Mitsubishi FR-S520SE-0.1K, FR-S540E Series, FR-S520SE-0.4K, FR-S520SE Series, FR-S520SE-0.75K Instruction Manual

...

Download

TRANSISTORIZED INVERTER

FR-S500

INSTRUCTION MANUAL (Detailed)

SIMPLE INVERTER

FR-S520E-0.1K to 3.7K (-C) FR-S540E-0.4K to 3.7K FR-S520SE-0.1K to 1.5K FR-S510WE-0.1K to 0.75K

WIRING

FUNCTIONS

PROTECTIVE

FUNCTIONS

SPECIFICATIONS

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Thank you for choosing this Mitsubishi Transistorized inverter. This instruction manual (detailed) provides instructions for advanced use of the FRS500 series inverters. Incorrect handling might cause an unexpected fault. Before using the inverter, always read this instruction manual and the instruction manual (basic) [IB-0600151E] packed with the product carefully to use the equipment to its optimum.

This section is specifically about safety matters

Do not attempt to install, operate, maintain or inspect the inverter until you have read through this instruction manual (basic) and appended documents carefully and can use the equipment correctly. Do not use the inverter until you have a full knowledge of the equipment, safety information and instructions. In this instruction manual (detailed), the safety instruction levels are classified into "WARNING" and "CAUTION".

WARNING

CAUTION

Assumes that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Assumes that incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause physical damage only.

Note that even the level may lead to a serious consequence according to conditions. Please follow the instructions of both levels because they are

important to personnel safety.

CAUTION

1. Electric Shock Prevention

WARNING

z While power is on or when the inverter is running, do not open the front cover. You

may get an electric shock.

z Do not run the inverter with the front cover or wiring cover removed. Otherwise,

you may access the exposed high-voltage terminals or the charging part of the circuitry and get an electric shock. Also, the inverter's ability to withstand earthquakes will deteriorate.

z Even if power is off, do not remove the front cover except for wiring or periodic

inspection. You may access the charged inverter circuits and get an electric shock.

z Before starting wiring or inspection, check to make sure that the 3-digit LED inverter

monitor is off, wait for at least 10 minutes after the power supply has been switched off, and check to make sure that there are no residual voltage using a tester or the like.

z This inverter must be earthed (grounded). Earthing (grounding) must conform to

the requirements of national and local safety regulations and electrical codes. (NEC section 250, IEC 536 class 1 and other applicable standards)

z Any person who is involved in the wiring or inspection of this equipment should be

fully competent to do the work.

z Always install the inverter before wiring. Otherwise, you may get an electric shock

or be injured.

z Perform setting dial and key operations with dry hands to prevent an electric

shock.

z Do not subject the cables to scratches, excessive stress, heavy loads or pinching.

Otherwise, you may get an electric shock.

z Do not change the cooling fan while power is on. It is dangerous to change the

cooling fan while power is on.

z When you have removed the front cover, do not touch the connector above the 3-

digit monitor LED display. Otherwise, you get an electrick shock.

A-1

2. Fire Prevention

CAUTION

z Install the inverter and brake resistor on an incombustible wall without holes, etc.

Installing the inverter and brake resistor directly on or near a combustible surface could lead to a fire.

z If the inverter has become faulty, switch off the inverter power. A continuous flow of

large current could cause a fire.

z When using a brake resistor, make up a sequence that will turn off power when an

alarm signal is output. Otherwise, the brake resistor may excessively overheat due to damage of the brake transistor and such, causing a fire.

Do not connect the resistor directly to the DC terminals P and N. This could cause a fire.

3. Injury Prevention

CAUTION

z Apply only the voltage specified in the instruction manual to each terminal to

prevent damage, etc.

z Always connect to the correct terminal to prevent damage, etc. z Always make sure that polarity is correct to prevent damage, etc. z While power is on or for some time after power-off, do not touch the inverter as it is

hot and you may get burnt.

4. Additional Instructions

Also note the following points to prevent an accidental failure, injury, electric shock, etc.

(1) Transportation and installation

CAUTION

z When carrying products, use correct lifting gear to prevent injury. z Do not stack the inverter boxes higher than the number recommended. z Ensure that installation position and material can withstand the weight of the

inverter. Install according to the information in the instruction manual.

z Do not install or operate if the inverter is damaged or has parts missing. z When carrying the inverter, do not hold it by the front cover or setting dial; it may

fall off or fail.

z Do not stand or rest heavy objects on the inverter. z Check the inverter mounting orientation is correct. z Prevent other conductive bodies as screws and metal fragments or other

flammable substance as oil from entering the inverter.

z As the inverter is a precision instrument, do not drop or subject it to impact. z Use the inverter under the following environmental conditions: This could cause

the inverter damage.

Ambient Temperature

Ambient humidity 90%RH maximum (non-condensing) Storage

temperature

Atmosphere

Environment

Altitude/ vibration

*Temperatures applicable for a short time, e.g. in transit.

-10°C to +50°C (non-freezing) (-10°C to +40°C for totally enclosed structure feature)

-20°C to +65°C *

Indoors (free from corrosive gas, flammable gas, oil mist, dust and dirt)

Max.1000m above sea level 5.9m/s

or less

A-2

(2) Wiring

CAUTION

z Do not fit capacitive equipment such as power factor correction capacitor,

capacitor type filter (option FR-BIF(-H)) or surge suppressor to the output of the inverter.

z The connection orientation of the output cables U, V, W to the motor will affect the

direction of rotation of the motor.

(3) Trial run

CAUTION

z Check all parameters, and ensure that the machine will not be damaged by a

sudden start-up.

z When the load GD

output current may vary when the output frequency is in the 20Hz to 30Hz range. If this is a problem, set the Pr.72 "PWM frequency selection" to 6kHz or higher. (When setting the PWM to a higher frequency, check for noise or leakage current problem and take countermeasures against it.)

(4) Operation

is small (at the motor GD or smaller) for 400V from 1.5K to 3.7K, the

WARNING

z When you have chosen the retry function, stay away from the equipment as it will

restart suddenly after an alarm stop.

z Since the [STOP] key is valid only when functions are set (refer to page 115),

provide a circuit and switch separately to make an emergency stop (power off, mechanical brake operation for emergency stop, etc).

z Make sure that the start signal is off before resetting the inverter alarm. A failure to

do so may restart the motor suddenly.

z The load used should be a three-phase induction motor only. Connection of any

other electrical equipment to the inverter output may damage the equipment.

z Do not modify the equipment. z Do not perform parts removal which is not instructed in this manual. Doing so may

lead to fault or damage of the inverter.

A-3

CAUTION

z The electronic thermal relay function does not guarantee protection of the motor

from overheating.

z Do not use a magnetic contactor on the inverter input for frequent starting/stopping

of the inverter.

z Use a noise filter to reduce the effect of electromagnetic interference. Otherwise

nearby electronic equipment may be affected.

z Take measures to suppress harmonics. Otherwise power supply harmonics from

the inverter may heat/damage the power capacitor and generator.

z When a 400V class motor is inverter-driven, please use an insulation-enhanced

motor or measures taken to suppress surge voltages. Surge voltages attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor.

z When parameter clear or all clear is performed, reset the required parameters

before starting operations. Each parameter returns to the factory setting.

z The inverter can be easily set for high-speed operation. Before changing its

setting, fully examine the performances of the motor and machine.

z In addition to the inverter's holding function, install a holding device to ensure safety. z Before running an inverter which had been stored for a long period, always

perform inspection and test operation.

(5) Emergency stop

CAUTION

z Provide a safety backup such as an emergency brake which will prevent the

machine and equipment from hazardous conditions if the inverter fails.

z When the breaker on the inverter primary side trips, check for the wiring fault (short

circuit), damage to internal parts of the inverter, etc. Identify the cause of the trip, then remove the cause and power on the breaker.

z When any protective function is activated, take the appropriate corrective action,

then reset the inverter, and resume operation.

(6) Maintenance, inspection and parts replacement

CAUTION

z Do not carry out a megger (insulation resistance) test on the control circuit of the

inverter.

(7) Disposing of the inverter

CAUTION

z Treat as industrial waste.

(8) General instructions

Many of the diagrams and drawings in this instruction manual (detailed) show the inverter without a cover, or partially open. Never operate the inverter in this manner. Always replace the cover and follow this instruction manual (detailed) when operating the inverter.

A-4

1. WIRING 1

1.1 Standard connection diagram and terminal specifications ..2

1.1.1 Standard connection diagram ....................................................................... 2

1.1.2 Explanation of main circuit terminals............................................................. 3

1.2 Main circuit terminals ...............................................................6

1.2.1 Terminal block layout ....................................................................................6

1.2.2 Cables, wiring length, and crimping terminals............................................... 8

1.2.3 Wiring instructions .........................................................................................9

1.2.4 Selection of peripheral devices ...................................................................10

1.2.5 Leakage current and installation of earth (ground) leakage circuit breaker 12

1.2.6 Power-off and magnetic contactor (MC)...................................................... 16

1.2.7 Regarding the installation of the reactor......................................................17

1.2.8 Regarding noise and the installation of a noise filter...................................18

1.2.9 Earthing (Grounding) precautions ............................................................... 19

1.2.10 Power supply harmonics ............................................................................. 20

1.2.11 Harmonic suppression guideline ................................................................. 21

1.2.12 Inverter-driven 400V class motor ................................................................ 25

1.3 How to use the control circuit terminals ...............................26

1.3.1 Terminal block layout ..................................................................................26

1.3.2 Wiring instructions .......................................................................................26

1.3.3 Changing the control logic........................................................................... 27

CONTENTS

1.4 Input terminals.........................................................................29

1.4.1 Run (start) and stop (STF, STR, STOP) .....................................................29

1.4.2 Connection of frequency setting potentiometer and

output frequency meter (10, 2, 5, 4, AU)..................................................... 32

1.4.3 External frequency selection (REX, RH, RM, RL)....................................... 33

1.4.4 Indicator connection and adjustment (FM)..................................................35

1.4.5 Control circuit common terminals (SD, 5, SE).............................................37

1.4.6 Signal inputs by contactless switches ......................................................... 37

1.5 How to use the input signals

(assigned terminals RL, RM, RH, STR)..................................38

1.5.1 Multi-speed setting (RL, RM, RH, REX signals): Pr. 60 to Pr. 63 setting "0, 1, 2, 8" Remote setting (RL, RM, RH signals):

Pr. 60 to Pr. 63 setting "0, 1, 2" ................................................................... 38

1.5.2 Second function selection (RT signal): Pr. 60 to Pr. 63 setting "3" ............. 38

1.5.3 Current input selection "AU signal": Pr. 60 to Pr. 63 setting "4".................. 38

1.5.4 Start self-holding selection (STOP signal): Pr. 60 to Pr. 63 setting "5"....... 39

1.5.5 Output shut-off (MRS signal): Pr. 60 to Pr. 63 setting "6" ........................... 39

1.5.6 External thermal relay input: Pr. 60 to Pr. 63 setting "7" ............................. 40

1.5.7 Jog operation (JOG signal): Pr. 60 to Pr. 63 setting "9".............................. 40

1.5.8 Reset signal: Pr. 60 to Pr. 63 setting "10"................................................... 41

1.5.9 PID control valid terminal: Pr. 60 to Pr. 63 setting "14"............................... 42

1.5.10 PU operation/external operation switchover: Pr. 60 to Pr. 63 setting "16" .. 42

1.6 Connection to the stand-alone option .................................. 43

1.6.1 Connection of the dedicated external brake resistor (option) (FR-S520E-0.4K

to 3.7K only)................................................................................................ 43

1.6.2 Connection of the brake unit (BU type)....................................................... 44

1.6.3 Connection of the high power factor converter (FR-HC)............................. 45

1.6.4 Connection of the power regeneration common converter (FR-CV)........... 46

1.7 Handling of the RS-485 connector ........................................ 47

1.7.1 Connection of the parameter unit (FR-PU04) ............................................. 47

1.7.2 Wiring of RS-485 communication ............................................................... 48

1.8 Design information ................................................................. 51

1.9 Failsafe of the system which uses the inverter....................52

2. FUNCTIONS 55

2.1 Function (Parameter) list........................................................56

2.2 List of parameters classified by purpose of use..................69

2.3 Explanation of functions (parameters) ................................. 71

2.3.1 Torque boost (Pr. 0 , Pr. 46 ) ...................................................................... 71

2.3.2 Maximum and minimum frequency (Pr. 1 , Pr. 2 ) ...................................... 72

2.3.3 Base frequency, base frequency voltage (Pr.3 , Pr.19 , Pr.47 ).................. 73

2.3.4 Multi-speed operation (Pr. 4, Pr. 5, Pr. 6, Pr. 24 to Pr. 27, Pr. 80 to Pr. 87)75

2.3.5 Acceleration/deceleration time (Pr. 7 , Pr. 8 , Pr. 20 , Pr. 44 , Pr. 45 ) ....... 76

2.3.6 Selection and protection of a motor (Pr. 9 , Pr. 71 , H7 ) ............................ 78

2.3.7 DC injection brake (Pr. 10 , Pr. 11 , Pr. 12 ) ............................................... 80

2.3.8 Starting frequency (Pr. 13 )......................................................................... 81

2.3.9 Load pattern selection (Pr. 14 )................................................................... 82

2.3.10 Jog operation (Pr.15 , Pr.16 )...................................................................... 83

2.3.11 RUN key rotation direction selection (Pr.17 ).............................................. 83

2.3.12 Stall prevention function and current limit function (Pr. 21 ) ....................... 84

2.3.13 Stall prevention (Pr. 22 , Pr. 23 , Pr. 28 ) .................................................... 86

2.3.14 Acceleration/deceleration pattern (Pr. 29 ).................................................. 88

2.3.15 Extended function display selection (Pr. 30 ) .............................................. 89

2.3.16 Frequency jump (Pr. 31 to Pr. 36 )............................................................. 89

2.3.17 Speed display (Pr. 37 )................................................................................ 90

2.3.18 Biases and gains of the frequency setting voltage (current)

(Pr. 38 , Pr. 39 , C2 to C7 )......................................................................... 91

2.3.19 Start-time earth (ground) fault detection selection (Pr. 40 ) ........................ 95

2.4 Output terminal function ........................................................95

2.4.1 Up-to-frequency sensitivity (Pr. 41 )............................................................ 95

2.4.2 Output frequency detection (Pr. 42 , Pr. 43 )...............................................96

2.5 Current detection function .....................................................97

2.5.1 Output current detection functions (Pr. 48 , Pr. 49 )....................................97

2.5.2 Zero current detection (Pr. 50 , Pr. 51 ).......................................................98

2.6 Display function ......................................................................99

2.6.1 Monitor display (Pr. 52 , Pr. 54 )..................................................................99

2.6.2 Setting dial function selection (Pr. 53 )...................................................... 100

2.6.3 Monitoring reference (Pr. 55 , Pr. 56 )....................................................... 101

2.7 Restart operation function ...................................................101

2.7.1 Restart setting (Pr. 57 , Pr. 58 , H6 ) ......................................................... 101

2.8 Additional function................................................................104

2.8.1 Remote setting function selection (Pr. 59 ) ...............................................104

CONTENTS

2.9 Terminal function selection..................................................108

2.9.1 Input terminal function selection (Pr. 60 , Pr. 61 , Pr. 62 , Pr. 63 )............ 108

2.9.2 Output terminal function selection (Pr. 64 , Pr. 65 ) .................................. 110

2.10 Operation selection function................................................111

2.10.1 Retry function (Pr. 66 , Pr. 67 , Pr. 68 , Pr. 69 ) ........................................111

2.10.2 PWM carrier frequency and long wiring mode (Pr. 70 , Pr. 72 )................113

2.10.3 Voltage input selection (Pr. 73 ) ................................................................ 114

2.10.4 Input filter time constant (Pr. 74 ) .............................................................. 115

2.10.5 Reset selection/PU stop selection (Pr. 75 )............................................... 115

2.10.6 Cooling fan operation selection (Pr. 76 )................................................... 117

2.10.7 Parameter write disable selection (Pr. 77 ) ............................................... 118

2.10.8 Reverse rotation prevention selection (Pr. 78 )......................................... 119

2.10.9 Operation mode selection (Pr. 79 ) ........................................................... 119

2.10.10PID control (Pr. 88 to Pr. 94 )................................................................... 123

2.11 Auxiliary function ..................................................................131

2.11.1 Slip compensation (Pr. 95 , Pr. 96 , Pr. 97 )..............................................131

III

2.11.2 Automatic torque boost selection (Pr. 98 )................................................ 132

2.11.3 Motor primary resistance (Pr. 99 ) ............................................................ 133

2.12 Maintenance function ........................................................... 133

2.12.1 Maintenance output function (H1, H2 ) ..................................................... 133

2.12.2 Current average value monitor signal (H3, H4, H5).......... ......... 134

2.13 Brake parameters (FR-S520E-0.4K to 3.7K only) ............... 137

2.13.1 Regenerative braking operation (b1 , b2 ) ................................................ 137

2.14 Calibration parameters ......................................................... 138

2.14.1 Meter (frequency meter) calibration (C1 )................................................. 138

2.15 Clear parameters................................................................... 141

2.15.1 Parameter clear (CLr ) .............................................................................. 141

2.15.2 Alarm history clear (ECL )......................................................................... 141

2.16 Communication parameters................................................. 142

2.16.1 Communication settings (n1 to n7 , n11 ) ................................................ 144

2.16.2 Operation and speed command source (n8 , n9 ) .................................... 160

2.16.3 Link startup mode selection (n10 )............................................................ 161

2.16.4 EEPROM write selection (n12 ) ................................................................ 163

2.17 Parameter unit (FR-PU04) setting........................................ 164

2.17.1 PU display language selection (n13 ) ....................................................... 164

2.17.2 PU buzzer control (n14 )........................................................................... 164

2.17.3 PU contrast adjustment (n15 ) .................................................................. 165

2.17.4 PU main display screen data selection (n16 )........................................... 165

2.17.5 Disconnected PU detection/PU setting lock selection (n17 ) .................... 166

3. PROTECTIVE FUNCTIONS 169

3.1 Errors (Alarms)...................................................................... 170

3.1.1 Error (alarm) definitions ............................................................................ 171

3.1.2 To know the operating status at the occurrence of alarm

(only when FR-PU04 is used)................................................................... 179

3.1.3 Correspondence between digital and actual characters ........................... 179

3.1.4 Resetting the inverter................................................................................ 179

3.1.5 Checking of the alarm history ................................................................... 180

3.2 Troubleshooting.................................................................... 181

3.2.1 Motor remains stopped ............................................................................. 181

3.2.2 Motor rotates in opposite direction............................................................ 182

3.2.3 Speed greatly differs from the setting ....................................................... 182

3.2.4 Acceleration/deceleration is not smooth....................................................182

3.2.5 Motor current is large ................................................................................ 182

3.2.6 Speed does not increase...........................................................................182

3.2.7 Speed varies during operation .................................................................. 182

3.2.8 Operation mode is not changed properly ..................................................183

3.2.9 Operation panel display is not operating...................................................183

3.2.10 Parameter write cannot be performed....................................................... 183

3.2.11 Motor produces annoying sound............................................................... 183

3.3 Precautions for maintenance and inspection.....................184

3.3.1 Precautions for maintenance and inspection ............................................184

3.3.2 Inspection item .......................................................................................... 184

3.3.3 Periodic inspection ....................................................................................184

3.3.4 Insulation resistance test using megger....................................................185

3.3.5 Pressure test ............................................................................................. 185

3.3.6 Daily and periodic inspection..................................................................... 186

3.3.7 Checking the inverter and converter module.............................................188

3.3.8 Replacement of parts................................................................................189

3.3.9 Measurement of main circuit voltages, currents and powers .................... 192

4. SPECIFICATIONS 195

4.1 Specification list ....................................................................196

4.1.1 Ratings ...................................................................................................... 196

4.1.2 Common specifications............................................................................. 200

CONTENTS

4.2 Outline dimension drawings ................................................202

APPENDIX 205

APPENDIX 1 Parameter instruction code list ...............................206

1. WIRING

This chapter explains the basic "wiring" for use of this product. Always read the instructions before use. For description of "installation", refer to the instruction manual (basic).

1.1 Standard connection diagram and terminal

specifications .....................................................

1.2 Main circuit terminals ........................................ 6

1.3 How to use the control circuit terminals.......... 26

1.4 Input terminals.................................................... 29

1.5 How to use the input signals (assigned

terminals RL, RM, RH, STR) ..............................

1.6 Connection to the stand-alone option.............. 43

1.7 Handling of the RS-485 connector...................... 47

1.8 Design information............................................. 51

•PU

Operation panel and parameter unit (FR-PU04)

•Inverter

Mitsubishi transistorized inverter FR-S500 series

•FR-S500

Mitsubishi transistorized inverter FR-S500 series

•Pr.

Parameter number

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Standard connection diagram and terminal specifications

1.1 Standard connection diagram and terminal specifications

1.1.1 Standard connection diagram

z Three-phase 200V power input z Three-phase 400V power input

MCCB

Three-phase AC power supply

External transistor common 24VDC power supply Contact input common (source)

Take care not to short terminals PC-SD.

Control input signals (No voltage input allowed)

Frequency setting signals (Analog)

Frequency setting potentiometer

1/2W1kW

Forward rotation start Reverse rotation start

Multi-speed

selection

Contact input common

High speed

Middle speed

Low speed

Current input(-)

4 to 20mADC(+)

When using the current input as the frequency setting signal, set "4" in any of Pr. 60 to Pr. 63 (input terminal function selection), assign AU (current input selection) to any of terminals RH, RM, RL and STR and turn on the AU signal.

REMARKS

*1. The N/- terminal is not provided for the FR-S520E-0.1K to 0.75K. *2. The PR terminal is provided for the FR-S520E-0.4K to 3.7K. *3. Not needed when the setting dial is used for calibration.

Used when calibration must be made near the frequency meter for such a reason as a remote frequency meter. However, the frequency meter needle may not deflect to full-scale if the calibration resistor is connected.

In this case, use this resistor and setting dial together. *4. You can switch the position of sink and source logic. (Refer to page 27.) *5. When the setting potentiometer is used frequently, use a 2W1kΩ potentiometer. *6. The terminal functions change with input terminal function selection (Pr. 60 to Pr. 63). (Refer to page 108.)

(RES, RL, RM, RH, RT, AU, STOP, MRS, OH, REX, JOG, X14, X16, (STR) signal selection) *7. The terminal function changes according to the setting of output terminal function selection (Pr. 64, Pr. 65).

(Refer to page 110.) (RUN, SU, OL, FU, RY, Y12, Y13, FDN, FUP, RL, Y93, Y95, LF, ABC signal selection)

Inverter

R/L1

S/L2 T/L3

STF

STR

*6 *6

RM RL

(+5V)

0 to 5VDC

0 to 10VDC

(Common)

(4 to 20mADC)

SINK

SOURCE

RS-485

Connector

Selected

*2 *7

RUN

P/+

N/-

U V

A B C

Motor

DC reactor (FR-HEL/BEL: Option)

Jumper: jumper when DC reactor is connected.

Alarm output

Running

Open collector output common

Calibration resistor

Remove this

Brake resister

Operation status output

Open collector

outputs Indicator 1mA full-scale Analog meter (Digital indicator)

(+)

Earth (Ground)

Control circuit terminalMain circuit terminal

Earth (Ground)

(-)

Standard connection diagram and terminal specifications

CAUTION

To prevent a malfunction due to noise, keep the signal cables more than 10cm away from the power cables.

z Single-phase 200V power input z Single-phase 100V power input

Power

MCCB

supply

R/L1 S/L

Motor

Earth (Ground)

REMARKS

•To ensure safety, connect the power input to the inverter via a magnetic contactor and earth leakage

circuit breaker or moulded case circuit breaker, and use the magnetic contactor to switch power on-off.

•The output is three-phase 200V.

1.1.2 Explanation of main circuit terminals

(1) Main circuit

Term inal

Symbol

R/L1, S/L2,

T/L3 (*1)

U, V, W Inverter output

P/+, PR (*2)

P/+, N/−

P/+, P1

*1. When using single-phase power input, terminals are R/L1 and S/L2. *2. The PR terminal is provided for the FR-S520E-0.4K to 3.7K.

Terminal Name Description

AC power input

Brake resistor

connection

Brake unit

connection

DC reactor

connection

Earth (ground)

Connect to the commercial power supply.

Connect a three-phase squirrel-cage motor.

Connect the optional brake resistor (MRS/MYS type, FRABR) (The brake resistor can be connected to the FRS520E-0.4K to 3.7K only.)

Connect the brake unit (BU), power regeneration common converter (FR-CV) or high power factor converter (FR-HC). (The N/- terminal is not provided for the FR-S520E-0.1K to 0.75K.)

Remove the jumper across terminals P - P1 and connect the optional DC reactor (FR-HEL(-H)/FR-BEL(-H)). (The single-phase 100V power input model cannot be connected.)

For earthing (grounding) the inverter chassis. Must be earthed (grounded).

WIRING

Standard connection diagram and terminal specifications

(2) Control circuit

Symbol Terminal Name Definition

Turn on the STF signal to start forward rotation and turn it off to stop.

Turn on the STR signal to start reverse rotation and turn it off to stop. Turn on the RH, RM and RL signals in appropriate combinations to select multiple speeds. The priorities of the speed commands are in order of jog, multi-speed setting (RH, RM, RL, REX) and AU.

Common terminal for contact input terminal (sink logic) and terminal FM.

When connecting the transistor output (open collector output), such as a programmable controller (PLC), when source logic is selected, connect the external power supply common for transistor output to this terminal to prevent a malfunction caused by undesirable currents. Common output terminal for 24VDC 0.1A power supply (PC terminal) Isolated from terminals 5 and SE. When connecting the transistor output (open collector output), such as a programmable controller (PLC), when sink logic is selected, connect the external power supply common for transistor output to this terminal to prevent a malfunction caused by undesirable currents.

Common terminal for contact input terminal (source logic)

Can be used as 24VDC 0.1A power supply.

5VDC, Permissible load current 10mA.

Input signals

STF

STR

Contact input

RM RL

(*1, 6)

(*1)

Forward rotation start

Reverse rotation start

Multi-speed selection

Contact input common (sink) (initial setting)

External transistor common (source)

24VDC power supply common

External transistor common (sink) (initial setting)

Contact input common (source) 24VDC power supply Frequency setting power supply

When the STF and STR signals are turned on simultaneously, the stop command is given.

The terminal functions change with input terminal function selection (Pr. 60 to Pr. 63). (*3)

Standard connection diagram and terminal specifications

Symbol Terminal Name Definition

Frequency setting

(voltage signal)

Frequency setting

(current signal)

Input signals

Frequency setting

input common

A BCAlarm output

Inverter

RUN

running

Open collector

common

Output signals

FM For meter

Indicator

Inputting 0 to 5VDC (or 0 to 10V) provides the maximum output frequency at 5V (10V) and makes input and output proportional. Switch between 5V and 10V using Pr. 73 "0-5V, 0-10V selection". Input resistance 10kΩ. Maximum permissible input voltage 20V

Input 4 to 20mADC. It is factory set at 0Hz for 4mA and at 60Hz for 20mA. Maximum permissible input current 30mA. Input resistance approximately 250Ω. Turn ON signal AU for current input. Turning the AU signal on makes voltage input invalid. Use any of Pr. 60 to Pr. 63 (input terminal function selection) to set the AU signal.

Frequency setting signal (terminal 2, 4) common terminal. (*6)

1 changeover contact output indicates that the inverter protective function has activated and the output stopped. 230VAC 0.3A, 30VDC 0.3A. Alarm: discontinuity across B-C (continuity across A-C), Normal: continuity across BC (discontinuity across A-C).(*5)

Switched low when the inverter output frequency is equal to or higher than the starting frequency (factory set to 0.5Hz variable). Switched high during stop or DC injection brake operation. (*2) Permissible load 24VDC 0.1A (a voltage drop is 3.4V maximum when the signal is on)

Common terminal for inverter running terminal RUN.

The output signal across terminals FM-SD is factory set to about 1mA at 60Hz and is proportional to the corresponding output frequency. Since output voltage is pulse waveform, a digital meter can be connected. Frequency permissible load current 1mA Pulse specification 1440 pulses/s at 60Hz

The function of the terminals changes according to the output terminal function selection (Pr. 64, Pr. 65). (*4)

(*6)

Using the parameter unit connection cable (FR-CB201 to

205), the parameter unit (FR-PU04) can be connected. Communication operation can be performed using RS-485. For details of RS-485 communication, refer to page 48.

——

RS-485 connector

Communication

*1. Do not connect terminals SD and PC each other or to the earth (ground).

For sink logic (factory setting), terminal SD acts as the common terminal of contact input. For source logic, terminal PC acts as the common terminal of contact input. (Refer to page 27 for switching method.)

*2. Low indicates that the open collector output transistor is on (conducts). High indicates that the

transistor is off (does not conduct).

*3. RL, RM, RH, RT, AU, STOP, MRS, OH, REX, JOG, RES, X14, X16, (STR) signal selection

(Refer to page 108.)

*4. RUN, SU, OL, FU, RY, Y12, Y13, FDN, FUP, RL, Y93, Y95, LF, ABC signal selection (Refer to

page 110.)

*5. To be compliant with the European Directive (Low Voltage Directive), the operating capacity of

relay outputs (A, B, C) should be 30VDC 0.3A.

*6.

Terminals SD, SE and 5 are isolated from each other. Do not earth (ground).

WIRING

Main circuit terminals

1.2 Main circuit terminals

1.2.1 Terminal block layout

1) Three-phase 200V power input

• FR-S520E-0.1K, 0.2K (-C) • FR-S520E-1.5K, 2.2K, 3.7K (-C)

Jumpe

P/+

R/L1 S/L2 T/L3

Power supply

U V W

Motor

• FR-S520E-0.4K, 0.75K (-C)

Jumpe

Motor

P/+

R/L1 S/L2

T/L3

Power supply

U V W

2) Three-phase 400V power input

• FR-S540E-0.4K, 0.75K, 1.5K, 2.2K, 3.7K (-C)

Jumper

P/+

N/-

P/+

Jumper

R/L1 S/L2 T/L3

Power supply

U V W

Motor

Power supply

R/L1 S/L2 T/L3

U V W

Motor

3) Single-phase 200V power input

• FR-S520SE-0.1K, 0.2K, 0.4K, 0.75K • FR-S520SE-1.5K

N/-

P/+

N/-

Jumpe

Jumper

P/+

Main circuit terminals

R/L1 S/L2

Power supply

U V W

Motor

R/L1 S/L2

Power supply

U V W

Motor

4) Single-phase 100V power input

• FR-S510WE-0.1K, 0.2K, 0.4K • FR-S510WE-0.75K

R/L1 S/L2

Power supply

P/+N/-

U V W

Motor

N/-

P/+

R/L1 S/L2

Power supply

U V W

Motor

CAUTION

•Make sure the power cables are connected to the R/L1, S/L2, T/L3 of the inverter.

Never connect the power cable to the U, V, W of the inverter. Doing so will damage the inverter. (Phase need not be matched)

•Connect the motor to U, V, W. At this time, turning on the forward rotation switch

(signal) rotates the motor in the counterclockwise direction when viewed from the motor shaft.

WIRING

Main circuit terminals

1.2.2 Cables, wiring length, and crimping terminals

The following table indicates a selection example for the wiring length of 20m.

1) Three-phase 200V power input

)

Cable Size

AWG

R, S, T

U, V, W

Cable Size

AWG

Cable

AWG

Cable Size

AWG

PVC cable

(mm

R, S, T

U, V, W

PVC cable

(mm

PVC Cable

(mm

PVC cable

(mm2)

)

Ter-

Applied Inverter

FR-S520E-0.1K to 0.75K (-C)

FR-S520E-

1.5K, 2.2K (-C) FR-S520E-3.7K

(-C)

Tight-

minal

ening

Screw

Torque

size

M3.5 1.2 2-3.5 2-3.5 2 2 14 14 2.5 2.5

M4 1.5 2-4 2-4 2 2 14 14 2.5 2.5

M4 1.5 5.5-4 5.5-4 3.5 3.5 12 12 4 2.5

⋅

R, S, T U, V, W

Crimping

Ter minal

HIV cable

(mm2)

R, S, T

U, V, W

2) Three-phase 400V power input

Ter-

Applied Inverter

FR-S540E-0.4K

to 3.7K

Tight-

minal

ening

Screw

Torque

size

M4 1.5 2-4 2-4 2 2 14 14 2.5 2.5

Crimping

Ter minal

⋅

R, S, T U, V, W R, S, T U, V, W R, S, T U, V, W R, S, T U, V, W

HIV cable

(mm2)

3) Single-phase 200V power input

Applied Inverter

FR-S520SE-0.1K

to 0.75K

FR-S520SE-

1.5K

Termi-

Screw

Tight-

nal

ening

Tor qu e

size

M3.5 1.2 2-3.5 2-3.5 2 2 14 14 2.5 2.5

M4 1.5 2-4 2-4 2 2 14 14 2.5 2.5

Crimping

Term inal

⋅

R, S U, V, W R, S U, V, W R, S U, V, W R, S U, V, W

HIV cable

(mm

4) Single-phase 100V power input

Applied Inverter

FR-S510WE-

0.1K to 0.4K FR-S510WE-0.75K

Termi-

Screw

Tight-

nal

ening

Tor qu e

size

M3.5 1.2 2-3.5 2-3.5 2 2 14 14 2.5 2.5

M4 1.5 5.5-4 2-4 3.5 2 12 14 4 2.5

Crimping

Terminal

⋅

R, S U, V, W R, S U, V, W R, S U, V, W R, S U, V, W

HIV cable

(mm

z Wiring length

100m maximum. (50m maximum for the FR-S540E-0.4K.)

CAUTION

•When the wiring length of the 0.1K and 0.2K of the three-phase 200V, singlephase 200V, and single-phase 100V class and the 0.4K and 0.75K of the threephase 400V class is 30m or more, set the carrier frequency to 1kHz.

•When automatic torque boost is selected in Pr. 98 "automatic torque boost selection (motor capacity)", the wiring length should be 30m maximum. (Refer to page 132.)

Main circuit terminals

1.2.3 Wiring instructions

1) Use crimping terminals with insulation sleeve to wire the power supply and motor.

2) Application of power to the output terminals (U, V, W) of the inverter will damage the inverter. Never perform such wiring.

3) After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter.

4) Use cables of the recommended size to make a voltage drop 2% maximum. If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency.

5) For long distance wiring, the fast-response current limit function may be reduced or the devices connected to the secondary side may malfunction or become faulty under the influence of a charging current due to the stray capacity of wiring. Therefore, note the maximum overall wiring length.

6) Electromagnetic wave interference The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication devices (such as AM radios) used near the inverter. In this case, install a FR-BIF(-H) optional capacitor type filter (for use on the input side only) or FR-BSF01 or FR-BLF common mode filter to minimize interference.

7) Do not install a power capacitor, surge suppressor or capacitor type filter (FR-BIF(H) option) on the output side of the inverter. This will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices are connected, remove them. (When using the FR-BIF(-H) capacitor type filter with a single-phase power supply, connect it to the input side of the inverter after isolating the T phase securely.)

8) Before starting wiring or other work after the inverter is operated, wait for at least 10 minutes after the power supply has been switched off, and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power off and it is dangerous.

WIRING

Main circuit terminals

1.2.4 Selection of peripheral devices

Check the inverter type of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity. Refer to the following list and prepare appropriate peripheral devices:

1) Three-phase 200V power input

Moulded Case

Circuit Breaker

Motor

Output

(kW)

Applied Inverter

Typ e

(MCCB *1, 4) or

Earth Leakage

Circuit Breaker

(ELB) (Refer to page 12) (*2, 4)

0.1 FR-S520E-0.1K(-C)

0.2 FR-S520E-0.2K(-C)

0.4 FR-S520E-0.4K(-C)

30AF/5A S-N10 0.4 (*3) 0.4 (*3)

30AF/5A S-N10 0.4 0.4

0.75 FR-S520E-0.75K(-C) 30AF/10A S-N10 0.75 0.75

1.5 FR-S520E-1.5K(-C)

2.2 FR-S520E-2.2K(-C)

3.7 FR-S520E-3.7K(-C)

30AF/15A S-N10 1.5 1.5

30AF/20A S-N10 2.2 2.2

30AF/30A

2) Three-phase 400V power input

Moulded Case

Circuit Breaker

Motor

Output

(kW)

Applied Inverter

Typ e

(MCCB *1, 4) or

Earth Leakage

Circuit Breaker

(ELB) (Refer to page 12) (*2, 4)

0.4

0.75

1.5

2.2

3.7

FR-S540E-0.4K

FR-S540E-0.75K

FR-S540E-1.5K FR-S540E-2.2K

FR-S540E-3.7K

30AF/5A S-N10 H0.4 H0.4

30AF/5A S-N10 H0.75 H0.75

30AF/10A S-N10 H1.5 H1.5

30AF/15A S-N10 H2.2 H2.2

30AF/20A

Magnetic

Contactor

(MC) (Refer to page 16)

S-N20,

S-N21

Magnetic

Contactor

(MC) (Refer to page 16)

S-N20,

S-N21

AC Reactor FR-HAL-K FR-BAL-K (Refer to page

17)

3.7 3.7

AC Reactor FR-HAL-K FR-BAL-K (Refer to page

17)

H3.7 H3.7

DC Reactor FR-HEL-K FR-BEL-K

(Refer to page

17)

DC Reactor FR-HEL-K FR-BEL-K

(Refer to page

17)

3) Single-phase 200V power input

Moulded Case

Circuit Breaker

Motor

Output

(kW)

Applied Inverter

Typ e

(MCCB *1, 4) or

Earth Leakage

Circuit Breaker

(ELB) (Refer to page 12) (*2, 4)

0.1 FR-S520SE-0.1K

0.2

FR-S520SE-0.2K

0.4

FR-S520SE-0.4K

0.75

FR-S520SE-0.75K

1.5

FR-S520SE-1.5K

30AF/5A S-N10 0.4 0.4

30AF/10A S-N10 0.4 0.4

30AF/10A

30AF/15A

30AF/20A

4) Single-phase 100V power input

Moulded Case

Circuit Breaker

Motor

Output

(kW)

Applied Inverter

Type

(MCCB *1, 4) or

Earth Leakage

Circuit Breaker

(ELB) (Refer to page 12) (*2, 4)

0.1

0.2

0.4

0.75

FR-S510WE-0.1K FR-S510WE-0.2K

FR-S510WE-0.4K

FR-S510WE-0.75K

30AF/10A S-N10 0.75 ⎯

30AF/15A S-N10 1.5 ⎯

30AF/20A

30AF/30A

Magnetic

Contactor

(MC)

(Refer to

page 16)

S-N20,

S-N21

S-N20,

S-N21

S-N20,

S-N21

Magnetic

Contactor

(MC)

(Refer to

page 16)

S-N20,

S-N21

S-N20,

S-N21

Main circuit terminals

AC Reactor

(*3) FR-HAL-K FR-BAL-K

(Refer to page

17)

0.75 0.75

1.5 1.5

2.2 2.2

AC Reactor

(*3)

FR-HAL-K FR-BAL-K (Refer to page

17)

2.2 ⎯

3.7 ⎯

DC Reactor

(*3) FR-HEL-K FR-BEL-K

(Refer to page

17)

DC Reactor

(*5) FR-HEL-K FR-BEL-K

(Refer to page

17)

INV

*1. • Select the MCCB according to the power supply capacity.

• Install one MCCB per inverter.

MCCB

*2. For installations in the United States or Canada, the circuit breaker must be inverse

time or instantaneous trip type. *3. The power factor may be slightly lower. *4. When the breaker on the inverter primary side trips, check for the wiring fault (short

circuit), damage to internal parts of the inverter, etc. Identify the cause of the trip,

then remove the cause and power on the breaker. *5. The single-phase 100V power input model is not compatible with the DC reactor.

WIRING

Main circuit terminals

1.2.5 Leakage current and installation of earth (ground) leakage circuit breaker

Due to static capacitances existing in the inverter I/O wiring and motor, leakage currents flow through them. Since their values depend on the static capacitances, carrier frequency, etc., take the following countermeasures.

(1) To-earth (ground) leakage currents

Leakage currents may flow not only into the inverter's own line but also into the other line through the earth (ground) cable, etc. These leakage currents may operate earth (ground) leakage circuit breakers and

earth (ground) leakage relays unnecessarily.

Countermeasures

• If the carrier frequency setting is high, decrease the carrier frequency (Pr. 72) of the

inverter. Note that motor noise increases. Selection of Soft-PWM control (Pr. 70) will make it unoffending. (Factory setting)

• By using earth leakage circuit breakers designed for harmonic and surge

suppression in the inverter's own line and other line, operation can be performed with the carrier frequency kept high (with low noise).

Main circuit terminals

(2) Line-to-line leakage currents

Harmonics of leakage currents flowing in static capacities between

Power supply

MCCB

Inverter

the inverter output cables may operate the external thermal

Line-to-Line Leakage Current Path

relay unnecessarily.

Countermeasures

• Use the electronic thermal relay function of the inverter.

• Decrease the carrier frequency. Note that motor noise increases. Selection of

Soft-PWM (Pr. 70) makes it unoffending. To ensure that the motor is protected against line-to-line leakage currents, it is

recommended to use a temperature sensor to directly detect motor temperature. Installation and selection of moulded case circuit breaker Install a moulded case circuit breaker (MCCB) on the power receiving side to protect the wiring of the inverter primary side. Select the MCCB according to the power supply side power factor (which depends on the power supply voltage, output frequency and load). Especially for a completely electromagnetic MCCB, one of a slightly large capacity must be selected since its operation characteristic varies with harmonic currents. (Check it in the data of the corresponding breaker.) As an earth (ground) leakage breaker, use the Mitsubishi earth (ground) leakage breaker designed for harmonics and surge suppression. (Refer to page 10 for the recommended models.)

Thermal relay

Line static capacitances

Motor

CAUTION

•Select the MCCB according to the inverter power supply capacity.

•Install one MCCB per inverter.

WIRING

Main circuit terminals

)

(3) Selecting the rated sensitivity current for the earth leakage circuit

breaker

When using the earth leakage circuit breaker with the inverter circuit, select its rated sensitivity current as follows, independently of the PWM carrier frequency:

• Breaker for harmonic and surge

Rated sensitivity current: I

Δn ≥ 10 × (lg1+Ign+lg2+lgm)

• Standard breaker

Rated sensitivity current: I

Δn ≥ 10 × {lg1+lgn+3 × (lg2+lgm)}

lg1, lg2 : Leakage currents of cable

path during commercial power supply operation

lgn* : Leakage current of noise

filter on inverter input side

lgm : Leakage current of motor

during commercial power supply operation

* Note the leakage current value of the

noise filter installed on the inverter input side.

2mm ×5m

Noise

Example of leakage current per 1km in cable path during commercial power supply operation when the CV cable is routed in metal conduit

(200V 60Hz)

120 100

80 60 40 20

2 3.5 8 142238 80

Leakage current (mA)

2mm ×70m

filter

Inverter

5.5 3060100

Cable size (mm)

3 200V

1.5kW

Leakage current example of three-phase induction motor during commercial power supply operation

(200V 60Hz)

2.0

1.0

0.7

0.5

0.3

0.2

150

0.1

Leakage current (mA)

Motor capacity (kW

1.5 3 .7

2.2

7.5 15 2 21137

5.5 18.5

55 45

Ig1 Ign Ig2 Igm

Leakage current (Ig1) (mA)

Breaker for Harmonic and

Surge

20 ×

1000m

Standard Breaker

= 0.10

Leakage current (Ign) (mA) 0 (without noise filter)

Leakage current (Ig2) (mA)

Motor leakage current (Igm) (mA)

20 ×

70m

1000m

0.16

= 1.40

Total leakage current (mA) 1.66 4.78 Rated sensitivity current

(mA) (≥ Ig × 10)

30 100

Main circuit terminals

CAUTION

•The earth (ground) leakage circuit breaker should be installed to the primary (power supply) side of the inverter.

•In the connection neutral point earthed (grounded) system, the sensitivity current becomes worse for earth (ground) faults on the inverter secondary side. Earthing (Grounding) must conform to the requirements of national and local safety regulations and electrical codes. (NEC section 250, IEC 536 class 1 and other applicable standards)

•When the breaker is installed on the secondary side of the inverter, it may be unnecessarily operated by harmonics if the effective value is less than the rating. In this case, do not install the breaker since the eddy current and hysteresis loss increase and the temperature rises.

•General products indicate the following models: BV-C1, BC-V, NVB, NV-L, NVG2N, NV-G3NA, NV-2F, earth (ground) leakage relay (except NV-ZHA), NV with AA neutral wire open-phase protection The other models are designed for harmonic and surge suppression: NV-C/ NV-S/MN series, NV30-FA, NV50-FA, BV-C2, earth (ground) leakage alarm breaker (NF-Z), NV-ZHA, NV-H

WIRING

Main circuit terminals

1.2.6 Power-off and magnetic contactor (MC)

(1) Inverter input side magnetic contactor (MC)

On the inverter's input side, it is recommended to provide an MC for the following purposes. (Refer to page 10 for selection)

1) To release the inverter from the power supply when the inverter protective function is activated or the drive becomes faulty (e.g. emergency stop operation) When cycle operation or heavy-duty operation is performed with an optional brake resistor connected, overheat and burnout of the electrical-discharge resistor can be prevented if a regenerative brake transistor is damaged due to insufficient heat capacity of the electrical-discharge resistor and excess regenerative brake duty.

2) To prevent any accident due to an automatic restart at restoration of power after an inverter stop made by a power failure

3) To rest the inverter for an extended period of time The control power supply for inverter is always running and consumes a little power. When stopping the inverter for an extended period of time, powering off the inverter will save power slightly.

4) To separate the inverter from the power supply to ensure safe maintenance and inspection work The inverter's input side MC is used for the above purpose, select class JEM1038AC3 for the inverter input side current when making an emergency stop during normal operation.

REMARKS

The MC may be switched on/off to start/stop the inverter. However, since repeated inrush currents at power on will shorten the life of the converter circuit (switching life is about 100,000 times), frequent starts and stops must be avoided. Turn on/off the inverter start controlling terminals (STF, STR) to run/stop the inverter.

As shown on the right, always use the start signal (ON or OFF across terminals STF or STR-SD)

Power supply

to make a start or stop. (Refer to page 29)

*1. When the power supply

is 400V class, install a step-down transformer.

(2) Handling of output side magnetic contactor

In principle, do not provide a magnetic contactor between the inverter and motor and switch it from off to on during operation. If it is switched on during inverter operation, a large inrush current may flow, stopping the inverter due to overcurrent shut-off. When an MC is provided for switching to the commercial power supply, for example, switch it on/off after the inverter and motor have stopped.

MCCB

Operation ready

OFF

Start/Stop

Operation

OFF

Inverter Start/Stop Circuit Example

T (*1)

Inverter

moto

R/L1 S/L2 T/L3

STF(STR) SD

Main circuit terminals

)

1.2.7 Regarding the installation of the reactor

When the inverter is installed near a large-capacity power transformer (500kVA or more with the wiring length of 10m or less) or the power capacitor is to be switched, an excessive peak current will flow in the power supply input circuit, damaging the converter circuit. In such a case, always install the reactor (FR-HEL(-H) /FR-BEL(-H) or FR-HAL(-H)/FR-BAL(-H)).

•Three-phase power input

FR-HAL(-H)/ FR-BAL(-H)

MCCB

Power supply

•Single phase power input

FR-HAL(-H)/ FR-BAL(-H)

MCCB

Power supply

Inverter

S T

FR-HEL(-H)/ FR-BEL(-H)(*)

Inverter

1500

1000

Power supply equipment

capacity (kVA)

Reactor installation range

500

010

Wirin

length (m

FR-HEL(-H)/ FR-BEL(-H)(*)

REMARKS

*When connecting the FR-HEL(-H)/FR-BEL(-H), remove the jumper across terminals P-P1.

The wiring length between the FR-HEL(-H)/FR-BEL(-H) and the inverter should be 5m maximum and as short as possible. Use the cables which are equal in size to those of the main circuit. (Refer to page 8) The single-phase 100V power input model does not allow the DC reactor to be fitted.

WIRING

Main circuit terminals

1.2.8 Regarding noise and the installation of a noise filter

Some noise enters the inverter causing it to malfunction and others are generated by the inverter causing the malfunction of peripheral devices. Though the inverter is designed to be insusceptible to noise, it handles low-level signals, so it requires the following general countermeasures to be taken.

(1) General countermeasures

• Do not run the power cables (I/O cables) and signal cables of the inverter in parallel with each other and do not bundle them.

• Use twisted shield cables for the detector connecting and control signal cables and connect the sheathes of the shield cables to terminal SD.

• Earth (Ground) the inverter, motor, etc. at one point.

• Capacitances exist between the inverter's I/O wiring, other cables, earth (ground)

and motor, through which leakage currents flow to cause the earth leakage circuit breaker, earth (ground) leakage relay and external thermal relay to operate unnecessarily. To prevent this, take appropriate measures, e.g. set the carrier frequency in Pr. 72 to a low value, use an earth (ground) leakage circuit breaker designed for suppression of harmonics and surges, and use the electronic thermal relay function built in the inverter.

• The input and output of the inverter main circuit include high-degree harmonics, which may disturb communication devices (AM radios) and sensors used near the inverter. In this case, install a FR-BIF(-H) optional capacitor type filter (for use on the input side only) or FR-BSF01 common mode filter to minimize interference.

Install filter

on inverter's input side.

Inverter power supply

Separate inverter and power line by more than 30cm and at least 10cm from sensor circuit.

Control power supply

FR-BSF01

Install filter FR-BIF on inverter's input side.

Do not earth (ground) control box directly.

Do not earth (ground) control cable.

Control

box

FRBSF01

FR-BIF

Reduce carrier frequency.

Inverter

Power supply for sensor

Install filter

on inverter's output side.

FRBSF01

Use 4-core cable for motor power cable and use one cable as earth (ground) cable.

Use twisted pair shielded cable.

Do not earth (ground) shield but connect it to signal common cable.

Sensor

FR-BSF01

Motor

Main circuit terminals

1.2.9 Earthing (Grounding) precautions

z Leakage currents flow in the inverter. To prevent an electric shock, the inverter and

motor must be earthed (grounded). Earthing (Grounding) must conform to the requirements of national and local safety regulations and electrical codes. (NEC section 250, IEC 536 class 1 and other applicable standards)

z Use the dedicated earth (ground) terminal to earth (ground) the inverter. (Do not use

the screw in the casing, chassis, etc.) Use a tinned* crimping terminal to connect the earth (ground) cable. When tightening the screw, be careful not to damage the threads.

*Plating should not include zinc.

z Use the thickest possible earth (ground) cable. Use the cable whose size is equal to

or greater than that indicated in the following table, and minimize the cable length.

The earthing (grounding) point should be as near as possible to the inverter.

Motor Capacity

2.2kW or less 2 (2.5) 2 (2.5)

3.7kW 3.5 (4) 2 (4)

Earth (Ground) Cable Size (Unit: mm

200V class, 100V class 400V class

For use as a product compliant with the Low Voltage Directive, use PVC cable whose size is indicated within parentheses.

z Earth (Ground) the motor on the inverter side using one wire of the 4-core cable.

)

WIRING

Main circuit terminals

1.2.10 Power supply harmonics

The inverter may generate power supply harmonics from its converter circuit to affect the power generator, power capacitor etc. Power supply harmonics are different from noise and leakage currents in source, frequency band and transmission path. Take the following countermeasure suppression techniques.

The following table indicates differences between harmonics and noise:

Item Harmonics Noise

Frequency

Environment To-electric channel, power impedance To-space, distance, wiring path Quantitative

understanding

Generated amount Nearly proportional to load capacity

Affected equipment immunity

Suppression example Provide reactor. Increase distance.

Suppression technique

Harmonic currents produced on the power supply side by the inverter change with such conditions as whether there are wiring impedances and a DC reactor (FR-HEL(-H)/FRBEL(-H) or FR-HAL(-H)/FRBAL(-H)) and the magnitudes of output frequency and output current on the load side. For the output frequency and output current, we understand that they should be calculated in the conditions under the rated load at the maximum operating frequency.

CAUTION The power factor improving capacitor and surge suppressor on the inverter output side may be overheated or damaged by the high frequency components of the inverter output. Also, since an excessive current flows in the inverter to activate overcurrent protection, do not provide a capacitor and surge suppressor on the inverter output side when the motor is driven by the inverter. To improve the power factor, insert a reactor on the inverter's primary side or DC circuit. For full information, refer to page 17.

Normally 40th to 50th degrees or less (up to 3kHz or less)

Theoretical calculation possible

Specified in standard per equipment

FR-HEL(-H) /FR-BEL(-H)

MCCB

FR-HAL(-H) /FR-BAL(-H)

High frequency (several 10kHz to 1GHz order)

Random occurrence, quantitative grasping difficult Change with current variation ratio (larger as switching speed increases) Different depending on maker's equipment specifications

Motor

Inverter

Do not provide power factor improving capacitor.

Main circuit terminals

1.2.11 Harmonic suppression guideline

Harmonic currents flow from the inverter to a power receiving point via a power transformer. The harmonic suppression guideline was established to protect other consumers from these outgoing harmonic current. The three-phase 200V input specifications 3.7kW or less are previously covered by "Harmonic suppression guideline for household appliances and general-purpose products" and other models are covered by "Harmonic suppression guideline for consumers who receive high voltage or special high voltage". However, the generalpurpose inverter has been excluded from the target products covered by "Harmonic suppression guideline for household appliances and general-purpose products" in January 2004. Later, this guideline was repealed on September 6, 2004. All capacities of all models are now target products of "Harmonic suppression guideline for consumers who receive high voltage or special high voltage" (hereinafter referred to as "Guideline for specific consumers").

"Guideline for specific consumers" This guideline sets forth the maximum values of harmonic currents outgoing from a

high-voltage or especially high-voltage consumer who will install, add or renew harmonic generating equipment. If any of the maximum values is exceeded, this guideline requires that consumer to take certain suppression measures.

Table 1 Maximum Values of Outgoing Harmonic Currents per 1kW Contract Power

Received Power Voltage 5th 7th 11th 13th 17th 19th 23rd

6.6 kV 3.5 2.5 1.6 1.3 1.0 0.9 0.76 0.70 22 kV 1.8 1.3 0.82 0.69 0.53 0.47 0.39 0.36 33 kV 1.2 0.86 0.55 0.46 0.35 0.32 0.26 0.24

Over

23rd

WIRING

Main circuit terminals

(1)

Application of the guideline for specific consumers

New installation/addition/ renewal of equipment

Calculation of equivalent capacity sum

Not more than reference capacity

Sum of equivalent capacities

Over reference capacity

Calculation of outgoing harmonic current

Is outgoing harmonic current equal to or lower than maximum value?

Not more than maximum value

Harmonic suppression technique is not required.

Over maximum value

Harmonic suppression technique is required.

Table 2 Conversion Factors for FR-S500 Series

Circuit Type Conversion Factor (Ki)

Without reactor K31 = 3.4

Three-phase bridge (Capacitor-smoothed)

With reactor (AC side) K32 = 1.8 With reactor (DC side) K33 = 1.8

With reactors (AC, DC sides) K34 = 1.4 Single-phase bridge (capacitor smoothed)

Without reactor K41 = 2.3

With reactor (AC side) K42 = 0.35 *

* K42=0.35 is a value when the reactor value is 20%. Since a 20% reactor is large and

considered to be not practical, K42=1.67 is written as conversion factor for a 5% reactor in the technical data JEM-TR201 of the Japan Electric Machine Industry Association and this value is recommended for calculation for the actual practice.

Table 3 Equivalent Capacity Limits

Received Power Voltage Reference Capacity

6.6kV 50 kVA 22/33 kV 300 kVA 66kV or more 2000 kVA

Main circuit terminals

Table 4 Harmonic Contents (Values of the fundamental current is 100%)

Reactor 5th 7th 11th 13th 17th 19th 23rd 25th

Not used 65 41 8.5 7.7 4.3 3.1 2.6 1.8

Three-phase bridge (capacitor smoothed)

Single-phase bridge (capacitor smoothed)

* The harmonic contents for "single-phase bridge/with reactor" in the table 4 are values when

the reactor value is 20%. Since a 20% reactor is large and considered to be not practical, harmonic contents when a 5% reactor is used is written in the technical data JEM-TR201 of the Japan Electric Machine Industry Association and this value is recommended for calculation for the actual practice.

Used (AC side) 38 14.5 7.4 3.4 3.2 1.9 1.7 1.3 Used (DC side) or with filter pack Used (AC, DC sides) Without reactor 50 24 5.1 4.0 1.5 1.4 ⎯⎯

With reactor (AC side) *

30 13 8.4 5.0 4.7 3.2 3.0 2.2

28 9.1 7.2 4.1 3.2 2.4 1.6 1.4

6.0 3.9 1.6 1.2 0.6 0.1 ⎯⎯

1) Calculation of equivalent capacity (P0) of harmonic generating equipment The "equivalent capacity" is the capacity of a 6-pulse converter converted from the capacity of consumer's harmonic generating equipment and is calculated with the following equation. If the sum of equivalent capacities is higher than the limit in Table 3, harmonics must be calculated with the following procedure:

P0=Σ (Ki × Pi) [kVA]

Ki: Conversion factor (refer to Table 2) Pi: Input rated capacity of harmonic

generating equipment* [kVA]

i: Number indicating the conversion

circuit type

* Input rated capacity: Determined by

the capacity of the applied motor and found in Table 5. It should be noted that the rated capacity used here is used to calculate a generated harmonic amount and is different from the power supply capacity required for actual inverter drive.

2) Calculation of outgoing harmonic current Outgoing harmonic current = fundamental wave current (value converterd from

received power voltage) × operation ratio × harmonic content

• Operation ratio: Operation ratio = actual load factor × operation time ratio during

30 minutes

• Harmonic content: Found in Table 4.

WIRING

Main circuit terminals

Table 5 Rated Capacities and Outgoing Harmonic Currents for Inverter Drive

Applied

Motor

(kW)

0.4 1.61 0.81 49 0.57 31.85 20.09 4.165 3.773 2.107 1.519 1.274 0.882

0.75 2.74 1.37 83 0.97 53.95 34.03 7.055 6.391 3.569 2.573 2.158 1.494

1.5 5.50 2.75 167 1.95 108.6 68.47 14.20 12.86 7.181 5.177 4.342 3.006

2.2 7.93 3.96 240 2.81 156.0 98.40 20.40 18.48 10.32 7.440 6.240 4.320

3.7 13.0 6.50 394 4.61 257.1 161.5 33.49 30.34 16.94 12.21 10.24 7.092

Rated

Current [A]

200V 400V 5th 7th 11th 13th 17th 19th 23rd 25th

6.6kV

Equivalent of

fundamental

wave input

current (mA)

Input rated

capacity

(kVA)

Outgoing Harmonic Current Converted from

6.6kV (mA)

(without reactor, 100% operation ratio)

3) Harmonic suppression technique requirement If the outgoing harmonic current is higher than; maximum value per 1kW (contract power) × contract power, a harmonic suppression technique is required.

4) Harmonic suppression techniques

No. Item Description

Reactor installation

(ACL, DCL)

Installation of power

factor improving capacitor Transformer multiphase operation

Passive

(AC filter)

Active filter This filter detects the current of a circuit generating a harmonic

Install a reactor (ACL) in the AC side of the inverter or a reactor (DCL) in its DC side or both to suppress outgoing harmonic currents.

When used with a series reactor, the power factor improving capacitor has an effect of absorbing harmonic currents.

Use two transformers with a phase angle difference of 30

° as in -

Δ, Δ-Δ combination to provide an effect corresponding to 12 pulses,

reducing low-degree harmonic currents. A capacitor and a reactor are used together to reduce impedances

at specific frequencies, producing a great effect of absorbing harmonic currents.

current and generates a harmonic current equivalent to a difference between that current and a fundamental wave current to suppress a harmonic current at a detection point, providing a great effect of absorbing harmonic currents.

Main circuit terminals

1.2.12 Inverter-driven 400V class motor

In the PWM type inverter, a surge voltage attributable to wiring constants is generated at the motor terminals. Especially for a 400V class motor, the surge voltage may deteriorate the insulation. When the 400V class motor is driven by the inverter, consider the following measures:

•Measures It is recommended to take either of the following measures:

(1) Rectifying the motor insulation

For the 400V class motor, use an insulation-enhanced motor. Specifically

1) Specify the "400V class inverter-driven, insulation-enhanced motor".

2) For the dedicated motor such as the constant-torque motor and low-vibration motor, use the "inverter-driven, dedicated motor".

CAUTION When the wiring length between the motor and inverter is 40m or more, take the above countermeasure and also set the long wiring mode in Pr. 70 "SoftPWM setting". (Refer to page 113 for Pr. 70.)

(2) Suppressing the surge voltage on the inverter side

On the secondary side of the inverter, connect the optional surge voltage suppression filter (FR-ASF-H).

WIRING

How to use the control circuit terminals

1.3 How to use the control circuit terminals

1.3.1 Terminal block layout

In the control circuit of the inverter, the terminals are arranged as shown below:

Terminal arrangement

of control circuit

10 2 5 4

RUN

PC SE

A BC

Terminal screw size: M3

Tightening torque: 0.5N m to 0.6N m

SD SD STF

Wire size: 0.3mm

STR

Terminal screw size: M2 Tightening torque: 0.22N m to 0.25N m

RM RH

RL FM

to 0.75mm

1.3.2 Wiring instructions

1) Terminals SD, SE and 5 are common to the I/O signals isolated from each other. Do not earth (ground) them. Avoid connecting the terminal SD and 5 and the terminal SE and 5.

2) Use shielded or twisted cables for connection to the control circuit terminals and run them away from the main and power circuits (including the 200V relay sequence circuit).

3) Use two or more parallel micro-signal contacts or twin contacts to prevent contact faults when using contact inputs since the control circuit input signals are microcurrents.

*Information on bar terminals Introduced products (as of September, 2006): Phoenix Contact Co.,Ltd.

Bar Terminal Model

Terminal Screw Size

(With Insulation

Sleeve)

M3 (A, B, C terminals)

(Other than the above)

Al 0.5-6WH A 0.5-6 0.3 to 0.5

Al 0.75-6GY A 0.75-6 0.5 to 0.75

Al 0.5-6WH A 0.5-6 0.3 to 0.5

Bar terminal crimping terminal: CRIMPFOX ZA3 (Phoenix Contact Co., Ltd.)

Bar Terminal Model (Without Insulation

Sleeve)

Wire Size (mm

)

CAUTION

When using the bar terminal (without insulation sleeve), use care so that the twisted wires do not come out.

How to use the control circuit terminals

1.3.3 Changing the control logic

The input signals are set to sink logic. To change the control logic, the jumper connector under the setting dial must be moved to the other position.

Change the jumper connector position using tweezers, a pair of long-nose pliers etc. Change the jumper connector position before switching power on.

CAUTION

•Make sure that the front cover is installed securely.

•The front cover is fitted with the capacity plate and the inverter unit with the

rating plate. Since these plates have the same serial numbers, always replace the removed cover onto the original inverter.

•The sink-source logic change-over jumper connector must be fitted in only one of those positions. If it is fitted in both positions at the same time, the inverter may be damaged.

1) Sink logic type

• In this logic, a signal switches on when a current flows from the corresponding signal input terminal. Terminal SD is common to the contact input signals. Terminal SE is common to the open collector output signals.

Sink logic

Current

STF

STR

Sink connector

• Use terminal PC as a common terminal,

and perform wiring as shown on the right. (Do not connect terminal SD of the inverter with terminal 0V of the external power supply. When using terminals PC-SD as a 24VDC power supply, do not install a power supply in parallel in the outside of the inverter. Doing so may cause a malfunction due to undesirable current.)

Inverter

RUN

QY40P type transistor

output unit

Constant

voltage

circuit

24VDC

TB1

TB17

Current flow

TB1

STF

TB2

STR

TB17

TB18

24VDC

Current flow

DC input (sink type) <Example: QX40>

Inverter

24VDC (SD)

WIRING

How to use the control circuit terminals

2) Source logic type

• In this logic, a signal switches on when a current flows into the corresponding signal input terminal. Terminal PC is common to the contact input signals. For the open collector output signals, terminal SE is a positive external power supply terminal.

DC input (source type)

Source logic

Current

STF

STR

Source connector

• Use terminal SD as a common terminal,

and perform wiring as shown on the right. (Do not connect terminal PC of the inverter with terminal +24V of the external power supply. When using terminals PC-SD as a 24VDC power supply, do not install an external power supply in parallel with the inverter. Doing so may cause a

Inverter

RUN

24VDC

Current flow

QY80 type transistor

output unit

Constant

voltage

Fuse

circuit

<Example: QX80>

TB1

TB18

TB1

TB2

TB17

24VDC

TB18

STF

STR

Inverter

24VDC (SD)

malfunction in the inverter due to undesirable currents.)

Current flow

Input terminals

1.4 Input terminals

1.4.1 Run (start) and stop (STF, STR, STOP)

To start and stop the motor, first switch on the input power supply of the inverter to turn on the magnetic contactor at the operation-ready when there is a magnetic contactor on the input side, then start the motor with the forward or reverse rotation start signal.

(1) Two-wire type connection (STF, STR)

A two-wire type connection is shown on the right.

1) The forward/reverse rotation

Power supply

signal is used as both the start and stop signals. Switch on either of the forward and reverse rotation signals to start the motor

rotation start

in the corresponding direction. Switch on both or switch off the start signal during operation to decelerate the inverter to a stop.

2) The frequency setting signal may either be given by entering 0 to 5VDC (or 0 to 10VDC) across frequency setting input terminals 2-5 or by setting the required values in Pr. 4 to Pr. 6 "multispeed setting" (high, middle, low speeds). (For multi-speed

Across STF-SD (STR)

operation, refer to page 33.)

3) After the start signal has been input, the inverter starts operating when the frequency setting signal reaches or exceeds the "starting frequency" set in Pr. 13 (factory-set to 0.5Hz). If the motor load torque is large or the "torque boost" set in Pr. 0 is small, operation may not be started due to insufficient torque until the inverter output frequency reaches about 3 to 6Hz. If the "minimum frequency" set in Pr. 2 (factory setting = 0Hz) is 6Hz, for example, merely entering the start signal causes the running frequency to reach the minimum frequency of 6Hz according to the "acceleration time" set in Pr. 7.

4) To stop the motor, operate the DC injection brake for the period of "DC injection brake operation time" set in Pr. 11 (factory setting = 0.5s) at not more than the DC injection brake operation frequency or at not more than 0.5Hz. To disable the DC injection brake function, set 0 in either of Pr. 11 "DC injection brake operation time" or Pr. 12 "DC injection brake voltage". In this case, the motor is coasted to a stop at not more than the frequency set in Pr. 10 "DC injection brake operation frequency" (0 to 120Hz variable) or at not more than 0.5Hz (when the DC injection brake is not operated).

5) If the reverse rotation signal is input during forward rotation or the forward rotation signal is input during reverse rotation, the inverter is decelerated and then switched to the opposite output without going through the stop mode.

MCCB

R, S, T

Forward

Reverse

Output frequency

2-wire type connection example

STF

STR (Pr. 63 = "- - -" ) SD

Inverter

Time

WIRING

Input terminals

DC Injection Brake and Coasting to Stop Functionality

Operation

External Operation or Combined

Mode

Terminals STF

(STR)-SD

DC Injection

disconnected

Brake

DC injection brake operated at not

DC injection brake enabled

more than "DC injection brake operation frequency" set in Pr. 10 Coasted to a stop at not more than

DC injection brake disabled

"DC injection brake operation frequency" set in Pr. 10

*1: Also stopped by the . Refer to page 115.

Starting frequency Pr.13 (*1)

0.5Hz

Start signal

terminal Across STF-SD Across STR-SD

Output frequency

Operation

Pr. 79 = "0", "2", "3"

Set frequency

changed to 0Hz

(*1)

DC injection brake operated at 0.5Hz or less.

Coasted to a stop at 0.5Hz or less.

STOP

RESET

DC injection brake operation frequency Pr. 10

3Hz

0.5Hz

0.5s

DC injection brake operation

time Pr. 11

(*3)

PU Operation or Combined

Pr. 79 = "0", "1", "4"

Stop key

DC injection brake operated at not more than "DC injection brake operation frequency" set in Pr. 10 Coasted to a stop at not more than "DC injection brake operation frequency" set in Pr. 10

DC injection brake disabledDC injection brake enabled

0.5Hz

0.5s

DC injection brake operation time Pr. 11

(*3)

Operation

Set frequency

changed to 0Hz

DC injection brake operated at 0.5Hz or less.

Coasted to a stop at 0.5Hz or less.

DC injection brake not operated

(*4)

3Hz

Coasted to

a stop

Time

Start signal terminal Across STF-SD

Across STR-SD

(*2)

Start/Stop Timing Chart (for two-wire type)

Starting frequency Pr.13 (*1)

0.5Hz

Output frequency

Start signal switched on while DC injection brake is being operated

Forward rotation

3Hz

Reverse

rotation

0.5Hz

ON ON

DC injection brake operation frequency Pr. 10

Forward

rotation

(*4)

DC injection

3Hz

brake enabled

0.5s

DC injection brake operation time Pr. 11

(*3)

Forward-Reverse Rotation Switch-Over Timing Chart

Time

Input terminals

REMARKS

*1. The "starting frequency" in Pr. 13 (factory-set to 0.5Hz) may be set between 0 and 60Hz. *2. If the next start signal is given during DC injection brake operation, the DC injection brake

is disabled and restart is made.

*3. The "DC injection brake operation time" in Pr. 11 (factory-set to 0.5s) may be set between

0 and 10s.

*4. The frequency at which the motor is coasted to a stop is not more than the "DC injection

brake operation frequency" set in Pr. 10 (factory setting = 3Hz; may be set between 0 and 120Hz) or not more than 0.5Hz.

*5. The "starting frequency" in Pr. 13, "DC injection brake operation time" in Pr. 11 and "DC

injection brake operation frequency" in Pr. 10 are the factory-set values.

(2) Three-wire type connection (STF, STR, STOP)

A three-wire type connection is shown on the right. Assign the start self-holding signal (STOP) to any of the input terminals. To make a reverse rotation start, set Pr. 63

Power supply

to "- - -" (factory setting).

1) Turning the STOP signal on makes start self-holding function valid. In this case, the forward/reverse rotation signal functions only as a start signal. (Note) Assign the stop signal to any of

Pr. 60 to Pr. 62 (input terminal function selection).

2) Even if the start signal STF (STR) is turned on once then off, the start signal is kept on and starts the inverter. When changing the direction of rotation, turn the start signal STR (STF) on once and then off.

3) To stop the inverter, turning off the STOP signal once decelerates it to a stop.For the frequency setting signal and the operation of DC injection brake at a stop time, refer to paragraphs 2) to 4) in (1) Two-wire type connection. The right diagram shows 3-wire type connection.

4) When the JOG signal is on, the STOP signal is invalid and the JOG signal has precedence.

5) When the output stop signal MRS is turned on, the inverter output is shutoff. However, self-holding function is not deactivated and the start signal is held.

MCCB

Forward rotation start

Stop

Reverse rotation start

Output frequency

Start

Stop

3-wire type connection example

ON ON

R, S, T

Inverter

STF

STR (Pr. 63 = "- - -" )

STOP

OFF

Time

WIRING

Input terminals

1.4.2 Connection of frequency setting potentiometer and output frequency meter (10, 2, 5, 4, AU)

The analog frequency setting input signals that may be entered are voltage and current signals. For the relationships between the frequency setting input voltages (currents) and output frequencies, refer to the following diagram. The frequency setting input signals are proportional to the output frequencies. Note that when the input signal is less than the starting frequency, the output frequency of the inverter is 0Hz. If the input signal of 5VDC (or 10V, 20mA) or higher is entered, the output frequency does not exceed the maximum output frequency.

Frequency setting

voltage gain frequency

Frequency setting

current gain frequency

(Hz)

Maximum frequency

Output frequencies

Relationships between Frequency Setting Inputs and Output Frequencies

REMARKS

For the way to calibrate the output frequency meter, refer to page 138.

(1 to 120Hz)

(0 to 120Hz)

Minimum frequency

(0 to 120Hz)

Starting frequency

(0 to 60Hz)

0.5

Input voltage is proportional to output frequency.

Frequency setting signal

(10V)

(20mA)

Pr.13

Pr.73

Pr.2

Pr.1

Pr.38 Pr.39

(1) Voltage input (10, 2, 5)

Enter the frequency setting input signal of 0 to 5VDC (or 0 to 10VDC) across the frequency setting input terminals 2-5. The maximum output frequency is reached when 5V (10V) is input across terminals 2-5. The power supply used may either be the inverter's built-in power supply or an external power supply. For the built-in power supply, terminals 10-5 provide 5VDC output.

For operation at 0 to 5VDC, set "0" in Pr. 73 to the 0 to 5VDC input. Use terminal 10 for the built-in power supply.

+5V 10

0 to 5VDC

For operation at 0 to 10VDC, set "1" in Pr. 73 to the 0 to 10VDC input.

0 to 10VDC

Input terminals

(2) Current input (4, 5, AU)

To automatically perform operation under constant pressure or temperature control using a fan, pump etc., enter the controller output signal of 4 to 20mADC across terminals 4-5. Terminals AU-SD must be shorted to use the 4 to 20mADC signal for operation. (Assign the signal AU using any of Pr. 60 to Pr. 63.) When the multi-speed signal is input, the current input is ignored.

Automatic/manual signal switching

Manual operation

Frequency setting

potentiometer

Automatic signal

4-20mADC

AU SD 10

Inverter

Manual-Automatic Switching

Across AU-SD

Operation

Automatic

operation

4 to 20mA

OFFON

Manual

operation

0 to 5V

(0 to 10V)

1.4.3 External frequency selection (REX, RH, RM, RL)

Up to 15 speeds (*) may be selected for an external command forward rotation start or up to 7 speeds for an external command reverse rotation start according to the combination of connecting the multi-speed select terminals REX, RH, RM and RL-SD, and multi-speed operation can be performed as shown below by shorting the start signal terminal STF (STR)-SD. Speeds (frequencies) may be specified as desired from the operation panel or parameter unit as listed below.

CAUTION

• * Change the setting of Pr. 63 "STR terminal function selection" to "8", and assign and use as the 15-speed select signal (REX). Has precedence over the main speed setting signal (0 to 5V, 0 to 10V, 4 to 20mADC).

Speed 1

(high speed)

Speed 2

(middle speed)

Speed 3

(low speed)

Output frequency (Hz)

ON ON ON ON

REX

ON ON ON ON

Speed 5

Speed 4

Speed 6

Speed 7

ONONON

Time

REX

Speed 10

Speed 11

Speed 9

Speed 8

Output frequency (Hz)

ON ON ON ON

ONON ON ON ON ON ON ON

Speed 12

Speed 13

Speed 14

Speed 15

ON ON ON ON

WIRING

Time

Input terminals

Multi-Speed Setting

Terminal Input

REX-

Speed

RH-SDRM-SDRL-

SD*

Parameter

SD*

Speed 1

(high

OFF OFF OFF Pr. 4 0 to 120Hz ⎯⎯⎯⎯⎯⎯⎯

speed)

Speed 2

(middle

OFF OFF OFF Pr. 5 0 to 120Hz ⎯⎯⎯⎯⎯⎯⎯

speed)

Speed 3

(low

OFF OFF OFF Pr. 6 0 to 120Hz ⎯⎯⎯⎯⎯⎯⎯

speed)

Speed 4 OFF OFF Pr. 24 Speed 5 OFF OFF Pr. 25 Pr. 6 setting when Pr. 25="- - -" Speed 6 OFF OFF Pr. 26 Pr. 5 setting when Pr. 26="- - -"

Speed 7 OFF Pr. 27 Pr. 6 setting when Pr. 27="- - -" Speed 8 OFF OFF OFF Pr. 80 0Hz when Pr. 80="- - -" Speed 9 OFF OFF Pr. 81 Pr. 6 setting when Pr. 81="- - -" Speed 10 OFF OFF Pr. 82 Pr. 5 setting when Pr. 82="- - -"

Speed 11 OFF Pr. 83 Pr. 6 setting when Pr. 83="- - -" Speed 12 OFF OFF Pr. 84 Pr. 4 setting when Pr. 84="- - -" Speed 13 OFF Pr. 85 Pr. 6 setting when Pr. 85="- - -" Speed 14 OFF Pr. 86 Pr. 5 setting when Pr. 86="- - -"

Speed 15 Pr. 87 Pr. 6 setting when Pr. 87="- - -"

External

setting

ON ON ON ON ON ON ON ON

ON ON ON ON ON ON ON ON ON ON ON ON

OFF OFF OFF OFF

ON ON ON ON ON ON ON ON ON

Frequency

setting

potentiometer

Set Frequency

Range

Remarks

Pr. 6 setting when Pr. 24="- - -"

0 to 120Hz, - - -

0 to max. setting ⎯⎯⎯⎯⎯⎯⎯

*When using the REX signal, an external command cannot be used to make a

reverse rotation start.

Power supply

Forward rotation

Multi-speed selection

STF

REX

Inverter

Motor

Frequency setting potentiometer

Multi-Speed Operation Connection Example

REMARKS

*1. When the frequency setting potentiometer is connected, the input signal of the frequency

setting potentiometer is ignored if the multi-speed select signal is switched on. (This also applies to the 4 to 20mA input signal.)

*2. For a reverse rotation start, set Pr. 63 to "- - -" (factory setting) to make the STR signal of

terminal STR valid.

Input terminals

1.4.4 Indicator connection and adjustment (FM)

The output frequency, etc. of the inverter can be indicated by a DC ammeter of 1mA full-scale deflection and maximum 300Ω internal resistance or a commercially available digital indicator which is connected across terminals FM-SD. The indicator can be calibrated from the operation panel or parameter unit. Note that the reading varies according to the wiring distance if the indicator is placed away from the inverter. In this case, connect a calibration resistor in series with the indicator as shown below and adjust until the reading matches the operation panel or parameter unit indication (indicator monitoring mode). Install the indicator within 200m (50m for the digital indicator) of the inverter and

connect them by at least 0.3mm

Inverter

Calibration resistor*

1mA

REMARKS

* Not needed when calibration is made using the calibration parameter C1 "FM terminal

calibration". This resistor is used when calibration must be made near the frequency meter for such a reason as a remote frequency meter. Note that the needle of the frequency meter may not deflect to full-scale when the calibration resistor is connected. In this case, use both the resistor and calibration parameter "C1".

CAUTION

•Refer to page 138 for the procedure of indicator adjustment.

twisted or shielded cables.

Inverter

(+)

Analog indicator

(-)

(1mA full-scale)

Types of Indicators Connected

1440 pulses/s

Digital indicato

WIRING

Input terminals

Output waveform of terminal FM

The output signal of terminal FM has a pulse waveform as shown in the table below and the number of its pulses is proportional to the inverter output frequency. The output voltage (average voltage) is also proportional to the output frequency.

Terminal FM Output Voltage

Specifications

Output

Calibration parameter C1 (Pr. 900)

waveform

Max. 2400 pulses/s

Number of

output pulses

(pulses/

second)

Output

voltage

*1. 0.5V or less when a DC ammeter of 300Ω or less internal resistance is connected to

Set a full-scale value which

achieves 1440 pulses/s.

Pr. 55: frequency monitoring

reference

Pr. 56: current monitoring

reference

0 to 8VDC max. (*1)

(Approx. 5V at 1440 pulses/s)

measure the output voltage.

Inverter

24V

Example of Inverter and Frequency

Meter

Adjustment

• Analog meter

To adjust the reading of an analog indicator (ammeter), turn the calibration resistor to change the current. When using the operation panel or parameter unit for adjustment, change the pulse width of the output waveform (calibration parameter "C1") (adjust the current through the adjustment of the output voltage) to adjust the reading. (For details, refer to page

138.)

REMARKS

It is not recommended to use a voltage type indicator because it is easily affected by a voltage drop, induction noise, etc. and may not provide correct reading if the wiring distance is long.

Input terminals

• Digital indicator

Since the digital indicator counts and displays the number of pulses, adjust it from the operation panel or parameter unit. The inverter output, at which the reference pulses of 1440 pulses/s are output, can be set in Pr. 55 when frequency monitoring is used as reference, or in Pr. 56 when current monitoring is used as reference.

[Example] 1. To set the output across FM-SD to 1440 pulses/s at the inverter output

frequency of 120Hz, set "120" (Hz) in Pr. 55. (Factory setting: 60Hz)

2. To set the output across FM-SD to 1440 pulses/s at the inverter output current of 15A, set "15" (A) in Pr. 56. (Factory setting: rated inverter current)

1.4.5 Control circuit common terminals (SD, 5, SE)

Terminals SD, 5, and SE are all common terminals (0V) for I/O signals and are isolated from each other. Terminal SD is a common terminal for the contact input terminals (STF, STR, RH, RM, RL) and frequency output signal (FM). Terminal 5 is a common terminal for the frequency setting analog input signals. It should be protected from external noise using a shielded or twisted cable. Terminal SE is a common terminal for the open collector output terminal (RUN).

1.4.6 Signal inputs by contactless switches

If a transistor is used instead of a contacted switch as shown on the

+24V

right, the input signals of the inverter can control terminals STF, STR, RH, RM, RL.

STF, etc.

Inverter

External signal input using transistor

REMARKS

1.When using an external transistor connected to an external power supply, use terminal PC to prevent a malfunctions due to undesirable currents. (Refer to page 27.)

2.Note that an SSR (solid-state relay) has a relatively large leakage current at OFF time and it may be accidentally input to the inverter.

WIRING

How to use the input signals (assigned terminals

RL, RM, RH, STR)

1.5 How to use the input signals (assigned terminals RL, RM, RH, STR)

These terminals can be changed in function by setting Pr. 60 to Pr. 63.

Pr. 60 "RL terminal function selection" Pr. 61 "RM terminal function selection" Pr. 62 "RH terminal function selection"

Page 108

Pr. 63 "STR terminal function selection"

1.5.1 Multi-speed setting (RL, RM, RH, REX signals):

Pr. 60 to Pr. 63 setting "0, 1, 2, 8"

Remote setting (RL, RM, RH signals):

Pr. 60 to Pr. 63 setting "0, 1, 2"

• By entering frequency commands into the RL, RM, RH and REX signals and turning

on/off the corresponding signals, you can perform multi-speed operation (15 speeds). (For details, refer to page 33.)

• If the operation panel is away from the enclosure, you can perform continuous

variable-speed operation with signal contacts, without using analog signals. (For details, refer to page 104.)

1.5.2 Second function selection (RT signal): Pr. 60 to Pr. 63 setting "3"

Pr. 44 "second acceleration/deceleration time" Pr. 45 "second deceleration time" Pr. 46 "second torque boost" Pr. 47 "second V/F (base frequency)" To set any of the above functions, turn on this "RT signal".

Start

Second acceleration

/deceleration

Inverter

STF (STR)

1.5.3 Current input selection "AU signal": Pr. 60 to Pr. 63 setting "4"

When a fan, pump etc. is used to perform operation of constant- pressure/ temperature control, automatic operation can be performed by entering the 4-20mADC output signal of a regulator into across terminals 4-5.

Automatic/manual signal switching

Manual operation

Frequency setting

potentiometer

utomatic signal

4-20mADC

10 2 5

Inverter

Across AU-SD

Operation

Automatic

operation

4 to 20mA

When the 4-20mADC signal is used to perform operation, always short the AU signal.

REMARKS

The current input is ignored if the multi-speed signal is input.

OFF

Manual

operation

0 to 5V

(0 to 10V)

How to use the input signals (assigned terminals

RL, RM, RH, STR)

1.5.4 Start self-holding selection (STOP signal): Pr. 60 to Pr. 63

setting

"5"

This connection example is used when you want to self-hold the start signal (forward rotation,

STOP

reverse rotation). * Connected to the STOP signal to avoid

Stop

forward or reverse rotation if forward or reverse rotation and stop are turned on simultaneously.

1.5.5 Output shut-off (MRS signal):

Forward rotation Reverse rotation

(Wiring example for sink logic)

Pr. 60 to Pr. 63 setting "6"

STF

STR

Short the output stop terminal MRS-SD during inverter output to cause the inverter to immediately stop the output. Open terminals MRS-SD to resume operation in about 10ms. Terminal MRS may be used as described below:

(1) To stop the motor by

mechanical brake (e.g.

Motor coasted to stop

electromagnetic brake)

Terminals MRS-SD must be shorted when mechanical brake is operated and be opened before the motor that has stopped restarts.

(2) To provide interlock to

disable operation by the inverter

After MRS-SD have been shorted, the inverter cannot be operated if

Across MRS Across STF (STR)

Output frequency

0.5Hz Pr. 13

"starting frequency"

the start signal is given to the inverter.

(3) To coast the motor to stop

The motor is decelerated according to the preset deceleration time and is stopped by operating the DC injection brake at 3Hz or less. By using terminal MRS, the motor is coasted to a stop.

WIRING

How to use the input signals (assigned terminals

RL, RM, RH, STR)

1.5.6 External thermal relay input: Pr. 60 to Pr. 63 setting "7"

When the external thermal relay or built-in thermal relay of the motor (thermal relay protector,etc.) is actuated to protect the motor from overheating, the inverter output can shutoff and the corresponding alarm signal can be outputted to hold at the stop status. Even if the thermal relay contact resets, the motor cannot be restarted

Inverter

Thermal relay

U V

Moto

unless the reset terminals RES-SD are shorted for more than 0.1s and then opened or a power-on reset is made. The function may therefore be used as an external emergency stop signal input.

1.5.7 Jog operation (JOG signal): Pr. 60 to Pr. 63 setting "9"

(1) Jog operation using external signals

Jog operation can be started/stopped by shorting the jog mode select terminals JOGSD and shorting/opening the start signal terminals STF or STR-SD. The jog frequency and jog acceleration/deceleration time are set in Pr. 15 (factory setting 5Hz, variable between 0 and 120Hz) and Pr. 16 (factory setting 0.5s, variable between 0 and 999s), respectively, and their settings can be changed from the operation panel or parameter unit. The JOG signal has precedence over the multi-speed signal. (External)

Jog frequency Pr. 15

DC injection brake

3Hz

Reverse rotation

Time

cross JOG -

Forward rotation

cross STF-

Reverse rotation

cross STR-

Forward

0.5Hz

rotation

Output frequency

How to use the input signals (assigned terminals

A A

RL, RM, RH, STR)

1.5.8 Reset signal: Pr. 60 to Pr. 63 setting "10"

Used to reset the alarm stop state established when the inverter's protective function is activated. The reset signal immediately sets the control circuit to the initial (cold) status, e.g. initializes the electronic thermal relay function protection circuit. It shuts off the inverter output at the same time. During reset, the inverter output is kept shut off. To give this reset input, short terminals RES-SD for more than 0.1s. When the shorting time is long, the operation panel or parameter unit displays the initial screen, which is not a fault. After opening terminals RES-SD (about 1s), operation is enabled. The reset terminal is used to reset the inverter alarm stop state. If the reset terminal is shorted, then opened while the inverter is running, the motor may be restarted during coasting (refer to the timing chart below) and the output may be shut off due to overcurrent or overvoltage. Setting either "1" or "15" in reset selection Pr. 75 allows the accidental input of the reset signal during operation to be ignored. (For details, refer to page 115.)

When motor is restarted during coasting, inverter

cross RES cross

STF (STR)-

activates current limit to start acceleration.

Coasting

Output frequency

(Hz)

Coasting to stop (Indicates motor speed)

Ordinary acceleration

Coasting time

T: Should be longer than the time of

coasting to stop.

CAUTION

Frequent resetting will make electronic thermal relay function invalid.

WIRING

How to use the input signals (assigned terminals RL, RM, RH, STR)

1.5.9 PID control valid terminal:

Pr. 60 to Pr. 63 setting

"14"

To exercise PID control, turn on the X14 signal. When this signal is off, ordinary inverter operation is performed. For more information, refer to page 123.

♦Related parameters♦

Pr. 88 "PID action selection", Pr. 89 "PID proportional band", Pr. 90 "PID integral time", Pr. 91 "PID upper limit", Pr. 92 "PID lower limit", Pr. 93 "PID action set point for PU operation", Pr. 94 "PID differential time" (Refer to page 123.)

1.5.10 PU operation/external operation switchover: "16"

setting

Pr. 60 to Pr. 63

You can change the operation mode. With "8" set in Pr. 79 "operation mode selection", turning on the X16 signal shifts the operation mode to the external operation mode and turning off the X16 signal shifts it to the PU operation mode. For details, refer to page 119.

♦Related parameters♦

Pr. 79 "operation mode selection" (Refer to page 119.)

Connection to the stand-alone option

1.6 Connection to the stand-alone option

The inverter accepts a variety of stand-alone option units as required. Incorrect connection will cause inverter damage or accident. Connect and operate the option unit carefully in accordance with the corresponding option unit manual.

1.6.1 Connection of the dedicated external brake resistor (option) (FR-S520E-0.4K to 3.7K only)

REMARKS

A dedicated external brake resistor can be connected to the FR-S520E-0.4K to 3.7K.

Connect a brake resistor across terminals P/+ and PR. Connect a dedicated brake resistor only. (For the locations of terminals P/+ and PR, refer to the terminal block layout (page 6).)

FR-S520E-0.4K, 0.75K

P/+

T/L3

CAUTION

If the transistors in the inverter should become faulty, the resistor can be unusually hot, causing a fire. Therefore, install a magnetic contactor (MC) on the inverter's power supply side to configure a circuit so that a current is shut off in case of fault. (For connection of the electro magnetic contactor, refer to page 16.)

Brake resistor

FR-S520E-1.5K to 3.7K

P/+

N/-

Brake resisto

WIRING

Connection to the stand-alone option

1.6.2 Connection of the brake unit (BU type)

Connect the BU type brake unit correctly as shown below. Incorrect connection will damage the inverter. Remove jumpers across terminals HB-PC and TB-HC and connect a jumper across terminals PC-TB of the brake unit.

Inverter

R/L1

S/L2

T/L3

(Caution 3)

P/+

N/-

Discharge resistor

Motor

OCR

Power supply

MCCB

Connect a jumper.

(Caution 4)

OFF

HCHBHA TB

OCR

Remove jumpers.

BU(-H) type brake unit

CAUTION

1. The wiring distance between the inverter, brake unit and discharge resistor should be within 2m. If twisted wires are used, the distance should be within 5m.

2. If the transistors in the brake unit should become faulty, the resistor can be unusually hot, causing a fire. Therefore, install a magnetic contactor on the inverter's power supply side to configure a circuit so that a current is shut off in case of fault.

3. The N terminal is not provided for the FR-S520E-0.1K to 0.75K.

4. When the power supply is 400V class, install a step-down transformer.

5. Do not remove a jumper across terminal P/+ and P1 except when connecting a DC reactor.

Connection to the stand-alone option

1.6.3 Connection of the high power factor converter (FR-HC)

When connecting the high power factor converter (FR-HC) to suppress power supply harmonics, perform wiring securely as shown below. Incorrect connection will damage the high power factor converter and inverter.

Power supply

(Caution 3)

RSTR4S4T4 N

MCCB

MC1MC2

High power factor converter (FR-HC)

R4S4T4

From FR-HCL02

R3S3T3

MC2

External box

MC1

R2S2T2

FR-HCL01

(Caution 2)

Y1 or Y2 RDY RSO SE

(Caution 5)

Inverter

R/L1

(Caution 2)

S/L2 T/L3

(Caution 1)

RES (Caution 4)

MRS (Caution 4)

(Caution 6)

CAUTION

1. Use sink logic (factory setting) when the FR-HC is connected. The FR-HC cannot be connected when source logic is selected.

2. The power input terminals R, S, T must be open. Incorrect connection will damage the inverter.

3. The voltage phases of terminals R, S, T and terminals R4, S4, T4 must be matched before connection.

4. Use Pr. 60 to Pr. 63 (input terminal function selection) to assign the terminals used for the RES and MRS signals.

5. Do not insert MCCB between terminals P-N (P - P, N - N). Opposite polarity of terminals N, P will damage the inverter.

6. The N terminal is not provided for the FR-S520E-0.1K to 0.75K.

7. Do not remove a jumper across terminal P/+ and P1 except when connecting a DC reactor.

WIRING

Connection to the stand-alone option

1.6.4 Connection of the power regeneration common converter (FR-CV)

When connecting the FR-CV type power regeneration common converter, connect the inverter terminals (P, N) and FR-CV type power regeneration common converter terminals as shown below so that their signals match with each other.

Three-phase

C power

supply

MCCB

MC1

Dedicated stand-alone reactor (FR-CVL)

R/L11

R2/L12

S/L21

S2/L22

T/L31

T2/L32

FR-CV power regeneration common converter

(Caution 3)

R2/L

S2/L

T2/L

(Caution 6)

R/L11 S/L21 T/MC1

P/L+

N/L-

P24

RDYA

RDYB

RSO

(Caution 5)

(Caution 2)

S T

Inverter

P N

(Caution 7)

(Caution 1)

MRS (Caution 4) RES (Caution 4)

CAUTION

1. Use sink logic (factory setting) when the FR-CV is connected. The FR-CV cannot be connected when source logic is selected.

2. The power input terminals R, S, T must be open. Incorrect connection will damage the inverter.

3. The voltage phases of terminals R/L11, S/L21, T/MC1 and terminals R2/L1, S2/L2, T2/L3 must be matched before connection.

4. Use Pr. 60 to Pr. 63 (input terminal function selection) to assign the terminals used for the RES and MRS signals.

5. Do not insert MCCB between terminals P-N (P/L+ - P, N/L− - N). Opposite polarity of terminals N, P will damage the inverter.

6. Make sure to connect the terminal R/L11, S/L21, T/MC1 to the power supply. Running the inverter without connecting the terminals will damage the power regeneration common converter.

7. The N terminal is not provided for the FR-S520E-0.1K to 0.75K.

8. Do not remove a jumper across terminal P/+ and P1 except when connecting a DC reactor.

Handling of the RS-485 connector

1.7 Handling of the RS-485 connector

<RS-485 connector pin layout> View A of the inverter (receptacle

side)

8) to 1)

View A

CAUTION

1. Do not plug the connector to a computer LAN port, fax modem socket, telephone modular connector etc. The product could be damaged due to differences in electrical specifications.

2. Pins 2 and 8 (P5S) are provided for the parameter unit power supply. Do not use them for any other purpose or when making parallel connection by RS485 communication.

3. Refer to page 144 for the communication parameters.

1.7.1 Connection of the parameter unit (FR-PU04)

When connecting the parameter unit to the RS-485 connector, use the optional parameter unit connection cable (FR-CB2 ).

CAUTION

When the parameter unit is used, the operation other than the stop key

STOP

( ) of the operation panel is disabled.

RESET

View A

1) SG

2) P5S

3) RDA

4) SDB

5) SDA

6) RDB

7) SG

8) P5S

Refer to page 164 for the parameters related to parameter unit setting.

WIRING

Handling of the RS-485 connector

1.7.2 Wiring of RS-485 communication

Use the RS-485 connector to perform communication operation from a personal computer etc. When the RS-485 connector is connected with a personal, FA or other computer by a communication cable, a user program can run and monitor the inverter or read and write to the parameters. For parameter setting, refer to page 142.

•Conforming standard: EIA-485 (RS-485)

•Transmission format: Multidrop link

•Communication speed: Max. 19200bps

•Overall extension: 500m

Refer to page 142 for the setting related to RS-485 communication operation.

<System configuration examples> (1) Connection of a computer to the inverter (1:1 connection)

Station 0

Inverter

RS-485

connector

RJ-45 connector 2)

10BASE-T cable 1)

RS-485 interface/ terminal

Computer

Station 0

Inverter

RS-485

connector

RJ-45 connector 2)

10BASE-T cable 1)

RS-232C cable

RS-232C RS-485 converter

Computer

RS-232C connector

Max. 15m

Computer-inverter connection cable Refer to the following for the cable (RS-232C

⇔RS-485 converter) for connection of

the computer having the RS-232C interface with the inverter. Example of product available on the market (as of September, 2006)

Model Maker

FA-T-RS40 *

Mitsubishi Electric Engineering Co., Ltd.

*The converter cable cannot connect two or more inverters (the computer and

inverter are connected on a 1:1 basis). Since the product is packed with the RS232C cable and RS-485 cable (10BASE-T + RJ-45 connector), the cable and connector need not be prepared separately.

REMARKS

Refer to the following when fabricating the cable on the user side. Example of product available on the market (as of September, 2006)

Product Model Maker

1) 10BASE-T cable

2) RJ-45 connector 5-554720-3 Tyco Electronics Corporation

SGLPEV-T 0.5mm

* Do not use pins No. 2, 8 (P5S).

× 4P

Mitsubishi Cable Industries, Ltd.

Handling of the RS-485 connector

(2) Combination of computer and multiple inverters (1:n connection)

Station n

Computer

Station 0

Inverter

RS-485

connector

RS-485 interface/ terminal

Distribution terminal

10BASE-T cable 1)

Station 1

Inverter

RS-485

connector

Distribution terminal

RS-232C cable

Computer

RS-232C connector

Max. 15m

Converter

10BASE-T cable 1)

REMARKS

Refer to the following when fabricating the cable on the user side. Example of product available on the market (as of September, 2006)

Product Model Maker

1) 10BASE-T cable SGLPEV-T 0.5mm × 4P* Mitsubishi Cable Industries, Ltd.

2) RJ-45 connector 5-554720-3 Tyco Electronics Corporation * Do not use pins No. 2, 8 (P5S) of the 10BASE-T cable.

Station 1

(Max. 32 inverters)

Inverter

RS-485

connector

RJ-45 connector 2)

Station 2

Inverter

RS-485

connector

RJ-45 connector 2)

Inverter

RS-485

connector

Station n

Inverter

RS-485

connector

Terminating resistor

WIRING

Handling of the RS-485 connector

1) Wiring of one RS-485 computer and one inverter

Computer Side Terminals Signal

name

RDA

RDB SDA SDB RSA RSB CSA CSB

SG FG

Description

Receive data Receive data

Send data

Send data Request to send Request to send

Clear to send Clear to send

Signal ground

Frame ground

2) Wiring of one RS-485 computer and "n" inverters (several inverters)

Cable connection and signal direction

10 BASE-T Cable

(*1)

0.2mm or more

RS-485 connector

Inverter

SDA SDB RDA RDB

Computer

RDA

10 BASE-T Cable

RDB

Cable connection and signal direction

SDA SDB RSA RSB CSA CSB

SG FG

(*1)

RDB

RDA

SDB

SDA

RDB

RDA

SDB

SDA

SG SGSG

Station 1 Station 2 Station n

Inverter

Inverter Inverter

RDB

RDA

SDB

SDA

Terminating resistor (*2)

REMARKS

*1. Make connection in accordance with the instruction manual of the computer to be used

with. Fully check the terminal numbers of the computer since they change with the model.

*2. The inverters may be affected by reflection depending on the transmission speed or

transmission distance. If this reflection hinders communication, provide a terminating resistor. When the RS-485 connector is used for connection, a terminating resistor cannot be fitted, so use a distributor. Connect the terminating resistor to only the inverter remotest from the computer. (Terminating resistor: 100Ω)

Design information

1.8 Design information

1) Provide electrical and mechanical interlocks for MC1 and MC2 which are used for bypass operation. When the wiring is incorrect and if there is a bypass operation circuit as shown below, the inverter will be damaged by leakage current from the power supply due to arcs generated at the time of switch-over or chattering caused by a sequence error.

2) If the machine must not be restarted when power is restored after a power failure, provide a magnetic contactor in the inverter's primary side and also make up a sequence which will not switch on the start signal. If the start signal (start switch) remains on after a power failure, the inverter will automatically restart as soon as the power is restored.

3) Use two or more parallel micro-signal contacts or twin contacts to prevent a contact fault when using contact inputs since the control circuit input signals are microcurrents.

4) Do not apply a large voltage to the contact input terminals (e.g. STF) to the control circuit.

5) Always apply a voltage to the alarm output terminals (A, B, C) via a relay coil, lamp etc.

6) Make sure that the specifications and rating match the system requirements.

1) Bypass 3) Low-level signal contacts

MC1

Power supply

R S T

Inverter

MC2

Leakage current

Interloc

Low-level signal contacts Twin contact

WIRING

Failsafe of the system which uses the inverter

1.9 Failsafe of the system which uses the inverter

When a fault occurs, the inverter trips to output an alarm. However, an alarm output signal may not be output at an inverter alarm occurrence when the detection circuit or output circuit fails, etc. Although Mitsubishi assures best quality products, provide an interlock which uses inverter status output signals to prevent accidents such as damage to machine when the inverter fails for some reason and at the same time consider the system configuration where failsafe from outside the inverter, without using the inverter, is enabled even if the inverter fails.

(1) Interlock method which uses the inverter status output signals

By combining the inverter status output signals to provide an interlock as shown below, an inverter alarm can be detected.

No Interlock Method Check Method Used Signals Refer to Page

Inverter protective

1) function operation

Inverter running

2) status

Inverter running

3) status

Inverter running

4) status

Operation check of an alarm contact Circuit error detection by negative logic

Operation ready signal check

Logic check of the start signal and running signal

Logic check of the start signal and output current

Alarm output signal (ABC signal)

Operation ready signal (RY signal)

Start signal (STF signal, STR signal) Running signal (RUN signal)

Start signal (STF signal, STR signal) Output current detection signal (Y12 signal)

110

29, 110

29, 97, 110

1) Check by the inverter alarm output signal When the inverter protective function is activated to stop the inverter output, the alarm output signal (ABC signal) is output (ABC signal is assigned to terminal ABC in the initial setting). Check that the inverter functions properly.

ABC

(when output

at NC contact)

RES

Inverter alarm occurrence (output shutoff)

Output frequency

Reset ON

OFF

Reset processing

(about 1s)

Tim

Failsafe of the system which uses the inverter

2) Checking the inverter operating status

by the inverter operation ready completion signal Operation ready signal (RY signal) is output when the inverter power is on and the inverter becomes operative. Check if the RY signal is output after powering on the inverter.

3) Checking the inverter operating status

by the start signal input to the inverter

Power

supply

STF

Pr. 13 "starting frequency"

Output frequency

RUN

ON OFF

DC injection brake operation point

DC injection brake operation

Reset

processing

ON OFF

Time

and inverter running signal. The inverter running signal (RUN signal) is output when the inverter is running

(RUN signal is assigned to terminal RUN in the initial setting). Check if RUN signal is output when inputting the start signal to the inverter (forward signal is STF signal and reverse signal is STR signal). For logic check, note that RUN signal is output for the period from the inverter decelerates until output to the motor is stopped, configure a sequence considering the inverter deceleration time

4) Checking the motor operating status by the start signal input to the inverter

and inverter output current detection signal. The output current detection signal (Y12 signal) is output when the inverter operates and currents flows in the motor. Check if Y12 signal is output when inputting the start signal to the inverter (forward signal is STF signal and reverse signal is STR signal). Note that the current level at which Y12 signal is output is set to 150% of the inverter rated current in the initial setting, it is necessary to adjust the level to around 20% using no load current of the motor as reference with Pr. 48 "output current detection level". For logic check, as same as the inverter running signal (RUN signal), the inverter outputs for the period from the inverter decelerates until output to the motor is stopped, configure a sequence considering the inverter deceleration time.

Output

signal

ABC 99

RY 11

RUN 0

Y12 12

Pr. 64 and Pr. 65

Setting

y When using various signals, assign

functions to Pr. 64 and Pr. 65 (output terminal function selection) referring to the table on the left.

WIRING

CAUTION

•Changing the terminal assignment using Pr. 64 and Pr. 65 (output terminal

function selection) may affect the other functions. Make setting after confirming the function of each terminal.

Failsafe of the system which uses the inverter

(2) Backup method outside the inverter

Even if the interlock is provided by the inverter status signal, enough failsafe is not ensured depending on the failure status of the inverter itself. For example, even if the interlock is provided using the inverter alarm output signal, start signal and RUN signal output, there is a case where an alarm output signal is not output and RUN signal is kept output even if an inverter alarm occurs. Provide a speed detector to detect the motor speed and current detector to detect the motor current and consider the backup system such as checking up as below according to the level of importance of the system.

1)Start signal and actual operation check Check the motor running and motor current while the start signal is input to the inverter by comparing the start signal to the inverter and detected speed of the speed detector or detected current of the current detector. Note that the motor current runs as the motor is running for the period until the motor stops since the inverter starts decelerating even if the start signal turns off. For the logic check, configure a sequence considering the inverter deceleration time. In addition, it is recommended to check the three-phase current when using the current detector.

2)Command speed and actual operation check Check if there is no gap between the actual speed and commanded speed by comparing the inverter speed command and detected speed of the speed detector.

System failure

Controller

Inverter

Sensor

(speed, temperature,

air volume, etc.)

To the alarm detection sensor

2. FUNCTIONS

This chapter explains the "functions" for use of this product. For simple variable-speed operation of the inverter, the factory settings of the parameters may be used as they are. Set the necessary parameters to meet the load and operational specifications. Refer to the instruction manual (basic) for the operation procedures. Always read the instructions before using the functions.

2.1 Function (Parameter) list ................................................. 56

2.2 List of parameters classified by purpose of use ........... 69

2.3 Explanation of functions (parameters) ........................... 71

2.4 Output terminal function.................................................. 95

2.5 Current detection function .............................................. 97

2.6 Display function................................................................ 99

2.7 Restart operation function............................................... 101

2.8 Additional function........................................................... 104

2.9 Terminal function selection............................................. 108

2.10 Operation selection function........................................... 111

2.11 Auxiliary function ............................................................. 131

2.12 Maintenance function....................................................... 133

2.13 Brake parameters (FR-S520E-0.4K to 3.7K only) ........... 137

2.14 Calibration parameters .................................................... 138

2.15 Clear parameters .............................................................. 141

2.16 Communication parameters............................................ 142

2.17 Parameter unit (FR-PU04) setting ................................... 164

CAUTION

As the contact input terminals RL, RM, RH, STR, open collector output terminal RUN and contact output terminals A, B, C can be changed in functions by parameter setting, their signal names used for the corresponding functions are used in this chapter (with the exception of connection diagram). Note that they are not terminal names.

REMARKS

Parameter copy Use of the parameter unit (FR-PU04) allows the parameter values to be copied to another FR-S500 series inverter. After batch-reading the parameters of the copy source inverter, you can connect the parameter unit to the copy destination inverter and batch-write the parameters. For the operation procedure, refer to the instruction manual of the parameter unit (FR-PU04).

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Function (Parameter) list

2.1 Function (Parameter) list

CAUTION

indicates that the setting can be changed during operation if Pr. 77 "parameter write disable selection" has been set to "0" (factory setting). (Note that the Pr. 53, Pr. 70 and Pr. 72 values can be changed only during PU operation.)

Parameter

*1. The factory setting varies with the inverter capacity: 5% for FR-S540E-1.5K and 2.2K, 4%

Indica-

tion

0 Torque boost 0 to 15% 0.1%

1 Maximum frequency 0 to 120Hz 0.1Hz 60Hz 72

2 Minimum frequency 0 to 120Hz 0.1Hz 0Hz 72

3 Base frequency 0 to 120Hz 0.1Hz 60Hz 73

7 Acceleration time 0 to 999s 0.1s 5s 76

8 Deceleration time 0 to 999s 0.1s 5s 76

for FR-S540E-3.7K.

Multi-speed setting (high speed)

Multi-speed setting (middle speed)

Multi-speed setting (low speed)

Electronic thermal O/L relay

Extended function display selection

Operation mode selection

Name

Setting

Range

0 to 120Hz 0.1Hz 60Hz 75

0 to 120Hz 0.1Hz 30Hz 75

0 to 120Hz 0.1Hz 10Hz 75

0 to 50A 0.1A

0, 1 1 0 89

0 to 4, 7, 8 1 0 119

Minimum

Setting

Increments

Factory Setting

6%/5%/

(*1)

Rated

inverter

current

Refer

To:

Cus-

tomer

Setting

Function (Parameter) list

The extended function parameters are made valid by setting "1" in Pr. 30 "extended function display selection". (For more detailed information on the way to set Pr. 30, refer to the instruction manual (basic).)

Func-

tion

Standard operation functions

Para-

Indica-

meter

tion

15 Jog frequency 0 to 120Hz 0.1Hz 5Hz 83

Name Setting Range

Parameters 0 to 9 are basic function parameters.

DC injection brake operation frequency

DC injection brake operation time

DC injection brake voltage

Start ing frequency

Load pattern selection

Jog acceleration/ deceleration time

RUN key rotation direction selection

Base frequency voltage

Acceleration/ deceleration reference frequency

Stall prevention function selection

Stall prevention operation level

Stall prevention operation level compensation factor at double speed

0 to 120Hz 0.1Hz 3Hz 80

0 to 10s 0.1s 0.5s 80

0 to 15% 0.1% 6% 80

0 to 60Hz 0.1Hz 0.5Hz 81

0: For constant-torque

loads,

1: For reduced-torque

loads, 2: For vertical lift loads, 3: For vertical lift loads

0 to 999s 0.1s 0.5s 83

0: Forward rotation, 1: Reverse rotation

0 to 800V, 888, - - - 1V - - - 73

1 to 120Hz 0.1Hz 60Hz 76

0 to 31, 100 1 0 84

0 to 200% 1% 150% 86

0 to 200%, - - - 1% - - - 86

Minimum

Setting

Increments

Factory

Setting

1082

1083

Refer

To:

Cus-

tomer

Setting

Parameter List

FUNCTIONS

Function (Parameter) list

Func-

tion

Standard operation functions

Para-

meter

Indica-

tion

Name Setting Range

Minimum

Setting

Increments

Factory

Setting

Multi-speed

setting

0 to 120Hz, - - - 0.1Hz - - - 75

(speed 4) Multi-speed

setting

0 to 120Hz, - - - 0.1Hz - - - 75

(speed 5) Multi-speed

setting

0 to 120Hz, - - - 0.1Hz - - - 75

(speed 6) Multi-speed

setting

0 to 120Hz, - - - 0.1Hz - - - 75

(speed 7) Stall

prevention

operation reduction

0 to 120Hz 0.1Hz 60Hz 86

starting frequency

0: Linear acceleration/

deceleration,

1: S-pattern acceleration/

deceleration A,

2: S-pattern acceleration/

1088

Acceleration/ deceleration pattern

deceleration B

Parameter 30 is basic function parameter.

Frequency jump 1A

Frequency jump 1B

Frequency jump 2A

Frequency jump 2B

Frequency jump 3A

Frequency jump 3B

0 to 120Hz, - - - 0.1Hz - - - 89

37 Speed display 0, 0.1 to 999 0.1 0 90

Frequency

setting voltage

1 to 120Hz 0.1Hz 60Hz 91

gain frequency Frequency

setting current

1 to 120Hz 0.1Hz 60Hz 91

gain frequency Start-time

earth (ground) fault detection

0: Not detected 1: Detected

1095

selection

Refer

To:

Cus-

tomer

Setting

Function (Parameter) list

Func-

tion

Output terminal functions

Second functions

Current detection

Para-

meter

Indica-

tion

Name Setting Range

Up-tofrequency sensitivity

Output frequency detection

Output frequency detection for reverse rotation

Second acceleration/ deceleration time

Second deceleration time

Second torque boost

Second V/F (base frequency)

Output current detection level

Output current detection signal delay time

Zero current detection level

Zero current detection period

0 to 100% 1% 10% 95

0 to 120Hz 0.1Hz 6Hz 96

0 to 120Hz, - - - 0.1Hz - - - 96

0 to 999s 0.1s 5s 76

0 to 999s, - - - 0.1s - - - 76

0 to 15%, - - - 0.1% - - - 71

0 to 120Hz, - - - 0.1Hz - - - 73

0 to 200% 1% 150% 97

0 to 10s 0.1s 0s 97

0 to 200% 1% 5% 98

0.05 to 1s 0.01s 0.5s 98

Minimum

Setting

Increments

Factory

Setting

Refer

To:

Cus-

tomer

Setting

Parameter List

FUNCTIONS

Function (Parameter) list

Func-

tion

Display functions

Automatic restart

Additional function

functions

Para-

meter

Indica-

tion

Name Setting Range

0: Output frequency,

Operation panel display data selection

1: Output current, 100:Set frequency

during stop/output frequency during operation

Frequency setting operation selection

FM terminal function selection

0: Setting dial

frequency setting mode

1: Setting dial

potentiometer mode

0: Output frequency

monitor

1: Output current

monitor

Frequency monitoring

0 to 120Hz 0.1Hz 60Hz 101

reference Current

monitoring

0 to 50A 0.1A

reference

Restart coasting time

Restart cushion time

0 to 5s, - - - 0.1s - - - 101

0 to 60s 0.1s 1s 101

0: Without remote

setting function

1: With remote setting

Remote setting function selection

function With frequency setting storage function

2: With remote setting

function Without frequency setting storage function

Minimum

Setting

Increments

Factory

Setting

Refer

To:

1099

10100

1099

Rated

inverter

101

current

10104

Cus-

tomer

Setting

Function (Parameter) list

Func-

tion

Terminal function selection

Operation selection functions

Para-

meter

Indica-

tion

Name Setting Range

RL terminal function selection RM terminal function selection RH terminal function selection STR terminal function selection RUN terminal function selection

A, B, C terminal function selection

Retry selection

Number of retries at alarm occurrence

Retry waiting time Retry count display erase

0: RL, 1: RM, 2: RH, 3: RT, 4: AU, 5: STOP, 6: MRS, 7: OH, 8: REX, 9: JOG, 10: RES, 14: X14, 16: X16,

- - -: STR (The STR signal can be assigned to the STR terminal only.)

0:RUN, 1:SU, 3:OL, 4:FU, 11:RY, 12:Y12, 13:Y13, 14:FDN, 15:FUP, 16:RL, 93:Y93, 95:Y95 98:LF, 99:ABC (The Y93 signal can be assigned to the RUN terminal only.) 0: OC1 to 3, OV1 to 3,

THM, THT, BE, GF,

OHT, OLT, PE, OPT 1: OC1 to 3, 2: OV1 to 3, 3: OC1 to 3, OV1 to 3 0: No retry 1 to 10: Without alarm output during retry operation 101 to 110: With alarm output during retry operation

0.1 to 360s 0.1s 1s 111

0: Cumulative count

erase

Minimum

Setting

Increments

Factory

Setting

10108

11108

12108

1- - -108

10110

199110

1 0 111

Refer

To:

Cus-

tomer

Setting

Parameter List

FUNCTIONS

Function (Parameter) list

Func-

tion

Operation selection

Para-

Indica-

meter

tion

Soft-PWM setting

71 Applied motor

functions

PWM

frequency selection

0-5V/0-10V selection

Input filter time constant

Name Setting Range

Soft-

Long wiring

PWM

0 Absence Absence

1 Presence Absence 10 Absence Presence 11 Presence Presence

mode

0, 100:

Thermal characteristic for Mitsubishi standard motor

1, 101:

Thermal characteristic for Mitsubishi

constant-torque motor (Thermal characteristic for Mitsubishi constanttorque motor is selected with the RT signal ON when 100 and 101 are set.)

0 to 15 1 1 113

0: For 0 to 5VDC input 1: For 0 to 10VDC input 0: 2-step moving

average processing 1 to 8:

Exponential

average value of 2n

at the setting of n

Minimum

Setting

Increments

Factory

Setting

Refer

To:

11113

1078

10114

11115

Cus-

tomer

Setting

Function (Parameter) list

Func-

tion

Operation selection functions

Multi-speed operation function

Para-

meter

Indica-

tion

Name Setting Range

0: Reset normally

enabled/PU stop key disabled

1: Enabled at alarm

Reset selection/PU stop selection

Cooling fan operation selection

Parameter write disable selection

Reverse rotation prevention selection

Parameter 79 is basic function parameter. Multi-speed setting (speed 8) Multi-speed setting (speed 9) Multi-speed setting (speed 10) Multi-speed setting (speed 11)

occurrence only/PU stop key disabled

14:Reset normally

enabled/normally decelerated to stop

15: Enabled at alarm

occurrence only/ normally decelerated to stop

0: Operation started at

power on

1: Cooling fan ON/

OFF control

0: Write is enabled

only during a stop

1: Write disabled

(except some parameters)

2: Write during

operation enabled

0: Both forward

rotation and reverse rotation enabled,

1: Reverse rotation

disabled,

2: Forward rotation

disabled

0 to 120Hz, - - - 0.1Hz - - - 75

Minimum

Setting

Increments

Factory

Setting

114115

11117

10118

10119

Refer

To:

Cus-

tomer

Setting

Parameter List

FUNCTIONS

Function (Parameter) list

Func-

tion

Multi-speed operation function

PID control

Slip compensation

Para-

meter

Indica-

tion

Name Setting Range

Multi-speed setting

0 to 120Hz, - - - 0.1Hz - - - 75 (speed 12) Multi-speed setting

0 to 120Hz, - - - 0.1Hz - - - 75 (speed 13) Multi-speed setting

0 to 120Hz, - - - 0.1Hz - - - 75 (speed 14) Multi-speed setting

0 to 120Hz, - - - 0.1Hz - - - 75 (speed 15) PID action selection

20: PID reverse action,

21: PID forward action PID proportional

0.1 to 999%, - - - 0.1% 100% 123 band PID integral time PID upper limit PID lower limit

0.1 to 999s, - - - 0.1s 1s 123

0 to 100%, - - - 0.1% - - - 123

PID action set point for PU

0 to 100% 0.01% 0% 123 operation PID differential

0.01 to 10s, - - - 0.01s - - - 123 time Rated motor slip

0 to 50%, - - - 0.01% - - - 131

Slip compensation

0.01 to 10s 0.01s 0.5s 131 time constant Constant power range slip

0, - - - 1 - - - 131 compensation selection Automatic torque boost selection

0.1 to 3.7kW, - - - 0.01kW - - - 132 (Motor capacity)

Minimum

Setting

Increments

Factory

Setting

Refer

To:

120123

Cus-

tomer

Setting

Motor primary resistance

0 to 50Ω, - - - 0.01Ω - - - 133

Automatic torque boost

Function (Parameter) list

Additional parameters

Func-

tion

Additional function

Parame-

ters

H1 (503)

H2 (504)

H3 (555)

H4 (556)

H5 (557)

H6 (162)

H7 (559)

Indi-

cation

Maintenance timer

Maintenance timer alarm output set time

Current average time

Data output mask time

Current average value monitor signal output reference current

Automatic restart after instantaneous power failure selection

Second electronic thermal O/L relay

Name Setting Range

0 to 999

0 to 999, - - -

0.1 to 1s 0.1s 1s 134

0 to 20s 0.1s 0s 134

0.1 to 999A 0.1A 1A 134

0, 1, 10 1 1 101

0 to 50A, - - - 0.1A - - - 78

Minimum

Setting

Incre-

ments

(1000h)

Factory

Setting

0133

(36000h)

Brake parameters

Set when using an optional brake resistor with the FR-S520E-0.4K to 3.7K.

Func-

tion

Brake

Parame-

ters

b1 (560)

b2 (561)

function

Indi-

cation

Regenerative function selection

Special regenerative brake duty

Name Setting Range

0, 1 1 0 137

0 to 30% 0.1% 0% 137

Minimum

Setting

Incre-

ments

Factory

Setting

Refer

To:

133

Refer

To:

Cus-

tomer

Setting

Parameter List

Cus-

tomer

Setting

FUNCTIONS

Function (Parameter) list

Communication Parameters

Func

Parame-

tion

n1 (331)

n2 (332)

n3 (333) Stop bit length

n4 (334)

n5 (335)

n6 (336)

n7 (337)

n8 (338)

Communication Parameters

n9 (339)

(340)

(341)

(342)

ter

n10

n11

n12

Indica-

tion

Communication station number

Communication speed

Parity check presence/ absence

Number of communication retries Communication check time interval Waiting time setting

Operation command source

Speed command source

Link startup mode selection

CR/LF selection

EEPROM write selection

Name Setting Range

0 to 31: Specify

the station number of the inverter.

48: 4800bps, 96: 9600bps, 192: 19200bps

0, 1: (Data length 8), 10, 11: (Data

length 7)

0: Absent, 1: With odd parity

check,

2: With even

parity check

0 to 10, - - - 1 1 144

0 to 999s, - - - 0.1s - - - 144

0 to 150ms, - - - 1 - - - 144

0: Command

source is computer,

1: Command

source is external terminal

0: Command

sourse is computer,

1: Command

source is external

terminal 0: As set in Pr. 79. 1: Started in

computer link

operation mode. 0: Without CR/LF, 1: With CR,

without LF 2: With CR/LF 0: Write to RAM

and EEPROM 1: Write to RAM

only

Minimum

Setting

Incre-

ments

Factory

Setting

10144

1 192 144

11144

12144

10160

10161

11144

10163

Refer

To:

Cus-

tomer

Setting

Function (Parameter) list

PU parameters When the parameter unit (FR-PU04) is used, operation from the operation panel is not accepted. (The stop key ( ) is valid)

Func

Parame-

tion

(145)

(990)

(991)

(992)

PU parameters

(993)

ter

n13

n14

n15

n16

n17

Indica-

tion

PU display language selection

PU buzzer control

PU contrast adjustment

PU main display screen data selection

Disconnected PU detection/PU setting lock

STOP

RESET

Name Setting Range

0: Japanese, 1: English, 2: German, 3: French, 4: Spanish, 5: Italian, 6: Swedish, 7: Finnish 0: Without sound, 1: With sound

0 (Light)

63 (Dark)

0: Selectable

between output frequency and

output current 100: (during stop): Set frequency, output current (during operation): Output frequency, output current 0: Without

disconnected

PU error, 1: Error at

disconnected

PU, 10:Without

disconnected PU error (PU operation disable)

Minimum

Setting

Incre-

Factory Setting

Refer

To:

ments

10164

11164

158165

10165

10166

Cus-

tomer

Setting

Parameter List

FUNCTIONS

Function (Parameter) list

Calibration parameters

Func-

Parame-

tion

ters

C1 (900)

C2 (902)

C3 (902)

C4 (903)

C5 (904)

C6 (904)

Calibration parameters

C7 (905)

C8 (269) Parameter for manufacturer setting. Do not set.

CLr Parameter clear

Indi-

cation

FM terminal calibration

Frequency setting voltage bias frequency

Frequency setting voltage bias

Frequency setting voltage gain

Frequency setting current bias frequency

Frequency setting current bias

Frequency setting current gain

Name Setting Range

⎯⎯ ⎯⎯ ⎯⎯ 138

0 to 60Hz 0.1Hz 0Hz 91

0 to 300% 0.1% 0% (*) 91

0 to 300% 0.1%

0 to 60Hz 0.1Hz 0Hz 91

0 to 300% 0.1% 20% (*) 91

0 to 300% 0.1%

0: Not executed 1: Parameter clear 10: All clear

Minimum

Setting

Incre-

ments

Factory

Setting

100%

10141

96%

(*)

Refer

To:

Cus-

tomer

Setting

ECL

Clear parameters

Alarm history clear

0: Not cleared, 1: Alarm history

clear

10141

* Factory settings may differ because of calibration parameters.

REMARKS

1. The parameter number in parentheses is the one for use with the parameter unit (FR-PU04).

2. Set "9999" when setting a value "- - -" using the parameter unit (FR-PU04).

3. The decimal places of a value 100 or more (3 digits or more) cannot be displayed.

List of parameters classified by purpose of use

2.2 List of parameters classified by purpose of use

Set the parameters according to the operating conditions. The following list indicates purpose of use and corresponding parameters.

Purpose of Use

Use of extended function parameters Pr. 30

Operation mode selection

Acceleration/deceleration time/pattern adjustment Selection of output characteristics optimum for load characteristics Output frequency restriction (limit) Pr. 1, Pr. 2

Operation over 60Hz

Adjustment of frequency setting signals and outputs Motor output torque adjustment Pr. 0, Pr. 98 Brake operation adjustment Pr. 10, Pr. 11, Pr. 12, brake parameter b1, b2

Related to operation

Multi-speed operation

Jog operation Pr. 15, Pr. 16 Frequency jump operation Pr. 31, Pr. 32, Pr. 33, Pr. 34, Pr. 35, Pr. 36 Automatic restart after instantaneous power failure operation Slip compensation setting Pr. 95 to Pr. 97 Setting of output characteristics matching the motor Electromagnetic brake operation timing Pr. 42, Pr. 64, Pr. 65

Sub-motor operation

Operation in communication with personal computer

operation

Operation under PID control

Related to application

Noise reduction Pr. 70, Pr. 72

Parameter numbers which must be set

Pr. 53, Pr. 79 (Communication parameters n10, n17)

Pr. 7, Pr. 8, Pr. 16, Pr. 20, Pr. 29, Pr. 44, Pr. 45

Pr. 3, Pr. 14, Pr. 19, Pr. 44, Pr. 45

Pr. 1, Pr. 38, Pr. 39, calibration parameter C4, C7 Pr. 38, Pr. 39, Pr. 73, calibration parameter C2 to C7

Pr. 1, Pr. 2, Pr. 4, Pr. 5, Pr. 6, Pr. 24, Pr. 25, Pr. 26, Pr. 27, Pr. 80, Pr. 81, Pr. 82, Pr. 83, Pr. 84, Pr. 85, Pr. 86, Pr. 87

Pr. 57, Pr. 58, additional parameter H6

Pr. 3, Pr. 19, Pr. 71

Pr. 0, Pr. 3, Pr. 7, Pr. 8, Pr. 44, Pr. 45, Pr. 46, Pr. 47, additional parameter H7

Communication parameters n1 to n12

Pr. 60 to Pr. 65, Pr. 73, Pr. 79, Pr. 88 to Pr. 94

Parameter Numbers

FUNCTIONS

List of parameters classified by purpose of use

Purpose of Use

Frequency meter calibration

Display of monitor on operation panel or parameter unit (FR-PU04)

Related to

monitoring

Display of speed, etc. Pr. 37, Pr. 52

Pr. 54, Pr. 55, Pr. 56, calibration parameter C1

Pr. 52, communication parameter n16

Parameter numbers which must be set

Parameter Numbers

Function write prevention Pr. 77

Reverse rotation prevention (Pr. 17), Pr. 78

Current detection Pr. 48 to Pr. 51, Pr. 64, Pr. 65

Motor stall prevention Pr. 21, Pr. 22, Pr. 23, Pr. 28

Related to incorrect

operation prevention

Input terminal function assignment Pr. 60 to Pr. 63 Output terminal function assignment Pr. 64, Pr. 65 Increased cooling fan life Pr. 76 Motor protection from overheat Pr. 9, Pr. 71 Automatic restart operation at alarm stop Pr. 66 to Pr. 69

Others

Setting of earth (ground) fault overcurrent protection

Pr. 40

Inverter reset selection Pr. 75 Maintenance timer output Additional parameters H1 to H5

Explanation of functions (parameters)

2.3 Explanation of functions (parameters)

2.3.1 Torque boost (Pr. 0 , Pr. 46 )

Increase the setting value when the distance between the inverter and motor is long or when the motor torque in the low speed range is insufficient (when stall prevention is activated), etc.

Motor torque in the low-frequency range can be adjusted to the load to increase the starting motor torque.

Parameter Name Factory Setting Setting Range Remarks

0 Torque boost 6%/5%/4% 0 to 15%

Second torque boost

- - -

Pr.0 Pr.46

0 to 15%,

- - -

Setting range

The factory setting varies according to the inverter capacity. (Refer to the following table for details.)

- - -: Function invalid. Setting is enabled when Pr. 30 = "1".

•Assuming that the base frequency voltage is 100%, set the 0Hz voltage in %. Use the RT signal to switch between two different torque boosts. (Turn on the RT signal to make Pr. 46 valid(*).)

REMARKS

* The RT signal acts as the second function selection signal and makes the other second functions valid.

Output voltage

Output frequency (Hz)

When using an inverter-dedicated motor (constant-torque motor), make setting as indicated below. (If the factory set Pr. 71 value is changed to the setting for use with a constant-torque motor, the Pr. 0 setting changes to the corresponding value in the following table.)

Inverter Type Inverter Capacity Factory Setting Constant-torque Motor Setting

FR-S520E FR-S520SE FR-S510WE

FR-S540E

0.1K to 0.75K

1.5K to 3.7K 4%

0.4K, 0.75K 6% 6% (no change)

1.5K

2.2K

3.7K 4%

6% (no change)

CAUTION

•Selecting automatic torque boost control makes this parameter setting invalid.

•A too large setting may cause the motor to overheat or result in an

overcurrent trip. The guideline is about 10% at the greatest.

♦Related parameters♦

• RT signal (second function "Pr. 46") setting⇒ Pr. 60 to Pr. 63 "input terminal function selection"

• Constant-torque motor setting ⇒ Pr. 71 "applied motor" (refer to page 78)

• Automatic torque boost control selection ⇒ Pr. 98 "automatic torque boost selection (motor

(refer to page 108)

capacity)" (refer to page 132)

FUNCTIONS

Explanation of functions (parameters)

2.3.2 Maximum and minimum frequency (Pr. 1 , Pr. 2 )

You can clamp the upper and lower limits of the output frequency.

Parameter Name Factory Setting Setting Range

1 Maximum frequency 60Hz 0 to 120Hz 2 Minimum frequency 0Hz 0 to 120Hz

•Use Pr. 1 to set the upper limit of the output frequency. If the frequency of the frequency command entered is higher than the setting, the output frequency is clamped at the maximum frequency.

•Use Pr. 2 to set the lower limit of the output frequency.

Output frequency (Hz)

Pr.1

Pr.2

(4mA)

Set frequency

5,10V

(20mA)

REMARKS

When using the potentiometer (frequency setting potentiometer) connected across terminals 2-5 to perform operation above 60Hz, change the Pr. 1 and Pr. 38 (Pr. 39 when using the potentiometer across terminals 4-5) values.

CAUTION

If the Pr. 2 setting is higher than the Pr. 13 "starting frequency" value, note that the motor will run at the frequency set in Pr. 2 according to the acceleration time setting by merely switching the start signal on, without entry of the command frequency.

♦Related parameters♦

• Starting frequency setting⇒ Pr. 13 "starting frequency" (refer to page 81)

• Maximum frequency setting using external potentiometer

⇒ Pr. 30 "extended function display selection" (refer to page 89),

Pr. 38 "frequency setting voltage gain frequency", Pr. 39 "frequency setting current gain frequency" (refer to page 91)

Explanation of functions (parameters)

2.3.3 Base frequency, base frequency voltage (Pr.3 , Pr.19 , Pr.47 )

Used to adjust the inverter outputs (voltage, frequency) to the motor rating.

Parameter Name

3 Base frequency 60Hz 0 to 120Hz ⎯⎯

Base frequency

voltage

Second V/F

(base frequency)

*1. 1.9 times greater than the power supply voltage for the FR-S510WE-0.1K to 0.75K. *2. Twice greater than the power supply voltage for the FR-S510WE-0.1K to 0.75K.

Factory

Setting

- - -

•In Pr. 3 and Pr. 47, set the base frequency (motor's rated frequency).

Use the RT signal to switch between these two different base frequencies. (Turn on the RT signal to make Pr. 47 valid.) (*) When running the standard motor, generally set the "base frequency" to the rated frequency of the motor. If only "50Hz" is given on the motor rating plate as the frequency, always set the "base frequency" to "50Hz". If it remains at "60Hz", the voltage may become too low and torque shortage occurs, resulting in an overload trip. Special care must be taken when "1" is set in Pr. 14 "load pattern selection". If "50Hz/60Hz" is given on the motor rating plate as the frequency, always set the "base frequency" to "60Hz". When running the motor using bypass operation, set the base frequency to the same value as the power supply frequency.

•Set the base voltage (e.g. rated voltage of motor) in Pr. 19.

Pr.19

Output voltage

Setting

Range

0 to 800V,

888, - - -

0 to 120Hz,

- - -

Output

frequency (Hz) Pr.3 Pr.47

Remarks

888: 95% of power supply voltage (*1)

- - -: Same as power supply voltage (*2) Setting is enabled when Pr. 30 = "1".

- - -: Function invalid Setting is enabled when Pr. 30 = "1".

FUNCTIONS

Explanation of functions (parameters)

CAUTION

1. Set 60Hz in Pr. 3 "base frequency" when using a Mitsubishi constant-torque motor.

2. When automatic torque boost is selected, Pr. 47 is invalid. When automatic torque boost is selected, setting "- - -" or "888" in Pr. 19 uses the rated output voltage.

REMARKS

* The RT signal serves as the second function selection signal and makes the other second

functions valid.

♦Related parameters♦

When rated motor frequency is "50Hz" ⇒ Pr. 14 "load pattern selection" (refer to page 82)

•

• RT signal (second function "Pr. 47") setting ⇒ Pr. 60 to Pr. 63 (input terminal function selection)

• Motor setting ⇒ Pr. 71 "applied motor" (refer to page 78)

(refer to page 108)

• Automatic torque boost selection ⇒ Pr. 98 "automatic torque boost selection (motor capacity)"

(refer to page 132)

Explanation of functions (parameters)

2.3.4 Multi-speed operation (Pr. 4 , Pr. 5 , Pr. 6 , Pr. 24 to Pr. 27 , Pr. 80 to Pr. 87 )

Used to switch between the predetermined running speeds.

Any speed can be selected by merely switching on/off the corresponding

contact signals (RH, RM, RL, REX signals).

By using these functions with Pr. 1 "maximum frequency" and Pr. 2 "minimum

frequency", up to 17 speeds can be set.

This function is valid in the external operation mode or in the combined

operation mode which is available when Pr. 79 = "3" or "4".

peed

(high speed)

Output frequency (Hz)

ON ONONON

Priority: RL>RM>RH

REX

Speed 2

(middle speed)

Speed 3

(low speed)

ON ON ONON

Parameter Name

Multi-speed setting

(high speed) Multi-speed setting

(middle speed) Multi-speed setting

(low speed)

24 to 27

80 to 87

Multi-speed setting (speeds 4 to 7)

Multi-speed setting (speeds 8 to 15)

Speed 5

Speed 4

Speed 6

Speed 7

ONONON

Time

Factory

Setting

60Hz 0 to 120Hz ⎯⎯

30Hz 0 to 120Hz ⎯⎯

10Hz 0 to 120Hz ⎯⎯

- - -

0 to 120Hz,

•Set the running frequencies in the corresponding parameters.

Each speed (frequency) can be set as desired between 0 and 120Hz during inverter operation. When the parameter of any multi-speed setting is read, turn the to change the setting. In this case, press the ( ) to store the frequency. (This is also enabled in the external mode.) The setting is reflected by pressing the ( ).

SET

WRITE

SET

•Assign the terminals used for signals RH, RM, RL and REX using Pr. 60 to Pr. 63.

(Changing the terminal assignment using Pr. 60 to Pr. 63 (input terminal function selection) may affect the other functions. Check the functions of the corresponding terminals before making setting.)

Speed 10

Speed 11

Speed 9

Speed 8

Output frequency (Hz)

ON ON ON ON

ONON ON ON ON ON ON ON

Setting

Range

"- - -" = no setting. Setting

- - -

enabled when Pr. 30 = "1". "- - -" = no setting. Setting

- - -

WRITE

enabled when Pr. 30 = "1".

Speed 12

Speed 13

Speed 14

Speed 15

Time

ON ON ON ON

Remarks

FUNCTIONS

Explanation of functions (parameters)

)

CAUTION

1. The multi-speed settings override the main speeds (across terminals 2-5, 45, setting dial). When the multi-speed settings and setting dial are used in the combined operation mode (Pr. 79 = 3), the multi-speed settings have precedence.

2. The multi-speeds can also be set in the PU or external operation mode.

3. For 3-speed setting, if two or three speeds are simultaneously selected, priority is given to the set frequency of the lower signal.

4. Pr. 24 to Pr. 27 and Pr. 80 to Pr. 87 settings have no priority between them.

5. The parameter values can be changed during operation.

6. When using this function with the jog signal, the jog signal has precedence.

REMARKS

The frequency-set external terminals have the following priority: Jog > multi-speed operation > AU (terminal 4) > terminal 2

♦Related parameters♦

Maximum, minimum frequency setting ⇒ Pr. 1 "maximum frequency", Pr. 2 "minimum frequency"

•

(refer to page 72)

• Assignment of signals RH, RM, RL, REX to terminals ⇒ Pr. 60 to Pr. 63 (input terminal function

selection) (refer to page 108)

• External operation mode setting ⇒ Pr. 79 "operation mode selection" (refer to page 119)

• Computer link mode ⇒ Pr. 79 "operation mode selection" (refer to page 119), communication

parameter n10 "link startup mode selection" (refer to page 161)

• Speed command source ⇒ Communication parameter n9 "speed command source"

(refer to page 160)

2.3.5 Acceleration/deceleration time (Pr. 7 , Pr. 8 , Pr. 20 , Pr. 44 , Pr. 45 )

Used to set motor acceleration/ deceleration time. Set a larger value for a slower speed increase/decrease or a smaller value for a faster speed increase/decrease.

Parameter Name

7 Acceleration time 5s 0 to 999s ---------8 Deceleration time 5s 0 to 999s ----------

Acceleration/

deceleration reference frequency Second acceleration/

deceleration time

Second deceleration

time

Factory

Setting

60Hz 1 to 120Hz

5s 0 to 999s

- - -

Pr.7 Pr.44

Output frequency (Hz

Setting

Range

0 to 999s,

- - -

Pr.20

Constant speed

Acceleration Deceleration

Acceleration

time

Setting is enabled when Pr. 30 = "1".

- - -: acceleration time= deceleration time.

Running frequency

Time

Deceleration

time

Remarks

Setting is enabled when Pr. 30 = "1".

Pr.8 Pr.45

Explanation of functions (parameters)

•Use Pr. 7 and Pr. 44 to set the acceleration time required to reach the frequency set in Pr. 20 from 0Hz.

•Use Pr. 8 and Pr. 45 to set the deceleration time required to reach 0Hz from the frequency set in Pr. 20.

•Pr. 44 and Pr. 45 are valid when the RT signal is on. (When the RT signal is on, the other second functions (Pr. 44, Pr. 45, Pr. 46, Pr. 47, additional parameter H7) are also selected.)

•Set "- - -" in Pr. 45 to make the deceleration time equal to the acceleration time (Pr. 44).

CAUTION

1. In S-shaped acceleration/deceleration pattern A (refer to page 88), the set time is the period required to reach the base frequency set in Pr. 3.

• Acceleration/deceleration time formula when the set frequency is the base

frequency or higher

t = 4×

(Pr.3)

× f

T: Acceleration/deceleration time setting (s) f : Set frequency (Hz)

•Guideline for acceleration/deceleration time at the base frequency of 60Hz

(0Hz to set frequency)

Frequency setting (Hz)

Acceleration/ deceleration time (s)

5 5 12

15 15 35

2. If the Pr. 20 setting is changed, the settings of calibration functions Pr. 38 and Pr. 39 (frequency setting signal gains) remain unchanged. To adjust the gains, adjust calibration functions Pr. 38 and Pr. 39.

3. When the setting of Pr. 7, Pr. 8, Pr. 44 or Pr. 45 is "0", the acceleration/ deceleration time is 0.04s.

4. If the acceleration/deceleration time is set to the shortest value, the actual motor acceleration/deceleration time cannot be made shorter than the shortest acceleration/deceleration time which is determined by the mechanical system's J (moment of inertia) and motor torque.

60 120

♦Related parameters♦

• Base frequency setting ⇒ Pr. 3 "base frequency" (refer to page 73)

• Acceleration/deceleration pattern, S-pattern acceleration/deceleration A

⇒ Pr. 29 "acceleration/deceleration pattern" (refer to page 88)

• Calibration function ⇒ Pr. 38 "frequency setting voltage gain frequency"

Pr. 39 "frequency setting current gain frequency" (refer to page 91)

• RT signal setting ⇒ Pr. 60 to Pr. 63 (input terminal function selection) (refer to page 108)

• Jog acceleration/deceleration time ⇒ Pr. 16 "jog acceleration/deceleration time"

(refer to page 83)

FUNCTIONS

Explanation of functions (parameters)

2.3.6

Selection and protection of a motor (Pr. 9 , Pr. 71 , H7 )

Set the motor used and protect the motor from overheat. This feature provides the optimum protective characteristics, including reduced motor cooling capability, at low speed.

POINT

•When using the Mitsubishi constant-torque motor Set "1" in Pr. 71 for V/F control or automatic torque boost control. The electronic thermal relay function is set to the thermal characteristic of the constant-torque motor.

•When you selected the Mitsubishi constant-torque motor, the values of the following parameters are automatically changed. (only when the setting values of those parameters are at factory setting) Pr. 0 "torque boost", Pr. 12 "DC injection brake voltage"

Para

meter

71 Applied motor 0

(559)

Name

Electronic thermal O/L relay

Second electronic thermal O/L relay

Factory

Setting

Rated

inverter

current(*)

- - -

Setting

Range

0 to 50A

0, 1, 100, 101 0 to 50A,

- - -

Remarks

- - -: Without second electronic thermal relay function

Setting is

enabled

when

Pr. 30 = "1"

• * 0.75K or less is set to 85% of the rated inverter current.

• The parameter number in parentheses is the one for use with the parameter unit (FR-PU04).

•Refer to the following list and set Pr. 71 according to the motor used. Setting "100 or 101" changes thermal characteristic of the electronic thermal relay function to thermal characteristics of a Mitsubishi constant-torque motor when the RT signal is ON.

Pr. 71 Setting Thermal Characteristic of the Electronic Thermal Relay Function

0, 100 Thermal characteristics of a standard motor

1, 101

•Set the rated current [A] of the motor in Pr. 9. (Normally set the rated current at 50Hz.)

•Setting "0" in Pr. 9 disables electronic thermal relay function (motor protective

function). (The protective function of the inverter is activated.)

•When setting second electronic thermal relay function, set the motor rated current value in the additional parameter H7. The second electronic thermal relay function is valid when the RT signal is on. (When the RT signal is on, other second functions (Pr.44 to Pr.47) are also selected.)

CAUTION

•When two or more motors are connected to the inverter, they cannot be protected by the electronic thermal relay function. Install an external thermal relay to each motor.

•When a difference between the inverter and motor capacities is large and the setting becomes less than half amount of the rated inverter current, the protective characteristics of the electronic thermal relay function will be deteriorated. In this case, use an external thermal relay.

•A special motor cannot be protected by the electronic thermal relay function. Use an external thermal relay.

Thermal characteristics of a Mitsubishi constant-torque motor (This provides a 100% continuous torque characteristic in the low-speed range.)

Explanation of functions (parameters)

REMARKS

•When running two motors with one inverter, you can set the electronic thermal relay function of each inverter.

First Motor Electronic Thermal Relay

Pr. 71

applied

motor

100

101

Pr. 9

setting

0.1 to 50A

Function

RT = OFF RT = ON

standard

constant-

torque

standard

constant-

torque

standard ...................Thermal characteristic for

standard motor

constant-torque ........Thermal characteristic for

constant-torque motor

Second Motor Electronic Thermal

Relay Function

additional

parameter

RT = OFF RT = ON

H7 setting

- - -, 0

0.1 to 50A

- - 0

0.1 to 50A

- - -, 0

0.1 to 50A

- - 0

0.1 to 50A

- - -, 0

0.1 to 50A

- - 0

0.1 to 50A

- - -, 0

0.1 to 50A

- - 0

0.1 to 50A

standard

constant-

torque

constant-

torque

constant-

torque

constant-

torque

..... Output current value is used to

perform integration processing.

..... Perform integration processing

using output current of 0A.

..... Electronic thermal relay function

is not activated (cumulative value clear)

CAUTION

Set this parameter correctly according to the motor used. Incorrect setting may cause the motor to overheat and burn.

♦Related parameters♦

•

Automatic torque boost ⇒ Pr. 98 "automatic torque boost selection (Motor capacity)" (refer to page 132)

• Pr. 0 "torque boost" ⇒ refer to page 71

• Pr. 12 "DC injection brake voltage" ⇒ refer to page 80

FUNCTIONS

Explanation of functions (parameters)

2.3.7 DC injection brake (Pr. 10 , Pr. 11 , Pr. 12 )

By setting the DC injection brake voltage (torque) at a stop, operation time, and operation starting frequency, the timing of applying the DC injection brake to stop the braking torque the motor is adjusted.

Output frequency (Hz)

DC injection brake voltage

Pr.12

"Operation voltage"

Pr.11 " Operation time"

Pr.10 "Operation frequency"

Time

Parameter Name

DC injection brake

operation frequency DC injection brake

operation time

12 DC injection brake voltage 6% 0 to 15%

Factory

Setting

3Hz 0 to 120Hz

0.5s 0 to 10s

Setting

Range

Remarks

Setting is enabled when Pr. 30 = "1". (When Pr. 11 is set to "0s" or Pr. 12 is set to "0%", DC injection brake is not operated.)

CAUTION

•A too large setting of Pr. 12 "DC injection brake voltage" activates protection function of electronic thermal relay function and can cause the inverter life to be shorter.

•Use Pr. 10 to set the frequency at which the DC injection brake operation is started.

•Use Pr. 11 to set the period during when the brake is operated.

•Use Pr. 12 to set the percentage of the power supply voltage.

•Change the Pr. 12 setting to 4% when using the inverter-dedicated (constant-torque

motor). (If the Pr. 12 value remains unchanged from the factory setting and Pr. 71 is changed to the setting for use of the constant-torque motor, the Pr. 12 setting is automatically changed to 4%.)

CAUTION

Install a mechanical brake. No holding torque is provided.

♦Related parameters♦

• Pr. 71 "applied motor" ⇒ refer to page 78

2.3.8 Starting frequency (Pr. 13 )

The starting frequency at which the start signal is turned on can be set in the range 0 to 60Hz. Frequency which is output by the inverter first at a start and gives great influence to the starting torque. About 1 to 3Hz for vertical lift applications, or up to 5Hz to the maximum. For other than vertical lift applications, factory setting of about

0.5Hz (approx. rated motor slip) is recommended.

Output frequency

(Hz)

Setting range

Pr.13

Foward rotation

Explanation of functions (parameters)

Frequency setting signal (V)

Time

Parameter Name

13 Starting frequency 0.5Hz 0 to 60Hz Setting is enabled when Pr. 30 = "1".

Factory

Setting

Range

Remarks

CAUTION

The inverter will not start if the frequency setting signal is less than the value set in Pr. 13 "starting frequency". For example, when 5Hz is set in Pr. 13, the motor will not start running until the frequency setting signal reaches 5Hz.

CAUTION

Note that when Pr. 13 is set to any value equal to or less than Pr. 2 "minimum frequency", simply turning on the start signal will run the motor at the preset frequency even if the command frequency is not input.

♦Related parameters♦

• Minimum frequency setting ⇒ Pr. 2 "minimum frequency" (refer to page 72)

FUNCTIONS

Explanation of functions (parameters)

2.3.9 Load pattern selection (Pr. 14 )

You can select the optimum output characteristic (V/F characteristic) for the application and load characteristics.

Pr.14 = 0

For constant-torque loads (e.g. conveyor, cart)

100%

Output

voltage

Base frequency

Output frequency (Hz)

(Factory setting)

Parameter Name

Load pattern

selection

Pr.14 = 1

For reduced-torque loads (Fan, pump)

100%

Output

voltage

Base frequency

Output frequency (Hz)

Factory

Setting

1 0, 1, 2, 3

100%

Pr.0 Pr.46

Setting

Range

Pr.14 = 2

For lift

Forward rotation

Output

voltage

Reverse rotation

Base frequency

Output frequency (Hz)

Boost for forward rotation ...Pr. 0 (Pr.46) setting

Boost for reverse rotation ...0%

For lift

100%

Output

Pr.0 Pr.46

Boost for forward rotation ...0%

Boost for reverse rotation ...Pr. 0 (Pr.46) setting

Remarks

0: For constant-torque loads 1: For reduced-torque loads 2: For vertical lift loads 3: For vertical lift loads

Pr.14 = 3

Reverse rotation

voltage

Forward rotation

Base frequency

Output frequency (Hz)

Setting is enabled when Pr. 30 = "1".

CAUTION

1. When automatic torque boost control is selected, this parameter setting is

ignored.

2. Pr. 46 "second torque boost" is made valid when the RT signal turns on.

The RT signal acts as the second function selection signal and makes the other second functions valid.

♦Related parameters♦

•

Automatic torque boost ⇒ Pr. 98 "automatic torque boost selection (motor capacity)"

(refer to page 132)

•Boost setting ⇒ Pr. 0 "torque boost", Pr. 46 "second torque boost" (refer to page 71)

•Assignment of RT signal to terminal when second torque boost is used

⇒ Pr. 60 to Pr. 63 (input terminal function selection) (refer to page 108)

Explanation of functions (parameters)

2.3.10 Jog operation (Pr.15 , Pr.16 )

To start/stop jog operation in the external operation mode, choose the jog operation function in input terminal function selection, turn on the jog signal, and turn on/off the start signal (STF, STR). You can choose the jog operation mode from the parameter unit (FRPU04) and perform jog operation

using the or .

FWD REV

(Can be read as the basic parameters when the FR-PU04 is connected.)

Set the frequency and acceleration/deceleration time for jog operation.

Parameter Name Factory Setting Setting Range Remarks

15 Jog frequency 5Hz 0 to 120Hz

Jog acceleration/

deceleration time

0.5s 0 to 999s

CAUTION

•In S-shaped acceleration/deceleration pattern A, the acceleration/deceleration time is the period of time required to reach Pr. 3 "base frequency", not Pr. 20 "acceleration/deceleration reference frequency".

•The acceleration time and deceleration time cannot be set separately for jog operation.

•The Pr. 15 "Jog frequency" value should be equal to or higher than the Pr. 13 "starting frequency" setting.

•Assign the jog signal using any of Pr. 60 to Pr. 63 (input terminal function selection).

•Select PU operation mode to perform PU JOG operation. (Refer to page 119.)

utput frequency (Hz)

Pr.20

Jog frequency setting range

Pr.15

JOG signal

STF signal

Setting is enabled when Pr. 30 = "1".

Forward

rotation

Pr.16

♦Related parameters♦

•

Assignment of jog signal to terminal ⇒ Pr. 60 to Pr. 63 (input terminal function selection)

•Acceleration/deceleration pattern S-shaped acceleration/deceleration A

⇒ Pr. 29 "acceleration/deceleration pattern" (refer to page 88)

(refer to page 108)

2.3.11 RUN key rotation direction selection (Pr.17 )

Used to choose the direction of rotation by operating the key of the operation panel.

Parameter Name

RUN key rotation

direction selection

Factory

Setting

Range

00, 1

Refer to (page 73)

Refer to , (page 76)

RUN

Remarks

0: Forward rotation 1: Reverse rotation

FUNCTIONS

Setting is enabled when Pr. 30 = "1".

Explanation of functions (parameters)

2.3.12 Stall prevention function and current limit function (Pr. 21 )

You can make setting to prevent stall caused by overcurrent and/or to prevent the inverter from resulting in an overcurrent trip (to disable fast-response current limit that limits the current) when an excessive current flows due to sudden load fluctuation or ON-OFF on the output side of a running inverter.

• Stall prevention If the current exceeds the stall prevention operation level (Pr.22), the output frequency of the inverter is automatically varied to reduce the current.

• Fast-response current limit If the current exceeds the limit value, the output of the inverter is shut off to prevent an overcurrent.

Parameter Name

Stall prevention

function selection

Stall Prevention

FastResponse Current Limit

Pr. 21 Setting

*1 When "Operation not continued for OL

*2 Since both fast response current limit and

Activated

: Not

activated

016 117 218 319 420 521 622 723 824

925 10 26 11 2 7 12 28 13 29 14 30 15 ⎯ (*2) 31 ⎯ (*2)

signal output" is selected, the "OLT" alarm code (stopped by stall prevention) is displayed and operation stopped.

(Alarm stop display " ")

stall prevention are not activated, OL signal and OLT are not output.

Operation Selection

Activated

: Not

activated

speed

Constant

Acceleration

Factory

Setting

0 0 to 31, 100

OL Signal Output

: Operation continued

: Operation not continued (*1)

Deceleration

Pr. 21 Setting

Setting

Range

Driving

100

Regene

Remarks

Setting is enabled when Pr. 30 = "1".

Stall Prevention

FastResponse Current Limit

Activated

:Not

activated

rative

Operation Selection

Activated

:Not

activated

speed

Constant

Acceleration

OL Signal Output

: Operation continued

: Operation not continued (*1)

Deceleration

⎯ (*2)

Explanation of functions (parameters)

CAUTION

•If the load is heavy or the acceleration/deceleration time is short, the stall prevention may be activated and the motor not stopped in the preset acceleration/deceleration time. Therefore, set optimum values to the Pr. 21 and stall prevention operation level.

•When the fast-response current limit has been set in Pr. 21 (factory setting), torque will not be provided at the Pr. 22 setting of 170% or higher. At this time, make setting so that the fast-response current limit is not activated.

•In vertical lift applications, make setting so that the fast-response current limit is not activated. Torque may not be produced, causing a drop due to gravity.

CAUTION

Always perform test operation. Stall prevention operation performed during acceleration may increase the acceleration time. Stall prevention operation performed during constant speed may cause sudden speed changes. Stall prevention operation performed during deceleration may increase the deceleration time, increasing the deceleration distance.

FUNCTIONS

Explanation of functions (parameters)

2.3.13 Stall prevention (Pr. 22 , Pr. 23 , Pr. 28 )

Set the output current level (% value to the rated inverter output current) at which the output frequency will be adjusted to prevent the inverter from stopping due to overcurrent etc.

During high-speed operation above the rated motor frequency, acceleration may not be made because the motor current does not increase. To improve the operating characteristics of the motor in this case, the stall prevention level can be reduced in the high frequency range. This function is effective for performing operation up to the high speed range on a centrifugal separator etc. Normally, set 60Hz in Pr. 28 "stall prevention operation reduction starting frequency" and 100% in Pr. 23.

Parameter Name

Stall prevention operation

level Stall prevention operation

level compensation factor at double speed

Stall prevention operation

reduction starting frequency

Pr.22

Stall prevention

operation level (%)

When

Pr.28

120Hz

="- - -"Pr.23

Pr.23

Output frequency (Hz)

Factory

Setting

150% 0 to 200% ⎯⎯

- - -

60Hz 0 to 120Hz ⎯⎯

Reduction ratio

compensation factor (%)

•Generally, set 150% (factory setting) in Pr. 22 "stall prevention operation level". Setting "0" in Pr. 22 disables stall prevention operation.

•To reduce the stall prevention operation level in the high frequency range, set the reduction starting frequency in Pr. 28 "stall prevention operation reduction starting frequency" and the reduction ratio compensation factor in Pr. 23. Formula for stall prevention operation level

Stall prevention operation level (%) = A + B ×[

where, A =

Pr. 28 (Hz)

output frequency (Hz) 120Hz

•By setting "- - -" (factory setting) in Pr. 23, the stall prevention operation level is constant at the Pr. 22 setting up to 120Hz.

× Pr. 22 (%)

, B =

Setting

Range

0 to 200%,

- - -

Setting example

150

112.5 90

Stall prevention

operation level (%)

Pr. 22-A Pr. 22-B 100

Pr. 28 (Hz)

- - -: Pr. 22

(Pr.22= Pr.23=100%, Pr.28= Hz)

]×[

× Pr. 22 (%)

Remarks

equally

150%,

80100120

Pr. 23-100

Setting is enabled when Pr. 30 = "1".

Output frequency (Hz)

]

Explanation of functions (parameters)

REMARKS

When the fast-response current limit is set in Pr. 21 "stall prevention function selection" (factory setting), do not set any value above 170% in Pr. 22. The torque will not be developed by doing so. If the Pr. 22 value is set to higher than 170%, make setting in Pr. 21 to disable the fastresponse current limit. In vertical lift applications, make setting so the fast-response current limit is not activated. Torque may not be produced, causing a drop due to gravity.

CAUTION

Do not set a small value as the stall prevention operation current. Otherwise, torque generated will reduce. Test operation must be performed. Stall prevention operation during acceleration may increase the acceleration time. Stall prevention operation during constant speed may change the speed suddenly. Stall prevention operation during deceleration may increase the deceleration time, increasing the deceleration distance.

to Refer to to (page 75)

FUNCTIONS

Explanation of functions (parameters)

2.3.14 Acceleration/deceleration pattern (Pr. 29 )

Set the acceleration/deceleration pattern.

Set value 0

[Linear acceleration/deceleration]

Output

frequency (Hz)

Parameter Name

Acceleration/

deceleration pattern

Pr. 29

Setting

Function Description

Linear acceleration/ deceleration

S-pattern acceleration/ deceleration A (*)

S-pattern acceleration/ deceleration B

Time

Set value 1

[S-pattern acceleration/deceleration A]

Output

frequency (Hz)

Factory

Setting

0 0, 1, 2 Setting is enabled when Pr. 30 = "1".

Acceleration is made to the set frequency linearly. (Factory setting)

For machine tool spindle applications, etc. Used when acceleration/deceleration must be made in a short time to a high-speed range of not lower than the base frequency. Acceleration/deceleration is made in a pattern where fb (base frequency) acts as the inflection point of an S shape, and you can set the acceleration/deceleration time which matches the motor torque reduction in the constantoutput operation range of not lower than the base frequency.

For prevention of load shifting in conveyor and other applications. Since acceleration/deceleration is always made in an S shape from f2 (current frequency) to f1 (target frequency), this function eases shock produced at acceleration/ deceleration and is effective for load collapse prevention, etc.

Time

Setting

Range

[S-pattern acceleration/deceleration B]

Output

frequency (Hz)

Remarks

Set value 2

Time

CAUTION

* As the acceleration/deceleration time, set the time taken to reach the Pr. 3

"base frequency" value, not the Pr. 20 "acceleration/deceleration reference frequency" value.

♦Related parameters♦

Base frequency (acceleration/deceleration time setting) setting ⇒ Pr. 3 "base frequency"

•

(refer to page 73)

• Pr. 20 "acceleration / deceleration reference frequency" ⇒ refer to page 76

• For setting of "1" (S-pattern acceleration/deceleration A)

⇒ Pr. 44 "second acceleration/deceleration time", Pr. 45 "second deceleration time" (refer to

page 76)

Explanation of functions (parameters)

2.3.15 Extended function display selection (Pr. 30 )

Used to display the extended function parameters.

Refer to page 56 for the extended function parameter list. Refer to the instruction manual (basic) for the parameter setting method.

Parameter Name

Extended function

display selection

Factory

Setting

00, 1

Setting

Range

Remarks

0: Without display, 1: With display

2.3.16 Frequency jump (Pr. 31 to Pr. 36 )

When it is desired to avoid resonance attributable to the natural frequency of a mechanical system, these

Pr.36 Pr.35

parameters allow resonant frequencies to be jumped. Up to three areas may be set,

Pr.34 Pr.33

with the jump frequencies set

Running frequency (Hz)

Pr.32 Pr.31

to either the top or bottom point of each area. The value set to 1A, 2A or 3A is a jump point and operation is performed at this frequency.

Parameter Name

31 Frequency jump 1A --- 0 to 120Hz,--32 Frequency jump 1B --- 0 to 120Hz,--33 Frequency jump 2A --- 0 to 120Hz,--34 Frequency jump 2B --- 0 to 120Hz,--35 Frequency jump 3A --- 0 to 120Hz,--36 Frequency jump 3B --- 0 to 120Hz,---

Factory

Setting

Setting Range Remarks

Frequency jump

• - - -: Function invalid

•Setting is enabled when Pr. 30 = "1"

•To fix the frequency at 30Hz between Pr. 33 and Pr. 34 (30Hz and 35Hz), set 30Hz in Pr. 33 and 35Hz in Pr. 34.

•To jump to 35Hz between 30 and 35Hz, set 35Hz in Pr. 33 and 30Hz in Pr. 34.

CAUTION

During acceleration/deceleration, the running frequency within the set area is valid.

REMARKS

Write disable error " " occurs if the frequency jump setting ranges overlap.

Pr.34:35Hz Pr.33:30Hz

Pr.33:35Hz Pr.34:30Hz

FUNCTIONS

Explanation of functions (parameters)

2.3.17 Speed display (Pr. 37 )

You can change the output frequency indication or set frequency of the operation panel and parameter unit (FR-PU04) to the motor speed or machine speed.

Parameter Name

37 Speed display 0 0, 0.1 to 999

Factory

Setting

Range

0:Output

frequency

Remarks

Setting is enabled when Pr. 30 = "1".

• To display the machine speed, set in Pr. 37 the machine speed for 60Hz operation.

CAUTION

•The motor speed is converted from the output frequency and does not match the actual speed.

•When you want to change the monitor (PU main display) of the operation panel, refer to Pr. 52 "operation panel display data selection" and communication parameter n16 "PU main display screen data selection".

•Since the operation panel indication is 3 digits, make a setting so that the monitor value does not exceed "999". If the Pr. 1 value is higher than 60Hz and Pr. 1 value × Pr. 37 value > 60Hz × 999

(write error) occurs when Pr. 1 or Pr. 37 is written.

REMARKS

When the speed is set in Pr. 37 (Pr. 37 ≠ 0), the speed is monitored and displayed in the monitor/frequency setting mode. At this time, setting can be made in the minimum setting (display) increments of 0.01r/min. Due to the limitations on the resolution of the set frequency, the indication in the second decimal place may differ from the setting.

CAUTION

Make sure that the running speed setting is correct. Otherwise, the motor might run at extremely high speed, damaging the machine.

♦Related parameters♦

•

To choose running speed monitor display ⇒

• FR-PU04 display switching ⇒ Communication parameter n16 "PU main display screen data

selection" (refer to page 165)

Pr. 52 "operation panel display data selection"

(refer to page 99)

Mitsubishi FR-S520SE-0.1K, FR-S540E Series, FR-S520SE-0.4K, FR-S520SE Series, FR-S520SE-0.75K Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

This section is specifically about safety matters

CONTENTS

1. WIRING

1.1 Standard connection diagram and terminal specifications

1.1.1 Standard connection diagram

1.1.2 Explanation of main circuit terminals

1.2 Main circuit terminals

1.2.1 Terminal block layout

1.2.2 Cables, wiring length, and crimping terminals

1.2.3 Wiring instructions

1.2.4 Selection of peripheral devices

1.2.5 Leakage current and installation of earth (ground) leakage circuit breaker

1.2.6 Power-off and magnetic contactor (MC)

1.2.7 Regarding the installation of the reactor

1.2.8 Regarding noise and the installation of a noise filter

1.2.9 Earthing (Grounding) precautions

1.2.10 Power supply harmonics

1.2.11 Harmonic suppression guideline

1.2.12 Inverter-driven 400V class motor

1.3 How to use the control circuit terminals

1.3.1 Terminal block layout

1.3.2 Wiring instructions

1.3.3 Changing the control logic

1.4 Input terminals

1.4.1 Run (start) and stop (STF, STR, STOP)

1.4.2 Connection of frequency setting potentiometer and output frequency meter (10, 2, 5, 4, AU)

1.4.3 External frequency selection (REX, RH, RM, RL)

1.4.4 Indicator connection and adjustment (FM)

1.4.5 Control circuit common terminals (SD, 5, SE)

1.4.6 Signal inputs by contactless switches

1.5 How to use the input signals (assigned terminals RL, RM, RH, STR)

1.5.2 Second function selection (RT signal): Pr. 60 to Pr. 63 setting "3"

1.5.3 Current input selection "AU signal": Pr. 60 to Pr. 63 setting "4"

1.5.6 External thermal relay input: Pr. 60 to Pr. 63 setting "7"

1.5.7 Jog operation (JOG signal): Pr. 60 to Pr. 63 setting "9"

1.5.8 Reset signal: Pr. 60 to Pr. 63 setting "10"

1.6 Connection to the stand-alone option

1.6.1 Connection of the dedicated external brake resistor (option) (FR-S520E-0.4K to 3.7K only)

1.6.2 Connection of the brake unit (BU type)

1.6.3 Connection of the high power factor converter (FR-HC)

1.6.4 Connection of the power regeneration common converter (FR-CV)

1.7 Handling of the RS-485 connector

1.7.1 Connection of the parameter unit (FR-PU04)

1.7.2 Wiring of RS-485 communication

1.8 Design information

1.9 Failsafe of the system which uses the inverter

2. FUNCTIONS

2.1 Function (Parameter) list

2.2 List of parameters classified by purpose of use

2.3 Explanation of functions (parameters)

2.3.1 Torque boost (Pr. 0 , Pr. 46 )

2.3.2 Maximum and minimum frequency (Pr. 1 , Pr. 2 )

2.3.3 Base frequency, base frequency voltage (Pr.3 , Pr.19 , Pr.47 )

2.3.4 Multi-speed operation (Pr. 4 , Pr. 5 , Pr. 6 , Pr. 24 to Pr. 27 , Pr. 80 to Pr. 87 )

2.3.5 Acceleration/deceleration time (Pr. 7 , Pr. 8 , Pr. 20 , Pr. 44 , Pr. 45 )

Selection and protection of a motor (Pr. 9 , Pr. 71 , H7 )

2.3.7 DC injection brake (Pr. 10 , Pr. 11 , Pr. 12 )

2.3.8 Starting frequency (Pr. 13 )

2.3.9 Load pattern selection (Pr. 14 )

2.3.10 Jog operation (Pr.15 , Pr.16 )

2.3.11 RUN key rotation direction selection (Pr.17 )

2.3.12 Stall prevention function and current limit function (Pr. 21 )

2.3.13 Stall prevention (Pr. 22 , Pr. 23 , Pr. 28 )

2.3.14 Acceleration/deceleration pattern (Pr. 29 )

2.3.15 Extended function display selection (Pr. 30 )

2.3.16 Frequency jump (Pr. 31 to Pr. 36 )

2.3.17 Speed display (Pr. 37 )