Minn kota Ulterra User Manual

™

ULTERRA

BOW-MOUNT TROLLING MOTOR

Owner's Manual

INTRODUCTION

Made by Minn Kota Johnson Outdoors Marine Electronics, Inc. 121 Power Drive Mankato, MN 56001 USA Trolling Motors Produced in 2015

SER N O R365 MK123 45

ULTERRA 80/US2/IPLINK-45"_BT

MODEL 1358923

THANK YOU

Thank you for choosing Minn Kota. We believe that you should spend more time ﬁshing and less time positioning your boat. That’s why we build the smartest, toughest, most intuitive trolling motors on the water. Every aspect of a Minn Kota trolling motor is thought out and rethought until it’s good enough to bear our name. Countless hours of research and testing provide you the Minn Kota advantage that can truly take you “Anywhere. Anytime.” We don’t believe in shortcuts. We are Minn Kota. And we are never done helping you catch more ﬁsh.

REGISTRATION

Remember to keep your receipt and immediately register your trolling motor. A registration card is included with your motor or you

can complete registration on our website at minnkotamotors.com.

SERIAL NUMBER

Your Minn Kota 11-character serial number is very important. It helps to determine the speciﬁc model and year of manufacture. When contacting Consumer Service or registering your product, you will need to know your product’s serial number. We recommend that you write the serial number down so that you have it available for future reference.

NOTICE: The serial number on your Ulterra is located

inside the mount near the motor rests.

EXAMPLE

MOTOR INFORMATION (For Consumer Reference Only)

Model: __________________________________________________________________________________________________________________

Serial Number: __________________________________________________________________________________________________________

Purchase Date: __________________________________________________________________________________________________________

Store Where Purchased: ___________________________________________________________________________________________________

NOTICE: Do not return your Minn Kota motor to your retailer. Your retailer is not authorized to repair or replace this unit. You may

obtain service by: calling Minn Kota at (800) 227-6433; returning your motor to the Minn Kota Factory Service Center; sending or taking your motor to any Minn Kota authorized service center. A list of authorized service centers is available on our website, at minnkotamotors.com. Please include proof of purchase, serial number and purchase date for warranty service with any of the above options.

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Table Of CONTeNTs

SAFETY CONSIDERATIONS ................................................................................................. 4

WARRANTY ..................................................................................................................... 5

KNOW YOUR BOAT ............................................................................................................ 6

FEATURES ....................................................................................................................... 7

INSTALLATION ................................................................................................................. 8

Installing the Ulterra ................................................................................................... 9

Identifying Trolling Motor Features by their Associated Cables ...................................... 16

Routing Connection Cables ........................................................................................ 16

Feature Overview and Connecting the Cables .............................................................. 18

Built-in MEGA Down Imaging ................................................................................. 18

Universdal Sonar ................................................................................................... 19

i-Pilot Link ............................................................................................................ 21

BATTERY & WIRING INSTALLATION .................................................................................... 23

Boat Rigging & Product Installation ............................................................................ 23

Conductor Gauge and Circuit Breaker Sizing Table ....................................................... 23

Selecting the Correct Batteries ................................................................................... 24

Additional Considerations .......................................................................................... 24

Connecting the Batteries in Series .............................................................................. 25

MOTOR WIRING DIAGRAM ................................................................................................ 27

USING & ADJUSTING THE MOTOR ...................................................................................... 28

Mount Features ........................................................................................................ 28

Installing an External Transducer ............................................................................... 30

Changing the Prop Orientation ................................................................................... 31

Adjusting the Lift Belt .............................................................................................. 34

Greasing the Latch Pin and Power Tilt Motor Shaft ...................................................... 34

Stowing from the Ulterra Motor .................................................................................. 35

Trim/Stow Reset Procedure........................................................................................ 36

Manually Stowing the Ulterra .................................................................................... 37

USING THE FOOT PEDAL .................................................................................................. 41

Controlling Speed & Steering with the Foot Pedal........................................................ 41

Modes ..................................................................................................................... 41

Foot Pedal Operation ................................................................................................ 41

Stowing and Deploying the Motor with the Foot Pedal ................................................. 44

Adjusting the Depth of the Motor (Trim) with the Foot Pedal ........................................ 45

SERVICE & MAINTENANCE ............................................................................................... 46

Propeller Replacement .............................................................................................. 46

General Maintenance ................................................................................................ 47

Troubleshooting ........................................................................................................ 47

Advanced Troubleshooting ......................................................................................... 49

For Further Troubleshooting and Repair ...................................................................... 56

COMPLIANCE STATEMENTS.............................................................................................. 57

PARTS DIAGRAM & PARTS LIST ........................................................................................ 59

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safeTY CONsIDeRaTIONs

Please thoroughly read the user manual. Follow all instructions and heed all safety and cautionary notices. Use of this motor is only permitted for persons that have read and understood these user instructions. Minors may use this motor only under adult supervision.

WARNING

You are responsible for the safe and prudent operation of your vessel. We have designed your Minn Kota product to be an accurate and reliable tool that will enhance boat operation and improve your ability to catch ﬁsh. This product does not relieve you from the responsibility for safe operation of your boat. You must avoid hazards to navigation and always maintain a permanent watch so you can respond to situations as they develop. You must always be prepared to regain manual control of your boat. Learn to operate your Minn Kota product in an area free from hazards and obstacles.

WARNING

Never run the motor out of the water, as this may result in injuries from the rotating propeller. The motor should be disconnected from the power source when it is not in use or is off the water. When connecting the power-supply cables of the motor to the battery, ensure that they are not kinked or subject to chafe and route them in such a way that persons cannot trip over them. Before using the motor make sure that the insulation of the power cables is not damaged. Disregarding these safety precautions may result in electric shorts of battery(s) and/or motor. Always disconnect motor from battery(s) before cleaning or checking the propeller. Avoid submerging the complete motor as water may enter the lower unit through control head and shaft. If the motor is used while water is present in the lower unit considerable damage to the motor can occur. This damage will not be covered by warranty.

WARNING

Take care that neither you nor other persons approach the turning propeller too closely, neither with body parts nor with objects. The motor is powerful and may endanger or injure you or others. While the motor is running watch out for persons swimming and for ﬂoating objects. Persons who lack the ability to run the motor or whose reactions are impaired by alcohol, drugs, medication, or other substances are not permitted to use this motor. This motor is not suitable for use in strong currents. The constant noise pressure level of the motor during use is less than 70dB(A). The overall vibration level does not exceed 2,5 m/sec2.

WARNING

When stowing or deploying the motor, keep ﬁngers clear of all hinge and pivot points and all moving parts. In the event of unexpected operation, remove power leads from the battery.

WARNING

It is recommended to only use Johnson Outdoors approved accessories with your Minn Kota motor. Using non-approved accessories including to mount or control your motor may cause damage, unexpected motor operation and injury. Be sure to use the product and approved accessories, including remotes, safely and in the manner directed to avoid accidental or unexpected motor operation. Keep all factory installed parts in place including motor and accessory covers, enclosures and guards.

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WaRRaNTY

WARRANTY ON MINN KOTA FRESHWATER TROLLING MOTORS

Johnson Outdoors Marine Electronics, Inc. (“JOME”) extends the following limited warranty to the original retail purchaser only. Warranty coverage is not transferable.

Minn Kota Limited Two-Year Warranty on the Entire Product

JOME warrants to the original retail purchaser only that the purchaser’s new Minn Kota freshwater trolling motor will be materially free from defects in materials and workmanship appearing within two (2) years after the date of purchase. JOME will (at its option) either repair or replace, free of charge, any parts found by JOME to be defective during the term of this warranty. Such repair, or replacement shall be the sole and exclusive liability of JOME

and the sole and exclusive remedy of the purchaser for breach of this warranty.

Minn Kota Limited Lifetime Warranty on Composite Shaft

JOME warrants to the original retail purchaser only that the composite shaft of the purchaser’s Minn Kota trolling motor will be materially free from defects in materials and workmanship appearing within the original purchaser’s lifetime. JOME will provide a new composite shaft, free of charge, to replace any composite shaft found by JOME to be defective during the term of this warranty. Providing a new composite shaft shall be the sole and exclusive liability of JOME and the sole and exclusive remedy of the purchaser for breach of this warranty; and purchaser shall be responsible for installing,

or for the cost of labor to install, any new composite shaft provided by JOME.

Exclusions & Limitations

This limited warranty does not apply to products that have been used in saltwater or brackish water, commercially or for rental purposes. This limited warranty does not cover normal wear and tear, blemishes that do not affect the operation of the product, or damage caused by accidents, abuse, alteration, modiﬁ cation, shipping damages, negligence of the user or misuse, improper or insufﬁ cient care or maintenance. DAMAGE CAUSED BY THE USE OF OTHER REPLACEMENT PARTS NOT MEETING THE DESIGN SPECIFICATIONS OF THE ORIGINAL PARTS WILL NOT BE COVERED BY THIS LIMITED WARRANTY. The cost of normal maintenance or replacement parts which are not in breach of the limited warranty are the responsibility of the purchaser. Prior to using products, the purchaser shall determine the suitability of the products for the intended use and assumes all related risk and liability. Any assistance JOME provides to or procures for the purchaser outside the terms, limitations or exclusions of this limited warranty will not constitute a waiver of the terms, limitations or exclusions, nor will such assistance extend or revive the warranty. JOME will not reimburse the purchaser for any expenses incurred by the purchaser in repairing, correcting or replacing any defective products or parts, except those incurred with JOME’s prior written permission.

JOME’S AGGREGATE LIABILITY WITH RESPECT TO COVERED PRODUCTS IS LIMITED TO AN AMOUNT EQUAL TO THE PURCHASER’S ORIGINAL PURCHASE PRICE PAID FOR SUCH PRODUCT.

Minn Kota Service Information

To obtain warranty service in the U.S., the product believed to be defective, and proof of original purchase (including the date of purchase), must be presented to a Minn Kota Authorized Service Center or to Minn Kota’s factory service center in Mankato, MN. Any charges incurred for service calls, transportation or shipping/freight to/from the Minn Kota Authorized Service Center or factory, labor to haul out, remove, re-install or re-rig products removed for warranty service, or any other similar items are the sole and exclusive responsibility of the purchaser. Products purchased outside of the U.S. must be returned prepaid with proof of purchase (including the date of purchase and serial number) to any Authorized Minn Kota Service Center in the country of purchase. Warranty service can be arranged by contacting a Minn Kota Authorized Service Center or by contacting the factory at 1-800227-6433 or email service@minnkotamotors.com. Products repaired or replaced will be warranted for the remainder of the original warranty period [or for 90

days from the date of repair or replacement, whichever is longer]. For any product that is returned for warranty service that JOME ﬁ nds to be not covered by or not in breach of this limited warranty, there will be a billing for services rendered at the prevailing posted labor rate and for a minimum of at least one hour.

NOTICE: Do not return your Minn Kota product to your retailer. Your retailer is not authorized to repair or replace products.

NOTICE: THERE ARE NO EXPRESS WARRANTIES OTHER THAN THESE LIMITED WARRANTIES. IN NO EVENT SHALL ANY IMPLIED WARRANTIES INCLUDING ANY

IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, EXTEND BEYOND THE DURATION OF THE RELEVANT EXPRESS LIMITED WARRANTY. IN NO EVENT SHALL JOME BE LIABLE FOR PUNITIVE, INDIRECT, INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES. Without limiting the foregoing, JOME assumes no responsibility for loss of use of product, loss of time, inconvenience or other damage.

Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations and/or exclusions may not apply to you. This warranty gives you speciﬁ c legal rights and you may also have other legal rights which vary from state to state.

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KNOW YOUR bOaT

Bow

Gunwale

Port

Starboard

Keel

Inboard

Outboard

Port Starboard

Transom

Bow

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Stern

Gunwale

Stern

Hull

Power Button

feaTURes

Integrated i-Pilot

Control Head

Status Indicator

System Ready Indicator

Indicator Panel

Multi-Function

Foot Pedal

Power Trim

Motor Mount

Auto Stow/Deploy

Lifetime Warranty

Flexible Composite Shaft

Cool Quiet

Power Motor

Weedless Wedge 2 Propeller

NOTICE: Speciﬁcations subject to change without notice. This diagram is for reference only and may differ from your actual

motor.

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INsTallaTION

INSTALLING THE ULTERRA

Your new Ulterra comes with everything you’ll need to directly install it to the boat. This motor can be directly mounted to the boat or it may be coupled with a Minn Kota quick release bracket for ease of mounting and removal. For installation with a quick release bracket, refer to the installation instructions provided with the bracket. For compatible quick release mounting bracket, please visit

minnkotamotors.com. To install the motor directly to the boat, please follow the instructions provided in this manual. Please review the

parts list, mounting considerations and tools needed for installation prior to getting started. For additional product support and to locate your nearest dealer, please visit minnkotamotors.com.

INSTALLATION PARTS LIST

Item /

Assembly

AA 2994859 BAG ASY-TERROVA/V2,RUB.BUMPERS 1

2 2325110 PAD, FOOTPEDAL 5

BB 2994917 BAG ASSY, ULTERRA MTG HARDWARE 1

3 2203430 SCREW-1/4-20 X 2.0 HHCS SS 6 4 2203431 SCREW-1/4-20 X 0.5 HHCS SS 6 5 2201725 WASHER-CLIPPED, 1/4", 1.00" OD 6 6 2261713 WASHER-1/4 FLAT 18-8 SS 6 7 2263103 NUT-1/4-20 NYLOCK SS 6 8 2301720 WASHER-MOUNTING - RUBBER 6

9 2203800 STRAP, HOLD DOWN 1 10 2994075 11 2994076 Â REMOTE ASSEMBLY LINK TOUCHSCREEN 1

12 2390800 tÂ LANYARD, REMOTE W/ CARABINER 1 13 2373241 Â CABLE, USB REMOTE CHARGER LINK 1 14 2375901 Â ADAPTER, USB DC POWER LINK 1 15 2996400 tÂ HEADING SENSOR ASSEMBLY 1 16 490389-1 Â CABLE, ETH (M12-M-M12-F, 30' 1

CC 1378132 80# THRUST PROP KIT 1 DD 1378160 112# THRUST PROP KIT 1 18 2262658 PIN-DRIVE 1" X 3/16" S/S 1 19 2091701 WASHER-PROP (LARGE) MAX101 1 20 2093101 NUT-PROP,NYLOC,LG,MX101 3/8 SS 1

22 2994741 FOOT PEDAL ASSY, ULTERRA 1

p Not shown on Parts Diagram.

✖ This part is included in an assembly and cannot be ordered individually.

t Only available with models factory installed with i-Pilot.

Â Only available with models factory installed with i-Pilot Link. Ì Only available with models factory installed with Universal Sonar.

â Only available with models factory installed with Built-in MEGA Down Imaging.

Part # Description Qty.

✖

MOTOR ASSEMBLY 1

t REMOTE ASSEMBLY, IPILOT 1

2397106 t MANUAL, QUICK REF., iPILOT 1.6 1

2397107 Â MANUAL-QUICK REF., iPILOT 3.0 1

2211415 Ì

490507-1 â CABLE, ADP-INT MDI 14 M12-120" *PRE-INSTALLED* 1

2331160 PROP-WW2 (4") w/ADP.RING 1 2341160 PROP-WW2 (4.5) w/ADP.RING 1 2207113 MANUAL, INSTALL GUIDE, ULTERRA 1

CABLE-EXTENSION, PD/AP 110" *PRE-INSTALLED*

19 20

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MOUNTING CONSIDERATIONS

It is recommended that the motor be mounted as close to the keel or centerline of the boat as possible. Make sure the area under the mounting location is clear to drill holes and install nuts and washers. Make sure the motor rest is positioned far enough beyond the edge of the boat. The motor must not encounter any obstructions as it is lowered into the water or raised into the boat when stowed and deployed. Consider a quick release or adapter bracket with the installation of your motor. To view a list of accessories, please visit minnkotamotors.com.

TOOLS AND RESOURCES REQUIRED

INSTALLING THE ULTERRA

View accessories available for your trolling motor at

minnkotamotors.com.

• #2 Phillips Screwdriver

• #3 Phillips Screwdriver

INSTALLATION

• Drill

• 9/32" Drill Bit

INSTALLING THE ULTERRA

a. Place the Motor on an elevated, level surface such

as a workbench or the tailgate of a pickup. The motor, as removed from the box, should be in the stowed position.

b. Remove the four sideplate screws using a #3 or #2

Phillips screwdriver. Two of these screws will be located on each side of the Motor Mount

Deployed

Stowed

• A person to help with installation

Screw

Right

Sideplate

Screw

Left

Sideplate

Screw

NOTICE: This motor weighs approximately 70 lbs.

We recommend having a second person help with the installation.

c. Remove the Right Sideplate to access the

Mounting Slots.

d. Remove the Left Sideplate to access the Mounting

Holes.

Right

Sideplate

Left Sideplate

minnkotamotors.com | 9

INSTALLING THE ULTERRA

e. Under the Left Sideplate, the Extension Damper

obstructs access to the left front Mounting Hole.

f. Using a small Screw Driver, remove the two

5/16" E-clips holding the Extension Damper in place. Once the E-clips are removed, slide the Extension Damper off the Damper Pins to expose the left rear Mounting Hole. Set the two E-clips and Extension Damper in a safe place so they are not misplaced before they are reassembled later in the installation.

WARNING

Do not deploy the motor until it is fully mounted to the boat. Illustrations are for reference only. Deploying your motor before it is mounted to the boat may cause injury.

g. Make sure the Power Cables from the battery

are disconnected, or that the breaker, if equipped, is “off”.

E-clips

E-clip

Extension

Damper

Extension

Mounting Hole

Damper

E-clip

Damper Pins

WARNING

Make sure the motor is mounted on a level surface and is not connected to a power source.

h. Place the motor on the bow of the boat. Place the

motor as close to the centerline or keel of the boat as possible. The motor can be installed on either the Port or Starboard side of the boat based on personal preference. Reviewing the mounting considerations at the beginning of the installation section.

NOTICE: The Emergency Strap (Item #9) is used for

Manually Stowing the Ulterra. The Emergency Strap is not secured during installation. Store it on your boat in the event that you would need to manually stow the motor. To learn how, please refer to the "Manually Stowing the Ulterra" section of the Owner's Manual.

Power Cables

Mount

Deck of Boat

Keel

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INSTALLING THE ULTERRA

ITEM(S) NEEDED

#8 x 6

WARNING

Do not deploy the motor until it is fully mounted to the boat. Illustrations are for reference only. Deploying your motor before it is mounted to the boat may cause injury.

i. Make sure the slot on the underside of the Base

Extrusion is aligned with the outermost part of the gunwale of the boat. This will ensure that the Shaft has a minimum clearance of 1-1/2" when it is deployed. The lower unit when stowed and deployed must not encounter any obstructions.

j. Check to be sure that the Motor Mount is level. Use

the Rubber Washers (Item #8) provided to create a level surface if necessary.

Base

Extrusion

Gunwale

Slot

Gunwale

k. It is recommended to mark at least 4 of the 6 holes

in the Base Extrusion to have a minimum of two bolts on each side that are located the farthest apart. Ideal installation would allow for 6 bolts to be used, with a minimum of 4.

l. Make sure the area under the mounting location is

clear to drill holes and install nuts and washers. Drill through the marked holes using a 9/32" drill bit.

1-1/2"

Minimum

Shaft

Mounting Holes

Mounting Slots

Bow

Base Extrusion

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INSTALLING THE ULTERRA

m. Mount the motor to the boat using the provided

hardware. Place the installation hardware for the side of the Motor where the Power Tilt is located ﬁrst. This is the opposite side of the Base Extrusion from where the Extension Damper was removed. The base of the Motor where the Power Tilt is located has Mounting Slots and the side where the Extension Damper is located has Mounting Holes.

ITEM(S) NEEDED

#6 x 3

#3 x 3

NOTICE: To prevent seizing of the stainless steel

hardware, do not use high speed installation tools. Wetting the screws or applying an anti-seize may help prevent seizing.

Base Extrusion

Power Tilt

Mounting Slots

#5 x 3 #7 x 3 #4 x 3

n. If installing with a Quick Release Bracket,

install the motor with the Hex Head Bolts (Item #4) and Clipped Washers (Item #5). Orientate the Clipped Washers so that the ﬂat side of the washer is towards the Base Extrusion. The Bolt should pass through the Clipped Washer and into a Quick Release Bracket. Leave at least 1/4" space between the Hex Head Bolt and Clipped Washer in order to slide the Base Extrusion under the Clipped Washer and into place.

NOTICE: The Long Bolts, Flat Washers and Nylock

Nut are not used when installing the Ulterra with a Quick Release Bracket.

Hex Head

Bolt

Clipped Washer

Quick Release Bracket

CAUTION

Use extra care to avoid pinching and damaging the sensor wires that run along side of the Base Extrusion when installing and tightening the motor mounting bolts.

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INSTALLING THE ULTERRA

o. If installing directly to the boat deck, install the

motor with the Long Bolts (Item #3), Clipped Washer (Item #5), Flat Washer (Item #6) and Nylock Nut (Item #7). Orientate the Clipped Washers so that the ﬂat side of the washer is towards the Base Extrusion. The Bolt should pass through the Clipped Washer, the Rubber Washer and then through the Boat Deck. The Bolt should be secured by ﬁrst adding the Flat Washer (Item #6) to the Bolt and securing with a Nylock Nut (Item #7). Leave at least 1/4" space between the Hex Head Bolt and Clipped Washer and the deck of the boat. This will leave enough space to slide the Base Extrusion between the Clipped Washer and Rubber Washer and into place.

NOTICE: The Short Bolts are not used when

installing the Ulterra directly to the boat.

p. Slide the Base Extrusion into place under the Bolts

that were just installed.

q. If installing with a Quick Release Bracket,

the Base Extrusion should slide between the Quick Release Bracket and the Clipped Washers. Hold the Clipped Washers up on the Hex Head Bolt, so the Clipped Washer will sit on top of the Base Extrusion.

10o

11q

Long Bolts

Clipped

Washer

Rubber Washer

Washer

Nylock

Nut

Power

Tilt

Boat Deck

Flat

Power Tilt

Base

Extrusion

r. If installing directly to the boat deck, the Base

Extrusion should slide between the Clipped Washer and the Rubber Washer. Hold the Clipped Washers up on the Long Bolt, so the Clipped Washer will sit on top of the Base Extrusion.

Quick Release Bracket

11r

Power Tilt

Boat Deck

Rubber Washer

Clipped

Washer

Clipped

Washer

Base Extrusion

minnkotamotors.com | 13

INSTALLING THE ULTERRA

ITEM(S) NEEDED

#6 x 3

#3 x 3

NOTICE: To prevent seizing of the stainless steel

hardware, do not use high speed installation tools. Wetting the screws or applying an anti-seize may

help prevent seizing.

s. Place the hardware on the Damper side of the

mount into the Mounting Holes to secure the Base Extrusion.

If installing with a Quick Release Bracket,

NOTICE: The Long Bolts, Flat Washers and Nylock

Nut are not used when installing the Ulterra with a Quick Release Bracket.

If installing directly to the boat deck,

install the motor with the Long Bolts (Item #3), Clipped Washer (Item #5), Flat Washer (Item #6) and Nylock Nut (Item #7). Orientate the Clipped Washers so that the ﬂat side of the washer is towards the Base Extrusion. The Bolt should pass through the Clipped Washer, the Base Extrusion, the Rubber Washer and then through the Boat Deck. The Bolt should be secured by ﬁrst adding the Flat Washer (Item #6) and then securing with a Nylock Nut (Item #7).

NOTICE: The Short Bolts are not used when

installing the Ulterra directly to the boat.

#5 x 3 #7 x 3 #4 x 3

CAUTION

Use extra care to avoid pinching and damaging the sensor wires that run along side of the Base Extrusion when installing and tightening the motor mounting bolts.

12s

Mounting Holes

12t

Hex Head Bolt

Clipped

Washer

Mounting

Holes

Quick Release Bracket

12u

Long Bolts

Clipped

Washer

Rubber Washer

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Flat

Washer

Nylock

Nut

Boat Deck

Mounting Holes

INSTALLING THE ULTERRA

14x

v. At this point in the installation process the Motor

should be secured to the deck of the boat, and the Motor can now be reassembled. The Extension Damper can be slid back in place on the Damper Pins. This should be done so the shaft on the Damper is pointing inboard. Reinstall the two 5/16" E-clips.

w. Replace the Right Sideplate.

x. Replace the Left Sideplate.

y. Replace the four sideplate Screws using a #2 or #3

Phillips Screw Driver.

14w

E-clips

Extension

Damper

Damper Pins

Left Sideplate

Screw

ITEM(S) NEEDED

#18 x 4 #EE x 1

z. Take the Foot Pedal (Item #EE) and turn it over.

Put a Foot Pedal Pad (Item #18) in each of the pad locations.

NOTICE: The pads are recommended when using

the Foot Pedal on non-carpeted surfaces.

Screw

Foot Pedal

Bottom

Foot Pedal

Pad Placement

Screw

Right Sideplate

minnkotamotors.com | 15

IDENTIFYING TROLLING MOTOR FEATURES BY THEIR ASSOCIATED CABLES

Your trolling motor may be pre-installed with Built-In MEGA Down Imaging OR Universal Sonar, and may include i-Pilot Link. All of these features require cables to be connected to an output device. These connections are present on the trolling motor and have cables that exit below the Control Head. To better identify cables present, refer to the diagrams below that detail what the Built-In MEGA Down Imaging, Universal Sonar, and i-Pilot Link cable connectors look like.

Built-In MEGA Down Imaging Universal Sonar i-Pilot Link

Fourteen Pin Connector

Locking Collar

Built-In MEGA

Down Imaging from

Control Head

If one connection below the Control Head is present, the motor may be equipped with:

1. i-Pilot and Universal Sonar,

2. i-Pilot and Built-in MEGA Down Imaging,

3. ONLY Universal Sonar, or

4. ONLY Built-in MEGA Down Imaging.

If two connections below the Control Head are present, the motor may be equipped with either:

1. i-Pilot Link and Universal Sonar or

2. i-Pilot Link and Built-in MEGA Down Imaging

One Connection Two Connections

Built-in MEGA

Down Imaging or

Universal Sonar

Control Head

Four Pin Connector

Cable from

NOTICE: The i-Pilot system does not have an external

wired connection.

i-Pilot

Link

Eight Pin Connector

Locking Collar

i-Pilot Link Ethernet Cable

from Control Head

Control Head

Built-in MEGA

Down Imaging or

Universal Sonar

Coil Cord

ROUTING CONNECTION CABLES

Please follow these instructions for routing any and all of the cables present for any of the pre-installed features that may come with your trolling motor. This routing should be followed whether there are one or two connection cables present. If you are unsure of the cables present, please review the “Identifying Trolling Motor Features By Their Associated Cables” section of these Installation Instructions.

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ROUTING CONNECTION CABLES

a. Place the motor in the deployed position.

b. Locate the Built-in MEGA Down Imaging, i-Pilot Link

and/or Universal Sonar cable(s), at the base of the Control Head.

CAUTION

Not following the recommended wire routing for the Built-in MEGA Down Imaging, i-Pilot Link and/or Universal Sonar cable(s), if equipped, may cause damage to the product and void your product warranty. Route cables away from pinch points or other areas that may cause them to bend in sharp angles. Routing the cables in any way other than directed may cause damage to the cables by being pinched or severed.

NOTICE: Universal Sonar connector shown for

illustration purposes.

c. The cable(s) should be fed all the way through the

Coil Cord. It/they should exit the Coil Cord at the bottom of the Coil Cord, where it connects to the Mount.

One Connection

Two Connections

i-Pilot

Link

Built-in MEGA

Down Imaging or

Universal Sonar

One Connection

Built-in MEGA

Down Imaging or

Universal Sonar

Built-in MEGA

Down Imaging or

Universal Sonar

Control Head

Coil Cord

Control Head

Coil Cord

Two Connections

Control Head

i-Pilot

Link

Built-in MEGA

Down Imaging or

Universal Sonar

Coil

Cord

Mount

Coil Cord

Mount

Control

Head

NOTICE: After the cable(s) exit(s) the Coil Cord, it/they

should be routed through an established routing system on the boat, in an area with minimal interference. Power cables or other elements that may produce interference for the sonar signals. Inspect the selected route carefully to ensure that there are no sharp edges, obstacles, or obstructions that may damage the cables.

minnkotamotors.com | 17

FEATURE OVERVIEW AND CONNECTING THE CABLES

The cable(s) from the Control Head for each feature installed on the trolling motor is connected to an output device separately. Once the features that may be installed are identiﬁed, follow the instructions below to ensure the cables are connected correctly.

Built-In MEGA Down Imaging

Built-In MEGA Down Imaging delivers nearly 3X the output of standard Side Imaging®, and takes ﬁshﬁnding into the megahertz frequency for the very ﬁrst time. The Minn Kota ﬂagship families of trolling motors, including Ultrex, Ulterra, Terrova, and Fortrex, now include Built-In MEGA Down Imaging sonar, the clearest imaging available only from Humminbird. With Humminbird MEGA imaging sonar built right into the trolling motor, you now have a crystal clear view of what’s directly beneath the boat, without having to manage all of the cables that come with external transducers. The Built-In MEGA DI transducer is only available on new models equipped from the factory and cannot be added to an existing trolling motor.

The Built-in MEGA DI transducer will provide both MEGA Down Imaging and 2D CHIRP Digital Sonar to select Humminbird models. All Built-In MEGA DI trolling motors, will come “Solix Ready” out of the box. An adapter cable accessory (MKR-MDI-1 1852085 or MKRMDI-2 1852086) is available for purchase that will allow the connection of any compatible Humminbird Helix ﬁsh ﬁnder. The MKR-MDI-1 is used on Helix 8, 9, 10 and 12 models. The MKR-MDI-2 is used for Humminbird Helix 7 models only. See the Built-In MEGA Down

Imaging Compatibility chart online.

NOTICE: You can only view MEGA Down Imaging with a MEGA DI or MEGA SI HELIX G2N or G3N Series model and a required

adapter, or with any SOLIX Series model. The built-in transducer cannot supply MEGA Down Imaging to Humminbird models that do not already have the capability. f you have a G2/G2N or a G3/G3N HELIX that is not a MEGA SI or MEGA DI model, you will still get 2D CHIRP Digital Sonar from the transducer. Built-In MEGA DI is not supported by HELIX G1 models or other brands of ﬁsh ﬁnders.

a. Place the motor in the deployed position.

b. The Built-In MEGA Down Imaging connector from the

Control Head is a 14 pin connector. Built-In MEGA Down Imaging may be installed on its own, or in conjunction with an i-Pilot or i-Pilot Link system. It will never be installed with Universal Sonar. Locate and identify the correct connection for Built-in MEGA Down Imaging cable(s), at the base of the Control Head.

i-Pilot

Link

Built-in MEGA Down Imaging

Control

Coil

Cord

NOTICE: Built-in MEGA Down Imaging is

always paired with either i-Pilot or i-Pilot Link on Terrova, Ulterra and Ultrex motors. It may be pre-installed on a Fortrex motor without other features that require external connections.

Mount

Head

Fourteen Pin

Built-in MEGA Down

Imaging cable from

Control Head

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Connector

NOTICE: Critical cable routing for 60" and 72" motors with

i-Pilot Link and Built-in MEGA Down Imaging. Accessory Cables must exit the Coil Cord leaving three or more open coils between where the cables exit and the motor base; as assembled by the factory. Routing the cables in any other manner will not allow the motor to stow properly.

FEATURE OVERVIEW AND CONNECTING THE CABLES

c. When installing with a Solix, the Built-In MEGA

Down Imaging cable can be plugged directly into the Solix ﬁsh ﬁnder. Plug the Built-in MEGA Down Imaging cable into the corresponding connection on the Solix ﬁsh ﬁnder.

d. When installing with a Helix, ﬁrst attach the Adapter

Cable and then plug the Adapter Cable into the Helix ﬁsh ﬁnder. The Adapter Cable will only have one connection that is keyed on the back of the Helix ﬁsh ﬁnder. Plug the Adapter Cable into the only matching keyed connection.

NOTICE: Check for compatibility or any required

adapter cables online at minnkotamotors.com. The cable from the trolling motor can be extended with a

10’ Extension Cable #720081-1 or the 30’ Extension Cable #720081-2 found at humminbird.com.

NOTICE: If any cables need to be routed, please

follow the guidelines in the Routing Connection Cables section of these installation instructions.

Humminbird Solix Fish Finder

Fourteen Pin Connector

Locking Collar

Built-In MEGA Down Imaging

from Trolling Motor

Humminbird Helix Fish Finder

Fourteen Pin Connector

Locking Collar

Adapter Cable

(Helix ONLY)

Solix Fish Finder

Connection

Plug directly into Solix Fish Finder

Adapter

Cable Keyed

Connection

Keyed Adapter Cable

for Helix Fish Finder

Built-In MEGA

Down Imaging from

Trolling Motor

Plug into

Helix Fish

Finder

NOTICE: The connectors are keyed to prevent

reversed installation.

Universal Sonar

Your trolling motor may be pre-installed with a Universal Sonar transducer system. Universal Sonar is a 2D sonar transducer with a temperature sensor that is integrated into the lower unit of the trolling motor. It has an operating frequency of 83/200 kHz. Connecting this transducer to a compatible ﬁsh ﬁnder gives you a 2D sonar view of what is happening directly below your trolling motor. The integrated design protects the transducer from underwater hazards, and prevents tangles and damage to the transducer cables.

All Universal Sonar motors are equipped with an internal bonding wire, incorrect rigging will cause sonar interference and can damage your trolling motor, electronics and other boat accessories. To minimize trolling motor interference, ensure that the ﬁsh ﬁnder and trolling motor are powered by separate batteries. Please refer to the Battery & Wiring Installation and Motor Wiring Diagram sections of this manual for correct rigging instructions.

minnkotamotors.com | 19

FEATURE OVERVIEW AND CONNECTING THE CABLES

The Universal Sonar Cables are shielded to minimize interference. To protect this shielding the cables should not be pulled tight against sharp angles or hard objects. If using cable ties, do not over-tighten. Any excess cable should be bundled in a loose loop of no less than 4” in diameter. In certain situations, air bubbles may adhere to the surface of the Universal Sonar transducer, and effect the performance. If this happens simply wipe the surface of the transducer with your ﬁnger.

NOTICE: Universal Sonar does not support imaging screens that require higher frequencies such as 455 kHz or 800 kHz (Down

Imaging, Side Imaging, etc.). Down Imaging (DI) speciﬁc units are not compatible with Universal Sonar. See compatibility chart for a list of compatible ﬁsh ﬁnders at minnkotamotors.com.

The connector for Universal Sonar exits the trolling motor below the Control Head and consists of a 4 pin plug. An adapter cable (MKRUS2) that is sold separately is required for all installations. For a current list of compatible ﬁsh ﬁnders and the correct adapter cable, or more information on Universal Sonar, please visit minnkotamotors.com.

a. Place the motor in the deployed position.

b. Locate the Universal Sonar, if equipped, at the base

of the Mount.

c. Locate the Universal Sonar four pin connector at

the end of Universal Sonar Extension Cable. The connector is black with a stainless steel threaded locking collar.

NOTICE: Your ﬁsh ﬁnder should be turned

off until this procedure is complete.

Four Pin

Connector

Universal Sonar

Cable from

Control Head

Universal

Sonar

Coil Cord

Mount

NOTICE: If the cable length does not reach the desired

ﬁsh ﬁnder installation location, a 14.5’ extension cable is available (MKR-US2-11) (sold separately).

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FEATURE OVERVIEW AND CONNECTING THE CABLES

NOTICE: The Universal Sonar Cable may not be

long enough to reach the ﬁsh ﬁnder. If the cable length does not reach the desired ﬁsh ﬁnder installation location, a 14.5’ extension cable is available to purchase. Minn Kota recommends using the MKR-US2-11.

d. Take the Universal Sonar Extension Cable, if needed,

and attach it to the Universal Sonar Cable exiting the Control Head. Firmly push the plug together and twist the locking collar until it is snug.

e. Install the Universal Sonar Cable that exists the

Control Head or the Universal Sonar Extension Cable (if used) to the appropriate Universal Sonar Adapter Cable. Install the Adapter Cable to your ﬁsh ﬁnder. Refer to your ﬁsh ﬁnder manual for complete installation instructions.

NOTICE: If any cables need to be routed, please

follow the guidelines in the Routing Connection Cables section of these installation instructions.

Four Pin Connector

Locking Collar

Universal Sonar

Cable from

Control Head

Universal Sonar Extension Cable

NOTICE: The connectors are keyed to prevent reversed

installation.

Locking Collar

Universal Sonar Cable from Control Head OR Universal

Sonar Extension Cable

Universal Sonar

Adapter Cable to

ﬁsh ﬁnder

i-Pilot Link

i-Pilot Link allows your Minn Kota trolling motor and Humminbird to communicate with each other to change the way you ﬁsh. i-Pilot Link delivers a large array of GPS capabilities including controlling speed, steering, Spot-Lock, and the ability to record and retrace paths on the water, all at your ﬁngertips. To learn more about the GPS capabilities available with your i-Pilot Link navigation system, please refer to the Owner’s Manual by visiting minnkotamotors.com.

The i-Pilot Link remote and controller make up the i-Pilot Link navigation system. The i-Pilot Link remote comes paired to the controller from the factory. The i-Pilot Link controller contains a very sensitive compass and is where all GPS satellite and i-Pilot Link remote signals are received. The i-Pilot Link controller is contained in the trolling motor Control Head and is connected to a ﬁsh ﬁnder from a connection cable that exits the Control Head.

The Ethernet cable for the i-Pilot Link system has an 8 pin connector. The i-Pilot Link system can be connected directly to the Humminbird or to the Humminbird Ethernet Switch (optional). If you purchase an Ethernet Switch, install it using the instructions included in the Ethernet Installation Guide. The Ethernet Extension Cable is optional for your installation. To purchase Ethernet switches, Ethernet cables, and extension cables, visit the web site humminbird.com or call Humminbird Customer Service at 1-800-633-1468. Depending on the shape of the Ethernet port on your Humminbird ﬁsh ﬁnder, an additional ethernet adapter cable (Ethernet Adaptor Cable AS EC QDE

#720074-1 for Helix ﬁsh ﬁnders) may be required for the installation. Refer to your ﬁsh ﬁnder operations manual or see the i-Pilot Link Compatibility Chart on our web site with a list of all compatible Humminbird Units and SC Cards.

NOTICE: The i-Pilot Link system needs an external wired

connection. The i-Pilot system does not need an external wired connection.

minnkotamotors.com | 21

FEATURE OVERVIEW AND CONNECTING THE CABLES

a. Place the motor in the deployed position.

b. The i-Pilot Link connector from the Control Head is

an 8 pin connector. Locate and identify the correct connection for i-Pilot Link, at the base of the Control Head.

Control Head

i-Pilot

Link

Built-in MEGA

Down Imaging or

Universal Sonar

NOTICE: i-Pilot Link will be paired with either

Built-in MEGA Down Imaging or Universal Sonar on Ultrex, Ulterra or Terrova. i-Pilot Link is not a feature offered on Fortrex motors.

NOTICE: Paired with a Universal Sonar connector

for illustration purposes. A Built-in MEGA Down Imaging connector may be present instead.

Coil

Cord

Mount

NOTICE: Critical cable routing for 60" and 72" motors with i-Pilot Link and Built-in MEGA Down Imaging. Accessory Cables

must exit the Coil Cord leaving three or more open coils between where the cables exit and the motor base; as assembled by the factory. Routing the cables in any other manner will not allow the motor to stow properly.

ITEM(S) NEEDED

#16 x 1

c. If necessary, to reach the installed ﬁsh ﬁnder, take the

i-Pilot Link Ethernet Cable (Item #16) and attach it to the i-Pilot Link cable exiting the Control Head.

NOTICE: If any cables need to be routed, please

follow the guidelines in the Routing Connection Cables section of these installation instructions.

d. Install the i-Pilot Link Ethernet Cable directly into

the Humminbird ﬁsh ﬁnder, or refer to your ﬁsh ﬁnder installation manual for complete installation instructions. If an Adapter Cable is needed (Ethernet Adaptor Cable AS EC QDE for Helix ﬁsh ﬁnders), install it on the end of the i-Pilot Link Ethernet Cable and refer to your ﬁsh ﬁnder installation manual for complete installation instructions.

Eight Pin Connector

Locking Collar

i-Pilot Link Ethernet

Cable from Control Head

i-Pilot Link Ethernet

Extension Cable OR

Ethernet Extension Cable

NOTICE: The connectors are keyed to prevent reversed

installation.

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baTTeRY & WIRINg INsTallaTION

BOAT RIGGING & PRODUCT INSTALLATION

For safety and compliance reasons, we recommend that you follow American Boat and Yacht Council (ABYC) standards when rigging your boat. Altering boat wiring should be completed by a qualiﬁ ed marine technician. The following speciﬁ cations are for general guidelines only:

CAUTION

These guidelines apply to general rigging to support your Minn Kota motor. Powering multiple motors or additional electrical devices from the same power circuit may impact the recommended conductor gauge and circuit breaker size. If you are using wire longer than that provided with your unit, follow the conductor gauge and circuit breaker sizing table below. If your wire extension length is more than 25 feet, we recommend that you contact a qualiﬁ ed marine technician.

CAUTION

An over-current protection device (circuit breaker or fuse) must be used. Coast Guard requirements dictate that each ungrounded current-carrying conductor must be protected by a manually reset, trip-free circuit breaker or fuse. The type (voltage and current rating) of the fuse or circuit breaker must be sized accordingly to the trolling motor used. The table below gives recommended guidelines for circuit breaker sizing.

CONDUCTOR GAUGE AND CIRCUIT BREAKER SIZING TABLE

This conductor and circuit breaker sizing table is only valid for the following assumptions:

1. No more than 2 conductors are bundled together inside of a sheath or conduit outside of engine spaces.

2. Each conductor has 105° C temp rated insulation.

3. No more than 5% voltage drop allowed at full motor power based on published product power requirements.

Motor Thrust / Model

30 lb. 30 40 lb., 45 lb. 42 10 AWG 8 AWG 6 AWG 4 AWG 4 AWG 50 lb., 55 lb. 50 60 Amp @ 12 VDC 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG

70 lb. 42 50 Amp @ 24 VDC 10 AWG 10 AWG 8 AWG 8 AWG 6 AWG

80 lb. 56 60 Amp @ 24 VDC 8 AWG 8 AWG 8 AWG 6 AWG 6 AWG

101 lb. 46 50 Amp @ 36 VDC 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG

Engine Mount 101 50 60 Amp @ 36 VDC 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG

112 lb. 52 60 Amp @ 36 VDC 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG

Engine Mount 160 116 (2) x 60 Amp @ 24 VDC 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG

E-Drive 40 50 Amp @ 48 VDC 10 AWG 10 AWG 10 AWG 10 AWG 10 AWG

Max

Amp Draw

Circuit Breaker

50 Amp @ 12 VDC

5 feet 10 feet 15 feet 20 feet 25 feet

10 AWG 10 AWG 8 AWG 6 AWG 4 AWG

NOTICE: Wire Extension Length refers to the distance from the batteries to the trolling motor leads. Consult website for

available thrust options. Maximum Amp Draw values only occur intermittently during select conditions and should not be used as continuous amp load ratings.

Wire Extension Length

Reference United States Code of Federal Regulations: 33 CFR 183 – Boats and Associated Equipment ABYC E-11: AC and DC Electrical Systems on Boats

minnkotamotors.com | 23

SELECTING THE CORRECT BATTERIES

The motor will operate with any lead acid, deep cycle marine 12 volt battery/batteries. For best results, use a deep cycle, marine battery with at least a 105 amp-hour rating. Maintain battery at full charge. Proper care will ensure having battery power when you need it, and will signiﬁcantly improve the battery life. Failure to recharge lead-acid batteries (within 12-24 hours) is the leading cause of premature battery failure. Use a multi-stage charger to avoid overcharging. We offer a wide selection of chargers to ﬁt your charging needs. If you are using a crank battery to start a gasoline outboard, we recommend that you use a separate deep cycle marine battery/ batteries for your Minn Kota trolling motor. For more information on battery selection and rigging, please visit minnkotamotors.com.

WARNING

Never connect the (+) and the (–) terminals of the same battery together. Take care that no metal object can fall onto the battery and short the terminals. This would immediately lead to a short and extreme ﬁre danger.

CAUTION

Refer to “Conductor Gauge and Circuit Breaker Sizing Table” in the previous section to ﬁnd the appropriate circuit breaker or fuse for your motor. For motors requiring a 60-amp breaker, the Minn Kota MKR-19 60-amp circuit breaker is recommended.

CAUTION

Please read the following information before connecting your motor to your batteries in order to avoid damaging your motor and/or voiding your warranty.

ADDITIONAL CONSIDERATIONS

Using Alternator Chargers

Your Minn Kota trolling motor may be designed with an internal bonding wire to reduce sonar interference. Most alternator charging systems do not account for this bonding wire, and connect the negative posts of the trolling motor batteries to the negative posts of the crank/starting battery. These external connections can damage connected electronics and the electrical system of your trolling motor, voiding your warranty. Review your charger’s manual carefully or consult the manufacturer prior to use to ensure your charger is compatible.

Minn Kota recommends using Minn Kota brand chargers to recharge the batteries connected to your Minn Kota trolling motor, as they have been engineered to work with motors that include a bonding wire.

Additional Accessories Connected to Trolling Motor Batteries

Signiﬁcant damage to your Minn Kota motor, your boat electronics, and your boat can occur if incorrect connections are made between your trolling motor batteries and other battery systems. Minn Kota recommends using an exclusive battery system for your trolling motor. Where possible, accessories should be connected to a separate battery system. Radios and sonar units should not be connected to any trolling motor battery systems as interference from the trolling motor is unavoidable. If connecting any additional accessories to any trolling motor battery system, or making connections between the trolling motor batteries and other battery systems on the boat, be sure to carefully observe the information below.

The negative (-) connection must be connected to the negative terminal of the same battery that the trolling motor negative lead connects to. In the diagrams below this battery is labeled “Low Side” Battery. Connecting to any other trolling motor battery will input

24 | minnkotamotors.com

+ 56 hidden pages

Minn kota Ulterra User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual