Mitsubishi FR-F700PJ User Manual

INVERTER
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FR-F700PJ INSTRUCTION MANUAL (BASIC)

FR-F720PJ-0.4K to 15K (F) FR-F740PJ-0.4K to 15K (F)
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Thank you for choosing this Mitsubishi Electric Inverter. This Instruction Manual (Basic) provides handling information and precautions for use of the equipment. Please forward this Instruction Manual (Basic) to the end user.
CONTENTS
INSTALLATION AND WIRING ...................................................6
PRECAUTIONS FOR USE OF THE INVERTER.........................20
FAILSAFE OF THE SYSTEM WHICH USES THE INVERTER ...22
DRIVING THE IPM MOTOR......................................................23
DRIVING THE MOTOR.............................................................25
ENERGY SAVING OPERATION FOR FANS AND PUMPS ........33
PARAMETERS .........................................................................34
TROUBLESHOOTING ..............................................................39
PRECAUTIONS FOR MAINTENANCE AND INSPECTION ........43
SPECIFICATIONS ....................................................................45
700PJ
For the customers intending to use IPM motors ......... 23
This inverter is set for a general-purpose motor in the initial settings. For use with an IPM motor, refer to page 23.
To obtain the Instruction Manual (Applied)
Contact where you purchased the inverter, your Mitsubishi Electric sales representative, or the nearest Mitsubishi Electric FA Center for the following manual:
Instruction Manual (Applied) [IB(NA)-0600426ENG]
This manual is required if you are going to utilize functions and performance.
The PDF manuals are also available for download at the Mitsubishi Electric FA Global Website (URL: http://www.MitsubishiElectric.co.jp/fa/).
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This Instruction Manual (Basic) provides handling information and precautions for use of the equipment.
WARNING
CAUTION
CAUTION
WARNING
CAUTION
CAUTION
CAUTION
Environment
Surrounding air temperature
-10°C to +50°C (non-freezing)
Ambient humidity
90%RH or less (non-condensing)
Storage temperature
-20°C to +65°C 
Atmosphere
Indoors (free from corrosive gas, flammable gas, oil mist, dust and dirt)
Altitude/ vibration
Maximum 1000m.
5.9m/s
2
or less at 10 to 55Hz 
(directions of X, Y, Z axes)
Please forward this Instruction Manual (Basic) to the end user.

This section is specifically about safety matters

Do not attempt to install, op erate, maintain or inspect the inverter until you have read through the Instruction Manual (Basic) and appended documents carefully and can use the equipment correctly. Do not use this product until you have a full knowledge of the equipment, safety information and instructions. In this Instruction Manual (Basic), the safety instruction levels are classified into "WARNING" and "CAUTION".
The level may even lead to a serious consequence according to conditions. Both instruction levels must be followed because these are important to personal safety.
Incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Incorrect handling may cause hazardous conditions, resulting in medium or slight inju ry, or may cause only material damage.
1. Electric Shock Prevention
While the inverter power is ON, do not remove t he front
cover or the wiring cover. Do not run the inverter with the front cover or the wiring cover removed. Otherwise you may access the exposed high voltage terminals or the charging part of the circuitry and get an electric shock.
Even if power is OFF, do not remove the front cover
except for wiring or periodic inspection. You may accidentally touch the charged inverter circuits and get an electric shock.
Before wiring or inspection, power must be switched OFF.
To confirm that, LED indication of the operation panel must be checked. (It must be OFF.) Any person who is involved in wiring or insp ection shall wait for at le ast 10 minutes after the power supply has been switched OFF and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power OFF, and it is dangerous. This inverter must be earthed (grounded). Earthing
(grounding) must conform to the requirements of national and local safety regulations and electrical code (NEC section 250, IEC 61140 class 1 and other appli cable standards). A neutral-point earthed (grounded) power supply for 400V class inverter in compliance with EN standard must be used.
Any person who is involved in wiring or inspection of this
equipment shall be fu lly competent to do the wo rk.
The inverter must be installed before wiring. Otherwise
you may get an electric shock or be injured.
Setting dial and key operations must be performed with
dry hands to prevent an electric shock. Otherwise you may get an electric shock. Do not subject the cables to scratches, excessive stress, heavy
loads or pinching. Otherwise you may get an electric shock.
Do not change the cooling fan while power i s ON. It is
dangerous to change the cooling fan while power is ON.
Do not touch the printed circuit board or handle the cables
with wet hands. Otherwise you may get an electric shock.
When measuring the main circuit capacitor capacity, the
DC voltage is applied to the motor for 1s at powering OFF. Never touch the motor terminal, etc. right after powering OFF to prevent an electric shock. IPM motor is a synchronous motor with high-performance
magnets embedded in the rotor. Motor terminals hold high voltage while the motor is running even after the inverter power is turned OFF. Before wiring or inspection, the motor must be confirmed to be stopped. When the motor is driven by the load in applications such as fan and blower, a low-voltage manual contactor must be connected at the inverter's output side, and wiring and inspection must be performed while the contactor is open. Otherwise you may get an electric shock.
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2. Fire Prevention
Inverter (Filterpack) must be installed on a nonflammable
wall without holes (so that nobody touches the inverter heatsink on the rear side, etc.). Mounting it to or near flammable material can cause a fire.
If the inverter has become faulty, the inverter power must
be switched OFF. A continuous flow of large current could cause a fire.
When using a brake resistor, a sequence that will turn OFF power when a fault signal is output must be configured. Otherwise the brake resistor may overheat due to damage of the brake transistor and possibly cause a fire .
Do not connect a resistor directly to the DC terminals P/+
and N/-. Doing so could cause a fire. Be sure to perform daily and periodic inspections as specified
in the Instruction Manual. If a produ ct is used without any inspection, a burst, breakage, or a fire may occur.
3.Injury Prevention
The voltage applied to each terminal must be the ones
specified in the Instruction Manual. Otherwise burst, damage, etc. may occur.
The cables must be connected to the correct terminals.
Otherwise burst, damage, etc. may occur.
Polarity must be correct. Otherwise burst, damage, etc.
may occur. While power is ON or for some time after power-OFF, do not
touch the inverter (Filte rpack) since the inverte r (Filterpack) will be extremely hot. Doi ng so can cause burns.
4. Additional Instructions
Also the following points must be noted to prevent an accidental failure, injury, electric shock, etc.
(1) Transportation and Mounting
The product must be transported in correct method that
corresponds to the weight. Failure to do so may lead to injuries.
Do not stack the boxes containing inverters higher than
the number recommended.
The product must be installed to the position where
withstands the weight of the product according to the information in the Instruction Manual.
Do not install or operate the inverter (Filterpack) if i t is
damaged or has missing parts.
When carrying the inverter, do not hold it by the front
cover or setting dial; it may fall off or fail.
Do not stand or rest heavy objects on the product.The inverter mounting orientation must be correct.
Foreign conductive objects must be prevented from entering the inverter (Filterpack). That includes screws and metal fragments or other flammable substance such as oil.
Because the inverter (Filterpack) is a precision
instrument, do not dr op or subject it to impact.
The inverter (Filterpack) must be used under the following
environment conditions: Otherwise the inverter (Filterpack) may be damaged.
1 Temperature applicable for a short time, e.g. in transit.2 When installing the Filterpack of 11K or 15K on the rear
panel of the inverter, do not install on moving objects or places which vibrates (exceeding 1.96m/s
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).
If halogen-based materials (fluorine, chlorine, bromine,
CAUTION
CAUTION
CAUTION
WARNING
CAUTION
CAUTION
CAUTION
CAUTION
iodine, etc.) infiltrate into a Mitsubishi Electric product, the product will be damaged. Halogen-based materials are often included in fumigant, w hich is used to steriliz e or disinfest wooden packag es. When packaging, prev ent residual fumigant components from being infiltrated into Mitsubishi Electric products, or use an alternative sterilization or disinfection method (heat disinfection, etc.) for packaging. Sterilization of disinfection of wooden package should also be performed before packaging the product.
(2) Wiring
Do not install a power factor correction capacitor or surge
suppressor/capacitor type filter on the inverter output side. These devices on the inverter output side may be overheated or burn out.
The connection orientation of the output cables U, V, W to
the motor affects the rotation direction of the motor.
IPM motor terminals (U, V, W) hold high-voltage while the
IPM motor is running even after the power is turned OFF. Before wiring, the IPM motor must be confirmed to be stopped. Otherwise you may get an electric shock.
Never connect an IPM motor to the commercial power
supply. Applying the commercial power supply to input terminals (U, V, W) of an IPM motor will burn the IPM motor. The IPM motor must be connected with the output terminals (U, V, W) of the inverter.
(3) Trial run
Before starting operation, each parameter must be
confirmed and adjusted. A failure to do so may cause some machines to make unexpected motions.
(4) Usage
The IPM motor capacity must be same with the inverter
capacity. (The 0.75K inverter can be used with a one-rank lower motor.)
Do not use multiple IPM motors with one inverter.Any person must stay away from the equipment when the
retry function is set as it will restart suddenly after trip.
Since pressing key may not stop output depending
on the function setting status, separate circuit and switch that make an emergency stop (power OFF, mechanical brake operation for emergency stop, etc.) must be provided.
OFF status of the start signal must be confirmed before
resetting the inverter fault. Resetting inverter alarm with the start signal ON restarts the motor suddenly.
Do not use an IPM motor in an application where a motor
is driven by its load and runs at a speed higher than the maximum motor speed. A dedicated IPM motor must be used under IPM motor
control. Do not use a synchronous motor, induction motor, or synchronous induction motor under IPM motor control.
The inverter must be used for three-phase induction
motors or the dedicated IPM motor. Connection of any other electrical equipment to the inverter output may damage the equipment.
Do not modify the equipment.
Do not perform parts removal which is not instructed in this
manual. Doing so may lead to fault or damage of the product.
The electronic thermal relay function does not guarantee
protection of the motor from overheating. It is recommended to install both an external thermal and PTC thermistor for overheat protection.
Do not use a magnetic contactor on the inverter input for
frequent starting/stopping of the inverter. Otherwise, the life of the inverter decreases.
The effect of electromagnetic interference must be
reduced by using an EMC filter or by other means. Otherwise nearby electronic equipment may be affected.
Appropriate measures must be taken to suppress
harmonics. Otherwise power supply harmonics from the inverter may heat/damag e the power factor correction capacitor and generator.
When driving a 400V class motor by the inverter, the
motor must be an insulation-enhanced motor or measures must be taken to suppress surge voltage. Surge voltage attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor. When parameter clear or all parameter clear is performed,
the required parameters must be set again before starting operations because all parameters return to the initial value.
The inverter can be easily set for high-speed operation.
Before changing its setting, the performances of the motor and machine must be fully examined.
Stop status cannot be hold by the inverter's brake
function. In addition to the inverter's brake function, a holding device must be installed to ensure safety.
Before running an inverter which had been stored for a
long period, inspection and test operation must be performed.
Static electricity in your body must be discharged before
you touch the product. Otherwise the product may be damaged.
Do not connect an IPM motor under the general-purpose
motor control settings (initial settings). Do not use a general-purpose motor under the IPM motor control setting. Doing so will cause a failure.
In the system with an IPM motor, the inverter power m ust
be turned ON before closing the contacts of the contactor at the output side.
(5) Emergency stop
A safety backup such as an emergency brake must be
provided for devices or equipment in a system to prevent hazardous conditions in case of failure of the inverter or an external device controlling the inverter.
When the breaker on the inverter input side trips, the
wiring must be checked for fault (short circuit), and internal parts of the inverter for a damage, etc. The cause of the trip must be identified and removed before turning ON the power of the breaker.
When any protective function is activated, appropriate
corrective action must be taken, and the inverter must be reset before resuming operation.
(6) Maintenance, inspection and parts replacement
Do not carry out a megger (insulation resistance) test on
the control circuit of the inverter. It will cause a failure.
(7) Disposal
The inverter must be treated as industrial waste.
General instruction
Many of the diagrams and drawings in this Instruction Manual (Basic) show the inverter without a cover or partially open for explanation. Never operate the inverter in this manner. The cover must be always reinstalled and the instruction in this Instru ction Manual (Basic) m ust be followed when operating the inverter. For more details on a dedicated IPM motor, refer to the Instruction Manual of the dedicated IPM motor.
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<Abbreviation>
Mark Control method Applied motor (control)
V/F control
Three-phase induction motor (general-purpose motor control)
General-purpose magnetic
flux vector control
IPM motor control
Dedicated IPM motor (IPM motor control)
V/FV/FV/F
GP
MFVCGP MFVCGP MFVC
IPMIPMIPM
• PU: Operation panel and parameter unit (FR-PU04
/FR-PU07)
• Inverter: Mitsubishi Electric inverter FR-F700PJ series
F700PJ: Mitsubishi Electric inverter FR-F700PJ series
•FR-
• Pr.: Parameter number (Number assigned to function)
• PU operation: Operation using the PU (operation panel/FR-PU04/FR-PU07)
• External operation: Operation using the control circuit signals
• Combined operation: Operation using both the PU (operation panel/FR-PU04/FR-PU07) and External operation
• General-purpose motor: Three-phase induction motor
• Standard motor: SF-JR
• Constant-torque motor: SF-HRCA
• Filterpack: FR-BFP2
• IPM motor: Dedicated IPM motor MM-EF(1800r/min specification)
The following marks are used to indicate the controls as below. (Parameters without any mark are valid for all controls.)
<Trademark>
Company and product names herein are the trademarks and registered trademarks of their respective owners.
<Mark>
REMARKS:
Additional helpful contents and relations with other functions are stated.
NOTE: Contents requiring caution or cases when set functions are not activated are stated.
POINT: Useful contents and points are stated.
<Notes on descriptions in this Instruction Manual>
• Connection diagrams in this Instruction Manual appear with the control logic of the input terminals as sink logic, unless
otherwise specified. (For the control logic, refer to page 1.)
<Related document>
Refer to the Instruction Manual (Applied) for further information on the following points.
• Removal and reinstallation of the cover
• Connection of stand-alone option unit
• EMC and leakage currents
• Detailed explanation on parameters
• Troubleshooting
• Check first when you have a trouble
• Inspection items (life diagnosis, cooling fan replacement)
• Measurement of main circuit voltages, currents and powers
• For customers who are replacing the conventional model with this inverter
Harmonic suppression guideline (when inverters are used in Japan)
All models of general-purpose inverters used by specific consumers are covered by "Harmonic suppression guideline for consumers who
receive high voltage or special high voltage". (For further details, refer to Chapter 3 of the Instruction Manual (Applied).)
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Product checking and parts identification
1
Capacity plate
Inverter model
Serial number
1.5K
Rating plate
Inverter model
Input rating
Output rating
Serial number
FR-F740PJ-1.5K
INPUT XXXXX OUTPUT XXXXX
SERIAL
MADE IN JAPAN
PASS ED
INVERTER
MODEL
SAMPLE
Country of origin
Control circuit terminal block
(Refer to page 11.)
Control logic switchover jumper connector
The jumper connector is in the sink logic (SINK) when shipped from the factory. Move the jumper connector to change to the source logic (SOURCE). Always fit the jumper connector to the either position.
( Refer to the Instru ction Manual (Applied).)
Combed shaped wiring cover
Refer to the Instructi on
Manual (Applied) for installation/
removal.
Main circuit terminal block
(Refer to page 11.)
Front cover
Refer to the
Instruction Manual (Applied) for installation/
removal.
PU connector
(Refer to page 10.)
Voltage/current input switch
(Refer to page 10.)
Operation panel
(Refer to page 3.)
Cooling fan
The cooling fan is removable.
Refer to the Instruction Manual
(Applied) for installation/ removal.
Accessory
· Fan cover fixing screws (M3  35mm) These screws are necessary for compliance with the EU Directive.
(
Refer to page 51
.)
Capacity Quantity
1.5K to 3.7K 1
5.5K to 15K 2

1OUTLINE

1.1 Product checking and parts identification

Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to ensure that the product agrees with your order and the inverter is intact.
(1) Inverter
Inverter model
Symbol Voltage class Represents F720PJ Three-phase 200V class None Without
F740PJ Three-phase 400V class F With
FR- F740PJ - 1.5 K
Symbol Filterpack
the inverter
capacity [kW]
REMARKS
Filterpack (FR-BFP2) is enclosed for the inverter with Filterpack ("F" at the end of its model names marked on the packaging box.)
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Product checking and parts identification
FR-BFP2- H K
0.4 to 15
Represents the applicable inverter capacity (kW)
Symbol
Applicable power voltage
None
200V class 400V class
H
Installation hole
Inverter rear panel installation screw hole
Terminal block for commercial power supply connection
Black cable: connect to terminal R, S and T of the inverter
Red cable: connect to terminal P and P1 of the inverter
Green and yellow striped cable: connect to the earth (ground) terminal
Crimp terminals for the inverter connection
Rating plate
Terminal block cover
Filterpack model
Rating
SERIAL number
MODEL
FR-BFP2-H0.4K
BKO­RATED SERIAL
MITSUBISHI ELECTRIC CORPORATION
Earth (Ground) terminal
MADE IN JAPAN
REMARKS
For how to find the SERIAL num ber, refer to page 55.
(2) Filterpack
Filterpack model
Parts name and plate
Enclosed items
Name Description Quantity Refer to page
Screw for leakage current countermeasure and spacer
Rear panel installation L-bracket
Screw for inverter rear panel installation
The screw size differs according to capacities. ((H)7.5K or lower: M4×14, (H)11K and (H)15K: M5×20)
When the earth leakage breaker or earth leakage relay operates unnecessarily due to leakage current, use this screw as a countermeasure.
Enclosed for the 5.5K or higher 1 9
Use these screws for installation of Filterpack onto the inverter rear panel.
1 for each
4 9
Instruction
Manual (Applied)
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1.2 Operation panel

(a) Unit indicator
(b) Monitor (4-digit LED)
(c) Setting dial
(d) Start command
(e) MODE key
(f) SET key
(g) Operation status indicator
(h)
Parameter setting mode indicator
(i) Monitor indicator
(j) Operation mode indicat or
(k) STOP/RESET key
(l) PU/EXT key
Output frequencyOutput currentOutput voltage
*
Energy saving monitor is displayed when the
energy saving monitor is set with Pr. 52.

1.2.1 Names and functions of the operation panel

The operation panel cannot be removed from the inverter.
Operation panel
No. Component Name Description
(a)
(b)
(c)
(d)
(e)
(f)
(g)
Unit indicator
Monitor (4-digit LED)
Setting dial
Start command Select the rotation direction in Pr. 40.
MODE key
SET key
Operation status indicator
(h)
(i)
(j)
(k)
(l)
Parameter setting mode indicator
Monitor indicator Lit to indicate the monitor mode .
Operation mode indicator
STOP/RESET key
PU/EXT key
Hz: Lit to indicate frequency. (Blinks when the set frequency monitor is displayed.) A: Lit to indicate current. (Both "Hz" and "A" turns OFF to indicate a value other than frequency or current.)
Shows the frequency, parameter number, etc. (To monitor the output power, the set frequency and other items, set Pr. 52.)
The dial of the Mitsubishi Electric inverters. The setting dial is used to change the frequency and parameter settings. Press the setting dial to perform the following operations:
To display a control method (general-purpose motor control or IPM motor control) during th e
monitor mode
To display the set frequency when pressed for 1s or longer under PU operation mode or External/
PU combined operation mode (Pr. 79 = "3")
To display the present setting during calibration To display a fault history number in the fault history mode
Used to switch among different setting modes.
Pressing simultaneously changes the operation mode.
Holding this key for 2 seconds locks the operation. The key lock is invalid when Pr. 161 = "0 (initial setting)." ( Refer to the Instruction Manual (Applied) .)
Used to enter a setting. If pressed during the operation, monitored item changes as the following:
Lit or blinks during inverter operation. * Lit: When the forward rotation o peration is being performed .
Slow blinking (1.4s cycle): When the reverse rotation operation is being performed.
Fast blinking (0.2s cycle): When has been pressed or the start command has been
When the frequency command is less than the starting fr equency.When the MRS signal is being input.
Lit to indicate the parameter set ting mode.
PU: Lit to indicate the PU operation mode. EXT: Lit to indicate the External operation mode. (EXT is lit at power-ON in the initial setting.) NET: Lit to indicate the Network operation mode. PU and EXT: Lit to indicate EXT/PU combined operation mode 1 and 2 All of these indicators are OFF when the command source is not a t the operation panel. Used to stop operation commands. Used to reset a fault when the protective function (fault) is activated. Used to switch between the PU and External operation modes. To use the External operation mode (operation using a separately connected frequency setting potentiometer and start signal), press this key to light up the EXT indicator.
(Press simultaneously (0.5s), or change the Pr.79 setting to change to the combined
operation mode. ( Refer to the Instru ction Manual (Applied).)
PU: PU operation mode EXT: External operation mode Used to cancel the PU stop also.
*
given, but the operation cannot be made.
3
Operation panel
Hz
A
While a fault is displayed:
The display shifts as follows by pressing : Output frequency at the fault
Output current Output voltage Energization time.
(After Energization time, it goes back to a fault display.)
Pressing the setting dial shows the fault history number.
STOP
Operation mode switchover
Parameter settingFault history Monitor/frequency setting
At power-ON (External operation mode)
PU operation mode
(output frequency monitor)
Parameter setting mode
PU Jog operation mode
Output current monitor
General-purpose
motor control
Set frequency
is displayed
Output voltage monitor
Display the present setting
Value change
Keep pressing the setting dial
Parameter write is completed.
Parameter and a setting value appear alternately.
Parameter clear
Automatic
parameter setting
IPM parameter
initialization
All parameter
clear
Fault history clear
Initial value
change list
(Example)
(Example)
(After 1s)
Frequency setting has been written and completed.
and frequency appear alternately.
[Operation for displaying fault history]
The past eight faults can be displayed using the setting dial.
(The latest fault is ended by ".".)
When no fault history exists, is displayed.
Value change
( Refer to Chapter 4 of the Instruct ion Manual (Applied).)
(Refer to page 5.)

1.2.2 Basic operation (factory setting)

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1.2.3 Changing the parameter setting value

REMARKS
is displayed...Why?
appears .... Write disable error
appears .... Write error during operation
appears .... Calibration error
appears ....Mode designation error
For details, refer to the Instruction Manual
(Applied).
The number of digits displayed on the operation
panel is four. Only the upper four digits of values can
be displayed and set. If the values to be displayed
have five digits or more including decimal places, the
fifth or later numerals cannot be displayed nor set.
(Example) For Pr. 1
When 60Hz is set, 60.00 is displayed.
When 120Hz is set, 120.0 is displayed and second
decimal place is not displayed nor set.
REMARKS
are displayed alternately ...
Why?
The inverter is not in the PU operation mode.
PU connector or USB connector is used.
1. Press . [PU] is lit and the monitor (4-digit LED)
displays "1". (When Pr. 79 = "0" (initial value))
2. Carry out operation from step 5 again.
Stop the inverter. Parameter clear is unavailable
when the inverter is running, and w ill cause the write
disable error.
Operation example C hange the Pr. 1 Maximum frequency setting.
Screen at power-ON
1.
The monitor display appears.
Operation mode change
2.
Press to choose the PU operation mode. PU indicator is lit.
Parameter setting mode
3.
Press to choose the parameter setting m ode.
Selecting the parameter number
4.
Turn until " " (Pr. 1) appears.
Reading the setting value
5.
Press to read the present set value.
" "(120.0Hz (initial value)) appears.
Changing the setting value
6.
Turn to change the set value to " " (60.00Hz).
Setting the parameter
7.
Press to set.
The parameter number and the setting value blink alternately.

1.2.4 Parameter clear/all parameter clear

POINT
Set "1" in Pr.CL Parameter clear or ALLC all parameter clear to initialize parameters. (Parameters are not cleared
when "1" is set in Pr. 77 Parameter write selection.)
Refer to the extended parameter list of the Instruction Manual (Applied) for parameters cleared with this
operation.
Screen at power-ON
1.
The monitor display appears.
Operation mode change
2.
Press to choose the PU operation mode. PU indicator is lit.
Parameter setting mode
3.
Press to choose the parameter setting m ode.
Selecting Parameter Clear (All Parameter Clear)
4.
Turn until " " (" ") appears
Selecting the setting value
Press to read the present set value.
5.
" "(initial value) appears.
Turn to change it to the set value " ".
Press to set.
6.
Press to set.
" " and Pr. CL (ALLC) indications blink alte rnately.
Setting Description
0 Clear is not executed.
1
Sets parameters back to the initial values. (Parameter clear sets back all parameters except calibration parameters, terminal
function selection parameters to the initial values.) Refer to the parameter list of the Instruction Manual (Applied) for
availability of parameter clear and all para meter clear.
Operation panel
Operation
to
Operation
and
5

2 INSTALLATION AND WIRING

AC power supply
Use within the permissible power supply specifications of the inverter. To ensure safety, use a molded case circuit breaker, earth leakage circuit breaker or magnetic contactor to switch power ON/OFF.
Magnetic contactor (MC)
Install the magnetic contactor to ensure safety. Do not use this magnetic contactor to start and stop the inverter. Doing so will cause the inverter life to be shortened.
Noise filter
(ferrite core)
(FR-BSF01,
FR-BLF)
Install a noise filter (ferrite core) to reduce the electromagnetic noise generated from the inverter.Effective in the range from about 0.5MHz to 5MHz. A wire should be wound four turns at a maximum.
Devices connected
to the output
Do not install a power factor correction capacitor, surge suppressor or capacitor type filter on the output side of the inverter. When installing a molded case circuit breaker on the output side of the inverter, contact each manufacturer for selection of the molded case circuit breaker.
The regenerative braking capability of the inverter can be exhibited fully.
Power supply harmonics can be greatly suppressed.
High power factor converter (FR-HC2)
Power regeneration common converter (FR-CV)
R/L1 S/L2T/L3
P1
P/+
P/+
N/-
P/+
PR
Great braking capability is obtained.
Reactor (FR-HAL, FR-HEL option)
Reactors (option) must be used when power harmonics measures are taken, the power factor is to be improved or the inverter is installed near a large power supply system (500kVA or more). The inverter may be damaged if you do not use reactors. Select the reactor according to the model. Remove the jumpers across terminals P/+ and P1 to connect the DC reactor.
Noise filter (ferrite core) * (FR-BSF01, FR-BLF)
Molded case circuit breaker (MCCB), earth leakage circuit breaker (ELB), or fuse
The breaker must be selected carefully since an in-rush current flows in the inverter at power on.
Install a noise filter (ferrite core) to reduce the electromagnetic noise generated from the inverter. Effective in the range from about 1MHz to 10MHz. When more wires are passed through, a more effective result can be obtained. A wire should be wound four turns or more.
* Not necessary if Filterpack (FR-BFP2) is used.
Earth (Ground)
To prevent an electric shock, always earth (ground) the motor and inverter. For reduction of induction noise from the power line of the inverter, it is recommended to wire the earth (ground) cable by returning it to the earth (ground) terminal of the inverter.
AC reactor (FR-HAL)
DC reactor (FR-HEL) *
Parameter unit (FR-PU07)
Enclosure surface operation
panel (FR-PA07)
By connecting the connection cable (FR-CB2) to the PU connector, operation can be performed from FR-PU07, FR-PA07.
Noise filter (capacitor) (FR-BIF)
P/+
P/+
PR
PR
Brake unit (FR-BU2)
Reduces the radio noise.
Resistor unit (FR-BR) Discharging resistor (GZG, GRZG)
UVW
VUW
IM connection
IPM connection
Contactor Example) No-fuse switch (DSN type)
Install a contactor in an application where the IPM motor is driven by the load even at power-OFF of the inverter. Do not open or close the contactor while the inverter is running (outputting).
Dedicated IPM motor (MM-EFS, MM-EF)
Use the specified motor. An IPM motor cannot be driven by the commercial power supply.
Earth
(Ground)
General­purpose
motor
Earth (Ground)
Inverter FR-F700PJ
: Install this as required.
Earth (Ground)
RS-232C - RS-485 converter is
required when connecting to PC with RS-232C interface.
RS-485 RS-232C
Converter
(Refer to page 45.)
(Refer to page 7.)
(Refer to page 7.)
( Refer to the Instruction Manual (Applied).)
Brake resistor (FR-ABR, MRS type, MYS type)
Braking capability can be improve d. Always install a thermal relay when using a brake resistor whose capacity is 11K or higher.
(Refer to the Instruction Manual (Applied).)
6
NOTE
The life of the inverter is influenced by surrounding ai r temperature. Use the product within the permissible surro unding air temperature. This mu st be noted especiall y when the inverter is in stalled in an enclosure.
the Instruction Manual (Applied) .)
Wrong wiring might lead to damage of the inverter. The control signal lines must be kept fully away from the main
circuit to protect them from noise. (Refer to page 10.)
Do not install a power factor correction capacitor, surge suppressor or capacitor type filter on the inverter output
side. This will cause the inver ter to trip or the capacitor and surge s uppressor to be damaged. If an y of the above devices are connected, immediately remove them.
Electromagnetic wave interference
The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication devices (such as AM radios) used near the inverter. In this case, install the FR-BIF optional EMC filter (capacitor) (for use in the input side only) or FR-BSF01 or FR-BLF EMC filter (ferrite core) to minimize interference.
( Refer to Chapter 3 of the Instruction Manual (Applied).)
Refer to the Instruction Manual of each option and peripheral devices for details of peripheral devices.An IPM motor cannot be driven by the commercial power supply.An IPM motor is a motor with permanent magnets embedded inside. High voltage is generated at the motor terminals
while the motor is running. Before closing the contactor at the output side, make sure that the inverter power is ON and the motor is stopped.
(
Refer to Chapter 3 of
Peripheral devices
2
Front cover
Front cover
Front cover
Wiring cover Wiring cover
FR-F720PJ-0.4K, 0.75K FR-F720PJ-1.5K to 3.7K
FR-F740PJ-0.4K to 3.7K
FR-F720PJ-5.5K or higherFR-F740PJ-5.5K or higher

2.1 Peripheral devices

Check the inverter model of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity. Refer to the following list and prepare appropriate peripheral devices.
Motor
Inverter Model
Vol tag e
FR-F720PJ-0.4K 0.4 5A 5A S-T10 S-T10
FR-F720PJ-0.75K 0.75 10A 5A S-T10 S-T10
FR-F720PJ-1.5K 1.5 15A 10A S-T10 S-T10
FR-F720PJ-2.2K 2.2 20A 15A S-T10 S-T10
FR-F720PJ-3.7K 3.7 30A 30A S-T21 S-T10
FR-F720PJ-5.5K 5.5 50A 40A S-T35 S-T21
200V class
FR-F720PJ-7.5K 7.5 60A 50A S-T35 S-T35
FR-F720PJ-11K 11 75A 75A S-T35 S-T35
FR-F720PJ-15K 15 125A 100A S-T50 S-T50
FR-F740PJ-0.4K 0.4 5A 5A S-T10 S-T10
FR-F740PJ-0.75K 0.75 5A 5A S-T10 S-T10
FR-F740PJ-1.5K 1.5 10A 10A S-T10 S-T10
FR-F740PJ-2.2K 2.2 15A 10A S-T10 S-T10
FR-F740PJ-3.7K 3.7 20A 15A S-T10 S-T10
FR-F740PJ-5.5K 5.5 30A 20A S-T21 S-T12
400V class
FR-F740PJ-7.5K 7.5 30A 30A S-T21 S-T21
FR-F740PJ-11K 11 50A 40A S-T21 S-T21
FR-F740PJ-15K 15 60A 50A S-T35 S-T21
 Assumes the power supply voltage is for a dedicated IPM motor or of a Mitsubishi Electric 50Hz 4-pole standard motor.  Select an MCCB according to the power supply capacity.
Install one MCCB per inverter. For the use in the United States or Canada, refer to page 54, and select an appropriate fuse or molded case circuit breaker (MCCB).
 Magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic contactor is
used for emergency stop during motor driving, the electrical durability is 25 times. If using an MC for emergency stop during motor driving, select an MC regarding the inverter input side current as JEM1038-AC-3 class rated current. When using an MC on the inverter output side for commercial-power supply operation switching using a general-purpose motor, select an MC regarding the motor rated current as JEM1038-AC-3 class rated current.
Output
(kW)
NOTE
When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the inverter model,
and cable and reactor according to the motor output.
When the breaker on the inverter input side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter, etc.
Identify the cause of the trip, then remove the cause and power ON the breaker.

2.2 Installation of the inverters and precautions

Molded Case Circuit Breaker (MCCB) 
or Earth Leakage Circuit Breaker (ELB)

(NF or NV type)
Reactor or Filterpack Connection Reactor or Filterpack Connection
Without With Without With
Magnetic Contactor (MC) 
MCCB INV
MCCB INV
M
M

2.2.1 Installation of the inverter (without Filterpack)

Enclosure surface mounting Remove the front cover and wiring cover to mount the inverter to the surface. (Remove the covers in the directions of the arrows.)
7
Installation of the inverters and precautions
10cm or more
10cm or more
Measurement position
Measurement position
5cm
5cm
5cm
-10 C to +50 C (non-freezing)
1cm or more
∗1, ∗2
1cm or more
∗1, ∗2
1cm or more
∗1
FR-F720PJ-1.5K to 3.7KFR-F720PJ-0.4K to 0.75K FR-F740PJ-0.4K to 3.7K
Screw for inverter rear panel installation
Screw for inverter rear panel installation
Front cover
Front cover
Wiring cover
Wiring cover
Screw for inverter rear panel installation
Screw for inverter rear panel installation
L-bracket installation screw
Screw for inverter rear panel installation
Rear panel installation L-bracket
Screw for inverter rear panel installation
NOTE
When encasing multiple inverters, install them in parallel as a cool ing
measure.
Install the inverter vertically.For heat dissipation and maintenance, allow minimum clearance shown
in the figures below from the inverter to the other devices and to the inner surface of the enclosure.
 Allow 5cm or more clearance for 5.5K or higher.  When using the inverters at the surrounding air temperature of 40C or less, the inverters can be installed without any clearance between
them (0cm clearance).

2.2.2 Installation of the inverter and Filterpack (for rear panel installation)

<0.4K to 3.7K>
Remove the front cover and wiring cover to attach the inverter.
Vertical
<5.5K to 15K>
Remove the L-bracket installation screws from Filterpack (two for the 7.5K or lower, three for the 11K or higher), and attach the included L-bracket to Filterpack with these screws. Remove the front cover to attach the inverter.
8
NOTE
When encasing multiple inverters, install them in parallel as a cooling measure. Install the inverter (Filterpack) vertically.When installing the Filterpack to the inverter, use the included installation screws for the inverter rear panel.
Using a longer screw may damage the Filterpack.
Side-by-side installation is not available for Filter packs.
Installation of the inverters and precautions
2
Filterpack
NOTE
When installing Filterpack of 11K or 15K on the rea r panel of the inverter, do not install on mo ving objects
or places which vibrates (exceeding 1.96m/s
2
).
Filterpack
1cm or more
NOTE
To release heat of the inverter and Filterpack,
leave clearance of 1 cm or more when installing the inverter and Filterpack.
Filterpack
10cm or more
<Invert installation of Filterpack><Sideway installation of Filterpack>
Enclosure

2.2.3 Installation of Filterpack

The following installations are recommended for Filterpack and the inverter. For wiring of Filterpack and the inverter, refer to
Rear panel installation Side panel installation
Underneath installation
page 13
.
NOTE
Install Filterpack with the wiring portion facing right.Underneath installation is not available for 11K and 15K.To release heat, leave clearance of 10cm or more between the inverter and Filterpack.To prevent malfunctions and damages, never perform installations in the following manners. Only install according to
the recommended mounting methods.

2.2.4 Environment

Before installation, check that the environment meets the specifications on page 46.
NOTE
Install the inverter on a strong surface securely and vertically with bolts.Leave enough clearances and take cooling measures.Avoid places where the inverter is subjected to direct sunlight, high temperature and high humidity.Install the inverter on a nonflammable wall su rface.
Enclosure
9

2.3 Wiring

Earth
(Ground)
Motor
M
Earth (Ground)
Three-phase AC power supply
MCCB MC
R/L1
P1 P/+
PR
N/-
S/L2 T/L3
U
V
W
Earth
(Ground)
*7 Brake resistor (FR-ABR, MRS type, MYS
type) Install a thermal relay to prevent an overheat and burnout of the brake resistor. Always install a thermal relay when using a brake resistor whose capacity is 11K or higher.
*8 It is not necessary when
calibrating the indicator from the operation panel.
Forward rotation start
Reverse rotation start
Middle speed
High speed
Terminal 4 input selection
Control input signals (No voltage input allowed)
24VDC power supply
(Common for external power supply transistor)
Contact input common
STR
STF
RH
RM
AU
SD
PC
Relay output
Running
Open collector output
Open collector output common
Sink/source common
RUN
SE
A
B
C
Frequency setting signals (Analog)
2 0 to 5VDC
10(+5V)
2
3
1
4 4 to 20mADC
Frequency setting potentiometer
1/2W1kΩ
Terminal 4 input (Current input)
(+) (-)
5(Analog common)
*5 It is recommended to
use 2W1kΩ when the frequency setting signal is changed frequently.
*5
*3 When using terminals
PC-SD as a 24VDC power supply, take care not to short across terminals PC and SD.
PU
connector
*2. DC reactor (FR-HEL)
When connecting a DC reactor, remove the jumper across P1 and P/+.
Control circuit terminal
Main circuit terminal
Sink logic
Jumper
*2
*7
*3
*4
*6
The function of these
terminals can be changed to the reset signal, etc. with the input terminal assignment (Pr. 178 to Pr. 182)
.
Multi-speed selection
Terminal functions vary by
Pr. 190 RUN terminal function selection
Terminal functions vary by Pr. 192 A,B,C terminal
function selection
SINK
SOURCE
VI
*6
0 to 5VDC
(0 to 10VDC)
0 to 10VDC
*6 Terminal input specifications can be changed by analog
input specifications switchover (Pr. 267). Set the voltage/current input switch in the "V" position to select voltage input (0 to 5V/0 to10V) and "I" (initial value) to select current input (4 to 20mA). To use terminal 4 (initial setting is current input), turn ON AU signal.
Voltage/current input switch
Main circuit
Control circuit
R
Relay output (Fault output)
Brake unit
(Option)
FM
SD
Indicator (Frequency meter, etc.)
+
-
Moving-coil type 1mA full-scale
Calibration resistor
*8
*9
*4 Terminal input specifications
can be changed by analog input specifications switchover (Pr. 73). Terminal 10 and terminal 2 are used as PTC input terminal (Pr. 561).
With Filterpack
Three-phase
AC power
supply
MCCB MC
R/L1
P1
P/+
S/L2 T/L3
Earth (ground)
*1 Remove the jumper
across the terminals P1 and P/+ to install Filterpack.
Jumper
*1
R0 S0 T0
P1
P
Filterpack FR-BFP2
GND
R S T
*9 Operation and parameter setting can be
done from the parameter unit (FR-PU07) and the enclosure surface operation panel (FR-PA07). (Use the option cable (FR-CB2 ).) RS-485 communication can be utilized from a personal computer and other devices.

2.3.1 Terminal connection diagram

Wiring
10
NOTE
To prevent a malfunction caused by noise, separate the signal cables more than 10cm from the power cables. Also
separate the main circuit wire of the input side and the output side.
After wiring, wire offcuts must not be left in the inverter.
Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in an enclosure etc., take ca re not to allow chips and othe r foreign matter to ent er the inverter.
Terminals S1, S2, SC, and SO are for manufacturer setting. Do not remove the shortening wires across terminals S1
and SC and terminals S2 and SC.
Wiring
2

2.3.2 Terminal specifications

Terminal
Typ e
Symbol
R/L1, S/L2,
T/L3
U, V, W Inverter output
P/+, PR Brake resistor connection
P/+, N/- Bra ke unit connection
Inverter
P/+, P1
Main circuit
R0, S0, T0
R, S, T Inverter power supply
Filterpack
P, P 1 DC reactor terminal
GND
STF Forward rotation start
STR Reverse rotation start
RH, RM Multi-speed s election
AU Terminal 4 input selection
SD
Contact input
PC
10
Control circuit/Input signal
2
4
Frequency setting
5
10
2
Thermistor
Terminal Name Terminal Specification
Connect to the commercial power supply.
AC power input
DC reactor (Filterpack)
connection
Earth (Ground)
Commercial power
supply input
Earth (Ground)
Inverter earth (ground)
connection
Contact input common
(sink) (initial setting)
External transistor
common (source)
24VDC power supply
common
External transistor
common (sink)
(initial setting)
Contact input common
24VDC power supply
Frequency setting power
Frequency setting
(voltage)
Frequency setting
(current)
Frequency setting
common
PTC thermistor input
(source)
supply
Do not connect anything to these terminals when using the high power factor converter (F R­HC2) or power regeneration common converter (FR-CV). To use Filterpack, connect the R, S, and T cables of Filterpack.
Connect a three-phase squirrel-cage moto r or a dedicated IPM motor.
Connect a brake resistor (FR-ABR, MRS type, MYS type) across terminals P/+ and PR.
Connect the brake unit (FR-BU2), power regeneration common conve rter (FR-CV) or high power factor converter (FR-HC2).
Remove the jumper across terminals P/+ and P1 and connect a DC reactor. To use Filterpack, remove the jumper across the terminals P/+ and P1, then connect the P and P1 cables of Filterpack.
For earthing (grounding) the inverter chassis. Must be earthed (g rounded). To use Filterpack, connect the GND cable of Filterpack.
Connect to the commercial power supply.
For earthing (grounding) the Filterpack. Must be earthed (grounded) .
Connect to R/L1, S/L2, and T/L3 of the inverter.
Remove the jumper across terminals
Connect to the earth (ground) terminal of the inverter.
Turn ON the STF signal to start forward rotation and turn it OFF to stop.
Turn ON the STR signal to start reverse rotation and turn it OFF to stop.
Multi-speed can be selected according to the combination of RH and RM signals.
The terminal 4 function is available only when the AU signal is ON. (the operation with the frequency setting signal of 4 to 20mA DC is available) Turning ON the AU signal disables the terminal 2 (voltage input) function.
Common terminal for contact input terminal (sink logic) and t erminal FM.
Connect this terminal to the power supply common terminal of a transistor output (open collector output) device, such as a programmable controller, in the source logic to avoid malfunction by undesirable current.
Common output terminal for 24VDC 0.1A power supply (PC terminal). Isolated from terminals 5 and SE.
Connect this terminal to the power supply common terminal of a transistor output (open collector output) device, such as a programmable controller, in the sink logic to avoid malfunction by undesirable current.
Common terminal for contact input terminal (source logic).
Can be used as 24VDC 0.1A power supply.
Used as power supply when connecting potentiometer for frequency setting (speed setting) from outside of the inverter.
Inputting 0 to 5VDC (or 0 to 10V) provides the maximum output frequency at 5V (10V) and makes input and output proportional. Use Pr. 73 to switch between input 0 to 5VDC input (initial setting) and 0 to 10VDC.
Inputting 4 to 20mADC (or 0 to 5V, 0 to 10V) provides the maximum output frequency at 20mA and makes input and output proportional. The input signal to terminal 4 is valid only when the AU signal is ON (terminal 2 input is invalid). Use Pr. 267 to switch from among input 4 to 20mA (initial setting), 0 to 5VDC and 0 to 10VDC. Set the voltage/current input switch in the "V" position to select voltage input (0 to 5V/0 to 10V).
Frequency setting signal (terminal 2 or 4) common terminal. Do not earth (ground).
For connecting PTC thermistor output. When PTC thermistor protection is valid (Pr. 561 "9999"), terminal 2 is not available for frequency setting.
P/+
and P1, and connect to th e terminals
When the STF and STR signals are turned ON simultaneously, the stop command is given.
5VDC permissible load current 10mA
Input resistance10k1k Permissible maximum voltage 20VDC
Current input: Input resistance 2495 Maximum permissible current 30mA
Voltage input: Input resistance10k 1k Permissible maximum voltage 20VDC
Adaptive PTC thermistor specification Heat detection resistance : 500 to 30k (Set by Pr. 561)
P/+
and P1 of the inverter.
11
Wiring
Terminal
Typ e
Symbol
A, B, C
Relay
RUN Inverter running
Open collector
SE
Control circuit terminal/Output signal
FM For meter
Pulse
PU connector
Communication
NOTE
To change the input specification for terminal 4, set Pr. 267 and the voltage/current input switch correctly, then input
the analog signal relevant to the setting. Applying a voltage with voltage/current input switch in "I" position (current input is selected) or a current with switch in "V" position (voltage input is selected) could cause component damage of the inverter or analog circuit of output devices.
Connecting the power supply to the inverter output terminals (U, V, W) will damage the inverter. Do not perform such
wiring.
indicates that terminal functions can be selected using Pr. 178 to Pr. 182, Pr. 190 and Pr. 192 (I/O terminal function
selection).
The terminal names and functions shown here are the initial settings.Terminals S1, S2, SC, and SO are for manufacturer setting. Do not connect anything to these.
Doing so may cause an inverter failure. Do not remove the shortening wires across terminals S1 and SC and terminals S2 and SC. Removing either shortening wire disables the inverter operation.
Terminal Name Terminal Specification
1 changeover contact output indicates that the inverter protectiv e function has activated and
Relay output (fault output)
Open collector output
common
the output stopped. Fault: discontinuity across B-C (continuity across A-C), Normal: continuity across B-C (discontinuity across A-C) Contact capacity:230VAC 0.3A (power factor =0.4) 30VDC 0.3A
Switched Low when the inverter output frequency is equal to or higher than the starting frequency (initial value 0.5Hz). Switched High during stop or DC injection brake operation. (Low is when the open collector output transistor is ON (conducts). High is when the transistor is OFF (does not conduct).)
Common terminal of terminal RUN.
Selected one e.g. output frequency from monitored items. (Not output during inverter reset.) The output signal is proportional to the magnitude of the corresponding monitored item.
With the PU connector, communication can be established through RS-485.
Conforming standard: EIA-485 (RS-485)Transmission format: Multidrop linkCommunication speed: 4800 to 38400bpsOverall length: 500m
Permissible load 24VDC (maximum 27VDC) 0.1A (a voltage drop is 3.4V maximum when the signal is ON)
Permissible load current 1mA 1440 pulses/s at full scale
12
Wiring
2
MotorPower supply
N/-
P/+ PR
M
R/L1 S/L2 T/L3
Jumper
Motor
Power supply
N/-
P/+
PR
M
R/L1 S/L2 T/L3
Jumper
N/-
P/+
PR
R/L1 S/L2 T/L3
Jumper
MotorPower supply
M
Motor
M
N/-
P/+
PR
R/L1 S/L2 T/L3
Earth
(Ground)
R0 S0 T0
Power supply
Filterpack
(FR-BFP2)
Inverter
Jumper
Connection example with FR-F740PJ-11K
TSRP1 P
GND

2.3.3 Terminal arrangement of the main circuit terminal, power supply and the motor wiring

Three-phase 200V/400V class
FR-F720PJ-0.4K to 0.75K FR-F720PJ-1.5K to 3.7K
FR-F740PJ-0.4K to 3.7K
FR-F720PJ-5.5K, 7.5K
FR-F740PJ-5.5K, 7.5K
N/-
Jumper
P/+ PR
R/L1 S/L2 T/L3
FR-F720PJ-11K, 15K
M
FR-F740PJ-11K, 15K
N/-
Jumper
Power supply
NOTE
For the inverters without Filterpacks, make sure the power cables are connected to R/L1, S/L2, and T/L3. (Phase does
not need to be matched.) Never connect the power cable to the U, V, and W of the inverter. Doing so will damage the inverter.
Connect the motor to U, V, and W. Turning ON the forward rotation switch (signal) at this time rotates the motor
counterclockwise when viewed from the load shaft.

2.3.4 Wiring of the inverter and Filterpack

Perform wiring of the inverter and Filterpack in the following procedure.
(1) Connect the commercial power supply to terminals R0, S0 and T0 of the Filterpack.
(2) Connect the earthing cable (green and yellow striped cable) of the Filterpack to the inverter earth (ground) terminal.
(3)
Connect the power supply cable (black cable) of the Filterpack to terminals R, S and T. (Phase sequence need not be matched.
Remove the jumper across terminals P and P1 of the inverter, and connect the P and P1 cables (red cable) of the Filterpack
(4)
(5) Connect the motor cable to the inverter output terminals (U, V, W). (Match the phase sequence)
Power supply Motor
R/L1 S/L2 T/L3
P/+
PR
M
Motor
)
.
13
Wiring
3 × wire resistance [mΩ/m] × wiring distance [m] × current [A]
1000
NOTE
For the inverters with Filterpacks, make sure the power cables are connected to terminals R0, S0, and T0 of the
Filterpack (FR-BFP2). (Phase sequence does not need to be matched) Never connect the power cable to the U, V, W of the inverter. Doing so will damage the inverter.
When connecting Filterpack, make sure that the jumper across terminals P and P1 of the inverter is removed.Connect the GND cable of Filterpack to the earth (ground) terminal of the inverter.
Use the earth (ground) terminal of Filterpack for earthing (grounding). The inverter is earthed (grounded) through Filterpack.
Connect the Filterpack terminals P and P1 to the inverter terminals of P/+ and P1, respectively. Improper connections
may damage the inverter.

2.3.5 Cables and wiring length

(1) Applicable cable size
Select the recommended cable size to ensure that a voltage drop will be 2% at maximum. If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency. The following table indicates a selection example for the wiring length of 20m.
Three-phase 200V class (when input power supply is 220V)
Ter min al
Applicable Inverter
Model
FR-F720PJ-0.4K to
0.75K FR-F720PJ-1.5K, 2.2K M4 1.5 2-4 2-4 2 2 2 14 14 2.5 2.5 2.5 FR-F720PJ-3.7K M4 1.5 5.5-4 5.5-4 3.5 3.5 3.5 12 12 4 4 4 FR-F720PJ-5.5K M5 2.5 5.5-5 5.5-5 5.5 5.5 5.5 10 10 6 6 6 FR-F720PJ-7.5K M5 2.5 14-5 8-5 14 8 5.5 6 8 16 10 6 FR-F720PJ-11K M5 2.5 14-5 14-5 14 14 8 6 6 16 16 1 6
FR-F720PJ-15K

Tightening
Screw
Tor que
Size 
N·m
M3.5 1.2 2-3.5 2-3.5 2 2 2 14 14 2.5 2.5 2.5
M6
4.4
(M5)
(2.5)
Terminal R/L1 S/L2
T/L3
22-6
(14-5)
Crimp
U, V, W
(14-5)
HIV Cables, etc. (mm2) 
R/L1 S/L2 T/L3
22-6
22 22 14 4 4 25 25 16
U, V, W
Earthing
Three-phase 400V class (when input power supply is 440V)
Ter min al
Applicable Inverter
Model
FR-F740PJ-0.4K to 3.7K M4 1.5 2-4 2-4 2 2 2 14 14 2.5 2.5 2.5 FR-F740PJ-5.5K M4 1.5 5.5-4 2-4 3.5 2 3.5 12 14 4 2.5 4 FR-F740PJ-7.5K M4 1.5 5.5-4 5.5-4 3.5 3.5 3.5 12 12 4 4 4 FR-F740PJ-11K M4 1.5 5.5-4 5.5-4 5.5 5.5 5.5 10 10 6 6 10
FR-F740PJ-15K
 The cable size is that of the cable (HIV cable (600V class 2 vinyl-insulated cable) etc.) with continuous maximum permissible temperature of 75°C. Assumes
that the surrounding air temperature is 50°C or less and the wiring distance is 20m or less.
 The recommended cable size is that of the cable (THHW cable) with continuous maximum permissible temperature of 75°C. Assumes that the surrounding
air temperature is 40°C or less and the wiring distance is 20m or less. (For the use in the United States or Canada, refer to page 54.)
 The recommended cable size is that of the cable (PVC cable) with continuous maximum permissible temperature of 70°C. Assumes that the surrounding air
temperature is 40°C or less and the wiring distance is 20m or less. (Selection example for use mainly in Europe.)
 The terminal screw size indicates the terminal size for R/L1, S/L2, T/L3, U, V, W, PR, P/+, N/-, P1 and a screw for earthing (grounding). Terminal screw size
for Filterpack (FR-BFP2) is same as the terminal screw size for the inverter.
 Screw size for earthing (grounding) the FR-F720PJ-15K is indicated in parenthesis.  Screw sizes of the terminals R0, S0, and T0 and the earthing terminal of FR-BFP2-H15K are indicated in parenthesis.  For the earthing cable size for Filterpack, use the same size as for the inverter.

Screw
Size 
M5
(M6)
Tightening
Tor que
N·m
2.5
(4.4)
Terminal R/L1 S/L2
T/L3
8-5
(14-6)
Crimp
U, V, W
(14-6)
HIV Cables, etc. (mm2) 
R/L1 S/L2 T/L3
8-5
88 5.5881010 10
U, V, W
Earthing
NOTE
Tighten the terminal screw to the specified torque. A screw that has been tightened too loosely can cause a short circuit or malfunction. A screw that has been tightened too tightly can cause a short circuit or malfunction due to the unit breakage.
Use crimp terminals with insulation sleeve to wire the power supply and motor.
The line voltage drop can be calculated by the following formula:
Line voltage drop [V]=
Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop (torque
reduction) in the low speed range.
cable

cable

Cable Size
AWG  R/L1 S/L2
U, V, W
T/L3
Cable Size
AWG  R/L1 S/L2
U, V, W
T/L3
PVC Cables, etc. (mm2) 
R/L1 S/L2 T/L3
PVC Cables, etc. (mm2) 
R/L1 S/L2 T/L3
U, V, W
U, V, W
Earthing
cable

Earthing
cable

14
Wiring
2
(2) Total wiring length
Under general-purpose motor control
Connect one or more general-purpose motors within the total wiring length shown in the following table.
Vol tag e
Cable Type
Class
Unshielded
200V
Shielded
Unshielded
400V
Shielded
When driving a 400V class motor by the inverter, surge voltages attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor.
If that is the case, use a "400V class inverter-driven insulation-enhanced motor" and set frequency in Pr. 72 PWM
frequency selection according to wiring length. ( class motor with an inverter.)
Pr. 72 PWM frequency selection Setting
(carrier frequency)
cable
cable
cable
cable
1 (1kHz) or lower 300m 500m 500m 500m 500m
2 (2kHz) or higher 200m 300m 500m 500m 500m
1 (1kHz) or lower 75m 100m 100m 100m 100m
2 (2kHz) or higher 50m 75m 100m 100m 100m
1 (1kHz) or lower 200m 200m 300m 500m 500m
2 (2kHz) or higher 30m 100m 200m 300m 500m
1 (1kHz) or lower 50m 50m 75m 100m 100m
2 (2kHz) or higher 10m 25m 50m 75m 100m
0.4K 0.75K 1.5K 2.2K
Refer to Chapter 3 in the Instruction Manual (Applied) to drive a 400V
3.7K
or Higher
50m or less 50m to 100m Exceeding 100m
Wiring Length
Pr. 72 PWM frequency selection Setting
(carrier frequency)
15 (14.5kHz) or less 8 (8kHz) or less 2 (2kHz) or less
Under IPM motor control
Use the following length of wiring or shorter when connecting an IPM motor.
Vol tag e
Class
200V
400V
Cable Type
Unshielded
Shielded
Unshielded
Shielded
Pr. 72 PWM frequency selection Setting
(carrier frequency)
cable
cable
cable
cable
4 (2.5kHz) or lower 100m 100m 100m 100m
5 (5kHz) or higher 30m 30m 30m 30m
4 (2.5kHz) or lower 75m 100m 100m 100m
5 (5kHz) or higher 30m 30m 30m 30m
4 (2.5kHz) or lower 50m 100m 100m 100m
5 (5kHz) or higher 30m 30m 30m 30m
4 (2.5kHz) or lower 50m 50m 75m 100m
5 (5kHz) or higher 10m 25m 30m 30m
0.4K 0.75K 1.5K
2.2K
or Higher
Use one dedicated IPM motor for one inverter. Multiple IPM motors cannot be connected to an inverter.
NOTE
Especially for long-distance wiring, the inverter may be affected by a charging current caused by the stray
capacitances of the wiring, leading to a malfunction of the overcurrent protective function, fast-response current limit function, or stall prevention function or a malfunction or fault of the equipment connected on the inverter output side. If malfunction of fast-response current limit function occurs, disable this function. If malfunction of stall prevention function occurs, increase the stall level.
( Refer to Pr. 22 Stall prevention operation level and Pr. 156 Stall prevention operation selection in Chapter 4 of the Instruction
Manual (Applied).)
When using the automatic restart after instantaneous power failure function for a general-purpose motor with the
wiring length longer than 100m, select "without frequency search" by setting Pr.162 = "1 or 11." (
4 of the Instruction Manual (Applied).)
Refer to Chapter
15
Wiring
STF
STR
PCSDRHRMAU
FM
CBA
10 2 5 4
RUN SE S1 S2 SCSO
SD
Crumpled tip
Wires are not inserted into the sleeve
Unstranded wires
Damaged
WireWire
SleeveSlee
ve
0 to 0.5mm0 to 0.5mm

2.3.6 Wiring of control circuit

(1) Control circuit terminal layout
Recommend wire size:
2
0.3mm
to 0.75mm
NOTE
Do not remove the shortening wires across the terminals S1 and SC and the terminals S2 and SC.
Removing either shortening wire disables the inverter operation.
(2) Wiring method
Wiring
Use a blade terminal and a wire with a sheath stripped off for the control circuit wiring. For a single wire, strip off the sheath of the wire and apply directly. Insert the blade terminal or the single wire into a socket of the terminal.
1) Strip off the sheath about the length below. If the length of the sheath peeled is too long, a short circuit may occur among neighboring wires. If the length is too short, wires might come off. Wire the stripped wire after twisting it to prevent it from becoming loose. In addition, do not solder it.
2
Wire stripping length
2) Crimp the blade terminal. Insert wires to a blade terminal, and check that the wires come out for about 0 to 0.5 mm from a sleeve. Check the condition of the blade terminal after crimping. Do not use a blade terminal of which the crimping is inappropriate, or the face is damaged.
Blade terminals available on the market: (as of January 2017) Phoenix Contact Co., Ltd.
Wire Size (mm2)
0.3 AI 0,34-10TQ
0.5 AI 0,5-10WH AI 0,5-10WH-GB
0.75 AI 0,75-10GY A 0,75-10 AI 0,75-10GY-GB
1 AI 1-10RD A1-10 AI 1-10RD /1000GB
1.25, 1.5 AI 1,5-10BK A1,5-10 AI 1,5-10BK/1000GB
0.75 (for two wires) AI-TWIN 2 x 0,75-10GY
 A ferrule terminal with an insulation sleeve compatible with MTW wire which has a thick wire insulation
 Applicable for terminal ABC.
NICHIFU Co., Ltd.
Wire Size (mm2)
0.3 to 0.75 BT 0.75-11 VC 0.75 NH 69
With Insulation Sleeve Without In sulation Sleeve For UL Wire
Blade Terminal Product
Number
16
Ferrule Terminal Model
Insulation Cap Product
Number

Crimping Tool
Product Number
Crimping Tool
Name
CRIMPFOX 6
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