Mitsubishi FR-D720-15K, FR-D720-0.4K, FR-D720-0.75K, FR-D720-2.2K, FR-D720-5.5K Instruction Manual

...

INVERTER

FR-D700 INSTRUCTION MANUAL (BASIC)

FR-D720-0.1K to 15K FR-D740-0.4K to 15K FR-D720S-0.1K to 2.2K

FR-D710W-0.1K to 0.75K

Thank you for choosing this Mitsubishi Electric Inverter. This Instruction Manual (Basic) provides handling information and precautions for use of the equipment. Please forward this Instruction Manual (Basic) to the end user.

CONTENTS

OUTLINE ...................................................................................1

INSTALLATION AND WIRING ...................................................5

PRECAUTIONS FOR USE OF THE INVERTER.........................19

FAILSAFE OF THE SYSTEM WHICH USES THE INVERTER ...22

DRIVING THE MOTOR.............................................................23

ENERGY SAVING OPERATION FOR FANS AND PUMPS ........31

PARAMETERS .........................................................................32

TROUBLESHOOTING ..............................................................36

PRECAUTIONS FOR MAINTENANCE AND INSPECTION ........41

SPECIFICATIONS ....................................................................43

To obtain the Instruction Manual (Applied) and the Safety stop function instruction manual

Contact where you purchased the inverter, your Mitsubishi Electric sales representative, or the nearest Mitsubishi Electric FA Center for the following manuals:

 Instruction Manual (Applied) [IB(NA)-0600366ENG]  Safety stop function instruction manual [BCN-A211508-000]

These manuals are required if you are going to utilize functions and performance.

The PDF manuals are also available for download at the Mitsubishi Electric FA Global Website (URL: http://www.MitsubishiElectric.co.jp/fa/).

700

This Instruction Manual (Basic) provides handling information and precautions for use of this product.

WARNING

CAUTION

WARNING

CAUTION

Environment

Surrounding air temperature

-10°C to +50°C (non-freezing)

Ambient humidity

90%RH or less (non-condensing)

Storage temperature

-20°C to +65°C 

Atmosphere

Indoors (free from corrosive gas, flammable gas, oil mist, dust and dirt)

Altitude/ vibration

Maximum 1000m

5.9m/s

or less at 10 to 55Hz (directions of X, Y, Z

axes)

Please forward this Instruction Manual (Basic) to the end user.

This section is specifically about safety matters

Do not attempt to insta ll, operate, maintain or i nspect this product until you have read through the Instruction Manual (Basic) and supplementary documents carefully and can use the equipment correctly. Do not use this product until you have a full knowledge of this product mechanism, safety information and instructions. In this Instruction Manual (Basic), the safety instruction levels are classified into "WARNING" and "CAU TION".

Incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only material damage.

The level may even lead to a serious consequence according to conditions. Both instruction levels must be followed because these are important to personal safety.

1. Electric Shock Prevention

 While the power of this product is ON, do not remove the

front cover or the wiring cover. Do not run this product with the front cover or the wiring cover removed. Otherwise you may access the exposed hig h voltage terminals or the charging part of the circuitry and get an electric shock.

 Even if power is OFF, do not remove the front cover except

for wiring or periodic inspection. You may accidentally touch the charged inverter circuits and get an electric shock.

 Before wiring or inspection, power must be switched OFF.

To confirm that, LED indication of the operation panel must be checked. (It must be OFF.) Any person who is involved in wiring or inspection shall wait for at least 10 minutes after the power supply has been switched OFF and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power OFF, and it is dangerous.



This product must be earthed (grounded). Earthing (grounding) must conform to the requirements of national and local safety regulations and electrical code (NEC section 250, IEC 61140 class 1 and other applicable standards). A neutral-point earthed (grounded) power supply for 400V class of this product in compliance with EN standard must be used.

 Any person who is involved in wiring or inspection of this

product shall be fully competent to do the work.

 This product body must be installed before wiring.

Otherwise you may get an electric shock or be injured.

 Do not touch the setting dial or keys with wed hands. Doing

so may cause an electric shock.

 Do not subject the cables to scratches, excessive stress,

heavy loads or pinching. Doing so may cause an electric shock.

 Do not change the cooling fan while power is ON, as it is

dangerous.

 Do not touch the printed circuit board or handle the cables

with wet hands. Doing so may cause an electric shock.

 Never touch the motor terminals, etc. right after powering

OFF as the DC voltage is applied to the motor for 1 second at powering OFF if the main circuit capacitor capacity is measured. Doing so may cause an electric shock.

A-1

2. Fire Prevention

 This product must be installed on a nonflammable wall

without holes (so that nobody touches the inverter heatsink on the rear side, etc.). Mounting it to or near flammable material can cause a fire.

 If this product becomes faulty, the product power must be

switched OFF. A continuous flow of large current could cause a fire.



When using a brake resistor, a sequence that will turn OFF power when a fault signal is output must be configured. Otherwise the brake resi stor may overheat due to dam age of the brake transistor and possibly cause a fire.

 Do not connect a resistor directly to the DC terminals P/+

and N/-. Doing so could cause a fire.



Be sure to perform daily and periodic inspections as specified in the Instruction Manual. If this product is used without inspection, an explosion, failure, or fire may occur.

3.Injury Prevention

 The voltage applied to each terminal must be the ones

specified in the Instruction Manual. Otherwise an explosion or damage. may occur.

 The cables must be connected to the correct terminals.

Otherwise an explosion or damage may occur.

 Polarity must be correct. Otherwise an explosion or damage

may occur.

 While power is ON or for some time after power-OFF, do not

touch this product since the inverter will be extremely hot. Doing so can cause burns.

4. Additional Instructions

Also the following points must be noted to prevent an accidental failure, injury, electric shock, etc.

(1) Transportation and Mounting



Use proper lifting techniques or a trolley when carrying products. Failure to do so may lead to injuries.

 Do not stack the boxes containing this product higher than

the number recommended.

 This product must be installed to the position where

withstands the weight of the product according to the information in the Instruction Manual.

 Do not install or operate this product if it is damaged or has

parts missing.

 When carrying this product, do not hold it by the front cover

or setting dial; it may fall off or fail.

 Do not stand or rest heavy objects on the product.  Ensure the mounting orientation of this product is correct.  Foreign conductive objects must be prevented from

entering this product. That includes screws and metal fragments or other flammable substance such as oil.

 As this product is a precision instrument, do not drop or

subject it to impact.

 This product must be used under the following

environment: Otherwise the product may be damaged.

 Temperature applicable for a short time, e.g. in transit.

 If halogens (including fluorine, chlorine, bromine, and

iodine) contained in fumigants for wood packages enter this product, the product may be damaged. Prevent the entry of fumigant residuals or use an alternative method such as heat disinfection. Note that sterilization or disinfection of wood packages should be performed before packing the product.

(2) Wiring

CAUTION

WARNING

CAUTION

Stay away from the motor and machine. They will start suddenly (after given time has elapsed) when alarm occurs.

CAUTION

Retry Function Has Been Selected

Stay away from the motor and machine. They will start suddenly (after reset time has elapsed) when instantaneous power failure occurs.

CAUTION

Automatic Restart after Instantaneous Power Failure Has Been Selected

(5) Emergency stop

 Do not install a power factor correction capacitor, surge

absorber, or radio noise filter on the output side of this product. These devices may overheat or burn out.

 The connection orientation of the output cables U, V, W to

the motor affects the rotation direction of the motor.

(3) Trial run

 Before starting operation, each parameter must be

confirmed and adjusted. Failure to do so may cause some machines to make unexpected motions.

(4) Usage

 Stay away from the equipment when the retry function is set

as it will restart suddenly after trip.



Since pressing key may not stop output depending on

the function setting status, separate circuit and switch that make an emergency stop (power OFF, mechanical brake operation for emergency stop, etc.) must be provided.

 OFF status of the start signal must be confirmed before

resetting the inverter fault. Resetting inverter alarm with the start signal ON restarts the motor suddenly.

 The inverter must be used for three-phase induction motors.

Connection of any other electrical equipment to the product output may damage the equipment.

 Do not modify the equipment. 

Do not perform parts removal which is not instructed in this manual. Doing so may lead to fault or damage of t he product.

 The electronic thermal relay function does not guarantee

protection of the motor from overheating. It is recommended to install both an external thermal and PTC thermistor for overheat protection.

 Do not use a magnetic contactor on the inverter input for

frequent starting/stopping of the inverter. Otherwise, the life of the inverter decreases.

 The effect of electromagnetic interference must be reduced

by using an EMC filter or by other means. Otherwise nearby electronic equipment may be affected.

 Appropriate precautions must be taken to suppress

harmonics. Otherwise power supply harmonics from the inverter may heat/damage the power factor correction capacitor and generator.

 When driving a 400V class motor with the inv erter, the motor

must be an insulation-enhanced motor or measures must be taken to suppress surge voltage. Otherwise surge voltage, which is attributed to th e length and thickness o f wire, may occur at the motor terminals, causing the motor insulation to deteriorate.



When parameter clear or all parameter clear is performed, the required parameters must be set again before starting operations because all parameters return to the initial value.

 The inverter can be easily set for high-speed operation.

Before changing its setting, the performances of the motor and machine must be fully examined.

 This product's brake function cannot be used as a

mechanical brake. Use a separate device instead.

 Perform an inspection and test operation of this product if it

has been stored for a long period of time.

 Static electricity in your body must be discharged before

you touch the product. Otherwise the product may be damaged.

 If you are installing the inverter to drive a three-phase

device while you are contracted for lighting and power service, consult your electric power supplier.

 A safety backup such as an emergency brake must be

provided for devices or equipment in a system to prevent hazardous conditions in case of failure of this product or an external device controlling this product.

 If the breaker installed on the input side of this product trips,

check for wiring faults (short circuits etc.) and damage to internal parts of this product. The cause of the trip must be identified and removed before turning ON the power of the breaker.

 When any protective function is activated, appropriate

corrective action must be taken, and this product must be reset before resuming operation.

(6) Maintenance, inspection and parts replacement

 Do not carry out a megger (insulation resistance) test on the

control circuit of this product. It will cause a failure.

(7) Disposal

 This product must be treated as industrial waste.

(8) Application of caution labels

Caution labels are used to ensure safety during use of Mitsubishi Electric in verters. Apply the following labels to the inverter if the "retry function" and/or "automatic restart after instantaneous power failure" have been enabled.

 For the retry function

 For automatic restart after instantaneous power failure

General instruction

Many of the diagrams and drawings in this Instruction Manual (Basic) show the inverter without a cover or partially open for explanation. Never operate the inverter in this manner. The cover must be always reinstalled and the instr uction in this Instruction Manual (Basic) must be followed when operating the inverter.

A-2

 PU: Operation panel and parameter unit (FR-PU04/FR-PU07)

 Inverter: Mitsubishi Electric inverter FR-D700 series

 FR-D700: Mitsubishi Electric inverter FR-D700 series

 Pr.: Parameter number (Number assigned to function)

 PU operation: Operation using the PU (operation panel/FR-PU04/FR-PU07)

 External operation: Operation using the control circuit signals

 Combined operation: Operation using both the PU (operation panel/FR-PU04/FR-PU07) and External operation

 Standard motor: SF-JR

 Constant torque motor: SF-HRCA

 Company and product names herein are the trademarks and registered trademarks of their respective owners.

<Mark>

REMARKS: Additional helpful contents and relations with other functions are stated.

Note: Contents requiring caution or cases when set functions are not activated are stated.

POINT: Useful contents and points are stated.

 Connection diagrams in this Instruction Manual appear with the control logic of the input terminals as sink logic, unless

otherwise specified. (For the control logic, refer to page 1.)

Refer to the Instruction Manual (Applied) for further information on the following points.

 Removal and reinstallation of the cover

 Connection of stand-alone option unit

 EMC and leakage currents

 Detailed explanation on parameters

 Troubleshooting

 Check first when you have a trouble

 Inspection items (life diagnosis, cooling fan replacement)

 Measurement of main circuit voltages, currents and powers

 For customers who are replacing the conventional model with this inverter

Harmonic suppression guideline (when inverters are used in Japan)

All models of general-purpose inverters used by specific consumers are covered by "Harmonic Suppression Guidelines for Consumers Who

Receive High Voltage or Special High Voltage". (For further details,

refer to Chapter 3 of the Instruction Manual (Applied)

A-3

1OUTLINE

ᴾ

Control circuit terminal block

(Refer to page 9)

Control logic switchover jumper connector

The jumper connector is in the sink logic (SINK) when shipped from the factory. Move the jumper connector to change to the source logic (SOURCE). Always fit the jumper connector to the either position.

( Refer to the In struction Manual (Applied))

Combed shaped wiring cover

Refer to the Instruction

Manual (Applied) for installation/

removal.

Main circuit termin al block

(Refer to page 9)

Front cover

Refer to the

Instruction Manual (Applied) for installation/

removal.

PU connector

(Refer to page 8)

Voltage/current input switch

(Refer to page 8)

Operation panel

(Refer to page 2)

Cooling fan

The cooling fan is removable.

 Accessory

· Fan cover fixing screws (M3  35mm) These screws are necessary for compliance with the EU Directive. (

Refer to page 46

)

Capacity Quantity

1.5K to 3.7K 1

5.5K to 15K 2

1.1 Product checking and parts identification

Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to ensure that the product agrees with your order and the inverter is intact.

Inverter model

D740 1.5

Symbol Voltage class

D720

D740

D720S

D710W

Capacity plate

Three-phase 200V class

Three-phase 400V class

Single-phase 200V class

Single-phase 100V class

1.5K

Inverter model

Represents the inverter capacity [kW]

Serial number

Rating plate

Inverter model

Input rating

Output rating

Serial number

Country of origin

FR-D740-1.5K

MODEL INPUT XXXXX OUTPUT XXXXX

SERIAL

MADE IN JAPAN

PASS ED

INVERTER

SAMPLE

REMARKS

For how to find the SERIAL number, refer to page 50.

Operation panel

Operation mode indicator

PU: Lit to indicate PU operation mode. EXT: Lit to indicate External operation mode.

(Lit at power-ON at initial setting.)

NET: Lit to indicate Network operation mode. PU, EXT: Lit to indicate External/PU

combined operation mode 1, 2. These turn OFF when command source is not on operation panel.

Unit indicator

Hz: Lit to indicate frequency.

(Blinks when the set frequency

monitor is displayed.) A: Lit to indicate current. (Both "Hz" and "A" turn OFF when other than the above is displayed.)

Monitor (4-digit LED)

Shows the frequency, parameter number, etc.

Setting dial

(Setting dial: Mitsubishi Electric inverter dial) The setting dial is used to change the frequency and parameter settings. Press the setting dial to perform the following operations:

 To display a set frequency in the

monitor mode

 To display the present setting during

calibration

 To display a fault history number in the

fault history mode

Mode switchover

Used to switch among different setting modes.

Pressing simultaneously changes

the operation mode. Pressing for a while (2s) can lock

operation. (

Refer to the Instruction

Manual (Applied))

Determination of each setting

If pressed during operation, monitor changes as below:

Operating status indicator

Lit or blink during inverter operation.



* Lit: When the forward rotation operation

is being performed.

Slow blinking (1.4s cycle):

When the reverse rotation operation

is being performed.

Fast blinking (0.2s cycle):

When was pressed or the start

command was given, but the operation cannot be made.

When the frequency command is less

than the starting frequency.

When the MRS signal is input.

Parameter setting mode indicator

Lit to indicate param eter setting mode.

Monitor indicator

Lit to indicate monitoring mode.

STOP operation

Used to stop operation commands. Used to reset a fault when the protective function (fault) is activated.

Operation mode switchover

Used to switch between the PU and External operation modes. To use the External operation mode (operation using a separately connected frequency setting potentiometer and start signal), press this key to light up the EXT indicator.

(Press simultaneously (0.5s), or

change

Pr. 79

setting to change to combined

mode.)

( Refer to the Instruction

Manual (Applied))

PU: PU operation mode EXT: External operation mode Cancels PU stop also.

Start command

The rotation direction can be selected by setting Pr. 40.

1.2 Operation panel

1.2.1 Names and functions of the operation panel

The operation panel cannot be removed from the inverter.

Running frequency

Output current

Output voltage

1.2.2 Basic operation (factory setting)

(Refer to page 37)

(Refer to page 4)

Operation mode switchover

At power-ON (External operation mode)

Operation panel

PU Jog operation mode

(Example)

PU operation mode

(output frequency monitor)

Parameter setting mode

Value change

Output current monitor

STOP

and frequency appear alternately.

Frequency setting has been written and completed.

Output voltage monitor

Display the present setting

(Example)

Parameter settingFault history Monitor/frequency setting

Value change

Parameter clear All parameter

clear

Parameter and a setting value appear alternately.

Parameter write is completed.

Fault history clear

Initial value

change list

[Operation for displaying fault history]

The past eight faults can be displayed using the setting dial.

(The latest fault is ended by ".".)

When no fault history exists, is displayed.

While a fault is displayed:



The display shifts as follows by pressing : Output frequency at the fault

Output current Output voltage Energization time.

(After Energization time, it goes back to a fault display.)



Pressing the setting dial shows the fault history number.

Operation panel

REMARKS

is displayed...Why?

appears .....Write disable error

appears

..... Write error during operation

appears .....Calibration error

appears .....Mode designation error

(For details, refer to the Instruction Manual (Appli ed).)

 The number of digits displayed on the operation

panel is four. Only the upper four digits of values can

be displayed and set. If the values to be displayed

have five digits or more including decimal places, the

fifth or later numerals cannot be displayed nor set.

(Example) For Pr. 1

When 60Hz is set, 60.00 is displayed.

When 120Hz is set, 120.0 is displayed and second

decimal place is not displayed nor set.

REMARKS

are displayed alternately ...

Why?

The inverter is not in the PU operation mode.

(Refer to the step 2.)

PU connector is used (when a parameter unit

(FR-PU04/FR-PU07) is used ).

 Stop the inverter. Parameter clear is unavailable

when the inverter is running, and will cause th e write

disable error.

and

1.2.3 Changing the parameter setting value

Operation example Change the Pr. 1 Maximum frequency setting.

Operation

Screen at power-ON

The monitor display appears.

Operation mode change

Press to choose the PU operation mo de. PU indicator is lit.

Parameter setting mode

Press to choose the parameter set ting mode.

Selecting the parameter number

Turn until " " (Pr. 1) appears.

Reading the setting value

Press to read the present set value.

" "(120.0Hz (initial value)) appears.

Changing the setting value

Turn to change the set value to " " (60.00Hz).

Setting the parameter

Press to set.

The parameter number and the setting value blink alternately.

1.2.4 Parameter clear/all parameter clear

POINT

 Set "1" in Pr.CL Parameter clear or ALLC All parameter clear to initialize parameters. (Parameters are not cleared

when "1" is set in Pr. 77 Parameter write selection.)

 Refer to the extended parameter list of the Instruction Manual (Applied) for parameters cleared with this

operation.

Operation

Screen at power-ON

The monitor display appears.

Operation mode change

Press to choose the PU operation mode. PU indicator is lit.

Parameter setting mode

Press to choose the parameter set ting mode.

Selecting Parameter Clear (All Parameter Clear)

Turn until " " (" ") appears.

Selecting the setting value

Press to read the present set value.

" "(initial value) appears.

Turn to change it to the set value " ".

Executing Parameter Clear

Press to set.

" " and Pr. CL (ALLC) indications blink alternately.

Setting Description

0 Clear is not executed.

Sets parameters back to the initial values. (Parameter clear sets back all parameters except calibration parameters, terminal function selection parameters to the initial valu es.) Refer to the parameter list of the Instruction Manual (Applied) for availability of parameter clear and all parameter clear.

2 INSTALLATION AND WIRING

(Refer to page 43)

(Refer to page 6.)

( Refer to the Instruction Manual (Applied))

Brake resistor (FR-ABR, MRS type, MYS type)

Braking capability can be improved. (0.4K or higher) Always install a thermal relay when using a brake resistor whose capacity is 11K or higher.

(Refer to page 18.)

AC power supply

Use within the permissible power supply specifications of the inverter. To ensure

AC reactor (FR-HAL)

safety, use a molded case circuit breaker, earth leakage circuit breaker or magnetic contactor to switch power ON/OFF.

Molded case circuit breaker (MCCB) or earth leakage circuit breaker (ELB), fuse

The breaker must be selected carefully since an in-rush current flows in the inverter at power on.

Magnetic contactor (MC)

Install the magnetic contactor to ensure safety. Do not use this magnetic contactor to start and stop the inverter. Doing so will cause the inverter life to be shortened.

Reactor (FR-HAL, FR-HEL option)

Reactors (option) must be used when power harmonics measures are taken, the power factor is to be improved or the inverter is installed near a large power supply system (500kVA or more). The inverter may be damaged if you do not use reactors. Select the reactor according to the model. Remove the jumpers across terminals P/+ and P1 to connect the DC reactor.

DC reactor (FR-HEL) *

Parameter unit (FR-PU07)

Enclosure surface operation panel (FR-PA07)

By connecting the connection cable (FR-CB2) to the PU connector, operation can be performed from FR-PU07, FR-PA07.

RS-485 RS-232C

Converter

RS-232C - RS-485 converter is required when connecting to PC with RS-232C interface.

S1 S2

Approved safety relay module

Required for compliance with safety standard.

Noise filter (ferrite core) *

* Filterpack (FR-BFP2), which contains DC reactor and noise filter in one package, is also available.

(FR-BSF01, FR-BLF)

Install a noise filter (ferrite core) to reduce the electromagnetic noise generated from the inverter. Effective in the range from about 1MHz to 10MHz. When more wires are passed through, a more effective result can be obtained. A wire should be wound four turns or more.

High power factor converter (FR-HC2)

Power supply harmonics can be greatly suppressed.

: Install these options as required.

Power regeneration common converter (FR-CV)

Great braking capability is obtained.

Inverter (FR-D700)

P/+

Noise filter (capacitor) * (FR-BIF)

Reduces the radio noise.

Resistor unit (FR-BR) Discharging resistor (GZG, GRZG)

The regenerative braking capability of the inverter can be exhibited fully.

Brake unit (FR-BU2)

R/L1 S/L2T/L3

P/+

P/+ PR

Noise filter (ferrite core)

Earth (Ground)

N/-

Devices connected to the output

Do not install a power factor correction capacitor, surge suppressor or noise filter (capacitor) on the output side of the inverter. When installing a molded case circuit breaker on the output side of the inverter, contact each manufacturer for selection of the molded case circuit breaker.

Earth (Ground)

To prevent an electric shock, always earth (ground) the motor and inverter. For reduction of induction noise from the power line of the inverter, it is recommended to wire the earth (ground) cable by returning it to the earth (ground) terminal of the inverter.

(FR-BSF01, FR-BLF)

Install a noise filter (ferrite core) to reduce the electromagnetic

noise generated from the inverter. Effective in the range from about 1MHz to 10MHz. A wire should be wound four turns at a maximum.

Motor

Earth (Ground)

NOTE

 The life of the inverter is influenced by surrounding air temperature. The surrounding air temperature should be as

low as possible within the permissible range. This must be noted especially when the inverter is installed in an enclosure. (

 Wrong wiring might lead to damage of the inverter. The control signal lines must be kept fully away from the main

circuit to protect them from noise. (Refer to page 8.)

 Do not install a power factor correction capacitor, surge suppressor or noise filter (capacitor) on the inverter output

side. This will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices are connected, immediately remove them.

 Electromagnetic wave interference

The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication devices (such as AM radios) used near the inverter. In this case, install the FR-BIF optional noise filter (capacitor) (for use in the input side only) or FR-BSF01 or FR-BLF noise filter (ferrite core) to minimize interference.

Instruction Manual (Applied)

 Refer to the Instruction Manual of each option and peripheral devices for details of peripheral devices.

Refer to page 7

)

(

Refer to Chapter 3 of the

Peripheral devices

MCCB INV

2.1 Peripheral devices

Check the inverter model of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity. Refer to the following list and prepare appropriate peripheral devices.

Molded Case Circuit

Breaker (MCCB) 

Applicable Inverter

Vol tag e

Model

Motor

Output

(kW)

or Earth Leakage Circuit

Breaker (ELB)

(NF or NV type)

Reactor or Filterpack

connection

without with without with

FR-D720-0.1K 0.1 5A 5A S-T10 S-T10 0.4K 0.4K

FR-D720-0.2K 0.2 5A 5A S-T10 S-T10 0.4K 0.4K

FR-D720-0.4K 0.4 5A 5A S-T10 S-T10 0.4K 0.4K

FR-D720-0.75K 0.75 10A 5A S-T10 S-T10 0.75K 0.75K

FR-D720-1.5K 1.5 15A 10A S-T10 S-T10 1.5K 1.5K

FR-D720-2.2K 2.2 20A 15A S-T10 S-T10 2.2K 2.2K

FR-D720-3.7K 3.7 30A 30A S-T21 S-T10 3.7K 3.7K

FR-D720-5.5K 5.5 50A 40A S-T35 S-T21 5.5K 5.5K

FR-D720-7.5K 7.5 60A 50A S-T35 S-T35 7.5K 7.5K

Three-Phase 200V class

FR-D720-11K 11 75A 75A S-T35 S-T35 11K 11K

FR-D720-15K 15 125A 100A S-T50 S-T50 15K 15K

FR-D740-0.4K 0.4 5A 5A S-T10 S-T10 H0.4K H0.4K

FR-D740-0.75K 0.75 5A 5A S-T10 S-T10 H0.75K H0.75K

FR-D740-1.5K 1.5 10A 10A S-T10 S-T10 H1.5K H1.5K

FR-D740-2.2K 2.2 15A 10A S-T10 S-T10 H2.2K H2.2K

FR-D740-3.7K 3.7 20A 15A S-T10 S-T10 H3.7K H3.7K

FR-D740-5.5K 5.5 30A 20A S-T21 S-T12 H5.5K H5.5K

FR-D740-7.5K 7.5 30A 30A S-T21 S-T21 H7.5K H7.5K

FR-D740-11K 11 50A 40A S-T21 S-T21 H11K H11K

Three-Phase 400V class

FR-D740-15K 15 60A 50A S-T35 S-T21 H15K H15K

FR-D720S-0.1K 0.1 5A 5A S-T10 S-T10 0.4K 0.4K

FR-D720S-0.2K 0.2 5A 5A S-T10 S-T10 0.4K 0.4K

FR-D720S-0.4K 0.4 10A 10A S-T10 S-T10 0.75K 0.75K

FR-D720S-0.75K 0.75 15A 10A S-T10 S-T1 0 1.5K 1.5K

FR-D720S-1.5K 1.5 20A 20A S-T10 S-T10 2.2K 2.2K

200V class

Single-Phase

FR-D720S-2.2K 2.2 40A 30A S-T21 S-T10 3.7K 3.7K

FR-D710W-0.1K 0.1 10A 5A S-T10 S-T10

FR-D710W-0.2K 0.2 10A 10A S-T10 S-T10 1.5K, —

FR-D710W-0.4K 0.4 15A 15A S-T10 S-T10 2.2K, —

100V class

FR-D710W-0.75K 0.75 30A 20A S-T10 S-T10 3.7K, —

Single-Phase

 Select a MCCB according to the power supply capacity.

Install one MCCB per inverter. For the use in the United States or Canada, refer to "Instructions for UL and cUL" in, and select an appropriate fuse or molded case circuit breaker (MCCB).

 Magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic contactor is

used for emergency stop during motor driving, the electrical durability is 25 times. If using an MC for emergency stop during motor driving, select an MC regarding the inverter input side current as JEM1038-AC-3 class rated current. When using an MC on the inverter output side for commercial-power supply operation switching using a general-purpose motor, select an MC regarding the motor rated current as JEM1038-AC-3 class rated current.

 When connecting a single-phase 100V power input model to a power transformer (50kVA or more), install an AC reactor (FR-HAL) so that the performance

is more reliable. ( Refer to Chapter 3 of the Instruction Manual (Applied))

 The power factor may be slightly lower.  Single-phase 100V power input model is not compatible with DC reactor.

NOTE

 When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the inverter model,

and cable and reactor according to the motor output.

 When the breaker on the inverter input side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter, etc.

Identify the cause of the trip, then remove the cause and power ON the breaker.

Input Side Magnetic

Contactor (MC) 

Reactor or Filterpack

connection

Reactor

FR-HAL FR-HEL

0.75K

,

—

Installation of the inverters and precautions

Refer to the clearances below.

10cm or more

Measurement position

5cm

-10 C to ＋50 C (non-freezing)

1cm or more

∗1, ∗2

1cm or more

∗1, ∗2

1cm or more

∗1

2.2 Installation of the inverters and precautions

(1) Installation of the inverter

Enclosure surface mounting

Remove the front cover and wiring cover to mount the inverter to the surface. (Remove the covers in the directions of the

arrows.)

FR-D720-0.1K to 0.75K FR-D720S-0.1K to 0.75K FR-D710W-0.1K to 0.4K

Front cover

NOTE

 When encasing multiple inverters, install them in parallel as a cooling

measure.

 Install the inverter vertically.

 For heat dissipation and maintenance, allow minimum clearance shown

in the figures below from the inverter to the other devices and to the

inner surface of the enclosure.

FR-D720-1.5K to 3.7K FR-D740-0.4K to 3.7K FR-D720S-1.5K, 2.2K FR-D710W-0.75K

Front cover

Wiring cover Wiring cover

FR-D720-5.5K to 15K FR-D740-5.5K to 15K

Front cover

Before installation, check that the environment meets the specifications on page 44.

(2) Environment

 Allow 5cm or more clearance for 5.5K or higher.

 When using the inverters at the surrounding air temperature of 40C or less, the inverters can be installed without any clearance between

them (0cm clearance).

Note

 Install the inverter on a strong surface securely and vertically with bolts.

 Leave enough clearances and take cooling measures.

 Avoid places where the inverter is subjected to direct sunlight, high temperature and high humidity.

 Install the inverter on a nonflammable wall surfa ce.

 When designing or building an enclosure for the inverter, carefully consider influencing factors such as heat

generation of the contained devices and the operating environment.

Wiring

Earth

(Ground)

Motor

Earth (Ground)

Three-phase AC power supply

MCCB MC

R/L1

P1 P/+

N/-

S/L2 T/L3

Earth

(Ground)

*7 Brake resistor (FR-ABR, MRS type, MYS

type) Install a thermal relay to prevent an overheat and burnout of the brake resistor. Always install a thermal relay when using a brake resistor whose capacity is 11K or higher. (The brake resistor cannot be connected to the 0.1K and 0.2K.)

*8 It is not necessary when

calibrating the indicator from the operation panel.

*9 Operation and parameter setting can be

done from the parameter unit (FR-PU07) and the enclosure surface operation panel (FR-PA07). (Use the option cable (FR-CB2 ).) RS-485 communication can be utilized from a personal computer and other devices.

Forward rotation start

Reverse rotation start

Middle speed

High speed

Low speed

Control input signals (No voltage input allowed)

24VDC power supply

(Common for external power supply transistor)

Contact input common

STR

STF

Relay output

Running

Open collector output

Open collector output common

Sink/source common

RUN

Frequency setting signals (Analog)

2 0 to 5VDC

10(+5V)

4 4 to 20mADC

Frequency setting potentiometer

1/2W1kΩ

Terminal 4 input (Current input)

(+)

(-)

5(Analog common)

*4 It is recommended to

use 2W1kΩ when the frequency setting signal is changed frequently.

*2 When using terminals

PC-SD as a 24VDC power supply, take care not to short across terminals PC and SD.

connector

*1 DC reactor (FR-HEL)

When connecting a DC reactor, remove the jumper across P1 and P/+. Single-phase 100V power input model is not compatible with DC reactor.

Control circuit terminal

Main circuit terminal

Sink logic

Jumper

The function of these terminals can be changed to the reset signal, etc. with the input terminal assignment (Pr. 178 to Pr. 182)

Multi-speed selection

Terminal functions vary by

Pr. 190 RUN terminal function selection

Terminal functions vary by Pr. 192 A,B,C terminal

function selection

SINK

SOURCE

0 to 5VDC

(0 to 10VDC)

0 to 10VDC

*5 Terminal input specifications can be changed by analog

input specifications switchover (Pr. 267). Set the voltage/current input switch in the "V" position to select voltage input (0 to 5V/0 to10V) and "I" (initial value) to select current input (4 to 20mA). To use terminal 4 (initial setting is current input), set "4" in any of Pr.178 to Pr.182 (input terminal function selection) to assign the function, and turn ON AU signal.

Voltage/current input switch

Main circuit

Control circuit

Relay output (Fault output)

Brake unit

(Option)

Indicator (Frequency meter, etc.)

Moving-coil type 1mA full-scale

Calibration resistor

*3 Terminal input specifications

can be changed by analog input specifications switchover (Pr. 73). Terminal 10 and terminal 2 are used as PTC input terminal (Pr. 561).

Safe stop input (Channel 1)

Safe stop input (Channel 2)

Safe stop input common

Safety stop signal

Shorting

wire

Single-phase AC power supply

MCCB MC

R/L1 S/L2

Single-phase power input

*6 Terminal P1 is not available for

single-phase 100V power input model.

*10 Common terminal of terminal SO is

terminal SC. (Connected to terminal SD inside of the inverter.)

Safety monitor output *10

Terminal functions vary by Pr. 197 SO

terminal function selection

2.3 Wiring

2.3.1 Terminal connection diagram

NOTE

 To prevent a malfunction caused by noise, separate the signal cables more than 10cm from the power cables. Also

separate the main circuit wire of the input side and the output side.

 After wiring, wire offc uts must not be left in the inverter.

Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter.

 The output of the single-phase power input model is three-phase 200V.

Wiring

2.3.2 Terminal specifications

Terminal

Typ e

Symbol

R/L1, S/L2,

T/L3

U, V, W Inverter output

P/+, PR Brake resistor connection

P/+, N/- Brake unit connection

Main circuit terminal

P/+, P1  DC reactor connection

STF Forward rotation start

STR Reverse rotation start

RH, RM, RL Multi-speed selection

Contact input

Control circuit terminal/Input signal

Frequency setting

Thermistor

Terminal Name Terminal Specification

Connect to the commercial power supply.



AC power input

Earth (Ground)

Contact input common

(sink) (initial setting)

External transistor

common (source)

24VDC power supply

External transistor

common (sink)

(initial setting)

Contact input common

24VDC power supply

Frequency setting power

Frequency setting

PTC thermistor input

common

(source)

supply

(voltage)

(current)

common

Do not connect anything to these terminals when using the high power factor converter (FRHC2) or power regeneration common converter (FR-CV). * When using single-phase power input, terminals are R/L1 and S/L2.

Connect a three-phase squirrel-cage motor.

Connect a brake resistor (FR-ABR, MRS type, MYS type) across terminals P/ + and PR. (The brake resistor cannot be connect ed to the 0.1K and 0.2K.)

Connect the brake unit (FR-BU2), power regeneration common conve rter (FR-CV) or high power factor converter (FR-HC2).

Remove the jumper across terminals P/+ and P1 and connect a DC reactor. (Single-phase 100V power input model is not compatible with the DC reactor.) * Terminal P1 is not available for single-phase 100V power input model.

For earthing (grounding) the inverter chassis. Must be earthed (grounded).

Turn ON the STF signal to start forward rotation and turn it OFF to stop.

Turn ON the STR signal to start reverse rotation and turn it OFF to stop.

Multi-speed can be selected according to the combination of RH, RM and RL signals.

Common terminal for contact input terminal (sink logic) and terminal FM.

Connect this terminal to the power supply common terminal of a transistor output (open collector output) device, such as a programmable controller, in the source logic to avoid malfunction by undesirable current.

Common output terminal for 24VDC 0.1A power supply (PC terminal). Isolated from terminals 5 and SE.

Connect this terminal to the power supply common terminal of a transistor output (open collector output) device, such as a programmable controller, in the sink logic to avoid malfunction by undesirable current.

Common terminal for contact input terminal (source logic).

Can be used as 24VDC 0.1A power supply.

Used as power supply when connecting potentiometer for frequency setting (speed setting) from outside of the inverter.

Inputting 0 to 5VDC (or 0 to 10V) provides the maximum o utput frequency at 5V (10V) and makes input and output proportional. Use Pr. 73 to switch between input 0 to 5VDC input (initial setting) and 0 to 10VDC.

Inputting 4 to 20mADC (or 0 to 5V, 0 to 10V) provides the maximum output frequency at 20mA and makes input and output proportional. This input signal is valid only when the AU signal is ON (terminal 2 input is invalid). To use terminal 4 (initial setting is current input), set "4" in any of Pr.178 to Pr.182 (input terminal function selection) to assign the function, and turn ON AU signal. Use Pr. 267 to switch among input 4 to 20mA (initial setting), 0 to 5VDC and 0 to 10VDC. Set the voltage/current input switch in the "V" position to select voltage input (0 to 5V/0 to 10V).

Frequency setting signal (terminal 2, 4) common terminal. Do not earth (ground) .

For connecting PTC thermistor output. When PTC thermistor protection is valid (Pr. 561  "9999"), terminal 2 is not available for frequency setting.

When the STF and STR signals are turned ON simultaneously, the stop command is given.

5.0V0.2VDC permissible load current 10mA

Input resistance10k1k Permissible maximum voltage 20VDC

Current input: Input resistance 2495 Maximum permissible current 30mA

Voltage input: Input resistance10k 1k Permissible maximum voltage 20VDC

Adaptive PTC thermistor specification Heat detection resistance : 500 to 30k (Set by Pr. 561)

Wiring

Terminal

Typ e

Symbol

A, B, C

Relay

RUN Inverter running

Open collector

Control circuit terminal/Output signal

FM For meter

Pulse

— PU connecto r

Communication

Safety stop function *

* For more details, refer to the Safety stop function instruction manual (BCN-A211508-000). (Please contact your sales representative for the manual.)

NOTE

 To change the input specification fo r terminal 4, set Pr. 267 and the voltage/current input switch correctly, then input

the analog signal relevant to the setting. Applying a voltage with voltage/current input switch in "I" position (current input is selected) or a current with switch in "V" position (voltage input is selected) could cause component damage to the inverter or analog circuit of output devices.

 Connecting the power supply to the inverter output terminals (U, V, W) will damage the inverter. Do not perform such

wiring.

 indicates that terminal functions can be selected using Pr. 178 to Pr. 182, Pr. 190, Pr. 192, Pr. 197 (I/O terminal

function selection).

 The terminal names and functions shown here are the initial settings.

Terminal Name Terminal Specification

Relay output (fault output)

Open collector output

common

Safety stop input

(Channel 1)

Safety stop input

(Channel 2)

Safety stop input terminal

common

Safety monitor output

(open collector output)

1 changeover contact output indicates that the inverter protective function has activated and the output stopped. Fault: discontinuity across B-C (continuity across A-C), Normal: continuity across B-C (disco ntinuity across A-C)

Switched Low when the inverter output frequency is equal to or higher than the starting frequency (initial value 0.5Hz). Switched High during stop or DC injection brake operation. (Low is when the open collector output transistor is ON (conducts). High is when the transistor is OFF (does not conduct).)

Common terminal of terminal RUN.

Used to output a selected monitored item (such as Output frequency) among several monitored items. (Not output during inverter reset.) The output signal is proportional to the magnitude of the corresponding monitored item.

With the PU connector, communication can be established through RS-485.

Conforming standard: EIA-485 (RS-485) Transmission format: Multidrop link Communication speed: 4800 to 38400bps Overall length: 500m

Terminals S1 and S2 are for safety stop input signals used with the safety relay module. Terminals S1 and S2 are used simultaneously (dual channel). Inverter output is shut off by shortening/opening across terminals S1 and SC and across S2 and SC. In the initial status, terminals S1 and S2 are shorted with terminal SC by shortening wire. Remove the shortening wire and connect the safety relay module when using the safety stop function.

Common terminal for terminals S1, S2 and SO. Connected to terminal SD inside of the inverter.

The signal indicates the status of safety stop input. Low indicates safe state, and High indicates drive enabled or fault detected. (Low is when the open collector output transistor is ON (conducts). High is when the transistor is OFF (does not conduct).)

Contact capacity:230VAC

0.3A (power factor =0.4) 30VDC 0.3A

Permissible load 24VDC (maximum 27VDC) 0.1A (a voltage drop is 3.4V maximum when the signal is ON)

Permissible load current 1mA 1440 pulses/s at 60Hz

Input resistance 4.7k Voltage when contacts are open 21 to 26VDC When contacts are shortcircuited 4 to 6mADC

Permissible load 24VDC (maximum 27VDC) 0.1A (a voltage drop is 3.4V maximum when the signal is ON)

Wiring

Motor

Power supply

N/-

P/+

R/L1 S/L2 T/L3

Jumper

MotorPower supply

N/-

P/+ PR

Jumper

R/L1 S/L2

MotorPower supply

N/-

P/+ PR

R/L1 S/L2

N/-

P/+

R/L1 S/L2

MotorPower supply

2.3.3 Terminal arrangement of the main circuit terminal, power supply and the motor wiring

Three-phase 200V/400V class

FR-D720-0.1K to 0.75K FR-D720-1.5K to 3.7K

N/-

P/+ PR

R/L1 S/L2 T/L3

Jumpe

FR-D740-0.4K to 3.7K

MotorPower supply

FR-D720-5.5K, 7.5K

FR-D740-5.5K, 7.5K

N/-

Jumper

FR-D740-11K, 15K

N/-

Jumper

R/L1 S/L2 T/L3

P/+ PR

Power supply Motor

R/L1 S/L2 T/L3

P/+

FR-D720-11K, 15K

R/L1 S/L2 T/L3

N/-

P/+

Jumper

MotorPower supply

Power supply

Single-phase 200V class

FR-D720S-0.1K to 0.75K FR-D720S-1.5K, 2.2K

Motor

P/+

Jumper

R/L1 S/L2

N/-

Single-phase 100V class

FR-D710W-0.1K to 0.4K FR-D710W-0.75K

NOTE

 Make sure the power cables are connected to the R/L1, S/L2, T/L3. (Phase need not be matched.) Never connect the

power cable to the U, V, W of the inverter. Doing so will damage the inverter.

 Connect the motor to U, V, W. Turning ON the forward rotation switch (signal) at this t ime rotates the motor

counterclockwise when viewed from the load shaft.

MotorPower supply

Wiring

3 × wire resistance [mΩ/m] × wiring distance [m] × current [A]

1000

(1) Cable sizes etc., of the main control circuit terminals and earth (ground) terminals

Select the recommended cable size to ensure that a voltage drop will be 2% or less. If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency. The following table indicates a selection example for the wiring length of 20m.

Three-phase 200V class (when input power supply is 220V)

Ter min al

Applicable Inverter

Model

FR-D720-0.1K to 0.75K M3.5 1.2 2-3.5 2-3.5 2 2 2 14 14 2.5 2.5 2.5 FR-D720-1.5K, 2.2K M4 1.5 2-4 2-4 2 2 2 14 14 2.5 2.5 2.5 FR-D720-3.7K M4 1.5 3.5-4 3.5-4 3.5 3.5 3.5 12 12 4 4 4 FR-D720-5.5K M5 2.5 5.5-5 5.5-5 5.5 5.5 5.5 10 10 6 6 6 FR-D720-7.5K M5 2.5 14-5 8-5 14 8 5.5 6 8 16 10 6 FR-D720-11K M5 2.5 14 -5 14-5 14 14 8 6 6 16 16 1 6 FR-D720-15K M6 (M5) 4.4 22-6 22-6 22 22 14 4 4 25 25 16

Screw

Size 

Tightening

Tor que

N·m

Crimp

Terminal

R/L1 S/L2 T/L3

HIV Cables, etc. (mm2) 

R/L1

U, V, W

S/L2 T/L3

U, V, W

Earthing

(grounding)

Three-phase 400V class (when input power supply is 440V)

Ter min al

Applicable Inverter

Model

FR-D740-0.4K to 3.7K M4 1.5 2-4 2-4 2 2 2 14 14 2.5 2.5 2.5 FR-D740-5.5K M4 1.5 3.5-4 2-4 3.5 2 3.5 12 14 4 2.5 4 FR-D740-7.5K M4 1.5 3.5-4 3.5-4 3.5 3.5 3.5 12 12 4 4 4 FR-D740-11K M4 1.5 5.5-4 5.5-4 5.5 5.5 5.5 10 10 6 6 10 FR-D740-15K M5 2.5 8-5 5.5-5 8 5.5 5.5 8 8 10 10 10

Screw

Size 

Tightening

Tor que

N·m

Crimp

Terminal

R/L1 S/L2 T/L3

HIV Cables, etc. (mm2) 

R/L1

U, V, W

S/L2 T/L3

U, V, W

Earthing

(grounding)

Single-phase 200V class (when input power supply is 220V)

Ter min al

Applicable Inverter

Model

FR-D720S-0.1K to 0.75K M3.5 1.2 2-3.5 2-3.5 2 2 2 14 14 2.5 2.5 2.5 FR-D720S-1.5K M4 1.5 2-4 2-4 2 2 2 14 14 2.5 2.5 2.5 FR-D720S-2.2K M4 1.5 3.5-4 2-4 3.5 2 3.5 12 14 4 2.5 4

Screw

Size 

Tightening

Tor que

N·m

Crimp

Terminal

R/L1 S/L2

HIV Cables, etc. (mm2) 

R/L1

U, V, W

S/L2

U, V, W

Earthing

(grounding)

Single-phase 100V class (when input power supply is 100V)

Ter min al

Applicable Inverter

Model

FR-D710W-0.1K to 0.4K M3.5 1.2 2-3.5 2- 3.5 2 2 2 14 14 2.5 2.5 2.5 FR-D710W-0.75K M4 1.5 3.5-4 2-4 3.5 2 2 12 14 4 2.5 2.5

 The cable size is that of the cable (HIV cable (600V class 2 vinyl-insulated cable) etc.) with continuous maximum permissible temperature of 75°C. Assumes

that the surrounding air temperature is 50°C or less and the wiring distance is 20m or less.

 The recommended cable size is that of the cable (THHW cable) with continuous maximum permissible temperature of 75°C. Assumes that the surrounding

air temperature is 40°C or less and the wiring distance is 20m or less. (For the use in the United States or Canada, refer to page 49.)

 The recommended cable size is that of the cable (PVC cable) with continuous maximum permissible temperature of 70°C. Assumes that the surrounding air

temperature is 40°C or less and the wiring distance is 20m or less. (Selection example for use mainly in Europe.)

 The terminal screw size indicates the terminal size for R/L1, S/L2, T/L3, U, V, W, PR, P/+, N/-, P1 and a screw for earthing (grounding).

Screw size for earthing (grounding) the FR-D720-15K is indicated in parentheses. For single-phase power input, the terminal screw size indicates the size of terminal screw for R/L1, S/L2, U, V, W, PR, P/+, N/-, P1 and a screw for earthing (grounding).

Screw

Size 

Tightening

Tor que

Crimp

Terminal

R/L1

S/L2

HIV Cables, etc. (mm2) 

R/L1

U, V, W

S/L2

U, V, W

Earthing

(grounding)

NOTE



Tighten the terminal screw to the specified torque. A screw that has been tightened too loosely can cause a short circuit or malfunction. A screw that has been tightened too tightly can cause a short circuit or malfunction due to the unit breakage.

 Use crimp terminals with insulation sleeve to wire the power supply and motor.

The line voltage drop can be calculated by the following formula:

Line voltage drop [V] =

Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop (torque reduction) in the low speed range.

cable

Cable Size

AWG 

R/L1 S/L2

U, V, W

T/L3

Cable Size

AWG 

R/L1 S/L2

U, V, W

T/L3

Cable Size

AWG 

R/L1

U, V, W

S/L2

Cable Size

AWG 

R/L1

U, V, W

S/L2

PVC Cables, etc. (mm2) 

R/L1 S/L2

T/L3

PVC Cables, etc. (mm2) 

R/L1 S/L2

T/L3

PVC Cables, etc. (mm2) 

R/L1 S/L2

PVC Cables, etc. (mm2) 

R/L1 S/L2

U, V, W

Earthing

(grounding)

cable

Earthing

(grounding)

cable

Earthing

(grounding)

cable

Earthing

(grounding)

cable

Wiring

Motor capacity 0.1kW 0.2kW 0.4kW or higher

Wiring length

20m 50m 100m

(2) Total wiring length

The overall wiring length for connection of a single motor or multiple motors should be within the value in the table below.

Cable

Typ e

Unshielded

cable

Shielded

cable

When driving a 400V class motor by the inverter, surge voltages attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor. Take the following measures 1) or 2) in this case.

1) Use a "400V class inverter-driven insulation-enhanced motor" and set frequency in Pr. 72 PWM frequency selection

2) Connect the surge voltage suppression filter (FR-ASF-H/FR-BMF-H) on the inverter output side.

Pr. 72 Setting

(carrier frequency)

1 (1kHz) or lower

2 (2kHz) or higher

1 (1kHz) or lower

2 (2kHz) or higher

Voltage Class 0.1K 0.2K 0.4K 0.75K 1.5K 2.2K

100V/200V 200m 200m 300m 500m 500m 500m 500m

400V - - 200m 200m 300m 500m 500m

100V/200V 30m 100m 200m 300m 500m 500m 500m

400V - - 30m 100m 200m 300m 500m

100V/200V 50m 50m 75m 100m 100m 100m 100m

400V - - 50m 50m 75m 100m 100m

100V/200V 10m 25m 50m 75m 100m 100m 100m

400V - - 10m 25m 50m 75m 100m

or Higher

according to wiring length

Wiring Length

50m or less 50m to 100m Exceeding 100m

Carrier frequency

14.5kHz or less 8kHz or less 2kHz or less

NOTE

 Especially for long-distance wiring, the inverter may be affected by a charging current caused by the stray

capacitances of the wiring, leading to a malfunction of the overcurrent protective function, fast response current limit

function, or stall prevention function or a malfunction or fault of the equipment connected on the inverter output side.

If malfunction of fast-response current limit function occurs, disable this function. If malfunction of stall prevention

function occurs, increase the stall level. ( Refer to Pr. 22 Stall prevention operation level and Pr. 156 Stall prevention

operation selection in the chapter 4 of the Instruction Manual (applied))

 When using the automatic restart after instantaneous power failure function with wiring length exceeding below,

select without frequency search (Pr. 162 = "1, 11"). (

Refer to Chapter 4 of the Instruction Manual (Applied))

3.7K

2.3.4 Wiring of control circuit

(1) Control circuit terminal layout

Recommend wire size:

0.3mm

to 0.75mm

10 2 5 4

RUN SE S1 S2 SCSO

CBA

STF

PCSDRHRMRL

STR

Wiring

10mm

Crumpled tip

Wires are not inserted into the sleeve

Unstranded wires

Damaged

WireWire

SleeveSleeve

0 to 0.5mm0 to 0.5mm

(2) Wiring method

Wiring

Use a blade terminal and a wire with a sheath stripped off for the control circuit wiring. For a single wire, strip off the sheath of the wire and apply directly. Insert the blade terminal or the single wire into a socket of the terminal.

1) Strip off the sheath about the length below. If the length of the sheath peeled is too long, a short circuit may occur among neighboring wires. If the length is too short, wires might come off. Wire the stripped wire after twisting it to prevent it from becoming loose. In addition, do not solder it.

2) Crimp the blade terminal. Insert wires to a blade terminal, and check that the wires come out for about 0 to 0.5 mm from a sleeve. Check the condition of the blade terminal after crimping. Do not use a blade terminal of which the crimping is inappropriate, or the face is damaged.

Blade Terminals available on the market: (as of January 2017) Phoenix Contact Co., Ltd.

Wire Size (mm2)

0.3 AI 0,34-10TQ — —

0.5 AI 0,5-10WH — AI 0,5-10WH-GB

0.75 AI 0,75-10GY A 0,75-10 AI 0,75-10GY-GB

1 AI 1-10RD A1-10 AI 1-10RD/1000GB

1.25, 1.5 AI 1,5-10BK A1,5-10 AI 1,5-10BK/1000GB

0.75 (for two wires) AI-TWIN 2 x 0,75-10GY — —

 A ferrule terminal with an insulation sleeve compatible with MTW wire which has a thick wire insulation

 Applicable for terminal ABC.

NICHIFU Co., Ltd.

Wire Size (mm2)

0.3 to 0.75 BT 0.75-11 VC 0.75 NH 69

3) Insert the wire into a socket.

Wire stripping length

Ferrule Terminal Model

With Insulation Sleeve Without Insulation Sleeve For UL Wire

Blade Terminal Product

Number

Insulation Cap Product

Number

Crimping Tool

Product Number

When using a single wire or a stranded wire without a

open/close button all the way down with a flathead screw driver, and insert the wire.

Open/close button



blade

Crimping Tool

Name

CRIMPFOX 6

terminal, push an

Flathead screwdrive

NOTE

 When using a stranded wire without a blade terminal, twist enough to avoid short circuit with a nearby terminals or

wires.

 Place the flathead screwdriver vertical to the open/close button. In case the blade tip slips, it may cause damage to

inverter or injury.

+ 42 hidden pages

Mitsubishi FR-D720-15K, FR-D720-0.4K, FR-D720-0.75K, FR-D720-2.2K, FR-D720-5.5K Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

FR-D700 INSTRUCTION MANUAL (BASIC)

This section is specifically about safety matters

1OUTLINE

1.1 Product checking and parts identification

1.2 Operation panel

1.2.1 Names and functions of the operation panel

1.2.2 Basic operation (factory setting)

1.2.3 Changing the parameter setting value

1.2.4 Parameter clear/all parameter clear

2 INSTALLATION AND WIRING

2.1 Peripheral devices

2.2 Installation of the inverters and precautions

2.3 Wiring

2.3.1 Terminal connection diagram

2.3.2 Terminal specifications

2.3.3 Terminal arrangement of the main circuit terminal, power supply and the motor wiring

2.3.4 Wiring of control circuit