Mitsubishi FR-F740-0.75K, FR-F720-37K, FR-F720-55K, FR-F720-75K, FR-F720-11K Instruction Manual

INVERTER

INSTRUCTION MANUAL (Applied)

FR-F720-0.75K to 110K
FR-F740-0.75K to 560K

OUTLINE

WIRING

PRECAUTIONS FOR USE

OF THE INVERTER

PARAMETERS

PROTECTIVE FUNCTIONS

1

2

3

4

5

PRECAUTIONS FOR

MAINTENANCE AND INSPECTION

SPECIFICATIONS

6

7

Thank you for choosing this Mitsubishi Inverter.
This Instruction Manual (applied) provides instructions for advanced use of the FR-F700 series inverters.

Incorrect handling might cause an unexpected fault. Before using the inverter, always read this instruction manual and the instruction
manual (basic) [IB-0600176ENG] packed with the product carefully to use the equipment to its optimum.

This section is specifically about safety matters

Do not attempt to install, operate, maintain or inspect the inverter
until you have read through Instruction Manual (Basic) and
appended documents carefully and can use the equipment
correctly. Do not use the inverter until you have a full knowledge
of the equipment, safety information and instructions. In this
Instruction Manual, the safety instruction levels are classified into
"WARNING" and "CAUTION".

WARNING

CAUTION

CAUTION

The level may even lead to a serious consequence
according to conditions. Both instruction levels must be followed
because these are important to personal safety.

1. Electric Shock Prevention

Incorrect handling may cause hazardous
conditions, resulting in death or severe
injury.

Incorrect handling may cause hazardous
conditions, resulting in medium or slight
injury, or may cause only material damage.

WARNING

• While power is ON or when the inverter is running, do not open

the front cover. Otherwise you may get an electric shock.

• Do not run the inverter with the front cover or wiring cover

removed.
Otherwise you may access the exposed high-voltage terminals
or the charging part of the circuitry and get an electric shock.

• Even if power is off, do not remove the front cover except for

wiring or periodic inspection. You may access the charged
inverter circuits and get an electric shock.

• Before wiring, inspection or switching EMC filter ON/OFF

connector, power must be switched OFF. To confirm that, LED
indication of the operation panel must be checked. (It must be
OFF.) Any person who is involved in wiring, inspection or
switching EMC filter ON/OFF connector shall wait for at least
10 minutes after the power supply has been switched OFF and
check that there are no residual voltage using a tester or the
like. The capacitor is charged with high voltage for some time
after power OFF, and it is dangerous.

• This inverter must be earthed (grounded). Earthing (grounding)

must conform to the requirements of national and local safety
regulations and electrical code (NEC section 250, IEC 536
class 1 and other applicable standards).
A neutral-point earthed (grounded) power supply for 400V
class inverter in compliance with EN standard must be used.

• Any person who is involved in wiring or inspection of this

equipment shall be fully competent to do the work.

• The inverter must be installed before wiring. Otherwise you

may get an electric shock or be injured.

• Setting dial and key operations must be performed with dry

hands to prevent an electric shock. Otherwise you may get an
electric shock.

• Do not subject the cables to scratches, excessive stress,

heavy loads or pinching. Otherwise you may get an electric
shock.

• Do not replace the cooling fan while power is on. It is

dangerous to replace the cooling fan while power is on.

• Do not touch the printed circuit board with wet hands. You may

get an electric shock.

• When measuring the main circuit capacitor capacity (Pr. 259

Main circuit capacitor life measuring = "1"), the DC voltage is

applied to the motor for 1s at powering off. Never touch the
motor terminal, etc. right after powering off to prevent an
electric shock.

2. Fire Prevention

CAUTION

• Inverter must be installed on a nonflammable wall without

holes (so that nobody touches the inverter heatsink on the rear
side, etc.). Mounting it to or near flammable material can cause
a fire.

• If the inverter has become faulty, the inverter power must be

switched OFF. A continuous flow of large current could cause a
fire.

• Do not connect a resistor directly to the DC terminals P/+ and

N/-. Doing so could cause a fire.

3. Injury Prevention

CAUTION

• The voltage applied to each terminal must be the ones

specified in the Instruction Manual. Otherwise burst, damage,
etc. may occur.

• The cables must be connected to the correct terminals.

Otherwise burst, damage, etc. may occur.

• Polarity must be correct. Otherwise burst, damage, etc. may

occur.

• While power is ON or for some time after power-OFF, do not

touch the inverter since the inverter will be extremely hot.
Doing so can cause burns.

4. Additional Instructions

Also the following points must be noted to prevent an accidental failure,
injury, electric shock, etc.

(1) Transportation and installation

CAUTION

• The product must be transported in correct method that

corresponds to the weight. Failure to do so may lead to injuries.

• Do not stack the boxes containing inverters higher than the

number recommended.

• The product must be installed to the position where withstands

the weight of the product according to the information in the
Instruction Manual.

• Do not install or operate the inverter if it is damaged or has

parts missing. This can result in breakdowns.

• When carrying the inverter, do not hold it by the front cover or

setting dial; it may fall off or fail.

• Do not stand or rest heavy objects on the product.

• The inverter mounting orientation must be correct.

• Foreign conductive bodies must be prevented to enter the

inverter. That includes screws and metal fragments or other
flammable substance such as oil.

• As the inverter is a precision instrument, do not drop or subject

it to impact.

• The inverter must be used under the following environment:

Otherwise the inverter may be damaged.

Surrounding air
temperature

Ambient humidity 90% RH or less (non-condensing)
Storage temperature -20°C to +65°C

Atmosphere

Environment

Altitude, vibration

*1 Temperature applicable for a short time, e.g. in transit.
*2 2.9m/s

2

or less for the 185K or more.

-10°C to +50°C (non-freezing)

Indoors (free from corrosive gas, flammable
gas, oil mist, dust and dirt)

Maximum 1000m above sea level for
standard operation. 5.9m/s2 or less at 10 to

55Hz (directions of X, Y, Z axes) *2

*1

A-1

(2) Wiring

• Do not install a power factor correction capacitor, surge

suppressor or capacitor type filter on the inverter output side.
These devices on the inverter output side may be overheated
or burn out.

• The connection orientation of the output cables U, V, W to the

motor affects the rotation direction of the motor.

(3) Test operation and adjustment

CAUTION

CAUTION

• Before starting operation, each parameter must be confirmed

and adjusted. A failure to do so may cause some machines to
make unexpected motions.

(4) Operation

• Any person must stay away from the equipment when the retry

function is set as it will restart suddenly after trip.

• Since pressing key may not stop output depending on

the function setting status, separate circuit and switch that
make an emergency stop (power OFF, mechanical brake
operation for emergency stop, etc.) must be provided.

• OFF status of the start signal must be confirmed before

resetting the inverter fault. Resetting inverter alarm with the
start signal ON restarts the motor suddenly.

• The inverter must be used for three-phase induction motors.

Connection of any other electrical equipment to the inverter
output may damage the equipment.

• Do not modify the equipment.

• Do not perform parts removal which is not instructed in this

manual. Doing so may lead to fault or damage of the inverter.

WARNING

(5) Emergency stop

• A safety backup such as an emergency brake must be

provided to prevent hazardous condition to the machine and
equipment in case of inverter failure.

• When the breaker on the inverter input side trips, the wiring

must be checked for fault (short circuit), and internal parts of
the inverter for a damage, etc. The cause of the trip must be
identified and removed before turning ON the power of the
breaker.

• When any protective function is activated, appropriate

corrective action must be taken, and the inverter must be reset
before resuming operation.

(6) Maintenance, inspection and parts replacement

CAUTION

CAUTION

• Do not carry out a megger (insulation resistance) test on the

control circuit of the inverter. It will cause a failure.

(7) Disposing of the inverter

CAUTION

• The inverter must be treated as industrial waste.

General instructions

Many of the diagrams and drawings in this Instruction Manual
show the inverter without a cover or partially open for
explanation. Never operate the inverter in this manner. The
cover must be always reinstalled and the instruction in this
Instruction Manual must be followed when operating the inverter.

CAUTION

• The electronic thermal relay function does not guarantee

protection of the motor from overheating. It is recommended to
install both an external thermal and PTC thermistor for
overheat protection.

• Do not use a magnetic contactor on the inverter input for

frequent starting/stopping of the inverter. Otherwise the life of
the inverter decreases.

• The effect of electromagnetic interference must be reduced by

using a noise filter or by other means. Otherwise nearby
electronic equipment may be affected.

• Appropriate measures must be taken to suppress harmonics.

Otherwise power supply harmonics from the inverter may heat/
damage the power factor correction capacitor and generator.

• When driving a 400V class motor by the inverter, the motor

must be an insulation-enhanced motor or measures must be
taken to suppress surge voltage. Surge voltage attributable to
the wiring constants may occur at the motor terminals,
deteriorating the insulation of the motor.

• When parameter clear or all parameter clear is performed, the

required parameters must be set again before starting
operations because all parameters return to the initial value.

• The inverter can be easily set for high-speed operation. Before

changing its setting, the performances of the motor and
machine must be fully examined.

• Stop status cannot be hold by the inverter's brake function. In

addition to the inverter's brake function, a holding device must
be installed to ensure safety.

• Before running an inverter which had been stored for a long

period, inspection and test operation must be performed.

• For prevention of damage due to static electricity, nearby metal

must be touched before touching this product to eliminate
static electricity from your body.

A-2

CONTENTS

1 OUTLINE 1

1.1 Product checking and parts identification ........................................................2

1.2 Inverter and peripheral devices.......................................................................... 3

1.2.1 Peripheral devices ..................................................................................................................... 4

1.3 Method of removal and reinstallation of the front cover.................................. 6

1.4 Installation of the inverter and enclosure design ............................................. 8

1.4.1 Inverter installation environment................................................................................................ 8

1.4.2 Cooling system types for inverter enclosure............................................................................ 10

1.4.3 Inverter placement ................................................................................................................... 10

2 WIRING 13

2.1 Wiring.................................................................................................................. 14

2.1.1 Terminal connection diagram .................................................................................................. 14

2.1.2 EMC filter................................................................................................................................. 15

2.2 Main circuit terminal specifications ................................................................. 16

2.2.1 Specification of main circuit terminal ....................................................................................... 16

2.2.2 Terminal arrangement of the main circuit terminal, power supply and the motor wiring ......... 16

2.2.3 Cables and wiring length ......................................................................................................... 20

2.2.4 When connecting the control circuit and the main circuit separately to the power supply....... 24

CONTENTS

2.3 Control circuit specifications ........................................................................... 26

2.3.1 Control circuit terminals ........................................................................................................... 26

2.3.2 Changing the control logic ....................................................................................................... 29

2.3.3 Control circuit terminal layout .................................................................................................. 31

2.3.4 Wiring instructions ................................................................................................................... 32

2.3.5 When connecting the operation panel using a connection cable ............................................ 33

2.3.6 RS-485 terminal block ............................................................................................................. 34

2.3.7 Communication operation........................................................................................................ 34

2.4 Connection of stand-alone option units .......................................................... 35

2.4.1 Connection of the brake unit (FR-BU2) ................................................................................... 35

2.4.2 Connection of the brake unit (FR-BU/MT-BU5)....................................................................... 37

2.4.3 Connection of the brake unit (BU type) ................................................................................... 39

2.4.4 Connection of the high power factor converter (FR-HC/MT-HC)............................................. 39

2.4.5 Connection of the power regeneration common converter (FR-CV)(55K or less)................... 41

2.4.6 Connection of the power regeneration converter (MT-RC) (75K or more) .............................. 42

2.4.7 Connection of the power factor improving DC reactor (FR-HEL) ............................................ 42

3 PRECAUTIONS FOR USE OF THE INVERTER 43

3.1 EMC and leakage currents................................................................................ 44

I

3.1.1 Leakage currents and countermeasures ................................................................................. 44

3.1.2 EMC measures........................................................................................................................ 46

3.1.3 Power supply harmonics ......................................................................................................... 48

3.1.4 Harmonic suppression guideline .............................................................................................49

3.2 Installation of a reactor .....................................................................................52

3.3 Power-off and magnetic contactor (MC).......................................................... 52

3.4 Inverter-driven 400V class motor ..................................................................... 53

3.5 Precautions for use of the inverter .................................................................. 54

3.6 Failsafe of the system which uses the inverter .............................................. 56

4 PARAMETERS 59

4.1 Operation panel (FR-DU07) ............................................................................... 60

4.1.1 Parts of the operation panel (FR-DU07) .................................................................................. 60

4.1.2 Basic operation (factory setting) .............................................................................................. 61

4.1.3 Changing the parameter setting value..................................................................................... 62

4.1.4 Setting dial push ...................................................................................................................... 62

4.2 Parameter list .....................................................................................................63

4.2.1 Parameter list .......................................................................................................................... 63

4.3 Adjustment of the output torque (current) of the motor ............................... 74

4.3.1 Manual torque boost (Pr. 0, Pr. 46) ........................................................................................ 74

4.3.2 Simple magnetic flux vector control (Pr.80, Pr.90) ................................................................. 75

4.3.3 Slip compensation (Pr. 245 to Pr. 247)................................................................................... 76

4.3.4 Stall prevention operation

(Pr. 22, Pr. 23, Pr. 48, Pr. 49, Pr. 66, Pr. 148, Pr. 149, Pr. 154, Pr. 156, Pr. 157) ................. 77

4.4 Limiting the output frequency ......................................................................... 82

4.4.1 Maximum/minimum frequency (Pr. 1, Pr. 2, Pr. 18) ............................................................... 82

4.4.2 Avoiding mechanical resonance points (Frequency jump) (Pr. 31 to Pr. 36) ......................... 83

4.5 V/F pattern ......................................................................................................... 84

4.5.1 Base frequency, voltage (Pr. 3, Pr. 19, Pr. 47)....................................................................... 84

4.5.2 Load pattern selection (Pr. 14) ............................................................................................... 86

4.5.3 Adjustable 5 points V/F (Pr. 71, Pr. 100 to Pr. 109) ............................................................... 87

4.6 Frequency setting by external terminals ........................................................ 88

4.6.1 Multi-speed setting operation (Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239) ................. 88

4.6.2 Jog operation (Pr. 15, Pr. 16) ................................................................................................. 90

4.6.3 Input compensation of multi-speed and remote setting (Pr. 28) ............................................. 92

4.6.4 Remote setting function (Pr. 59) ............................................................................................. 93

4.7 Setting of acceleration/deceleration time and

acceleration/deceleration pattern.................................................................... 96

II

4.7.1 Setting of the acceleration and deceleration time (Pr.7, Pr.8, Pr.20, Pr.21, Pr.44, Pr.45)...... 96

4.7.2 Starting frequency and start-time hold function (Pr.13, Pr.571) ............................................. 98

4.7.3 Acceleration/deceleration pattern (Pr.29, Pr.140 to Pr.143)................................................... 99

4.8 Selection and protection of a motor ............................................................. 101

4.8.1 Motor protection from overheat (Electronic thermal relay function) (Pr. 9, Pr. 51) ............... 101

4.8.2 Applied motor (Pr. 71) .......................................................................................................... 105

4.9 Motor brake and stop operation .................................................................... 106

4.9.1 DC injection brake (Pr. 10 to Pr. 12)..................................................................................... 106

4.9.2 Selection of a regenerative brake and DC feeding (Pr. 30, Pr. 70) ...................................... 107

4.9.3 Stop selection (Pr. 250) ........................................................................................................ 112

4.9.4 Output stop function (Pr.522) ............................................................................................... 113

4.10 Function assignment of external terminal and control ............................... 115

4.10.1 Input terminal function selection (Pr. 178 to Pr. 189) ........................................................... 115

4.10.2 Inverter output shutoff signal (MRS signal, Pr. 17)............................................................... 117

4.10.3 Condition selection of function validity by the second function selection signal (RT) (RT signal,

Pr. 155)................................................................................................................................. 118

4.10.4 Start signal selection (STF, STR, STOP signal, Pr. 250) ..................................................... 119

4.10.5 Output terminal function selection (Pr. 190 to Pr. 196)......................................................... 121

4.10.6 Detection of output frequency (SU, FU, FU2 signal, Pr. 41 to Pr. 43, Pr. 50) ...................... 125

4.10.7 Output current detection function

(Y12 signal, Y13 signal, Pr. 150 to Pr. 153, Pr. 166, Pr. 167) .............................................. 126

4.10.8 Remote output function (REM signal, Pr. 495 to Pr. 497) .................................................... 128

4.10.9 Pulse train output of output power (Y79 signal, Pr. 799) ...................................................... 129

CONTENTS

4.11 Monitor display and monitor output signal .................................................. 130

4.11.1 Speed display and speed setting (Pr. 37, Pr. 144) ............................................................... 130

4.11.2 DU/PU monitor display selection

(Pr. 52, Pr. 54, Pr. 158, Pr. 170, Pr. 171, Pr. 268, Pr. 563, Pr. 564, Pr. 891)....................... 131

4.11.3 FM, AM terminal function selection (Pr.55, Pr.56, Pr.867) ................................................... 136

4.11.4 Terminal FM, AM calibration

(Calibration parameter C0 (Pr. 900), C1 (Pr. 901)) .............................................................. 138

4.12 Operation selection at power failure and instantaneous power failure..... 141

4.12.1 Automatic restart after instantaneous power failure / flying start

(Pr. 57, Pr. 58, Pr. 162 to Pr. 165, Pr. 299, Pr. 611)............................................................. 141

4.12.2 Power failure-time deceleration-to-stop function (Pr. 261 to Pr. 266 ).................................. 145

4.13 Operation setting at fault occurrence ........................................................... 148

4.13.1 Retry function (Pr. 65, Pr. 67 to Pr. 69) ................................................................................ 148

4.13.2 Fault code output selection (Pr.76)....................................................................................... 150

4.13.3 Input/output phase loss protection selection (Pr. 251, Pr. 872) ............................................ 151

4.14 Energy saving operation and energy saving monitor ................................. 152

4.14.1 Energy saving control and Optimum excitation control (Pr. 60) ........................................... 152

4.14.2 Energy saving monitor (Pr. 891 to Pr. 899) .......................................................................... 153

III

4.15 Motor noise, EMI measures, mechanical resonance................................... 158

4.15.1 PWM carrier frequency and Soft-PWM control (Pr. 72, Pr. 240, Pr. 260) ............................ 158

4.15.2 Speed smoothing control (Pr. 653, Pr. 654) ......................................................................... 159

4.16 Frequency setting by analog input (terminal 1, 2, 4) ................................... 160

4.16.1 Analog input selection (Pr. 73, Pr. 267)................................................................................ 160

4.16.2 Analog input compensation (Pr. 73, Pr. 242, Pr. 243, Pr. 252, Pr. 253)............................... 165

4.16.3 Response level of analog input and noise elimination (Pr. 74)............................................. 166

4.16.4 Bias and gain of frequency setting voltage (current)

(Pr. 125, Pr. 126, Pr. 241, C2(Pr. 902) to C7(Pr. 905)) ........................................................ 167

4.17 Misoperation prevention and parameter setting restriction ....................... 172

4.17.1 Reset selection/disconnected PU detection/PU stop selection (Pr. 75) ............................... 172

4.17.2 Parameter write selection (Pr. 77) ........................................................................................ 174

4.17.3 Reverse rotation prevention selection (Pr. 78) ..................................................................... 175

4.17.4 Display of applied parameters and user group function (Pr. 160, Pr. 172 to Pr. 174) .......... 175

4.18 Selection of operation mode and operation location .................................. 177

4.18.1 Operation mode selection (Pr. 79)........................................................................................ 177

4.18.2 Operation mode at power on (Pr. 79, Pr. 340) ..................................................................... 185

4.18.3 Start command source and speed command source during

communication operation (Pr. 338, Pr. 339, Pr. 550, Pr. 551).............................................. 186

4.19 Communication operation and setting ......................................................... 191

4.19.1 Wiring and configuration of PU connector ............................................................................ 191

4.19.2 Wiring and arrangement of RS-485 terminals ...................................................................... 193

4.19.3 Initial settings and specifications of RS-485 communication

(Pr. 117 to Pr. 124, Pr. 331 to Pr. 337, Pr. 341, Pr. 549)...................................................... 196

4.19.4 Communication EEPROM write selection (Pr. 342) ............................................................. 197

4.19.5 Mitsubishi inverter protocol (computer link communication) ................................................. 198

4.19.6 Modbus-RTU communication specifications

(Pr. 331, Pr. 332, Pr. 334, Pr. 343, Pr. 539, Pr. 549)............................................................ 209

4.20 Special operation and frequency control ..................................................... 221

4.20.1 PID control (Pr. 127 to Pr. 134, Pr. 241, Pr. 553, Pr. 554, Pr. 575 to Pr. 577,

C42 (Pr. 934) to C45 (Pr. 935)) ............................................................................................ 221

4.20.2 Bypass-inverter switchover function (Pr. 135 to Pr. 139, Pr. 159) ........................................ 233

4.20.3 Regeneration avoidance function (Pr. 882 to Pr. 886) ......................................................... 238

4.21 Useful functions.............................................................................................. 240

4.21.1 Cooling fan operation selection (Pr. 244) ............................................................................. 240

4.21.2 Display of the life of the inverter parts (Pr. 255 to Pr .259)................................................... 241

4.21.3 Maintenance timer alarm (Pr. 503, Pr. 504) ......................................................................... 244

4.21.4 Current average value monitor signal (Pr. 555 to Pr. 557) ................................................... 245

4.21.5 Free parameter (Pr. 888, Pr. 889) ........................................................................................ 247

4.22 Setting from the parameter unit, operation panel........................................ 248

4.22.1 PU display language selection (Pr. 145) .............................................................................. 248

IV

4.22.2 Operation panel frequency setting/key lock selection (Pr. 161) ........................................... 248

4.22.3 Buzzer control (Pr. 990)........................................................................................................ 250

4.22.4 PU contrast adjustment (Pr. 991) ......................................................................................... 250

4.23 Parameter clear ............................................................................................... 251

4.24 All parameter clear.......................................................................................... 252

4.25 Parameter copy and parameter verification ................................................. 253

4.25.1 Parameter copy .................................................................................................................... 253

4.25.2 Parameter verification........................................................................................................... 254

4.26 Check and clear of the faults history ............................................................ 255

5 PROTECTIVE FUNCTIONS 257

5.1 Reset method of protective function .............................................................258

5.2 List of fault or alarm display ...........................................................................259

5.3 Causes and corrective actions ....................................................................... 260

5.4 Correspondences between digital and actual characters ...........................271

5.5 Check first when you have a trouble ............................................................. 272

5.5.1 Motor does not start............................................................................................................... 272

5.5.2 Motor or machine is making abnormal acoustic noise........................................................... 274

5.5.3 Inverter generates abnormal noise ........................................................................................ 274

5.5.4 Motor generates heat abnormally .......................................................................................... 274

5.5.5 Motor rotates in the opposite direction .................................................................................. 275

5.5.6 Speed greatly differs from the setting .................................................................................... 275

5.5.7 Acceleration/deceleration is not smooth................................................................................ 275

5.5.8 Speed varies during operation............................................................................................... 276

5.5.9 Operation mode is not changed properly .............................................................................. 276

5.5.10 Operation panel (FR-DU07) display is not operating............................................................. 277

5.5.11 Motor current is too large....................................................................................................... 277

5.5.12 Speed does not accelerate .................................................................................................... 278

5.5.13 Unable to write parameter setting.......................................................................................... 278

5.5.14 Power lamp is not lit .............................................................................................................. 278

CONTENTS

6 PRECAUTIONS FOR MAINTENANCE AND INSPECTION 279

6.1 Inspection item.................................................................................................280

6.1.1 Daily inspection ..................................................................................................................... 280

6.1.2 Periodic inspection ................................................................................................................ 280

6.1.3 Daily and periodic inspection ................................................................................................. 281

6.1.4 Display of the life of the inverter parts ................................................................................... 282

6.1.5 Checking the inverter and converter modules ....................................................................... 282

6.1.6 Cleaning ................................................................................................................................ 283

V

6.1.7 Replacement of parts ............................................................................................................ 283

6.1.8 Inverter replacement.............................................................................................................. 287

6.2 Measurement of main circuit voltages, currents and powers ..................... 288

6.2.1 Measurement of voltages and currents ................................................................................. 288

6.2.2 Measurement of powers ........................................................................................................ 290

6.2.3 Measurement of voltages and use of PT ............................................................................... 290

6.2.4 Measurement of currents....................................................................................................... 291

6.2.5 Use of CT and transducer ..................................................................................................... 291

6.2.6 Measurement of inverter input power factor .......................................................................... 291

6.2.7 Measurement of converter output voltage (across terminals P/+ - N/-) ................................. 292

6.2.8 Measurement of inverter output frequency............................................................................ 292

6.2.9 Insulation resistance test using megger ................................................................................ 292

6.2.10 Pressure test ......................................................................................................................... 292

7 SPECIFICATIONS 293

7.1 Rating................................................................................................................ 294

7.2 Common specifications .................................................................................. 296

7.3 Outline dimension drawings........................................................................... 298

7.3.1 Inverter outline dimension drawings ...................................................................................... 298

7.4 Heatsink protrusion attachment procedure .................................................. 309

7.4.1 When using a heatsink protrusion attachment (FR-A7CN) ................................................... 309

7.4.2 Protrusion of heatsink of the FR-F740-185K or more............................................................ 309

APPENDICES 311

Appendix 1 For customers who are replacing the conventional model

with this inverter................................................................................. 312

Appendix 1-1 Replacement of the FR-F500 series ......................................................................... 312

Appendix 1-2 Replacement of the FR-A100 <EXCELENT> series ................................................. 313

Appendix 2 Parameter clear, parameter copy and instruction code list ........... 314

Appendix 3 Specification change ......................................................................... 322

Appendix 3-1 SERIAL number check .............................................................................................. 322

Appendix 3-2 Changed functions .................................................................................................... 322

VI

1 OUTLINE

This chapter describes the basic "OUTLINE" for use of this
product.
Always read the instructions before using the equipment.

1.1 Product checking and parts identification ................2

1.2 Inverter and peripheral devices...............................3

1.3 Method of removal and reinstallation of the front

cover .......................................................................6

1.4 Installation of the inverter and enclosure design.....8

<Abbreviations>

DU ..........................................Operation panel (FR-DU07)

PU................................................Operation panel (FR-DU07) and parameter unit (FR-PU04/

FR-PU07)

Inverter ...................................Mitsubishi inverter FR-F700 series

FR-F700 .................................Mitsubishi inverter FR-F700 series

Pr. ...........................................Parameter Number

PU operation...........................Operation using the PU (FR-DU07/FR-PU04/FR-PU07).

External operation ..................Operation using the control circuit signals

Combined operation ...............Combined operation using the PU (FR-DU07/FR-PU04/

FR-PU07) and external operation.

Mitsubishi standard motor ......SF-JR

Mitsubishi constant-torque motor
<Trademarks>

• Microsoft and Visual C++ are registered trademarks of Microsoft Corporation in the

United States and/or other countries.

•L

ONWORKS

countries.

• DeviceNetTM is a registered trademark of ODVA (Open DeviceNet Vender

Association, Inc.).

• Other company and product names herein are the trademarks and registered

trademarks of their respective owners.

®

is a registered trademark of Echelon Corporation in the U.S.A and other

.SF-HRCA

1

2

3

4

5

6

7

1

Product checking and parts identification

1.1 Product checking and parts identification

Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to
ensure that the product agrees with your order and the inverter is intact.

• Inverter Model

FR --F740

Symbol

F720
F740

Connector for plug-in option connection

(Refer to the instruction manual of options.)

Voltage/current input switch

(Refer to page 14, 160)

Operation panel (FR-DU07)

(Refer to page 6)

Power lamp

Lit when the control circuit
(R1/L11, S1/L21) is supplied
with power.

Alarm lamp

Lit when the inverter is
in the alarm status
(fault).

Voltage Class
Three-phase 200V class
Three-phase 400V class

RS-485 terminals

(Refer to page 34)

AU/PTC switchover switch

(Refer to page 104)

EMC filter ON/OFF connector

(Refer to page 15)

Front cover

(Refer to page 6)

Capacity plate

Capacity plate

FR-F740-5.5K

Inverter model

K

5.5

Indicate inverter
capacity (kW)

Serial number

Control circuit
terminal block

(Refer to page 16)

Main circuit terminal block

(Refer to page 26)

Combed shaped
wiring cover

(Refer to page 19)

PU connector

(Refer to page 33)

Rating plate

Rating plate

Inverter model

Applied motor

capacity

Input rating

Output rating

Serial number

Cooling fan

(Refer to page 284)

Charge lamp

Lit when power is
supplied to the main

(Refer to page 16)

circuit

FR-F740-5.5K

• Accessory

· Fan cover fixing screws (30K or less)

(Refer to the Instruction Manual (basic) )

Capacity Screw Size (mm) Number

2.2K to 5.5K M3 × 35 1

7.5K to 15K M4 × 40 2

200V

18.5K to 30K M4 × 50 1

· DC reactor supplied (75K or more)

· Eyebolt for hanging the inverter (37K to 315K)

Capacity Eyebolt Size Number

37K M8 2

45K to 160K M10 2

185K to 315K M12 2

3.7K, 5.5K M3 × 35 1

7.5K to 18.5K M4 × 40 2

400V

22K, 30K M4 × 50 1

Harmonic suppression guideline

All models of General-purpose inverters used by specific consumers are covered by "Harmonic suppression guideline for

consumers who receive high voltage or special high voltage". ( For further deta ils, refer to page 49.)

2

1.2 Inverter and peripheral devices

Inverter and peripheral devices

Three-phase AC power supply

Use within the permissible power supply
specifications of the inverter.

(Refer to page 294)

Programmable controller

Moulded case circuit
breaker (MCCB)
or earth leakage circuit
breaker (ELB), fuse

The breaker must be selected carefully since
an in-rush current flows in the inverter at
power on.

(Refer to page 4)

Magnetic contactor(MC)

Install the magnetic contactor to ensure safety.
Do not use this magnetic contactor to start and
stop the inverter.
Doing so will cause the inverter life to be shorten.

(Refer to page 4)

Reactor (FR-HAL, FR-HEL)

Reactors (option) should be used when power
harmonics measures are taken, the power factor is
to be improved or the inverter is installed near a
large power supply system (1000kVA or more). The
inverter may be damaged if you do not use reactors.
Select the reactor according to the model.
For the 55K or less, remove the jumpers across
terminals P/+-P1 to connect to the DC reactor.

(Refer topage 4.)

RS-485 terminal block

The inverter can be
connected with computers
such as programmable
controller.
It supports Mitsubishi inverter
protocol and Modbus-RTU
(binary) protocol.

Inverter
(FR-F700)

The life of the inverter is influenced by surrounding
air temperature. The surrounding air temperature
should be as low as possible within the permissible
range. Especially when mounting the inverter
inside an enclosure, take cautions of the
surrounding air temperature. (Refer to page 10)
Wrong wiring might lead to damage of the inverter.
The control signal lines must be kept fully away
from the main circuit to protect them from
noise.(Refer to page 14)
Refer to page 15 for the built-in EMC filter.

AC reactor
(FR-HAL)

EMC filter
(ferrite core)
(FR-BLF)

The 55K or less
has a built-in common
mode choke.

High power factor
converter

*1, MT-HC*2)

(FR-HC

Power supply harmonics
can be greatly suppressed.
Install this as required.

*1 Compatible with the 55K or less.
*2 Compatible with the 75K or more.

DC reactor
(FR-HEL)

For the 75K or more, a DC
reactor is supplied.
Always install the reactor.

Power regeneration
common converter

*1)

(FR-CV
Power regeneration
converter (MT-RC

Greater braking capability
is obtained.
Install this as required.

*2)

R/L1 S/L2 T/L3

P/+

P1

Brake unit

(FR-BU2, FR-BU

*1, MT-BU5*2)

P/+

P/+

PR

PR

Resistor unit

*1, MT-BR5*2)

(FR-BR

The regeneration braking
capability of the inverter can be
exhibited fully.
Install this as required.

EMC filter
(ferrite core)
(FR-BSF01, FR-BLF)

N/-P/+

Earth
(Ground)

UVW

Install an EMC filter (ferrite
core) to reduce the
electromagnetic noise
generated from the inverter.
Effective in the range from
about 1MHz to 10MHz.
A wire should be wound four
turns at a maximum.

Earth

(Ground)

Devices connected to the output

Do not install a power factor correction capacitor,
surge suppressor or EMC filter (capacitor) on the
output side of the inverter.
When installing a moulded case circuit breaker on the
output side of the inverter, contact each manufacturer
for selection of the moulded case circuit breaker.

Earth (Ground)

To prevent an electric shock, always earth
(ground) the motor and inverter.

1

OUTLINE

Motor

CAUTION

· Do not install a power factor correction capacitor, surge suppressor or capacitor type filter on the inverter output side. This will
cause the inverter to trip or the capacitor, and surge suppressor to be damaged. If any of the above devices are connected,
immediately remove them.

· Electromagnetic wave interference
The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication
devices (such as AM radios) used near the inverter. In this case, set the EMC filter valid to minimize interference.

(Refer topage 15.)

· Refer to the instruction manual of each option and peripheral devices for details of peripheral devices.

3

Inverter and peripheral devices

1.2.1 Peripheral devices

Check the inverter model of the inverter you purchased. Appropriate peripheral devices must be selected according
to the capacity. Refer to the following list and prepare appropriate peripheral devices:

200V class

Motor

Output (kW)

*1

Applicable Inverter Model

Breaker Selection*2

Without reactor

connection

With reactor

connection

0.75 FR-F720-0.75K 30AF 10A 30AF 10A S-N10 S-N10

1.5 FR-F720-1.5K 30AF 15A 30AF 15A S-N10 S-N10

2.2 FR-F720-2.2K 30AF 20A 30AF 15A S-N10 S-N10

3.7 FR-F720-3.7K 30AF 30A 30AF 30A S-N20, S-N21 S-N10

5.5 FR-F720-5.5K 50AF 50A 50AF 40A S-N25 S-N20, S-N21

7.5 FR-F720-7.5K 100AF 60A 50AF 50A S-N25 S-N25

11 FR-F720-11K 100AF 75A 100AF 75A S-N35 S-N35

15 FR-F720-15K 225AF 125A 100AF 100A S-N50 S-N50

18.5 FR-F720-18.5K 225AF 150A 225AF 125A S-N65 S-N50

22 FR-F720-22K 225AF 175A 225AF 150A S-N80 S-N65

30 FR-F720-30K 225AF 225A 225AF 175A S-N95 S-N80

37 FR-F720-37K 400AF 250A 225AF 225A S-N150 S-N125

45 FR-F720-45K 400AF 300A 400AF 300A S-N180 S-N150

55 FR-F720-55K 400AF 400A 400AF 350A S-N220 S-N180
75 FR-F720-75K ⎯ 400AF 400A ⎯
90 FR-F720-90K ⎯ 400AF 400A ⎯

110 FR-F720-110K ⎯ 600AF 500A ⎯

*1 Selections for use of the Mitsubishi 4-pole standard motor with power supply voltage of 200VAC 50Hz.
*2 Select the MCCB according to the power supply capacity.

Install one MCCB per inverter.
For using commercial-power supply operation, select a breaker with capacity which allows the motor to be
directly power supplied.
For the use in the United States or Canada, provide the appropriate UL and cUL listed Class RK5 or Class
L type fuse or UL 489 molded case circuit breaker (MCCB) that is suitable for branch circuit protection.

(Refer to the Instruction Manual (basic).)

*3 Magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic

contactor is used for emergency stop during motor driving, the electrical durability is 25 times.
When using the MC for emergency stop during motor driving or using on the motor side during commercial-power supply operation, select the
MC with class AC-3 rated current for the motor rated current.

Input Side Magnetic

Contactor

Without reactor

connection

S-N300

S-N300

S-N400

*3

With reactor

connection

MCCB INV

MCCB INV

IM

IM

CAUTION

⋅ When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the

inverter model and cable and reactor according to the motor output.

⋅ When the breaker on the inverter primary side trips, check for the wiring fault (short circuit), damage to internal parts of the

inverter, etc. Identify the cause of the trip, then remove the cause and power on the breaker.

4

Inverter and peripheral devices

400V class

Motor

Output

(kW)

*1

Applicable Inverter Model

Breaker Selection*2

Without reactor

connection

With reactor

connection

0.75 FR-F740-0.75K 30AF 5A 30AF 5A S-N10 S-N10

1.5 FR-F740-1.5K 30AF 10A 30AF 10A S-N10 S-N10

2.2 FR-F740-2.2K 30AF 10A 30AF 10A S-N10 S-N10

3.7 FR-F740-3.7K 30AF 20A 30AF 15A S-N10 S-N10

5.5 FR-F740-5.5K 30AF 30A 30AF 20A S-N20, S-N21 S-N11, S-N12

7.5 FR-F740-7.5K 30AF 30A 30AF 30A S-N20, S-N21 S-N20, S-N21

11 FR-F740-11K 50AF 50A 50AF 40A S-N20, S-N21 S-N20, S-N21

15 FR-F740-15K 100AF 60A 50AF 50A S-N25 S-N20, S-N21

18.5 FR-F740-18.5K 100AF 75A 100AF 60A S-N25 S-N25

22 FR-F740-22K 100AF 100A 100AF 75A S-N35 S-N25

30 FR-F740-30K 225AF 125A 100AF 100A S-N50 S-N50

37 FR-F740-37K 225AF 150A 225AF 125A S-N65 S-N50

45 FR-F740-45K 225AF 175A 225AF 150A S-N80 S-N65

55 FR-F740-55K 225AF 200A 225AF 175A S-N80 S-N80
75 FR-F740-75K ⎯ 225AF 225A ⎯ S-N95

90 FR-F740-90K ⎯ 225AF 225A ⎯ S-N150
110 FR-F740-110K ⎯ 225AF 225A ⎯ S-N180
132 FR-F740-132K ⎯ 400AF 400A ⎯ S-N220
150 FR-F740-160K ⎯ 400AF 400A ⎯ S-N300
160 FR-F740-160K ⎯ 400AF 400A ⎯ S-N300
185 FR-F740-185K ⎯ 400AF 400A ⎯ S-N300
220 FR-F740-220K ⎯ 600AF 500A ⎯ S-N400
250 FR-F740-250K ⎯ 600AF 600A ⎯ S-N600
280 FR-F740-280K ⎯ 600AF 600A ⎯ S-N600
315 FR-F740-315K ⎯ 800AF 700A ⎯ S-N600
355 FR-F740-355K ⎯ 800AF 800A ⎯ S-N600
400 FR-F740-400K ⎯ 1000AF 900A ⎯ S-N800

450 FR-F740-450K ⎯ 1000AF 1000A ⎯

500 FR-F740-500K ⎯ 1200AF 1200A ⎯

560 FR-F740-560K ⎯ 1600AF 1500A ⎯

*1 Selections for use of the Mitsubishi 4-pole standard motor with power supply voltage of 400VAC 50Hz.
*2 Select the MCCB according to the power supply capacity.

Install one MCCB per inverter.
For using commercial-power supply operation, select a breaker with capacity which allows the motor to be
directly power supplied.
For the use in the United States or Canada, provide the appropriate UL and cUL listed Class RK5 or Class
L type fuse or UL 489 molded case circuit breaker (MCCB) that is suitable for branch circuit protection.

(Refer to the Instruction Manual (basic).)

*3 Magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic

contactor is used for emergency stop during motor driving, the electrical durability is 25 times.
When using the MC for emergency stop during motor driving or using on the motor side during commercial-power supply operation, select the
MC with class AC-3 rated current for the motor rated current.

CAUTION

⋅ When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the

inverter model and cable and reactor according to the motor output.

⋅ When the breaker on the inverter primary side trips, check for the wiring fault (short circuit), damage to internal parts of the

inverter, etc. Identify the cause of the trip, then remove the cause and power on the breaker.

Input Side Magnetic

Contactor

Without reactor

connection

1000A
Rated product

1000A
Rated product

1200A
Rated product

*3

With reactor

connection

MCCB INV

MCCB INV

IM

IM

1

OUTLINE

5

Method of removal and reinstallation of the

front cover

1.3 Method of removal and reinstallation of the front cover

•Removal of the operation panel

1) Loosen the two screws on the operation panel.
(These screws cannot be removed.)

When reinstalling the operation panel, insert it straight to reinstall securely and tighten the fixed screws of the
operation panel.

2) Push the left and right hooks of the operation panel
and pull the operation panel toward you to remove.

FR-F720-30K or less, FR-F740-30K or less

•

Removal

1) Loosen the installation screws of the

2) Pull the front cover toward you to remove by pushing an

front cover.

Front cover

•Reinstallation

1) Insert the two fixed hooks on the left side of
the front cover into the sockets of the
inverter.

installation hook using left fixed hooks as supports.

Front cover

Installation hook

2) Using the fixed hooks as supports,
securely press the front cover
against the inverter.
(Although installation can be done
with the operation panel mounted,
make sure that a connector is
securely fixed.)

3) Tighten the installation
screws and fix the front
cover.

Front cover

Front cover

Front cover

6

FR-F720-37K or more, FR-F740-37K or more

•

Removal

1) Remove installation screws on
the front cover 1 to remove the

2) Loosen the installation
screws of the front cover 2.

front cover 1.

Front cover 1

Front cover 2

•Reinstallation

1) Insert the two fixed hooks on the left side of the
front cover 2 into the sockets of the inverter.

Method of removal and reinstallation of the

front cover

3) Pull the front cover 2 toward you to
remove by pushing an installation
hook on the right side using left
fixed hooks as supports.

Installation hook

2) Using the fixed hooks as supports, securely
press the front cover 2 against the inverter.
(Although installation can be done with the
operation panel mounted, make sure that a
connector is securely fixed.)

Front cover 2 Front cover 2

3) Fix the front cover 2 with the
installation screws.

Front cover 2

1

OUTLINE

4) Fix the front cover 1 with the
installation screws.

Front cover 1

REMARKS

⋅ For the FR-F740-185K or more, the front cover 1 is separated into two parts.

CAUTION

1. Fully make sure that the front cover has been reinstalled securely. Always tighten the installation screws of the front cover.

2. The same serial number is printed on the capacity plate of the front cover and the rating plate of the inverter. Before reinstalling the
front cover, check the serial numbers to ensure that the cover removed is reinstalled to the inverter from where it was removed.

7

Installation of the inverter and

enclosure design

1.4 Installation of the inverter and enclosure design

When an inverter enclosure is to be designed and manufactured, heat generated by contained equipment, etc., the
environment of an operating place, and others must be fully considered to determine the enclosure structure, size and
equipment layout. The inverter unit uses many semiconductor devices. To ensure higher reliability and long period of
operation, operate the inverter in the ambient environment that completely satisfies the equipment specifications.

1.4.1 Inverter installation environment

As the inverter installation environment should satisfy the standard specifications indicated in the following table,
operation in any place that does not meet these conditions not only deteriorates the performance and life of the
inverter, but also causes a failure. Refer to the following points and take adequate measures.

Environmental standard specifications of inverter

Item Description

Surrounding air temperature -10 to +50°C (non-freezing)

Ambient humidity 90% RH maximum (non-condensing)

Atmosphere Free from corrosive and explosive gases, dust and dirt

Maximum Altitude 1,000m or less

Vibration

*1 2.9m/s2 or less for the 185K or more.

2

or less at 10 to 55Hz (directions of X, Y, Z axes) *1

5.9m/s

(1) Temperature

The permissible surrounding air temperature of the inverter is between -10°C and +50°C. Always operate the inverter
within this temperature range. Operation outside this range will considerably shorten the service lives of the
semiconductors, parts, capacitors and others. Take the following measures so that the surrounding air temperature of
the inverter falls within the specified range.

1)Measures against high temperature

• Use a forced ventilation system or similar cooling system. (Refer to page 10.)

• Install the enclosure in an air-conditioned electrical chamber.

• Block direct sunlight.

• Provide a shield or similar plate to avoid direct exposure to the radiated heat and wind of a heat source.

• Ventilate the area around the enclosure well.

2)Measures against low temperature

• Provide a space heater in the enclosure.

• Do not power off the inverter. (Keep the start signal of the inverter off.)

3)Sudden temperature changes

• Select an installation place where temperature does not change suddenly.

• Avoid installing the inverter near the air outlet of an air conditioner.

• If temperature changes are caused by opening/closing of a door, install the inverter away from the door.

(2) Humidity

Normally operate the inverter within the 45 to 90% range of the ambient humidity. Too high humidity will pose problems
of reduced insulation and metal corrosion. On the other hand, too low humidity may produce a spatial electrical
breakdown. The insulation distance specified in JEM1103 "Control Equipment Insulator" is defined as humidity 45 to
85%.

1)Measures against high humidity

• Make the enclosure enclosed, and provide it with a hygroscopic agent.

• Take dry air into the enclosure from outside.

• Provide a space heater in the enclosure.

2)Measures against low humidity
What is important in fitting or inspection of the unit in this status is to discharge your body (static electricity)
beforehand and keep your body from contact with the parts and patterns, besides blowing air of proper humidity into
the enclosure from outside.

3)Measures against condensation
Condensation may occur if frequent operation stops change the in-enclosure temperature suddenly or if the outside­air temperature changes suddenly.
Condensation causes such faults as reduced insulation and corrosion.

• Take the measures against high humidity in 1).

• Do not power off the inverter. (Keep the start signal of the inverter off.)

8

Installation of the inverter and

enclosure design

(3) Dust, dirt, oil mist

Dust and dirt will cause such faults as poor contact of contact points, reduced insulation or reduced cooling effect due
to moisture absorption of accumulated dust and dirt, and in-enclosure tempearture rise due to clogged filter.
In the atmosphere where conductive powder floats, dust and dirt will cause such faults as malfunction, deteriorated
insulation and short circuit in a short time.
Since oil mist will cause similar conditions, it is necessary to take adequate measures.

Countermeasures

• Place in a totally enclosed enclosure.
Take measures if the in-enclosure temperature rises. (Refer to page 10.)

• Purge air.
Pump clean air from outside to make the in-enclosure pressure higher than the outside-air pressure.

(4) Corrosive gas, salt damage

If the inverter is exposed to corrosive gas or to salt near a beach, the printed board patterns and parts will corrode or
the relays and switches will result in poor contact.
In such places, take the measures given in Section (3).

(5) Explosive, flammable gases

As the inverter is non-explosion proof, it must be contained in an explosion proof enclosure.
In places where explosion may be caused by explosive gas, dust or dirt, an enclosure cannot be used unless it
structurally complies with the guidelines and has passed the specified tests. This makes the enclosure itself expensive
(including the test charges).
The best way is to avoid installation in such places and install the inverter in a non-hazardous place.

(6) Highland

Use the inverter at the altitude of within 1000m.
If it is used at a higher place, it is likely that thin air will reduce the cooling effect and low air pressure will deteriorate
dielectric strength.

(7) Vibration, impact

The vibration resistance of the inverter is up to 5.9m/s2 (2.9m/s2 for the 185K or more) at 10 to 55Hz frequency
(directions of X, Y, Z axes) and 1mm amplitude.
Vibration or impact, if less than the specified value, applied for a long time may make the mechanism loose or cause
poor contact to the connectors.
Especially when impact is imposed repeatedly, caution must be taken as the part pins are likely to break.

Countermeasures

• Provide the enclosure with rubber vibration isolators.

• Strengthen the structure to prevent the enclosure from resonance.

• Install the enclosure away from sources of vibration.

1

OUTLINE

9

Installation of the inverter and

enclosure design

1.4.2 Cooling system types for inverter enclosure

From the enclosure that contains the inverter, the heat of the inverter and other equipment (transformers, lamps,
resistors, etc.) and the incoming heat such as direct sunlight must be dissipated to keep the in-enclosure temperature
lower than the permissible temperatures of the in-enclosure equipment including the inverter.
The cooling systems are classified as follows in terms of the cooling calculation method.

1) Cooling by natural heat dissipation from the enclosure surface (Totally enclosed type)

2) Cooling by heat sink (Aluminum fin, etc.)

3) Cooling by ventilation (Forced ventilation type, pipe ventilation type)

4) Cooling by heat exchanger or cooler (Heat pipe, cooler, etc.)

Cooling System Enclosure Structure Comment

Natural
cooling

Forced
cooling

Natural ventilation
(Enclosed, open type)

Natural ventilation
(Totally enclosed type)

Heatsink cooling

Forced ventilation

Heat pipe Totally enclosed type for enclosure downsizing.

heatsink

INV

INV

INV

INV

Heat
pipe

INV

Low in cost and generally used, but the enclosure size
increases as the inverter capacity increases. For
relatively small capacities.

Being a totally enclosed type, the most appropriate for
hostile environment having dust, dirt, oil mist, etc. The
enclosure size increases depending on the inverter
capacity.

Having restrictions on the heatsink mounting position
and area, and designed for relative small capacities.

For general indoor installation. Appropriate for
enclosure downsizing and cost reduction, and often
used.

1.4.3 Inverter placement

(1) Installation of the Inverter

Installation on the enclosure

30K or less 37K or more

Fix six positions for the FR-F740­185K to 400K and fix eight positions
for the FR-F740-450K to 560K.

10

CAUTION

When encasing multiple inverters, install them in parallel as
a cooling measure. Install the inverter vertically.

Vertical

*

*Refer to the clearances on the next page.

Installation of the inverter and

enclosure design

(2) Clearances around the inverter

To ensure ease of heat dissipation and maintenance, leave at least the shown clearances around the inverter. At least the
following clearances are required under the inverter as a wiring space, and above the inverter as a heat dissipation space.

Surrounding air temperature and humidity

Measurement
position

Inverter

5cm

Measurement
position

5cm

5cm

Temperature: -10°C to 50°C

Humidity: 90% RH maximum

Leave enough clearances as a
cooling measure.

Clearances

55K or less 75K or more

10cm or more

5cm
or more *

5cm
or more *

10cm or more

*1cm or more for 3.7K or less

10cm
or more

(front)

20cm or more

10cm
or more

20cm or more

Clearances (side)

Inverter

5cm

or more
*

*1cm or more for 3.7K or less

REMARKS

• For replacing the cooling fan of the FR-F740-185K or more, 30cm of space is necessary in front of the inverter.
Refer to page 284 for fan replacement.

(3) Inverter mounting orientation

Mount the inverter on a wall as specified. Do not mount it horizontally or any other way.

(4) Above the inverter

Heat is blown up from inside the inverter by the small fan built in the unit. Any equipment placed above the inverter
should be heat resistant.

1

(5) Arrangement of multiple inverters

When multiple inverters are placed in the same
enclosure, generally arrange them horizontally as
shown in the right figure (a). When it is inevitable to
arrange them vertically to minimize space, take such

Inverter

measures as to provide guides since heat from the
bottom inverters can increase the temperatures in
the top inverters, causing inverter failures.

When mounting multiple inverters, fully take caution
not to make the surrounding air temperature of the
inverter higher than the permissible value by
providing ventilation and increasing the enclosure

(a) Horizontal arrangement

size.

(6) Placement of ventilation fan and inverter

Heat generated in the inverter is blown up from the bottom of
the unit as warm air by the cooling fan. When installing a
ventilation fan for that heat, determine the place of ventilation
fan installation after fully considering an air flow. (Air passes
through areas of low resistance. Make an airway and airflow
plates to expose the inverter to cool air.)

Inverter

Enclosure Enclosure

Inverter

Guide Guide

Inverter

Inverter

Inverter

(b) Vertical arrangement

Arrangement of multiple inverters

Inverter Inverter

OUTLINE

Guide

<Good example> <Bad example>

Placement of ventilation fan and inverter

11

MEMO

12

2 WIRING

This chapter explains the basic "WIRING" for use of this product.
Always read the instructions before using the equipment.

2.1 Wiring ......................................................................14

2.2 Main circuit terminal specifications.......................... 16

2.3 Control circuit specifications.................................... 26

2.4 Connection of stand-alone option units...................35

1

2

3

4

5

6

13

7

Wiring

2.1 Wiring

2.1.1 Terminal connection diagram

N/-

*8

resistor

Resistor unit
(Option)

Brake unit
(Option)

*7.

CN8

*6

U
V
W

C1

B1

A1

C2

B2

A2

RUN

Running

SU

Up to frequency

IPF

Instantaneous
power failure

OL

Overload

FU

Frequency detection

SE

*

FM

SD

AM

5

TXD+

TXD-

RXD+

RXD-

SG

VCC

*6. A CN8 (for MT-BU5)

connector is provided
with the 75K or more.

Do not use PR and PX terminals.
Please do not remove the jumper
connected to terminal PR and PX.

Motor

*8.

The 200V class 0.75K and 1.5K
are not provided with the ON/OFF
connector EMC filter.

Relay output

Terminal functions

Relay output 1
(Fault output)

vary with the output
terminal assignment
(Pr. 195, Pr. 196)

(Refer to page 121)

Relay output 2

Open collector output

Terminal functions
vary with the output
terminal assignment
(Pr. 190 to Pr. 194)

(Refer to page 121)

Open collector output common

/source common

Sink

9. It is not necessary
when calibrating the
indicator from the
operation panel.

+-

Calibration
resistor *9

(+)

(-)

Indicator

(Frequency meter, etc.)

Moving-coil type
1mA full-scale

Analog signal output
(0 to 10VDC)

RS-485 terminals

Data transmission

Data reception

GND

(Permissible load

5V

current 100mA)

IM

Earth
(ground)
cable

Sink logic

Main circuit terminal

Control circuit terminal

Three-phase AC

power supply

*2. To supply power to the

control circuit separately,
remove the jumper across
R1/L11 and S1/L21.

*1. DC reactor (FR-HEL)

Be sure to connect the DC reactor
supplied with the 75K or more.
When a DC reactor is connected
to the 55K or less, remove the
jumper across P1-P/+.

Jumper

MC

*2

MCCB

Earth
(Ground)

*1

Earth

Jumper

(ground)

P1

P/+

R/L1
S/L2
T/L3

ON

R1/L11
S1/L21

OFF

Main circuit

Control circuit

Jumper

PX*7

PR*7

Inrush current

limit circuit

EMC filter
ON/OFF
connector

Control input signals (No voltage input allowed)

Terminal functions vary
with the input terminal
assignment
(Pr. 178 to Pr. 189)

(Refer to page 115)

Start self-holding selection

Multi-speed
selection

Second function selection

*3. AU terminal can be

used as PTC input
terminal.

Terminal 4 input selection

(Current input selection)

Selection of automatic restart

after instantaneous

Contact input common

(Common for external power supply transistor)

Frequency setting signal (Analog)

Frequency setting

potentiometer

1/2W1k

*5

*

4. Terminal input specifications
can be changed by analog
input specifications switchover
(Pr. 73, Pr. 267). Set the
voltage/current input switch in
the OFF position to select
voltage input (0 to 5V/0 to
10V) and ON to select current
input (0 to 20mA).

(Refer to page 160)

Forward

rotation

start

Reverse

rotation

start

High speed

Middle speed

Low speed

Jog mode

Output stop

Reset

power failure

24VDC power supply

3

2

Ω

1

Auxiliary

input

Terminal

4 input

(Current

input)

(+)
(-)

(+)
(-)

Connector
for plug-in option

STF

STR

STOP

RH

RM

RL

JOG

RT

MRS

RES

*3

AU

AU

PTC

CS

SD

SOURCE

PC

*4

Voltage/current

10E(+10V)

10(+5V)

0 to 5VDC

2

0 to 10VDC
0 to 20mADC

5

(Analog common)

0 to ±10VDC

1

0 to ±5VDC

4 to 20mADC

4

0 to 5VDC
0 to 10VDC

SINK

24V

input switch

2

4

ON

OFF

Initial value

selected

Initial
value

selected

Initial
value

*

selected

*

4

*

4

4

PU
connector

connection

*

5. It is recommended to use

2W1kΩ when the
frequency setting signal is
changed frequently.

Option connector 1

Terminating

CAUTION

· To prevent a malfunction due to noise, keep the signal cables more than 10cm away from the power cables. Also separate the
main circuit wire of the input side and the output side.

· After wiring, wire offcuts must not be left in the inverter.
Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean.
When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter.

· Set the voltage/current input switch correctly. Operation with a wrong setting may cause a fault, failure or malfunction.

14

Wiring

r

r

2.1.2 EMC filter

This inverter is equipped with a built-in EMC filter (capacitive filter) and common mode choke.
The EMC filter is effective for reduction of air-propagated noise on the input side of the inverter.
The EMC filter is factory-set to disable (OFF). To enable it, fit the EMC filter ON/OFF connector to the ON position.
The input side common mode choke, built-in the 55K or less inverter, is always valid regardless of ON/OFF of the EMC
filter ON/OFF connector.

0.75K to 5.5K

EMC filter OFF EMC filter OFF EMC filter OFFEMC filter ON EMC filter ON EMC filter ON

(initial setting) (initial setting) (initial setting)

FR-F720-2.2K to 5.5K

FR-F740-0.75K to 5.5K

FR-F720-7.5K, 11K
FR-F740-7.5K, 11K

FR-F720-15K
FR-F740-15K, 18.5K

7.5K, 11K

FR-F720-18.5K to 30K

FR-F740-22K, 30K

15K or more

FR-F720- 37K or more
FR-F740- 37K or more

VUW

EMC filte
ON/OFF
connecto

The FR-F720-0.75K and 1.5K are not provided with the EMC filter ON/OFF connector. (Always ON)

<How to disconnect the connector>

(1) Before removing a front cover, check to make sure that the indication of the inverter operation panel is off, wait for

at least 10 minutes after the power supply has been switched off, and check that there are no residual voltage
using a tester or the like. (For the front cover removal method, refer to page 6.)

(2) When disconnecting the connector, push the fixing tab and pull the connector straight without pulling the cable or

forcibly pulling the connector with the tab fixed. When installing the connector, also engage the fixing tab securely.
If it is difficult to disconnect the connector, use a pair of long-nose pliers, etc.

2

EMC filter

ON/OFF connector

(Side view)

Disengage connector fixing tab With tab disengaged,

pull up connector straight.

CAUTION

⋅ Fit the connector to either ON or OFF.
⋅ Enabling (turning on) the EMC filter increase leakage current. (Refer to page 45)

WARNING

While power is on or when the inverter is running, do not open the front cover. Otherwise you may get an electric shock.

WIRING

15

Main circuit terminal specifications

2.2 Main circuit terminal specifications

2.2.1 Specification of main circuit terminal

Term inal

Symbol

R/L1,
S/L2,
T/L3

Terminal Name Description

Connect to the commercial power supply.

AC power input

Keep these terminals open when using the high power factor converter
(FR-HC, MT-HC) or power regeneration common converter (FR-CV).

U, V, W Inverter output Connect a three-phase squirrel-cage motor.

Connected to the AC power supply terminals R/L1 and S/L2. To retain the
fault display and fault output or when using the high power factor converter
(FR-HC, MT-HC) or power regeneration common converter (FR-CV),
remove the jumpers from terminals R/L1-R1/L11 and S/L2-S1/L21 and

R1/L11,
S1/L21

P/+, N/-

P/+, P1

Power supply for
control circuit

Brake unit
connection

DC reactor
connection

apply external power to these terminals.
The power capacity necessary when separate power is supplied from R1/
L11 and S1/L21 differs according to the inverter capacity.

15K or less 18.5K 22K or more

200V class 60VA 80VA 80VA

400V class 60VA 60VA 80VA

Connect the brake unit (FR-BU2, FR-BU, BU and MT-BU5), power
regeneration common converter (FR-CV), high power factor converter (FR­HC and MT-HC) or power regeneration converter (MT-RC).

For the 55K or less, remove the jumper across terminals P/+ - P1 and
connect the DC reactor. (Be sure to connect the DC reactor supplied with
the 75K or more.)

PR, PX Please do not remove or use terminals PR and PX or the jumper connected.

Earth (ground) For earthing (grounding) the inverter chassis. Must be earthed (grounded).

2.2.2 Terminal arrangement of the main circuit terminal, power supply and the motor wiring

200V class

FR-F720-0.75K, 1.5K FR-F720-2.2K to 5.5K

Jumper

Screw size (M4)

R/L1

S/L2

R1/L11

S1/L21

Power supply

Jumper

T/L3

N/-

P/+

IM

Motor

As this is an inside cover fixing screw,
do not remove it.

PX

Screw size

(M4)

PR

Charge lamp

Jumper

Screw size (M4)

R/L1 S/L2 T/L3

R1/L11 S1/L21

Power
supply

IM

Motor

N/-

Screw size

(M4)

Jumper

PR

P/+

PX

Charge lamp

16

FR-F720-7.5K, 11K FR-F720-15K

r

Main circuit terminal specifications

Charge lamp

Jumper

Screw size

(M5)

**

R1/L11 S1/L21

R/L1 S/L2 T/L3

N/-

P/+

PR

*

PX

*

Jumpe

Charge lamp

Screw size (M5)

IM

Power supply

* Screw size of terminal

R1/L11, S1/L21, PR
and PX is M4.

Screw size (M5)

FR-F720-18.5K to 30K FR-F720-37K to 55K

Screw size (M4)

Screw size
(18.5K:M6, 22K/30K:M8)

Charge lamp

Jumper

Motor

R1/L11 S1/L21

Screw size

(M4)

PR

R/L1 S/L2 T/L3

R1/L11 S1/L21

R1/L11 S1/L21

Screw size

Power supply

Screw size (M5)

Charge lamp

Jumper

(M4)

Jumper

Jumper

N/-

P/+

PR

IM

Motor

R/L1 S/L2 T/L3

Power supply

FR-F720-75K to 110K

R/L1 S/L2 T/L3

IM

Motor

Screw size (M6)

R1/L11 S1/L21

Screw size (M4)

N/-

N/-

Jumper

Charge lamp

Jumper

Screw size (M12)

P/+

P/+

R/L1 S/L2 T/L3

Power

supply

Screw size(37K:M8, 45K/55K:M10)

N/-

P/+

Jumper

Screw size

(37K:M6, 45K/55K:M8)

2

IM

Motor

WIRING

Power supply

Screw size (M12)

(for option)

P/+

Screw size
(M10)

P/+

DC reactor

IM

Motor

17

Main circuit terminal specifications

r

400V class

FR-F740-0.75K to 5.5K FR-F740-7.5K, 11K

Jumper

PR

P/+

PX

Charge lamp

Jumper

Screw size

Jumper

Screw size (M4)

R/L1 S/L2 T/L3

R1/L11 S1/L21

Power
supply

IM

Motor

N/-

Screw size

(M4)

FR-F740-15K, 18.5K FR-F740-22K, 30K

R1/L11 S1/L21

Screw size

(M4)

Charge lamp

Screw size (M5)

Jumper

Jumper

Screw size (M6)

P/+

R/L1 S/L2 T/L3

R1/L11 S1/L21

(M4)

R/L1 S/L2 T/L3

Power supply

Charge lamp

Charge lamp

N/-

IM

Motor

Screw size

(M4)

Screw size (M4)

Jumper

P/+

PR

R1/L11 S1/L21

N/-

Jumpe

PX

PR

P/+

R/L1 S/L2 T/L3

N/-

PR

Power supply

IM

Power supply

Screw size (M5)

FR-F740-37K to 55K FR-F740-75K to 110K

R1/L11 S1/L21

Screw size(M4)

Charge lamp

Jumper

Screw size (37K: M6, 45K/55K: M8)

N/-

R/L1 S/L2 T/L3

Power
supply

Screw size

(37K: M6, 45K/55K: M8)

P/+

Jumper

IM

Motor

Motor

R1/L11 S1/L21

Screw size (M4)

Screw size

(75K: M8, 90K/110K: M10)

R/L1 S/L2 T/L3

Power
supply

IM

Motor

Screw size (M6)

Charge lamp

Jumper

Screw size (M10)

N/-

P/+

P/+

DC reactor

Jumper

Screw size

(75K: M8, 90K/110K: M10)

IM

Motor

Screw size
(75K: M8,
90K/110K: M10)

18

Main circuit terminal specifications

FR-F740-132K to 220K FR-F740-250K to 560K

R1/L11 S1/L21

Screw size (M4)

R1/L11 S1/L21

Screw size (M4)

Charge lamp

Jumper

Screw size (M12)

P/+

R/L1 S/L2 T/L3

P/+

N/-

Screw size
(M10)

Charge lamp

Jumper

Screw size
(132K/160K: M10
185K/220K: M12)

P/+

P/+

R/L1 S/L2 T/L3

N/-

IM

Power supply

Screw size (M12)

(for option)

DC reactor

Motor

Power supply

CAUTION

· The power supply cables must be connected to R/L1, S/L2, T/L3. (Phase sequence needs not to be matched.) Never connect
the power cable to the U, V, W of the inverter. Doing so will damage the inverter.

· Connect the motor to U, V, W. At this time, turning on the forward rotation switch (signal) rotates the motor in the
counterclockwise direction when viewed from the motor shaft.

· When wiring the inverter main circuit conductor of the 250K or more, tighten a nut from the right side of the conductor. When
wiring two wires, place wires on both sides of the conductor. (Refer to the drawing below.) For wiring, use bolts (nuts) provided
with the inverter.

P/+

IM

Motor

DC reactor

Screw size (M10)

• Handling of the wiring cover

(FR-F720-18.5K, 22K, FR-F740-22K, 30K)
For the hook of the wiring cover, cut off the necessary
parts using a pair of long-nose pliers etc.

CAUTION

Cut off the same number of lugs as wires. If parts where
no wire is put through has been cut off (10mm or more),
protective structure (JEM1030) becomes an open type
(IP00).

2

WIRING

19

Main circuit terminal specifications

2.2.3 Cables and wiring length

(1) Applicable cable size

Select the recommended cable size to ensure that a voltage drop will be 2% max.
If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor
torque to decrease especially at the output of a low frequency.
The following table indicates a selection example for the wiring length of 20m.

200V class (when input power supply is 220V)

Cable Sizes

AWG /MCM *2

R/L1,
S/L2,

T/L3

U, V, W

PVC, etc. (mm2) *3

R/L1,
S/L2,

U, V, W

T/L3

(Ground)

Earth

cable

Applicable Inverter

Type

FR-F720-0.75K to

2.2K

Crimping

Term in al

Screw
Size *4

Tightening

Tor que

N·m

Termin al

R/L1,
S/L2,

T/L3

U, V, W

HIV, etc. (mm2) *1

R/L1,
S/L2,

T/L3

U, V, W

Earth

(Ground)

cable

M4 1.5 2-4 2-4 2 2 2 14 14 2.5 2.5 2.5

FR-F720-3.7K M4 1.5 5.5-4 5.5-4 3.5 3.5 3.5 12 12 4 4 4

FR-F720-5.5K M4 1.5 5.5-4 5.5-4 5.5 5.5 5.5 10 10 6 6 6

FR-F720-7.5K M5 2.5 14-5 8-5 14 8 5.5 6 8 16 10 16

FR-F720-11K M5 2.5 14-5 14-5 14 14 14 6 6 16 16 16

FR-F720-15K M5 2.5 22-5 22-5 22 22 14 4 6 (

*5)2525 16

FR-F720-18.5K M6 4.4 38-6 38-6 38 38 22 2 2 35 35 25

FR-F720-22K M8 (M6) 7.8 38-8 38-8 38 38 22 2 2 35 35 25

FR-F720-30K M8 (M6) 7.8 60-8 60-8 60 60 22 1/0 1/0 50 50 25

FR-F720-37K M8 (M6) 7.8 80-8 80-8 80 80 22 3/0 3/0 70 70 35

FR-F720-45K

FR-F720-55K

FR-F720-75K

FR-F720-90K

FR-F720-110K

*1 The cable size is that of the cable (HIV cable (600V class 2 vinyl-insulated cable) etc.) with continuous maximum permissible temperature of

75°C. Assumes that the surrounding air temperature is 50°C or less and the wiring distance is 20m or less.

*2 The recommended cable size is that of the cable (THHW cable) with continuous maximum permissible temperature of 75°C. Assumes that the

surrounding air temperature is 40°C or less and the wiring distance is 20m or less.
(Selection example for use mainly in the United States.)

*3 For the 15K or less, the recommended cable size is that of the cable (PVC cable) with continuous maximum permissible temperature of 70°C.

Assumes that the surrounding air temperature is 40°C or less and the wiring distance is 20m or less.
For the 18.5K or more, the recommended cable size is that of the cable (XLPE cable) with continuous maximum permissible temperature of
90°C. Assumes that the surrounding air temperature is 40°C or less and wiring is performed in an enclosure.
(Selection example for use mainly in Europe.)

*4 The terminal screw size indicates the terminal size for R/L1, S/L2, T/L3, U, V, W, and a screw for earthing (grounding).

A screw for earthing (grounding) of the 22K or more is indicated in ( ).

*5 When connecting the option unit to P/+, P1, N/-, use THHN cables for the option and terminals R/L1, S/L2, T/L3, U, V, W.

M10 (M8)

M10 (M8)

M12 (M10)

M12 (M10)

M12 (M10)

14.7 100-10 100-10 100 100 38 4/0 4/0 95 95 50

14.7 100-10 100-10 100 100 38 4/0 4/0 95 95 50

24.5 150-12 150-12 125 125 38 MCM250 MCM250 ⎯⎯⎯

24.5 150-12 150-12 150 150 38 2×4/0 2×4/0 ⎯⎯ ⎯

24.5 100-12 100-12 2×100 2×100 38 2×4/0 2×4/0 ⎯⎯⎯

20

400V class (when input power supply is 440V)

Main circuit terminal specifications

Applicable

Inverter Type

FR-F740-0.75K to

3.7K

Crimping

Ter min al

Screw
Size *4

Tightening

Tor qu e

(Compression)

N·m

R/L1, S/L2,

Terminal

T/L3

U, V, W

HIV, etc. (mm2) *1

R/L1, S/L2,

T/L3

U, V, W

Earth

(Ground)

cable

M4 1.5 2-4 2-4 2 2 2 14 14 2.5 2.5 2.5

Cable Sizes

AWG/MCM *2

R/L1, S/L2,

T/L3

U, V, W

PVC, etc. (mm2) *3

R/L1, S/L2,

T/L3

U, V, W

Earth

(Ground)

cable

FR-F740-5.5K M4 1.5 2-4 2-4 2 2 3.5 12 14 2.5 2.5 4
FR-F740-7.5K M4 1.5 5.5-4 5.5-4 3.5 3.5 3.5 12 12 4 4 4
FR-F740-11K M4 1.5 5.5-4 5.5-4 5.5 5.5 8 10 10 6 6 10
FR-F740-15K M5 2.5 8-5 8-5 8 8 8 8 8 10 10 10
FR-F740-18.5K M5 2.5 14-5 8-5 14 8 14 6 8 16 10 16
FR-F740-22K M6 4.4 14-6 14-6 14 14 14 6 6 16 16 16
FR-F740-30K M6 4.4 22-6 22-6 22 22 14 4 4 25 25 16
FR-F740-37K M6 4.4 22-6 22-6 22 22 14 4 4 25 25 16
FR-F740-45K M8 7.8 38-8 38-8 38 38 22 1 2 50 50 25
FR-F740-55K M8 7.8 60-8 60-8 60 60 22 1/0 1/0 50 50 25
FR-F740-75K M8 7.8 60-8 60-8 60 60 38 1/0 1/0 50 50 25
FR-F740-90K M10 14.7 60-10 60-10 60 60 38 3/0 3/0 50 50 25
FR-F740-110K M10 14.7 80-10 80-10 80 80 38 3/0 3/0 70 70 35
FR-F740-132K M10 14.7 100-10 100-10 100 100 38 4/0 4/0 95 95 50
FR-F740-160K M10 14.7 150-10 150-10 125 125 38 250 250 120 120 70
FR-F740-185K
FR-F740-220K
FR-F740-250K
FR-F740-280K
FR-F740-315K
FR-F740-355K
FR-F740-400K
FR-F740-450K
FR-F740-500K
FR-F740-560K

*1 For the FR-F740-55K or less, the recommended cable size is that of the cable (e.g. HIV cable (600V class 2 vinyl-insulated cable)) with continuous

maximum permissible temperature of 75°C. Assumes that the surrounding air temperature is 50°C or less and the wiring distance is 20m or less.
For the FR-F740-75K or more, the recommended cable size is that of the cable (e.g. LMFC (heat resistant flexible cross-linked polyethylene insulated
cable)) with continuous maximum permissible temperature of 90°C. Assumes that the surrounding air temperature is 50°C or less and wiring is performed
in an enclosure.

*2 For the FR-F740-45K or less, the recommended cable size is that of the cable (THHW cable) with continuous maximum permissible temperature of 75°C.

Assumes that the surrounding air temperature is 40°C or less and the wiring distance is 20m or less.
For the FR-F740-55K or more, the recommended cable size is that of the cable (THHN cable) with continuous maximum permissible temperature of 90°C.
Assumes that the surrounding air temperature is 40°C or less and wiring is performed in an enclosure.
(Selection example for use mainly in the United States.)

*3 For the FR-F740-45K or less, the recommended cable size is that of the cable (PVC cable) with continuous maximum permissible temperature of 70°C.

Assumes that the surrounding air temperature is 40°C or less and the wiring distance is 20m or less.
For the FR-F740-55K or more, the recommended cable size is that of the cable (XLPE cable) with continuous maximum permissible temperature of 90°C.
Assumes that the surrounding air temperature is 40°C or less and wiring is performed in an enclosure.
(Selection example for use mainly in the Europe.)

*4 The terminal screw size indicates the terminal size for R/L1, S/L2, T/L3, U, V, W

A screw for earthing (grounding) of the 185K or more is indicated in ( ).

M12 (M10)
M12 (M10)
M12 (M10)
M12 (M10)
M12 (M10)
M12 (M10)
M12 (M10)
M12 (M10)
M12 (M10)
M12 (M10)

24.5 150-12 150-12 150 150 38 300 300 150 150 95

24.5 100-12 100-12 2×100 2×100 38 2×4/0 2×4/0 2×95 2×95 95

24.5 100-12 100-12 2×100 2×100 38 2×4/0 2×4/0 2×95 2×95 95

24.5 150-12 150-12 2×125 2×125 38 2×250 2×250 2×120 2×120 120

24.5 150-12 150-12 2×150 2×150 38 2×300 2×300 2×150 2×150 150

24.5 200-12 200-12 2×200 2×200 60 2×350 2×350 2×185 2×185 2×95

24.5 C2-200 C2-200 2×200 2×200 60 2×400 2×400 2×185 2×185 2×95

24.5 C2-250 C2-250 2×250 2×250 60 2×500 2×500 2×240 2×240 2×120

24.5 C2-250 C2-250 2×250 2×250 100 2×500 2×500 2×240 2×240 2×120

24.5 C2-200 C2-200 3×200 3×200 100 3×350 3×350 3×185 3×185 2×150

,

and a screw for earthing (grounding).

The line voltage drop can be calculated by the following formula:

2

WIRING

line voltage drop [V]=

3 × wire resistance[mΩ/m] × wiring distance[m] × current[A]

1000

Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop (torque
reduction) in the low speed range.

CAUTION

· Tighten the terminal screw to the specified torque.
A screw that has been tighten too loosely can cause a short circuit or malfunction.
A screw that has been tighten too tightly can cause a short circuit or malfunction due to the unit breakage.

· Use crimping terminals with insulation sleeve to wire the power supply and motor.

21