Mitsubishi Eclipse 1995 2.0L DOHC Workshop Manual

mitsubishi :: Mitsubishi Eclipse L4-1996cc 2.0L
DOHC (1995)

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Alarm Horn Relay > Component Information > Locations

Theft-alarm Starter, Horn, And Power Window Relay

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Alarm Horn Relay > Component Information > Locations > Page 7

Alarm Horn Relay: Testing and Inspection

Horn Relay And Theft-alarm Horn Relay Continuity Check

Horn Relay And Theft-alarm Horn Relay Continuity Check Table

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Ignition Shut Down Relay (For Antitheft) > Component Information > Locations

Theft-alarm Starter, Horn, And Power Window Relay

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Ignition Shut Down Relay (For Antitheft) > Component Information > Testing and Inspection > Manual Transmission

Ignition Shut Down Relay (For Antitheft): Testing and InspectionManual Transmission

Theft-Alarm Starter Relay Continuity Check

Theft-Alarm Starter Relay Continuity Check Table

> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Ignition Shut Down Relay (For Antitheft) > Component Information > Testing and Inspection > Manual Transmission > Page 13

Ignition Shut Down Relay (For Antitheft): Testing and InspectionAutomatic Transmission

Theft-Alarm Starter Relay Continuity Check

Theft-Alarm Starter Relay Continuity Check Table

> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Relay > Component Information > Locations > Door Lock Power Relay 1

Starter Relay And Door Lock Power Relay 1

> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Relay > Component Information > Locations > Door Lock Power Relay 1 > Page 19

Door Lock Power Relay 2 And Receiver

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Module > Component Information > Technical Service Bulletins > Customer Interest for Sunroof / Moonroof Module: > 96-42A-009 > Mar

> 96 > Sunroof - Inoperative/Remains Open

Technical Service Bulletin # 96-42A-009

Sunroof - Inoperative/Remains Open

NO.: TSB-96-42A-009
DATE: March, 1996
MODEL: 1995-96 Eclipse

SUBJECT: SUNROOF INOPERATIVE
PURPOSE

On some affected vehicles, the sunroof may become inoperative, remaining in the open position. This condition is likely due to water traveling over thesunroof drive cables and damaging the sunroof control unit.

To eliminate this condition and help to prevent future reoccurrence, apply a water insoluble grease to the sunroof drive cables, apply butyl rubber to theguide rail and guide rail rod holder, and replace the sunroof control unit.
AFFECTED VEHICLES
1995-96 Eclipse models produced between May, 1995 and January, 1996.
PARTS INFORMATION
Part No. Description
MR199789 Sunroof Control Unit

MR287457 Drive Cable Assy. - Left Side
MR287458 Drive Cable Assy. - Right Side

WARRANTY INFORMATION
Sunroof Drive Cable (Both Sides)
Nature Code: 99D
Cause Code: 990
Labor Operation Number: 42366510
Time Allowance: 2.0 hours
Warranty Coverage: 36 months/36,000 miles

Special Warranty Information: Includes control unit replacement, drive cable removal and grease application. Drive cable replacement on an as needed basis only.

Procedure

1. Remove the front section of the headliner assembly as described in section 52A of the appropriate Eclipse service manual.

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Module > Component Information > Technical Service Bulletins > Customer Interest

for Sunroof / Moonroof Module: > 96-42A-009 > Mar > 96 > Sunroof - Inoperative/Remains Open > Page 28

Eclipse L4-1996cc 2.0L DOHC (1995)

: NOTE

Refer to pages 42-65 through 42-70 of the 1996 Eclipse service manual for details on sunroof component removal and installation.

2. Remove the sunroof control unit.

3. Remove the sunroof glass.

4.
Confirm proper sunroof drainage at the drain holes by pouring a small amount of water into the front of the sunroof. If the water does not flowthrough easily, remove any leaves or other debris from the drain holes.

5. Manually close the sunroof frame.

6. Remove the sunroof drive motor.
Perform steps 7 through 14 for one side at a time.

7. Remove the guide rail rod holder as follows:
a. Manually move the sunroof frame to the appropriate position to allow the guide rail rod holder to be removed.
b. Remove the two guide rail rod holder attaching screws at the front of the sunroof.
c. Tilt the upper portion of the guide rail to the inside, then remove the guide rail rod holder.

8. Remove the drive cable from the guide rail by first pulling the cable up, then pulling the cable out from the guide rail.

9.
Inspect the drive cable. If the cable is wet, dry with a soft cloth. If rust is visible on the cable, replace the cable with the appropriate part listed inthe PARTS INFORMATION section of this bulletin.

10.
Using a small brush, apply a water insoluble grease (Loctite SuperLube 82328 or equivalent) to the surfaces of the cable. Be sure to thoroughlycoat the entire cable surface.

11. Reinstall the drive cable.

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Module > Component Information > Technical Service Bulletins > Customer Interest

for Sunroof / Moonroof Module: > 96-42A-009 > Mar > 96 > Sunroof - Inoperative/Remains Open > Page 29

Eclipse L4-1996cc 2.0L DOHC (1995)

12.
Apply butyl rubber (3M Part No. 8610 or equivalent) between the guide rail rod holder and the rail as shown. Be sure to make a complete sealaround the drain tubes.

13. Remove any excess grease from the sunroof, guide rail and drive motor.

14. Reinstall the guide rail rod holder.

15. Repeat steps 7 through 14 for the other side of the sunroof.

16. Reinstall the sunroof glass. Be sure the glass is properly adjusted (flush with glass seal and without gaps).

17. With the sunroof in the fully closed position reinstall the sunroof drive motor.

: CAUTION

Be sure that the motor insert clip located over the drive gear area is in place before installing the drive motor. If the clip is not in place, the sunroofcable or gear may disengage, or the motor may not operate properly.

18. Install a new sunroof control unit as follows:
a. Move the sunroof to the fully closed position.
b. Adjust the control unit timing by turning the rotating wheel until both white marks appear in the viewing windows at the same time.
c. Attach the control unit to the sunroof tray bracket.

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Module > Component Information > Technical Service Bulletins > Customer Interest

for Sunroof / Moonroof Module: > 96-42A-009 > Mar > 96 > Sunroof - Inoperative/Remains Open > Page 30

Eclipse L4-1996cc 2.0L DOHC (1995)

d.

Secure the control unit to the bracket by wrapping a plastic tie wrap around the middle of the control unit and through the slot on thebracket. After tightening the tie wrap, cut off any excess tie wrap material.

19. Confirm that the sunroof operates correctly.

20. Reinstall the headliner assembly as described in section 52A of the appropriate Eclipse service manual.

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Module > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Sunroof / Moonroof Module: > 96-

42A-009 > Mar > 96 > Sunroof - Inoperative/Remains Open

Technical Service Bulletin # 96-42A-009

Sunroof - Inoperative/Remains Open

NO.: TSB-96-42A-009
DATE: March, 1996
MODEL: 1995-96 Eclipse

SUBJECT: SUNROOF INOPERATIVE
PURPOSE

On some affected vehicles, the sunroof may become inoperative, remaining in the open position. This condition is likely due to water traveling over thesunroof drive cables and damaging the sunroof control unit.

To eliminate this condition and help to prevent future reoccurrence, apply a water insoluble grease to the sunroof drive cables, apply butyl rubber to theguide rail and guide rail rod holder, and replace the sunroof control unit.
AFFECTED VEHICLES
1995-96 Eclipse models produced between May, 1995 and January, 1996.
PARTS INFORMATION
Part No. Description
MR199789 Sunroof Control Unit

MR287457 Drive Cable Assy. - Left Side
MR287458 Drive Cable Assy. - Right Side

WARRANTY INFORMATION
Sunroof Drive Cable (Both Sides)
Nature Code: 99D
Cause Code: 990
Labor Operation Number: 42366510
Time Allowance: 2.0 hours
Warranty Coverage: 36 months/36,000 miles

Special Warranty Information: Includes control unit replacement, drive cable removal and grease application. Drive cable replacement on an as needed basis only.

Procedure

1. Remove the front section of the headliner assembly as described in section 52A of the appropriate Eclipse service manual.

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Module > Component Information > Technical Service Bulletins > All Technical

Service Bulletins for Sunroof / Moonroof Module: > 96-42A-009 > Mar > 96 > Sunroof - Inoperative/Remains Open > Page 36

Eclipse L4-1996cc 2.0L DOHC (1995)

: NOTE

Refer to pages 42-65 through 42-70 of the 1996 Eclipse service manual for details on sunroof component removal and installation.

2. Remove the sunroof control unit.

3. Remove the sunroof glass.

4.
Confirm proper sunroof drainage at the drain holes by pouring a small amount of water into the front of the sunroof. If the water does not flowthrough easily, remove any leaves or other debris from the drain holes.

5. Manually close the sunroof frame.

6. Remove the sunroof drive motor.
Perform steps 7 through 14 for one side at a time.

7. Remove the guide rail rod holder as follows:
a. Manually move the sunroof frame to the appropriate position to allow the guide rail rod holder to be removed.
b. Remove the two guide rail rod holder attaching screws at the front of the sunroof.
c. Tilt the upper portion of the guide rail to the inside, then remove the guide rail rod holder.

8. Remove the drive cable from the guide rail by first pulling the cable up, then pulling the cable out from the guide rail.

9.
Inspect the drive cable. If the cable is wet, dry with a soft cloth. If rust is visible on the cable, replace the cable with the appropriate part listed inthe PARTS INFORMATION section of this bulletin.

10.
Using a small brush, apply a water insoluble grease (Loctite SuperLube 82328 or equivalent) to the surfaces of the cable. Be sure to thoroughlycoat the entire cable surface.

11. Reinstall the drive cable.

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Module > Component Information > Technical Service Bulletins > All Technical

Service Bulletins for Sunroof / Moonroof Module: > 96-42A-009 > Mar > 96 > Sunroof - Inoperative/Remains Open > Page 37

Eclipse L4-1996cc 2.0L DOHC (1995)

12.
Apply butyl rubber (3M Part No. 8610 or equivalent) between the guide rail rod holder and the rail as shown. Be sure to make a complete sealaround the drain tubes.

13. Remove any excess grease from the sunroof, guide rail and drive motor.

14. Reinstall the guide rail rod holder.

15. Repeat steps 7 through 14 for the other side of the sunroof.

16. Reinstall the sunroof glass. Be sure the glass is properly adjusted (flush with glass seal and without gaps).

17. With the sunroof in the fully closed position reinstall the sunroof drive motor.

: CAUTION

Be sure that the motor insert clip located over the drive gear area is in place before installing the drive motor. If the clip is not in place, the sunroofcable or gear may disengage, or the motor may not operate properly.

18. Install a new sunroof control unit as follows:
a. Move the sunroof to the fully closed position.
b. Adjust the control unit timing by turning the rotating wheel until both white marks appear in the viewing windows at the same time.
c. Attach the control unit to the sunroof tray bracket.

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Module > Component Information > Technical Service Bulletins > All Technical

Service Bulletins for Sunroof / Moonroof Module: > 96-42A-009 > Mar > 96 > Sunroof - Inoperative/Remains Open > Page 38

Eclipse L4-1996cc 2.0L DOHC (1995)

d.

Secure the control unit to the bracket by wrapping a plastic tie wrap around the middle of the control unit and through the slot on thebracket. After tightening the tie wrap, cut off any excess tie wrap material.

19. Confirm that the sunroof operates correctly.

20. Reinstall the headliner assembly as described in section 52A of the appropriate Eclipse service manual.

> Relays and Modules > Relays and Modules - Body and Frame > Sunroof / Moonroof Module > Component Information > Technical Service Bulletins > Page 39

Sunroof-ECU

> Relays and Modules > Relays and Modules - Brakes and Traction Control > ABS Main Relay > Component Information > Locations

ABS Power Relay And ABS ECU

> Relays and Modules > Relays and Modules - Brakes and Traction Control > ABS Main Relay > Component Information > Locations > Page 44

ABS Main Relay: Testing and Inspection

ABS RELAY INSPECTION

1. Remove the splash shield

2. Remove the relay box mounting bolts.

3. Insert the tip of a screwdriver into the space between the hydraulic unit and the relay box cover and use it to open the tab at one place, and thenremove the cover.

4. Take out all of the relays from the relay box and check the continuity between the terminals when power is not supplied and when power is supplied.

> Relays and Modules > Relays and Modules - Brakes and Traction Control > ABS Main Relay > Component Information > Locations > Page 45

Eclipse L4-1996cc 2.0L DOHC (1995)

MOTOR RELAY

VALVE RELAY

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Locations

ABS Power Relay And ABS ECU

> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Locations > Page 49

> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Locations

Radiator Fan (LO1 & HI), Condenser Fan (LO & HI), A/C Compressor Clutch, Horn, Fog Light, Taillight And Headlight Relays

> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Locations > Page 54

Radiator Cooling Fan Motor Relay: Testing and Inspection

1. With battery (positive) power supplied to the No. 1 terminal and the negative cable on terminal No. 3, there should be continuity across terminals
4 and 5.

2. When power is not supplied there should be continuity across terminal Nos. 1 and 3.

> Relays and Modules > Relays and Modules - Cruise Control > Cruise Control Module > Component Information > Locations > Auto Cruise ECU

Auto-Cruise-ECU

> Relays and Modules > Relays and Modules - Cruise Control > Cruise Control Module > Component Information > Locations > Auto Cruise ECU > Page 60

Auto Cruise Speed Control Assembly

> Relays and Modules > Relays and Modules - Cruise Control > Cruise Control Relay > Component Information > Locations

Auto Cruise Control Relay

> Relays and Modules > Relays and Modules - HVAC > Blower Motor Relay > Component Information > Locations

Blower Motor Relay: Locations

Blower Motor Relay (HI), Automatic Compressor ECM

Defogger And Blower Motor Relay

> Relays and Modules > Relays and Modules - HVAC > Compressor Clutch Relay > Component Information > Locations

Radiator Fan (LO1 & HI), Condenser Fan (LO & HI), A/C Compressor Clutch, Horn, Fog Light, Taillight And Headlight Relays

> Relays and Modules > Relays and Modules - HVAC > Condenser Fan Motor Relay, HVAC > Component Information > Locations

Radiator Fan (LO1 & HI), Condenser Fan (LO & HI), A/C Compressor Clutch, Horn, Fog Light, Taillight And Headlight Relays

> Relays and Modules > Relays and Modules - HVAC > Control Module HVAC > Component Information > Locations

Blower Motor Relay (HI), Automatic Compressor ECM

> Relays and Modules > Relays and Modules - Lighting and Horns > Backup Lamp Relay > Component Information > Locations

Fuel Pump, ASD, ETAX, Back-Up Light Relay

> Relays and Modules > Relays and Modules - Lighting and Horns > Fog/Driving Lamp Relay > Component Information > Locations

Radiator Fan (LO1 & HI), Condenser Fan (LO & HI), A/C Compressor Clutch, Horn, Fog Light, Taillight And Headlight Relays

> Relays and Modules > Relays and Modules - Lighting and Horns > Fog/Driving Lamp Relay > Component Information > Testing and Inspection > Fog Light Relay Continuity Check

Fog/Driving Lamp Relay: Testing and InspectionFog Light Relay Continuity Check

Horn Relay Continuity Check

Fog Light Relay Continuity Check Table

> Relays and Modules > Relays and Modules - Lighting and Horns > Fog/Driving Lamp Relay > Component Information > Testing and Inspection > Fog Light Relay Continuity Check > Page 86

Fog/Driving Lamp Relay: Testing and InspectionInstallation Service Point

Install the sealing cover securely.

: If the sealing cover is not securely installed, the lens will be out of focus, or water will get inside the light unit.CAUTION

> Relays and Modules > Relays and Modules - Lighting and Horns > Headlamp Relay > Component Information > Locations

Radiator Fan (LO1 & HI), Condenser Fan (LO & HI), A/C Compressor Clutch, Horn, Fog Light, Taillight And Headlight Relays

> Relays and Modules > Relays and Modules - Lighting and Horns > Headlamp Relay > Component Information > Locations > Page 90

Headlamp Relay: Testing and Inspection

Horn Relay Continuity Check

Headlight Relay Continuity Check Table

> Relays and Modules > Relays and Modules - Lighting and Horns > Horn Relay > Component Information > Locations

Radiator Fan (LO1 & HI), Condenser Fan (LO & HI), A/C Compressor Clutch, Horn, Fog Light, Taillight And Headlight Relays

> Relays and Modules > Relays and Modules - Lighting and Horns > Horn Relay > Component Information > Locations > Page 94

Horn Relay: Testing and Inspection

Horn Relay And Theft-alarm Horn Relay Continuity Check

Horn Relay And Theft-alarm Horn Relay Continuity Check Table

> Relays and Modules > Relays and Modules - Lighting and Horns > Tail Lamp Relay > Component Information > Locations

Radiator Fan (LO1 & HI), Condenser Fan (LO & HI), A/C Compressor Clutch, Horn, Fog Light, Taillight And Headlight Relays

> Relays and Modules > Relays and Modules - Lighting and Horns > Tail Lamp Relay > Component Information > Locations > Page 98

Tail Lamp Relay: Testing and Inspection

Horn Relay Continuity Check

Taillight Relay Continuity Check Table

> Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box > Component Information > Locations

Relay Box: Locations

The main relay centers are located on the front left-hand side and rear left-hand side of the engine compartment.

> Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box > Component Information > Diagrams > Diagram Information and Instructions

Relay Box: Diagram Information and Instructions

Connector and Ground Indicators

Connector/Ground Indications

> Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box > Component Information > Diagrams > Diagram Information and Instructions >

Page 105

Eclipse L4-1996cc 2.0L DOHC (1995)

Connector/Grounding Indications

Connector Marking

Connector Markings

Connector Symbol Marking

Connector Symbol Markings

Connector Connection Marking

> Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box > Component Information > Diagrams > Diagram Information and Instructions >

Page 106

Eclipse L4-1996cc 2.0L DOHC (1995)

Connector Connection Markings

Grounding Markings

Grounding Markings
How to Read Circuit Diagrams

> Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box > Component Information > Diagrams > Diagram Information and Instructions >

Page 107

Eclipse L4-1996cc 2.0L DOHC (1995)

How To Read Circuit Diagrams (Part 1 Of 2)

> Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box > Component Information > Diagrams > Diagram Information and Instructions >

Page 108

Eclipse L4-1996cc 2.0L DOHC (1995)

How To Read Circuit Diagrams (Part 2 Of 2)

The circuit of each system from the fuse (or fusible link) to ground is shown. The power supply is shown at the top and the ground at the bottom tofacilitate understanding of how the current flows.

> Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box > Component Information > Diagrams > Diagram Information and Instructions >

Page 109

Eclipse L4-1996cc 2.0L DOHC (1995)

How To Read Configuration Diagrams

Wire Color Codes

> Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box > Component Information > Diagrams > Diagram Information and Instructions >

Page 110

Eclipse L4-1996cc 2.0L DOHC (1995)

Wire Color Codes

If a cable has two colors, the first of the two color code characters indicates the basic color (color of the cable coating) and the second indicates themarking color.

Examples Of Wire Color Codes

Example of Wire Color Code

> Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box > Component Information > Diagrams > Diagram Information and Instructions > Page 111

Junction Block (J/B)

> Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box > Component Information > Diagrams > Page 112

Dedicated Fuse (Interior Relay Box)