Mitsubishi FK 2008 Owner's Manual

OWNER AND VEHICLE INFORMATION
OWNER NAME:
USER/COMPANY NAME:
MAILING ADDRESS:
CITY, STATE: ZIP:
VEHICLE IDENTIFICATION NUMBER:
DATE OF DELIVERY (WARRANTY START DATE): / /
MO. DAY YR.
SELLING DEALER IMPRINT HERE
Foreword
Thank you for purchasing a Mitsubishi Fuso FK/FM series truck.
This owner’s manual explains proper vehicle handling, simple maintenance practices, and the periodic maintenance schedule to ensure that you are able to drive your vehicle safely and comfortably.
As improper use of the vehicle may result in a breakdown or cause an accident, we urge you to read this manual thoroughly before operating the vehicle.
Please keep this manual in the vehicle so it is always available for reference. If you sell the vehicle, make sure the next owner receives this manual and is aware of its contents.
© 2007 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan
Reading the handbook
Q The information in this manual is accurate as of the time of printing. Because of differ-
ences in specifications and improvements that may be added after preparation of this manual, some of the explanations and illustrations in this manual may not apply to your vehicle.
Q The following symbols are used throughout this manual:
: optional equipment : requests that reader should refer to the page of the number indicated.
Q This manual contains important cautionary instructions and supplementary information
under the following four headings which identify the nature of the instructions and infor­mation:
Precautions that should be taken when handling danger-
DANGER
WARNING
CAUTION
ous substances such as battery fluid in order to prevent a serious injury.
Precautionary instructions, which, if not observed, could result in serious injury or death.
Precautionary instructions, which, if not observed, could result in damage to or destruction of equipment or parts.
NOTE: Suggestions or supplementary information for more effi-
cient use of equipment or better understanding.
Q California Proposition 65 Warning
DANGER
THIS PRODUCT CONTAINS OR EMITS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUC­TIVE HARM.
CONTENTS
1. Recommendation to drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2. Warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3. Opening and closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
4. Seat and steering wheel adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
5. Switches and controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
6. Instruments and warning lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
7. Starting and driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
8. ABS – driving hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
9. Heating and air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
10. Interior equipment and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
11. In cold weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
12. Simple inspection and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
13. Useful advice for emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
14. Service data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
15. Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
16. Alphabetical index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1
17. Maintenance record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1
Each chapter has a table of contents on its first page.
1-1
1. Recommendation to drivers
Chassis and engine numbers ............................................................................................ 1-2
Powerline label ................................................................................................................... 1-2
Vehicle identification number (VIN) .................................................................................... 1-3
Maintenance ...................................................................................................................... 1-4
Fuels .................................................................................................................................. 1-5
Handling of the new vehicle ............................................................................................... 1-8
Reporting safety defects .................................................................................................... 1-9
Obtaining service ............................................................................................................... 1-9
1-2 Recommendation to drivers
Chassis and engine numbers
1 Chassis number
The chassis number is indicated on the left frame, near the left front wheel.
Z17218
Z13844
Example: FK61FJ -
Chassis number
Vehicle model
2 Engine number
The engine number is indicated on the left side of the crankcase.
Example: 6M6 -
Engine number Engine model
Powerline label
Z17219
The powerline label located in the position shown indicates the vehicle model, chassis number and information relevant to the vehicle’s power trans­mission components.
1-3
Vehicle identification number (VIN)
The VIN is stamped on a plate that is located as shown in the illustration. The VIN comprises 17 numbers and letters, the meanings of which are listed below.
Z17220
J FD6L F 8E1 K
Country J: Japan Make L: Mitsubishi Fuso Type 6: Incomplete vehicle Gross vehicle weight/Brake system
D: 19‚501 to 26‚000 lbs./Air over hydraulic F: 26‚001 to 33‚000 lbs./Full air H: 19‚501 to 26‚000 lbs./Full air
Line F: FK61F
J: FM65F K: FK62F L: FK65F
Series (Wheel base) F: 3.5 to 3.79 m (11.48 to 12.43 ft.)
J: 4.4 to 4.69 m (14.43 to 15.38 ft.) K: 4.7 to 4.99 m (15.41 to 16.37 ft.) L: 5.0 to 5.29 m (16.40 to 17.35 ft.) M: 5.3 to 5.59 m (17.38 to 18.33 ft.) P: 5.9 to 6.19 m (19.35 to 20.30 ft.)
S: 6.2 to 6.59 m (20.34 to 21.62 ft.) Cab/chassis type 1: Chassis cab Engine E: 7.545 L diesel turbo charged and charge air cooled Check digit Model year 8: 2008 Plant K: Kawasaki Plant sequential No.
1-4 Recommendation to drivers
Z00011
Maintenance
Checking your vehicle at regular intervals is very important for maximizing performance and extend­ing service life. It is recommended that you make a habit of performing the following inspections.
This manual describes simple maintenance checks and procedures that can be carried out by the owner. If you have difficulty or your vehicle needs maintenance work that is not shown in this manual, please refer to an authorized dealer.
1 New vehicle inspection
After you have driven the first 4‚000 km (2‚500 miles), your vehicle requires a special inspection and adjustments to compensate for the initial run-in of various parts. When the distance has been reached, have your vehicle inspected by an autho­rized dealer by showing them this Owner’s Manual.
Z17222
Z01367
2 Pre-operational check
Make a habit of checking your vehicle at the start of every day’s operation. This will ensure safe and comfortable operation. P. 12-11
3 Periodic inspection
In addition to maximizing the vehicle’s working life, regular inspections also help prevent acci­dents. Periodic inspection is based on either the dis­tance traveled (odometer reading) or period of use (months/years).
The intervals between and content of periodic
inspections are as shown in the Maintenance Schedule section. Please adhere to the maintenance schedule carefully.
Z01368
1-5
Fuels
Use only diesel fuel, without any additives, for die­sel engines installed in Mitsubishi Fuso trucks.
1 Diesel-fuel properties
The following recommendations concerning diesel fuel used with Mitsubishi Fuso diesel engines are given for optimum fuel economy and performance.
Use condition Recommendation
Normal operation at temperatures above –12°C (10°F)
Operation at tempera­tures below –12°C (10°F), or long-hour no­load operation.
NOTE: * ASTM is an acronym for the American Society for Testing and Materials which recommends fuel con­taining 0.0015% – basis 15 ppm sulfur or less sulfur content. Note that a sulfur content exceeding 0.0015% – basis 15 ppm sulfur deteriorates the performance of emission control device.
To meet fuel requirements, it is necessary to obtain cooperation from a reputable fuel oil supplier. Both fuel suppliers and users are responsible for keeping fuel clean.
ASTM D-975
Grade Ultra Low Sulfur
Grade 2-D*
ASTM D-975
Grade Ultra Low Sulfur
Grade 1-D*
2 Diesel fuel to be used in your engine
Use only a ultra low sulfur diesel fuel (with a sulfur content of 15 ppm or lower) for refueling your Mitsu­bishi Fuso diesel engine. Otherwise, the catalyst inside the diesel particulate filter (DPF) will not work effectively and the DPF’s performance of removing small particles (particulate matter or PM) in exhaust gases will be degraded. Furthermore, your truck will not meet emission regulations if you replenish it with a non-approved fuel.
1-6 Recommendation to drivers
3 Danger of fire and explosion by using
mixed fuel
Do not use diesel fuel mixed with gasoline, gasohol and/or alcohol. Fuel containing 5% gasoline has a flash point as low as 0°C (32°F), which can lead to a fire or explosion while the engine is running.
DANGER
NEVER MIX DIESEL FUEL WITH GASO-
LINE, GASOHOL OR ALCOHOL. USE OF FUEL MIXED WITH ONE OR MORE OF THESE COULD LEAD TO A FIRE OR EXPLOSION INVOLVING SERIOUS INJURY, DEATH OR PROPERTY DAMAGE.
IF YOU MISTAKENLY FILL THE FUEL
TANK WITH A MIXED FUEL, DRAIN OUT ALL THE FUEL FROM THE FUEL SYSTEM.
4 Adverse effects of mixed fuel on engine
Using diesel fuel mixed with gasoline, alcohol, or both, has the following adverse effects on the engine:
Fuel viscosity becomes lower, resulting in
excessive wear, damage, and failure of fuel sys­tem parts.
Difficulty in starting the engine will result due to
a reduced cetane number.
CAUTION
The lower the cetane number, the more likely
internal engine damage will occur.
If dirt blocks the fuel tank breather (air hole),
the tank may deform and the fuel injection system may fail. Be sure to clean them regu­larly.
5Refueling
WARNING
Stop the engine before fueling.
Never smoke when fueling since diesel
fuel could ignite or explode. Never operate lighters or other items that emit sparks.
Z17221
1-7
CAUTION
When refueling the vehicle, take care to prevent dirt and water from entering the fuel tank.
The fuel tank is on the left-hand side of the vehicle. To open the cap, slowly turn it counterclockwise. To close the cap, turn it fully clockwise.
Fuel tank capacity 200 liters (52.8 gallons)
WARNING
If you inadvertently put gasoline in the fuel tank, pump it all out. Running the engine with gasoline in the tank could cause a fire or explosion endangering your or other peo­ple’s lives.
CAUTION
Be careful not to allow the engine to run out of fuel. Engine stall resulting from an empty tank could cause damage to the fuel injection sys­tem.
NOTE: Air will be present in the fuel system after the engine has run out of fuel. This air will prevent the engine from restarting even after it is adequately refueled. You must bleed the fuel system before the engine can be started.
P. 1 3- 26
1-8 Recommendation to drivers
Z08648
Handling of the new vehicle
The way the vehicle is handled when new greatly affects its subsequent performance and service life. Observe the following precautions when handling the new vehicle.
1 Maintenance
The “new vehicle inspection” is very important for extending the service life of your vehicle. We strongly recommend that you have this inspection carried out by an authorized dealer. Be sure to give the dealer this manual at that time. During the initial run-in period, oil is quickly contam­inated. Replace the following oils at the time of the “new vehicle inspection”.
At 4‚000 km (2‚500 miles)
Engine oil
Manual transmission gear oil
Axle housing gear oil
Z02858
2 Maximum engine speed during run-in
period
To avoid overburdening the new engine, limit engine RPM to those listed below for the first 1‚000 km (600 miles). Then, run in your vehicle step by step at various speeds, beginning with low gears.
Maximum engine speed during run-in period
2‚000 rpm
1-9
Reporting safety defects
If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform both the National Highway Traffic Safety Administration (NHTSA) and Mitsubishi Fuso Truck of America, Inc. (MFTA). If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or MFTA. To contact NHTSA, you may either call the Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-
9153) or write to: Administrator, National Highway Traffic Safety Administration, 400 Seventh Street, S.W., Washington, DC 20590. You can also obtain other information about motor vehicle safety from the Vehicle Safety Hotline. For further information, please visit the following NHTSA website: http://www.safercar.gov
Obtaining service
At Mitsubishi Fuso Truck of America, Inc. (MFTA), we are proud of the quality and workmanship that is built into every MFTA Truck. We are equally proud of our corporate commitment to promote the highest possible degree of customer satisfaction with our products and services.
Today’s trucks are extremely complex and are com­prised of an enormous number of individual parts. Occasionally, a failure of one of these parts may occur. Should you experience such a failure, we are confident that you will find an Authorized Dealer prepared to provide you with high quality service. Every Authorized Dealer has trained personnel, plus the tools and equipment necessary to provide for your various service needs. In the event that a problem arises, we ask you to follow the procedure outlined as follows, and in the sequence listed:
1-10 Recommendation to drivers
STEP 1: Contact your Nearest Authorized Dealer
This is the most direct and expedient way to obtain service. Each Authorized Dealer has the ultimate responsibility for providing the services and repairs you may need. We recommend that you contact the Service Manager of your nearest Authorized Dealer for assistance. In the event that you feel additional assistance is required, ask to speak to the General Manager of the Authorized Dealer.
STEP 2: Contact MFTA
After the completion of Step 1, and in the event that your nearest Authorized Dealer has been unable to satisfactorily resolve the problem, please contact MFTA’s Customer Service Representative at 1-877- 711-0707.
Please be prepared to provide the following infor­mation when you call:
Your Name, Company Name, Address, Tele-
phone Number
Vehicle Model
Vehicle Model Year
Vehicle Identification Number
Mileage
Name of Dealer contacted under Step 1, if appli-
cable
Details of the Complaint/Comment
You also may correspond with the Customer Ser­vice Representative in writing, addressed to:
MITSUBISHI FUSO TRUCK OF AMERICA, INC. CUSTOMER SERVICE REPRESENTATIVE 2015 CENTER SQUARE RD. LOGAN TOWNSHIP, NJ 08085
2-1
2. Warning labels
Locations in cab ................................................................................................................. 2-3
Locations outside cab ........................................................................................................ 2-4
2-2 Warning labels
The caution and warning labels show important
information. Be sure to read them before using the vehicle.
If any label has peeled so it is difficult to read, is
scratched or otherwise damaged, or has peeled off completely, please inform an authorized dealer. The warning and caution labels apply only to the vehicle itself, not to any equipment mounted on the vehicle. For information on cau­tion and warning labels that apply to equipment mounted on the vehicle, please refer to the Owner’s Manual supplied by the manufacturer of the equipment.
The caution and warning labels are located in
the cab as shown below. Samples of these labels are indicated in this and following pages.
Locations in cab
2-3
Fuel
Starting the engine while the cab is tilting
Automatic transmission
Towing <Automatic transmission vehicles>
Clutch pedal <Manual transmission vehicles>
Fuse
Height control <Air suspension vehicle>
To shift into the P position <Automatic transmission vehicles>
DPF system
Parking brake
DPF system
Tire and rim
Z17503
2-4 Warning labels
Locations outside cab
Wiper linkage
Fuel
Clutch fluid <Manual transmission vehicles>
No step <FM>
Fuel
Tilting the cab
Tilting the cab
High voltage
Connectors for body lights and van body dome lights
Engine oil
Z17504
2-5
<FM65F automatic transmission vehicles>
Automatic transmission oil cooler
<FK>
Battery
<Other than FK61F> Brake chamber
Starting the engine
Air cleaner
<FM> Battery
High current fuses
Starting the engine
Air cleaner
High current fuses
Z17505
3-1
3. Opening and closing
Starter key .......................................................................................................................... 3-2
Doors ................................................................................................................................. 3-2
Central door locks .............................................................................................................. 3-4
Keyless entry system ........................................................................................................ 3-5
Entering and leaving the vehicle ...................................................................................... 3-10
Door window glass ........................................................................................................... 3-11
Rear quarter window ........................................................................................................ 3-13
3-2 Opening and closing
Z11687
Starter key
Your vehicle is provided with two identical starter
keys.
The starter key can be used to start and stop the
engine and lock and unlock the doors.
Make a note of your starter key number so
that you can order a replacement key from an authorized dealer in the event that it is lost.
Doors
WARNING
To help prevent accidents, always check
for vehicles and pedestrians approaching from behind before opening the doors.
Driving with a door ajar can be very dan-
gerous. Make sure the doors are com­pletely closed before starting.
Exercise caution when opening a door in
strong wind. Otherwise, the wind could catch the door and suddenly blow it open.
Exercise caution when opening a door on
a downward slope. Otherwise, the inclina­tion of the vehicle could cause the door to suddenly fall open.
When leaving the vehicle, take with you
any children or pets who were riding in the cab. Never leave children or pets in the cab. A child left in the cab could interfere with the vehicle, causing it to move or catch fire. Also, the cab gets extremely hot in sunshine and in hot weather so a child left in the cab could suffer heatstroke.
When closing a door, be careful not to trap
your hand or anything else.
Z11688
3-3
CAUTION
Avoid applying undue force to a door when
opening or closing it; otherwise the door could be damaged.
Do not swing on or hang anything heavy on
any of the doors. Doing so could damage the door components.
1 From the outside
To open, pull outer handle toward you while pressing button .
Use starter key to lock or unlock the door.
Z11689
To lock the door without using starter key, press
lock knob to the lock position and then, while pressing the button, close the door.
NOTE:
When you lock the driver’s door using the starter
key or by lowering the lock knob, the passen­ger’s door is automatically also locked.
When you leave your vehicle, be sure to remove
the starter key from the starter switch and lock all doors to prevent theft.
Be careful not to lock the doors with the starter
key inside the vehicle.
2 From the inside
To close, pull door waist bar .
Be sure to close the door completely.
To lock, press lock knob .
To open, raise the lock knob and pull inner han-
dle .
CAUTION
Z17225
Closing the door by pulling any part other than the waist bar could damage the door mecha­nism.
3-4 Opening and closing
Z15989
Z17223
3 When the door is open
The indicator lamp illuminates when the door is opened or not closed completely with the starter key in the ON position. If the door does not close com­pletely, close it again properly.
NOTE: With the interior lamp switch in the “” position, the interior lamp illuminates whenever the door is opened.
Central door locks
When the “LOCK” side of the switch is
pressed, both doors are locked. When the “UNLK” side of the switch is pressed, both doors are unlocked.
When the lock knob on the driver’s door is
lowered, the passenger’s door is also automati­cally locked. If the lock knob on either door is subsequently lifted, only that door is unlocked.
When the driver’s door is locked from the out-
side using the starter key, the passenger’s door is automatically also locked. If the starter key is subsequently used to unlock either door, the other door remains locked.
3-5
Keyless entry system
1 The Grant of Equipment Authorization certificate for wireless transmitter
(remote control switch) H7027*-00-00
1. FCC ID: OBIH7027TX
2. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
This device may not cause harmful interference.
This device must accept any interference received, including interference that may
cause undesired operation.
3. Changes or modifications not expressly approved by U-shin could void the FCC compli­ance and negate your authority to operate the product.
3-6 Opening and closing
2 The Grant of Equipment Authorization certificate for wireless receiver
Tuner H7028*-00-00
1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
This device may not cause harmful interference.
This device must accept any interference received, including interference that may
cause undesired operation:
2. Changes or modifications not expressly approved by U-shin could void the FCC compli­ance and negate your authority to operate the product.
Z17226
3-7
3 Keyless entry system
The keyless entry system allows you to lock/unlock the doors of the driver’s seat and assistant driver’s seat by operating the remote-control switch .
CAUTION
Do not expose the remote control switch to
water, disassemble it, or apply shock by dropping it.
Do not leave the remote control switch in a
place that is exposed to direct sunlight or where the temperature rises to 60°C/140°F or above. Doing so will shorten the life or cause failure of the remote control switch.
Do not remove the cover from the remote
control switch unless you replace the bat­tery. Removing it for no reason could lead to a remote control switch malfunction.
4 How to operate the remote control
switch
Point the remote control switch toward the cen-
ter of the cabin.
Operate the remote control switch within 3 m
(9.8 ft.) from the center of the cabin.
Press the “LOCK” button to lock all doors.
Press the “UNLOCK” button once to unlock
the driver’s door. You can unlock the assistant driver’s door if you press the “UNLOCK” button one more time within 3 seconds.
NOTE: The assistant driver’s door does not unlock if you press the “UNLOCK” button more than 3 seconds after unlocking the driver’s door.
When you press the buttons, be sure to press
them for at least one second. If a button does not work after one press, press the button again after one or two seconds.
After locking the doors with the remote control
switch, always check that the doors are locked by lifting the outside handle of a door.
You cannot lock the doors using the lock knob at
the driver’s seat if the starter key is inserted in the starter switch.
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