Endeavor Series
Battery Packs
User's Manual
1. Introduction 2
2. Controls and Indicators 6
3. Installation 7
4. Operation 14
5. Troubleshooting 15
6. Replacing the Battery 16
7. Obtaining Service 20
8. Specifications 21
English
9. Limited Product Warranty 22
© Copyright 2006
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Thank you for purchasing this power protection product. It has been designed
and manufactured to provide many years of trouble free service.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS !
Please read this manual before installing your Endeavor Series Battery Pack,
models EDBP24XL, EDBP48XL, EDBP72XL as it provides important information that should be followed during installation and maintenance of the Battery
Packs and batteries allowing you to correctly set up your system for the maximum safety and performance. Included is information on customer support
and factory service if it is required. If you experience a problem with the Battery
Packs please refer to the Troubleshooting guide in this manual to correct the
problem or collect enough information so that the Technical Support Department can rapidly assist you.
This symbol indicates "ATTENTION"
This symbol indicates "Risk of Electrical Shock"
This symbol indicates "Alternating Current Supply Phase"
This symbol indicates "Alternating Current Supply"
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This symbol indicates "Direct Current Supply"
This symbol indicates "Equipment Grounding Conductor"
CAUTION! Connect the Battery Pack to a two pole, three wire
grounding AC wall outlet. The receptacle must be connected to the
appropriate branch protection (circuit breaker or fuse). Connection to
any other type of receptacle may result in a shock hazard and violate
local electrical codes. Do not use extension cords, adapter plugs, or
surge strips.
CAUTION! T o reduce the risk of electrical shock with the installa-
tion of these Battery Packs, with the UPS equipment and the connected equipment, the user must ensure that the combined sum of
the AC leakage current does not exceed 3.5mA.
CAUTION! These Battery Packs are intended to be install in a
temperature controlled environment that is free of conductive contaminants. Select a location which will provide good air circulation for
the Battery Pack and UPS at all times.
WARNING: These Battery Packs contains potentially hazardous
voltages. Do not attempt to disassemble the Battery Pack beyond
the battery replacement procedure. These Battery Packs contains
no user serviceable parts. Repairs and Battery replacement must be
performed by QUALIFIED SERVICE PERSONNEL ONL Y.
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WARNING: Risk of Electrical Shock. Hazardous live p arts inside
these Battery Packs are energized from the battery even when the
AC input is disconnected.
CAUTION! T o de-energize the Battery Pack:
1. If the UPS is on press and release the Off button.
2. Disconnect the UPS and the Battery Pack from the wall outlet.
3. Turn off the DC breaker on the rear panel of the Battery Pack.
4. Disconnect the battery cable from the rear panel of the UPS.
5. T o de-energize the Battery Pack completely , disconnect the batteries.
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WARNING: Qualified Service Personnel ONLY must perform
the Installation and Servicing of these Battery Packs. MINUTEMAN
accepts no liabilities and is not limited to: injury to the Service Personnel, or damages to; the Battery Pack, the UPS, or the connected
equipment caused by the incorrect installation or servicing of the
Battery Packs. These Battery Packs MUST be operated with their
respective UPS models, see the table below:
Model #
UPS
Model #
NOTICE: This equipment has been tested and found to comply with
the limits for a Class A computing device in accordance with the speci-
fications in Subpart J of Part 15 of FCC Rules and the Class A limit s for
radio noise emissions from digital apparatus set out in the Radio Interference of
the Canadian Department of Communications. These limits are designed to
provide reasonable protection against such interference in a residential installation. This equipment generates and uses radio frequency and if not installed
and used properly , that is, in strict accordance with the manufacturer's instructions, this equipment may cause interference to radio and television reception.
If this equipment does cause interference to radio or television reception, which
can be determined by turning the equipment off and on, the user is encouraged
to try to correct the interference by one or more of the following measures:
Re-orient the receiving antenna.
Relocate the computer with respect to the receiver.
Move the computer away from the receiver.
Plug the computer into a different outlet so that the computer and receiver
are on different branch circuits.
Shielded communications interface cables must be used with this product.
EDBP24XL
ED1000RM2U
ED1000RMT2U
EDBP48XL
ED1500RM2U
ED2000RM2U
ED1500RMT2U
ED2000RMT2U
EDBP72XL
ED3000RM2U
ED3000RMT2U
WARNING: Changes or modifications to this unit not expressly ap-
proved by the party responsible for compliance could void the user's
authority to operate the equipment.
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Receiving Inspection
After removing your Battery Pack from its carton, it should be inspected for
damage that may have occurred in shipping. Immediately notify the carrier and
place of purchase if any damage is found. Warranty claims for damage caused
by the carrier will not be honored. The packing materials that your Battery
Pack was shipped in are carefully designed to minimize any shipping damage.
In the unlikely case that the Battery Pack needs to be returned to the manufacturer, please use the original p acking material. Since the manufacturer is not
responsible for shipping damage incurred when the system is returned, the
original packing material is inexpensive insurance.
PLEASE SAVE THE PACKING MATERIALS!
Life Support Policy
As a general policy , we do not recommend the use of any of our products in life
support applications where failure or malfunction of the product can be reasonably expected to cause failure of the life support device or to significantly affect
its safety or effectiveness. We do not recommend the use of any of our products in direct patient care. We will not knowingly sell our products for use in
such applications unless it receives in writing assurances satisfactory to us
that (a) the risks of injury or damage have been minimized, (b) the customer
assumes all such risks, and (c) our liability is adequately protected under the
circumstances.
Examples of devices considered to be life support devices are neonatal oxygen
analyzers, nerve stimulators (whether used for anesthesia, pain relief, or other
purposes), auto transfusion devices, blood pumps, defibrillators, arrhythmia
detectors and alarms, pacemakers, hemodialysis systems, peritoneal dialysis
systems, neonatal ventilator incubators, ventilators for both adults and infants,
anesthesia ventilators, and infusion pumps as well as any other devices designated as “critical” by the United States FDA.
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INDICATOR PANEL
The Charger Active (green) LED illuminates in a steady state when the Charger is
on. The Charger Active LED will extinguish when there is no accept able AC present.
The DC Breaker On (green) LED illuminates in a steady state when the DC breaker
is in the On position. The DC Breaker On LED will extinguish when the DC breaker
is in the Off position.
REAR PANEL
1. The DC Circuit Breaker connects and disconnects the DC bus voltage from the
Battery Pack to the UPS. The DC Circuit Breaker will trip in the event of a DC over current condition.
2. The External Battery connector is for Daisy Chaining additional Battery Packs.
3. The dipswitch is for setting the input voltage for the Battery Pack's internal charger .
4. The AC Outlet is for connecting the output cable to Daisy Chain additional Battery
Packs.
5. The AC Inlet is for connecting the input power cord to operate the Charger.
6. The Input Breaker will trip in the event that the Internal Charger draws excessive
current.
7. The External Ground Stud is for connecting an external ground wire.
8. The External Battery cable is for connecting the Battery Pack to the UPS or Daisy
Chaining additional Battery Packs.
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INSTALLATION PLACEMENT
These Battery Packs are intended to be install in a temperature controlled
environment that is free of conductive contaminants. Select a location which
will provide good air circulation for the Battery Pack at all times. Avoid locations near heating devices, water or excessive humidity , or where the Battery
Pack is exposed to direct sunlight. Route power cords so they cannot be
walked on or damaged.
ENVIRONMENTAL
Operating Temperature (max)
Storage Temperature -15 to +45°C (+5 to +113°F)
Operating/Storage Humidity
Operating Elevation
Storage Elevation
Audible Noise at 1 m (3 ft.)
0 to 40°C (+32 to +104°F)
95% Non-Condensing
0 to 3,000m (0 to +10,000 ft)
0 to 15,000m (0 to +50,000 ft)
<45 dBA
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INSTALLATION
Be sure to read the installation placement and all the cautions before installing
the Battery Pack. Place the Battery Pack in the final desired location and
complete the rest of the installation procedure.
WARNING! These Battery Packs are extremely heavy. Any time
the Battery Pack has to be handled be sure to use, enough personnel, strong supports and equipment to safely handle the Battery Pack.
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RACKMOUNT CONFIGURA TION
The Battery Pack comes with mounting brackets for the standard 19" (46.5cm)
rack. The mounting brackets to fit a 23" (59.2cm) standard rack are also avail-
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able. The screws for mounting the Battery Pack to the rack are not included
(screw size varies with rack size).
1. Locate the mounting bracket screw holes on the side panels of the Battery
Pack, at the front of the Battery Pack. NOTE: The mounting brackets can
also be mounted in the middle of the Battery Pack.
2. Align the mounting bracket with the mounting bracket screw holes.
3. Att ach the mounting bracket with the retaining screws.
4. Mount the Battery Pack into the rack and secure with the retaining screws.
WARNING: Use two or more people when installing the Battery Pack. Use
CAUTION, the Battery Pack is extremely heavy . Do not move the rack after
the units have been installed. The rack maybe unstable due to the weight
distribution.
5. The Rackmount Configuration is complete. See Connecting the Battery
Pack.
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TOWER CONFIGURA TION
The tower configuration allows the user to install the Battery Pack in the upright position next to the UPS and the tower computer. The tower brackets are
provided with the Battery Pack. WARNING: Use two or more people when
installing the Battery Pack. Use CAUTION, the Battery Pack is extremely
heavy .
1. Once the location of the Battery Pack has been determined, place the tower
brackets in the desired location.
WARNING: The Battery Pack must be installed in the proper up-right position.
If the Battery Pack is not installed in the proper up-right position the Batteries
will be damaged. Once the Battery Pack is placed in the tower brackets,
looking at the front panel of the Battery Pack the top cover of the Battery Pack
MUST be on your left hand side.
2. Slide the Battery Pack into the tower brackets. Make sure that the Battery
Pack is stable.
3. The LED face plate can be rotated to read in the up-right position. Remove
the front panel from the Battery Pack. On the backside of the front panel,
push the LED face plate outwards the face plate will pop out. Position the
LED face plate so that it reads in the up-right position. Re-install the front
panel on the Battery Pack.
4. The Tower Configuration is complete. See Connecting the Battery Pack.
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WALLMOUNT CONFIGURA TION
The wallmount configuration allows the user to mount the Battery Pack on the
wall. There is a wallmount bracket kit available for the Battery Pack. The kit
includes two wall mounting brackets, ten retaining screws, and the wallmount
template. WARNING: Use two or more people when installing the Battery
Pack. Use CAUTION, the Battery Pack is extremely heavy. The Battery
Pack's side panels have mounting bracket screw holes for attaching the wall
mounting brackets.
1. Once the location and position of the Battery Pack has been determined,
lay the Battery Pack down flat.
WARNING: The Battery Pack must be inst alled in the proper up-right position.
If the Battery Pack is not installed in the proper up-right position the Batteries
will be damaged. Once the Battery Pack is placed on the wall, looking at the
front panel of the Battery Pack the top cover of the Battery Pack MUST be on
your left hand side.
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WALLMOUNT CONFIGURATION (continued)
2. Align the mounting brackets with the mounting bracket screw holes and
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attach with the six retaining screws.
3. Use the template to mark the screw hole position on the wall. CAUTION,
you should always were protective gear for your hands and eyes when
operating power tools.
4. Att ach the four retaining screws to the wall and make sure that all of the re taining screws are screwed into structural material. Then clean the area of
any loose material. Do not tighten the retaining screws all the way, leave
approximately 3/8" of the retaining screws sticking out.
5. Position the Battery Pack, so that the mounting bracket keyed holes line up
with the four retaining screws. Slide the Battery Pack down until its resting
securely on the four retaining screws.
6. Tighten the four retaining screws to secure the Battery Pack to the wall.
7. The LED face plate can be rotated to read in the up-right position. Remove
the front panel from the Battery Pack. On the backside of the front panel,
push the LED face plate outwards the face plate will pop out. Position the
LED face plate so that it reads in the up-right position. Re-install the front
panel on the Battery Pack.
8. The Wallmount Configuration is complete. See Connecting the Battery
Pack.
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CONNECTING THE BA TTERY P ACK
(QUALIFIED SERVICE PERSONNEL ONL Y)
NOTE: If you are using these Battery Packs with the Endeavor series
UPS, the UPS must be configured so that the UPS will report the correct
estimated runtime in the SentryPlus software and to make the Battery
capacity bar graph LEDs display properly . See the SentryPlus sof tware
User’s Manual to configure the UPS.
1. Make sure that the DC circuit breaker on the rear panel of the Battery Pack
is in the Off position.
2. Turn the UPS of f and disconnect the UPS's input power cord from the AC
wall outlet.
3. Remove the External Battery Connector cover from the UPS's rear panel.
4. Verify, before connecting the Battery Pack's external battery cable into the
UPS's external battery connector, that they mate red to red and black to
black. NOTE: The red connector is the battery positive (+) and the black
connector is the battery negative (-). Connect the external battery cable
from the Battery Pack to the external battery connector on the UPS. NOTE:
If connecting more than one Battery Pack see Daisy Chaining.
5. See Connecting the Battery Pack to an AC Source.
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NOTE: The EDBP72XL's External Battery Cable has a strain relief that
must be attached (with the screw) to the rear panel of the UPS.
EDBP72XL's External Battery Cable with strain relief.
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CONNECTING THE BA TTERY PACK T O AN AC SOURCE
These Battery Packs can operate with 1 15V AC or 230VAC input voltage. Before connecting the Battery Pack to an AC Source, verify that the Battery Pack's
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dipswitch is set for the proper input voltage.
1. Set the dipswitch on the rear panel of the Battery Pack to the appropriate
input voltage.
2. Connect the input power cord for the Battery Pack into the AC Inlet on the
Battery Pack.
3. Plug the other end of the input power cord for the Battery Pack into the A C
wall outlet, use a two pole, three wire, grounded receptacle only . Do not
use extension cords, adapter plugs, or surge strips.
4. Turn the DC circuit breaker to the On position. See the UPS User's Manual
for the normal startup of the UPS. NOTE: If connecting more than one
Battery Pack see Daisy Chaining.
CHARGING THE BA TTERY
The Battery Packs will charge the internal batteries whenever the Battery Pack
is connected to an AC source and there an accept able AC voltage present. It is
recommended that the Battery Packs be charged for a minimum of 4 hours
before use. The Battery Pack maybe used immediately, however, the “OnBattery” runtime of the UPS may be less than normally expected. NOTE: If the
Battery Pack is going to be out of service or stored for a prolonged period of
time, the batteries must be recharged for at least 24 hours every ninety days.
DAISY CHAINING
(QUALIFIED SERVICE PERSONNEL ONL Y)
"Daisy Chaining" means hooking one Battery Pack to another Battery Pack to
another Battery Pack, this chain could go on indefinitely. Follow the steps
below to Daisy Chain the Battery Packs.
1. Be sure to read the installation placement procedure, all of the cautions and
the safety precautions before Daisy Chaining the Battery Pack(s).
2. Make sure that all, the Battery Pack's DC circuit breakers and UPS's power
switch, are in Off position. CAUTION: If the Battery Pack's DC circuit bre-
aker is in the On position, the battery voltage will be present at the open
end of the Battery Pack's external battery cable and external battery conn ector. Unplug all the equipment that is plugged into the UPS's output rece ptacles. Disconnect the power cords, that are on the Battery Packs and
the UPS, from the AC wall outlet.
3. Remove the External Battery Connector cover from the UPS's rear panel and
the additional Battery Packs.
4. Verify, before plugging the external battery cable into the UPS's external
battery connector or the Battery Pack's external connector that they mate
red to red and black to black.
5. Connect the external battery cable from the first Battery Pack to the exter nal battery connector on the UPS.
6. Connect the external battery cable from the second Battery Pack to the ex ternal battery connector on the first Battery Pack.
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7. Before connecting the Battery Pack to an AC Source, verify that the Battery
Pack is set for the proper input voltage. Set the dipswitch on the rear panel
of the Battery Pack to the appropriate input voltage. Connect the input
power cord with the NEMA 5-15P Plug into the AC Inlet on the first Battery
Pack.
8. Connect the Daisy Chain power cord from the AC Outlet of the of the first
Battery Pack to the AC Inlet of the second Battery Pack.
9. Connect the input power cord (with the NEMA 5-15P Plug) from the first
Battery Pack into the AC wall outlet.
10. Turn ALL of the DC circuit breakers on the rear panel of the Battery Packs
to the On position.
1 1. The Battery Packs are ready for normal operation, see the UPS User's
Manual for the normal startup of the UPS.
NOTE: The maximum number that can be Daisy Chained for the AC source is
five Battery Packs. There is no maximum number for Daisy Chaining the DC
bus voltage for the Battery Packs.
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NOTE: The EDBP72XL's External Battery Cable has a strain relief that
must be attached (with the screw) to the rear panel of the UPS and the
Daisy Chained Battery Packs.
EDBP72XL's External Battery Cable with strain relief.
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SYSTEM OVERVIEW
These Battery Packs will extend the runtime capabilities of the UPS. These
Battery Packs have internal chargers to properly maintain the internal batteries. The charger will operate with 1 15VAC or 230V AC depending on the dip switch
setting. The Battery Pack will charge the batteries with the DC circuit breaker
in the On or Off position as long as the Battery Pack is plugged into the AC wall
outlet and there is an acceptable AC volt age present (90 - 130VAC/180 - 260V AC).
When the commercial power is lost the charger will turn Off and the Battery
Pack will extend the runtime of the UPS. When the commercial power returns
the Battery Pack's internal charger will automatically start recharging the batteries. During normal AC operation, the UPS and Battery Pack will quietly and
confidently protect your system from power anomalies.
TURNING THE BA TTERY PACK ON/OFF
Turning the DC circuit breaker to the On position will connect the DC bus
voltage from the Battery Pack to the UPS. Turning the DC circuit breaker to the
Off position will disconnect the DC bus voltage from the Battery Pack to the
UPS. The DC circuit breaker does NOT turn on or turn off the internal charger .
Plug the input power cord into the AC wall outlet to turn on the internal charger .
Unplug the input power cord to turn off the internal charger . The Battery Pack's
internal charger will continue to charge the batteries whenever it is plugged into
an AC wall outlet and there is acceptable AC voltage present (90 - 130V AC/180
- 260V AC).
DIPSWITCH SETTINGS
The dipswitch setting may be changed by the user to set the desired input
voltage for the Battery Pack's internal charger . The dipswitch must be set with
the DC circuit breaker in the Off position and with the input power cord disconnected from the AC wall outlet. Set the dip switch to 1 15V AC or 230V AC. Plug
the input power cord into the AC wall outlet and turn the DC circuit breaker to
the On position.
INDICATORS
The Charger Active (green) LED illuminates in a steady state when the Charger
is on. The Charger Active LED will extinguish when there is no AC present.
The DC Breaker On (green) LED illuminates in a steady state when the DC
circuit breaker is in the On position. The DC Breaker On LED will extinguish
when the DC circuit breaker is in the Off position.
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Symptom
The Charger Active
LED is not on.
The DC Breaker On
LED is not on.
The charger is not
providing the correct
charge voltage.
Possible Cause
1. The input power cord is
not plugged into the AC wall
outlet.
2. No commercial power
available.
3. No AC volt age at the AC
wall outlet.
4. Internal charger fault.
1. The DC circuit breaker
is in the Off position.
2. The DC circuit breaker
is tripped.
3. The internal battery wires
are disconnected.
4. Internal fault.
1. The input power cord is
not plugged into the AC wall
outlet.
2. The dipswitch is not set
to the correct input voltage.
3. The charger has an internal fault.
What T o Do
1. Plug the input power cord
into the AC wall outlet.
2. Once commercial power is
available recheck the LED.
3. Check the circuit breaker
at the service panel to see if
it is tripped.
4. Call for Service.
1. Turn the DC circuit breaker
to the On position.
2. Reset the DC circuit
breaker.
3. Reconnect the internal battery wires.
4. Call for Service.
1. Plug the input power cord
into the AC wall outlet.
2. Set the dipswitch to the
correct setting.
3. Call for Service.
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REPLACING THE BATTERY
(QUALIFIED SERVICE PERSONNEL ONL Y)
These Battery Packs have an easy to replace hot-swappable batteries. Please
read all of the WARNINGS and CAUTIONS before attempting to service the
batteries.
NOTE: If there is a power interruption while replacing the hot-swappable batteries, with the UPS on, the load will not be backed up.
WARNING!
CAUTION:
This Battery Pack contains potentially hazardous voltages. Do
not attempt to disassemble the Battery Pack beyond the battery
replacement procedure. These Battery Packs contain no user
serviceable parts. Repairs and Battery replacement must be performed by QUALIFIED SERVICE PERSONNEL ONL Y .
Do not open or mutilate batteries. Released electrolyte is harmful
to the skin and eyes and may be toxic.
CAUTION:
CAUTION:
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Do not dispose of batteries in a fire. The batteries may explode.
The batteries in this Battery Pack are recyclable. Dispose of the
batteries properly . The batteries contain lead and pose a hazard
to the environment and human health if not disposed of properly .
Refer to local codes for proper disposal requirements or return
the battery to the supplier.
Although battery system voltages are only 24VDC, 48VDC and
72VDC the battery system can still present a risk of electrical
shock. These batteries produce sufficient current to burn wire or
tools very rapidly, producing molten metal. Observe these precautions when replacing the batteries:
1. Remove watches, rings, or other metal objects.
2. Use hand tools with insulated handles.
3. Wear protective eye gear (goggles), rubber gloves and boots.
4. Do not lay tools or other metal parts on top of batteries.
5. Disconnect the charging source prior to connecting or discon necting the battery terminals.
6. Determine if the battery is inadvertently grounded. If the batt ery is, remove the source of the grounding. Contact with any
part of a grounded battery can result in an electrical shock.
The likelihood of such shock will be reduced, if such grounds
are removed during installation and maintenance.
CAUTION:
Model #
Replace the batteries with the same number and type as originally
installed in the Battery Pack. These batteries have pressure operated vents. These Battery Packs contain sealed non-spillable
maintenance free lead acid batteries.
EDBP24XL
EDBP48XL
EDBP72XL
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Battery
Qty/Rating
CSB
Part #
Panasonic
Part #
Yuasa
Part #
4-12V8.5Ah
HR 1234W F2
LC-R129
REW45-12
8-12V8.5Ah
HR 1234W F2
LC-R129
REW45-12
6-12V8.5Ah
HR 1234W F2
LC-R129
REW45-12
BATTERY REPLACEMENT PROCEDURE
(QUALIFIED SERVICE PERSONNEL ONL Y)
PLEASE READ THE CAUTIONS AND W ARNINGS BEFORE A TTEMPTING
TO REPLACE THE BA TTERIES
Hot-swappable batteries mean that the batteries can be replaced without
powering down the whole UPS system.
NOTE: If there is a power interruption while replacing the hot-swappable batteries, with the UPS on, the load will not be backed up. To hot-swap the Battery
Pack's batteries start with step number 6.
1. Turn off the equipment that is plugged into the output receptacles of the
UPS.
2. Press and release the Off button on the front panel to turn the UPS off.
3. Unplug the UPS's AC power cord from the AC wall outlet.
4. Unplug the equipment from the output receptacles of the UPS.
5. Unplug the computer interface cable from the rear panel of the UPS.
6. Turn off all of the DC circuit breakers on the rear panel of all of the Battery
Packs.
7. Unplug all of the Battery Pack's AC power cords from the AC wall outlet.
8. Disconnect all of the external battery cables.
9. Remove the front panel retaining screws. (FIG. 2)
10. Lay the front panel on top of the Battery Pack.
1 1. Remove the retaining screws for the battery retaining bracket s. (FIG . 3)
12. Remove the battery retaining brackets. (FIG. 3)
13. Disconnect the battery connectors (red and black) one from each battery
module. (FIG. 4)
14. Grasp one of the battery pull tabs and gently pull the battery module out of
the Battery Pack and set on the floor. (FIG. 4)
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15. Grasp the other battery pull tab and gently pull the battery module out of
the Battery Pack and set on the floor. (FIG. 4)
NOTE: Use Caution, the battery modules are heavy .
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16. Disconnect the battery positive (red) wires.
17. Disconnect the battery negative (black) wires.
18. Disconnect the battery jumper wires.
19. Remove the old batteries from the battery tray .
20. Install the new batteries into the battery tray in the same position as the
original batteries.
21. Verify proper polarity . Re-inst all the battery jumper wires on the new
batteries.
22. Verify proper polarity . Reconnect the battery negative (black) wires.
23. Verify proper polarity . Reconnect the battery positive (red) wires.
24. Slide the battery module into the Battery Pack.
25. Verify proper polarity. Reconnect the battery connectors (red and black).
NOTE: Some sparking might occur, this is normal.
26. Re-install the battery retaining bracket.
27. Re-install the retaining screws for the battery retaining bracket.
28. Re-install the front panel on the Battery Pack.
29. Re-install the front panel retaining screws.
30. Reconnect all of the external battery cables.
31. Plug in all of the Battery Pack's AC power cords into the AC wall outlet.
32. Turn on all of the DC circuit breakers on the rear panel of all of the Battery
Packs.
33. Properly dispose of the old batteries at an appropriate recycling facility or
return them to the supplier in the packing material for the new batteries.
34. The Battery Pack is ready for normal operation.
NOTE: If the UPS has a Weak/Bad Battery Alarm after replacing the batteries,
the user must initiate a self test to clear the Weak/Bad Battery Alarm. To
initiate a self test see section 4 "SELF TEST" in the UPS's User's Manual.
FIG. 1
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FIG. 2
FIG. 3
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FIG. 4
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IF THE UPS REQUIRES SERVICE
1. Use the TROUBLESHOOTING section to eliminate obvious causes.
2. Verify there are no circuit breakers tripped. A tripped circuit breaker is the
most common problem.
3. Call your dealer for assistance. If you cannot reach your dealer , or if they
cannot resolve the problem call or fax MINUTEMAN T echnical Support at the
following numbers; Voice phone (972) 446-7363, F AX line (972) 446-901 1 or
visit our Web site at www .minutemanups.com the "Discussion Board". Please
have the following information available BEFORE calling the Technical Sup port Department.
A. Your name and address.
B. Where and when the unit was purchased.
C. All of the model information about your Battery Pack and UPS.
D. Any information on the failure, including LEDs that may be illuminated.
E. A description of the protected equipment, including model numbers if
possible.
F . A technician will ask you for the above information and, if possible, help
solve your problem over the phone. In the event that the unit requires fact ory service, the technician will issue you a Return Material Authorization
Number (RMA #).
G . If the Battery Pack is under warranty , the repairs will be done at no charge.
If not, there will be a charge for repair .
4. Pack the Battery Pack in its original packaging. If the original packaging is
no longer available, ask the T echnical Support T echnician about obtaining a
new set. It is important to pack the Battery Pack properly in order to avoid
damage in transit. Never use Styrofoam beads for a packing material.
A. Include a letter with your name, address, day time phone number , RMA
number, a copy of your original sales receipt, and a brief description of the
problem.
5. Mark the RMA # on the outside of all packages. The factory cannot accept
any package without the RMA # marked on the outside.
6. Return the Battery Pack by insured, prepaid carrier to:
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Para Systems Inc.
MINUTEMAN UPS
1455 LeMay Drive
Carrollton, TX 75007
A TTN: RMA # _______
SYSTEM SPECIFICA TIONS
Model Number
Format
EDBP24XL
EDBP48XL
Rack/Tower Convertible
CHARGER INPUT
Number of Phases Single (1∅ 2W +G)
Nominal Voltage 115/230VAC (dipswitch selectable)
Voltage Range
AC Current
Frequency Limits
Input Protection
115VAC: 90 - 130VAC (230VAC: 180 - 260VAC)
2.6 Amps
50 or 60 Hz, +/-6Hz, autosensing
Resettable Circuit Breaker
CHARGER OUTPUT
DC Voltage
DC Current
Output Protection
27.6VDC +/-5%
55.2VDC +/-5%
2.4 Amps
Resettable Circuit Breaker
82.8VDC +/-5%
BA TTERY SYSTEM
Battery Type
Typical Recharge T ime
Typical Battery Life
System Voltage
System Current
Battery Qty/Rating
Sealed, Non-Spillable, Maintenance Free, V alue Regulated, Lead Acid
8-hours from total discharge
3-5 years, depending on discharge cycles and ambient temperature
24VDC
4 - 12V8.5Ah
48VDC
40 Amps
8 - 12V8.5Ah
PHYSICAL
Size - Net
L X W X H
Weight - Net
Size - Shipping
L X W X H
Weight - Shipping
13.1 x 17.3 x 3.5"
335 x 440 x 89 mm
39.6 lbs
18.0 Kgs
23.6 x 20.0 x 9.0"
600 x 508 x 230 mm
49.0 lbs
22.0 Kgs
17.0 x 17.3 x 3.5"
432 x 440 x 89 mm
66.0 lbs
30.0 Kgs
23.6 x 20.0 x 9.0"
600 x 508 x 230 mm
75.0 lbs
34.0 Kgs
REGULA TORY COMPLIANCE
English
EDBP72XL
72VDC
6 - 12V8.5Ah
55.0 lbs
25.0 Kgs
64.0 lbs
29.0 Kgs
Safety and Approvals
EMC Verification
UL1778, cUL (CSA 22.2 no. 107.1)
FCC Class A, CE certified
21
English
Para Systems Inc. (Para Systems) warrants this equipment, when properly
applied and operated within specified conditions, against faulty materials or
workmanship for a period of three years from the date of purchase. For equipment sites within the United States and Canada, this warranty covers rep air or
replacement of defective equipment at the discretion of Para Systems. Repair
will be from the nearest authorized service center. Replacement parts and
warranty labor will be borne by Para Systems. For equipment located outside
of the United St ates and Canada, Para Systems only covers faulty parts. Para
Systems products repaired or replaced pursuant to this warranty shall be warranted for the unexpired portion of the warranty applying to the original product.
This warranty applies only to the original purchaser who must have properly
registered the product within 10 days of purchase.
The warranty shall be void if (a) the equipment is damaged by the customer , is
improperly used, is subjected to an adverse operating environment, or is operated outside the limits of its electrical specifications; (b) the equipment is repaired or modified by anyone other than Para Systems or Para Systems approved personnel; or (c) has been used in a manner contrary to the product’s
User's Manual or other written instructions.
Any technical advice furnished before or after delivery in regard to use or application of Para Systems’s equipment is furnished without charge and on the
basis that it represents Para Systems’s best judgment under the circumstances,
but it is used at the recipient’s sole risk.
EXCEPT AS PROVIDED HEREIN, PARA SYSTEMS MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANT ABILITY AND FITNESS FOR A P ARTICULAR PURPOSE. Some states do not
permit limitation of implied warranties; therefore, the aforesaid limitation(s) may
not apply to the purchaser.
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LIMITED PRODUCT WARRANTY
(Continued)
EXCEPT AS PROVIDED ABOVE, IN NO EVENT WILL PARA SYSTEMS BE
LIABLE FOR DIRECT , INDIRECT , SPECIAL, INCIDENT AL, OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF THIS PRODUCT, EVEN IF
ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. S pecifically , Para Systems is not liable for any costs, such as lost profits or revenue, loss of equipment, loss of use of equipment, loss of software, loss of data, cost of substitutes, claims by third parties, or otherwise. The sole and exclusive remedy for
breach of any warranty , expressed or implied, concerning Para Systems’s products and the only obligation of Para Systems hereunder, shall be the rep air or
replacement of defective equipment, components, or parts; or , at Para Systems’s
option, refund of the purchase price or substitution with an equivalent replacement product. This warranty gives you specific legal rights and you may also
have other rights which vary from state to state.
Longer term warranties are available at an additional cost. Contact Para Systems (1-972-446-7363) for details.
English
23
Notes:
English
24
Para Systems, Inc.
1455 Lemay Dr.
Carrollton, TX 75007
Phone: 1-972-446-7363
Fax: 1-972-446-9011
Internet: minutemanups.com
UPS Sizing: sizemyups.com
P/N 34000275
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