Milwaukee M12 2461-20, M12 2462-20, M12 2463-20 Operating Manual

Cat. No. / No de cat.
2461-20, 2462-20, 2463-20
M12™ CORDLESS IMPACT WRENCHES AND IMPACT DRIVER CLÉS À CHOCS ET VISSEUSE M12™ LLAVES DE IMPACTO E IMPULSOR DE IMPACTO DE M12™
OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
WARNING To reduce the risk of injury, user must read and understand operator's manual. AVERTISSEMENT An de réduire le risque de blessures, l'utilisateur doit lire et bien
comprendre le manuel.
ADVERTENCIA Para reducir el riesgo de lesiones, el usuario debe leer y entender el manual.
2
GENERAL POWER TOOL
SAFETY WARNINGS
WARNING
Read all safety warnings, instruc­tions, illustrations and specica-
tions provided with this power tool. Failure to
follow all instructions listed below may result in
electric shock, re and/or serious injury. Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-oper-
ated (cordless) power tool.
WORK AREA SAFETY
• Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
• Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet condi­tions. Water entering a power tool will increase the
risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit inter­rupter (GFCI) protected supply. Use of an GFCI
reduces the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under
the inuence of drugs, alcohol or medication. A moment of inattention while operating power tools
may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such
as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions
will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch
is in the off-position before connecting to power source and/or battery pack, picking up or carry-
ing the tool. Carrying power tools with your nger
on the switch or energizing power tools that have
the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
Do not overreach. Keep proper footing and bal- ance at all times. This enables better control of the
power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and
ignore tool safety principles. A careless action can
cause severe injury within a fraction of a second.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your application. The correct power
tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
• Disconnect the plug from the power source and/
or remove the battery pack, if detachable, from the power tool before making any adjustments,
changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of
starting the power tool accidentally.
• Store idle power tools out of the reach of chil­dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, break­age of parts and any other condition that may affect the power tool’s operation. If damaged,
have the power tool repaired before use. Many accidents are caused by poorly maintained power
tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, tak­ing into account the working conditions and the
work to be performed. Use of the power tool for operations different from those intended could result
in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.
BATTERY TOOL USE AND CARE
• Recharge only with the charger specied by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of re when used with another battery pack.
Use power tools only with specically desig­nated battery packs. Use of any other battery
packs may create a risk of injury and re.
3
When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects,
that can make a connection from one terminal to another. Shorting the battery terminals together
may cause burns or a re.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact ac­cidentally occurs, flush with water. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
Do not use a battery pack or tool that is dam­aged or modied. Damaged or modied batteries
may exhibit unpredictable behavior resulting in re, explosion or risk of injury.
Do not expose a battery pack or tool to re or excessive temperature. Exposure to re or tem-
perature above 265°F (130°C) may cause explosion.
• Follow all charging instructions and do not
charge the battery pack or tool outside the temperature range specied in the instructions.
Charging improperly or at temperatures outside
the specied range may damage the battery and increase the risk of re.
SERVICE
• Have your power tool serviced by a qualied
repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the
manufacturer or authorized service providers.
SPECIFIC SAFETY RULES FOR
IMPACT WRENCH/IMPACT DRIVER
• Hold power tool by insulated gripping surfaces,
when performing an operation where the fas­tener may contact hidden wiring. Fasteners con-
tacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator
an electric shock.
Wear ear protectors. Exposure to noise can
cause hearing loss.
• Use only sockets and other accessories spe-
cically designed for use on impact wrenches
and drivers. Other sockets and accessories might
shatter or break causing injury.
• Keep hands away from all cutting edges and moving parts.
WARNING
To reduce the risk of injury in ap­plications that produce a consid-
erable amount of dust, use an OSHA compliant
dust extraction solution in accordance with the solution’s operating instructions.
• Always use common sense and be cautious when
using tools. It is not possible to anticipate every
situation that could result in a dangerous outcome.
Do not use this tool if you do not understand these operating instructions or you feel the work is beyond your capability; contact Milwaukee Tool or a trained
professional for additional information or training.
Maintain labels and nameplates. These carry
important information. If unreadable or missing,
contact a MILWAUKEE service facility for a free
replacement.
WARNING
Some dust created by power sand-
ing, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other repro-
ductive harm. Some examples of these chemicals
are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are spe-
cially designed to lter out microscopic particles.
SPECIFICATIONS
Volts .............................................................. 12 DC
RPM ............................................................. 0-2500
Battery Type .................................................M12™
Charger Type ................................................M12™
Recommended Ambient
Operating Temperature ......................0°F to 125°F
Cat. No. ..................................................... 2461-20
Drive Shank ..........................................1/4" Square
IPM .............................................................. 0-3800
Cat. No. ..................................................... 2462-20
Drive Shank ...............................................1/4" Hex
IPM .............................................................. 0-3300
Cat. No. ..................................................... 2463-20
Drive Shank ..........................................3/8" Square
IPM .............................................................. 0-3300
SYMBOLOGY
Volts Direct Current
No Load Revolutions per Minute (RPM) Impacts per Minute Under Load (IPM)
C
US
UL Listing for
Canada and U.S.
FUNCTIONAL DESCRIPTION
1. Trigger
2. Control switch
3. LED
4. Drive Shank
5. Fuel Gauge
6. Handle
7. 1/4" Square drive
8. 3/8" Square drive
Cat. No. 2461-20
7
Cat. No. 2463-20
8
Cat. No. 2462-20
5
4
3
2
1
6
4
OPERATION
WARNING
To reduce the risk of injury, always wear proper eye protection marked
to comply with ANSI Z87.1. When working in dusty situations, wear appro-
priate respiratory protection or use an OSHA compliant dust extraction solution.
Always remove battery pack before changing
or removing accessories. Only use accessories
specically recommended for this tool. Others may be hazardous.
Fuel Gauge
To determine the amount of charge left in the bat-
tery, pull the trigger. The Fuel Gauge will light up for 2-3 seconds.
To signal the end of charge, 1 light on the fuel gauge
will ash for 2-3 seconds.
Using Control Switch
The control switch may be set to three positions:
forward, reverse and lock. Due to a lockout mecha­nism, the control switch can only be adjusted when the ON/OFF switch is not pressed. Always allow the
motor to come to a complete stop before using the
control switch.
Push for Forward
Push for
Reverse
PUSH TO CENTER TO LOCK
1. For forward (clockwise) rotation, push the control
switch in the direction shown. Check the direction of rotation before use.
2. For reverse (counterclockwise) rotation, push the
control switch in the direction shown. Check the
direction of rotation before use.
3. To lock the trigger, push the control switch to the
center position. The trigger will not work when the control switch is in the locked position.
Always remove the battery pack before performing
maintenance or changing accessories. Always
lock the trigger or remove the battery pack before
storing the tool and any time the tool is not in use.
Starting, Stopping and Controlling Speed
These tools may be operated at any speed from 0
to full speed.
1. To start the tool, pull the trigger.
NOTE: An LED is turned on when the trigger is pulled.
2. To vary the driving speed, simply increase or
decrease pressure on the trigger. The further the trigger is pulled, the greater the speed.
3. To stop the tool, release the trigger.
ASSEMBLY
WARNING
Recharge only with the charger
specied for the battery. For spe­cic charging instructions, read the operator’s manual supplied with your charger and battery.
Removing/Inserting the Battery
To remove the battery, push in the release buttons
and pull the battery pack away from the tool.
WARNING
Always remove battery pack before
changing or removing accessories. To insert the battery, slide the pack into the body
of the tool. Make sure it latches securely into place.
WARNING
Only use accessories specically
recommended for this tool. Others
may be hazardous. Use only sockets and other accessories speci-
cally designed for use on impact wrenches and drivers. Other sockets and accessories might
shatter or break causing injury.
Attaching and Removing Accessories
These tools are intended only for use with acces-
sories designed for impact wrenches and drivers. Other sockets could shatter or break, causing injury.
(Cat. No. 2462-20)
This driver is intended for use with drill and
driver bits with a 1/4" hex shank and ball detent recess.
1. To attach an accessory, pull the ring out
and insert the accessory shank. Release the ring. It may be necessary to pull the
bit out slightly to engage the holding
mechanism.
2. To remove the accessory, pull out the
ring and remove the accessory. Release the ring.
(Cat. No. 2461-20 and 2463-20)
1. To attach a socket, align the accessory with the
drive shank and push it rmly over the retaining ring.
2. To remove the accessory, pull the accessory off
the drive shank.
5
Impacting Techniques
The longer a bolt, screw, or nut is impacted, the
tighter it will become. To help prevent damaging the
fasteners or workpieces, avoid excessive impact-
ing. Be particularly careful when impacting smaller
fasteners because they require less impacting to
reach optimum torque.
Practice with various fasteners, noting the length of
time required to reach the desired torque. Check the tightness with a hand-torque wrench. If the fasten­ers are too tight, reduce the impacting time. If they are not tight enough, increase the impacting time.
Oil, dirt, rust or other matter on the threads or under the
head of the fastener affects the degree of tightness.
The torque required to loosen a fastener averages 75% to 80% of the tightening torque, depending on
the condition of the contacting surfaces. On light gasket jobs, run each fastener down to a
relatively light torque and use a hand torque wrench
for nal tightening.
MAINTENANCE
WARNING
To reduce the risk of injury, always
unplug the charger and remove the
battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack or charger. Contact a
MILWAUKEE service facility for ALL repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good
repair by adopting a regular maintenance program.
Inspect your tool for issues such as undue noise, misalignment or binding of moving parts, breakage of parts, or any other condition that may affect the tool
operation. Return the tool, battery pack, and charger to a MILWAUKEE service facility for repair. After six
months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE
service facility for inspection.
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work prop­erly, return the tool, charger and battery pack, to a
MILWAUKEE service facility for repairs.
WARNING
To reduce the risk of personal in-
jury and damage, never immerse
your tool, battery pack or charger in liquid or allow a liquid to ow inside them.
Cleaning
Clean dust and debris from vents. Keep handles clean, dry and free of oil or grease. Use only mild
soap and a damp cloth to clean, since certain clean­ing agents and solvents are harmful to plastics and
other insulated parts. Some of these include gasoline,
turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household deter-
gents containing ammonia. Never use ammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and charger
to the nearest service center.
ACCESSORIES
WARNING
Use only recommended accesso-
ries. Others may be hazardous.
For a complete listing of accessories, go online to
www.milwaukeetool.com or contact a distributor.
SERVICE - UNITED STATES
1-800-SAWDUST (1.800.729.3878)
Monday-Friday, 7:00 AM - 6:30 PM CST
or visit www.milwaukeetool.com
Contact Corporate After Sales Service Technical
Support with technical, service/repair, or warranty questions.
Email: metproductsupport@milwaukeetool.com Become a Heavy Duty Club Member at
www.milwaukeetool.com to receive important notications regarding your tool purchases.
SERVICE - CANADA
Milwaukee Tool (Canada) Ltd
1.800.268.4015
Monday-Friday, 7:00 AM - 4:30 PM CST
or visit www.milwaukeetool.ca
LIMITED WARRANTY
USA & CANADA
Every MILWAUKEE power tool* (see exceptions below) is warranted to the original purchaser only to be free from defects in material and
workmanship. Subject to certain exceptions, MILWAUKEE will repair
or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workman-
ship for a period of ve (5) years** after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory
Service Center location or MILWAUKEE Authorized Service Station,
freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not
apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of
maintenance, or accidents.
Normal Wear: Many power tools need periodic parts replacement and
service to achieve best performance. This warranty does not cover
repair when normal use has exhausted the life of a part including, but not limited to, chucks, brushes, cords, saw shoes, blade clamps, o-rings, seals, bumpers, driver blades, pistons, strikers, lifters, and
bumper cover washers.
*This warranty does not cover Air Nailers & Staplers; Airless Paint Sprayer; Cordless Battery Packs; Gasoline Driven Portable Power
Generators; Hand Tools; Hoist – Electric, Lever & Hand Chain; M12™ Heated Gear; Reconditioned Product; and Test & Measurement Products. There are separate and distinct warranties available for these products.
**The warranty period for Job Site Radios, M12™ Power Port, M18™ Power Source, Jobsite Fan and Trade Titan™ Industrial Work Carts is
one (1) year from the date of purchase. The warranty period for the Drain Cleaning Cables is two (2) years from the date of purchase. The warranty period for the M18™ Compact Heat Gun and the 8 Gallon Dust Extractor is three (3) years from the date of purchase. The war-
ranty period for the LED in the LED Work Light and the LED Upgrade
Bulb for the Work Light is the lifetime of the product subject to the limitations above. If during normal use the LED or LED Bulb fails, the part will be replaced free of charge.
Warranty Registration is not necessary to obtain the applicable war-
ranty on a MILWAUKEE power tool product. The manufacturing date
of the product will be used to determine the warranty period if no proof
of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CON­TRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE
BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSE­QUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EX­CLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WAR­RANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES
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