Milwaukee AG 750-100, AG 750-125 User Manual

AG 750-100

AG 750-115

AG 750-125

Original Instructions

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For Separating!

For cutting off operation!

Für Trennarbeiten! For cutting work! Pour les travaux de tronçonnage! Per lavori di separazione! ¡Para trabajos de tronzado! Para trabalhos de corte! Voor doorslijpwerkzaamheden! Til skærearbejder! For kutting! För kapningsarbeten! Katkaisutöihin! īȚĮ İȡȖĮıȓİȢ țȠʌȒȢ! AyÕrma iúleri için! Pro Ĝezací práce! Pre rezacie práce! Do robót związanych z rozcinaniem! Vágási munkálatokhoz! Za razdvajalna dela! Za odvajaþke radove! Griešanai! Pjovimo darbams! Lõiketöödeks!

Ⱦɥɹ ɪɚɛɨɬ ɩɨ ɪɚɡɞɟɥɟɧɢɸ! Ɂɚ ɪɹɡɚɧɟ (ɪɚɡɞɟɥɹɧɟ)! Pentru lucrӽri de retezare! Ɂɚ ɪɚɛɨɬɢ ɫɨ ɞɟɥɟʃɟ!

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< 5 mm

> 5 mm

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Accessory Zubehör Accessoire Accessorio Accessorio Acessório Toebehoren Tilbehør Tilbehør Tillbehör

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Aksesuar PĜíslušenství Príslušenstvo Element

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Aksesuar PĜíslušenství Príslušenstvo Element

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TECHNICAL DATA

S

TECHNICAL DATA

Rated input .................................................................................

Max. no-load speed

Max. no-load speed ....................................................................

Grinding disk diameter................................................................

Thread of work spindle ..............................................................

Weight without cable ..................................................................

Noise/Vibration Information

Measured values determined according to EN 60745.Typically,

the A-weighted noise levels of the

tool are:

Sound pressure level (K = 3 dB(A)) ..........................................

Sound power level (K = 3 dB(A)) ..............................................

Wear ear protection!

Total vibration values (vector sum in the three axes)

determined according to EN 60745:

Surface grinding: vibration emission value a

Uncertainty K = ...........................................................................

Disk sanding vibration emission value ah ...................................

Uncertainty K = ...........................................................................

For other applications, e.g. Abrasive Cutting-Off Operations or

For other applications, e.g.

Wire Brushing other vibration values could occure.

....................................................................

............................

h

AG 750-115 AG 750-125

AG 750-100 AG 750-125

.......... 750 W .........................750 W

...... 10000 (min

...........115 mm .......................125 mm

...........100 mm .......................125 mm

........ M 14 ...........................M 14

........ M 10 ...........................M 14

........... 1,8 kg ..........................1,8 kg

......... 87,1 dB(A) ..................87,1 dB(A)

............ 82 dB(A) ..................87,1 dB(A)

......... 98,1 dB(A) ..................98,1 dB(A)

............ 93 dB(A) ..................98,1 dB(A)

........... 6,8 m/s

........... 1,5 m/s2 .......................1,5 m/s

........... 3,5 m/s2 .......................3,5 m/s

........... 1,5 m/s2 .......................1,5 m/s

-1

)............... 10000 (min-1)

2

.......................6,8 m/s

2

WARNING

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.

The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may signi¿ cantly increase the exposure level over the total working period.

An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may signi¿ cantly reduce the exposure level over the total working period.

Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

WARNING! Read all safety warnings and all

instructions, including those given in the accompanying brochure. Failure to follow the warnings and instructions may

result in electric shock, ¿ re and/or serious injury.

Save all warnings and instructions for future reference.

SAFETY INSTRUCTIONS

Safety Warnings Common for Grinding, Sanding, Wire

Brushing or

Brushing Operations:

a) This power tool is intended to function as a grinder,

sander, wire brush, or cut-off tool. Read all safety

sander, wire brush. Read all safety warnings, instructions,

warnings, instructions, illustrations and speci¿ cations

illustrations and specifications provided with this power

provided with this power tool. Failure to follow all

tool. Failure to follow all instructions listed below may result in

instructions listed below may result in electric shock, ¿ re and/

electric shock, fire and/or serious injury.

or serious injury.

b) Operations as polishing are not recommended to be performed with this power tool. Operations for which the

power tool was not designed may create a hazard and cause personal injury.

c) Do not use accessories which are not speci¿ cally designed and recommended by the tool manufacturer.

Just because the accessory can be attached to your power tool, it does not assure safe operation.

d) The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool.

Accessories running faster than their rated speed can break and À y apart.

e) The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be

adequately guarded or controlled.

f) The arbour size of wheels, À anges, backing pads or any other accessory must properly ¿ t the spindle of the power tool. Accessories with arbour holes that do not match

the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.

g) Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips

Abrasive Cutting-Off Operations:

and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged

accessories will normally break apart during this test time.

h) Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and shop apron capable of stopping small abrasive or workpiece fragments. The eye protection

must be capable of stopping À ying debris generated by various operations. The dust mask or respirator must be capable of ¿ ltrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.

i) Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment.

may À y away and cause injury beyond immediate area of operation.

j) Hold power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord.

Cutting accessory contacting a „live“ wire may make exposed metal parts of the power tool „live“ and shock the operator.

k) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.

l) Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab

the surface and pull the power tool out of your control.

m) Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could

snag your clothing, pulling the accessory into your body. n) Regularly clean the power tool’s air vents. The motor’s

fan will draw the dust inside the housing and excessive

Fragments of workpiece or of a broken accessory

18

accumulation of powdered metal may cause electrical hazards.

o) Do not operate the power tool near À ammable materials. Sparks could ignite these materials.

p) Do not use accessories that require liquid coolants.

Using water or other liquid coolants may result in electrocution or shock.

Kickback and Related Warnings

Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.

For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.

Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

a) Maintain a ¿ rm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up.

The operator can control torque reactions or kickback forces, if proper precautions are taken.

b) Never place your hand near the rotating accessory. Accessory may kickback over your hand.

c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in

direction opposite to the wheel’s movement at the point of snagging.

d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners,

sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.

e) Do not attach a saw chain, woodcarving blade or toothed saw blade. Such blades create frequent kickback

and loss of control.

Safety Warnings Speci¿ c for Grinding and Abrasive

Safety Warnings Specific for Grinding Operations:

Cutting-Off Operations: a) Use only wheel types that are recommended for your

power tool and the speci¿ c guard designed for the selected wheel. Wheels for which the power tool was not

designed cannot be adequately guarded and are unsafe.

b) The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps

to protect operator from broken wheel fragments and accidental contact with wheel.

c) Wheels must be used only for recommended applications. For example: do not grind with the side of cut-off wheel. Abrasive cut-off wheels are intended for

peripheral grinding, side forces applied to these wheels may cause them to shatter.

d) Always use undamaged wheel À anges that are of correct size and shape for your selected wheel. Proper

wheel À anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel À anges.

e) Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.

Additional Safety Warnings Speci¿ c for Abrasive

Safety Warnings Speci¿ c for Sanding Operations: Cutting-Off Operations:

a) Do not use excessively oversized sanding disc paper. a) Do not “jam” the cut-off wheel or apply excessive

Follow manufacturers recommendations, when selecting pressure. Do not attempt to make an excessive depth of

sanding paper. Larger sanding paper extending beyond the cut. Overstressing the wheel increases the loading and

sanding pad presents a laceration hazard and may cause susceptibility to twisting or binding of the wheel in the cut and

snagging, tearing of the disc or kickback. the possibility of kickback or wheel breakage.

b) Do not position your body in line with and behind the

Safety Warnings Speci¿ c for Wire Brushing Operations: rotating wheel. When the wheel, at the point of operation, is a) Be aware that wire bristles are thrown by the brush

moving away from your body, the possible kickback may

even during ordinary operation. Do not overstress the

propel the spinning wheel and the power tool directly at you.

wires by applying excessive load to the brush. The wire c) When wheel is binding or when interrupting a cut for

bristles can easily penetrate light clothing and/or skin.

any reason, switch off the power tool and hold the power b) If the use of a guard is recommended for wire

tool motionless until the wheel comes to a complete stop. brushing, do not allow any interference of the wire wheel

Never attempt to remove the cut-off wheel from the cut or brush with the guard. Wire wheel or brush may expand in

while the wheel is in motion otherwise kickback may

diameter due to work load and centrifugal forces.

occur. Investigate and take corrective action to eliminate the cause of wheel binding.

d) Do not restart the cutting operation in the workpiece.

Appliances used at many different locations including open air

Let the wheel reach full speed and carefully reenter the

should be connected via a residual current device of 30 mA or cut. The wheel may bind, walk up or kickback if the power

less. tool is restarted in the workpiece.

Dust and splinters must not be removed while the machine is

e) Support panels or any oversized workpiece to

running. minimize the risk of wheel pinching and kickback. Large

Only plug-in when machine is switched off. workpieces tend to sag under their own weight. Supports Never reach into the danger area of the tool when it is

must be placed under the workpiece near the line of cut and running.

near the edge of the workpiece on both sides of the wheel. Always use the auxiliary handle.

f) Use extra caution when making a “pocket cut” into existing walls or other blind areas. The protruding wheel

Immediately switch off the machine in case of considerable may cut gas or water pipes, electrical wiring or objects that

vibrations or if other malfunctions occur. Check the machine in can cause kickback.

order to ¿ nd out the cause. Always use and store the grinding disks according to the

manufacturer's instructions.

Safety Warnings Speci¿

When grinding metal, À ying sparks are produced. Take care

a) Do not use excessively oversized sanding disc paper.

that no persons are endangered. Because of the danger of

Follow manufacturers recommendations, when selecting

¿ re, no combustible materials should be located in the vicinity

sanding paper. Larger sanding paper extending beyond the (spark À ight zone). Do not use dust extraction.

sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.

Due care should be taken that no sparks or sanding dust À ying from the workpiece come into contact with you.

When separating stone the guide shoe must be used!

Safety Warnings Speci¿ c for Wire Brushing Operations:

The adjusting nut must be tightened before starting to work

a) Be aware that wire bristles are thrown by the brush

with the machine.

even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire

The workpiece must be ¿ xed if it is not heavy enough to be bristles can easily penetrate light clothing and/or skin.

steady. Never lead the workpiece to the grinding disk with your hand.

b) If the use of a guard is recommended for wire brushing, do not allow any interference of the wire wheel

Under extreme conditions (e.g. smooth-grinding metals with or brush with the guard. Wire wheel or brush may expand in

the arbour and vulcanized ¿ bre grinding wheel), signi¿ cant diameter due to work load and centrifugal forces.

contamination can build up on the inside of the angle grinder. For safety reasons, in such conditions the inside should be cleaned thoroughly of metal deposits and a motor circuit-

Appliances used at many different locations including open air

breaker must be connected in series. If the motor circuit-

should be connected via a residual current device of 30 mA or

breaker trips the machine must be sent for repair.

less. For accessories intended to be ¿ tted with threaded hole

Dust and splinters must not be removed while the machine is

wheel, ensure that the thread in the wheel is long enough to

running.

accept the spindle length. Only plug-in when machine is switched off.

For cutting or separating use a closed protection cap, Never reach into the danger area of the tool when it is

available as an accessory. running.

SPECIFIED CONDITIONS OF USE

Always use the auxiliary handle. The angle grinder can be used to cut and rough-grind many

The angle grinder can be used to rough-grind many different

Immediately switch off the machine in case of considerable dif

ferent materials, e.g. metal or stone, for grinding with a

vibrations or if other malfunctions occur. Check the machine in

materials, e.g. metal or stone, for grinding with a plastic

plastic grinding plate and for operation with the wire brush.

order to ¿ nd out the cause.

grinding plate and for operation with the wire brush.

Always follow the manufacturer’s instructions if you are

Always use and store the grinding disks according to the unsure about anything to do with the machine..

unsure about anything to do with the machine.

manufacturer's instructions. Do not use this product in any other way as stated for normal

When grinding metal, À ying sparks are produced. Take care use.

that no persons are endangered. Because of the danger of ¿ re, no combustible materials should be located in the vicinity (spark À ight zone). Do not use dust extraction.

Due care should be taken that no sparks or sanding dust À ying from the workpiece come into contact with you.

When separating stone the guide shoe must be used! The adjusting nut must be tightened before starting to work

with the machine.

c for Sanding Operations:

19

MAINS CONNECTION

The workpiece must be ¿ xed if it is not heavy enough to be steady. Never lead the workpiece to the grinding disk with

Connect only to single-phase a.c. current and only to the your hand.

system voltage indicated on the rating plate. It is also possible Under extreme conditions (e.g. smooth-grinding metals with

to connect to sockets without an earthing contact as the the arbour and vulcanized ¿ bre grinding wheel), signi¿ cant

design conforms to safety class II. contamination can build up on the inside of the angle grinder. For safety reasons, in such conditions the inside should be

MAINTENANCE

cleaned thoroughly of metal deposits and a motor circuit-

The ventilation slots of the machine must be kept clear at all

breaker must be connected in series. If the motor circuit-

times.

breaker trips the machine must be sent for repair. Use only Milwaukee accessories and spare parts. Should

For accessories intended to be ¿ tted with threaded hole

components need to be exchanged which have not been

wheel, ensure that the thread in the wheel is long enough to

described, please contact one of our Milwaukee service

accept the spindle length.

agents (see our list of guarantee/service addresses). For cutting or separating use a closed protection cap,

If needed, an exploded view of the tool can be ordered.

available as an accessory.

Please state the ten-digit No. as well as the machine type printed on the label and order the drawing at your local

SPECIFIED CONDITIONS OF USE

service agents or directly at: Milwaukee Electric The angle grinder can be used to cut and rough-grind many

Max-Eyth-Straße 10, D-71364 Winnenden, Germany. dif

ferent materials, e.g. metal or stone, for grinding with a plastic grinding plate and for operation with the wire brush. Always follow the manufacturer’s instructions if you are unsure about anything to do with the machine..

Do not use this product in any other way as stated for normal use.

EC-DECLARATION OF CONFORMITY

We declare under our sole responsibility that this product is in conformity with the following standards or standardized documents. EN 60745, EN 55014-1, EN 55014-2, EN 61000- 3-2, EN 61000-3-3, in accordance with the regulations 98/37/ EC, 2004/108/EC

Tool,

SYMBOLS

Please read the instructions carefully before starting the machine.

Always wear goggles when using the machine.

Always disconnect the plug from the socket before carrying out any work on the machine.

Accessory - Not included in standard equipment, available as an accessory.

Do not dispose of electric tools together with household waste material! In observance of European Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

Winnenden, 2009-10-05

MAINS CONNECTION

Connect only to single-phase a.c. current and only to the system voltage indicated on the rating plate. It is also possible to connect to sockets without an earthing contact as the design conforms to safety class II.

MAINTENANCE

The ventilation slots of the machine must be kept clear at all times.

Use only Milwaukee accessories and spare parts. Should components need to be exchanged which have not been described, please contact one of our Milwaukee service agents (see our list of guarantee/service addresses).

If needed, an exploded view of the tool can be ordered. Please state the ten-digit No. as well as the machine type printed on the label and order the drawing at your local service agents or directly at: Milwaukee Electric Max-Eyth-Straße 10, D-71364 Winnenden, Germany.

Rainer Kumpf

Manager Product Development

Tool,

20

Made in China

Max-Eyth-Straße 10 D-71364 Winnenden Germany

+49 (0) 7195-12-0

(11.09)

4931 4140 32

Milwaukee AG 750-100, AG 750-125 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual