M18 FDG
Original instructions
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6 mm
8 mm
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Technical Data,Safety
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Instructions, Specied
Conditions of Use,
Declaration of Conformity,
Batteries, Maintenance,
Symbols
Please r ead and save
these instructions!
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33-54 %
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Startup protection:
When swi tched on, the machine w ill not start up a fter the batte ry is inserte d again.
To continue wor king, switch the ma chine o and then on aga in.
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Start
Start
Stop
Stop
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Load-dependent motor protection:
If the motor i s overloaded, the ove rload protect ion will trip.
To continue wor king, switch the ma chine o and then on aga in.
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TECHNICAL DATA
Die Grinder
Production code 4582 21 02...
Battery voltage 18 V
Rated speed 27000 min
Collet diameter 6 / 8 mm
Abrasive grinding body diam. max. 50 mm
Weight accord ing EPTA-Procedure 01/2014 (Li-l on 5,0 Ah) 2,1 kg
Noise information
Measure d values determine d according to BS EN 60745. Typically, the A- weighted noise leve ls of the tool are:
Sound pressure level (Uncertainty K=3dB(A))
Sound power level (Uncertainty K=3dB(A))
Wear ear protectors!
Vibration information
Vibrati on total values (tria xial vector sum) det ermined accordin g to BS EN 60745
Vibration emission value a
Uncertainty K=
WARNING!
The vibra tion emission level g iven in this inform ation sheet has be en measured in accord ance with a standar dised test given i n
BS EN 60745 and may be used t o compare one tool wi th another. It may be used f or a preliminary a ssessment of exp osure.
The decla red vibration emi ssion level repres ents the main appl ications of the too l. However if the tool is u sed for dierent a pplications,
with di erent accessori es or poorly maint ained, the vibrat ion emission may die r. This may sign icantly incre ase the exposure l evel over
the total working period.
An estima tion of the level of ex posure to vibrati on should also take int o account the times w hen the tool is switc hed o or when it is
running b ut not actually doi ng the job. This may signi cantly reduce t he exposure level o ver the total workin g period.
Identif y additional s afety measure s to protect the op erator from the e ects of vibr ation such as: maint ain the tool and the acce ssories,
keep the han ds warm, organisat ion of work patter ns.
WARNING Read all safety warnings and all instruc-
tions. Failure to follow t he warnings and ins tructions may r esult in
elect ric shock, re and /or serio us injury.
Save all warnings and instructions for future reference.
DIE GRINDER SAFETY WARNINGS
Safety warnings common for grinding:
a) This powe r tool is intende d to function as a g rinder.
Read all safety warnings, instructions, illustrations and
specications provided with this power tool. Failure to follow
all instr uctions liste d below may result in ele ctric shock , re and/
or serious injury.
b) Operations such as sanding, wire brushing, polishing or
cutting-o are not recommended to be performed with this
power too l. Operations for w hich the power tool w as not designed
may create a ha zard and cause pe rsonal injury.
c) Do not use accessories which are not specically
designed and recommended by the tool manufacturer. Just
becaus e the accessory c an be attached t o your power tool, it doe s
not assure safe operation.
d) The rated s peed of the grin ding accessor ies must be at
least eq ual to the maxim um speed marked o n the power
tool. Gri nding accessori es running faste r than their rated sp eed
can break and y apart.
e) The outs ide diameter an d the thicknes s of your accessory m ust be within the c apacity ra ting of your power to ol.
Incorre ctly sized acces sories cannot be a dequately contro lled.
h
f) The ar bour size of whee ls, sanding dr ums or any other
accesso ry must prop erly t the spin dle or collet of th e power tool. Accessories t hat do not match the mou nting hardware of
the power to ol will run out of bala nce, vibrate excessi vely and may
cause los s of control.
g) Mandrel mounted wheels, sanding drums, cutters or
other acc essories mus t be fully inser ted into the col let or
chuck. If the man drel is insucient ly held and/or the overh ang of
the wheel i s too long, the mounte d wheel may become lo ose and
be ejec ted at high velocit y.
h) D o not use a damage d accessory. Be fore each use i nspect
the acces sory such as a brasive whee ls for chips and c racks,
sandi ng drum for cra cks, tear or exce ss wear, wire brus h for
loose or c racked wire s. If power tool or ac cessory is dr opped,
inspect for damage or install an undamaged accessory. After
inspecting and installing an accessory, position yourself and
bystan ders away from t he plane of the r otating acces sory
and run th e power tool at max imum no-loa d speed for one
minute. Damaged accessories will normally break apar t during this
test time.
i) Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As
appropriate, wear dust mask, hearing protectors, gloves and
shop apron capable of stopping small abrasive or workpiece
fragments. The eye p rotection mus t be capable of s topping ying
debris generated by various operations. The dust mask or respirator
must be ca pable of ltrati ng particle s generated by your op eration.
Prolonge d exposure to hig h intensity nois e may cause hearin g loss.
M18 FDG
... 000001-999999
-1
86,1 dB (A)
97,1 dB (A)
12,0 m/s
1,5 m /s
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English
Deutsch
99
j) Kee p bystander s a safe dista nce away from work a rea. Anyone entering the work area must wear personal protective
equipment. Fragments of wo rkpiece or of a br oken accessory m ay
y away and cau se injury beyo nd immediate area of o peration.
k) Ho ld the power tool b y insulated gr ipping surf aces only,
when performing an operation where the cutting accessory
may contact hidden wiring.Cutting access ory contac ting a “live”
wire may make e xposed metal p arts of the powe r tool “live” and
could give t he operator an elec tric shock.
l) A lways hold the to ol rmly in your h and(s) during the
star t-up. The reac tion torque of t he motor, as it accelerate s to full
speed, c an cause the tool to t wist.
m) Use clamps to support workpiece whenever practical.
Never hold a s mall workpie ce in one hand and t he tool in the
other ha nd while in use. Cla mping a small workp iece allows you
to use your ha nd(s) to control the tool. R ound material suc h as dowel
rods, pip es or tubing have a tend ency to roll while b eing cut, and may
cause the b it to bind or jump towa rd you.
n) Never lay the power tool down until the accessory has
come to a com plete stop. The s pinning accesso ry may grab the
surfa ce and pull the power to ol out of your contr ol.
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o) Af ter changing the bits or making any adjustments, make
sure the c ollet nut, chu ck or any other adj ustment devi ces are
securely tightened. Loose adjustment devices can unexpectedly
shift , causing loss of con trol, loose rota ting component s will be
violently thrown.
p) Do not run t he power tool whi le carryi ng it at your side.
Accident al contact wit h the spinning acces sory could snag yo ur
clothing, pulling the accessory into your body.
q) Re gularly cle an the power tool ’s air vents. The moto r’s fan
will draw th e dust inside the ho using and excessi ve accumulation of
powdered m etal may cause ele ctrical haz ards.
r) Do not operate the power tool near ammable materials.
Sparks c ould ignite thes e materials.
s) Do not use accessories that require liquid coolants. Using
water or oth er liquid coolant s may result in elec trocution or s hock.
Kickb ack and relate d warnings
Kickba ck is a sudden react ion to a pinched or sna gged rotating
wheel, sa nding band, brush or a ny other accessor y. Pinching or
snagging c auses rapid sta lling of the rotatin g accessory whi ch
in turn ca uses the uncontro lled power tool to be f orced in the
direction opposite of the accessory’s rotation.
For examp le, if an abrasive whe el is snagged or pinch ed by the
workpie ce, the edge of the whe el that is entering in to the pinch
point can d ig into the surfa ce of the material cau sing the wheel
to climb out o r kick out. The whe el may either jump towar d or
away from the operator, depending on direction of the wheel’s
movement at t he point of pinchin g. Abrasive wheels m ay also break
under these conditions.
Kickba ck is the result of powe r tool misuse and/or inc orrect oper ating proc edures or conditi ons and can be avoide d by taking proper
precau tions as given below.
a) Mainta in a rm grip on the p ower tool and posi tion your
body and a rm to allow you to re sist kickbac k forces The opera
tor can cont rol kickback f orces, if proper pr ecautions are t aken.
b) Use special care when working corners, sharp edges etc.
Avoid bouncing and snagging the accessory. Corners, sharp
edges or b ouncing have a tendenc y to snag the rotati ng accessory
and cause l oss of control or kic kback.
c) Do n ot attach a too thed saw blade. Such blades create fr equent
kickba ck and loss of contr ol.
d) Always feed the bit into the material in the same direc
tion as th e cutting edge i s exiting fro m the material (whi ch
is the sam e directio n as the chips are th rown). Feeding the to ol
in the wron g direction ca uses the cutti ng edge of the bit to cli mb out
of the work an d pull the tool in the di rection of this f eed.
e) When usi ng rotary le s, always have the wor k securely
clamped. These whe els will grab if they b ecome slightly can ted
in the groo ve, and can kickbac k. When a cut-o whe el grabs, the
wheel it self usually break s. When a rotar y le, high-speed c utter or
tungste n carbide cutt er grabs, it may jump f rom the groove and you
could lose c ontrol of the tool.
Safety warnings specic for grinding and abrasive cuttingo operations:
a) Use only w heel types th at are recomme nded for your
power tool and only for recommended applications. For ex
ample: do n ot grind with th e side of a cut-o whe el. Abrasive
cut-o wh eels are intended f or peripheral g rinding, side fo rces applied
to these wh eels may cause the m to shatter.
b) For threaded abrasive cones and plugs use only undama
ged wheel mandrels with an unrelieved shoulder ange that
are of cor rect size and l ength. Proper ma ndrels will reduce t he
possibi lity of breakage.
c) D o not “jam” a cut-o w heel or apply exc essive pressu re.
Do not att empt to make an exce ssive depth of cu t. Overstres
sing the whe el increases t he loading and susce ptibility to t wisting
or snaggin g of the wheel in the c ut and the possibi lity of kickba ck or
wheel bre akage.
d) D o not position yo ur hand in line wi th and behind t he
rotating wheel. When the whe el, at the point of op eration, is moving
away from yo ur hand, the possib le kickback may pr opel the spinnin g
wheel and t he power tool direc tly at you.
e) When wheel is pinched, snagged or when interrupting
a cut for a ny reason, swit ch o the power too l and hold the
power too l motionless un til the wheel co mes to a complet e
stop. Never a ttempt to rem ove the cut-o whee l from the cut
while th e wheel is in moti on otherwi se kickback m ay occur.
Investig ate and take correc tive action t o eliminate the caus e of wheel
pinching or snagging.
f) Do not r estart the c utting oper ation in the work piece. Let
the whee l reach full sp eed and caref ully re-en ter the cut. The
wheel may bi nd, walk up or kickb ack if the power too l is restarte d in
the workp iece.
g) Su pport pane ls or any oversize d workpiece to m inimize the
risk of w heel pinchin g and kickbac k. Large workp ieces tend to sag
under thei r own weight. Suppo rts must be pla ced under the work piece
near the lin e of cut and near the ed ge of the workpie ce on both sides
of the wheel.
h) U se extra cau tion when maki ng a “pocket cut ” into existi ng
walls or other blind areas. The protruding w heel may cut gas or
water pipe s, electric al wiring or objec ts that can ca use kickback .
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Deutsch
English
1010
Additional Safety and Working Instructions
When grin ding metal, ying sp arks are produ ced. Take care that
no perso ns are endangered. B ecause of the dang er of re, no
combust ible materials shou ld be located in the v icinity (spark ight
zone). Do not use du st extract ion.
Avoid ying s parks and sandi ng dust hit your bod y.
Only use properly tting and undamaged open-end spanners.
Never reac h into the danger area of t he machine when it is r unning.
The grinding tools must run completely concentrical. Do not
continue t o use out-of-round g rinding accesso ries, instead, rep lace
before c ontinuing to work.
Immediately switch o the machine in case of considerable vibrations or if o ther malfunct ions occur. Check the m achine in order to
nd out the c ause.
Chips and sp linters must not b e removed while the mac hine is
running.
Always use a nd store the abrasi ve cones according to t he
manufacturer‘s instruc tions.
The workp iece must be xed if i t is not heavy enoug h to be steady.
Never move th e workpiece toward s the rotating disk b y hand.
The appl ication tool mu st be clamped at l east 10mm. The
inner shank d imension L0 can be us ed to calculate the ma ximum
permit ted speed of the ap plication tool f rom the specic ations
provide d by manufactur er of the applicati on tool. It must not be
less than t he maximum speed o f the power tool.
SPECIFIED CONDITIONS OF USE
This Straig ht grinder may be use d for grinding woo d, metal,
plastic , or similar materials , especially in hard a ccessible corner s
and places.
Please re fer to the instruc tions supplie d by the accessory m anufac ture r.
The machin e is suitable only f or working withou t water.
ELECTRONICS
The built-i n electronic wi ll keep a constant sp eed even under
increased load.
In case of ove rload, the rotati onal speed is being r educed until
machine stops.
The machin e has an overload and ant i-kickback s afety func tion and
stops if i t is overloaded.
Please not e that the machine will a utomatically acce lerate back to
its orig inal operating sp eed if the load is rem oved from it.
After it h as reached its op erating speed the m achine is ready for
use again.
RESTART CUTOUT
A zero-vol tage switch pre vents the machine f rom restart ing after
a power cut.
When resu ming work, switch t he machine o and the n switch it
back on agai n.
SMOOTH START
Elect ronic smooth sta rt for save use pre vents jerky run -up of the
machine.
BATTERIES
Batter y packs which h ave not been used for s ome time should be
recharged before use.
Temperature s in excess of 50°C (122°F) r educe the perfo rmance of
the batt ery pack. Avoid ex tended expo sure to heat or sunshine (ri sk
of overheating).
The contac ts of charger s and battery p acks must be kept c lean.
For an optim um life-time, the b attery pack s have to be fully
charged, a fter use.
To obtain the lon gest possible b attery life re move the batter y pack
from the c harger once it is ful ly charged.
For batt ery pack stora ge longer than 30 days: Sto re the battery
pack wher e the temperature i s below 27°C and away fro m moisture
Store the bat tery pack s in a 30% - 50% charged con dition Every six
months of s torage, charge the p ack as normal.
TRANSPORTING LITHIUM BATTERIES
Lithium -ion batterie s are subject to the D angerous Goods Le gislation requirements.
Transport ation of those bat teries has to be do ne in accordance with
local, national and international provisions and regulations.
The user c an transport th e batteries by ro ad without fur ther
requirements.
Commerci al transport of L ithium-Ion bat teries by third pa rties is
subjec t to Dangerous Good s regulations. Transp ort preparat ion and
transpo rt are exclusivel y to be carried ou t by appropriately t rained
person s and the process has t o be accompanied by cor responding
experts.
When transporting batteries:
Ensure that battery contac t terminals are protected and insulated
to prevent sh ort circuit.
Ensure tha t battery pack i s secured agains t movement within
packaging.
Do not transport batterie s that are cracked or leak.
Check with forwarding company for further advice
MAINTENANCE
The ventila tion slots of the mac hine must be kept cle ar at all times.
Use only Milwaukee accessories and Milwaukee spare parts. Should
componen ts need to be rep laced which have not b een describ ed, please
contac t one of our Milwauke e service age nts (see our list o f guarantee/
service addresses).
If neede d, an exploded vie w of the tool can be ord ered. Please sta te
the Art icle No. as well as the mach ine type printe d on the label
and order t he drawing at your loc al service agent s or directly a t:
Techtronic In dustries GmbH, M ax-Eyth-Straße10,
71364Winnenden, Germany.
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Deutsch
English
1111
ECDECLARATION OF CONFORMITY
We declare un der our sole respo nsibility that th e product desc ribed
under “Tech nical Data” full ls all the relevant pro visions of the
directives
2011/65/EU
200 6/42/ EC
2014/30/EU
and the following harmonized standards have been used.
EN 60745-1:2009+A11:2010
EN 60745-2-23:2013
EN 55014-1:2017+A11:2020
EN 55014-2:2015
EN IEC 63000:2018
SYMBOLS
CAUTION! WARNING! DANGER!
Please rea d the instruct ions carefull y before star ting the
machine.
Always wear goggles when using the machine.
Wear gloves!
Wear a suitab le dust protect ion mask.
Alexander Krug / Managing Director
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Authorized to compile the technical le
Techtronic Industries GmbH
Max-Ey th-Straße 10, 71364 Winnenden, G ermany
GBDECLARATION OF CONFORMITY
We declare as t he manufactur er under our sole re sponsibility t hat
the produ ct describe d under „Technical Data“ fullls all the re levant
provisions of the following Regulations
S.I. 2012/3032 (as amended ), S.I. 2008/1597 (as amended),
S.I. 2016/1091 (as amended) a nd that the followin g designated
standards have been used:
BS EN 60745-1:2009+A11:2010
BS EN 60745-2-23:2013
BS EN 55014-1:2017+A11:2020
BS EN 55014-2:2015
BS EN IEC 63000:2018
Winnenden, 2020-11-09
Alexander Krug / Managing Director
Authorized to compile the technical le
Techtronic Industries GmbH
Max-Eyth-Straße 10, 71364 Winnenden, Germany
Winnenden, 2020-11-09
Remove the b attery pack be fore start ing any work on the
appliance.
Do not use fo rce.
Accessor y - Not included in s tandard equipm ent, available as an access ory.
Rotation direction
Do not dispo se of electric t ools together wi th household
waste mate rial. Electri c tools and electr onic equipment
that have reac hed the end of their li fe must be collec ted
separately and returned to an environmentally compatible rec ycling facili ty. Check with your lo cal authorit y or
retailer for recycling advice and collection point.
Class II too l. Tool in whic h protection ag ainst electr ic
shock doe s not rely on basic ins ulation only, but in whic h
additio nal safety pre cautions, such as d ouble insulation
or reinforced insulation, are provided. There being
no provisi on for protect ive earthing or re liance upon
installation conditions.
European Conformity Mark
British Co nformity Mar k
Ukraine Conformity Mark
EurAsian Conf ormity Mark
Deutsch
English
1212
Copyright
Techtronic Industries GmbH
Max-Eyth-Straße 10
71364 Winnenden
Germany
+49 (0) 719 5 -12- 0
www.milwaukeetool.eu
2020
Techtronic Industries (UK) Ltd
Fieldhouse Lane
Marlow Bucks SL7 1HZ
UK
(11.20)
4100 4250 38
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