Milwaukee Heavy Duty 14 Abrasive Cut-Off Machine 6176-20 User Manual
OPERATOR'S MANUAL
MANUEL de L'UTILISATEUR
MANUAL del OPERADOR
Catalog No.
No de Cat.
Número de Catálogo
6176-20
HEAVY-DUTY 14" ABRASIVE CUT-OFF MACHINE
EXTRA ROBUSTE TRONÇONNEUSE 35,6 cm À DISQUE ABRASIF
SIERRA TRONZADORA ABRASIVA DE 35,6 cm, HEAVY DUTY
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN COMPRENDRE LE
MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DEL
OPERADOR.
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below, may result in
electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
WORK AREA
1. Keep work area clean and well lit. Cluttered, dark work areas
invite accidents.
2. Avoid dangerous environments. Do not use your power tool in
rain, damp or wet locations or in the presence of explosive atmospheres (gaseous fumes, dust or flammable materials). Remove
materials or debris that may be ignited by sparks.
3. Keep bystanders away. Children and bystanders should be kept
at a safe distance from the work area to avoid distracting the operator and contacting the tool or extension cord.
4. Protect others in the work area from debris such as chips and
sparks. Provide barriers or shields as needed.
5. Make workshop child proof with padlocks, master switches, or
by removing starter keys.
ELECTRICAL SAFETY
6. Grounded tools must be plugged into an outlet properly
installed and grounded in accordance with all codes and
ordinances. Never remove the grounding prong or modify the plug
in any way. Do not use any adaptor plugs. Check with a qualified
electrician if you are in doubt as to whether the outlet is properly
grounded. If the tool should electrically malfunction or break down,
grounding provides a low resistance path to carry electricity away
from the user.
7. Double insulated tools are equipped with a polarized plug
(one blade is wider than the other). This plug will fit in a
polarized outlet only one way. If the plug does not fit fully in
the outlet, reverse the plug. If it still does not fit, contact a
qualified electrician to install a polarized outlet. Do not
change the plug in any way. Double insulation eliminates the
need for the three wire grounded power cord and grounded power
supply system.
8. Guard against electric shock. Prevent body contact with
grounded surfaces such as pipes, radiators, ranges and refrigerators. When making blind or plunge cuts, always check the work area
for hidden wires or pipes. Hold your tool by insulated nonmetal
grasping surfaces. Use a Ground Fault Circuit Interrupter (GFCI) to
reduce shock hazards.
9. Do not expose to rain or use in damp locations.
10. Do not abuse the cord. Never use the cord to carry the tools
or pull the plug from an outlet. Keep cord away form heat,
oil, sharp edges or moving parts. Replace damaged cords
immediately. Damaged cords increase the risk of electric shock.
PERSONAL SAFETY
11. Know your power tool. Read this manual carefully to learn your
power tool’s applications and limitations as well as potential hazards associated with this type of tool.
12. Stay alert, watch what you are doing, and use common sense
when operating a power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or medication. A mo -
ment of inattention while operating power tools may result in serious
personal injury.
13. Dress properly. Do not wear loose clothing or jewelry. Wear a
protective hair covering to contain long hair. These may be caught in
moving parts. When working outdoors, wear rubber gloves and
insulated non-skid footwear. Keep hands and gloves away from
moving parts.
14. Reduce the risk of unintentional starting. Be sure your tool is
turned off before plugging it in. Do not use a tool if the power switch
does not turn the tool on and off. Do not carry a plugged-in tool with
your finger on the switch.
15. Remove all adjusting keys and wrenches. Make a habit of
checking that adjusting keys, wrenches, etc. are removed from the
tool before turning it on.
16. Do not overreach. Maintain control. Keep proper footing and
balance at all times. Maintain a firm grip. Use extra care when using
tool on ladders, roofs, scaffolds, etc.
17. Use safety equipment. Everyone in the work area should wear
safety goggles or glasses with side shields complying with
current safety standards. Everyday eyeglasses only have impact
resistant lenses. They are not safety glasses. Wear hearing protection during extended use and a dust mask for dusty operations. Hard
hats, face shields, safety shoes, etc. should be used when specified or necessary. Keep a fire extinguisher nearby.
18. Keep guards in place and in working order.
19. Never stand on tool. Serious injury could occur if the tool is tipped
or if the cutting tool is unintentionally contacted.
20. Keep hands away from all cutting edges and moving parts.
TOOL USE AND CARE
21. Secure work. Use a clamp, vise or other practical means to hold
your work securely, freeing both hands to control the tool.
22. Do not force tool. Your tool will perform best at the rate for which
it was designed. Excessive force only causes operator fatigue,
increased wear and reduced control.
23. Use the right tool. Do not use a tool or attachment to do a job for
which it is not recommended. For example, do not use a circular
saw to cut tree limbs or logs. Do not alter a tool.
24. Unplug tool when it is not in use, before changing accessories or
performing recommended maintenance.
25. Store idle tools. When not in use, store your tool in a dry, secured
place. Keep out of reach of children.
26. Never leave the tool running unattended. Turn power off. Do
not leave the tool until it comes to a complete stop.
27. Check for damaged parts. Inspect guards and other parts before use. Check for misalignment, binding of moving parts, improper
mounting, broken parts and any other conditions that may affect
operation. If abnormal noise or vibration occurs, turn the tool off
immediately and have the problem corrected before further use. Do
not use a damaged tool. Tag damaged tools “DO NOT USE” until
repaired. A guard or other damaged part should be properly repaired
or replaced by a
on only identical replacement parts.
MILWAUKEE
service facility. For all repairs, insist
page 2
28. Use proper accessories. Consult this manual for recommended
accessories. Using improper accessories may be hazardous. Be
sure accessories are properly installed and maintained. Do not defeat a guard or other safety device when installing an accessory or
attachment.
29. Maintain tools carefully. Keep handles dry, clean and free from
oil and grease. Keep cutting edges sharp and clean. Follow instructions for lubricating and changing accessories. Periodically inspect
tool cords and extension cords for damage. Have damaged parts
repaired or replaced by a
30. Maintain labels & nameplates. These carry important information. If unreadable or missing, contact a
ity for a free replacement.
MILWAUKEE
service facility.
MILWAUKEE
service facil-
SPECIAL SAFETY INSTRUCTIONS - ABRASIVE CUT-OFF MACHINES
To reduce the risk of injury, avoid inhalation of dust generated
by grinding and cutting operations. Exposure to dust may
cause respiratory ailments. Use approved NIOSH or OSHA
respirators, safety glasses or face shields, gloves and protective clothing. Provide adequate ventilation to eliminate
dust, or to maintain dust level below the Threshold Limit
Value for nuisance dust as classified by OSHA.
SERVICE
31. Tool service must be performed only by qualified repair
personnel. Service or maintenance performed by unqualified per-
sonnel may result in a risk of injury.
32. When servicing a tool, use only identical replacement parts.
follow instructions in the maintenance section of this
manual. Use of unauthorized parts or failure to follow maintenance
instructions may create a risk of shock or injury.
WARNING!
WARNING! Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these
chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.
Wheel Instructions
1. Use only the edge (not the sides) of the wheel for cutting. Do not
allow the wheel to twist or bind.
2. Keep hands and body away from the rotating wheel. Do not wear
loose clothing when using this tool.
3. Store cut-off wheels with care. Do not drop them or subject them to
excessive heat, cold or humidity.
4. Make sure that all wheel flanges and other mounting hardware are
in good condition and are always used properly. Defective or missing parts may cause damage to the wheel. Always use mounting
flanges supplied with the tool.
5. Cutting with a damaged wheel is very hazardous. After installing a
new wheel, leave the tool unplugged and rotate the wheel by hand
to see if it is uneven, warped, or cracked. If so, discard the wheel
and replace it with a new one. Do not use a wheel that has been
dropped; impact may result in breakage.
6. Before starting a cut, step back from the tool and make a trial run to
confirm that the wheel is in good condition. Trial run periods are:
When replacing a cut-off wheel — over 3 minutes.
When starting routine work — over 1 minute.
7. Never try to remove or clamp the workpiece to the tool while the cutoff wheel is rotating.
8. Before installing a cut-off wheel, always inspect it for cracks. Visually check resinoid and rubber-bonded wheels for cracks. Replace
cracked wheel immediately.
9. Always check maximum operating speed established for wheel
against machine speed. Do not exceed the maximum operating speed
that is marked on the wheel.
10. Do not force a wheel onto the machine or alter the size of the arbor
hole. Don't use a wheel that fits the arbor too loosely. If the wheel
doesn't fit the machine, get one that does.
11. Do not attempt to install saw blades on this tool because it is not
designed for this type of blade.
12. Do not overtighten wheel nut.
Machine Instructions
1. Start cutting only after the motor has reached full speed.
2. Release switch immediately if the cut-off wheel stops rotating or if
the motor sounds like it is straining.
3. Keep flammable and fragile objects away from this tool. Do not allow
cut-off sparks to contact the operator's hands, face or feet.
4. Place the tool securely on a flat, level surface.
5. Always use the tool with the proper voltage specified on the tool's
nameplate.
6. Never touch a short cut-off piece until it cools.
7. Never attempt to cut material larger than the rated capacity listed in
“Specifications”.
8. Never stand in line with the wheel while cutting. Always stand to the
side.
9. Always keep guards in place.
10. Always start the cut gently. Do not bump or bang a wheel to start a
cut.
11. Never make any freehand cuts. Always place the workpiece between the vise and fence when making cuts.
page 3
Cat.
No.
Wheel
Size
RPM
Symbology
Double Insulated
Volts Alternating Current/
Direct Current
Amps
No Load Revolutions per Minute
(RPM)
Underwriters Laboratories, Inc.
Canadian Standards Association
Cut-Off Machine Capacities
Peak
Volts
AC/DC
HP
Amps
O.D. Pipe
Rectangular
Stock
Sq.
Tubing
Arbor
Hole Size
6176-20
1. Guard (stationary)
2. Lock-on button
3. Handle
4. Trigger hole (for locking tool off)
5. Trigger
6. Guard (moveable)
7. Abrasive cut-off wheel
8. Spindle lock (located on bottom
of gearcase)
9. Quick release lever
10. Vise handle
11. Vise
12. Hold down chain
13. Vise plate
14. Table
15. Fence
16. Depth adjustment bolt
17. Cord
14"
3900
15
3.2
120
Cut-Off Wheel Capacities
Wheel
Size
14"
Max.
No Load
RPM
4365
Thickness
FUNCTIONAL DESCRIPTION
2
1
17
Wheel
3/32"
16
5"
3
3-5/8" x 8"
(Bundle of
steel studs)
Arbor
15
Hole
Size
1"
14
5" x 5"
4
5
8
1"
6
7
9
10
11
12
13
page 4
GROUNDING EXTENSION CORDS
WARNING!
Improperly connecting the grounding wire can
result in the risk of electric shock. Check with a
qualified electrician if you are in doubt as to
whether the outlet is properly grounded. Do not
modify the plug provided with the tool. Never
remove the grounding prong from the plug. Do
not use the tool if the cord or plug is damaged. If
damaged, have it repaired by a
service facility before use. If the plug will not fit
the outlet, have a proper outlet installed by a
qualified electrician.
Grounded Tools:
Tools with Three Prong Plugs
Tools marked “Grounding Required”
have a three wire cord and three
prong grounding plug. The plug must
be connected to a properly grounded
outlet (See Figure A). If the tool should
electrically malfunction or break
down, grounding provides a low resistance path to carry electricity
away from the user, reducing the risk
of electric shock.
The grounding prong in the plug is connected through the green wire
inside the cord to the grounding system in the tool. The green wire in the
cord must be the only wire connected to the tool's grounding system and
must never be attached to an electrically “live” terminal.
Your tool must be plugged into an appropriate outlet, properly installed
and grounded in accordance with all codes and ordinances. The plug
and outlet should look like those in Figure A.
Double Insulated Tools:
Tools with Two Prong Plugs
Tools marked “Double Insulated” do
not require grounding. They have a
special double insulation system
which satisfies OSHA requirements
and complies with the applicable
standards of Underwriters Laboratories, Inc., the Canadian Standard
Association and the National Electrical Code. Double Insulated tools may
be used in either of the 120 volt outlets shown in Figures B and C.
MILWAUKEE
Fig. A
Fig. B
Fig. C
Grounded tools require a three wire extension cord. Double insulated
tools can use either a two or three wire extension cord. As the distance
from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a
serious drop in voltage, resulting in loss of power and possible tool
damage. Refer to the table shown to determine the required minimum
wire size.
The smaller the gauge number of the wire, the greater the capacity of the
cord. For example, a 14 gauge cord can carry a higher current than a 16
gauge cord. When using more than one extension cord to make up the
total length, be sure each cord contains at least the minimum wire size
required. If you are using one extension cord for more than one tool, add
the nameplate amperes and use the sum to determine the required minimum wire size.
Guidelines for Using Extension Cords
• If you are using an extension cord outdoors, be sure it is marked
with the suffix “W-A” (“W” in Canada) to indicate that it is acceptable
for outdoor use.
• Be sure your extension cord is properly wired and in good electrical
condition. Always replace a damaged extension cord or have it
repaired by a qualified person before using it.
• Protect your extension cords from sharp objects, excessive heat
and damp or wet areas.
Recommended Minimum Wire Gauge
Nameplate
Amperes
8.1 - 12
12.1 - 15
15.1 - 20
* Based on limiting the line voltage drop to five
volts at 150% of the rated amperes.
for Extension Cords*
25'
0 - 5
5.1 - 8
16
16
14
12
10
Extension Cord Length
100'
14
12
10
10
150'
12
10
--
--
--
--
50'
16
16
14
12
10
75'
16
14
12
10
10
200'
12
--
--
--
--
READ AND SA VE ALL INSTRUCTIONS FOR
FUTURE USE.
page 5
OPERATION
WARNING!
To reduce the risk of injury, always unplug tool
before attaching or removing accessories. Use only
specifically recommended accessories. Others
may be hazardous.
Using the Hold-Down Chain
This tool is equipped with a hold-down chain which locks the handle
down for transporting and storing the tool. To release the hold down
chain, pull the handle down and lift the chain off the hook. To lock the
chain, pull the handle down and loop the chain onto the hook.
WARNING!
To reduce the risk of injury, use only the proper
wheel made for this machine. DO NOT USE ANY TYPE
OF SAW BLADE.
Removing and Installing Cut-Off Wheels (Fig. 1)
The cut-off machine is supplied with the abrasive cut-off wheel in-
MILWAUKEE
stalled.
sive Cut-Off Wheels, 3/32" wide with this tool. Before operating the tool,
make sure the wheel is in good condition as described in the “Specific
Safety Instructions for Abrasive Cut-Off Machines”.
Fig. 1
recommends using only
Moveable portion of guard
MILWAUKEE
14" Abra-
6. Press in the spindle lock button while using the open end wrench
provided to tighten the hex bolt (clockwise).
NOTE: Tighten the bolt firmly enough to flatten the spring washer,
but do not use excessive pressure. Overtightening the bolt may
damage the wheel and flanges.
7. Allow the moveable portion of the guard to return to its original
position.
8. Before starting a cut, step back from the tool and make a trial run to
confirm that the wheel is in good condition. When replacing a cut-off
wheel, run the tool for over 3 minutes. When starting routine work,
run the tool for over 1 minute.
Adjusting the Depth of Cut (Fig. 2)
The depth adjustment bolt can be adjusted to change the depth of cut.
When adjusted properly, the depth adjustment bolt prevents the cut-off
wheel from contacting the surface under the base during cutting. Cutoff wheels wear down as they are used and the depth of cut may need
to be increased.
Fig. 2
Washer
Abrasive cut-off
wheel
Flange
Washer
Spring
washer
To change wheels, follow the procedure below.
1. Release the hold down chain, pull the handle down and lift the chain
off of the hook.
2. Pull the moveable portion of the guard back to expose the wheel arbor
hex bolt.
Press in the spindle lock button and use the open end wrench pro-
vided to loosen the hex bolt (counterclockwise).
3. Remove the hex bolt, spring washer, washer, outer flange and cut-
off wheel (if installed).
4. Check the two (2) wheel flanges to be sure they are in good condi-
tion. Remove any nicks or burrs, which could cause uneven cutting
pressure and result in wheel damage.
5. Install the inner flange, wheel, outer flange, washer, spring washer
and hex bolt as shown (Fig. 1).
Hex bolt
Bolt
1. To adjust the depth of cut, use the open end wrench provided to
lower or raise the depth adjustment bolt.
2. Loosen the hex nut.
3. Adjust the depth adjustment bolt to the desired height.
4. When desired depth of the cut is achieved, tighten the hex nut.
page 6
Supporting the Workpiece and Adjusting the Cut-Off Angle
(Fig. 3 & 4)
Always use the vise and fence to hold the workpiece in place on the cutoff machine table. The vise plate moves forward and backward and
adjusts to any angle. The fence also moves backward and forward and
adjusts to any angle between 0° and 45° to the left or right.
When making cuts, the center line of the hub should contact approximately the midpoint of the workpiece and it should be approximately
midway between the fence and vise as shown (Fig. 3).
Fig. 3
Fig. 4
Vise plate
Workpiece
Quick release
Vise plate
lever
Cut-off wheel
Center
line of
hub
Fence
Vise
handle
Starting and Stopping the Tool
The tool operates at no load speed of 3900 RPM.
1. Plug in the tool.
2. To start the tool, pull trigger.
3. To stop the tool, release the trigger.
Locking Trigger Switch
The lock-on button, located next to the trigger switch, holds the trigger in
the “ON” position for continuous full speed use.
1. To lock the trigger switch, push the lock-on button down while
pulling the trigger. Release the trigger.
2. To unlock the trigger switch, pull the trigger and release.
Making a Cut
1. Unplug the tool.
2. Select a cutting angle and position the fence and vise assembly as
needed. Follow the steps in “Supporting the Workpiece and Adjusting the Cut-Off Angle”.
3. Place the workpiece flat on top of the cut-off machine table. Turn
the vise handle clockwise until the vise assembly holds the
workpiece firmly in place.
4. Plug the tool in and pull the trigger. Allow the motor to reach full
speed. Slowly lower the wheel into the workpiece.
NOTE: Always start the cut gently; do not bang or bump a wheel
when starting the cut. For the safest and most efficient cutting,
make sure that the cut-off wheel contacts the center of the
workpiece.
5. When the cut is complete, raise the wheel completely from the
workpiece before releasing the trigger and allowing the motor to
stop.
Bolt
Fence
1. To adjust the fence, use the open end wrench provided to loosen
(counterclockwise) the two bolts that hold the fence firmly in place
(Fig. 4).
Adjust the position and angle of the fence as desired.
Use the open end wrench provided to securely tighten (clockwise)
the two bolts that hold the fence in place.
2. To adjust the vise, pull the quick release lever back to disengage it
from the threads (Fig. 4).
Adjust the vise plate/vise handle depending on the workpiece size.
Push the quick release lever forward to engage the threads and lock
the vise. To completely lock the assembly, turn the vise handle clockwise.
Selecting a Workpiece
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The
concrete. It is not recommended for cutting wood. Do not attempt to
install a saw blade on the tool.
Abrasive Cut-Off Machine is designed to cut steel and
Vise
Trigger Hole Lock-Off Feature (Fig. 5)
The trigger hole allows the user to insert a padlock. This prevents the
tool from being started unintentionally.
Fig. 5
Lock-on button
Trigger hole
Trigger
page 7
MAINTENANCE
WARNING!
To reduce the risk of injury, always unplug your
tool before performing any maintenance. Never
disassemble the tool or try to do any rewiring on
the tool's electrical system. Contact a
MILWAUKEE
Maintaining Tools
Keep your tool in good repair by adopting a regular maintenance program. Before use, examine the general condition of your tool. Inspect
guards, switches, tool cord set and extension cord for damage. Check
for loose screws, misalignment, binding of moving parts, improper mounting, broken parts and any other condition that may affect its safe operation. If abnormal noise or vibration occurs, turn the tool off immediately
and have the problem corrected before further use. Do not use a damaged tool. Tag damaged tools “DO NOT USE” until repaired
(see “Repairs”).
Under normal conditions, relubrication is not necessary until the motor
brushes need to be replaced. After six months to one year, depending on
use, return your tool to the nearest
following:
• Lubrication
• Brush inspection and replacement
• Mechanical inspection and cleaning (gears, spindles, bearings,
housing, etc.)
• Electrical inspection (switch, cord, armature, etc.)
• Testing to assure proper mechanical and electrical operation
service facility for ALL repairs.
MILWAUKEE
service facility for the
WARNING!
To reduce the risk of injury, electric shock and
damage to the tool, never immerse your tool in
liquid or allow a liquid to flow inside the tool.
Cleaning
Clean dust and debris from vents. Keep the tool handles clean, dry and
free of oil or grease. Use only mild soap and a damp cloth to clean your
tool since certain cleaning agents and solvents are harmful to plastics
and other insulated parts. Some of these include: gasoline, turpentine,
lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia
and household detergents containing ammonia. Never use flammable or
combustible solvents around tools.
Repairs
If your tool is damaged, return the entire tool to the nearest service
center listed on the back cover of this operator’s manual.
ACCESSORIES
WARNING!
To reduce the risk of injury, always unplug the
tool before attaching or removing accessories.
Use only specifically recommended accessories. Others may be hazardous.
For a complete listing of accessories refer to your
Tool catalog. To obtain a catalog, contact your local distributor or a
service center listed on the back cover of this operator’s manual.
14" Abrasive Cut-Off Wheel
Same as supplied with the tool.
Open End Wrench
Same as supplied with the tool. Use the wrench to install and remove
abrasive cut-off wheels and to adjust the fence and de[th adjustment
bolt.
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Electric
WARRANTY
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Every
ing our manufacturing facilities. Should any trouble develop, return the
complete tool prepaid to our Corporate Office, Branch Office/Service
Center or nearest Authorized
shows the trouble is caused by defective workmanship or material, all
repairs will be made without charge, and the tool will be returned, transportation prepaid. Battery packs for cordless tools are warranted for
one year from the date of purchase.
This warranty does not apply where: (1) repairs or attempted repairs
have been made by persons other than
thorized Service Station personnel; (2) repairs are required because of
normal wear; (3) the tool has been abused or involved in an accident; (4)
misuse is evident, such as caused by overloading the tool beyond its
rated capacity; (5) the tool has been used after partial failure or (6) the
tool has been used with an improper accessory. No other warranty,
written or verbal, is authorized.
tool is thoroughly inspected and tested before leav-
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Service Station. If inspection
MILWAUKEE
personnel or Au-
page 8
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