Mitsubishi CMB-P105V-G1, CMB-P104V-G1, CMB-P1013V-G1, CMB-P106V-G1, CMB-P1016V-G1 Installation Manual

...

Air-Conditioners For Building Application INDOOR UNIT

CMB-P-V-G1 CMB-P-V-GA1 (MAIN BC CONTROLLER) CMB-P-V-GB1 (SUBBC CONTROLLER) CMB-P-V-HA1 (MAIN BC CONTROLLER) CMB-P-V-HB1 (SUB BC CONTROLLER)

GB D

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NL P

GR RU TR

HG PO SL

SW HR

INSTALLATION MANUAL

For safe and correct use, please read this installation manual thoroughly before installing the air-conditioner unit.

INSTALLATIONSHANDB UCH

Zum sicheren und ordnungsgemäßen Gebrauch der Klimageräte das Installationshandbuch gründlich durchlesen.

MANUEL D’INSTALLATION

Veuillez lire le manuel d’installation en entier avant d’installer ce climatiseur pour éviter tout accident et vous assurer d’une utilisation correcte.

MANU AL DE INSTALACIÓN

Para un uso seguro y correcto, lea detalladamente este manual de instalación antes de montar la unidad de aire acondicionado.

MANU ALE DI INSTALLAZIONE

Per un uso sicuro e corretto, leggere attentamente questo manuale di installazione prima di installare il condizionatore d’aria.

INSTALLATIEHANDLEIDING

Voor een veilig en juist gebruik moet u deze installatiehandleiding grondig doorlezen voordat u de airconditioner installeert.

MANUAL DE INSTALAÇÃO

Para segurança e utilização correctas, leia atentamente este manual de instalação antes de instalar a unidade de ar condicionado.

E°XEIPI¢IO O¢H°IøN E°KATA™TA™H™

°И· ·ЫК¿ПВИ· О·И ЫˆЫЩ‹ ¯Ъ‹ЫЛ, ·Ъ·О·ПВ›ЫЩВ ‰И·‚¿ЫВЩВ ЪФЫВ¯ЩИО¿ ·˘Щﬁ ЩФ ВБ¯ВИЪ›‰ИФ ВБО·Щ¿ЫЩ·ЫЛ˜ ЪИУ ·Ъ¯›ЫВЩВ ЩЛУ ВБО·Щ¿ЫЩ·ЫЛ ЩЛ˜ МФУ¿‰·˜ ОПИМ·ЩИЫМФ‡.

РУКОВОДСТВО ПО УСТАНОВКЕ

Для осторожного и правильного использования прибора необходимо тщательно ознакомиться с данным руководством по установке до выполнения установки кондиционера.

MONTAJ ELK‹TABI

Emniyetli ve do¤ru biçimde nas›l kullan›laca¤›n› ö¤renmek için lütfen klima cihaz›n› monte etmeden önce bu elkitab›n› dikkatle okuyunuz.

INSTALLATIONSHANDBOK

Läs den här installationshandboken noga innan luftkonditioneringsenheten installeras, för säker och korrekt användning.

РЪКОВОДСТВО ЗА МОНТАЖ

За безопасна и правилна употреба, моля, прочетете внимателно това ръководство преди монтажа на климатизатора.

INDOOR UNIT SIDE

450

130

100

200

(700)

200

250

<B><A>

<A> T op view <B> Front view

A Inspection hole B On the side of outdoor unit piping C Control box D On the side of indoor unit piping

*1 Dimensions with which pipe connection can be handled at site

A Outdoor unit B BC controller C Indoor unit D P100 - P250 model: 2 ports merged. E Less than H=50 m (when the outdoor unit is higher than the indoor unit) F Less than H1=40 m (when the outdoor unit is lower than the indoor unit) G Twinning pipe (for Y Series) CMY-Y102S-G2 H Combined pipe (CMY-R160-J1: optional) I Less than 110 m J Less than 40 m K Up to three units for 1 branch hole

Total capacity: less than 80 (but same in cooling/heating mode)

L Less than h1=15 m (10 m or less for 200, 250 unit type) M Less than h2=15 m

[Fig. 2.2.1] [Fig. 2.3.1]

[Fig. 2.4.1]

2.32.2

cde

2.4

Notes: *1 Refer to “Restrictions on piping length” on P. 4. *2 Please refer to the figure “Distance between BC controller and farthest

Indoor unit” when the distance between BC controller and farthest indoor unit exceeds 40 m. (Not applicable to the P250 model indoor unit)

*3 The values in the parentheses show the maximum piping length to be

followed when the connection capacity of the indoor unit is 200 or more.

*4 In the system to which indoor units of the P200 model or above are con-

nected, neither a branch joint nor a branch header may be used.

*5 Do not connect the P200 or P250 models of indoor units and other mod-

els of indoor units at the same port.

*6 In the system to which indoor units of the P100 through P140 models are

connected, merge the two ports before connecting them. (Set DIP SW4-6 on the BC controller to ON.)

*7 It is possible to connect the P100 through P140 models of indoor units to

a single port. (Set DIP SW4-6 to OFF.) Note that the cooling capacity will somewhat decrease. (The factory setting for DIP SW4-6 is OFF.)

*8 Indoor units that are connected to the same branch joint cannot be si-

multaneously operated in different operation modes.

Distance between BC controller and farthest indoor unit

Height difference between BC controller and farthest indoor unit (m)

15105

20 10

Distance between BC contoroller

and farthest indoor unit (m)

70 60 50 40 30

CMB-P104, 105, 106, 108, 1010, 1013, 1016G1 (In the case the outdoor unit is 14-hp (P350 model) or less, and 16 or fewer ports are used.)

Length

(Unit: m)

Item Piping portion Allowable value

A+B+a+b

Total piping length

+c+d+e

Longest piping length A+e

Between outdoor unit and

A Below 110

BC controller Between indoor units and BC controller e Below 40 *2

Above outdoor unit H Below 50

Below outdoor unit H1 Below 40

Between indoor units and BC controller h1

Below 15

(Below 10)*3

Between indoor units h2

Below 15

(Below 10)*3

Difference of elevation

Between indoor and outdoor units

Not to exceed the maximum refrigerant piping length *1 165 m or less (Equivalent length of 190 m or less)

Model name A B CMB-P104V-G1 CMB-P105V-G1 CMB-P106V-G1 648 CMB-P108V-G1

CMB-P1010V-G1 CMB-P1013V-G1

1098

CMB-P1016V-G1 CMB-P108V-GA1 CMB-P1010V-GA1

1110 200

CMB-P1013V-GA1 CMB-P1016V-GA1 CMB-P104V-GB1

648

CMB-P108V-GB1

CMB-P1016V-HA1 1110 200 CMB-P1016V-HB1 1098

Length

(Unit: m)

Item Piping portion Allowable value

F+G+A+B+C

Total piping length +D+E+a+b

+c+d+e+f

Longest piping length F(G)+A+C+E+f

Between outdoor unit and

F(G)+A Below 110

BC controller Between indoor units and BC controller

B+d or C+D+e or C+E+f

Below 40 *2

Between outdoor units F+G Below 5

Above outdoor unit H Below 50

Below outdoor unit H1 Below 40

Between indoor units and BC controller h1

Below 15

(Below 10)*3

Between indoor units h2

Below 15

(Below 10)*3

Between BC controller (main or sub)

h3 Below 15

and BC controller (sub) Between outdoor units h4 Below 0.1

Difference of elevation

Between indoor and outdoor units

Not to exceed the maximum refrigerant piping length *1

[Fig. 2.4.2]

2.4

CMB-P108, 1010, 1013, 1016GA1, P104, 108GB1 (GA1: In the case the outdoor unit is 26-hp (P650 model) or less.) CMB-P1016HA1, 1016HB1 (HA1: In the case the outdoor unit is 28-hp (P700 model) or more.)

h1 h3 h1

DD DD

A Outdoor unit B MAIN BC controller C SUB BC controller D Indoor unit E The twinning kit is connected inside the outdoor unit on the low-pressure side.

When outdoor units of different capacities are connected, connect the twinning kit to the unit with a higher capacity.

F Twinning pipe (for R2 series) CMY-R100VBK, CMY-R200VBK

(for WR2 series) CMY-Q100VBK

G Twinning pipe (for Y series) CMY-Y202-G2, CMY-Y102L-G2, CMY-Y102S-G2 H Twinning pipe (CMY-R160-J1: optional) I Twinning pipe (for Y series) CMY-Y102S-G2 J P100 - P250 model: 2 ports merged K Maximum of 3 units per a pair of ports

Total capacity of 80 or below All units connected to the same port must be in the same operation mode.

L Less than H=50 m (when the outdoor unit is higher than the indoor unit) M Less than H1=40 m (when the outdoor unit is lower than the indoor unit) N Less than h1=15 m (10 m or less for 200, 250 unit type) O Less than h2=15 m

Notes: A system that has more than 16 branching points requires 2 to 3 BC control-

lers (main and sub) and 3 pipes to connect the main and the sub BC controllers. *1 Refer to “Restrictions on piping length” on P. 4. *2 Please refer to the figure “Distance between main BC contr oller and far-

thest Indoor unit” when the distance between main BC controller and farthest indoor unit exceeds 40 m. (Not applicable to the P250 model indoor unit)

*3 The values in the parentheses show the maximum piping length to be

followed when the connection capacity of the indoor unit is 200 or more.

*4 In the system to which indoor units of the P200 model or above are con-

nected, neither a branch joint nor a branch header may be used.

*5 When connecting two sub BC controllers, the total piping length m ust be

equal to or less than the maximum length as listed in on the left. *6 When connecting two sub BC controllers, install them in parallel. *7 In the system to which indoor units of the P100 through P140 models are

connected, merge the two ports before connecting them. (Set DIP SW4-6

on the main BC controller to ON.) *8 It is possible to connect the P100 through P140 models of indoor units to

a single port. (Set DIP SW4-6 to OFF.) Note that the cooling capacity will

somewhat decrease. (The factory setting for DIP SW4-6 is OFF.) *9 When the outdoor unit is 28-hp (P700 model) or more, use the HA-type

main BC controller. The G-type BC controller cannot be connected to the

models between 16-hp (P400 model) and 26-hp (P650 model), and the G-

and GA-type BC controllers cannot be connected to the 28-hp (P650

model) or more. *10 For Sub BC controller GB type, the connectable indoor unit capacities

may sum to equal that of a P350 unit or less. However, if two sub control-

lers are used the TOTAL sum of connectable units connected to BOTH

sub controllers must also not exceed that of a P350 unit.

For sub BC controller HB type, the connectable indoor unit capacities

may sum to equal that or a P350 unit or less. However, if two sub control-

lers are used the TOTAL sum of connectable units connected to BOTH

sub controllers must also not exceed that of a P450 unit. *11 Indoor units that are connected to the same branch joint cannot be si-

multaneously operated in different operation modes. *12 Do not connect the P200 or P250 models of indoor units and other mod-

els of indoor units at the same port.

Distance between MAIN BC controller and farthest indoor unit

Height difference between MAIN BC controller and farthest indoor unit (m)

15105

20 10

Distance between MAIN BC controller

and farthest indoor unit (m)

70 60 50 40 30

165 m or less (Equivalent length of 190 m or less)

[Fig. 2.4.3]

2.4

3.2

[Fig. 3.2.1]

1 Hanging method

A: Min. 30 mm

A Hanging bolt ø10 (field supply) B Washer (field supply)

PURY-P200/250/300YHM-A, PURY-EP200YHM-A PQRY-P200/250/300YHM-A

●Restrictions on piping length

PURY-P600/650YSHM-A, PURY-EP600YSHM-A

PURY-P350/400/450Y(S)HM-A, PURY-EP250/300YHM-A

PURY-P700/750/800YSHM-A

PURY-P500/550YSHM-A, PURY-EP400/450/500/550YSHM-A(1) PQRY-P400/450/500/550/600YSHM-A

400

500

600

700

800

900

1000

800

900

1000

200

300

400

500

600

700

800

900

1000

10 20 30 40 50 60 70 80 90 100 110

200

300

10 20 30 40 50 60 70 80 90 100 110

400

500

600

700

800

900

1000

200

300

400

500

600

700

800

10 20 30 40 50 60 70 80 90 100 110

900

1000

200

300

400

500

600

700

10 20 30 40 50 60 70 80 90 100 110

300

200

(Top view)

A Total piping length (m) B Piping length between outdoor unit and BC controller (m)

4.1

[Fig. 4.1.1]

A Indoor unit connecting port B Cutting point : ø9.52 (Liquid side) or ø15.88 (Gas side)

(Indoor unit model : bigger than P50)

C Cutting point : ø6.35 (Liquid side) or ø12.7 (Gas side)

(Indoor unit model : P50 or smaller)

D Cut the piping at the cutting point E Have pipe expansion of indoor unit connecting port F Field pipe

Note: Remove burr after cutting the piping to prevent entering the piping. Check that there is no crack at the pipe expansion part.

A To outdoor unit (MAIN BC CONTROLLER) B End connection (brazing) C BC controller (MAIN BC CONTROLLER / SUB BC CONTROLLER) D Reducer E Indoor unit F Less than 50 G Combined piping kit (Model name: CMY-R160-J1) H Twinning pipe (Model name: CMY-Y102S-G2) I Up to three units for 1 branch hole; total capacity: below 80 (but same in cooling/

heating mode)

EEIE

63-80 100-250 *3

Total capacity of indoor units Liquid line Gas line

Below 140 ø15.88 141 to 200 ø9.52 ø19.05 201 to 250 ø22.2

*1. For connecting 15 to 50 type indoor units

Have pipe expansion of indoor unit connecting port by cutting the piping at the cutting point which depends on the indoor unit capacity.

Note: Remove burr after cutting the piping to prevent entering the piping. Check that there is no crack at the pipe expansion part.

*2. To connect a unit with a capacity of higher than 81.

After combining two branches using an optionally available piping kit (CMY-R160J1), connect indoor units.

*3. Connection of plural indoor units with one connection (or joint pipe)

•Total capacity of connectable indoor units: Less than 80 (Less than 250 with joint pipe)

• Number of connectable indoor units: Maximum 3 Sets

•Twinning pipe: Use the twinning pipe for CITY MULTI Y Series (CMY-Y102S-G2)

• Selection of refrigerant piping Select the size according to the total capacity of indoor units to be installed downstream.

*1 Use the supplied pipe.

Outdoor unit side

PURY-(E) P400

PQRY-P400

PURY-(E) P450

PQRY-P450

PURY-(E) P500

PQRY-P500

PURY-(E) P550

PQRY-P550

PURY-(E) P600

PQRY-P600 PURY-P650 PURY-P700 PURY-P750 PURY-P800

BC CONTROLLER/MAIN BC CONTROLLER SUB BC CONTROLLER

Unit model Model name

High pressure

side

Low pressure

side

Model name

Total capacity

of indoor units

High pressure

(gas) side

Low pressure

(gas) side

Liquid side

PURY-(E) P200

PQRY-P200

PURY-(E) P250

PQRY-P250

PURY-(E) P300

PQRY-P300

PURY-P350

Indoor unit side

(BC CONTROLLER) CMB-P104V-G1 CMB-P105V-G1 CMB-P106V-G1 CMB-P108V-G1 CMB-P1010V-G1 CMB-P1013V-G1 CMB-P1016V-G1

(MAIN BC CONTROLLER) CMB-P108V-GA1 CMB-P1010V-GA1 CMB-P1013V-GA1 CMB-P1016V-GA1

(MAIN BC CONTROLLER) CMB-P1016V-HA1

When a system that has more than 16 branching points, use BC controllers (main and sub) to connect the pipes.

CMB-P104V-GB1 CMB-P108V-GB1 CMB-P1016V-HB1

ø15.88*1 (Brazing)

ø19.05

(Brazing)

ø19.05*1 (Brazing)

ø22.2

(Brazing)

ø28.58*1 (Brazing)

ø28.58

(Brazing)

ø9.52 or ø6.35

(Brazing)

ø19.05*1 (Brazing)

ø22.2

(Brazing)

ø28.58*1 (Brazing)

ø28.58

(Brazing)

ø34.93*1 (Brazing)

ø15.88 or ø12.7

(Brazing)

below 200

ø15.88*1 (Brazing)

ø19.05*1 (Brazing)

ø9.52

(Brazing)

201~300

ø19.05

(Brazing)

ø22.2

(Brazing)

301~350

351~400

ø22.2*1

(Brazing)

ø28.58*1 (Brazing)

401~450

ø9.52 or ø6.35

(Brazing)

ø15.88 or ø12.7

(Brazing)

ø12.7*1

(Brazing)

ø15.88*1 (Brazing)

[Fig. 4.1.2]

[Fig. 4.4.1]

4.4

A: 25 cm B: 1.5 – 2 m

A Downward pitch of more than 1/100 B Insulating material C Supporting bracket D Drain discharge port E Drain hose (200 mm long, accessory) F Tie band (accessory) G Hose band (accessory)

VP-30

A BC controller B Indoor unit C Collecting pipe D Please ensure this length is at least 10 cm.

[Fig. 4.4.2]

[Fig. 5.0.1]

A Control box B Power source wiring C ø21 hole (closed rubber bushing) D Tr ansmission wiring

VP-25

4.2

[Fig. 4.2.1]

4.3

[Fig. 4.3.1]

A Cut here B Remove brazed cap

A Locally procured insulating mater ial

for pipes

B Bind here using band or tape. c Do not leave any opening. D Lap margin: more than 40 E Insulating material (field supply) F Unit side insulating material

GBDFEINLPGRRUTRCZSVSLHGPO

Contents

1. Safety precautions

1.1. Before installation and electric work

s Before installing the unit, make sure you read all the “Safety

precautions”.

s The “Safety precautions” provide very important points re-

garding safety. Make sure you follow them.

Symbols used in the text

Warning:

Describes precautions that should be observed to prevent danger of injury or death to the user.

Caution:

Describes precautions that should be observed to prevent damage to the unit.

Symbols used in the illustrations

: Indicates an action that must be avoided.

: Indicates that important instructions must be followed.

: Indicates a part which must be grounded.

: Beware of electric shock (This symbol is displayed on the main unit label.)

<Color: Yellow>

Warning:

Carefully read the labels affixed to the main unit.

HIGH VOL T AGE W ARNING:

• Control box houses high-voltage parts.

• When opening or closing the front panel of the control box, do not let it come into contact with any of the internal components.

• Before inspecting the inside of the control box, turn off the power, keep the unit off for at least 10 minutes.

Warning:

• Ask the dealer or an authorized technician to install the air conditioner.

- Improper installation by the user may result in water leakage, electric shock,

or fire.

• Install the unit at a place that can withstand its weight.

- Failure to do so may cause the unit to fall down, resulting in injuries and

damage to the unit.

• Use the specified cables for wiring. Make the connections securely so that the outside force of the cable is not applied to the terminals.

- Inadequate connection and fastening may generate heat and cause a fire.

• Prepare for earthquakes and install the unit at the specified place.

- Improper installation may cause the unit to fall down and result in injury and

damage to the unit.

• Always use accessories specified by Mitsubishi Electric.

- Ask an authorized technician to install the accessories. Improper installation

by the user may result in water leakage, electric shock, or fire.

• Never repair the unit. If the air conditioner must be repaired, consult the dealer.

- If the unit is repaired improperly, water leakage, electric shock, or fire may

result.

• If refrigerant gas leaks during installation work, ventilate the room.

- If the refrigerant gas comes into contact with a flame, poisonous gases will

be released.

• Install the air conditioner according to this Installation Manual.

- If the unit is installed improperly, water leakage, electric shock, or fire may

result.

• Have all electric work done by a licensed electrician according to “Electric Facility Engineering Standard” and “Interior Wire Regulations”and the instructions given in this manual and always use a dedicated power supply.

- If the power source capacity is inadequate or electric work is performed im-

properly, electric shock and fire may result.

• Securely install the cover of control box.

- If the cover is not installed properly, dust or water may enter the outdoor unit

and fire or electric shock may result.

• When installing and moving the air conditioner to another site, do not charge it with a refrigerant different from the refrigerant specified on the unit.

- If a different refrigerant or air is mixed with the original refrigerant, the refrig-

erant cycle may malfunction and the unit may be damaged.

• If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit if the refrigerant should leak.

- Consult the dealer regarding the appropriate measures to prevent the safety

limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, hazards due to lack of oxygen in the room could result.

• When moving and reinstalling the air conditioner, consult the dealer or an authorized technician.

- If the air conditioner is installed improperly, water leakage, electric shock, or

fire may result.

• After completing installation work, make sure that refrigerant gas is not leaking.

- If the refrigerant gas leaks and is exposed to a fan heater, stove, oven, or

other heat source, it may generate noxious gases.

• Do not reconstruct or change the settings of the protection devices.

- If the pressure switch, thermal switch, or other protection device is shorted

or operated forcibly, or parts other than those specified by Mitsubishi Electric are used, fire or explosion may result.

•To dispose of this product, consult your dealer.

• The installer and system specialist shall secure safety against leakage according to local regulation or standards.

- Choose the appropriate wire size and the switch capacities for the main power

supply described in this manual if local regulations are not available.

• Pay special attention to the place of installation, such as basement, etc. where refrigeration gas can accumulate, since refrigerant is heavier than the air.

1.2. Precautions for devices that use R410A

refrigerant

Caution:

• Do not use existing refrigerant piping.

- The old refrigerant and refrigerant oil in the existing piping contains a large

amount of chlorine which may cause the refrigerant oil of the new unit to deteriorate.

- R410A is a high-pressure refrigerant and can cause the existing piping to

burst.

• Use refrigerant piping made of phosphorus deoxidized copper and copper alloy seamless pipes and tubes. In addition, be sure that the inner and outer surfaces of the pipes are clean and free of hazardous sulphur, oxides, dust/dirt, shaving particles, oils, moisture, or any other contaminant.

- Contaminants on the inside of the refrigerant piping may cause the refriger-

ant residual oil to deteriorate.

• Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.)

- If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and

compressor failure may result.

• Apply a small amount of ester oil, ether oil, or alkyl benzene to flares. (for indoor unit)

- Infiltration of a large amount of mineral oil may cause the refrigerant oil to

deteriorate.

1. Safety precautions ...................................................................................... 7

1.1. Before installation and electric work .......................................... 7

1.2. Precautions for devices that use R410A refrigerant .................. 7

1.3. Before installation ...................................................................... 8

1.4. Before installation (relocation) - electrical work ......................... 8

1.5. Before starting the test run ........................................................ 8

2. Selecting an installation site ....................................................................... 8

2.1. About the product ...................................................................... 8

2.2. Installation site ........................................................................... 8

2.3. Securing installation and service space .................................... 9

2.4. Checking the installation site ..................................................... 9

3. Installing BC controller .............................................................................. 10

3.1. Checking the accessories with BC controller .......................... 10

3.2. Installing BC controllers ........................................................... 10

4. Connecting refrigerant pipes and drain pipes ........................................... 10

4.1. Connecting refrigerant pipes ................................................... 10

4.2. Refrigerant piping work ........................................................... 11

4.3. Insulating refrigerant pipes ...................................................... 12

4.4. Drain piping work ..................................................................... 12

5. Electrical work ........................................................................................... 12

6. Setting addresses and operating units ..................................................... 12

7. Test run ..................................................................................................... 12

+ 14 hidden pages

Mitsubishi CMB-P105V-G1, CMB-P104V-G1, CMB-P1013V-G1, CMB-P106V-G1, CMB-P1016V-G1 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual