.2 Motor rotates in opposite direction............................................................ 167

3.2.3 Speed greatly differs from the setting ....................................................... 167

3.2.4 Acceleration/deceleration is not smooth ................................................... 167

3.2.5 Motor current is large ................................................................................ 167

3.2.6 Speed does not increase .......................................................................... 167

3.2.7 Speed varies during operation.................................................................. 167

3.2.8 Operation mode is not changed properly.................................................. 168

3.2.9 Operation panel display is not operating................................................... 168

3.2.10 Parameter write cannot be performed ...................................................... 168

3.2.11 Motor produces annoying sound...............................................................168

4. SPECIFICATIONS 169

4.1 Specification list....................................................................170

4.1.1 Ratings ...................................................................................................... 170

4.1.2 Common specifications ............................................................................. 173

4.2 Outline drawings ...................................................................175

APPENDIX 179

APPENDIX 1 Parameter Instruction Code List .............................180

CONTENTS

1. WIRING

This chapter explains the basic "wiring" for use of this product. Always read the instructions before use. For description of "installation", refer to the instruction manual (basic).

1.1 Standard connection diagram and terminal

specifications .....................................................

1.2 Main circuit terminals ........................................ 6

1.3 How to use the control circuit terminals.......... 22

1.4 Input terminals.................................................... 25

1.5 How to use the input signals (assigned

terminals RL, RM, RH, STR) ..............................

1.6 Connection to the Stand-Alone Option ............ 38

1.7 Handling of the RS-485 connector...................... 41

1.8 Design information............................................. 45

•PU

Operation panel and parameter unit (FR-PU04)

•Inverter

Mitsubishi transistorized inverter FR-S500 series

•FR-S500

Mitsubishi transistorized inverter FR-S500 series

•Pr.

Parameter number

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Standard connection diagram and terminal specifications

1.1 Standard connection diagram and terminal specifications

1.1.1 Standard connection diagram

 Three-phase 200V power input  Three-phase 400V power input

NFB MC

Three-phase AC power supply

External transistor common 24VDC power supply Contact input common (source)

Take care not to short terminals PC-SD.

Forward rotation start Control input signals (No voltage input allowed)

Frequency setting signals (Analog)

Frequency setting potentiometer

1/2W1kΩ

Reverse rotation start

Multi-speed

selection

Contact input common

Current input(-)

4 to 20mADC(+)

When using the current input as the frequency setting signal, set "4" in any of Pr. 60 to Pr. 63 (input terminal function selection), assign AU (current input selection) to any of terminals RH, RM, RL and STR and turn on the AU signal.

High speed

Middle speed

Low speed

Inverter

R/L1

S/L2 T/L3

STF STR

*5 *5

RM RL

(+5V)

0 to 5VDC

0 to 10VDC

(Common)

(4 to 20mADC)

SINK

SOURCE

RS-485

Connector

*2 *6

RUN

Selected

U V

P/+

N/-

Running

Open collector output common

Motor

Ground

Power factor improving DC reactor (FR-BEL: Option)

Jumper:

jumper when FR-BEL is connected.

Alarm output

Remove this

Operation status output

Open collector outputs

(+)

Analog signal output (0 to 5VDC)

(-)

Ground

REMARKS

*1. The N/- terminal is not provided for the FR-S520E-0.1K to 0.75K-NA. *2. The PR terminal is provided for the FR-S520E-0.4K to 3.7K-NA. (not used) *3. You can switch the position of sink and source logic. Refer to page 23. *4. When the setting potentiometer is used frequently, use a 2W1kΩ potentiometer. *5. The terminal functions change with input terminal function selection (Pr. 60 to Pr. 63). (Refer to page 98.)

(RES, RL, RM, RH, RT, AU, STOP, MRS, OH, REX, JOG, X14, X16, (STR) signal selection)

*6. The terminal function changes according to the setting of output terminal function selection (Pr. 64, Pr. 65).

(Refer to page 100.) (RUN, SU, OL, FU, RY, Y12, Y13, FDN, FUP, RL, Y93, Y95, LF, ABC signal selection)

CAUTION

To prevent a malfunction due to noise, keep the signal cables more than 10cm away from the power cables.

Control circuit terminalMain circuit terminal

 Single-phase 100V power input

Standard connection diagram and terminal specifications

NFB

Power supply

R/L1 S/L

Motor

Ground

REMARKS

•To ensure safety, connect the power input to the inverter via a magnetic contactor and earth leakage

circuit breaker or no-fuse breaker, and use the magnetic contactor to switch power on-off.

•The output is three-phase 200V.

1.1.2 Explanation of main circuit terminals

(1) Main circuit

Terminal

Symbol

R/L1, S/L2,

T/L3 (*1)

U, V, W Inverter output

Terminal Name Description

AC power input

Connect to the commercial power supply.

Connect a three-phase squirrel-cage motor.

PR (*2)

P/+, N/−

P/+, P1

Brake unit

connection

Power factor

improving DC

reactor

connection

Connect the brake unit (BU), power regeneration common converter (FR-CV) or high power factor converter (FR-HC). (The N/- terminal is not provided for the FR-S520E-0.1K to 0.75K-NA.)

Remove the jumper across terminals P - P1 and connect the optional power factor improving DC reactor (FRBEL(-H)). (The single-phase 100V power input model cannot be connected.)

Do not use PR terminal.

Ground For grounding the inverter chassis. Must be grounded.

*1. When using single-phase power input, terminals are R/L1 and S/L2. *2. The PR terminal is provided for the FR-S520E-0.4K to 3.7K-NA.

WIRING

Standard connection diagram and terminal specifications

(2) Control circuit

Symbol Terminal Name Definition

Turn on the STF signal to start forward rotation and turn it off to stop.

Turn on the STR signal to start reverse rotation and turn it off to stop. Turn on the RH, RM and RL signals in appropriate combinations to select multiple speeds. The priorities of the speed commands are in order of jog, multi-speed setting (RH, RM, RL, REX) and AU. Common to the contact input terminals (STF, STR, RH, RM, RL). (*6)

When connecting the transistor output (open collector output), such as a programmable controller (PLC), connect the positive external power supply for transistor output to this terminal to prevent a malfunction caused by undesirable currents. This terminal can be used as a 24VDC, 0.1A power output across terminals PC-SD. When source logic has been selected, this terminal serves as a contact input common.

5VDC, Permissible load current 10mA.

Inputting 0 to 5VDC (or 0 to 10V) provides the maximum output frequency at 5V (10V) and makes input and output proportional. Switch between 5V and 10V using Pr. 73 "0-5V, 0-10V selection". Input resistance 10kΩ. Maximum permissible input voltage 20V Input 4 to 20mADC. It is factory set at 0Hz for 4mA and at 60Hz for 20mA. Maximum permissible input current 30mA. Input resistance approximately 250Ω. Turn ON signal AU for current input. Turning the AU signal on makes voltage input invalid. Use any of Pr. 60 to Pr. 63 (input terminal function selection) to set the AU signal. Common terminal for the frequency setting signals (terminal 2, 4) and indicator connection (terminal AM). (*6)

Input signals

STF

STR

Contact input

(*1)

Frequency setting

Forward rotation start

Reverse rotation start

Multi-speed selection

Contact input common (sink)

External transistor common, 24VDC power supply, contact input common (source)

Frequency setting power supply

Frequency setting

(voltage signal)

Frequency setting

(current signal)

Frequency setting input common

When the STF and STR signals are turned on simultaneously, the stop command is given.

The terminal functions change with input terminal function selection (Pr. 60 to Pr.63). (*3)

Standard connection diagram and terminal specifications

Symbol Terminal Name Definition

Changeover contact output indicates that the inverter protective function has

Output signals

A B C

RUN

Open collector

Indicator

Alarm output

Inverter

running

Open collector

common

Analog signal

output

activated and the output stopped. 230VAC 0.3A, 30VDC 0.3A. Alarm: discontinuity across B-C (continuity across A-C), Normal: continuity across B-C (discontinuity across A-C).(*5) Switched low when the inverter output frequency is equal to or higher than the starting frequency (factory set to 0.5Hz variable). Switched high during stop or DC injection brake operation. (*2) Permissible load 24VDC 0.1A (a voltage drop is 3.4V maximum when the signal is on)

Common terminal for inverter running terminal RUN.

The output signal across terminals AM-5 is factory set to about 5VDC at 60Hz and is proportional to the corresponding output frequency. Frequency permissible load current 1mA Output signal 0 to 5VDC

The function of the terminals changes according to the output terminal function selection (Pr. 64, Pr.65). (*4)

(*6)

Using the parameter unit connection cable (FR-CB201 to

——

RS-485

connector

205), the parameter unit (FR-PU04) can be connected. Communication operation can be performed using RS-485. For details of RS-485 communication, refer to page 42.

Communication

*1. Do not connect terminals SD and PC each other or to the ground.

For sink logic (factory setting), terminal SD acts as the common terminal of contact input. For source logic, terminal PC acts as the common terminal of contact input. (Refer to page 23 for switching method.)

*2. Low indicates that the open collector output transistor is on (conducts). High indicates

that the transistor is off (does not conduct).

*3. RL, RM, RH, RT, AU, STOP, MRS, OH, REX, JOG, RES, X14, X16, (STR) signal

selection (Refer to page 98.)

*4. RUN, SU, OL, FU, RY, Y12, Y13, FDN, FUP, RL, Y93, Y95, LF, ABC signal selection

(Refer to page 100.)

*5. To be compliant with the European Directive (Low Voltage Directive), the operating

capacity of relay outputs (A, B, C) should be 30VDC 0.3A.

*6. Terminals SD, SE and 5 are isolated from each other. Do not ground.

WIRING

Main circuit terminals

1.2 Main circuit terminals

1.2.1 Terminal block layout

1) Three-phase 200V power input

• FR-S520E-0.1K, 0.2K-NA • FR-S520E-1.5K, 2.2K, 3.7K-NA

P/+

R/L1 S/L2 T/L3

Power supply

U V W

Motor

• FR-S520E-0.4K, 0.75K-NA

P/+

R/L1 S/L2

T/L3

Power supply

U V W

Motor

Jumpe

N/-

P/+

Jumper

R/L1 S/L2 T/L3

Power supply

U V W

Motor

2) Three-phase 400V power input

• FR-S540E-0.4K, 0.75K, 1.5K, 2.2K, 3.7K

-NA

Jumper

P/+

N/-

R/L1 S/L2 T/L3

Power supply

U V W

Motor

Main circuit terminals

3) Single-phase 100V power input

• FR-S510WE-0.1K, 0.2K, 0.4K-NA • FR-S510WE-0.75K-NA

R/L1 S/L2

Power supply

P/+N/-

U V W

Motor

N/-

P/+

R/L1 S/L2

Power supply

U V W

Motor

CAUTION

•Make sure the power cables are connected to the R/L1, S/L2, T/L3 of the inverter.

Never connect the power cable to the U, V, W of the inverter. (Phase need not be matched)

•Connect the motor to U, V, W. At this time, turning on the forward rotation switch

(signal) rotates the motor in the counterclockwise direction when viewed from the motor shaft.

WIRING

Main circuit terminals

1.2.2 Cables, wiring length, and crimping terminals

The following table indicates a selection example for the wiring length of 20m (65.62 feet).

1) Three-phase 200V power input

PVC Insulation

Cable

R, S, T

U, V, W

PVC Insulation

Cable

Applied Inverter

FR-S520E-0.1K to 0.75K-NA

FR-S520E-

1.5K, 2.2K-NA FR-S520E-

3.7K-NA

Ter-

minal

Screw

size

M3.5 1.2 2-3.5 2-3.5 2 2 14 14 2.5 2.5

M4 1.5 2-4 2-4 2 2 14 14 2.5 2.5

M4 1.5 5.5-4 5.5-4 3.5 3.5 12 12 4 2.5

Tightening

Torque

⋅

Crimping

R, S, T U, V, W

2) Three-phase 400V power input

Applied Inverter

FR-S540E-0.4K

to 3.7K-NA

Ter-

minal

Screw

size

M4 1.5 2-4 2-4 2 2 14 14 2.5 2.5

Tightening

Torque

⋅

Crimping

R, S, T U, V, W R, S, T U, V, W R, S, T U, V, W R, S, T U, V, W

Terminal

R, S, T

Cable

U, V, W

Cable

AWG

R, S, T

AWG

U, V, W

3) Single-phase 100V power input

PVC Insulation

Cable

Applied Inverter

FR-S510WE-

0.1K to 0.4K-NA FR-S510WE-0.75KNA

Termi-

nal

Screw

size

M3.5 1.2 2-3.5 2-3.5 2 2 14 14 2.5 2.5

M4 1.5 5.5-4 2-4 3.5 2 12 14 4 2.5

Tightening

Torque

⋅

Cable

AWG

Crimping

Terminal

R, S U, V, W R, S U, V, W R, S U, V, W R, S U, V, W

 Wiring length

100m (328.08 feet) maximum. (50m (164.04 feet) maximum for the FR-S540E-

0.4K-NA.)

CAUTION

•When the wiring length of the 0.1K and 0.2K of the three-phase 200V and single-phase 100V class and the 0.4K and 0.75K of the three-phase 400V class is 30m (98.43 feet) or more, set the carrier frequency to 1kHz.

•When automatic torque boost is selected in Pr. 98 "automatic torque boost selection (motor capacity)", the wiring length should be 30m (98.43 feet) maximum. (Refer to page 121.)

Main circuit terminals

1.2.3 Wiring instructions

1) Use insulation-sleeved crimping terminals for the power supply and motor cables.

2) Application of power to the output terminals (U, V, W) of the inverter will damage the inverter. Never perform such wiring.

3) After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling a control box etc., take care not to let wire offcuts enter the inverter.

4) Use cables of the recommended size to make a voltage drop 2% maximum. If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency.

5) For long distance wiring, the high response current limit function may be reduced or the devices connected to the secondary side may malfunction or become faulty under the influence of a charging current due to the stray capacity of wiring. Therefore, note the maximum overall wiring length.

6) Electromagnetic wave interference The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication devices (such as AM radios) used near the inverter. In this case, install a FR-BIF(-H) optional radio noise filter (for use on the input side only) or FR-BSF01 or FR-BLF line noise filter to minimize interference.

7) Do not install a power capacitor, surge suppressor or radio noise filter (FR-BIF(-H) option) on the output side of the inverter. This will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices are connected, remove them. (When using the FR-BIF(-H) radio noise filter with a single-phase power supply, connect it to the input side of the inverter after isolating the T phase securely.)

8) Before starting wiring or other work after the inverter is operated, wait for at least 10 minutes after the power supply has been switched off, and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power off and it is dangerous.

WIRING

Main circuit terminals

1.2.4 Selection of peripheral devices

Check the capacity of the motor applicable to the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity. Refer to the following list and prepare appropriate peripheral devices:

1) Three-phase 200V power input

Motor

Output

(kW

(HP))

0.1

(1/8)

0.2

(1/4)

0.4

(1/2)

0.75 (1)

1.5 (2)

2.2 (3)

3.7 (5)

Applied Inverter

Type

FR-S520E-0.1K-NA

FR-S520E-0.2K-NA

FR-S520E-0.4K-NA

FR-S520E-0.75K-NA

FR-S520E-1.5K-NA

FR-S520E-2.2K-NA

FR-S520E-3.7K-NA

No-fuse Breaker

(NFB *1, 4) or

Earth Leakage Circuit Breaker (ELB) (Refer to

page 12) (*2, 4)

30AF/5A S-N10

30AF/5A S-N10 FR-BAL-0.4K FR-BEL-0.4K

30AF/10A S-N10 FR-BAL-0.75K FR-BEL-0.75K

30AF/15A S-N10 FR-BAL-1.5K FR-BEL-1.5K

30AF/20A S-N10 FR-BAL-2.2K FR-BEL-2.2K

30AF/30A

Magnetic

Contactor

(MC)

(Refer to

page 16 )

S-N20,

S-N21

Power Factor

Improving AC

Reactor

(Refer to page

17)

FR-BAL-0.4K

(*3)

FR-BAL-0.4K

(*3)

FR-BAL-3.7K FR-BEL-3.7K

Power Factor

Improving DC

Reactor

(Refer to page

FR-BEL-0.4K

17)

(*3)

2) Three-phase 400V power input

No-fuse Breaker

Motor

Output

(kW

(HP))

Applied Inverter

Type

(NFB *1, 4) or

Earth Leakage Circuit Breaker (ELB) (Refer to

page 12) (*2, 4)

0.4

(1/2)

0.75 (1)

1.5 (2)

2.2 (3)

3.7 (5)

FR-S540E-0.4K-NA

FR-S540E-0.75K-NA

FR-S540E-1.5K-NA

FR-S540E-2.2K-NA

FR-S540E-3.7K-NA

30AF/5A S-N10

30AF/10A S-N10

30AF/15A S-N10

30AF/20A

Magnetic

Contactor

(MC)

(Refer to

page 16)

S-N20,

S-N21

Power Factor

Improving AC

Reactor

(Refer to page

17)

FR-BAL-

H0.4K

FR-BAL-

H0.75K

FR-BAL-

H1.5K

FR-BAL-

H2.2K

FR-BAL-

H3.7K

Power Factor

Improving DC

Reactor

(Refer to page

17)

FR-BEL-

H0.4K

FR-BEL-

H0.75K

FR-BEL-

H1.5K

FR-BEL-

H2.2K

FR-BEL-

H3.7K

3) Single-phase 100V power input

Main circuit terminals

No-fuse Breaker

Motor

Output

(kW

(HP))

Applied Inverter

Type

(NFB *1, 4) or

Earth Leakage Circuit Breaker (ELB) (Refer to

Magnetic

Contactor

(MC) (Refer to page 16)

Power Factor

Improving AC

Reactor

(Refer to page

17) (*3)

Power Factor

Improving DC

Reactor

(Refer to page

17) (*5)

page 12) (*2, 4)

0.1

(1/8)

0.2

(1/4)

0.4

(1/2)

0.75 (1)

*1. •Select the NFB according to the inverter power

FR-S510WE-0.1K-NA

FR-S510WE-0.2K-NA

FR-S510WE-0.4K-NA

FR-S510WE-0.75K-NA

30AF/10A S-N10 FR-BAL-0.75K 

30AF/15A S-N10 FR-BAL-1.5K 

30AF/20A

30AF/30A

supply capacity.

•Install one NFB per inverter.

S-N20,

S-N21

S-N20,

S-N21

FR-BAL-2.2K 

FR-BAL-3.7K 

NFB

NFB INV

INV

*2. For installations in the United States or Canada, the circuit breaker must be inverse

time or instantaneous trip type. *3. The power factor may be slightly lower. *4. When the breaker on the inverter primary side trips, check for the wiring fault (short

circuit), damage to internal parts of the inverter, etc. Identify the cause of the trip,

then remove the cause and power on the breaker. *5. The single-phase 100V power input model does not allow the power factor improving

DC reactor to be fitted.

WIRING

Main circuit terminals

1.2.5 Leakage current and installation of ground leakage circuit breaker

Due to static capacitances existing in the inverter I/O wiring and motor, leakage currents flow through them. Since their values depend on the static capacitances, carrier frequency, etc., take the following countermeasures.

(1) To-ground leakage currents

Leakage currents may flow not only into the inverter's own line but also into the other line through the ground cable, etc. These leakage currents may operate ground leakage circuit breakers and ground

leakage relays unnecessarily.

Countermeasures

• If the carrier frequency setting is high, decrease the carrier frequency (Pr. 72) of the

inverter. Note that motor noise increases. Selection of Soft-PWM control (Pr. 70) will make it unoffending. (Factory setting)

• By using earth leakage circuit breakers designed for harmonic and surge

suppression in the inverter's own line and other line, operation can be performed with the carrier frequency kept high (with low noise).

(2) Line-to-line leakage currents

Main circuit terminals

Harmonics of leakage currents flowing in static capacities between the inverter output cables may operate the external thermal

Power supply

NFB

Inverter

Line-to-Line Leakage Current Path

Thermal relay

Line static capacitances

Motor

relay unnecessarily.

Countermeasures

• Use the electronic thermal relay function of the inverter.

• Decrease the carrier frequency. Note that motor noise increases. Selection of

Soft-PWM (Pr. 70) makes it unoffending. To ensure that the motor is protected against line-to-line leakage currents, it is

recommended to use a temperature sensor to directly detect motor temperature.

Installation and selection of no-fuse breaker Install a no-fuse breaker (NFB) on the power receiving side to protect the wiring of

the inverter primary side. Select the NFB according to the power supply side power factor (which depends on the power supply voltage, output frequency and load). Especially for a completely electromagnetic NFB, one of a slightly large capacity must be selected since its operation characteristic varies with harmonic currents. (Check it in the data of the corresponding breaker.) As an ground leakage breaker, use the Mitsubishi ground leakage breaker designed for harmonics and surge suppression. (Refer to page 10 for the recommended models.)

CAUTION

•Select the NFB according to the inverter power supply capacity.

•Install one NFB per inverter.

WIRING

Main circuit terminals

)

(3) Selecting the rated sensitivity current for the earth leakage circuit

breaker

When using the earth leakage circuit breaker with the inverter circuit, select its rated sensitivity current as follows, independently of the PWM carrier frequency:

• Breaker for harmonic and surge

Rated sensitivity current: I

∆n ≥ 10 × (lg1+Ign+lg2+lgm)

• Standard breaker

Rated sensitivity current: I

∆n ≥ 10 × {lg1+lgn+3 × (lg2+lgm)}

lg1, lg2 : Leakage currents of cable

path during commercial power supply operation

lgn* : Leakage current of noise

filter on inverter input side

lgm : Leakage current of motor

during commercial power supply operation

* Note the leakage current value of the

noise filter installed on the inverter input side.

Example of leakage current per 1km in cable path during commercial power supply operation when the CV cable is routed in metal conduit

(200V 60Hz)

120

100

Leakage current (mA)

2 3.5 8 142238 80

5.5 3060100

Cable size (mm)

150

Leakage current example of three-phase induction motor during commercial power supply operation

(200V 60Hz)

2.0

1.0

0.7

0.5

0.3

0.2

0.1

1.5 3 .7

Leakage current (mA)

Motor capacity (kW

2.2

7.5 15 2 21137

5.5 18.5

2mm ×5m

Noise

filter

Ig1 Ign Ig2 Igm

Breaker for harmonic and

Leakage current (Ig1) (mA)

Leakage current (Ign) (mA) 0 (without noise filter)

Leakage current (Ig2) (mA)

Motor leakage current (Igm) (mA)

Total leakage current (mA) 1.66 4.78 Rated sensitivity current

(mA) (≥ Ig

× 10)

2mm ×70m

Inverter

200V

1.5kW

surge

20 ×

1000m

70m

1000m

0.16

30 100

Standard breaker

= 0.10

= 1.40

Main circuit terminals

CAUTION

•The ground leakage circuit breaker should be installed to the primary (power supply) side of the inverter.

•In the connection neutral point grounded system, the sensitivity current becomes worse for ground faults on the inverter secondary side. Grounding must conform to the requirements of national and local safety regulations and electrical codes. (JIS, NEC section 250, IEC 536 class 1 and other applicable standards)

•When the breaker is installed on the secondary side of the inverter, it may be unnecessarily operated by harmonics if the effective value is less than the rating. In this case, do not install the breaker since the eddy current and hysteresis loss increase and the temperature rises.

•General products indicate the following models: BV-C1, BC-V, NVB, NV-L, NVG2N, NV-G3NA, NV-2F, ground leakage relay (except NV-ZHA), NV with AA neutral wire open-phase protection The other models are designed for harmonic and surge suppression: NV-C/ NV-S/MN series, NV30-FA, NV50-FA, BV-C2, ground leakage alarm breaker (NF-Z), NV-ZHA, NV-H

WIRING

Main circuit terminals

1.2.6 Power-off and magnetic contactor (MC)

(1) Inverter input side magnetic contactor (MC)

On the inverter's input side, it is recommended to provide an MC for the following purposes. (Refer to page 10 for selection)

1) To release the inverter from the power supply when the inverter protective function is activated or the drive becomes faulty (e.g. emergency stop operation)

2) To prevent any accident due to an automatic restart at restoration of power after an inverter stop made by a power failure

3) To rest the inverter for an extended period of time The control power supply for inverter is always running and consumes a little power. When stopping the inverter for an extended period of time, powering off the inverter will save power slightly.

4) To separate the inverter from the power supply to ensure safe maintenance and inspection work The inverter's input side MC is used for the above purpose, select class JEM1038AC3 for the inverter input side current when making an emergency stop during normal operation.

REMARKS

The MC may be switched on/off to start/stop the inverter. However, since repeated inrush currents at power on will shorten the life of the converter circuit (switching life is about 100,000 times), frequent starts and stops must be avoided. Turn on/off the inverter start controlling terminals (STF, STR) to run/stop the inverter.

As shown on the right, always use the start signal (ON or OFF across terminals STF or STR-SD) to make a start or stop. (Refer to page 25)

*1. When the power supply

is 400V class, install a step-down transformer.

Power supply

Operation ready

NFB

OFF

Start/Stop

T (*1)

R/L1 S/L2 T/L3

Inverter

STF(STR) SD

To moto

(2) Handling of output side magnetic contactor

In principle, do not provide a magnetic contactor between the inverter and motor and switch it from off to on during operation. If it is switched on during inverter operation, a large inrush current may flow, stopping the inverter due to overcurrent shut-off. When an MC is provided for switching to the commercial power supply, for example, switch it on/off after the inverter and motor have stopped.

Operation

OFF

Inverter Start/Stop Circuit Example

Main circuit terminals

1.2.7 Regarding the installation of the power factor improving reactor

When the inverter is installed near a large-capacity power transformer (500kVA or more with the wiring length of 10m (32.81feet) or less) or the power capacitor is to be switched, an excessive peak current will flow in the power supply input circuit, damaging the converter circuit. In such a case, always install the power factor improving reactor (FR-BEL(-H) or FR-BAL(-H)).

Power supply

NFB

FR-BAL(-H)

Inverter

FR-BEL(-H)(*)

Power supply equipment

1500

1000

500

capacity (kVA)

Power factor improving reactor installation range

010

Wiring length (m)

REMARKS

*When connecting the FR-BEL(-H), remove the jumper across terminals P-P1.

The wiring length between the FR-BEL(-H) and the inverter should be 5m(16.40feet) maximum and as short as possible. Use the cables which are equal in size to those of the main circuit. (Refer to page 8)

WIRING

Main circuit terminals

1.2.8 Regarding noise and the installation of a noise filter

Some noise enters the inverter causing it to malfunction and others are generated by the inverter causing the malfunction of peripheral devices. Though the inverter is designed to be insusceptible to noise, it handles low-level signals, so it requires the following general countermeasures to be taken.

(1) General countermeasures

• Do not run the power cables (I/O cables) and signal cables of the inverter in parallel with each other and do not bundle them.

• Use twisted shield cables for the detector connecting and control signal cables and connect the sheathes of the shield cables to terminal SD.

• Ground the inverter, motor, etc. at one point.

• Capacitances exist between the inverter's I/O wiring, other cables, ground and

motor, through which leakage currents flow to cause the earth leakage circuit breaker, ground leakage relay and external thermal relay to operate unnecessarily. To prevent this, take appropriate measures, e.g. set the carrier frequency in Pr. 72 to a low value, use a ground leakage circuit breaker designed for suppression of harmonics and surges, and use the electronic thermal relay function built in the inverter.

• The input and output of the inverter main circuit include high-degree harmonics, which may disturb communication devices (AM radios) and sensors used near the inverter. In this case, install a FR-BIF(-H) optional radio noise filter (for use on the input side only) or FR-BSF01 line noise filter to minimize interference.

Install filter

on inverter's input side.

Inverter power supply

Install filter FR-BIF on inverter's input side.

Separate inverter and power line by more than 30cm (3.94inches) and at least 10cm (11.81inches)

from sensor circuit.

Control power supply

FR-BSF01

Do not ground control box directly.

Do not ground control cable.

Control

box

FRBSF01

FR-BIF

Reduce carrier frequency.

Inverter

Power supply for sensor

Install filter

on inverter's output side.

FR-BSF01

FRBSF01

Use 4-core cable for motor power cable and use one cable as ground cable.

Use twisted pair shielded cable.

Sensor

Do not ground shield but connect it to signal common cable.

Moto

Main circuit terminals

1.2.9 Grounding precautions

 Leakage currents flow in the inverter. To prevent an electric shock, the inverter and

motor must be grounded. Grounding must conform to the requirements of national and local safety regulations and electrical codes. (JIS, NEC section 250, IEC 536 class 1 and other applicable standards)

 Use the dedicated ground terminal to ground the inverter. (Do not use the screw in

the casing, chassis, etc.) Use a tinned* crimping terminal to connect the ground cable. When tightening the screw, be careful not to damage the threads.

*Plating should not include zinc.

 Use the thickest possible ground cable. Use the cable whose size is equal to or

greater than that indicated in the following table, and minimize the cable length.

The grounding point should be as near as possible to the inverter.

Motor Capacity

200V class, 100V class 400V class

2.2kW or less 2 (2.5) 2 (2.5)

3.7kW 3.5 (4) 2 (4)

Ground Cable Size (Unit: mm

For use as a product compliant with the Low Voltage Directive, use PVC cable whose size is indicated within parentheses.

)

 Ground the motor on the inverter side using one wire of the 4-core cable.

WIRING

Main circuit terminals

1.2.10 Power supply harmonics

The inverter may generate power supply harmonics from its converter circuit to affect the power generator, power capacitor etc. Power supply harmonics are different from noise and leakage currents in source, frequency band and transmission path. Take the following countermeasure suppression techniques.

The following table indicates differences between harmonics and noise:

Item Harmonics Noise

Frequency

Environment To-electric channel, power impedance To-space, distance, wiring path Quantitative

understanding

Generated amount Nearly proportional to load capacity

Affected equipment immunity

Suppression example Provide reactor. Increase distance.

Normally 40th to 50th degrees or less (up to 3kHz or less)

Theoretical calculation possible

Specified in standard per equipment

High frequency (several 10kHz to 1GHz order)

Random occurrence, quantitative grasping difficult

Change with current variation ratio (larger as switching speed increases)

Different depending on maker's equipment specifications

Suppression technique

Harmonic currents produced on the power supply side by the inverter change with such conditions as whether there are wiring impedances and a power factor improving reactor

NFB

FR-BAL

FR-BAL(-H)

FR-BEL

FR-BEL(-H)

Inverter

Motor

(FR-BEL(-H) or FR-BAL(-H)) and the magnitudes of output frequency and output current on the load side.

Do not provide power factor improving capacitor.

For the output frequency and output current, we understand that they should be calculated in the conditions under the rated load at the maximum operating frequency.

CAUTION

The power factor improving capacitor and surge suppressor on the inverter output side may be overheated or damaged by the harmonic components of the inverter output. Also, since an excessive current flows in the inverter to activate overcurrent protection, do not provide a capacitor and surge suppressor on the inverter output side when the motor is driven by the inverter. To improve the power factor, insert a power factor improving reactor on the inverter's primary side or DC circuit. For full information, refer to page 17.

Main circuit terminals

1.2.11 Inverter-driven 400V class motor

In the PWM type inverter, a surge voltage attributable to wiring constants is generated at the motor terminals. Especially for a 400V class motor, the surge voltage may deteriorate the insulation. When the 400V class motor is driven by the inverter, consider the following measures:

•Measures It is recommended to take either of the following measures:

(1) Rectifying the motor insulation

For the 400V class motor, use an insulation-enhanced motor. Specifically

1) Specify the "400V class inverter-driven, insulation-enhanced motor".

2) For the dedicated motor such as the constant-torque motor and low-vibration motor, use the "inverter-driven, dedicated motor".

(2) Suppressing the surge voltage on the inverter side

On the secondary side of the inverter, connect the optional surge voltage suppression filter (FR-ASF-H).

WIRING

How to use the control circuit terminals

1.3 How to use the control circuit terminals

1.3.1 Terminal block layout

In the control circuit of the inverter, the terminals are arranged as shown below:

Terminal arrangement

of control circuit

10 2 5 4

PC SE

RUN

A BC

Terminal screw size: M3

Tightening torque: 0.5N m to 0.6N m

SD SD STF

Terminal screw size: M2 Tightening torque: 0.22N m to 0.25N m

Wire size: 0.3mm

STR

RM RH

to 0.75mm

AMRLRL

1.3.2 Wiring instructions

1) Terminals, SE and 5 are common to the I/O signals isolated from each other. Do not ground them. Avoid connecting the terminal SD and 5 and the terminal SE and 5.

2) Use shielded or twisted cables for connection to the control circuit terminals and run them away from the main and power circuits (including the 200V relay sequence circuit).

3) The input signals to the control circuit are micro currents. When contacts are required, use two or more parallel micro signal contacts or a twin contact to prevent a contact fault.

*Information on bar terminals Introduced products (as of Oct., 2003): Phoenix Contact Co.,Ltd.

Terminal Screw Size

M3 (A, B, C terminals)

(Other than the above)

Bar Terminal Model

(With Insulation

Sleeve)

Al 0.5-6WH A 0.5-6 0.3 to 0.5

Al 0.75-6GY A 0.75-6 0.5 to 0.75

Al 0.5-6WH A 0.5-6 0.3 to 0.5

Bar Terminal Model (Without Insulation

Sleeve)

Wire Size (mm

)

Bar terminal crimping terminal: CRIMPFOX ZA3 (Phoenix Contact Co., Ltd.)

CAUTION

When using the bar terminal (without insulation sleeve), use care so that the twisted wires do not come out.

How to use the control circuit terminals

1.3.3 Changing the control logic

The input signals are set to sink logic. To change the control logic, the jumper connector under the setting dial must be moved to the other position.

Change the jumper connector position using tweezers, a pair of long-nose pliers etc. Change the jumper connector position before switching power on.

CAUTION

•Make sure that the front cover is installed securely.

•The front cover is fitted with the capacity plate and the inverter unit with the

rating plate. Since these plates have the same serial numbers, always replace the removed cover onto the original inverter.

•The sink-source logic change-over jumper connector must be fitted in only one of those positions. If it is fitted in both positions at the same time, the inverter may be damaged.

1) Sink logic type

• In this logic, a signal switches on when a current flows from the corresponding signal input terminal. Terminal SD is common to the contact input signals. Terminal SE is common to the open collector output signals.

Power supply

STF

STR

• Connecting a positive terminal of the

external power supply for transistor output to terminal PC prevents a malfunction caused by an undesirable current. (Do not connect terminal SD

AY40 transistor output module

RUN

STF

STR

AX40Inverter

24VDC

Inverter

24VDC (SD)

of the inverter with terminal 0V of the external power supply. When using terminals PC-SD as a 24VDC power supply, do not install an external power supply in parallel with the inverter. Doing so may cause a

24VDC SD

malfunction in the inverter due to an undesirable current.)

Current flow

WIRING

How to use the control circuit terminals

2) Source logic type

• In this logic, a signal switches on when a current flows into the corresponding signal input terminal. Terminal PC is common to the contact input signals. For the open collector output signals, terminal SE is a positive external power supply terminal.

Power

supply

STF

STR

• Connecting the 0V terminal of the external power supply for transistor output to terminal SD prevents a malfunction caused by an undesirable current.

AY80 transistor output module

Inverter

RUN

24VDC

STF

STR

24VDC

AX80

Inverter

24VDC (SD)

Current flow

Input terminals

1.4 Input terminals

1.4.1 Run (start) and stop (STF, STR, STOP)

To start and stop the motor, first switch on the input power supply of the inverter (switch on the magnetic contactor, if any, in the input circuit during preparation for operation), then start the motor with the forward or reverse rotation start signal.

(1) Two-wire type connection (STF, STR)

A two-wire type connection is shown on the right.

1) The forward/reverse rotation signal is used as both the start and stop signals. Switch on either of the forward and reverse rotation signals to start the motor in the corresponding direction.

Power supply

Forward

rotation start

Reverse

rotation start

NFB

R, S, T

Inverter

STF

STR (Pr.63= "- - -" ) SD

Switch on both or switch off the start signal during operation to decelerate the inverter to a stop.

2) The frequency setting signal may either be given by entering 0 to 5VDC (or 0 to 10VDC) across frequency setting input terminals 2-5 or by setting the required values in Pr. 4 to Pr. 6 "multispeed setting" (high, middle, low speeds). (For multi-speed

Across STF-SD (STR)

Output frequency

2-wire type connection example

Time

operation, refer to page 29.)

3) After the start signal has been input, the inverter starts operating when the frequency setting signal reaches or exceeds the "starting frequency" set in Pr. 13 (factory-set to 0.5Hz). If the motor load torque is large or the "torque boost" set in Pr. 0 is small, operation may not be started due to insufficient torque until the inverter output frequency reaches about 3 to 6Hz. If the "minimum frequency" set in Pr. 2 (factory setting = 0Hz) is 6Hz, for example, merely entering the start signal causes the running frequency to reach the minimum frequency of 6Hz according to the "acceleration time" set in Pr. 7.

4) To stop the motor, operate the DC injection brake for the period of "DC injection brake operation time" set in Pr. 11 (factory setting = 0.5s) at not more than the DC injection brake operation frequency or at not more than 0.5Hz. To disable the DC injection brake function, set 0 in either of Pr. 11 "DC injection brake operation time" or Pr. 12 "DC injection brake voltage". In this case, the motor is coasted to a stop at not more than the frequency set in Pr. 10 "DC injection brake operation frequency" (0 to 120Hz variable) or at not more than 0.5Hz (when the DC injection brake is not operated).

5) If the reverse rotation signal is input during forward rotation or the forward rotation signal is input during reverse rotation, the inverter is decelerated and then switched to the opposite output without going through the stop mode.

WIRING

Input terminals

(2) Three-wire type connection (STF, STR, STOP)

A three-wire type connection is shown on the right. Assign the start self-holding signal (STOP) to any of the input terminals.

Power supply

To make a reverse rotation start, set Pr. 63 to "- - -" (factory setting).

1) Short the signals STOP-SD to enable the start self-holding function. In this case, the forward/reverse rotation signal functions only as a start signal. (Note) Assign the stop signal to any of

Pr. 60 to Pr. 62 (input terminal function selection).

2) If the start signal terminals STF (STR)SD are shorted once, then opened, the start signal is kept on and starts the inverter. To change the rotation direction, short the start signals STR (STF)-SD once, then open it.

3) The inverter is decelerated to a stop by

Start

opening the signals STOP-SD once. For the frequency setting signal and the

Stop

operation of DC injection brake at a stop time, refer to paragraphs 2) to 4) in (1) Two-wire type connection. The right diagram shows 3-wire type connection.

4) When the signals JOG-SD are shorted, the STOP signal is invalid and the JOG signal has precedence.

5) If the output stop signals MRS-SD are shorted, the self-holding function is not deactivated.

DC Injection Brake and Coasting to Stop Functionality

NFB

Forward

Stop

rotation start

Reverse rotation start

Output frequency

3-wire type connection example

R, S, T

Inverter

STF

STR (Pr.63= "- - -" )

STOP

Time

External Operation or Combined

Operation

Mode

Terminals STF

(STR)-SD DC Injection Brake

DC injection brake enabled

DC injection brake disabled

disconnected

(*1)

DC injection brake operated at not more than "DC injection brake operation frequency" set in Pr. 10 Coasted to a stop at not more than "DC injection brake operation frequency" set in Pr. 10

*1: Also stopped by the . Refer to page 105.

Operation

Pr. 79 = "0", "2", "3"

Set frequency

changed to 0Hz

DC injection brake operated at 0.5Hz or less.

Coasted to a stop at 0.5Hz or less.

STOP

RESET

PU Operation or Combined

Operation

Pr. 79 = "0", "1", "4"

Stop key

DC injection brake operated at not more than "DC injection brake operation frequency" set in Pr. 10 Coasted to a stop at not more than "DC injection brake operation frequency" set in Pr. 10

Set frequency

changed to 0Hz

DC injection brake operated at 0.5Hz or less.

Coasted to a stop at 0.5Hz or less.

Start signal

terminal Across STF-SD Across STR-SD

DC injection brake disabledDC injection brake enabled

Starting frequency Pr.13 (*1)

0.5Hz

Output frequency

DC injection brake operation frequency Pr. 10

3Hz

0.5Hz

0.5s

DC injection brake operation time Pr. 11

(*3)

(*2)

DC injection brake operation time Pr. 11

0.5Hz

0.5s

(*3)

Start/Stop Timing Chart (for two-wire type)

Input terminals

DC injection brake not operated

(*4)

3Hz

Coasted to

a stop

Time

Start signal terminal

Across STF-SD

Across

Starting frequency Pr.13 (*1)

0.5Hz

Output frequency

Start signal switched on while DC injection brake is being operated

Forward rotation

Reverse

rotation

0.5Hz

3Hz

ON ON

DC injection brake operation frequency Pr. 10

Forward

rotation

3Hz

DC injection brake operation time Pr. 11

(*4)

DC injection brake enabled

Time

0.5s

(*3)

STR-SD

Forward-Reverse Rotation Switch-Over Timing Chart

REMARKS

*1. The "starting frequency" in Pr. 13 (factory-set to 0.5Hz) may be set between 0 and 60Hz. *2. If the next start signal is given during DC injection brake operation, the DC injection brake

is disabled and restart is made.

*3. The "DC injection brake operation time" in Pr. 11 (factory-set to 0.5s) may be set between

0 and 10s.

*4. The frequency at which the motor is coasted to a stop is not more than the "DC injection

brake operation frequency" set in Pr. 10 (factory setting = 3Hz; may be set between 0 and 120Hz) or not more than 0.5Hz.

*5. The "starting frequency" in Pr. 13, "DC injection brake operation time" in Pr. 11 and "DC

injection brake operation frequency" in Pr. 10 are the factory-set values.

WIRING

Input terminals

1.4.2 Connection of frequency setting potentiometer and output frequency meter (10, 2, 5, 4, AU)

The analog frequency setting input signals that may be entered are voltage and current signals. For the relationships between the frequency setting input voltages (currents) and output frequencies, refer to the following diagram. The frequency setting input signals are proportional to the output frequencies. Note that when the input signal is less than the starting frequency, the output frequency of the inverter is 0Hz. If the input signal of 5VDC (or 10V, 20mA) or higher is entered, the output frequency does not exceed the maximum output frequency.

Frequency setting

voltage gain frequency

Frequency setting

current gain frequency

(Hz)

Maximum frequency

Minimum frequency

(1 to 120Hz)

(0 to 120Hz)

Input voltage is proportional to output frequency.

Pr.1

Pr.38 Pr.39

Starting frequency

Output frequencies

(0 to 60Hz)

0.5 0

Frequency setting signal

Pr.13

(10V)

(20mA)

Pr.2

Pr.73

Relationships between Frequency Setting Inputs and Output Frequencies

REMARKS

For the way to calibrate the output frequency meter, refer to page 126.

(1) Voltage input (10, 2, 5)

Enter the frequency setting input signal of 0 to 5VDC (or 0 to 10VDC) across the frequency setting input terminals 2-5. The maximum output frequency is reached when 5V (10V) is input across terminals 2-5. The power supply used may either be the inverter's built-in power supply or an external power supply. For the built-in power supply, terminals 10-5 provide 5VDC output.

For operation at 0 to 5VDC, set "0" in Pr. 73 to the 0 to 5VDC input. Use terminal 10 for the built-in power supply.

For operation at 0 to 10VDC, set "1" in

Pr. 73 to the 0 to 10VDC input.

+5V 10

0 to 5VDC

0 to 10VDC

Input terminals

(2) Current input (4, 5, AU)

To automatically perform operation under constant pressure or temperature control using a fan, pump etc., enter the controller output signal of 4 to 20mADC across terminals 4-5. Terminals AU-SD must be shorted to use the 4 to 20mADC signal for operation. (Assign the signal AU using any of Pr. 60 to Pr. 63.) When the multi-speed signal is input, the current input is ignored.

Automatic/manual signal switching

Manual operation

Frequency setting

potentiometer

Automatic signal

4-20mADC

SD 10

Inverter

5 4

Across AU-SD

Operation

Automatic

operation

4 to 20mA

OFFON

Manual

operation

0 to 5V

(0 to 10V)

Manual-Automatic Switching

1.4.3 External frequency selection (REX, RH, RM, RL)

Up to 15 speeds (*) may be selected for an external command forward rotation start or up to 7 speeds for an external command reverse rotation start according to the combination of connecting the multi-speed select terminals REX, RH, RM and RL-SD, and multi-speed operation can be performed as shown below by shorting the start signal terminal STF (STR)-SD. Speeds (frequencies) may be specified as desired from the operation panel or parameter unit as listed below.

CAUTION

• * Change the setting of Pr. 63 "STR terminal function selection" to "8", and assign and use as the 15-speed select signal (REX). Has precedence over the main speed setting signal (0 to 5V, 0 to 10V, 4 to 20mADC).

Speed 1

(high speed)

Speed 2

(middle speed)

Speed 3

(low speed)

Output frequency (Hz)

ON ON ON ON

REX

Speed 5

Speed 4

Speed 6

Speed 7

ONONON

Time

REX

Speed 9

Speed 8

Output frequency (Hz)

Speed 10

Speed 11

Speed 12

Speed 13

Speed 14

Speed 15

ON ON ON ON

ONON ON ON ON ON ON ON

WIRING

Time

Input terminals

Multi-Speed Setting

Terminal Input

Speed

Speed 1

(high

speed)

Speed 2

(middle

speed)

Speed 3

(low

speed)

Speed 4 OFF OFF Pr. 24 Speed 5 OFF OFF Pr. 25 Pr. 6 setting when Pr. 25="- - -" Speed 6 OFF OFF Pr. 26 Pr. 5 setting when Pr. 26="- - -" Speed 7 OFF Pr. 27 Pr. 6 setting when Pr. 27="- - -" Speed 8 OFF OFF OFF Pr. 80 0Hz when Pr. 80="- - -"

Speed 9 OFF OFF Pr. 81 Pr. 6 setting when Pr. 81="- - -" Speed 10 OFF OFF Pr. 82 Pr. 5 setting when Pr. 82="- - -" Speed 11 OFF Pr. 83 Pr. 6 setting when Pr. 83="- - -" Speed 12 OFF OFF Pr. 84 Pr. 4 setting when Pr. 84="- - -" Speed 13 OFF Pr. 85 Pr. 6 setting when Pr. 85="- - -" Speed 14 OFF Pr. 86 Pr. 5 setting when Pr. 86="- - -" Speed 15 Pr. 87 Pr. 6 setting when Pr. 87="- - -"

External

setting

REX-

SD*

OFF OFF OFF Pr. 4 0 to 120Hz

OFF OFF OFF Pr. 5 0 to 120Hz

OFF OFF OFF Pr. 6 0 to 120Hz

OFF OFF OFF OFF

RH-SDRM-SDRL-

SD*

ON ON ON ON ON ON ON ON ON

ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON

Parameter

Frequency

setting

potentiometer

Set Frequency

Range

0 to 120Hz, - - -

0 to max. setting

Remarks



Pr. 6 setting when Pr. 24="- - -"



*When using the REX signal, an external command cannot be used to make a

reverse rotation start.

Power supply

Forward rotation

Multi-speed selection

Multi-Speed Operation Connection Example

REMARKS

*1. When the frequency setting potentiometer is connected, the input signal of the frequency

setting potentiometer is ignored if the multi-speed select signal is switched on. (This also applies to the 4 to 20mA input signal.)

*2. For a reverse rotation start, set Pr. 63 to "- - -" (factory setting) to make the STR signal of

terminal STR valid.

R S

STF

REX

Inverter

U V

IM Motor

Frequency setting potentiometer

1.4.4 Indicator connection and adjustment (AM)

A full-scale 5VDC analog signal can be output from across terminals AM-

5. The analog output level can be calibrated by the operation panel or parameter unit (FR-PU04). Terminal AM function selection can be set in Pr. 54 "AM terminal function selection". Terminal AM is isolated from the control circuit of the inverter. The cable length should not exceed 30m. The output signal from terminal AM delays about several 100ms in output and therefore cannot be used as a signal for control which requires fast response.

Inverter

Meter 5V full scale Analog meter

Input terminals

CPU

circuit

5VDC

Terminal AM Output Circuit

Adjustment

Set the reference output value of the inverter which outputs the full-scale voltage 5VDC. Set it in Pr. 55 for frequency monitoring reference, or in Pr. 56 for current monitoring reference. Use the terminal AM output calibration parameter C1 to adjust the output voltage. [Example] 1. To set the output across AM-5 to 5VDC at the inverter output

frequency of 90Hz, set 90Hz in Pr. 55. (Factory setting: 50Hz)

2. To set the output across AM-5 to 5VDC at the inverter output current of 20A, set 20A in Pr. 56. (Factory setting: rated inverter current)

CAUTION

•Refer to page 126 for the procedure of indicator adjustment.

WIRING

Input terminals

1.4.5 Control circuit common terminals (SD, 5, SE)

Terminals SD, 5, and SE are all common terminals (0V) for I/O signals and are isolated from each other. Terminal SD is a common terminal for the contact input terminals (STF, STR, RH, RM, RL). Terminal 5 is a common terminal for the frequency setting analog input signals and indicator terminal "AM". It should be protected from external noise using a shielded or twisted cable. Terminal SE is a common terminal for the open collector output terminal (RUN).

1.4.6 Signal inputs by contactless switches

If a transistor is used instead of a

+24V

contacted switch as shown on the right, the input signals of the inverter can control terminals STF, STR, RH, RM, RL.

STF, etc.

Inverter

External signal input using transistor

REMARKS

1.When using an external transistor connected to an external power supply, use terminal PC to prevent a malfunction from occurring due to a leakage current. (Refer to page 23.)

2.Note that an SSR (solid-state relay) has a relatively large leakage current at OFF time and it may be accidentally input to the inverter.

How to use the input signals (assigned terminals

1.5 How to use the input signals (assigned terminals RL, RM, RH, STR)

RL, RM, RH, STR)

These terminals can be changed in function by setting Pr. 60 to Pr. 63.

Pr. 60 "RL terminal function selection" Pr. 61 "RM terminal function selection" Pr. 62 "RH terminal function selection"

Page 98

Pr. 63 "STR terminal function selection"

1.5.1 Multi-speed setting (RL, RM, RH, REX signals):

Pr. 60 to Pr. 63 setting "0, 1, 2, 8"

Remote setting (RL, RM, RH signals):

Pr. 60 to Pr. 63 setting "0, 1, 2"

• By entering frequency commands into the RL, RM, RH and REX signals and turning

on/off the corresponding signals, you can perform multi-speed operation (15 speeds). (For details, refer to page 29.)

• If the operation panel is away from the control box, you can perform continuous

variable-speed operation with signal contacts, without using analog signals. (For details, refer to page 95.)

1.5.2 Second function selection (RT signal): Pr. 60 to Pr. 63 setting "3"

Pr. 44 "second acceleration/deceleration time" Pr. 45 "second deceleration time" Pr. 46 "second torque boost" Pr. 47 "second V/F (base frequency)" To set any of the above functions, turn on this "RT signal".

Start

Second acceleration

/deceleration

Inverter

STF (STR)

1.5.3 Current input selection "AU signal": Pr. 60 to Pr. 63 setting "4"

When a fan, pump etc. is used to perform operation of constant- pressure/ temperature control, automatic operation can be performed by entering the 4-20mADC output signal of a regulator into across terminals 4-5. When the 4-20mADC signal is used to perform operation, always short the AU signal.

REMARKS

The current input is ignored if the multi-speed signal is input.

Automatic/manual signal switching

Manual operation

Frequency setting

potentiometer

utomatic signal

4-20mADC

2 5

Operation

Inverter

Across AU-SD

Automatic

operation

4 to 20mA

OFF

Manual

operation

0 to 5V

(0 to 10V)

WIRING

How to use the input signals (assigned terminals RL, RM, RH, STR)

1.5.4 Start self-holding selection (STOP signal): Pr. 60 to Pr. 63

setting

"5"

This connection example is used when you want to self-hold the start signal (forward rotation,

STOP

reverse rotation). * Connected to the STOP signal to avoid

Stop

forward or reverse rotation if forward or reverse rotation and stop are turned on simultaneously.

Forward rotation

Reverse rotation

(Wiring example for sink logic)

STF

STR

1.5.5 Output shut-off (MRS signal): Pr. 60 to Pr. 63 setting "6"

Short the output stop terminal MRS-SD during inverter output to cause the inverter to immediately stop the output. Open terminals MRS-SD to resume operation in about 10ms. Terminal MRS may be used as described below:

(1) To stop the motor by

mechanical brake (e.g. electromagnetic brake)

Terminals MRS-SD must be shorted when the mechanical brake is operated and be opened before motor restart.

Output frequency

(2) To provide interlock to

disable operation by the inverter

After MRS-SD have been shorted, the inverter cannot be operated if the start signal is given to the inverter.

Across MRS Across

STF (STR)

(3) To coast the motor to stop

The motor is decelerated according to the preset deceleration time and is stopped by operating the DC injection brake at 3Hz or less. By using terminal MRS, the motor is coasted to a stop.

Motor coasted to stop

0.5Hz

Pr. 13 "starting frequency"

How to use the input signals (assigned terminals

RL, RM, RH, STR)

1.5.6 External thermal relay input: Pr. 60 to Pr. 63 setting "7"

When the external thermal relay or thermal relay built in the motor is actuated, the inverter output is shut off and an alarm signal is given to keep the motor stopped to protect the motor from overheat. Even if the thermal relay contact resets, the motor cannot be restarted unless the reset terminals RES-SD are shorted for more

Inverter

Thermal relay

U V

Moto

than 0.1s and then opened or a power-on reset is made. The function may therefore be used as an external emergency stop signal input.

1.5.7 Jog operation (JOG signal): Pr. 60 to Pr. 63 setting "9"

(1) Jog operation using external signals

Jog operation can be started/stopped by shorting the jog mode select terminals JOGSD and shorting/opening the start signal terminals STF or STR-SD. The jog frequency and jog acceleration/deceleration time are set in Pr. 15 (factory setting 5Hz, variable between 0 and 120Hz) and Pr. 16 (factory setting 0.5s, variable between 0 and 999s), respectively, and their settings can be changed from the operation panel or parameter unit. The JOG signal has precedence over the multi-speed signal. (External)

cross JOG -

Forward rotation

cross STF-

Reverse rotation

cross STR-

Forward

0.5Hz

rotation

Output frequency

Jog frequency Pr. 15

3Hz

DC injection brake

Reverse rotation

Time

WIRING

How to use the input signals (assigned terminals

A A

RL, RM, RH, STR)

1.5.8 Reset signal: Pr. 60 to Pr. 63 setting "10"

Used to reset the alarm stop state established when the inverter's protective function is activated. The reset signal immediately sets the control circuit to the initial (cold) status, e.g. initializes the electronic thermal relay function protection circuit. It shuts off the inverter output at the same time. During reset, the inverter output is kept shut off. To give this reset input, short terminals RES-SD for more than 0.1s. When the shorting time is long, the operation panel or parameter unit displays the initial screen, which is not a fault. After opening terminals RES-SD (about 1s), operation is enabled. The reset terminal is used to reset the inverter alarm stop state. If the reset terminal is shorted, then opened while the inverter is running, the motor may be restarted during coasting (refer to the timing chart below) and the output may be shut off due to overcurrent or overvoltage. Setting either "1" or "15" in reset selection Pr. 75 allows the accidental input of the reset signal during operation to be ignored. (For details, refer to page 105.)

When motor is restarted during coasting, inverter

cross RES cross

STF (STR)-

activates current limit to start acceleration.

Coasting

Output frequency

(Hz)

Coasting to stop (Indicates motor speed)

Ordinary acceleration

Coasting time

T: Should be longer than the time of

coasting to stop.

CAUTION

Frequent resetting will make electronic thermal relay function invalid.

How to use the input signals (assigned terminals

RL, RM, RH, STR)

1.5.9 PID control valid terminal:

Pr. 60 to Pr. 63 setting

"14"

To exercise PID control, turn on the X14 signal. When this signal is off, ordinary inverter operation is performed. For more information, refer to page 113.

♦Related parameters♦

Pr. 88 "PID action selection", Pr. 89 "PID proportional band", Pr. 90 "PID integral time", Pr. 91 "PID upper limit", Pr. 92 "PID lower limit", Pr. 93 "PID action set point for PU operation", Pr. 94 "PID differential time" (Refer to page 113.)

1.5.10 PU operation/external operation switchover:

setting

"16"

Pr. 60 to Pr. 63

You can change the operation mode. With "8" set in Pr. 79 "operation mode selection", turning on the X16 signal shifts the operation mode to the external operation mode and turning off the X16 signal shifts it to the PU operation mode. For details, refer to page 109.

♦Related parameters♦

Pr. 79 "operation mode selection" (Refer to page 109.)

WIRING

Connection to the Stand-Alone Option

1.6 Connection to the Stand-Alone Option

The inverter accepts a variety of stand-alone option units as required. Incorrect connection will cause inverter damage or accident. Connect and operate the option unit carefully in accordance with the corresponding option unit manual.

1.6.1 Connection of the brake unit (BU type)

Connect the BU type brake unit correctly as shown below. Incorrect connection will damage the inverter. Remove jumpers across terminals HB-PC and TB-HC and connect a jumper across terminals PC-TB of the brake unit.

Power supply

NFB

Connect a jumper.

T(Caution 4)

OFF

HCHBHA TB

OCR

Remove jumpers.

BU(-H) type brake unit

Inverter

R/L1

S/L2

T/L3

(Caution 3)

P/+

Discharge resistor

N/-

Motor

OCR

CAUTION

1. The wiring distance between the inverter, brake unit and discharge resistor should be within 2m. If twisted wires are used, the distance should be within 5m.

2. If the transistors in the brake unit should become faulty, the resistor can be unusually hot, causing a fire. Therefore, install a magnetic contactor on the inverter's power supply side to shut off a current in case of fault.

3. The N terminal is not provided for the FR-S520E-0.1K to 0.75K.

4. When the power supply is 400V class, install a step-down transformer.

Connection to the Stand-Alone Option

1.6.2 Connection of the high power factor converter (FR-HC)

When connecting the high power factor converter (FR-HC) to suppress power supply harmonics, perform wiring securely as shown below. Incorrect connection will damage the high power factor converter and inverter.

Power supply

NFB

(Caution 2)

MC1MC2

TR4S4T4 N

From FR-HCL02

MC2 MC1

FR-HCL01

High power factor converter (FR-HC)

External box

(Caution 2)

Y1 or Y2 RDY RSO SE

(Caution 5)

Inverter

(Caution 2)

(Caution 1)

RES (Caution 4)

MRS (Caution 4)

(Caution 6)

CAUTION

1. Use sink logic (factory setting) when the FR-HC is connected. The FR-HC cannot be connected when source logic is selected.

2. The power input terminals R, S, T must be open. Incorrect connection will damage the inverter. Opposite polarity of terminals N, P will damage the inverter.

3. The voltage phases of terminals R, S, T and terminals R4, S4, T4 must be matched before connection.

4. Use Pr. 60 to Pr. 63 (input terminal function selection) to assign the terminals used for the RES and MRS signals.

5. Do not insert NFB between terminals P-N (P - P, N - N)

6. The N terminal is not provided for the FR-S520E-0.1K to 0.75K.

WIRING

Connection to the Stand-Alone Option

1.6.3 Connection of the power regeneration common converter (FR-CV)

When connecting the FR-CV type power regeneration common converter, connect the inverter terminals (P, N) and FR-CV type power regeneration common converter terminals as shown below so that their signals match with each other.

Three-phase

C power

supply

NFB

MC1

Dedicated stand-alone reactor (FR-CVL)

R/L11 S/L21 T/L31

R2/L12 S2/L22 T2/L32

FR-CV power regenerative common converter

(Caution 3)

R2/L

S2/L

T2/L

(Caution 6) R/L11 S/L21 T/MC1

(Caution 5)

P/L+

N/L-

P24

RDYA

RDYB

RSO

(Caution 2)

S T

Inverter

P N

(Caution 7)

(Caution 1)

MRS (Caution 4)

RES (Caution 4)

CAUTION

1. Use sink logic (factory setting) when the FR-CV is connected. The FR-CV

cannot be connected when source logic is selected.

2. The power input terminals R, S, T must be open. Incorrect connection will

damage the inverter. Opposite polarity of terminals N, P will damage the inverter.

3. The voltage phases of terminals R/L11, S/L21, T/MC1 and terminals R2/L1,

S2/L2, T2/L3 must be matched before connection.

4. Use Pr. 60 to Pr. 63 (input terminal function selection) to assign the terminals

used for the RES and MRS signals.

5. Do not insert NFB between terminals P-N (P/L+ - P, N/L− - N)

6. Make sure to connect the terminal R/L11, S/L21, T/MC1 to the power supply.

Running the inverter without connecting the terminals will damage the power regeneration common converter.

7. The N terminal is not provided for the FR-S520E-0.1K to 0.75K.

Handling of the RS-485 connector

1.7 Handling of the RS-485 connector

<RS-485 connector pin layout> View A of the inverter (receptacle

side)

8) to 1)

View A

1) SG

2) P5S

3) RDA

4) SDB

5) SDA

6) RDB

7) SG

8) P5S

CAUTION

1. Do not plug the connector to a computer LAN port, fax modem socket, telephone modular connector etc.. The product could be damaged due to differences in electrical specifications.

2. Pins 2 and 8 (P5S) are provided for the parameter unit power supply. Do not use them for any other purpose or when making parallel connection by RS485 communication.

3. Refer to page 132 for the communication parameters.

1.7.1 Connection of the parameter unit (FR-PU04)

When connecting the parameter unit to the RS-485 connector, use the optional parameter unit connection cable (FR-CB2 ).

CAUTION

When the parameter unit is used, the operation other than the stop key

STOP

( ) of the operation panel is disabled.

RESET

Refer to page 151 for the parameters related to parameter unit setting.

WIRING

Handling of the RS-485 connector

1.7.2 Wiring of RS-485 communication

Use the RS-485 connector to perform communication operation from a personal computer etc. When the RS-485 connector is connected with a personal, FA or other computer by a communication cable, a user program can run and monitor the inverter or read and write to the parameters. For parameter setting, refer to page 130.

•Conforming standard: EIA-485 (RS-485)

•Transmission format: Multidrop link system

•Communication speed: Max. 19200bps

•Overall extension: 500m

Refer to page 130 for the setting related to RS-485 communication operation.

<System configuration examples> (1) Connection of a computer to the inverter (1:1 connection)

Station 0

Inverter

RS-485

connector

RJ-45 connector 2)

RS-485 interface/ terminal

Computer

Station 0

Inverter

RS-485

connector

RJ-45 connector 2)

10BASE-T cable 1)

RS-232C cable

RS-232C RS-485 converter

Computer

RS-232C connector

Max. 15m

10BASE-T cable 1)

Computer-inverter connection cable Refer to the following for the cable (RS-232C

⇔RS-485 converter) for connection of

the computer having the RS-232C interface with the inverter. Example of product available on the market (as of April, 2004)

Model Maker

FA-T-RS40 *

Mitsubishi Electric Engineering Co., Ltd.

*The converter cable cannot connect two or more inverters (the computer and

inverter are connected on a 1:1 basis). Since the product is packed with the RS232C cable and RS-485 cable (10BASE-T + RJ-45 connector), the cable and connector need not be prepared separately.

REMARKS

Refer to the following when fabricating the cable on the user side. Example of product available on the market (as of April, 2004)

Product Model Maker

1) 10BASE-T cable

2) RJ-45 connector 5-554720-3 Tyco Electronics Corporation

* Do not use pins No. 2, 8 (P5S).

SGLPEV-T 0.5mm

× 4P

Mitsubishi Cable Industries, Ltd.

Handling of the RS-485 connector

(2) Combination of computer and multiple inverters (1:n connection)

Station n

RS-485 interface/ terminal

Computer

Station 0

Inverter

RS-485

connector

Distribution terminal

10BASE-T cable 1)

Station 1

(Max. 32 inverters)

Inverter

RS-485

connector

RJ-45 connector 2)

Inverter

RS-485

connector

Termination resistor

Station 1

Station 2

Station n

Computer

RS-232C cable

RS-232C connector

Max. 15m (49.2feet)

Converter

Inverter

RS-485

connector

Distribution terminal

Inverter

RS-485

connector

Inverter

RS-485

connector

Termination

10BASE-T cable 1)

RJ-45 connector 2)

resistor

REMARKS

Refer to the following when fabricating the cable on the user side. Example of product available on the market (as of April, 2004)

Product Model Maker

1) 10BASE-T cable SGLPEV-T 0.5mm × 4P* Mitsubishi Cable Industries, Ltd.

2) RJ-45 connector 5-554720-3 Tyco Electronics Corporation * Do not use pins No. 2, 8 (P5S) of the 10BASE-T cable.

WIRING

Handling of the RS-485 connector

1) Wiring of one RS-485 computer and one inverter

Computer Side Terminals

Signal

name

RDA RDB

SDA SDB RSA RSB CSA CSB

SG FG

Description

Receive data Receive data

Send data

Send data Request to send Request to send

Clear to send

Clear to send Signal ground Frame ground

Cable connection and signal direction

10 BASE-T Cable

(*1)

0.2mm or more

RS-485 connector

2) Wiring of one RS-485 computer and "n" inverters (several inverters)

Cable connection and signal direction

Computer

RDA RDB SDA SDB RSA RSB CSA CSB

SG FG

(*1)

10 BASE-T Cable

RDB

RDA

SDB

SDA

RDB

RDA

SDB

SDA

RDB

RDA

SG SGSG

Station 1 Station 2 Station n

SDB

Inverter

SDA SDB RDA RDB

Terminating resistor (*2)

SDA

Inverter

Inverter Inverter

REMARKS

*1. Make connection in accordance with the instruction manual of the computer to be used

with. Fully check the terminal numbers of the computer since they change with the model.

*2. The inverters may be affected by reflection depending on the transmission speed or

transmission distance. If this reflection hinders communication, provide a terminating resistor. When the RS-485 connector is used for connection, a terminating resistor cannot be fitted, so use a distributor. Connect the terminating resistor to only the inverter remotest from the computer. (Terminating resistor: 100

Ω)

Design information

1.8 Design information

1) Provide electrical and mechanical interlocks for MC1 and MC2 which are used for commercial power supply-inverter switchover. When the wiring is incorrect or if there is a commercial power supply-inverter switch-over circuit as shown below, the inverter will be damaged by leakage current from the power supply due to arcs generated at the time of switchover or chattering caused by a sequence error.

2) If the machine must not be restarted when power is restored after a power failure, provide a magnetic contactor in the inverter's primary circuit and also make up a sequence which will not switch on the start signal. If the start signal (start switch) remains on after a power failure, the inverter will automatically restart as soon as the power is restored.

3) Since the input signals to the control circuit are on a low level, use two or more parallel micro signal contacts or a twin contact for contact inputs to prevent a contact fault.

4) Do not apply a large voltage to the contact input terminals (e.g. STF) of the control circuit.

5) Always apply a voltage to the alarm output terminals (A, B, C) via a relay coil, lamp etc.

6) Make sure that the specifications and rating match the system requirements.

1) Commercial power supply-inverter

3) Low-level signal contacts

switchover

MC1

Power

supply

R S T

Inverter

MC2

Leakage current

Interloc

Low-level signal contacts Twin contact

WIRING

MEMO

2. FUNCTIONS

This chapter explains the "functions" for use of this product. For simple variable-speed operation of the inverter, the factory settings of the parameters may be used as they are. Set the necessary parameters to meet the load and operational specifications. Refer to the instruction manual (basic) for the operation procedures. Always read the instructions before using the functions.

2.1 Function (Parameter) list ................................................. 48

2.2 List of parameters classified by purpose of use ........... 61

2.3 Explanation of functions (parameters)........................... 63

2.4 Output terminal function parameters ............................. 86

2.5 Current detection function parameters .......................... 88

2.6 Display function parameters ........................................... 90

2.7 Restart operation parameters.......................................... 92

2.8 Additional function parameters ...................................... 95

2.9 Terminal function selection parameters......................... 98

2.10 Operation selection function parameters ...................... 101

2.11 Auxiliary parameters ........................................................ 120

2.12 Maintenance parameters ................................................. 122

2.13 Calibration parameters .................................................... 126

2.14 Clear parameters .............................................................. 129

2.15 Communication parameters ............................................ 130

2.16 Parameter unit (FR-PU04) setting ................................... 151

Chapter 1

CAUTION

As the contact input terminals RL, RM, RH, STR, open collector output terminal RUN and contact output terminals A, B, C can be changed in functions by parameter setting, their signal names used for the corresponding functions are used in this chapter (with the exception of the wiring examples). Note that they are not terminal names.

REMARKS

Parameter copy Use of the parameter unit (FR-PU04) allows the parameter values to be copied to another FR-S500 series inverter. After batch-reading the parameters of the copy source inverter, you can connect the parameter unit to the copy destination inverter and batch-write the parameters. For the operation procedure, refer to the instruction manual of the parameter unit (FR-PU04).

Chapter 2

Chapter 3

Chapter 4

Function (Parameter) list

2.1 Function (Parameter) list

CAUTION

indicates that the setting can be changed during operation if Pr. 77 "parameter write disable selection" has been set to "0" (factory setting). (Note that the Pr. 53, Pr. 70 and Pr. 72 values can be changed only during PU operation.)

Parameter List

Parameter

Indica-

tion

0 Torque boost 0 to 15% 0.1%

1 Maximum frequency 0 to 120Hz 0.1Hz 60Hz 64

2 Minimum frequency 0 to 120Hz 0.1Hz 0Hz 64

3 Base frequency 0 to 120Hz 0.1Hz 60Hz 65

7 Acceleration time 0 to 999s 0.1s 5s 67

8 Deceleration time 0 to 999s 0.1s 5s 67

Multi-speed setting (high speed)

Multi-speed setting (middle speed)

Multi-speed setting (low speed)

Electronic thermal O/L relay

Extended function display selection

Operation mode selection

Name

Setting

Range

0 to 120Hz 0.1Hz 60Hz 66

0 to 120Hz 0.1Hz 30Hz 66

0 to 120Hz 0.1Hz 10Hz 66

0 to 50A 0.1A

0, 1 1 0 80

0 to 4, 7, 8 1 0 109

Minimum

Setting

Increments

Factory

Setting

6%/5%/

4%/ (*1)

Rated output

current

Refer

To:

Cus-

tomer

Setting

*1. The factory setting varies with the inverter capacity: 5% for FR-S540E-1.5K and 2.2K, 4%

for FR-S540E-3.7K.

Function (Parameter) list

The extended function parameters are made valid by setting "1" in Pr. 30 "extended function display selection". (For more detailed information on the way to set Pr. 30, refer to the instruction manual (basic).)

Func-

tion

Standard operation functions

Para-

meter

Indica-

tion

15 Jog frequency 0 to 120Hz 0.1Hz 5Hz 74

Name Setting Range

Parameters 0 to 9 are basic function parameters.

DC injection brake operation frequency

DC injection brake operation time

DC injection brake voltage

Starting frequency

Load pattern selection

Jog acceleration/ deceleration time

RUN key rotation direction selection

Base frequency voltage

Acceleration/ deceleration reference frequency

Stall prevention function selection

Stall prevention operation level

Stall prevention operation level compensation factor at double speed

0 to 120Hz 0.1Hz 3Hz 71

0 to 10s 0.1s 0.5s 71

0 to 15% 0.1% 6% 71

0 to 60Hz 0.1Hz 0.5Hz 72

0: For constant-torque

loads,

1: For variable-torque

loads, 2: For vertical lift loads, 3: For vertical lift loads

0 to 999s 0.1s 0.5s 74

0: Forward rotation, 1: Reverse rotation

0 to 800V, 888, - - - 1V - - - 65

1 to 120Hz 0.1Hz 60Hz 67

0 to 31, 100 1 0 75

0 to 200% 1% 150% 77

0 to 200%, - - - 1% - - - 77

Minimum

Setting

Increments

1073

1074

Factory

Setting

Refer

To:

Cus-

tomer

Setting

Parameter List

FUNCTIONS

Function (Parameter) list

Parameter List

Func-

tion

Standard operation functions

Para-

meter

Indica-

tion

Name Setting Range

Multi-speed setting

0 to 120Hz, - - - 0.1Hz - - - 66

(speed 4) Multi-speed

setting

0 to 120Hz, - - - 0.1Hz - - - 66

(speed 5) Multi-speed

setting

0 to 120Hz, - - - 0.1Hz - - - 66

(speed 6) Multi-speed

setting

0 to 120Hz, - - - 0.1Hz - - - 66

(speed 7) Stall

prevention operation reduction

0 to 120Hz 0.1Hz 60Hz 77

starting frequency

0: Linear acceleration/

Acceleration/ deceleration pattern

deceleration,

1: S-pattern acceleration/

deceleration A,

2: S-pattern acceleration/

deceleration B

Parameter 30 is basic function parameter.

Frequency jump 1A

Frequency jump 1B

Frequency jump 2A

Frequency jump 2B

Frequency jump 3A

Frequency jump 3B

0 to 120Hz, - - - 0.1Hz - - - 80

Minimum

Setting

Increments

Factory

Setting

Refer

To:

1079

Cus-

tomer

Setting

37 Speed display 0, 0.1 to 999 0.1 0 81

Frequency

setting voltage gain frequency

Frequency

setting current gain frequency

Start-time

ground fault detection selection

1 to 120Hz 0.1Hz 60Hz 82

0: Not detected 1: Detected

1086

Function (Parameter) list

Func-

tion

Output terminal functions

Second functions

Current detection

Para-

meter

Indica-

tion

Name Setting Range

Up-tofrequency

0 to 100% 1% 10% 86

sensitivity Output

frequency

0 to 120Hz 0.1Hz 6Hz 87

detection Output

frequency detection for

0 to 120Hz, - - - 0.1Hz - - - 87

reverse rotation

Second acceleration/ deceleration

0 to 999s 0.1s 5s 67

time Second

deceleration

0 to 999s, - - - 0.1s - - - 67

time Second

torque boost

0 to 15%, - - - 0.1% - - - 63

Second V/F (base

0 to 120Hz, - - - 0.1Hz - - - 65

frequency) Output current

detection level

0 to 200% 1% 150% 88

Output current detection

0 to 10s 0.1s 0s 88

period Zero current

detection

0 to 200% 1% 5% 89

level Zero current

detection

0.05 to 1s 0.01s 0.5s 89

period

Minimum

Setting

Increments

Factory

Setting

Refer

To:

Cus-

tomer

Setting

Parameter List

FUNCTIONS

Function (Parameter) list

Parameter List

Func-

tion

Display functions

Para-

meter

Indica-

tion

Name Setting Range

0: Output frequency,

Operation panel display data selection

1: Output current, 100:Set frequency

during stop/output frequency during operation

Frequency setting operation selection

AM terminal function selection

0: Setting dial

frequency setting mode

1: Setting dial

potentiometer mode

0: Output frequency

monitor

1: Output current

monitor

Frequency monitoring

0 to 120Hz 0.1Hz 60Hz 92

reference Current

monitoring

0 to 50A 0.1A

reference

Minimum

Setting

Increments

Factory

Setting

Refer

To:

1090

1091

1090

Rated output

current

Cus-

tomer

Setting

functions

Automatic restart

Restart coasting time

Restart cushion time

0 to 5s, - - - 0.1s - - - 92

0 to 60s 0.1s 1s 92

0: Without remote

setting function

1: With remote setting

function With frequency setting storage function

2: With remote setting

function Without frequency setting storage

1095

Additional function

Remote setting function selection

function

Function (Parameter) list

Func-

tion

Terminal function selection

Operation selection functions

Para-

meter

Indica-

tion

Name Setting Range

RL terminal function selection RM terminal function selection RH terminal function selection STR terminal function

0: RL, 1: RM, 2: RH, 3: RT, 4: AU, 5: STOP, 6: MRS, 7: OH, 8: REX, 9: JOG, 10: RES, 14: X14, 16: X16,

- - -: STR (The STR signal can be assigned to the STR terminal only.)

selection RUN terminal function selection

0:RUN, 1:SU, 3:OL, 4:FU, 11:RY, 12:Y12, 13:Y13, 14:FDN, 15:FUP, 16:RL,

A, B, C terminal function selection

93:Y93, 95:Y95 98:LF, 99:ABC (The Y93 signal can be assigned to the RUN terminal only.) 0: OC1 to 3, OV1 to 3,

THM, THT, BE, GF,

Retry selection

OHT, OLT, PE, OPT 1: OC1 to 3, 2: OV1 to 3, 3: OC1 to 3, OV1 to 3 0: No retry

Number of retries at alarm occurrence

1 to 10: Without alarm output during retry operation 101 to 110: With alarm output during retry operation

Retry waiting time Retry count display erase

0.1 to 360s 0.1s 1s 101

0: Cumulative count

erase

Minimum

Setting

Increments

Factory

Setting

Refer

To:

1098

1198

1298

1- - -98

10100

199100

10101

Cus-

tomer

Setting

Parameter List

FUNCTIONS

Function (Parameter) list

Parameter List

Func-

tion

Operation selection

Para-

meter

Indica-

tion

Name Setting Range

Soft-PWM setting

71 Applied motor

functions

PWM

frequency selection

0-5V/0-10V selection

Input filter time constant

Minimum

Setting

Increments

Factory

Setting

Refer

To:

Presence/absence of Soft-PWM control can be selected. When Soft-PWM is valid, the metallic tone of motor noise can be

11103 changed into unoffending composite tone. 0: Soft-PWM invalid 1: Soft-PWM valid 0, 100:

Thermal characteristic for Mitsubishi standard motor

1, 101:

Thermal characteristic for Mitsubishi constant-torque motor

1069

(Thermal characteristic for Mitsubishi constanttorque motor is selected with the RT signal ON when 100 and 101 are set.)

0 to 15 1 1 103

0: For 0 to 5VDC input 1: For 0 to 10VDC input

10104

0: 2-step moving

average processing

1 to 8:

Exponential

11105

average value of 2n at the setting of n

Cus-

tomer

Setting

Function (Parameter) list

Func-

tion

Operation selection functions

Multi-speed operation function

Para-

meter

Indica-

tion

Name Setting Range

0: Reset normally

enabled/PU stop key disabled

1: Enabled at alarm

occurrence only/PU

Reset selection/PU stop selection

stop key disabled

14:Reset normally

enabled/normally decelerated to stop

15: Enabled at alarm

occurrence only/ normally decelerated to stop

Cooling fan operation selection

0: Operation started at

power on

1: Cooling fan ON/

OFF control

0: Write is enabled

only during a stop

Parameter write disable selection

1: Write disabled

(except some parameters)

2: Write during

operation enabled

0: Both forward

Reverse rotation prevention selection

rotation and reverse rotation enabled,

1: Reverse rotation

disabled,

2: Forward rotation

disabled

Parameter 79 is basic function parameter. Multi-speed setting

0 to 120Hz, - - - 0.1Hz - - - 66 (speed 8) Multi-speed setting

0 to 120Hz, - - - 0.1Hz - - - 66 (speed 9) Multi-speed setting

0 to 120Hz, - - - 0.1Hz - - - 66 (speed 10) Multi-speed setting

0 to 120Hz, - - - 0.1Hz - - - 66 (speed 11)

Minimum

Setting

Increments

Factory

Setting

Refer

To:

114105

11107

10108

10109

Cus-

tomer

Setting

Parameter List

FUNCTIONS

Function (Parameter) list

Parameter List

Func-

tion

Multi-speed operation function

PID control

Slip compensation

Para-

meter

Indica-

tion

Name Setting Range

Multi-speed setting

0 to 120Hz, - - - 0.1Hz - - - 66 (speed 12) Multi-speed setting

0 to 120Hz, - - - 0.1Hz - - - 66 (speed 13) Multi-speed setting

0 to 120Hz, - - - 0.1Hz - - - 66 (speed 14) Multi-speed setting

0 to 120Hz, - - - 0.1Hz - - - 66 (speed 15) PID action selection

20: PID reverse action,

21: PID forward action PID proportional

0.1 to 999%, - - - 0.1% 100% 113 band PID integral time PID upper limit PID lower limit

0.1 to 999s, - - - 0.1s 1s 113

0 to 100%, - - - 0.1% - - - 113

PID action set point for PU

0 to 100% 0.01% 0% 113 operation PID differential

0.01 to 10s, - - - 0.01s - - - 113 time Rated motor slip

0 to 50%, - - - 0.01% - - - 120

Slip compensation

0.01 to 10s 0.01s 0.5s 120 time constant Constantoutput region slip

0, - - - 1 - - - 120 compensation selection Automatic torque boost selection

0.1 to 3.7kW, - - - 0.01kW - - - 121 (Motor capacity)

Minimum

Setting

Increments

Factory

Setting

Refer

To:

120113

Cus-

tomer

Setting

Automatic torque boost

Motor primary resistance

0 to 50

Ω, - - - 0.01Ω - - - 122

Maintenance parameters

Function (Parameter) list

Func-

tion

Maintenance function

Parame-

ters

H1 (503)

H2 (504)

H3 (555)

H4 (556)

H5 (557)

Indi-

cation

Additional parameters

Func-

tion

Additional

Parame-

ters

H6 (162)

function

H7 (559)

Indi-

cation

Name Setting Range

Maintenance timer

Maintenance timer alarm output set time

Current average time

Data output mask time

Current average value monitor signal output reference current

Name Setting Range

Automatic restart after instantaneous power failure selection

Second electronic thermal O/L relay

0 to 999

0 to 999, - - -

0.1 to 1s 0.1s 1s 123

0 to 20s 0.1s 0s 123

0.1 to 999A 0.1A 1A 123

0, 1, 10 1 1 92

0 to 50A, - - - 0.1A - - - 69

Minimum

Setting

Increments

(1000h)

Minimum

Setting

Increments

Factory

Setting

(36000h)

Factory

Setting

Refer

To:

0122

122

Refer

To:

Cus-

tomer

Setting

Parameter List

Cus-

tomer

Setting

Parameter for manufacturer setting

Func-

tion

–

Parame-

ters

b1 (560)

b2 (561)

Indi-

cation

Name Setting Range

Minimum

Setting

Increments

Parameter for manufacturer setting. Do not set.

Factory

Setting

Refer

To:

Cus-

tomer

Setting

FUNCTIONS

Function (Parameter) list

Calibration parameters

Func-

tion

Parameter List

Parame-

ters

cation

C1 (901)

C2 (902)

C3 (902)

C4 (903)

C5 (904)

C6 (904)

Calibration parameters

C7 (905)

C8 (269) Parameter for manufacturer setting. Do not set.

Indi-

Name Setting Range

AM terminal calibration

Frequency setting voltage

0 to 60Hz 0.1Hz 0Hz 82

bias frequency Frequency setting

voltage bias Frequency setting

voltage gain

0 to 300% 0.1% 0% (*) 82

0 to 300% 0.1%

Frequency setting current

0 to 60Hz 0.1Hz 0Hz 82

bias frequency Frequency setting

current bias Frequency setting

current gain

0 to 300% 0.1% 20% (*) 82

0 to 300% 0.1%

Minimum

Setting

Incre-

Factory

Setting

Refer

To:

ments

   126

96%

(*)

100%

(*)

Cus-

tomer

Setting

0: Not executed

CLr Parameter clear

1: Parameter clear

10129

10: All clear

0: Not cleared, 1: Alarm history

clear

10129

Clear parameters

ECL

Alarm history clear

* Factory settings may differ because of calibration parameters.

Communication Parameters

Func

tion

Parame-

ter

n1 (331)

n2 (332)

Indica-

tion

Communication station number

Communication speed

n3 (333) Stop bit length

Parity check

n4 (334)

presence/ absence

Number of

n5 (335)

communication retries Communication

n6 (336)

check time interval

n7 (337)

n8 (338)

Communication Parameters

n9 (339)

n10

(340)

n11

(341)

n12

(342)

Waiting time setting

Operation command source

Speed command source

Link startup mode selection

CR/LF selection

PROM write

selection

Name Setting Range

0 to 31: Specify

the station number of the inverter.

48: 4800bps, 96: 9600bps, 192: 19200bps

0, 1: (Data length 8), 10, 11: (Data

length 7)

0: Absent, 1: With odd parity

check,

2: With even

parity check

0 to 10, - - - 1 1 132

0 to 999s, - - - 0.1s - - - 132

0 to 150ms, - - - 1 - - - 132

0: Command

source is computer,

1: Command

source is external terminal

0: Command

sourse is computer,

1: Command

source is external

terminal 0: As set in Pr. 79. 1: Started in

computer link

operation mode. 0: Without CR/LF, 1: With CR,

without LF 2: With CR/LF 0: Write to RAM

and E2PROM 1: Write to RAM

only

Function (Parameter) list

Minimum

Setting

Incre-

Factory

Setting

Refer

To:

ments

10132

1 192 132

11132

12132

10147

10148

11132

10150

Cus-

tomer

Setting

Parameter List

FUNCTIONS

Function (Parameter) list

PU parameters When the parameter unit (FR-PU04) is used, operation from the operation panel is not accepted. (The stop key ( ) is valid)

Func

tion

Parameter List

Parame-

ter

n13

(145)

n14

(990)

Indica-

tion

PU display language selection

PU buzzer control

STOP

RESET

Name Setting Range

0: Japanese, 1: English, 2: German, 3: French, 4: Spanish, 5: Italian, 6: Swedish, 7: Finish 0: Without sound, 1: With sound

Minimum

Setting

Incre-

Factory

Setting

Refer

To:

ments

11151

Cus-

tomer

Setting

n15

(991)

PU contrast adjustment

0 (Light)

158152

63 (Dark)

0: Selectable

between output frequency and output current

n16

(992)

PU parameters

PU main display screen data selection

100: (during stop): Set frequency, output current

10152

(during operation): Output frequency, output current 0: Without

disconnected PU error,

1: Error at

n17

(993)

disconnected PU detection/PU setting lock

disconnected PU,

10:Without

10153

disconnected PU error (PU operation disable)

REMARKS

1.The parameter number in parentheses is the one for use with the parameter unit (FR-PU04).

2. Set "9999" when setting a value "- - -" using the parameter unit (FR-PU04).

3. The decimal places of a value 100 or more (3 digits or more) cannot be displayed.

List of parameters classified by purpose of use

2.2 List of parameters classified by purpose of use

Set the parameters according to the operating conditions. The following list indicates purpose of use and corresponding parameters.

Purpose of Use

Use of extended function parameters Pr. 30

Operation mode selection

Acceleration/deceleration time/pattern adjustment Selection of output characteristics optimum for load characteristics Output frequency restriction (limit) Pr. 1, Pr. 2

Operation over 60Hz

Adjustment of frequency setting signals and outputs Motor output torque adjustment Pr. 0, Pr. 98 Brake operation adjustment Pr. 10, Pr. 11, Pr. 12

Related to operation

Multi-speed operation

Jog operation Pr. 15, Pr. 16 Frequency jump operation Pr. 31, Pr. 32, Pr. 33, Pr. 34, Pr. 35, Pr. 36 Automatic restart operation after instantaneous power failure Slip compensation setting Pr. 95 to Pr. 97 Setting of output characteristics matching the motor Electromagnetic brake operation timing Pr. 42, Pr. 64, Pr. 65

Sub-motor operation

Operation in communication with personal computer

operation

Operation under PID control

Related to application

Noise reduction Pr. 70, Pr. 72

Parameter numbers which must be set

Pr. 53, Pr. 79 (Communication parameters n10, n17)

Pr. 7, Pr. 8, Pr. 16, Pr. 20, Pr. 29, Pr. 44, Pr. 45

Pr. 3, Pr. 14, Pr. 19, Pr. 44, Pr. 45

Pr. 1, Pr. 38, Pr. 39, calibration parameter C4, C7 Pr. 38, Pr. 39, Pr. 73, calibration parameter C2 to C7

Pr. 1, Pr. 2, Pr. 4, Pr. 5, Pr. 6, Pr. 24, Pr. 25, Pr. 26, Pr. 27, Pr. 80, Pr. 81, Pr. 82, Pr. 83, Pr. 84, Pr. 85, Pr. 86, Pr. 87

Pr. 57, Pr. 58, additional parameter H6

Pr. 3, Pr. 19, Pr. 71

Pr. 0, Pr. 3, Pr. 7, Pr. 8, Pr. 44, Pr. 45, Pr. 46, Pr. 47, additional parameter H7

Communication parameters n1 to n12

Pr. 60 to Pr. 65, Pr. 73, Pr. 79, Pr. 88 to Pr. 94

Parameter Numbers

FUNCTIONS

List of parameters classified by purpose of use

Purpose of Use

Frequency meter calibration

Display of monitor on operation panel or parameter unit (FR-PU04)

Related to

monitoring

Display of speed, etc. Pr. 37, Pr. 52

Parameter numbers which must be set

Pr. 54, Pr. 55, Pr. 56, calibration parameter C1

Pr. 52, Communication parameter n16

Parameter Numbers

Function write prevention Pr. 77

Reverse rotation prevention (Pr. 17), Pr. 78

Current detection Pr. 48 to Pr. 51, Pr. 64, Pr. 65

Motor stall prevention Pr. 21, Pr. 22, Pr. 23, Pr. 28

Related to incorrect

operation prevention

Input terminal function assignment Pr. 60 to Pr. 63 Output terminal function assignment Pr. 64, Pr. 65 Increased cooling fan life Pr. 76 Motor protection from overheat Pr. 9, Pr. 71 Automatic restart operation at alarm stop Pr. 66 to Pr. 69

Others

Setting of ground fault overcurrent protection

Pr. 40

Inverter reset selection Pr. 75 Maintenance timer output Maintenance parameters H1 to H5

Explanation of functions (parameters)

2.3 Explanation of functions (parameters)

2.3.1 Torque boost (Pr. 0 , Pr. 46 )

Increase this value for use when the inverter-to-motor distance is long or motor torque is insufficient in the low speed range (stall prevention is activated).

Motor torque in the low-frequency range can be adjusted to the load to

Pr.0 Pr.46

Setting range

increase the starting motor torque.

Parameter Name Factory Setting Setting Range Remarks

The factory setting varies according

0 Torque boost 6%/5%/4% 0 to 15%

Second torque boost

- - -

0 to 15%,

- - -

to the inverter capacity. (Refer to the following table for details.)

- - -: Function invalid. Setting is enabled when Pr. 30 = "1".

•Assuming that the base frequency voltage is 100%, set the 0Hz voltage in %. Use the RT signal to switch between two different torque boosts. (Turn on the RT signal to make Pr. 46 valid(*).)

voltage

Output

0 Output frequency (Hz)

REMARKS

* The RT signal acts as the second function selection signal and makes the other second functions valid.

When using an inverter-dedicated motor (constant-torque motor), make setting as indicated below. (If the factory set Pr. 71 value is changed to the setting for use with a constant-torque motor, the Pr. 0 setting changes to the corresponding value in the following table.)

Inverter Type Inverter Capacity Factory Setting Constant-torque Motor Setting

FR-S520E FR-S510WE

FR-S540E

0.1K to 0.75K

1.5K to 3.7K 4%

0.4K, 0.75K 6% 6% (no change)

1.5K

2.2K

3.7K 4%

6% (no change)

CAUTION

•Selecting automatic torque boost control makes this parameter setting invalid.

•A too large setting may cause the motor to overheat or result in an

overcurrent trip. The guideline is about 10% at the greatest.

♦Related parameters♦

• RT signal (second function "Pr. 46") setting⇒ Pr. 60 to Pr. 63 "input terminal function selection"

(refer to page 98)

• Constant-torque motor setting ⇒ Pr. 71 "applied motor" (refer to page 69)

• Automatic torque boost control selection ⇒ Pr. 98 "automatic torque boost selection (motor

capacity)" (refer to page 121)

FUNCTIONS

Explanation of functions (parameters)

2.3.2 Maximum and minimum frequency (Pr. 1 , Pr. 2 )

You can clamp the upper and lower limits of the output frequency.

Output frequency (Hz)

Pr.1

Pr.2

(4mA)

Parameter Name Factory Setting Setting Range

1 Maximum frequency 60Hz 0 to 120Hz 2 Minimum frequency 0Hz 0 to 120Hz

Set frequency

5,10V

(20mA)

•Use Pr. 1 to set the upper limit of the output frequency. If the frequency of the frequency command entered is higher than the setting, the output frequency is clamped at the maximum frequency.

•Use Pr. 2 to set the lower limit of the output frequency.

REMARKS

When using the potentiometer (frequency setting potentiometer) connected across terminals 2-5 to perform operation above 60Hz, change the Pr. 1 and Pr. 38 (Pr. 39 when using the potentiometer across terminals 4-5) values.

If the Pr. 2 setting is higher than the Pr. 13 "starting frequency" value, note that the motor will run at the frequency set in Pr. 2 according to the acceleration time setting by merely switching the start signal on, without entry of the command frequency.

♦Related parameters♦

• Starting frequency setting⇒ Pr. 13 "starting frequency" (refer to page 72)

• Maximum frequency setting using external potentiometer

⇒ Pr. 30 "extended function display selection" (refer to page 80),

CAUTION

Pr. 38 "frequency setting voltage gain frequency", Pr. 39 "frequency setting current gain frequency" (refer to page 82)

Explanation of functions (parameters)

2.3.3 Base frequency, base frequency voltage (Pr.3 , Pr.19 , Pr.47 )

Used to adjust the inverter outputs (voltage, frequency) to the motor rating.

Pr.19

Output voltage

Output

frequency (Hz) Pr.3 Pr.47

Parameter Name

3 Base frequency 60Hz 0 to 120Hz 

*1. 1.9 times greater than the power supply voltage for the FR-S510WE-0.1K to 0.75K. *2. Twice greater than the power supply voltage for the FR-S510WE-0.1K to 0.75K.

Base frequency voltage

Second V/F (base frequency)

Factory

Setting

- - -

Setting

Range

0 to 800V,

888, - - -

0 to 120Hz,

- - -

Remarks

888: 95% of power supply voltage (*1)

- - -: Same as power supply voltage (*2) Setting is enabled when Pr. 30 = "1".

- - -: Function invalid Setting is enabled when Pr. 30 = "1".

•In Pr. 3 and Pr. 47, set the base frequency (motor's rated frequency). Use the RT signal to switch between these two different base frequencies. (Turn on the RT signal to make Pr. 47 valid.) (*) When running the standard motor, generally set the "base frequency" to the rated frequency of the motor. When running the motor using commercial power supplyinverter switch-over operation, set the base frequency to the same value as the power supply frequency. If only "50Hz" is given on the motor rating plate as the frequency, always set the "base frequency" to "50Hz". If it remains at "60Hz", the voltage may become too low and torque shortage occurs, resulting in an overload trip. Special care must be taken when "1" is set in Pr. 14 "load pattern selection".

•Set the base voltage (e.g. rated voltage of motor) in Pr. 19.

CAUTION

1. Set 60Hz in Pr. 3 "base frequency" when using a Mitsubishi constant-torque motor.

2. When automatic torque boost is selected, Pr. 47 is invalid. When automatic torque boost is selected, setting "- - -" or "888" in Pr. 19 uses the rated output voltage.

REMARKS

* The RT signal serves as the second function selection signal and makes the other second

functions valid.

♦Related parameters♦

When rated motor frequency is "50Hz" ⇒ Pr. 14 "load pattern selection" (refer to page 73)

•

• RT signal (second function "Pr. 47") setting ⇒ Pr. 60 to Pr. 63 (input terminal function selection)

• Motor setting ⇒ Pr. 71 "applied motor" (refer to page 69)

• Automatic torque boost selection ⇒ Pr. 98 "automatic torque boost selection (motor capacity)"

FUNCTIONS

(refer to page 98)

(refer to page 121)

Explanation of functions (parameters)

2.3.4 Multi-speed operation (Pr. 4 , Pr. 5 , Pr. 6 , Pr. 24 to Pr. 27 , Pr. 80 to Pr. 87 )

Used to switch between the predetermined running speeds.

Any speed can be selected by merely switching on/off the corresponding contact signals (RH, RM, RL, REX signals).

By using these functions with Pr. 1 "maximum frequency" and Pr. 2 "minimum frequency", up to 17 speeds can be set.

This function is valid in the external operation mode or in the combined operation mode which is available when Pr. 79 = "3" or "4".

peed

(high speed)

Output frequency (Hz)

Speed 2

(middle speed)

Speed 3

(low speed)

Speed 5

Speed 4

Speed 6

Speed 7

Time

Speed 8

Output frequency (Hz)

Speed 10

Speed 9

Speed 11

Speed 12

Speed 13

Speed 14

Speed 15

Time

REX

ON ON

ON ON ONON

Priority: RL>RM>RH

Parameter Name

Multi-speed setting (high speed)

Multi-speed setting (middle speed)

Multi-speed setting (low speed)

Multi-speed setting (speeds 4 to 7)

Multi-speed setting (speeds 8 to 15)

24 to 27

80 to 87

•Set the running frequencies in the corresponding parameters.

Each speed (frequency) can be set as desired between 0 and 120Hz during inverter operation. When the parameter of any multi-speed setting is read, turn the to change the setting. In this case, press the ( ) to store the frequency. (This is also enabled in

SET

the external mode.) The setting is reflected by pressing the ( ).

•Assign the terminals used for signals RH, RM, RL and REX using Pr. 60 to Pr. 63.

(When terminal assignment is changed using Pr. 60 to Pr. 63, the other functions may be affected. Please make setting after confirming the function of each terminal.)

ON ON ON ON

ONON ON ON ON ON ON ON

ONONON

Factory

Setting

Range

60Hz 0 to 120Hz 

30Hz 0 to 120Hz 

10Hz 0 to 120Hz 

WRITE

- - -

0 to 120Hz,

SET

WRITE

- - -

"- - -" = no setting. Setting enabled when Pr. 30 = "1".

ON ON ON ON

Remarks

Explanation of functions (parameters)

)

CAUTION

1. The multi-speed settings override the main speeds (across terminals 2-5, 45, setting dial). When the multi-speed settings and setting dial are used in the combined operation mode (Pr. 79=3), the multi-speed settings have precedence.

2. The multi-speeds can also be set in the PU or external operation mode.

3. For 3-speed setting, if two or three speeds are simultaneously selected, priority is given to the set frequency of the lower signal.

4. Pr. 24 to Pr. 27 and Pr. 80 to Pr. 87 settings have no priority between them.

5. The parameter values can be changed during operation.

6. When using this function with the jog signal, the jog signal has precedence.

REMARKS

The frequency-set external terminals have the following priority: Jog > multi-speed operation > AU (terminal 4) > terminal 2

♦Related parameters♦

Maximum, minimum frequency setting ⇒ Pr. 1 "maximum frequency", Pr. 2 "minimum frequency"

•

(refer to page 64)

• Assignment of signals RH, RM, RL, REX to terminals ⇒ Pr. 60 to Pr. 63 (input terminal function

selection) (refer to page 98)

• External operation mode setting ⇒ Pr. 79 "operation mode selection" (refer to page 109)

• Computer link mode ⇒ Pr. 79 "operation mode selection" (refer to page 109), communication

parameter n10 "link startup mode selection" (refer to page 148)

• Speed command source ⇒ Communication parameter n9 "speed command source"

(refer to page 147)

2.3.5 Acceleration/deceleration time (Pr. 7 , Pr. 8 , Pr. 20 , Pr. 44 , Pr. 45 )

Used to set motor acceleration/ deceleration time. Set a larger value for a slower speed increase/decrease or a smaller value for a faster speed increase/decrease.

Parameter Name

7 Acceleration time 5s 0 to 999s ---------8 Deceleration time 5s 0 to 999s ----------

Acceleration/

deceleration reference frequency Second acceleration/ deceleration time

Second deceleration time

Factory

Setting

60Hz 1 to 120Hz

5s 0 to 999s

- - -

Pr.20

Pr.7 Pr.44

Output frequency (Hz

Setting

Range

0 to 999s,

- - -

Running frequency

Constant speed

Acceleration Deceleration

Acceleration

time

Setting is enabled when Pr. 30 = "1".

- - -: acceleration time= deceleration time.

Deceleration

time

Remarks

Setting is enabled when Pr. 30 = "1".

Time

Pr.8 Pr.45

FUNCTIONS

Explanation of functions (parameters)

•Use Pr. 7 and Pr. 44 to set the acceleration time required to reach the frequency set in Pr. 20 from 0Hz.

•Use Pr. 8 and Pr. 45 to set the deceleration time required to reach 0Hz from the frequency set in Pr. 20.

•Pr. 44 and Pr. 45 are valid when the RT signal is on. (When the RT signal is on, the other second functions (Pr. 44, Pr. 45, Pr. 46, Pr. 47, additional parameter H7) are also selected.)

•Set "- - -" in Pr. 45 to make the deceleration time equal to the acceleration time (Pr. 44).

CAUTION

1. In S-shaped acceleration/deceleration pattern A (refer to page 79), the set time is the period required to reach the base frequency set in Pr. 3.

• Acceleration/deceleration time formula when the set frequency is the base

frequency or higher

t =

(Pr.3)

× f

T: Acceleration/deceleration time setting (s) f : Set frequency (Hz)

•Guideline for acceleration/deceleration time at the base frequency of 60Hz

(0Hz to set frequency)

Frequency setting (Hz)

Acceleration/ deceleration time (s)

5 5 12

15 15 35

60 120

2. If the Pr. 20 setting is changed, the settings of calibration functions Pr. 38 and Pr. 39 (frequency setting signal gains) remain unchanged. To adjust the gains, adjust calibration functions Pr. 38 and Pr. 39.

3. When the setting of Pr. 7, Pr. 8, Pr. 44 or Pr. 45 is "0", the acceleration/ deceleration time is 0.04s.

4. If the acceleration/deceleration time is set to the shortest value, the actual motor acceleration/deceleration time cannot be made shorter than the shortest acceleration/deceleration time which is determined by the mechanical system's J (moment of inertia) and motor torque.

♦Related parameters♦

• Base frequency setting ⇒ Pr. 3 "base frequency" (refer to page 65)

• Acceleration/deceleration pattern, S-pattern acceleration/deceleration A

⇒ Pr. 29 "acceleration/deceleration pattern" (refer to page 79)

• Calibration function ⇒ Pr. 38 "frequency setting voltage gain frequency"

Pr. 39 "frequency setting current gain frequency" (refer to page 82)

• RT signal setting ⇒ Pr. 60 to Pr. 63 (input terminal function selection) (refer to page 98)

• Jog acceleration/deceleration time ⇒ Pr. 16 "jog acceleration/deceleration time"

(refer to page 74)

Explanation of functions (parameters)

2.3.6

Selection and protection of a motor (Pr. 9 , Pr. 71 , H7 )

Set the motor used and protect the motor from overheat. This feature provides the optimum protective characteristics, including reduced motor cooling capability, at low speed.

POINT

•When using the Mitsubishi constant-torque motor Set "1" in Pr. 71 for V/F control or automatic torque boost control. The electronic thermal relay function is set to the thermal characteristic of the constant-torque motor.

•When you selected the Mitsubishi constant-torque motor, the values of the following parameters are automatically changed. (only when the setting values of those parameters are at factory setting) Pr. 0 "torque boost", Pr. 12 "DC injection brake voltage"

Para

meter

Electronic thermal

O/L relay

71 Applied motor 0

Second electronic

(559)

thermal O/L relay

Name

Factory Setting

Rated output

current

- - -

Setting

Range

0 to 50A

0, 1,

100, 101

0 to 50A,

- - -

Remarks

- - -: Without second electronic thermal relay function

Setting is

enabled

when

Pr. 30 = "1"

• The parameter number in parentheses is the one for use with the parameter unit (FR-PU04).

•Refer to the following list and set Pr. 71 according to the motor used. Setting "100 or 101" changes thermal characteristic of the electronic thermal relay function to thermal characteristics of a Mitsubishi constant-torque motor when the RT signal is ON.

Pr. 71 Setting Thermal Characteristic of the ElectronicThermal Relay Function

0, 100 Thermal characteristics of a standard motor

1, 101

•Set the rated current [A] of the motor in Pr. 9. (Normally set the rated current at 50Hz.)

•Setting "0" in Pr. 9 disables electronic thermal relay function (motor protective

function). (The protective function of the inverter is activated.)

•When setting second electronic thermal relay function, set the motor rated current value in the additional parameter H7. The second electronic thermal relay function is valid when the RT signal is on. (When the RT signal is on, other second functions (Pr.44 to Pr.47) are also selected.)

CAUTION

•When two or more motors are connected to the inverter, they cannot be protected by the electronic thermal relay function. Install an external thermal relay to each motor.

•When a difference between the inverter and motor capacities is large and the setting becomes less than half amount of the inverter rated current, the protective characteristics of the electronic thermal relay function will be deteriorated. In this case, use an external thermal relay.

•A special motor cannot be protected by the electronic thermal relay function. Use an external thermal relay.

Thermal characteristics of a Mitsubishi constant-torque motor (This provides a 100% continuous torque characteristic in the low-speed region.)

FUNCTIONS

Explanation of functions (parameters)

REMARKS

•When running two motors with one inverter, you can set the electronic thermal relay function

of each inverter.

First Motor Electronic Thermal Relay

Pr. 71

applied

motor

100

101

Pr. 9

setting

0.1 to 50A

Function

RT = OFF RT = ON

standard

constant-

torque

standard

constant-

torque

standard ...................Thermal characteristic for

standard motor

constant-torque ........Thermal characteristic for

constant-torque motor

Second Motor Electronic Thermal

Relay Function

additional

parameter

RT = OFF RT = ON

H7 setting

- - -, 0

0.1 to 50A

- - 0

0.1 to 50A

- - -, 0

0.1 to 50A

- - 0

0.1 to 50A

- - -, 0

0.1 to 50A

- - 0

0.1 to 50A

- - -, 0

0.1 to 50A

- - 0

0.1 to 50A

standard

constant-

torque

constant-

torque

constant-

torque

constant-

torque

..... Output current value is used to

perform integration processing.

..... Perform integration processing

using output current of 0A.

..... Electronic thermal relay function

is not activated (cumulative value clear)

Set this parameter correctly according to the motor used. Incorrect setting may cause the motor to overheat and burn.

CAUTION

Explanation of functions (parameters)

2.3.7 DC injection brake (Pr. 10 , Pr. 11 , Pr. 12 )

By setting the DC injection brake voltage (torque), operation time and operation starting frequency, the stopping accuracy of positioning operation, etc. or the timing of operating the DC injection brake to stop the motor can be adjusted according to the load.

Output frequency (Hz)

DC injection brake voltage

Pr.12

"Operation voltage"

Pr.11 "Operation time"

Pr.10 "Operation frequency"

Time

Parameter Name

12 DC injection brake voltage 6% 0 to 15%

* The factory setting varies according to the inverter capacity. (Refer to the following table for details.)

DC injection brake operation frequency

DC injection brake operation time

Factory

Setting

3Hz 0 to 120Hz

0.5s 0 to 10s

Setting

Range

Remarks

Setting is enabled when Pr. 30 = "1". (When Pr. 11 is set to "0s" or Pr. 12 is set to "0%", DC injection brake is not operated.)

•Use Pr. 10 to set the frequency at which the DC injection brake operation is started.

•Use Pr. 11 to set the period during when the brake is operated.

•Use Pr. 12 to set the percentage of the power supply voltage.

•Change the Pr. 12 setting to 4% when using the inverter-dedicated (constant-torque

motor). (If the Pr. 12 value remains unchanged from the factory setting and Pr. 71 is changed to the setting for use of the constant-torque motor, the Pr. 12 setting is automatically changed to 4%.)

CAUTION

Install a mechanical brake. No holding torque is provided.

FUNCTIONS

Explanation of functions (parameters)

2.3.8 Starting frequency (Pr. 13 )

The starting frequency at which the start signal is turned on can be set in the range 0 to 60Hz.

Output frequency

(Hz)

Setting range

Pr.13

Frequency setting signal (V)

Time

Foward rotation

Parameter Name

13 Starting frequency 0.5Hz 0 to 60Hz Setting is enabled when Pr. 30 = "1".

Factory

Setting

Range

Remarks

CAUTION

The inverter will not start if the frequency setting signal is less than the value set in Pr. 13 "starting frequency". For example, when 5Hz is set in Pr. 13, the motor will not start running until the frequency setting signal reaches 5Hz.

CAUTION

Note that when Pr. 13 is set to any value lower than Pr. 2 "minimum frequency", simply turning on the start signal will run the motor at the

preset frequency even if the command frequency is not input.

♦Related parameters♦

• Minimum frequency setting ⇒ Pr. 2 "minimum frequency" (refer to page 64)

Explanation of functions (parameters)

2.3.9 Load pattern selection (Pr. 14 )

You can select the optimum output characteristic (V/F characteristic) for the application and load characteristics.

Pr.14=0

For constant-torque loads (e.g. conveyor, cart)

100%

Output

voltage

Base frequency

Output frequency (Hz)

(Factory setting)

Parameter Name

Load pattern selection

Pr.14=1

For variable-torque loads (Fan, pump)

100%

Output

voltage

Base frequency

Output frequency (Hz)

Factory

Setting

1 0, 1, 2, 3

Pr.0 Pr.46

Setting

Range

Pr.14=2

For lift

100%

Forward rotation

Output

voltage

Reverse rotation

Base frequency

Output frequency (Hz)

Boost for forward rotation ...Pr. 0 (Pr.46) setting

Boost for reverse rotation ...0%

Pr.0 Pr.46

Remarks

0: For constant-torque loads 1: For variable-torque loads 2: For vertical lift loads 3: For vertical lift loads

Pr.14=3

For lift

100%

Reverse rotation

Output

voltage

Forward rotation

Base frequency

Output frequency (Hz)

Boost for forward rotation ...0%

Boost for reverse rotation ...Pr. 0 (Pr.46) setting

Setting is enabled when Pr. 30 = "1".

CAUTION

1. When automatic torque boost control is selected, this parameter setting is ignored.

2. Pr. 46 "second torque boost" is made valid when the RT signal turns on. The RT signal acts as the second function selection signal and makes the other second functions valid.

♦Related parameters♦

•

Automatic torque boost ⇒ Pr. 98 "automatic torque boost selection (motor capacity)"

(refer to page 121)

•Boost setting ⇒ Pr. 0 "torque boost", Pr. 46 "second torque boost" (refer to page 63)

•Assignment of RT signal to terminal when second torque boost is used

⇒ Pr. 60 to Pr. 63 (input terminal function selection) (refer to page 98)

FUNCTIONS

Explanation of functions (parameters)

2.3.10 Jog operation (Pr.15 , Pr.16 )

To start/stop jog operation in the external operation mode, choose the jog operation function in input terminal function selection, turn on the jog signal, and turn on/off the start signal

utput frequency (Hz)

Pr.20

Jog frequency setting range

Pr.15

Forward

rotation

(STF, STR). You can choose the jog operation

Pr.16

mode from the parameter unit (FRPU04) and perform jog operation

using the or .

FWD

REV

JOG signal

STF signal

(Can be read as the basic parameters when the FR-PU04 is connected.)

Set the frequency and acceleration/deceleration time for jog operation.

Parameter Name Factory Setting Setting Range Remarks

15 Jog frequency 5Hz 0 to 120Hz

Jog acceleration/ deceleration time

0.5s 0 to 999s

Setting is enabled when Pr. 30 = "1".

CAUTION

•In S-shaped acceleration/deceleration pattern A, the acceleration/deceleration time is the period of time required to reach Pr. 3 "base frequency", not Pr. 20 "acceleration/deceleration reference frequency".

•The acceleration time and deceleration time cannot be set separately for jog operation.

•The Pr. 15 "Jog frequency" value should be equal to or higher than the Pr. 13 "starting frequency" setting.

•Assign the jog signal using any of Pr. 60 to Pr. 63 (input terminal function selection).

♦Related parameters♦

Assignment of jog signal to terminal ⇒ Pr. 60 to Pr. 63 (input terminal function selection)

•

•Acceleration/deceleration pattern S-shaped acceleration/deceleration A

⇒ Pr. 29 "acceleration/deceleration pattern" (refer to page 79)

2.3.11 RUN key rotation direction selection (Pr.17 )

RUN

Used to choose the direction of rotation by operating the key of the operation panel.

Parameter Name

RUN key rotation direction selection

Refer to (page 65)

Refer to , (page 67)

(refer to page 98)

Factory

Setting

00, 1

Setting

Range

RUN

Remarks

0: Forward rotation 1: Reverse rotation

Setting is enabled when Pr. 30 = "1".

Explanation of functions (parameters)

2.3.12 Stall prevention function and current limit function (Pr. 21 )

You can make setting to prevent stall caused by overcurrent and/or to prevent the inverter from resulting in an overcurrent trip (to disable high-response current restriction that limits the current) when an excessive current flows due to sudden load fluctuation or ON-OFF on the output side of a running inverter.

• Stall prevention If the current exceeds the stall prevention operation level (Pr.22), the output frequency of the inverter is automatically varied to reduce the current.

• High response current limit If the current exceeds the limit value, the output of the inverter is shut off to prevent an overcurrent.

Parameter Name

Pr. 21 Setting

016 117 218 319 420 521 622 723 824 925

10 26

11 27 12 28 13 29 14 30 15 31

* When "Operation not continued for OL signal

output" is selected, the "OLT" alarm code (stopped by stall prevention) is displayed and operation stopped.

(Alarm stop display " ")

Stall prevention function selection

High Response Current Limit

Activated

: Not

activated

Stall Prevention Operation Selection

Activated

: Not

activated

speed

Constant

Acceleration

Factory

Setting

0 0 to 31, 100

OL Signal Output

: Operation continued

: Operation not continued (*)

Deceleration

Setting

Range

Pr. 21 Setting

100

Regene

Setting is enabled when Pr. 30 = "1".

High Response Current Limit

Activated

:Not

activated

Driving

rative

Remarks

Stall Prevention Operation Selection

Activated

:Not

activated

speed

Constant

Acceleration

OL Signal Output

: Operation continued

: Operation not continued(*)

Deceleration

FUNCTIONS

Explanation of functions (parameters)

CAUTION

•If the load is heavy, the lift is predetermined, or the acceleration/deceleration time is short, the stall prevention may be activated and the motor not stopped in the preset acceleration/deceleration time. Therefore, set optimum values to the Pr. 21 and stall prevention operation level.

•When the high response current limit has been set in Pr. 21 (factory setting), torque will not be provided at the Pr. 22 setting of 170% or higher. At this time, make setting so that the high response current limit is not activated.

•In vertical lift applications, make setting so that the high response current limit is not activated. Torque may not be produced, causing a drop due to gravity.

CAUTION

Always perform test operation. Stall prevention operation performed during acceleration may increase the acceleration time. Stall prevention operation performed during constant speed may cause sudden speed changes. Stall prevention operation performed during deceleration may increase the deceleration time, increasing the deceleration distance.

Explanation of functions (parameters)

2.3.13 Stall prevention (Pr. 22 , Pr. 23 , Pr. 28 )

Set the output current level (% value to the inverter rated current) at which the output frequency will be adjusted to prevent the inverter from stopping due to overcurrent etc.

During high-speed operation above the rated motor frequency, acceleration may not be made because the motor current does not increase. To improve the operating characteristics of the motor in this case, the stall prevention level can be reduced in the high frequency region. This function is effective for performing operation up to the high speed range on a centrifugal separator etc. Normally, set 60Hz in Pr. 28 "stall prevention operation reduction starting frequency" and 100% in Pr. 23.

Parameter Name

Stall prevention

operation level (%)

Stall prevention operation level

Stall prevention operation level compensation factor at double speed

Stall prevention operation reduction starting frequency

Pr.22

When

Pr.28

120Hz

="- - -"Pr.23

Pr.23

Output frequency (Hz)

Factory

Setting

150% 0 to 200% 

- - -

60Hz 0 to 120Hz

Reduction ratio

compensation factor (%)

Setting

Range

0 to 200%,

- - -

Setting example

(Pr.22=

150

112.5 90

Stall prevention

operation level (%)

Pr.23=100%, Pr.28= Hz)

- - -: Pr. 22

80100120

Remarks

equally



150%,

Setting is enabled when Pr. 30 = "1".

Output frequency (Hz)

•Generally, set 150% (factory setting) in Pr. 22 "stall prevention operation level". Setting "0" in Pr. 22 disables stall prevention operation.

•To reduce the stall prevention operation level in the high frequency range, set the reduction starting frequency in Pr. 28 "stall prevention operation reduction starting frequency" and the reduction ratio compensation factor in Pr. 23. Formula for stall prevention operation level

Stall prevention operation level (%) = A + B ×[

where, A =

•By setting "- - -" (factory setting) in Pr. 23, the stall prevention operation level is constant at the Pr. 22 setting up to 120Hz.

Pr. 28 (Hz)

output frequency (Hz) 120Hz

× Pr. 22 (%)

, B =

Pr. 22-A Pr. 22-B 100

Pr. 28 (Hz)

]×[

× Pr. 22 (%)

Pr. 23-100

]

FUNCTIONS

Explanation of functions (parameters)

REMARKS

When the high response current limit is set in Pr. 21 "stall prevention function selection" (factory setting), do not set any value above 170% in Pr. 22. The torque will not be developed by doing so. If the Pr. 22 value is set to higher than 170%, make setting in Pr. 21 to disable the high response current limit. In vertical lift applications, make setting so the high response current limit is not activated. Torque may not be produced, causing a drop due to gravity.

CAUTION

Do not set a small value as the stall prevention operation current. Otherwise, torque generated will reduce. Test operation must be performed. Stall prevention operation during acceleration may increase the acceleration time. Stall prevention operation during constant speed may change the speed suddenly. Stall prevention operation during deceleration may increase the deceleration time, increasing the deceleration distance.

to Refer to to (page 66)

Explanation of functions (parameters)

2.3.14 Acceleration/deceleration pattern (Pr. 29 )

Set the acceleration/deceleration pattern.

Set value 0

[Linear acceleration/deceleration]

Output

frequency (Hz)

Parameter Name

Acceleration/ deceleration pattern

Pr. 29

Setting

Function Description

Linear acceleration/ deceleration

S-pattern acceleration/ deceleration A (*)

S-pattern acceleration/ deceleration B

Time

Set value 1

[S-pattern acceleration/deceleration A]

Output

frequency (Hz)

Factory

Setting

0 0, 1, 2 Setting is enabled when Pr. 30 = "1".

Acceleration is made to the set frequency linearly. (Factory setting)

For machine tool spindle applications, etc. Used when acceleration/deceleration must be made in a short time to a high-speed region of not lower than the base frequency. Acceleration/deceleration is made in a pattern where fb (base frequency) acts as the inflection point of an S shape, and you can set the acceleration/deceleration time which matches the motor torque reduction in the constantoutput operation region of not lower than the base frequency.

For prevention of load shifting in conveyor and other applications. Since acceleration/deceleration is always made in an S shape from f2 (current frequency) to f1 (target frequency), this function eases shock produced at acceleration/ deceleration and is effective for load collapse prevention, etc.

Setting

Range

Time

[S-pattern acceleration/deceleration B]

Output

frequency (Hz)

Remarks

Set value 2

Time

CAUTION

* As the acceleration/deceleration time, set the time taken to reach the Pr. 3

"base frequency" value, not the Pr. 20 "acceleration/deceleration reference frequency" value.

♦Related parameters♦

Base frequency (acceleration/deceleration time setting) setting ⇒ Pr. 3 "base frequency"

•

• Pr. 20 "acceleration / deceleration reference frequency" ⇒ refer to page 67

• For setting of "1" (S-pattern acceleration/deceleration A)

⇒ Pr. 44 "second acceleration/deceleration time", Pr. 45 "second deceleration time" (refer to

page 67)

FUNCTIONS

(refer to page 65)

Explanation of functions (parameters)

2.3.15 Extended function display selection (Pr. 30 )

Used to display the extended function parameters.

Refer to page 48 for the extended function parameter list. Refer to the instruction manual (basic) for the parameter setting method.

Parameter Name

Extended function display selection

Factory

Setting

00, 1

Setting

Range

Remarks

0: Without display, 1: With display

2.3.16 Frequency jump (Pr. 31 to Pr. 36 )

When it is desired to avoid resonance attributable to the natural frequency of a mechanical system, these

Pr.36 Pr.35

parameters allow resonant frequencies to be jumped. Up to three areas may be set,

Pr.34 Pr.33

with the jump frequencies set to either the top or bottom point of each area. The value set to 1A, 2A or 3A

Pr.32 Pr.31

Running frequency (Hz)

is a jump point and operation is performed at this frequency.

Parameter Name

31 Frequency jump 1A --- 0 to 120Hz,--32 Frequency jump 1B --- 0 to 120Hz,--33 Frequency jump 2A --- 0 to 120Hz,--34 Frequency jump 2B --- 0 to 120Hz,--35 Frequency jump 3A --- 0 to 120Hz,--36 Frequency jump 3B --- 0 to 120Hz,---

Factory

Setting

Setting Range Remarks

Frequency jump

• - - -: Function invalid

•Setting is enabled when Pr. 30 = "1"

•To fix the frequency at 30Hz between Pr. 33 and Pr. 34 (30Hz and 35Hz), set 30Hz in Pr. 33 and 35Hz in Pr. 34.

•To jump to 35Hz between 30 and 35Hz, set 35Hz in Pr. 33 and 30Hz in Pr. 34.

CAUTION

During acceleration/deceleration, the running frequency within the set area is valid.

REMARKS

Write disable error " " occurs if the frequency jump setting ranges overlap.

Pr.34:35Hz Pr.33:30Hz

Pr.33:35Hz Pr.34:30Hz

Explanation of functions (parameters)

2.3.17 Speed display (Pr. 37 )

You can change the output frequency indication or set frequency of the operation panel and parameter unit (FR-PU04) to the motor speed or machine speed.

Parameter Name

37 Speed display 0 0, 0.1 to 999

Factory

Setting

Range

0:Output

frequency

Remarks

Setting is enabled when Pr. 30 = "1".

• To display the machine speed, set in Pr. 37 the machine speed for 60Hz operation.

CAUTION

•The motor speed is converted from the output frequency and does not match the actual speed.

•When you want to change the monitor (PU main display) of the operation panel, refer to Pr. 52 "operation panel display data selection" and communication parameter n16 "PU main display screen data selection".

•Since the operation panel indication is 3 digits, make a setting so that the monitor value does not exceed "999". If the Pr. 1 value is higher than 60Hz and Pr. 1 value × Pr. 37 value > 60Hz × 999

(write error) occurs when Pr. 1 or Pr. 37 is written.

REMARKS

When the speed is set in Pr. 37 (Pr. 37 ≠ 0), the speed is monitored and displayed in the monitor/frequency setting mode. At this time, setting can be made in the minimum setting (display) increments of 0.01r/min. Due to the limitations on the resolution of the set frequency, the indication in the second decimal place may differ from the setting.

CAUTION

Make sure that the running speed setting is correct. Otherwise, the motor might run at extremely high speed, damaging the machine.

♦Related parameters♦

•

To choose running speed monitor display ⇒

• FR-PU04 display switching ⇒ Communication parameter n16 "PU main display screen data

selection" (refer to page 152)

Pr. 52 "operation panel display data selection"

(refer to page 90)

FUNCTIONS

Explanation of functions (parameters)

2.3.18 Biases and gains of the frequency setting voltage (current) (Pr. 38 , Pr. 39 , C2 to C7 )

You can set the magnitude (slope) of the output frequency as desired in relation to the external frequency setting signal (0 to 5V, 0 to 10V or 4 to 20mADC). The "bias" and "gain" functions are used to adjust the relationship between the input signal entered from outside the inverter to set the output frequency, e.g. 0 to 5V, 0 to 10V or 4 to 20mADC, and the output frequency.

Factory setting

( Pr.38 )

(Across terminals

Output

frequency (Hz)

0Hz( )

Parameter Name Factory Setting

C2 (902) *2

C3 (902) *2 Frequency setting voltage bias 0% *1 0 to 300% C4 (903) *2 Frequency setting voltage gain 96% *1 0 to 300%

C5 (904) *2

C6 (904) *2 Frequency setting current bias 20% *1 0 to 300% C7 (905) *2 Frequency setting current gain 100% *1 0 to 300%

*1.Factory settings may differ because of calibration parameters. *2.The parameter number in parentheses is the one for use with the parameter unit (FR-PU04).

(0% C3 *1)

Frequency setting voltage signal

Frequency setting voltage gain frequency

Frequency setting current gain frequency

Frequency setting voltage bias frequency

Frequency setting current bias frequency

(96% C4 *1)

2-5)

5V or 10V

Pr.73

( Pr.39 )

Output

frequency (Hz)

0Hz( )

60Hz 1 to 120Hz

0Hz 0 to 60Hz

4mA

(20% C6 *1)

Frequency setting current signal

Factory setting

Setting

Range

(Across terminals 4-5)

20mA (100% C7 *1)

Remarks

Setting is enabled when Pr. 30 = "1".

POINT

•Bias setting for 0-5VDC (0-10VDC) input Use calibration parameters C2, C3

•Gain setting for 0-5VDC (0-10VDC) input Use Pr. 38, calibration parameter

•Bias setting for 4-20mADC input Use calibration parameters C5, C6

•Gain setting for 4-20mADC input Use Pr. 39, calibration parameter

(For 4 to 20mADC input, set "4" in any of Pr. 60 to Pr. 63 (input terminal function selection) and assign AU (current input selection) to any of terminals RH, RM, RL and STR, and turn on the AU signal.)

for setting.

C4 for setting.

for setting.

C7 for setting.

Explanation of functions (parameters)

(1) How to change the highest frequency (2) Adjusting the deviation of the highest frequency from the Pr. 38 (Pr. 39) setting.

(2)-1) Make adjustment with a voltage applied directly across terminals 2-5 (with a

current flowing across terminals 4-5)

(2)-2) Make adjustment at any point without a voltage applied across terminals 2-5

(without a current flowing across terminals 4-5)

Changing example When you want to use the 0 to 5VDC input frequency setting

potentiometer to change the 5V frequency from 60Hz(factory setting) to 50Hz

POINT

•Pr. 38 is an extended function parameter. Pr. 30 must be set to "1".

•Change Pr. 38 "frequency setting voltage gain frequency" to 50Hz.

(1) How to change the highest frequency

DisplayOperation

Confirm the RUN indication and operation

mode indication. The inverter must be at a stop. The inverter must be in the PU operation mode.

MODE

EXT

(Press the .)

Press the to choose the parameter setting mode.

Turn the until the

parameter number 38 "frequency setting voltage gain frequency" appears. Pr. 30 must be set to "1". (For the Pr. 30 setting method, refer to the instruction manual (basic).)

MODE

RUN

EXT

The parameter number read previously appears.

Pressing the shows the currently set value.

Turn the to change

the set value to .

6. Press the to set the value.

SET

(60Hz)

"50.0" (50Hz)

SET

By turning the , you can read another parameter.

Press the to show the setting again.

Press the twice to show the next parameter.

The monitor/frequency setting indication cannot be changed to just 50Hz

... Why?

The calibration parameter C4 "frequency setting voltage gain" value must

be set. (Refer to next page (2).)

REMARKS

To change the value to more than 60Hz, Pr. 1 "maximum frequency" must be set to more than 60Hz.

SET

Flicker ... Parameter setting complete!!

FUNCTIONS

Explanation of functions (parameters)

Changing example Changing the calibration parameter C4 "frequency setting

voltage gain" value

POINT

The calibration parameter C4 is an extended function parameter. Pr. 30 must be set to "1".

(2) Adjusting a deviation of the highest frequency from the Pr. 38 (Pr. 39) setting.

(2)-1 Making adjustment with a voltage applied directly across

terminals 2-5 (with a current flowing across terminals 4-5)

DisplayOperation

Confirm the RUN indication and operation

mode indication. The inverter must be at a stop. The inverter must be in the PU operation mode.

MODE

EXT

MODE

(Press the ) Press the to choose the parameter

setting mode. Turn the to show " ".

Pr. 30 must be set to "1". (For the Pr. 30 setting method, refer to the instruction manual (basic).)

Press the to show " ".

SET

When adjusting Pr. 38

Turn the until the calibration

parameter C4 "frequency setting voltage gain" appears.

Press the to show the analog

SET

voltage value (%).

Apply a 5V voltage.

(Turn the external potentiometer connected to across terminals 2-5 to the maximum (any position).)

SET

*The value is nearly 100 (%) in the maximum position of the potentiometer.

Analog voltage value (%) across terminals 2-5

CAUTION After performing operation in step 7, do not touch the until completion of calibration.

RUN

EXT

The parameter number read previously appears.

Press the to set the value.

SET

• By turning the , you can read another parameter.

• Press the to return to the indication (step 4).

• Press the twice to show the next parameter ( ).

The frequency meter (indicator) connected to across terminals AM-5 does

not indicate just 50Hz ... Why?

The calibration parameter C1 "AM terminal calibration" value must be set.

(For the setting method, refer to the instruction manual (basic).)

When write is performed, an error ( ) is displayed.

The gain and bias frequency settings are too close.

SET

Flicker ... Parameter setting complete!!

(Adjustment complete)

*The value is nearly 100 (%) in the maximum position of the potentiometer.

SET

Explanation of functions (parameters)

(2)-2 Making adjustment at any point with a voltage not applied across

terminals 2-5 (without a current flowing across terminals 4-5)

DisplayOperation

Confirm the RUN indication and operation mode indication. The inverter must be at a stop. The inverter must be in the PU operation mode.

MODE

EXT

(Press the )

Press the to choose the parameter setting mode.

Turn the to show " ".

Pr. 30 must be set to "1". (For the Pr. 30 setting method, refer to the instruction manual (basic).)

MODE

RUN

EXT

The parameter number read previously appears.

Press the to show " ".

SET

When adjusting Pr. 38

Turn the until the

calibration parameter C4 "frequency setting voltage gain" appears.

Press the to show the analog

SET

voltage value (%). (The maximum value can be displayed by merely turning the clockwise or counterclockwise in this status by one pulse's worth of turns (there is tactile feedback because of the notch type).)

Turn the to the maximum

value (100%) or any point.

Press the to set the value.

SET

Current

SET

operation Analog voltage value (%)

*The value is 100 (%) in the maximum position of the potentiometer.

SET

Turn the to read another parameter.

Press the to return to the indication (step 4).

Press the twice to show the next parameter ( ).

REMARKS

For the way to change the output frequency setting of the frequency setting potentiometer, refer to the instruction manual (basic).

Flicker ... Parameter setting complete!!

*The value is 100 (%) in the maximum position of the potentiometer.

FUNCTIONS

SET

Output terminal function parameters

2.3.19 Start-time ground fault detection selection (Pr. 40 )

You can choose whether to make ground fault detection at start valid or invalid. Ground fault detection is executed only right after the start signal is input to the inverter. Protective function will not activate if a ground fault occurs during operation.

Parameter Name

Start-time ground

fault detection selection

Factory

Setting

00, 1

Setting

Range

Remarks

0: Ground fault detection for

protection is not executed.

1: Ground fault detection for

protection is executed.

Setting is enabled when Pr. 30 = "1".

CAUTION

1. If a ground fault is detected with "1" set in Pr. 40, alarm output " " is

detected and the output is shut off.

2. If the motor capacity is less than 0.1kW, ground fault protection may not be

provided.

REMARKS

When a ground fault is detected with "1" set in Pr. 40, an approximate 20ms delay occurs at every start.

2.4 Output terminal function parameters

2.4.1 Up-to-frequency (Pr. 41 )

The ON range of the up-tofrequency signal (SU) output when the output frequency reaches the running frequency can be adjusted between 0 and ±100% of the running frequency. This parameter can be used to ensure that the running frequency has been reached to provide the operation start signal etc. for related equipment.

Output

Output signal (SU)

Start signal

frequency (Hz)

OFF

Running frequency

ON OFF

Adjustable range

Pr.41

Time

Parameter Name

41 Up-to-frequency 10% 0 to 100% Setting is enabled when Pr. 30 = "1".

Use Pr. 64 or Pr. 65 (output terminal function selection) to assign the terminal used for SU signal output.

CAUTION

Using Pr. 64 or Pr. 65 to change the terminal assignment may affect the other functions. Please make setting after confirming the function of each terminal. (Refer to page 100.)

♦

Related parameters♦

• Assignment of SU signal to terminal ⇒ Pr. 64 "RUN terminal function selection", Pr. 65 "A, B, C

Factory

Setting

terminal function selection" (refer to page 100)

Setting

Range

Remarks

Output terminal function parameters

2.4.2 Output frequency detection (Pr. 42 , Pr. 43 )

The output frequency detection signal (FU) is output when the output

Forward

rotation

frequency reaches or exceeds the setting. This

Output

signal

frequency (Hz)

OFF OFF OFF

function can be used for electromagnetic brake operation, open signal, etc. You can also set the detection of the frequency used exclusively for reverse rotation. This function is effective for switching the timing of electromagnetic brake operation between forward rotation (rise) and reverse rotation (fall) during vertical lift operation, etc.

Pr.42

Reverse

rotation

Time

Pr.43

Parameter Name

Output frequency detection

Output frequency detection for reverse rotation

Factory

Setting

6Hz 0 to 120Hz

- - -

Setting

Range

0 to 120Hz,

- - -

Remarks



- - -: Same as Pr. 42 setting

Setting is enabled when Pr. 30 = "1".

Refer to the above chart and set the corresponding parameters.

•When Pr. 43 "output frequency detection for reverse rotation" ≠ "- - -", the Pr.42

setting applies to forward rotation and the Pr.43 setting applies to reverse rotation.

•Use Pr. 64 or Pr. 65 (output terminal function selection) to assign the terminal used

for FU signal output.

CAUTION

Using Pr. 64 or Pr. 65 to change the terminal assignment may affect the other functions. Make setting after confirming the function of each terminal.

♦Related parameters♦

• Assignment of FU signal to terminal ⇒ Pr. 64 "RUN terminal function selection", Pr. 65 "A, B, C

, Refer to , (page 67).

Refer to (page 63).

Refer to (page 65).

terminal function selection" (refer to page 100)

FUNCTIONS

Current detection function parameters

2.5 Current detection function parameters

2.5.1 Output current detection functions (Pr. 48 , Pr. 49 )

If the output remains higher than the Pr. 48 setting during inverter operation for longer than the time set in Pr. 49,

Output current detection signal (Y12)

100ms

OFF OFF

the output current detection signal (Y12) is output from the inverter's open

Pr.48

collector output or contact output terminal.

Parameter Name

Output current detection level

Output current detection period

Output current

Factory

Setting

150% 0 to 200%

0s 0 to 10s

Setting

Range

Pr.49

Time

Remarks

Setting is enabled when Pr. 30 = "1"

Parameter

Number

Set the output current detection level. 100% is the rated inverter current.

Set the output current detection period. Set the time from when the output current has risen above the Pr. 48 setting until the output current detection signal (Y12) is output.

Use Pr. 64 or Pr. 65 (output terminal function selection) to assign the terminal used for Y12 signal output.

Description

CAUTION

•Once turned ON, when the output current has risen above the preset detection level, the output current detection signal is held for at least 100ms (approximately).

•Using Pr. 64 or Pr. 65 (output terminal function selection) to change terminal assignment may affect the other functions. Make setting after confirming the function of each terminal.

♦Related parameters♦

• Assignment of Y12 signal to terminal ⇒ Pr. 64 "RUN terminal function selection", Pr. 65 "A, B, C

terminal function selection" (refer to page 100)

Current detection function parameters

2.5.2 Zero current detection (Pr. 50 , Pr. 51 )

When the inverter's output current falls to "0[A]", torque will not be generated. This may cause a gravity drop when the inverter is used in vertical lift application.

Start signal

Output current 0 [A] Zero current detection signal output (Y13)

OFF

Pr.50

OFF OFF

Pr.51 detection period

100ms

ON ON

Pr.50 "zero current detection

level"

Pr.51 detection period

To prevent this, the output current "zero" signal can be output from the inverter to close the mechanical brake when the output current has fallen to "0[A]".

Parameter Name

50 Zero current detection level 5% 0 to 200% 51 Zero current detection period 0.5s 0.05 to 1s

Factory

Setting

Range

Remarks

Setting is enabled when Pr. 30 = "1"

POINT

If the output is lower than the Pr. 50 setting for longer than the time set in Pr. 51 during inverter operation, the zero current detection (Y13) signal is output from the inverter's open collector output terminal or contact output terminal.

Parameter Description

Set the zero current detection level.

Use Pr. 64 or Pr. 65 (output terminal function selection) to assign the terminal used for Y13 signal output.

CAUTION

•If the current falls below the preset detection level but the timing condition is not satisfied, the zero current detection signal is held on for about 100ms.

•When the terminal functions are changed using Pr. 64, Pr. 65, the other functions may be affected. Please make setting after confirming the function of each terminal.

•When running (connecting) multiple motors with one inverter in due order, the zero current detection signal (Y13) may be output. Set 13% or more for the 0.1K and 8% or more for the 0.2K. (when the total capacity of motors is less than the zero current detection level and the motor capacity per inverter is less than the zero current detection level)

Set the level of zero current detection in terms of the percentage of the rated inverter current from the output current value of 0 [A].

Set the zero current detection period. Set a period of time from when the output current falls to or below the Pr. 50 setting to when the zero current detection signal (Y13) is output.

FUNCTIONS

♦Related parameters♦

• Assignment of Y13 signal to terminal ⇒ Pr. 64 "RUN terminal function selection", Pr. 65 "A, B, C

terminal function selection" (refer to page 100)

Display function parameters

2.6 Display function parameters

2.6.1 Monitor display (Pr. 52 , Pr. 54 )

You can choose the display of the operation panel "monitor/frequency setting screen".

Parameter Name

Operation panel

display data selection

AM terminal function selection

Factory

Setting

00, 1, 100

00, 1

Setting

Range

Remarks

Setting is enabled when Pr. 30 = "1"

POINT

You can also use the to change the display. (Refer to the instruction manual

•

SET

(basic) for the operation procedure.)

•The analog voltage output terminal AM is available for signal output. (Make

selection using the Pr. 54 "AM terminal function selection" value.)

Parameter Setting

Signal Type Unit

Output frequency Hz 0/100 0

Output current A 1 1

Pr. 52 Pr. 54

Operation panel

LED

AM terminal

When "100" is set in Pr. 52, the monitored values during stop and during operation differ as indicated below.

Full-Scale Value of AM

Level Meter

Pr. 55 "frequency monitoring reference"

Pr. 56 "current monitoring reference"

During running/stop During stop During running

Output frequency Output frequency Set frequency Output frequency

REMARKS

•During an error, its definition appears.

•During reset, the values displayed are the same as during a stop.

•For selection of the parameter unit (FR-PU04) monitor display, refer to the communication

parameter n16 "PU main display screen data selection". (Page 152)

CAUTION

The unit displayed on the operation panel is only A and other units are not displayed.

♦Related parameters♦

• Speed display ⇒ Pr. 37 "speed display" (refer to page 81)

• Adjustment of AM level meter full-scale value ⇒ Calibration parameter C1 "AM terminal

• Monitoring reference ⇒Pr. 55 "frequency monitoring reference", Pr. 56 "current monitoring

reference" (refer to page 92)

Pr. 52

0 100

calibration" (refer to page 126)

Mitsubishi FR-S520E-0.1K, FR-S540E-0.4K, FR-S510WE-0.1K Instruction Manual

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