Minuteman UPS MCP-E User Manual

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MCP-E Series

User's Manual

TABLE OF CONTENTS

MCP-E Series

User's Manual

1. Introduction 2

2. Controls and Indicators 4

3. Installation 6

4. Operation 13

5. Troubleshooting 17

6. Replacing the Battery 20

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7. Obtaining Service 24

8. Specifications 25

9. Configurable Parameters & Settings 26

10. Limited Product Warranty 28 1 1. Declaration of Conformity 29

INTRODUCTION

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Thank you for purchasing a MINUTEMAN™ power protection product. It has been designed and manufactured to provide many years of trouble free service.

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS !

Please read the manual before installing your UPS. It provides the information that should be followed during installation and maintenance of the UPS and the batteries allowing you to correctly set up your system for the maximum safety and performance. Included is information on customer support and factory service if it is required. If you experience a problem with the UPS please refer to the Troubleshooting guide in this manual to correct the problem or collect enough information so that the MINUTEMAN Technical Support Department can rapidly assist you.

This symbol indicates "A TTENTION"

This symbol indicates "Risk of Electrical Shock"

NOTICE: This equipment has been tested and found to comply with the limits

for a Class A computing device in accordance with the specifications in Subpart J of Part 15 of FCC Rules and the Class B limits for radio noise emissions from digital

apparatus set out in the Radio Interference of the Canadian Department of Communications. These limits are designed to provide reasonable protection against such interference in a residential installation. This equipment generates and uses radio frequency and if not installed and used properly, that is, in strict accordance with the manufacturer's instructions, this equipment may cause interference to radio and television reception. If this equipment does cause interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

n Re-orient the receiving antenna n Relocate the computer with respect to the receiver n Move the computer away from the receiver n Plug the computer into a different outlet so that the computer and receiver are on

different branch circuits.

n Shielded communications interface cables must be used with this product

WARNING: Changes or modifications to this unit not expressly approved by the

party responsible for compliance could void the user's authority to operate the equipment.

Receiving Inspection

After removing your MINUTEMAN UPS from it's carton, it should be inspected for damage that may have occurred in shipping. Immediately notify the carrier and place of purchase if any damage is found. Warranty claims for damage caused by the carrier will not be honored.

This symbolt

The packing materials that your UPS was shipped in, are carefully designed to minimize any shipping damage. In the unlikely case that the UPS needs to be returned to MINUTEMAN, please use the original packing material. Since MINUTEMAN is not responsible for shipping damage incurred when the system is returned, the original packing material is inexpensive insurance. PLEASE SAVE THE PACKING MA TERIALS!

WARNING: Risk of electrical shock. Hazardous live parts inside

this power supply are energized from the battery even when the AC input power is disconnected.

To de-energize the outputs of the UPS:

1. If the UPS is on press the on/off button for 1 second

2. Disconnect the UPS from the AC power outlet

3. To deenergize the UPS completely, disconnect the battery.

This uninterruptible power source contains potentially hazardous voltages. DO NOT attempt to disassemble the unit. This UPS contains no user serviceable parts. Repairs and battery replacement must be performed by AUTHORIZED SERVICE PERSONNEL ONL Y .

CAUTION! To reduce the risk of electrical shock in conditions where load

equipment grounding cannot be verified, disconnect the UPS from the AC power outlet before installing a computer interface cable. Reconnect the power cord only after all signaling connections are made.

CAUTION! Connect the UPS to a two pole, three wire grounding AC

power outlet. The receptacle must be connected to appropriate branch protection (circuit breaker or fuse). Connection to any other type of receptacle may result in a shock hazard and violate local electrical codes

CAUTION! "High Leakage Current". The UPSs must be connected to the

appropiate building ground.

Para Systems Life Support Policy

As a general policy, Para Systems Inc. (Para Systems) does not recommend the use of any of its products in life support applications where failure or malfunction of the Para Systems product can be reasonably expected to cause failure of the life support device or to significantly affect its safety or effectiveness. Para Systems does not recommend the use of any of its products in direct patient care. Para Systems will not knowingly sell its products for use in such applications unless it receives in writing assurances satisfactory to Para Systems that (a) the risks of injury or damage have been minimized, (b) the customer assumes all such risks, and (c) the liability of Para Systems Inc. is adequately protected under the circumstances.

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Examples of devices considered to be life support devices are neonatal oxygen analyzers, nerve stimulators (whether used for anesthesia, pain relief, or other purposes), auto transfusion devices, blood pumps, defibrillators, arrhythmia detectors and alarms, pacemakers, hemodialysis systems, peritoneal dialysis systems, neonatal ventilator incubators, ventilators for both adults and infants, anesthesia ventilators, and infusion pumps as well as any other devices designated as “critical” by the United States FDA.

Hospital grade wiring devices and leakage current may be ordered as options on many PARA SYSTEMS UPS systems. PARA SYSTEMS does not claim that units with this modification are certified or listed as Hospital Grade by PARA SYSTEMS or any other organization. Therefore, these units do not meet the requirements for use in direct patient care.

CONTROLS AND INDICATORS

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FRONT PANEL (LCD Units)

Primary Power Switch: Press and release the ON/OFF button to turn the unit ON or OFF .

Normal Mode Icon: This icon will illuminate when the utility power is within safe operating range.

Battery Mode Icon: This icon will illuminate when the Utility power is outside safe operating range and the unit is operating in the battery mode.

Bypass Mode Icon: This icon will illuminate when the unit is in bypass mode and you do not have battery backup protection.

Unit Fault Icon: The Fault icon illuminates when the UPS has detected an internal fault. (see section 5)

Unit Fault Icon: This icon and error code will illuminate when the self diagnostics are able to determine the problem.

Unit Charger Icon: This icon will illuminate when the unit is charging the batteries.

Unit Overload Icon: This icon will illuminate when the unit load has exceed the rating of the UPS. The UPS will transfer to bypass mode if the overload is not removed.

Estimated Time Remaining icons: These combination of LCD icons will illuminate when selected and the UPS is operating in the battery mode. The first time icon will appear as ">" if the estimated time remaining is greater than ten (10) minutes. This symbol will turn off when the estimated time remaining is less than 10 minutes and the remaining time will appear in the display.

Unit Audible Alarm Icon: This alarm will illuminate when audible alarm is silenced.

Unit Input Icon: When selected, this will display the selected item for the input from utility.

Unit Output Icon: When selected, this will display the selected item for the output from unit.

Unit Amperage Icon: When selected, this will display the amps from either the input or output based on selection of input or output as described previously.

Unit Voltage Icon: When selected, this will display the voltage from either the input or output based on selection of input or output as described previously.

Unit Frequency Icon: When selected, this will display the frequency from either the input or output based on selection of input or output as described previously.

Unit Load in Watts Icon: When selected, this will display the load from either the input or output based on selection of input or output as described previously.

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Unit Battery Percentage Status Icon: When selected, this will display the percentage of battery capability remaining.

Unit Load Percentage Status Icon: When selected, this will display the percentage of load on the unit.

INSTALLATION

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INST ALLATION PLACEMENT

Install the UPS in a temperature controlled environment that is free of conductive contaminants. Select a location which will provide good air circulation for the UPS at all times. Avoid locations near heating devices, water or excessive humidity, or where the UPS is exposed to direct sunlight. Route power cords so they cannot be walked on or damaged. Operating Temperature: 700VA-5000VA: 0 to 40°C, 7000VA: 0 to 32°C Storage Temperature: -15 to +45°C Operating Elevation: 0 to 3,000 Meters Storage Elevation: 0 to 15,000 Meters Operating and Storage Relative Humdity: 95%, non-condensing

REAR PANEL (120Vac models shown)

Tower Models

1. Smart slot for optional cards

2. Switch, momentary switch used to change displays or silence alarm

3. Dip switches used to configure unit parameters

4. Simple Communications port (AS400)

5. RS232 intelligent communications port

6. Network protection (lan only)

7. External battery connection point

8. Output load receptacles

9. Output load circuit breakers

10. Incoming utility power cord

11. Incoming utility circuit breaker

Rackmount Models

1. Incoming utility power cord

2. Incoming utility circuit breaker

3. External battery connection point

4. Network protection (lan only)

5. Smart slot for optional cards

6. Switch, momentary switch used to change displays or silence alarm

7. Dip switches used to configure unit parameters

8. Simple Communications port (AS400)

9. RS232 intelligent communications port

10. Output load circuit breakers

11. Output load receptacles

3 4

7 8

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MCP 5000iE and MCP 7000iE

1. Fans: Internal Cooling Fans.

2. Maintenance Bypass Switch: In normal operation the switch must be in the UPS position. When doing routine maintenance the switch must be in the BPS position.

3. Output Circuit Breakers: Turn OFF/ON the output of the UPS.

4. Alarm Silencer: Silences the Alarm in the Battery Mode.

5. Configuration Switches: Must be set before turning the UPS ON (see page 8).

6. Input Circuit Breakers: Turn OFF/ON the input of the UPS.

7. RS232 Port: Intelligent Communications Port.

8. Contact Closure Port: Simple Communications Port (AS400).

9. External Battery Pack Connector: Remove the panel for external Battery Pack Connection.

10. Access Panel for Input/Output Terminals: Remove the panel for Input/Ouptut Connections.

INSTALLATION (Must be performed by Authorized Service Personnel ONLY)

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Be sure to read the installation placement and all the cautions before installing the UPS. The MCP-E series UPS has external Battery Pack capability, please observe the following warning when connecting the Battery Pack(s). WARNING! DO NOT PLUG THE BATTERY PACK'S CONNECT OR INTO THE UPS's BA TTERY CONNECTOR WHILE THE UPS IS TURNED ON. NOTE: The red connectors/wires are the battery positive(+) and the black connectors/ wires are the battery negative(-) on all MINUTEMAN configurations.

MCP 5000iE and MCP 7000iE Input/Output/Battery Pack Connections

(Must be performed by Authorized Service Personnel ONLY)

Installation instructions for hardwiring the Input/Output Connections:

1. Crimp M6 ring terminals (part number R14-6 or equivalent) to the appropriate size input and output cables (see page 9) using the appropiate Crimp tool (part number Crimpers RYO14 or equivalent). Ring T erminal: Size: M6 (or equivalent) Part Number: R14-6 (or equivalent) Manufacturer: Kai Suh Suh Enterprise Company., LTD (or equivalent) Crimp tool: Part number: Crimpers RYO-14 (or equivalent) Manufacturer: Kai Suh Suh Enterprise Company., LTD (or equivalent)

2. Remove the access panel on the rear panel of the UPS.

3. Install the appropriate size strain relief into the input and output access holes.

4. Push the input cable through the strain relief nearest the input terminal block.

5. Connect L1 to the AC Input's "L" terminal, connect L2 to theAC Input's "N" terminal, connect AC ground to the AC Input's ground terminal. Be sure that all the connections and the strain relief are tightly secured.

6. Push the output cable through the strain relief nearest the output terminal block.

7. Connect L1 to the AC Output's "L" terminal, connect L2 to the AC Output's "N" terminal, connect AC ground to the AC Output's ground terminal. Be sure that all the connections and the strain relief are tightly secured.

8. Reinstall the access panel on the rear panel of the UPS.

9. Now the UPS is ready for the normal start-up procedure.

NOTE: The MCP 5000iE and 7000iE's AC input must be connected to an AC circut breaker

which will provide for an emergency power off. (Must be performed by Authorized

Service Personnel ONLY)

Model MCP 5000iE MCP7000iE Input Circuit Breaker 40 Amp 50 Amp Input Wire Size/Temp 8 AWG/min75°C 6 AWG/min75°C Wire Conductor Three conductor, copper wire only Tightening torque for pressure wire connectors having screws

Torque 17.6Lbs (8kg)

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Block diagram of the MCP 5000iE and MCP 7000iE input and output wiring.

Installation of the mounting tray and the stablizing feet.

(Must be performed by Authorized Service Personnel ONLY)

The MCP 5000iE and the MCP 7000iE must be installed into a stationary position due to the

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hardwiring of the input and the output.

1. Move the UPS into the desired location.

2. Lay the mounting tray on the floor next to the UPS as shown below.

3. Roll the UPS onto the mounting tray.

4. Align the four screw holes on the mounting tray with the four screw holes on the bracket at the front and rear of the UPS.

5. Install the four mounting tray retaining screws.

6. Install the four stablizing feet as shown below, two at the front and two at the rear.

7. Install the eight stablizing feet retaining screws as shown below.

8. The UPS is now ready for hardwiring the input and the output (See page 8).

The MCP-E Series UPS can be installed in two different configurations.

The Tower Model allows the user to install the UPS next to the tower computer. Use CAUTION, the UPS is extremely heavy. Place the UPS in the final desired location and

complete the rest of the installation procedure. Now the UPS is ready for the normal start-up procedure.

The Rackmount Configuration comes with mounting brackets for the standard 19" (46.5cm) rack. The mounting brackets to fit a 23" (59.2cm) standard rack are also available. The screws for mounting the UPS to the rack are not included (screw size varies with rack size). The kit includes, two mounting brackets and four retaining screws. Locate the mounting bracket screw holes on the side panels of the UPS, at the front of the UPS. Align the mounting bracket with the mounting bracket screw holes. Attach the mounting bracket with the retaining screws. WARNING: Use two or more people when installing the UPS into the rack. Use caution, the UPS is extremely heavy. Do not move the rack after the units have been installed. The rack may be unstable due to the weight distribution. Now the UPS is ready for the normal start-up procedure.

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CONNECTING TO AN AC SOURCE

Plug the UPS into a two pole, three wire, grounded receptacle only. Do not use extension cords, adapter plugs, power strips or surge strips. The MCP 5000iE and MCP 7000iE must

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be hardwired (see page 8).

COMPUTER INTERFACE CONNECTION (OPTIONAL)

MINUTEMAN Power Management software and interface cables kits can be used with the MCP-E units. Use only MINUTEMAN or MINUTEMAN approved interface cables with these UPS’s. Connect the interface cable to the 9 pin computer interface port on the rear of the UPS. Secure the connector to the UPS via the screws on the connector housing. Connect the other end of the cable to the device that will be monitoring/controlling the UPS.

NOTE: Connecting to the computer interface port is optional. The UPS works

properly without this connection.

NETWORK SURGE PROTECTION CONNECTION (OPTIONAL)

Connect a 10 Base-T network line to the protection sockets on the rear of the UPS (not available on all models). This connection will require another length of network cable. The cable coming from the networked system is connected to the port marked “IN”. The “OUT port is connected to the equipment to be protected.

NOTE: Connecting to the Network Surge Protection connection is optional. The

UPS works properly without this connection.

CONNECTING YOUR EQUIPMENT

Plug the equipment into the output receptacles on the back panel of the unit. Do not use extension cords, adapter plugs, power strips or surge strips. The MCP 5000iE and the MCP 7000iE are hardwire output connections only, be sure the output breaker is in the ON position. Insure that you do not exceed the maximum output rating of the UPS (refer to the UPS's back panel or the Electrical Specifications in this manual).

CAUTION!

DO NOT CONNECT A LASER PRINTER TO THE BA TTERY BACKUP RECEPT ACLES ON THE UPS UNLESS THE UPS IS RA TED 2000V A OR GREATER. A LASER PRINTER DRA WS SIGNIFICANTL Y MORE POWER WHEN PRINTING THAN AT IDLE, AND MAY OVERLOAD THE UPS.

MAINTENANCE BYP ASS SWITCH

(Must be performed by Authorized Service Personnel ONLY)

The 5000/7000VA units have a Maintenance Bypass Switch on the rear panel. The maintenance bypass switch is used to tranfer the utility AC power to the output load without

interrupting the protected equipment, so that general maintenance can be performed. Follow the steps below to transfer the UPS to the Maintenance Bypass Mode:

1. Turn the Maintenance Bypass Switch to "BPS".

2. Push the ON/OFF button on the front panel.

3. Wait for approximately five minutes before performing any maintenance.

4. The UPS is now ready for general maintenance. Follow the steps below to switch the UPS back to the Normal On-Line Mode:

1. Push the ON/OFF button on the front panel.

2. Wait for approximately one minute for the inverter to start.

3. Turn the Maintenance Bypass Switch to "UPS".

4. The UPS is now operating in the Normal On-Line Mode.

OPERATION

TURNING THE UNIT ON/OFF

The UPS is shipped with the unit disabled. Turn dip switch #1 to the ON position before attempting to turn on the unit. This will enable the unit. Set all of the dipswitches per the desired setting for your environment prior to turning on the unit.

Turning ON/OFF the 700/1000VA

To turn ON the 700/1000VA. Plug the input power cord into the AC wall outlet. Push and hold the ON/OFF button (on the front panel) for one beep, then release the button. To turn OFF the 700/1000VA. Push and hold the ON/OFF button (on the front panel) for one beep, then release the button. Unplug the input power cord from the AC wall outlet.

Turning ON/OFF the 2000/3000VA

To turn ON the 2000/3000VA. Plug the input power cord into the AC wall outlet. Put the input circuit breaker (on the rear panel) in the ON position. Push the ON/OFF button on the front panel. To turn OFF the 2000/3000VA. Push the ON/OFF button on the front panel. Put the input circuit breaker (on the rear panel) in the OFF position. Unplug the input power cord from the AC wall outlet.

Turning ON/OFF the 5000/7000VA

To turn ON the 5000/7000VA. Hardwire the input and the output (see page 8). Put the circuit breaker at the wall breaker panel to the ON position. Put the input circuit breaker (on the rear panel) in the ON position. Push the ON/OFF button on the front panel. Put the output circuit breaker (on the rear panel) in the ON position. To turn OFF the 5000/7000VA. Put the output circuit breaker (on the rear panel) in the OFF position. Push the ON/OFF button on the front panel. Put the input circuit breaker (on the rear panel) in the OFF position. Put the circuit breaker at the wall breaker panel to the OFF position.

NOTE: Do not turn the UPS OFF and then ON again very rapidly . Once the UPS has been turned OFF, wait for approximately two minutes before turning the UPS ON again.

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Configuration Switches for the MCP 700/1000. The "System Enable" switch must be enabled for the UPS to operate.

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MCP 2000 and MCP 3000. RS232 Port, Control Port pinouts and Confirguation Switches.

Configuration Switches for the MCP 2000/3000/5000/7000. The "System Enable" switch must be enabled for the UPS to operate.

Place your unit in the desired location for use. Connect all equipment power cords to the receptacles on the rear of the UPS. Please insure you confirm total power requirements and do not overload the units.

Press and release the main power switch on the front of the unit to turn on the unit. Press and release again to turn off the unit. Some models have a circuit breaker on the rear panel that must be turned ON first and then press the front panel switch to turn the unit ON.

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The unit will turn on, perform a self diagnostic test, switch to bypass mode and then turn on to full inverter mode automatically.

ALARMS

ON BATTERY

When the UPS is operating in the battery mode, the Battery Mode Icon will illuminate and the audible alarm will sound every 10 seconds. The alarm will stop and the Battery Mode Icon will extinquish once the UPS returns to AC normal operation.

UPS FAUL T

When the UPS detects a fault, the Unit Fault Icon will illuminate and the UPS will emit a sustained tone. The unit will also display a failure code if available. (see section 5 Troubleshooting for failure code definition)

OVERLOAD

When the amount of load attached to the UPS exceeds its power rating, the Unit Overload Icon will illuminate and the UPS will emit a sustained tone. This alarm will remain on until the excess load is removed or the UPS’s self protection circuit takes control. If the unit self protection circuit takes control, the unit will switch to bypass mode until the overload is removed. If the load is excessive, the input circuit breaker will open and the unit will shut down.

REPLACE BATTERY

The UPS automatically tests the battery’s condition and will illuminate the Unit Battery Icon and emit a short beep. This tone will be repeated every hour until the batteries passes a self test. It is recommended that the UPS be allowed to charge overnight before performing a battery test to confirm a Weak/Bad Battery condition.

LOW BATTERY WARNING

The UPS will emit two consecutive beeps every five seconds when the battery reserve runs low. This continues until AC returns or the UPS shuts down from battery exhaustion.

COMMUNICATIONS PORT

Communications port information for 700VA and 1000VA units only:

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The communications port is a standard DB9 female with both RS232 and relay contact closure capability. The units will poll the port and activate the port for RS232 or contact closure in accordance with the type of cable it finds connected to the port. To change the port configuration requires the unit be turned off and restarted with the desired cable connected. The pinout for the port is depicted per the chart below.

Pin 1: Instant off ( pull and hold this pin low to turn off output receptacles) Pin 2: /TXD Pin 3: /RXD and receive ups shutdown command Pin 4: AC fail, NO closes on event Pin 5: Ground Pin 6: Low battery warning, NO closes on event Pin 7: Common return for all relays Pin 8: Summary alarm, NO closes on AC fail, low battery warning, overload, UPS failure

Pin 9: Not Used

or unit on bypass

Communications port information for 2KVA, 3KVA, 5KVA and 7KVA units only: These units contain two independent communications ports. Port one is for standard RS232

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communications and labeled RS-232 Port. The second port is relay contact closure configured for standard AS 400 ports. This port is labeled Control Port.

The pinout for the RS-232 port is depicted per the chart below. Note: when using the SNMP option card, this port will be disconnected. Both the slot and the port may not be used at the same time.

Communication settings: When using the RS232 port, the following settings should be used. Baud Rate: 2400 Data Bits: 8 Stop Bits: None Parity: 1

Pin 1: Not Used Pin 2: /TXD Transmit Data Pin 3: /RXD Receive Data and Commands Pin 4: Not Used Pin 5: Ground Pin 6: Not Used Pin 7: Not Used Pin 8: Not Used Pin 9: Not Used

The pinout for the Control port is depicted per the chart below. Pin 1: UPS failure (fault)

Pin 2: Summary alarm (normally open, closes on event) Pin 3: Common for pin 4 Pin 4: EPO or shutdown Pin 5: Common ground for all relays. Pin 6: Bypass active=make/ ups on=open Pin 7: Battery low (normally open, closes on event) Pin 8: UPS on=make/ bypass active=open Pin 9: AC fail (normally open, closes on event)

Your UPS unit is shipped standard with SentryII monitoring software. This software may be used for monitoring the UPS and power when loaded into your computer and connected via the supplied software communication cable. This software is a detailed tool to help you manage your power needs.

This software will also support a simpler style of controlled shutdown for the consumer that is not interested in detail, but is still interested in a controlled unattended shutdown. The simple software function requires the purchase and installation of a separate cable that is not provided with the unit. Please contact your local vendor or Minuteman Technical support department at 800-238-7272 or 972-446-7363 should you need to purchase this software cable.

TROUBLESHOOTING

Symptom What To Do

Possible Cause

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E10 is displayed after turning on unit

When turned on, the unit operates in battery mode only

The unit switches from normal to battery mode frequently

The unit switches to bypass mode occasionally and then switches back

Configuration dip switch is in the off position

No AC utility power present and unit Cold start function is enabled

The fluctuation of the input utility voltage or frequency is beyond the preset guidelines

The unit may be overloaded periodically by a random load increase

Turn Dip Switch #1 to on position as defined on page 13

Check utility input power and contact local service company if required to correct utility problem

Check the input utility condition. Adjust Sync Range to 3Hz. Contact loacal service personnel if utility remains bad

Verify if the load may be affected by a printer or excessive loading such as numerous phones etc. remove excessive load to eliminate

Diagnostic codes for 700VA and 1KVA

The 700VA and 1000VA units use LED displays to notify the User of an error detected by the internal diagnostics system. The letter "E" is assumed and is not displayed on the LED graph. The top row of LED's indicate the first number of the "diagnostic error" code. As an example: if the third LED is illuminated, the first character of the "diagnostic error" code is 3. The second row of LED's indicates the second number in the diagnostic error code. As an example: if the second LED is illuminated, the second character of the "diagnostic error" code is 2. These examples would provide an diagnostic error message of E32 with the "E" assumed for all error codes. A sample of E32 is shown below for your reference.

LOAD

BATTERY

"EXAMPLE OF DIAGNOSTIC ERROR CODE E32"

If your unit should have a problem, please call our Technical Support department to resolve any issues. Please call, 800-238-7272 or 972-446-7363 and ask for Technical Support. When you call with a problem, please be prepared to provide the following information to the technician.

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Model number: example: MCP 3000 E Model Part number: example: 900xxxxx (8-15 characters-always starts with 900) Model Serial number: example: FC87011200001 (13 characters) Length in Service: example 25 months Diagnostic code at time of problem: example: E32 Time of day during failure: example: 4:15 am Weather conditions during failure: example: clear skies, no power problems.

OurTechnical Support department is open from 8am -5pm Central standard time USA Monday

- Friday. Please feel free to consult our Power Forum on our website for assistance at www.minutemanups.com

Code Definition

E01 System off resulting from Microprocessor checksum error. E03 Battery voltage is below safe operating range (AC mode). E04 Battery voltage has exceeded safe operating range (AC mode). E05 Thermal sensor is dead or unit exceeds safe temperature. E10 Configuration dip switch is in the off position. E13 Input/Output voltage difference is out of 6V specification (AC tracking mode). E22 +DC bus voltage is out of the range of +15% to -10%. E23 -DC bus voltage is out of the range of +15% to -10%. E24 Phase unlocks between input and output. E32 Power is over 100% for 60 seconds. E32 Power is over 125% for 10 seconds. E32 Power is over 150%. E32 Power is over 300% E32 RMS current is over 100% for 60 seconds. E32 RMS current is over 125% for 10 seconds. E32 RMS current is over 150% for 3 seconds E32 RMS current is over 300% E32 Power is over 100% or RMS current is over 100% for 5 seconds (DC mode). E32 Power is over 125% (DC mode). E40 Temperature is out of range. E52 Output senses a short circuit. E53 Battery test error (battery may be bad or needs charge time). E55 Input voltage is over 150Vrms for 120vac units.

Diagnostic codes not listed are used by Engineering staff for programming purposes.

Diagnostic Error Codes for 2KVA, 3KVA, 5KVA, 7KVA units

Error Description E00 System ROM checksum error. E01 System RAM data read/write error. E02 System EEPROM data read/write error. E0 3 Communication fail between CPU & DSP E05 Temperature over 100oC. E07 Battery voltage is over specification (AC mode). E08 Input voltage fail (Outside of safe operating range & cold start disable). E10 Configure SW1 is set position “OFF”. E11 AC Mode input out of range during normal startup. E12 Battery voltage out of range during cold start. E14 DC bus voltage out of range during cold start. E15 Output/input voltage difference out of 3.125% (AC tracking mode). E16 Output/setting voltage difference out of 3.125% (DC mode). E17 Input frequency fail (Out of 45 ~ 65 Hz) & cold start disable. E22 DC bus voltage out of range -85% or +12% E23 Difference between DC bus is more then 70Vdc. E25 Input / Output frequency difference out of 1Hz during AC mode normal E26 Battery voltage low (2K-57V, 3K-76V, 5K-190V, 7K-228V) out of range (DC mode) E32 RMS current over 100% E33 Voltage difference more than 10% between setting and output E40 Temperature over 80oC. E42 Thermal sensor dead. E53 Battery test error.(battery may be bad) E54 Line-Neutral connection error. E60 Transfer fail during AC Bypass to AC Mode E63 Transfer fail during Battery Mode to normal AC mode. E67 DC bypass to Battery mode time out in soft start. E68 AC bypass to Normal mode time out in soft start. E69 In/out Sync lasts too long. E78 DIP Switch setting error(output voltage setting). E80 DSP initial state data transfer error (clear 0ffh). E81 No response when send data to DSP. E82 DSP initial state data transfer error (55,aa,version). E83 Data lost (every cycle received data less than 20 and more than 60 times). E84 Input voltage break at bypass mode.

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REPLACING THE BATTERY

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REPLACING THE BATTERY

(Must be performed by Authorized Service Personnel ONLY)

The Tower Series UPS has a replacable battery(s), however the unit must be turned off, disconnected from utility and discharged prior to changing the batteries. The Rack Mount Series UPS has a hot swappable battery kit. Please read the following warning statements before attempting to service the battery(s).

NOTE: If there is a power interruption while replacing the hot-swappable batteries, with

the UPS on, the load will not be backed up.

W ARNING!

This Uninterruptible Power Source contains potentially hazardous voltages.

CAUTION:

WARNING!:

Do not attempt to disassemble the unit. This UPS contains no user serviceable parts. Repairs and Battery replacement must be performed by Authorized Service Personnel ONLY.

Do not open or multlate batteries. Released electrolyte is harmful to the skin and eyes and may be toxic.

Do not dispose of batteries in a fire. The batteries May explode.

The batteries in this UPS are recyclable. Dispose of the batteries properly. The batteries contain lead and pose a hazard to the environment and human health if not disposed of properly. Refer to local codes for proper disposal requirements or return the battery to Minuteman.

MCP-E SERIES

Model #

MCP 700(i) E MCP 1000(i) E MCP 2000(i) E MCP 3000(i) E MCP 5000i E MCP 7000i E

Battery

Quantity

3 each 3 each

6 each

8 each

20 each 24 each

Battery

Type

12V7.2AH 12V7.2AH 12V7.2AH 12V7.2AH 12V7.2AH 12V7.2AH

CAUTION:

System voltages range from 24 VDC to 288 VDC. A battery can present a risk of electrical shock and high short circuit current. The following precautions should be observed when working on batteries:

1. Remove watches, rings, or other metal objects.

2. Use hand tools with insulated handles.

3. Wear rubber gloves and boots.

4. Do not lay tools or other metal parts on top of batteries.

5. Disconnect charging source prior to connecting or disconnecting battery terminals.

6. Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of the ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance.

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CAUTION:

Replace batteries with the same number and type as originally installed in the UPS. These batteries have pressure operated vents. When replacing the batteries, replace with the same number:

Manufacturer Model Number CSB GP/FR 12070 F2 YUSA NP7-12\250 PANASONIC LCR 12V 7.2S1 HITACHI HV7-12 F2

These batteries are used in both the UPS and external Battery Packs.

Battery Replacement Procedure for Tower Model

(Must be performed by Authorized Service Personnel ONLY)

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PLEASE READ THE CAUTIONS BEFORE ATTEMPTING T O REPLACE THE BATTERIES

These units are not hot-swappable. Hot-swappable batteries means that the batteries can be replaced without powering down the whole UPS system.

1. Turn off the equipment that is plugged into the output receptacles of the UPS.

2. Turn off the UPS using the primary power switch on the front.

3. Turn off the AC circuit breaker on the rear panel of the UPS (if applicable).

4. Unplug the UPS's AC power cord from the AC outlet.

5. Unplug the equipment from the output receptacles of the UPS.

6. Remove the cover of the UPS.

7. Disconnect the battery positive (red) wire and the all of the battery jumper wires.

8. Disconnect the battery negative (black) wire.

9. Remove the top four retaining screws and the top battery retaining bracket.

Step 7 Step 9

Step 8

10. Remove the top row of the batteries.

11. Remove the bottom four retaining screws and the bottom battery retaining bracket.

12. Remove the bottom row of the batteries.

13. Install the bottom row of new batteries.

14. Reinstall the bottom battery retaining bracket and the retaining screws.

15. Install the top row of new batteries.

16. Reinstall the top battery retaining bracket and the retaining screws.

17. Reconnect the battery negative (black) wire and the battery jumper wires. Verify proper polarity, negative (black) wire to the battery negative terminal and the battery jumper wires are connected properly.

18. Reconnect the battery positive (red) wire to the battery positive terminal. Some sparking may occur, this is normal.

19. Reinstall the cover on the UPS.

20. Dispose of the batteries properly at an appropriate recycling facility or return them to the supplier in the packing material for the new batteries. Follow local EPA guidelines when disposing of batteries. Note: These batteries contain lead and must be disposed of per environmental guidelines.

21. The UPS is now ready for the normal start-up procedure.

Battery Replacement Procedure for Rack Mount Models

(Must be performed by Authorized Service Personnel ONLY)

PLEASE READ THE CAUTIONS BEFORE ATTEMPTING T O REPLACE THE BATTERIES

These units are hot-swappable. Hot-swappable batteries means that the batteries can be replaced without powering down the whole UPS system. NOTE: If there is a power interruption while replacing the hot-swappable batteries, with the UPS on, the load will not be backed up.

1. Utitlize steps 1-5 from page 22 if you do not want to hot-swap. Then proceed.

2. Remove the three retaining screws from front panel of the UPS.

3. Remove the six retaining screws and the battery case retaining bracket.

4. Disconnect the battery wiring harness connector.

5. Remove the battery case.

6. Insert the new battery case.

7.Connect the battery harness connnector.

8. Reinstall the battery case retaining bracket and the retaining screws.

9. Reinstall the front panel and the retaining screws.

10. Dispose of the batteries properly at an appropriate recycling facility or return them to the supplier in the packing material for the new batteries. Follow local EPA guidelines when disposing of batteries. Note: These batteries contain lead and must be disposed of per environmental guidelines.

11. The UPS is now ready for the normal start-up procedure if required.

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OBTAINING SERVICE

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IF THE UPS REQUIRES SERVICE

1.Use the TROUBLESHOOTING section to eliminate obvious causes.

2.Verify there are no circuit breakers tripped. A tripped circuit breaker is the most common problem.

3.Call your dealer for assistance. If you cannot reach your dealer, or if they cannot resolve the problem call or fax MINUTEMAN Technical Support at the following numbers; Voice phone (972) 446-7363 or 800-238-7272, FAX line (972) 446-9011 or visit our Web site at www.minutemanups.com the "Discussion Board". Please have the following information available BEFORE calling the T echnical Support Department.

A . Your Name and address. B. Where and when the unit was purchased.

C. Model number: example: MCP 3000 E D. Model Part number: example: 900xxxxx (8-15 characters-always starts with 900) E. Model Serial number: example: FC87011200001 (13 characters) F. Length in Service: example 25 months G. Diagnostic code at time of problem: example: E32 H. Time of day during failure: example: 4:15 am

I. Weather conditions during failure: example: clear skies, no power problems. J. A description of the protected equipment, including model numbers if possible. K. A technician will ask you for the above information and if possible, help solve your

problem over the phone. In the event that the unit requires factory service, the technician will issue you a Return Material Authorization Number (RMA #).

L. If the UPS is under warranty, the repairs will be done at no charge. If not, there will be

a charge for repair.

4. Pack the UPS in its original packaging. If the original packaging is no longer available, ask the Technical Support Technician to send a new set. It is important to properly pack the UPS to avoid damage in transit. Never use Styrofoam (popcorn) beads for a packing material.

A. Include a letter with your name, address, day time phone number, RMA number, a

copy of your original sales receipt and a brief description of the problem.

5. Mark the RMA # on the outside of all packages. The shipping department cannot accept any package without the RMA # marked on the outside.

6. Return the UPS by insured, prepaid carrier to:

MINUTEMAN UPS

Para Systems Inc.

1455 LeMay Drive

Carrollton, Tx. 75007

ATTN: Rma # _______

SPECIFICATIONS

NOTE: 230Vac Specs Shown In ( )

T opology Case Type Agency Approvals Warranty Equipment Protection Policy

Input (Non-Battery Operation)

Voltage Range Input Apparent Power Rating

Realized Power Output Limit Frequency Range Output (Non-Battery Operation) Output voltage Frequency Surge energy rating (one time, 10/1000 us waveform)

Output (Battery Operation)

Voltage Voltage Regulation

Frequency Waveform Typical Transfer Time

Battery System

Battery Type Battery system by unit Typical battery runtimes (internal battery) External Battery Packs available

Typical Full load/Half load Runtimes w/ optional Batteries

T ower unit w/ one external battery Tower unit w/ two external battery Tower unit w/ three external battery Tower unit w/ four external battery Tower unit w/ five external battery Rack Mount unit w/ one external battery Rack Mount unit w/ two external battery Rack Mount unit w/ three external battery Rack Mount unit w/ four external battery Rack Mount unit w/ five external battery

Mechanical

Tower Model Dimensions net (L x W x H) 405 x 145 x 222mm Tower Model Dimensions net (L x W x H) 15.94 x 5 .71 x 8 .74 in Tower Shipping Dimensions (L x W x H) Tower Shipping Dimensions (L x W x H) Tower Net Weight Kg (lb) Tower Shipping W eight Kg (lb) Rack Mount Dimensions net (L x W x H) Rack Mount Dimensions net (L x W x H) Rack Mount Shipping Dims (L x W x H) Rack Mount Shipping Dims (L x W x H) Rack Mount Net Weight Kg (lb) Rack Mount Shipping Weight Kg (lb) Standard Input Plug Type Standard Output Receptacle Type (220vac)

MCP 700 E MCP 1000 E MCP 2000 E MCP 3000 E MCP 5000 E MCP 7000 E

T ower and Rack Mount Versions Available

80-138 vac (160-274) 84-138 vac (160-274) 170-274 vac

700VA 1000VA 2000VA

500W

700W 2100W 45 to 65 auto frequency (user defined for start on battery)

100,110,1 15,120 vac (220,230,240 vac)

240Joules

100,110,1 15,120 vac (220,230,240 vac)

36VDC 7.2Ah 288VDC 7.2Ah72VDC 7.2Ah

10 minutes full load, 28 minutes half load 7-9 full load, 18-25 half load

Y es, available on all models of both T ower and Rack Mount versions

54 / 137 91 / 228 155 / 366 200 / 471 266 / 625

54 / 137

91 / 228

155 / 366 200 / 471 266 / 625

516 x 266 x 343mm

20.31 x10.47 x 13.5in

438 x 425 x 88mm

17.24 x 16.73 x 3.46in 547 x 547 x 225mm

33 / 85

55 / 141 101 / 233 130 / 299 175 / 396

33 / 85

55 / 141 101 / 233 130 / 299 175 / 396

15.3Kg 33.7lb

17.1Kg 38lb

21.5 x 21.5 x 8.9in

18.93Kg 41.7lb 39Kg 86lb 44.5Kg 98.1lb

21.53Kg 48lb 5-15P

4-5-15R

(IEC320)

Double Conversion On-Line

UL, cUL, TUV, CE, EMC, FCC class A

$40,000 Domestic USA, Canada and Alaska only

1400W

+/- 2% until low battery warning

50 or 60 Hz +/- 1% unless syncronized to line

Spill proof, maintenance free, sealed lead-acid

44 / 115

101 / 237

159 / 367 220 / 505 271 / 650

33 / 86

72 / 169

111 / 257 152 / 350 186 / 447

33Kg 72.9lb

35.9Kg 79lb

44.4Kg 86lb 50.5Kg 112lb

4-5-15/20R

(IEC320)

3 year

3000VA 5000VA

50 / 60 Hz +/-5 Hz.

450Joules

True Sine Wave

0 ms

96VDC 7.2Ah 240VDC 7.2Ah

38 / 99

87 / 209

138 / 323 191 / 541 245 / 581

29 / 74 62 / 149 97 / 226

132 / 305 168 / 399

448 x 216 x 365mm

17.64 x8.5 x 14.37in 573 x 333 x 510mm

22.6 x 13.1 x 20.1in

39.3Kg 86.6lb

42.1Kg 93lb

510 x 425 x 177mm

20 x 16.73 x 6.97in

776 x 596 x 335mm

30.6 x 23.5 x 13.2in

5-20P

L5-30P

4-5-15R&1-

L5-30R (IEC320)

Tower V ersion Only

3500W

220,230,240 only

310Joules

50 / 132 84 / 223

145 / 349 283 / 487

248 / 613

N/A N/A

N/A

616 x 216 x 678mm

24.25 x 8.5 x 26.69in 830 x 380 x 927mm

32.7 x 15 x 36.5in

93Kg 205lb

106Kg 234lb

Hardwire Input and Output Hardwire Input and Output

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7000VA

4900W

220,230,240

41 / 102

85 / 213 120 / 277 168 / 390 206 / 490

N/A N/A N/A N/A N/A

106Kg 234lb

118Kg 261lb N/A N/A N/A N/A N/A N/A

CONFIGURABLE PARAMETERS

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(These items may require optional software or hardware)

FUNCTION FACTORY DEFAULT DESCRIPTIONUSER CHOICES

UPS ID MCP-E SERIES Up to 64 characters to

Battery installation date Date of Manufacture Date of Battery Replacement-

Battery life in days Preset for 1826 days Enter up to 5 characters When replacing the batteries,

Auto Restart:

Enable/Disable

Set audible alarm state

Enable or Disable all

UPS functions

Set Inverter Output

Voltage

120 vac on 120 volt units. 230 vac on 230 volt units.

AND SETTINGS

define the UPS

day/month/year (xx/xx/xxxx)

Enabled User may Enable or

Enabled User may Enable or Disable

Disabled User is required to enable prior

Disable Autorestart

until Low Battery Warning

to operation. The UPS will not

operate until enabled.

120 volt units: 100,110,1 15,120

230 volt units: 220,230,240

Use this function to uniquely identify the

UPS in your network configuration

Enter the current date when

replacing the batteries

calculate the actual number of days in

use after manufacture date and then

enter this expected life for your

environment

When "enabled", the UPS will

automatically restart and operate in

normal AC mode after a low battery

shutdown and normal AC has returned

Enabled: The UPS will emit an

audible alarm every 10 seconds

when in the battery mode.

Disabled until Low Battery Warning:

Used when software is controlling the

UPS or to silence the alarm. In this state, the UPS will not emit

an audible alarm until the unit

reaches low battery warning level.

This is a safety feature to prevent operation while packaged during

Allows the customer to set the voltage based on the environment in which the

unit will be installed. This voltage is

set via external dip switch. The dip

switch is on the rear panel of the unit.

shipping.

Customized Output Receptacle Panels

The MCP-E series UPS has a replacable receptacle panel. The receptacle panel can be configured with multiple choices of receptacles. This will allow the user to customize the output receptacles for their specific applications. MINUTEMAN will only use UL or CE approved receptacles. To customize your MINUTEMAN UPS for your specific application, contact your local distributor or contact MINUTEMAN at 972-446-7363, 800-238-7272 or fax 972-446-9011 to find out which opitions are available. Come visit our web site at www.minutemanups.com to find out about all the Power Protection products available from MINUTEMAN.

The 700VA and 1000VA units may have the following optional panels: One panel with two (2) duplex receptacles of any size. One panel with one (1) twistlock receptacle of 20 or 30 amps.

The 2000VA and 3000VA units may have the following option panels: One panel with one (1) duplex & one (1) twistlock receptacle of any size up to 30 amps.

MINUTEMAN reserves the right to make changes without notice.

Sample of Replacable and Configuarable panel on 2000VA and 3000VA

English

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Para Systems Inc. (Para Systems) warrants this equipment, when properly applied and operated within specified conditions, against faulty materials or workmanship for a period of three years from the date of purchase. For equipment sites within the United States and Canada, this warranty covers repair or replacement of defective equipment at the discretion of Para Systems. Repair will be from the nearest authorized service center. Replacement parts and warranty labor will be borne by Para Systems. For equipment located outside of the United States and Canada, Para Systems only covers faulty parts. Para Systems products repaired or replaced pursuant to this warranty shall be warranted for the unexpired portion of the warranty applying to the original product. This warranty applies only to the original purchaser who must have properly registered the product within 10 days of purchase.

The warranty shall be void if (a) the equipment is damaged by the customer, is improperly used, is subjected to an adverse operating environment, or is operated outside the limits of its electrical specifications; (b) the equipment is repaired or modified by anyone other than Para Systems or Para Systems-approved personnel; or (c) has been used in a manner contrary to the product’s operating manual or other written instructions.

Any technical advice furnished before or after delivery in regard to use or application of Para Systems’s equipment is furnished without charge and on the basis that it represents Para Systems’s best judgment under the circumstances, but it is used at the recipient’s sole risk.

EXCEPT AS PROVIDED HEREIN, PARA SYSTEMS MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Some states do not permit limitation of implied warranties; therefore, the aforesaid limitation(s) may not apply to the purchaser.

LIMITED PRODUCT WARRANTY

EXCEPT AS PROVIDED ABOVE, IN NO EVENT WILL PARA SYSTEMS BE LIABLE FOR DIRECT , INDIRECT , SPECIAL, INCIDENT AL, OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF THIS PRODUCT , EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. Specifically, Para Systems is not liable for any costs, such as lost profits or revenue, loss of equipment, loss of use of equipment, loss of software, loss of data, cost of substitutes, claims by third parties, or otherwise. The sole and exclusive remedy for breach of any warranty, expressed or implied, concerning Para Systems’s products and the only obligation of Para Systems hereunder, shall be the repair or replacement of defective equipment, components, or parts; or, at Para Systems’s option, refund of the purchase price or substitution with an equivalent replacement product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Longer term and F.O.B. job site warranties are available at extra cost. Contact Para Systems (1-972-446-7363, 800-238-7272 or fax 972-446-7363) for details.

DECLARA TION OF CONFORMITY

Application of Council Directive(s): 89/336/EEC, 7/23/EEC Standard(s) to which Conformity is declared: EN50091-1, EN50091-2,

EN60555-2, EN61000-3

Manufacturer’s Name: Para Systems, Inc. (MINUTEMAN UPS) Manufacturer’s Address:1455 LeMay Drive

Carrollton, T exas 75007 USA

Type of Equipment: Uninterruptible Power Supplies

Model No: MCP 700 E (Y), MCP 1000 E (Y), MCP 2000 E (Y), MCP 3000 E (Y), MCP 5000 E (Y), MCP 7000 E (Y), MCP 700RM E (Y), MCP 1000RM E (Y), MCP 2000RM E (Y), MCP3000RM E (Y)

Y ear of Manufacture: Beginning October 15, 2001 I, the undersigned, hereby declare that the equipment specified above

conforms to the above Directive(s).

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Date: October 15, 2001

Place: Carrollton, Tx. USA Manager Engineering

Robert Calhoun

(Signature)

(Title)

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Notes:

Para Systems, Inc.

1455 Lemay Dr.

Carrollton, TX 75007

Phone: 972-446-7363

800-238-7272

Fax: 972-446-9011

Quickfax: 800-263-3933

Internet: minutemanups.com

PN:34000203 Rev 0

Minuteman UPS MCP-E User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual