Milwaukee HAMMER-DRILLS, 0514-20, 0516-20, DRIVER DRILLS Operator's Manual
OPERATOR'S MANUAL
MANUEL DE L'UTILISATEUR
MANUAL DEL OPERADOR
Catalog No.
No de Cat.
Catálogo No.
0514-20
0516-20
SPECIAL NOTE: New battery packs are not fully charged. Charge
your battery pack before using it for the first time and follow the
charging instructions in your charger manual.
NOTE SPÉCIALE: Les batteries neuves ne sont pas entièrement
chargées. Chargez la batterie avant de vous en servir la première
fois en suivant les instructions de recharge dans le manuel qui
accompagne cet outil.
NOTA ESPECIAL: Las batterias, cuando son nuevas, no están
totalmente cargadas. Cargue su bateria antes de usarla por
primera vez siga las instrucciones de carga que vienen en el
manuel de la herramienta.
14.4V 1/2" HAMMER-DRILLS & DRIVER DRILLS
MARTEAU ROTATIF SURPUISSANT ET PERCUESES-TOURNEVIS 1/2"
(13mm) 14,4V
MARTILLO-PERFORADOR DE EMPUJE Y TALADRO-ATORNILLADORES
DE 14,4V 13mm (1/2")
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN COMPRENDRE LE MANUEL
DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DEL
OPERADOR.
GENERAL SAFETY RULES — FOR ALL BATTERY OPERATED TOOLS
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS.
Failure to follow all instructions listed below, may result in electric shock,
fire and/or serious personal injury.
SA VE THESE INSTRUCTIONS
WORK AREA
1. Keep your work area clean and well lit. Cluttered benches and
dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such
as in the presence of flammable liquids, gases, or dust. Power
tools create sparks which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operat-
ing a power tool. Distractions can cause you to lose control. Protect
others in the work area from debris such as chips and sparks. Provide barriers or shields as needed.
ELECTRICAL SAFETY
4. Do not abuse the cord. Never use the cord to carry the tool.
Keep cord away from heat, oil, sharp edges, or moving parts.
Replace damaged cords immediately. Damaged cords may cre-
ate a fire.
5. A battery operated tool with integral batteries or a separate
battery pack must be recharged only with the specified
charger for the battery. A charger that may be suitable for one type
of battery may create a risk of fire when used with another battery.
6. Use battery operated tool only with specifically designated
battery pack. Use of any other batteries may create a risk of fire.
PERSONAL SAFETY
7. Stay alert, watch what you are doing, and use common sense
when operating a power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or medication. A mo-
ment of inattention while operating power tools may result in serious
personal injury.
8. Dress properly. Do not wear loose clothing or jewelry. Con-
tain long hair. Keep your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or long hair can be caught in
moving parts.
9. Avoid accidental starting. Be sure switch is in the locked or
off position before inserting battery pack. Carrying tools with
your finger on the switch or inserting the battery pack into a tool with
the switch on invites accidents.
10. Remove adjusting keys or wrenches before turning the tool
on. A wrench or a key that is left attached to a rotating part of the tool
may result in personal injury.
11. Do not overreach. Keep proper footing and balance at all times.
Proper footing and balance enable better control of the tool in unexpected situations.
12. Use safety equipment. Always wear eye protection. Dust mask,
non-skid safety shoes, hard hat, or hearing protection must be used
for appropriate conditions.
TOOL USE AND CARE
13. Use clamps or other practical way to secure and support the
workpiece to a stable platform. Holding the work by hand or
against your body is unstable and may lead to loss of control.
14. Do not force tool. Use the correct tool for your application.
The correct tool will do the job better and safer at the rate for which
it is designed.
15. Do not use tool if switch does not turn it on or off. A tool that
cannot be controlled with the switch is dangerous and must be repaired.
16. Disconnect battery pack from tool or place the switch in the
locked or off position before making any adjustments, changing accessories, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally.
17. Store idle tools out of reach of children and other untrained
persons. Tools are dangerous in the hands of untrained users.
18. When battery pack is not in use, keep it away from other
metal objects like: paper clips, coins, keys, nails, screws, or
other small metal objects that can make a connection from
one terminal to another. Shorting the battery terminals together
may cause sparks, burns, or a fire.
19. Maintain tools with care. Keep cutting tools sharp and clean.
Properly maintained tools with sharp cutting edge are less likely to
bind and are easier to control.
20. Check for misalignment or binding of moving parts, break-
age of parts, and any other condition that may affect the tool’s
operation. If damaged, have the tool serviced before using.
Many accidents are caused by poorly maintained tools. Do not use a
damaged tool. Tag damaged tools “Do not use” until repaired.
21. Use only accessories that are recommended by the manu-
facturer for your model. Accessories that may be suitable for one
tool may create a risk of injury when used on another tool.
SERVICE
22. Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel
may result in a risk of injury.
23. When servicing a tool, use only identical replacement parts.
Follow instructions in the Maintenance section of this manual.
Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury.
1. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden
wiring. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.
2. Keep hands away from all cutting edges and moving parts.
3. Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a
replacement.
4. Wear ear protectors when using the tool for extended periods. Prolonged exposure to high intensity noise can cause hearing loss.
page 2
SPECIFIC SAFETY RULES
MILWAUKEE
Service facility for a free
Symbology
Underwriters Laboratories, Inc.
Canadian Standards Association
Properly Recycle Nickel Cadmium
Batteries
Volts Direct Current
No Load Revolutions per Minute
(RPM)
Specifications
1/2"
1/2"
Capacities
Wood
1-1/2"
1-1/2"
Masonry
3/8"
N/A
Catalog
Number
0514-20
0516-20
Volts
14.4
14.4
No Load
RPM
L ow0-450
High 0-1450
L ow0-450
High 0-1450
No Load Blows
per Minute
Low0-5850
High 0-18850
N/A
Steel
FUNCTIONAL DESCRIPTION
7
6
5
4
1
1
Cat. No. 0514-20
3
1. Speed selector
2. Release buttons
3. Battery pack
4. Trigger
5. Control switch
6. Keyless chuck
7. Clutch/Hammer-Drill selector collar (Cat. No. 0514-20 only)
2
Cat. No. 0516-20
6
5
4
2
3
page 3
CHARGING AND USING BATTERY PACK
WARNING!
Charge only
Volt Power Plus battery packs in Power
Plus chargers. Other types of batteries
may explode causing personal injury
and damage.
Charge your battery pack before using your tool for the first time and
when your tool no longer performs with the power and torque needed
for the job. Full loading capacity of battery pack is only reached after
4 - 5 chargings. Never completely discharge the battery pack. Standard
charging time will vary according to the type of charger you use. The
charging time will also vary depending on the supply voltage and charge
needed. For example, if your battery pack does not require a full charge,
charging time will be less.
FOR SPECIFIC CHARGING INSTRUCTIONS, PLEASE READ THE CHARGER
INSTRUCTION SHEET SUPPLIED WITH YOUR CHARGER.
Battery packs are affected by temperature. Your battery pack will
perform best and have longest life if it is charged when the temperature
is between 60°-80°F (15°-27°C). Do not charge in temperatures below
40°F (5°C) or above 105°F (40°C). Under these conditions, capacity will
be reduced. See “Maintenance”.
Removing Battery Pack from Tool
Push in the release buttons and remove the battery pack.
Inserting Battery Pack into Tool (Fig. 1 & 2)
Battery pack can be inserted into the tool in two ways.
Fig. 1
MILWAUKEE
12, 14.4 and 18
Fig. 2
Cat. No. 0516-20
2. For optimum weight distribution and balance.
Insert the battery pack from the back by pressing in the release
buttons and sliding the battery pack into the body of the tool. Insert the
battery pack until clamp engages.
Cat. No. 0516-20
1. For working in restricted spaces.
Insert the battery pack from the front by pressing in the release
buttons and sliding battery pack into the body of the tool. Insert the
battery pack until clamp engages.
page 4
OPERATION
WARNING!
To reduce the risk of personal injury,
always wear eye protection.
Using Keyless Chucks (Fig. 3)
Always remove the battery pack or lock the trigger before inserting or
removing bits.
Fig. 3
Sleeve
1. To open the chuck jaws, hold the collar while turning the sleeve in the
counterclockwise direction.
When using drill bits, allow the bit to strike the bottom of the chuck.
Center the bit in the chuck jaws and lift it about 1/16" off of the bottom.
When using screwdriver bits, insert the bit far enough for the chuck
jaws to grip the hex of the bit.
2. T o close the chuck jaws, hold the collar while turning the sleeve in the
clockwise direction. Tighten securely.
3. To remove the bit, hold the collar while turning the sleeve in the counterclockwise direction.
Collar
The torque specifications shown here are approximate values obtained
with a fully charged battery pack.
Torque
0514-20
Positions 1 - 5
Positions 6 - 10
Positions 11 - 15
Positions 16 - 20
Drill
Low
High
NOTE: Because the above settings are only a guide, use a piece of
scrap material to test the different clutch positions before driving screws
into the workpiece.
Selecting Speed (Fig. 5)
The speed selector is on top of the motor housing. Allow the tool to come
to a complete stop before changing speeds. See “Applications” for recommended speeds under various conditions.
Fig. 5
0 - 14 in. lbs.
20 - 41 in. lbs.
46 - 60 in. lbs.
65 - 85 in. lbs.
350 in. lbs.
110 in. lbs.
Low
High
0516-20
0 - 14 in. lbs.
20 - 41 in. lbs.
46 - 60 in. lbs.
65 - 85 in. lbs.
390 in. lbs.
130 in. lbs.
Using Clutch (Fig. 4)
This tool has an adjustable clutch for driving different types of screws
into different materials. When properly adjusted, the clutch will slip at a
preset torque to prevent driving the screw too deep and to prevent
damage to the screw or tool.
To adjust the clutch, turn the clutch adjusting ring to one of the twenty
positions shown on the adjusting ring.
Fig. 4
Clutch
Adjusting Ring
Hammer-drill
selector collar
Position
Numbers
1. For Low speed (up to 450 RPM), push the speed selector forward
(Position 1).
2. For High speed (up to 1450 RPM), push the speed selector back
(Position 2).
Selecting Hammer or Drill Action (Cat. No. 0514-20 only)
MILWAUKEE
ing with hammering action and drilling only. To set the operating mode,
rotate the Hammer-Drill selector collar to the desired symbol. A drill or
hammer symbol will appear at the top center of the collar to indicate
operating mode.
1. To use the hammer-drilling mode, rotate the selector collar until
the hammer symbol appears at the top center of the collar. Apply
pressure to the bit to engage the hammering mechanism.
2. To use the drilling only mode, rotate the selector collar until the
drill symbol appears at the top center of the collar.
NOTE: When using carbide bits, do not use water to settle dust. Do not
attempt to drill through steel reinforcing rods. Both actions will damage
the carbide bits.
Hammer-Drills are designed for two operating modes: drill-
page 5
Using Control Switch (Fig. 6)
The control switch may be set to three positions: forward, reverse and
lock. Due to a lockout mechanism, the control switch can only be adjusted when the ON/OFF switch is not depressed. Always allow the
motor to come to a complete stop before using the control switch.
Fig. 6
1
3
2
Forward (clockwise) rotation, push the control switch to the left
position (1).
Check the direction of rotation before use.
Reverse (counterclockwise) rotation, push the control switch to the right
position (2).
Check direction of rotation before use.
Locking the trigger, push the control switch to center position (3). The
trigger will not work while the control switch is in the center locked
position. Always lock the trigger or remove the battery pack before
performing maintenance, changing accessories, storing the tool and
any time the tool is not in use.
Starting, Stopping & Controlling Speed
1. To start the tool, pull the trigger.
2. To stop the tool, release the trigger and an electric brake stops the
tool instantly.
All models feature variable speed control. To vary the speed, simply
increase or decrease pressure on the trigger. The further the trigger is
pulled, the greater the speed.
Drilling
Set the clutch adjusting ring to the drill position (Cat. No. 0514-20 only).
Place the bit on the work surface and apply firm pressure before starting. Too much pressure will slow the bit and reduce drilling efficiency.
Too little pressure will cause the bit to slide over the work area and dull
the point of the bit.
If the tool begins to stall, reduce pressure slightly to allow the bit to
regain speed. If the bit binds, reverse the motor to free the bit from the
workpiece.
APPLICATIONS
WARNING!
To reduce the risk of electric shock,
check work area for hidden pipes and
wires before drilling or driving screws.
Drilling in Wood, Composition Materials and Plastic
When drilling in wood, composition materials and plastic, start the drill
slowly, gradually increasing speed as you drill. When drilling into wood,
use wood augers or twist drill bits. Always use sharp bits. When using
twist drill bits, pull the bit out of the hole frequently to clear chips from the
bit flutes. To reduce the chance of splintering, back work with a piece of
scrap wood. Select low speeds for plastics with a low melting point.
Drilling in Metal
When drilling in metal, use high speed steel twist drills or hole saws. Use
a center punch to start the hole. Lubricate drill bits with cutting oil when
drilling in iron or steel. Use a coolant when drilling in nonferrous metals
such as copper, brass or aluminum. Back the material to prevent binding
and distortion on breakthrough.
Drilling in Masonry
When drilling in masonry, select the hammer-drill operating mode
(Cat. No. 0514-20 only). Use high speed carbide-tipped bits. Drilling soft
masonry materials such as cinder block requires little pressure. Hard
materials like concrete require more pressure. A smooth, even flow of
dust indicates the proper drilling rate. Do not let the bit spin in the hole
without cutting. Do not use water to settle dust or to cool bit. Both actions
will damage the carbide.
Driving Screws and Nut Running
Drill a pilot hole when driving screws into thick or hard materials. Set the
clutch adjusting ring to the proper position and set the speed to low. Use
the proper style and size screwdriver bit for the type of screw you are
using.
With the screwdriver bit in the screw, place the tip of the screw on the
workpiece and apply firm pressure before pulling the trigger. Screws
can be removed by reversing the motor.
Overloading
Continuous overloading may cause permanent damage to tool or battery
pack.
page 6
MAINTENANCE
WARNING!
To reduce the risk of personal injury
always unplug the charger and remove
the battery pack from the charger or tool
before performing any maintenance.
Never disassemble the tool, battery pack
or charger. Contact a
vice facility for ALL repairs.
Keep your tool, battery pack and charger in good repair by adopting a
regular maintenance program. After six months to one year, depending
on use, return the tool, battery pack and charger to a
service facility for:
• Lubrication
• Brush inspection and replacement
• Mechanical inspection and cleaning (gears, spindles,
bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
• Testing to assure proper mechanical and electrical operation
Maintaining Tool
If the tool does not start or operate at full power with a fully charged
battery pack, clean the contacts on the battery pack. If the tool still does
not work properly, return the tool, charger and battery pack to a
MILWAUKEE
service facility for repairs.
MILWAUKEE
ser-
MILWAUKEE
WARNING!
To reduce the risk of explosion, never
burn a battery pack even if it is damaged,
dead or completely discharged.
Disposing of Nickel-Cadmium Battery Packs
Nickel-Cadmium battery packs are recyclable. Under various state and
local laws, it may be illegal to dispose of this battery into the municipal
waste stream. Dispose of your battery pack according to federal, state
and local regulations.
Repairs
For repairs, return the tool, battery pack and charger to the nearest
service center listed on the back cover of this operator's manual.
Maintaining Battery Pack
MILWAUKEE
and/or hundreds of cycles when they are maintained and used according to these instructions.
A battery pack that is stored for six months without being used will
discharge itself. Batteries discharge at a rate of about 1% per day.
Charge the battery every six months even if it is unused to maximize
battery life. Do not tape the trigger in the “ON” position and leave the tool
unattended as this may discharge the battery to a point where it will no
longer be able to recharge. Use a
no longer performs with the power and torque needed for your application.
Store your battery pack in a cool, dry place. Do not store it where the
temperature may exceed 120°F (50°C) such as in a vehicle or metal
building during the summer. High temperatures will overheat the battery
pack, reducing battery life. If it is stored for several months, the battery
pack will gradually lose its charge. One to three cycles of charging and
discharging through normal use will restore the capacity of the battery
pack. During the life of the battery pack, the operating time between
charges becomes shorter. If the operating time becomes extremely short
after a proper charge, the usable life of the battery pack has been
reached and it should be replaced.
Nickel-Cadmium battery packs will operate for many years
MILWAUKEE
battery pack only until it
WARNING!
To reduce the risk of personal injury and
damage, never immerse your tool, battery pack or charger in liquid or allow a
liquid to flow inside them.
Cleaning
Clean dust and debris from charger and tool vents. Keep tool handles
clean, dry and free of oil or grease. Use only mild soap and a damp cloth
to clean the tool, battery pack and charger since certain cleaning agents
and solvents are harmful to plastics and other insulated parts. Some of
these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing
ammonia. Never use flammable or combustible solvents around tools.
WARRANTY
Battery Pack Warranty
Battery packs for cordless tools are warranted for one year from the
date of purchase.
Every
MILWAUKEE
ing our manufacturing facilities. Should any trouble develop, return the
complete tool prepaid to our Corporate Office, Branch Office/Service
Center or nearest Authorized
shows the trouble is caused by defective workmanship or material, all
repairs will be made without charge, and the tool will be returned, transportation prepaid. Battery packs for cordless tools are warranted for
one year from the date of purchase.
This warranty does not apply where: (1) repairs or attempted repairs
have been made by persons other than
thorized Service Station personnel; (2) repairs are required because of
normal wear; (3) the tool has been abused or involved in an accident; (4)
misuse is evident, such as caused by overloading the tool beyond its
rated capacity; (5) the tool has been used after partial failure or (6) the
tool has been used with an improper accessory. No other warranty,
written or verbal, is authorized.
tool is thoroughly inspected and tested before leav-
MILWAUKEE
Service Station. If inspection
MILWAUKEE
personnel or Au-
page 7
ACCESSORIES
WARNING!
Always remove battery pack and lock trigger
before changing or removing accessories. Only
use accessories specifically recommended for
this tool. Others may be hazardous.
For a complete listing of accessories, refer to your
center. Refer to the back cover of this operator's manual for the location nearest you.
14.4 Volt Power Plus Battery Packs
MILWAUKEE
Fits
48-59-0245.
1.7 Amp-Hours
Catalog No. 48-11-1000
2.4 Amp-Hours
Catalog No. 48-11-1024
Power Plus Chargers 120 Volt
For charging 12-18 Volt Power Plus Battery Packs.
Fast Charger
Catalog No. 48-59-0241
1-Hour Charger
Catalog No. 48-59-0245
Jobbers Length Twist Drill Sets
13 Piece Set
Catalog No. 48-89-0030
Sizes 1/16" to 1/4" by 64ths.
15 Piece Set
Catalog No. 48-89-0020
Sizes 1/16" to 1/2" by 32nds.
Charger Cat. No. 48-59-0231, 48-59-0241 and
MILWAUKEE
Electric Tool catalog. To obtain a catalog, contact your local distributor or service
Cat. No. 48-11-1024
Cat. No. 48-59-0245
21 Piece Set
Catalog No. 48-89-0015
Sizes 1/16" to 3/8" by 64ths.
29 Piece Set
Catalog No. 48-89-0010
Sizes 1/16" to 1/2" by 64ths.
1/2" Keyless Chucks
Catalog No. 48-66-1400
Catalog No. 48-66-1375
Rugged nylon housing with rust resistant nickel plated jaws and body.
For cordless drills with 1/2" - 20 thread.
Hammer-Drill Accessory Kit
Catalog No. 48-30-0101
Includes 1/4" socket driver, 6F-7R slotted bit, #1 and #2 Phillips bit s, 1/4"
and 3/16" twist bits, and two 1/8" twist bits.
Plastic Carrying Case
Catalog No. 48-55-3015
page 8
Cat. No. 48-30-0101
Cat. No. 48-89-0020
Loading...