Thank you for choosing the Mitsubishi transistorized inverter option unit.
This instruction manual gives handling information and precautions for use of this
equipment. Incorrect handling might cause an unexpected fault. Before using the
equipment, please read this manual carefully to use the equipment to its optimum.
Please forward this manual to the end user.
This instruction manual uses the International System of Units (SI). The measuring
units in the yard and pound system are indicated in parentheses as reference
values.
This section is specifically about safety matters.
Do not attempt to install, operate, maintain or inspect this product until you have
read through this instruction manual and appended documents carefully and can use
the equipment correctly. Do not use this product until you have a full knowledge of
the equipment, safety information and instructions.
In this instruction manual, the safety instruction levels are classified into "WARNING"
and "CAUTION".
Assumes that incorrect handling may cause hazardous
WARNING
CAUTION
Note that the
to conditions. Please follow the instructions of both levels because they are
important to personnel safety.
CAUTION
conditions, resulting in death or severe injury.
Assumes that incorrect handling may cause hazardous
conditions, resulting in medium or slight injury, or may
cause physical damage only.
level may lead to a serious consequence according
A - 1
SAFETY INSTRUCTIONS
1. Electric Shock Prevention
WARNING
! Do not run the inverter with the front cover removed. Otherwise, you may access
exposed high voltage terminals or charging devices and get an electric shock.
! Any person who is involved in the wiring or inspection of this equipment should
be fully competent to do the work.
! Always install the inverter before wiring. Otherwise, you may get an electric
shock or be injured.
! Operate the keys with dry hands to prevent an electric shock.
2. Additional Instructions
To prevent injury, damage or product failure, please note the following points.
(1)
Transportation and mounting
CAUTION
! Do not install and operate the parameter unit (FR-PU04) if it is damaged or has
parts missing.
! Do not stand or rest heavy objects on this equipment.
! Check the inverter mounting orientation is correct.
! The parameter unit (FR-PU04) is a precision device. Do not drop it or subject it
to impact.
! Use the product under the following environmental conditions:
EnvironmentConditions
Ambient tem perature-10°C to +50°C (non-freezing)
Ambient humidit y90%RH or less (non-condensing)
Storage temperature-20°C to +65°C *
Ambience
Altitude, vibration
* Temperatures applicable for a short time, e.g. in transit.
Indoors (free from corrosive gas, flammable gas, oil mist, dust
and dirt)
Max. 1000m above sea level, 5.9m/s
JIS C 0040)
2
or less (conforming to
A - 2
(2)
Test operation and adjustment
CAUTION
! Before starting operation, confirm and adjust the parameters. A failure to do so
may cause some machines to make unexpected motions.
(3)
Usage
WARNING
! The
! Make sure that the start signal is off before resetting the alarm. A failure to do so
! Do not modify the equipment.
STOP
key is only valid when function setting has been made. Provide an
RESET
emergency stop switch separately.
may restart the motor suddenly.
CAUTION
! When parameter clear or all parameter clear is performed, each parameter
returns to the factory setting. Re-set the required parameters before starting
operation.
(4)
Corrective actions for alarm
CAUTION
! Provide safety backup devices, such as an emergency brake, to protect
machines and equipment from hazard if the parameter unit (FR-PU04) becomes
faulty.
(5)
Disposal
CAUTION
! Treat as industrial waste.
(6)
General instruction
All illustrations given in this manual may have been drawn with covers or safety
guards removed to provide in-depth description. Before starting operation of the
product, always return the covers and guards into original positions as specified
and operate the equipment in accordance with the manual.
This chapter provides the basic "pre-operation information
(overview)" for use of this product.
Always read the instructions before using the equipment
1.2 Installation and Removal.............................................3
1.3 Parameters to Be Checked First.................................5
The FR-PU04 can be used with the Mitsubishi transistorized
inverters. However, there are restrictions on some functions
depending on the model.
Note that the following representations are used in this
manual.
A500F500
UsableUnusable UnusableUsable
E500
-NA -EC -CH
S500
-NA -EC -CH
UnusableUsable
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Chapter 5
1.1Overview
y
PRE-OPERATION INFORMATION
1 PRE-OPERATION INFORMATION
1.1 Overview
1.1.1 Appearance and parts identification
Unpack the parameter unit from the carton, check the name plate on the back, and
make sure that the product has not been damaged before using the equipment.
Monitor section
Wide liquid crystal screen
(13 characters 4 lines,
with backlight)
Interactive parameter setting
Monitor mode
selection key
Setting mode
selection key
Help mode
selection key
Shift key
Function and
number keys
(0 to 9)
FR-PU04
7
4
1
0
PARAMETER UNIT
STF FWD PU
SETMON
EXT
ESCHELP
SHIFT
89
56
23
WRITE
READ
PU
FWD
REV
STOP
RESET
Help function, troubleshooting
guidance.
21 different monitor data
(frequency, current, power, etc.)
Operation mode selection key
Escape key
Frequency changing keys
Operation command keys
Keys used to command
forward rotation, reverse
rotation and stop (reset at
alarm occurrence).
Write, read ke
s
Connector
Model
1.1.2 Explanation of the keys
KeyDescription
SET
key
MON
key
ESC
key
HELP
key
SHIFT
key
Number keys (0 to 9)
EXT
key
PU
key
and keys
Used to select the parameter setting mode.
Used to display the main monit or.
Operation cancel key.
Used to select the help mode.
Used to shift to the next item in the setting or m onitoring mode.
Used to enter a frequency, parameter number or set value.
Used to select the external operation mode.
Used to select the PU operation mode.
Used to keep on increasing or decreasing the running
frequency. Hold down to vary the frequency.
Press either of these keys on the setting mode screen to change
the parameter setting sequent ially.
On the monitoring, parameter or help menu screen, t hese keys
are used to move the cursor.
Hold down the
advance or return the display screen one page.
SHIFT
key and press either of these keys to
FWD
REV
STOP
RESET
key
key
key
In the parameter copy or verify mode, the
key is used as a
verify k ey.
Forward rotation command key.
Reverse rotation command key.
•
Stop command key.
•
Used as a reset key when an alarm occurs.
1
KeyDescription
WRITE
key
key
READ
Display
Connector
PRE-OPERATION INFORMATION
• Used to write a set value in the setting mode.
• Used as a clear key in the all parameter clear or alarm history clear
mode.
Used also as a decimal point key.
Used as a parameter number read key in the setting mode.
Used as an item select key on the m enu screen such as parameter list
or monitoring list.
Used as an alarm definition display key in the alarm history display
mode.
Used as a command voltage read key in the calibration mode.
13 character × 4 line liquid crystal display screen shows monitoring
data, such as frequency, motor current and I/O terminal states, as well
as troubleshooting guidance and other information.
Used for connection of the parameter unit with the inverter. You may
either connect the unit directly or use the connection cable (FR-CB2 )
for connection.
FR-PU04
Model
MITSUBISHI ELECTRIC CORPORATION
MADE IN JAPAN
CAUTION
1.Do not use a sharp-pointed tool to push the keys.
2.The display is a liquid crystal display. Do not press your fingers against the display.
1
2
1.2Installation and Removal
PRE-OPERATION INFORMATION
1.2 Installation and Removal
To ensure safety, install and remove the parameter unit after switching the power off.
1.2.1 Installation
(1) Installation to the inverter
A500
1) Remove the operation panel (FR-DU04) and accessory cover.
2) Insert the parameter unit straight and fit it securely.
F500
-NA -EC -CHE500
-NA -EC -CHS500
-CHF500J
C500
(2) Using the connection cable (FR-CB2) for connection
REMARKS
For details of the connection cable (FR-CB2), refer to the connection cable (FR-CB2)
instruction manual.
When connecting to the FR-A500/ F500/ E500 series.
1) Remove the operation panel.
2) Insert the cable plugs securely into the connectors of the inverter and
parameter unit (FR-PU04) along the cable guides until the stoppers are
actuated.
Joint connector
Tab
Tab
Tab
Tab
FR-A500 / F500 series.FR-E500 series.
CAUTION
Install the operation panel only when the front cover is installed.
3
PRE-OPERATION INFORMATION
When connecting to the FR-S500/ F500J/ C500 series.
1) Remove the front cover.
2) Insert the cable plugs securely into the connectors of the inverter and
parameter unit (FR-PU04) along the cable guides until the tabs snap into
place.
connector
Tab
REMARKS
You can cut off the hook of the wiring cover
to perform the wiring.
You can insert or pull the connector with
the front cover installed.
1.2.2 Removal
(1) Removal from the inverter
A500
Hold down the top button of the FR-PU04
F500
-NA -EC -CHE500
Tab
hook
1
-NA -EC -CHS500
-CHF500J
C500
and pull the parameter unit toward you,
using the catches as a support.
(2) Removal when the connection cable (FR-CB2) is used
Hold down the tab at the cable end and gently pull the plug.
4
Catches
1.3Parameters to Be Checked First
k
PRE-OPERATION INFORMATION
1.3 Parameters to Be Checked F irst
Change the following parameter settings as required.
For the changing procedures, refer to page 13.
1.3.1 PU display language selection (Pr. 145)
By setting the Pr. 145 "PU display language selection" value, you can select the
language displayed on the parameter unit.
Pr. 145 SettingDisplay Language
0Japanese (factory setting of Japanese domestic version)
1English (factory setting of NA version)
2German
3French
4Spanish
5Italian
6Swedish
7Finnish
1.3.2 PU buzzer control (Pr. 990)
By setting the Pr. 990 "PU buzzer control" value, you can select to either generate or
mute the "beep" which sounds when you press any of the parameter unit keys.
Pr.990 SettingDescription
0No sound
1Sound generated (factory setting)
1.3.3 PU contrast adjustment (Pr. 991)
By setting the Pr. 991 "PU contrast adjustment" value, you can adjust the contrast of
the parameter unit LCD.
2.2 Frequency Setting.........................................................11
2.3 Setting and Changing the Parameter Values................ 13
Chapter 1
2.4 Calibration of the Meter (Frequency Meter)..................19
2.5 Adjustment of the frequency setting signals
"bias" and "gain"...........................................................23
2.6 Copy and Verify Functions ............................................30
Chapter 2
Chapter 3
Chapter 4
Chapter 5
2.1Monitoring Function
2 FUNCTIONS
2.1 Monitoring Function
2.1.1 Display overview
FUNCTIONS
(2) PU level meter
(1) Main monitor
(3) Rotation direction
monitoring
120.00
STF FWD PU
(4) Operating status
indication
OL
Hz
(5) Operating mode
(7) Alarm indicatio n
(6) Unit indication
indication
(1) Main monitor
Shows the output frequency, output current, output voltage, alarm history and other
monitor data.
SHIFT
• Using the
• Using the
key to change to the next screen (refer to page 8)
HELP
key to change to the next screen (refer to page 9)
• Using Pr. 52 "PU main display data selection" to change the main screen (refer to
page 10)
(2) PU level meter
A500
F500
-NA -EC -CHE500
-NA -EC -CHS500
-CHF500J
C500
Setting the Pr. 53 "PU level display data selection" displays the data selected on the
5% graduated level meter.
Refer to the inverter instruction manual for details.
(3) Rotation direction monitoring
Indicates the direction of rotation of the motor.
STF:Forward rotation
STR:Reverse rotation
- - - :No command or both STF and STR on
(4) Operating status indication
Shows the operating status of the inverter.
STOP: During stop
FWD : During forward rotation
REV : During reverse rotation
JOGf : During job forward ratation
JOGr : During jog reverse rotation
6
(5) Operation mode indication
Displays the status of the operation mode.
EXT: External operation mode
PU: PU operation mode
EXTj : External jog mode
PUj: PU jog mode
NET: Link operation mode
PU+E: External / PU combined operation mode
PRG : Programmed operation mode
(6) Unit indication
Shows the unit of the main monitor.
(7) Alarm indication
Displays an inverter fault as an alarm.
FUNCTIONS
CAUTION
This function varies with the inverter model.
- - - :Normal
OL :Stall (current)
oL :Stall (voltage)
RB :Regenerative brake pre-alarm
TH :Electronic overcurrent protection pre-alarm
PS :PU stop
2
7
FUNCTIONS
2.1.2 Using the
SHIFT
key to change the main screen
When "0" (factory setting) is set in Pr. 52 "PU main display data selection", merely
SHIFT
pressing the
Switch power on or press key.
First priority
monitor
(Output
frequency
monitor)
(Output current
monitor)
(Output voltage
monitor)
A500
E500
S500 -NA -EC -CH
F500J -CH
(Alarm history
monitor)
F500
-NA -EC - C H
C500
key calls 6 different monitor screens in sequence.
MON
First
0.00
STOP EXT
---
SHIFT
Second
0.00
STOP EXT
---
SHIFT
Third(*)
STOP EXT
---
SHIFT
Fourth
ALARM HISTORY
<READ>
0.0
Hz
(3-step monitor)
A
Up to 3 monitor
data types are
displayed in line
from top of the
left column.
V
(Selective
monitor)
SHIFT
READ
SHIFT
Sixth
0.00Hz
0.00A
0.0V
--- STOP EXT
SHIFT
Fifth
OTHERS
<HELP>
SHIFT
1 UVT 5
2 UVT 6
3 7
4 8
Setting the first
priority monitor
sets it here.
HELP
Refer to page 9
*For the FR-S500 series, the third monitor is also output current monitor.
2.1.3 Setting the first priority screen (first screen)
Set the screen which appears first when power is switched on or the
pressed.
When you press the
WRITE
key with any screen other than ALARM HISTORY and
OTHERS being displayed, that screen is set as the first priority screen and will be
displayed first.
You cannot set "15 I/P Signal", "16 O/P Signal" or multiple simultaneous screens as
the first priority screen.
8
MON
key is
FUNCTIONS
F500
HELP
key to change the main screen
-NA -EC -CHE500
-NA -EC -CHS500
-CHF500J
C500
2.1.4 Using the
A500
CAUTION
The functions vary with the inverter model. (Refer to page 32 for details of the help
functions.)
Example: Select the output current peak value monitor.
1) Press the
The parameter unit is placed in the monitoring mode.
2) Press the
The monitoring list appears.
3) Hold down the
then release the
(Moves the cursor to Peak I.)
MON
HELP
key.
key.
SHIFT
key and press the key twice,
SHIFT
key, and press the key twice.
0.00
STOP PU
1 Frequency
2 Current
3 Voltage
4 Alarm His
......Hold down
press the
key to shift the screen
one page.
SHIFT
Hz
and
or
4) Press the
The screen shown on the right appears.(*1)
5) Press the
The screen in step 4) is set as the first priority screen.
(*2)
READ
WRITE
key.
key.
0.00
STOP EXT
A
......Subsequently press
SHIFT
the
key to call
another monitor
screen.
*1.The selective monitor screen is not yet the first priority screen in the above step
4) when the
key was pressed. Hence, the selected item is erased from
READ
memory as soon as the power is switched off or another operation mode (such
as external operation) is selected.
In this case, the item must be selected again in the above procedure.
WRITE
When you press the
key to select the first priority screen, the selected item
is stored in memory.
WRITE
*2.In step 5) where the
key was pressed in the above setting example, the
"output current peak" selected here is first displayed with priority when the other
operation mode is switched to the monitoring mode. To give first priority to
WRITE
another monitor screen, press the
key with that monitor screen being
2
displayed. (Refer to page 8.)
REMARKS
Refer to page 32 for details of the help functions.
9
FUNCTIONS
When "current monitor" or "power monitor" is selected
Note that any current or power not more than 5% of the rated inverter current cannot
be detected and displayed.
Example:When a small motor is used with a large-capacity inverter (a 0.4kW motor is
used with a 55kW inverter), power monitor is inoperative.
2.1.5 Using the “PU main display data selection parameter” to
change the screen
By setting the Pr. 52 value, you can change the "second" and "third" screen displays
SHIFT
from the first priority screen using the
CAUTION
The functions vary with the inverter model. (Refer to the inverter instruction manual
for details of the “PU main display data selection parameter”.)
Inverter
FR-A500 series
FR-F500 series
FR-E500 series-
FR-S500/F500J/
C500 series
Setting values displayed in place
of output current monitor
* The monitor displayed at powering on is the first priorit y monitor.
Refer to page 8 for the setting method of the first priority monitor.
MON
First prio rity m o n ito r
0.00
STOP EXT
(Output frequency monitor)
First
Hz
SHIFTSHIFT
Second monitorThird monitor
0.00
STOP EXT
(Output current monitor)
1)
Second
A
(Output voltage monitor)
2)
0.0
V
STOP EXT
Third
1) For the set value of "17, 18, 24", their monitors are displayed at the second monitor
instead of output current monitor.
First priority monitorSecond monitor
Output frequency
monitor
SHIFTSHIFT
Monitor of the set value
of "17, 18, 24"
Third monitor
Output voltage monitor
2) For the set value of "19 to 23, 25", their monitors are displayed at the third monitor
instead of output voltage monitor.
First priority monitor
Output frequency
monitor
SHIFTSHIFT
Second monitor
Output current
monitor
Second monitor
Monitor of the set value
of "19 to 23, 25"
10
2.2Frequency Setting
FUNCTIONS
2.2 Frequency Setting
Make this setting in the PU operation mode.
REMARKS
The external start signal (STF or STR) must not be ON to switch from external
operation mode to PU operation mode.
2.2.1 Direct setting
Operation procedure (Changing from 0Hz setti ng to 60Hz setting)
1) Press the PU key........The frequency setting
screen appears.
2) Press the 6 and
0
.......Enter 60Hz.
keys.
(Remarks)
3) Press the
WRITE
key........Register the 60Hz
setting. (Setting
complete)
REMARKS
If you entered an incorrect value, press the
ESC
key to return to the pre-entry state.
2.2.2 Step setting
1) Press the PU key........The frequency setting
screen appears.
DIRECTLY
Set 0.00Hz
DIRECTLY
Set 0.00Hz
60Hz
DIRECTLY
60.00Hz
Completed
2
DIRECTLY
Set 0.00Hz
2) Press the / key to enter any value (60.00Hz).
(Remarks 1)
You can set any value between the maximum frequency
DIRECTLY
Set 0.00Hz
60.00Hz
(Pr. 1) and minimum frequency (Pr. 2).
3) Press the
WRITE
key........Register the 60Hz
setting. (Setting
complete)
DIRECTLY
60.00Hz
Completed
REMARKS
1. If you entered an incorrect value, press the
ESC
key to return to the pre-entry
state.
2. During operation, you can also make the step setting to change the running
frequency. If you operate the / key in the monitor mode, however, the
frequency will not stop when you release the key but will further increase (or
decrease). (Since the
/ key is used to vary the preset frequency, the varied
frequency will differ from the output frequency.)
11
FUNCTIONS
2.2.3 Precautions for frequency setting
1) Pr. 79 "operation mode selection" must have been set to make the "PU operation
mode" valid.
2) In the monitor mode, you cannot make the setting directly (refer to page 11) to set
the running frequency. Perform the step setting (refer to page 11) and press the
key, or press the PU key to deselect the monitor mode before starting frequency
setting.
WRITE
Monitor mode
30.00
FWD PU
STF
Hz
Deselect monitor
mode
PU
Frequency setting
screen
DIRECTLY
Set 30.00Hz
12
2.3Setting and Changing the Parameter Values
FUNCTIONS
2.3 Setting and Changing the Par ameter Values
The inverter has a number of parameters. Using the PU, you can choose parameters
required for operation and set and/or change their values as appropriate according to
the load and running conditions. Set "1" in Pr. 77 "parameter write inhibit selection" to
inhibit write.
CAUTION
The functions vary with the inverter. (Refer to the inverter instruction manual for
details of the parameters.)
2.3.1 Direct setting
Operation procedure (Example: Reading and writing the Pr. 8
"deceleration time" value)
1) Press the PU key.
The frequency setting screen appears.
2) Press the
SET
key.
The parameter unit enters the parameter setting mode.
3) Press the required parameter number 8.
The screen on the right appears.
4) Press the
READ
key.
The current setting appears on the display.
5) Enter the required value (
180
). (Example: To set
to 180s)
A new setting appears on the display.(*)
DIRECTLY
Set 0.00Hz
SETTING MODE
Set
FOR PR. List
<HELP>
SETTING MODE
Pr.
NO.
Pr. NO.
<READ>
8 De c. T1
5. 0S
8 Dec. T1
5. 0S
180S
8
2
6) Press the
WRITE
key.
The setting is stored into memory.
If an error is displayed when you press the
WRITE
to page 47.
7) Press the
SHIFT
key to move to the next parameter
(Pr. 9) and call the current setting. Then, press the
SHIFT
key to advance to the next parameter.
REMARKS
*If you entered an incorrect value, press the
ESC
13
8 Dec. T1
180. 0S
key, refer
Completed
9 Se t THM
2. 55A
key to return to the pre-entry state.
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