Milwaukee 9070-20, 9071-20, 9072-20, 9072-22, 9075-20 Installation Manual

...
OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
Cat. No. / No de cat.
9070-20, 9071-20, 9072-20, 9072-22, 9075-20, 9092-20, 9096-20 IMPACT WRENCH
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GENERAL POWER TOOL
WARNING
SAFETY WARNINGS
Read all safety warnings, instruc-
tions provided with this power tool. Failure to
follow all instructions listed below may result in
electric shock, re and/or serious injury. Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-oper-
ated (cordless) power tool.
tions, illustrations and specica-
WORK AREA SAFETY
• Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
• Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
• Keep children and bystanders away while operat­ing a power tool. Distractions can cause you to lose
control.
ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet condi­tions. Water entering a power tool will increase the
risk of electric shock.
• Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
• When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
• If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of an GFCI reduces
the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under
the inuence of drugs, alcohol or medication. A moment of inattention while operating power tools
may result in serious personal injury.
• Use personal protective equipment. Always
wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions
will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch
is in the off-position before connecting to power source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your nger on
the switch or energizing power tools that have the
switch on invites accidents.
• Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
• Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and
ignore tool safety principles. A careless action can
cause severe injury within a fraction of a second.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/
or remove the battery pack, if detachable, from the power tool before making any adjustments,
changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of
starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
• Maintain power tools and accessories. Check
for misalignment or binding of moving parts, breakage of parts and any other condition that
may affect the power tool’s operation. If damaged,
have the power tool repaired before use. Many ac-
cidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking into account the working conditions and
the work to be performed. Use of the power tool for operations different from those intended could
result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.
SERVICE
• Have your power tool serviced by a qualied
repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
SPECIFIC SAFETY RULES FOR
IMPACT WRENCH
• Hold the power tool by insulated gripping sur­faces, when performing an operation where the fastener may contact hidden wiring or its own cord. Fasteners contacting a “live” wire may make
exposed metal parts of the power tool “live” and could
give the operator an electric shock.
2
• Wear ear protectors when impact drilling. Expo-
WARNING
WARNING
C
US
sure to noise can cause hearing loss.
Use only sockets and other accessories speci
cally designed for use on impact wrenches and drivers. Other sockets and accessories might shatter
or break causing injury.
Maintain labels and nameplates. These carry
important information. If unreadable or missing,
contact a MILWAUKEE service facility for a free
replacement.
construction activities contains chemicals known to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks that are specially designed to
lter out microscopic particles.
Some dust created by power sanding, sawing, grinding, drilling, and other
EXTENSION CORDS
Grounded tools require a three wire extension
cord. Double insulated tools can use either a two or three wire extension cord. As the distance from
the supply outlet increases, you must use a heavier
gauge extension cord. Using extension cords with
inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool
damage. Refer to the table shown to determine the required minimum wire size.
The smaller the gauge number of the wire, the greater
the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.
When using more than one extension cord to make up the total length, be sure each cord contains at
least the minimum wire size required. If you are using
one extension cord for more than one tool, add the nameplate amperes and use the sum to determine
the required minimum wire size.
Guidelines for Using Extension Cords
• If you are using an extension cord outdoors, be sure
it is marked with the sufx “W-A” (“W” in Canada) to indicate that it is acceptable for outdoor use.
• Be sure your extension cord is properly wired
and in good electrical condition. Always replace a
damaged extension cord or have it repaired by a
qualied person before using it.
• Protect your extension cords from sharp objects,
excessive heat and damp or wet areas.
Recommended Minimum Wire Gauge
For Extension Cords*
Nameplate Amps
0 - 2.0
2.1 - 3.4
3.5 - 5.0
5.1 - 7.0
7.1 - 12.0
12.1 - 16.0
16.1 - 20.0
* Based on limiting the line voltage drop to ve volts at 150%
of the rated amperes.
Extension Cord Length
25' 50' 75' 100' 150'
18
18
18 18 18 18 16 14 12
18 18 16 14 12 10
18
16
14
12
10
18 16 14 12 10
--
--
--
GROUNDING
-
electric shock. Check with a qualied electrician if you are in doubt as to whether the outlet is
properly grounded. Do not modify the plug pro­vided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the cord or plug is damaged. If damaged, have it
repaired by a MILWAUKEE service facility before use. If the plug will not t the outlet, have a proper outlet installed by a qualied electrician.
Grounded Tools (Three-Prong Plugs)
Tools marked “Grounding Required” have a three wire cord and three prong grounding plug. The plug
must be connected to a properly grounded outlet (See Figure A). If the tool should electrically mal­function or break down, grounding provides a low resistance path to carry electricity away from the
user, reducing the risk of electric shock.
The grounding prong in the plug is connected through the green wire inside the cord to the grounding
system in the tool. The green wire in the cord must
be the only wire connected to the tool's grounding system and must never be attached to an electrically
“live” terminal.
Your tool must be plugged into an appro­priate outlet, properly installed and grounded in accordance with all codes
and ordinances. The plug and outlet should look like those in Figure A.
Double Insulated Tools (Two-Prong Plugs)
Tools marked “Double Insulated” do not require
grounding. They have a special double insulation system which satises OSHA requirements and
complies with the applicable standards
of Underwriters Laboratories, Inc., the
Canadian Standard Association and
the National Electrical Code. Double
Insulated tools may be used in either
of the 120 volt outlets shown in Figures B and C.
Improperly connecting the ground­ing wire can result in the risk of
SYMBOLOGY
Double Insulated
Amps
Volts
Impacts per Minute Under Load (IPM)
16 14 12
Approval Mark for Mexico
12
--
--
--
3
Alternating Current
Alternating Current/Direct Current
UL Listing for Canada and U.S.
Fig. A
Fig. B
Fig. C
WARNING
Volts .............................................................120 AC
Amps .....................................................................7
Cat. No. ..................................................... 9070-20
No Load RPM ..................................................1800
Drive Shaft ........................................................ 1/2"
Impacts per Minute ..........................................2600
Average Torque ........................................300 ft-lbs
Cat. No. ..................................................... 9071-20
No Load RPM ..................................................1800
Drive Shaft ........................................................ 1/2"
Impacts per Minute ..........................................2600
Average Torque ........................................300 ft-lbs
Cat. No. ..................................................... 9072-20
No Load RPM .......................................... 600-1800
Drive Shaft ........................................................ 1/2"
Impacts per Minute ................................ 1000-2600
Average Torque .................................100-300 ft-lbs
Cat. No. ..................................................... 9072-22
No Load RPM .......................................... 600-1800
Drive Shaft ........................................................ 1/2"
Impacts per Minute ................................ 1000-2600
Average Torque .................................100-300 ft-lbs
Cat. No. ..................................................... 9075-20
No Load RPM ..................................................1800
Drive Shaft ........................................................ 3/4"
Impacts per Minute ..........................................2500
Average Torque ........................................380 ft-lbs
Cat. No. ..................................................... 9092-20
No Load RPM .......................................... 600-1800
Drive Shaft ...............................................1/16" Hex
Impacts per Minute ................................ 1000-2600
Average Torque .................................100-315 ft-lbs
Cat. No. ..................................................... 9096-20
No Load RPM .......................................... 600-1800
Drive Shaft .................................................5/8" Hex
Impacts per Minute ................................ 1000-2600
Average Torque .................................100-315 ft-lbs
QUICK CHANGE CHUCK CAPACITIES*
Cat. No. ..................................................... 9070-20
Quick Change Auger Bits ..............................1-1/2"
Selfeed Bits .................................................2-9/16"
Cat. No. ..................................................... 9072-20
Quick Change Auger Bits ..............................1-1/2"
Selfeed Bits .................................................2-9/16"
Cat. No. ..................................................... 9072-22
Quick Change Auger Bits ..............................1-1/2"
Selfeed Bits .................................................2-9/16"
Cat. No. ..................................................... 9092-20
Quick Change Auger Bits ..............................1-1/2"
Selfeed Bits .................................................2-9/16"
Cat. No. ..................................................... 9076-20
Quick Change Auger Bits ..............................1-1/2"
Selfeed Bits .................................................2-9/16"
*Only for use with the 7/16" or 5/8" Hex Quick Change
chuck, standard equipment on the 9092-20 (7/16") and 9096-20 (5/8"), optional accessory (Cat. No. 48-66-0061) on other models.
SPECIFICATIONS
FUNCTIONAL DESCRIPTION
1
2
3
4
1. Drive shank
2. Forward/reverse switch
(9072-20, 9072-22, 9092-20, 9096-20)
3. Trigger
(9072-20, 9072-22, 9092-20, 9096-20)
Rocker switch
(9070-20, 9071-20, 9075-20)
4. Speed control dial
(9072-20, 9072-22, 9092-20, 9096-20)
Cat. No.
9072-20,
9072-22
5
6
5. Handle
6. Quik-Lok® cord
(9072-20, 9072-22, 9092-20, 9096-20)
7. Quick change chuck
8. Tool hanger
(9092-20, 9096-20)
9. Tool hanger ring
9
(9092-20, 9096-20)
(9092-20, 9096-20)
8
7
3
Cat. No. 9092-20 Cat. No. 9075-20
ASSEMBLY
To reduce the risk of injury, always
removing accessories. Only use accessories
specically recommended for this tool. Others may be hazardous.
Removing and Replacing Quik-Lok® Cords
(Cat. No. 9072-20, 9072-22, 9092-20 and 9096-20)
MILWAUKEE's exclusive Quik-Lok® Cords provide instant eld replacement or substitution.
1. To remove the Quik-Lok 1/4 turn to the left and pull it out.
2. To replace the Quik-Lok
keyways and push the connector in as far as it will
go. Turn the cord nut 1/4 turn to the right to lock.
unplug tool before changing or
®
Cord, turn the cord nut
®
Cord, align the connector
4
Attaching and Removing the Tool Hanger
WARNING
WARNING
(Cat. No. 9092-20, 9096-20, or as accessory)
1.To attach, remove the two
top gear case screws.
2. Place the ring through the tool hanger.
3. Position the tool hanger
on the tool over the two
gear case screw holes.
4. Replace the two gear case screws. Hand tight­en the screws.
5. To remove, reverse the procedure.
Attaching and Removing Accessories
This impact wrench is intended only for use with sockets designed for impact wrenches and that
have a 1/2" square drive (3/4" square drive for Cat. No. 9075-20). Other sockets could shatter or break, causing injury.
1. To attach a socket or other accessory, push the
accessory onto the drive shank until it snaps into
place.
2. To remove the accessory, pull it off the drive shank.
Attaching and Removing Accessories
These impact wrenches are intended only for use with sockets designed for impact wrenches and that
have a 1/2" square drive. Other sockets could shatter or break, causing injury.
1. To attach a socket or other acces-
sory, align the hole in the acces­sory with the detent pin on the
drive shank. Hold the detent pin
in while pushing the socket onto
the drive shank. The detent pin
will snap into place in the hole
to secure the socket.
2. To remove the accessory, insert a nail or other thin object into the hole in the accessory and press the detent pin in. Pull the accessory off the drive shank.
Attaching and Removing Accessories
Wrenches using the Quick Change 1/2" Square
Cat. No. 9092-20 and accessory Cat. No. 48-66-0061 are intended for use with accessories with a 7/16" Hex Quick Change shank. Cat. No. 9096-20 is in­tended for use with accessories with a 5/8" Hex Quick Change shank. Both Hex Quick Change shanks have a ball-retainer groove. They are not intended for use with Hex Shank Bit Extensions.
1. To attach an accessory, pull the chuck collar forward and insert the accessory shank. Release the collar. It may be necessary to pull the bit out slightly to engage the holding mechanism.
2. To remove the accessory, pull the chuck collar forward and remove the accessory. Release the collar.
(Cat. No. 9071-20, 9075-20)
(Cat. No. 9070-20, 9072-20, 9072-22)
(Cat. No. 9092-20, 9096-20, or other Impact
Drive to 7/16" Hex Adapter)
Gear case screws
Detent Pin
Closed (Locked)
Ball-retainer groove
Open (Release)
OPERATION
To reduce the risk of injury, always
removing accessories or making adjustments.
Use only specically recommended accessories. Others may be hazardous.
To reduce the risk of injury, always wear safety goggles or glasses with side shields.
Using the Forward/Reverse Switch
(Cat. No. 9072-20, 9072-22, 9092-20, and 9096-20) This impact wrench is equipped with a forward/re-
verse switch that may be set to forward or reverse
rotation.
1. For forward (clockwise) rotation, push the forward/ reverse switch in the direction shown. Check the
direction of rotation before use.
2. For reverse (counterclockwise) rotation, push the forward/reverse switch in the direction shown.
Check the direction of rotation before use.
and all moving parts. To reduce the risk of explosion, electric shock
and property damage, always check the work area for hidden pipes and wires
before drilling.
To reduce the risk of injury, only
grasp tool by handle and red
insulated surfaces. Do not hold gray gear case when impacting or drilling.
unplug tool before attaching or
Reverse
Forward
Forward/Reverse Switch
To reduce the risk of injury, keep
hands and cord away from the bit
5
Starting, Stopping and Controlling Speed
WARNING
WARNING
WARNING
(9072-20, 9072-22, 9092-20, and 9096-20)
This impact wrench may be operated at any speed
from 0 to full speed. The speed will remain variable
up to the chosen speed dial setting by use of the trig-
ger. The speed dial turns clockwise to increase the speed or counterclockwise to decrease the speed.
1. Select a speed on the speed dial.
2. To start the tool, pull the trig- ger.
3. To vary the driving speed, in-
crease or decrease pressure
on the trigger. The further the
trigger is pulled, the greater
the speed.
4. To stop the tool, release the trigger.
Trigger
Speed dial
To increase the speed
Starting and Stopping the Tool
These impact wrenches are equipped with a rocker
switch that offers both forward and reverse rotation.
1. For forward (clockwise) rotation,
2. For reverse (counterclockwise)
NOTE: To prevent damage to the motor and internal mechanism, allow the motor to stop completely before switching from forward to reverse or from
reverse to forward.
The longer a bolt, screw, or nut is impacted, the
tighter it will become. To help prevent damaging the
fasteners or workpieces, avoid excessive impact-
ing. Be particularly careful when impacting smaller
fasteners because they require less impacting to
reach optimum torque.
Practice with various fasteners, noting the length of
time required to reach the desired torque. Check the tightness with a hand-torque wrench. If the fasteners are too tight, reduce the impacting time. If they are not tight enough, increase the impacting time. Impacting for two seconds is generally sufcient for a 3/8" bolt and one second for a 5/16" bolt. How-
ever, oil, dirt, rust or other matter on the threads or under the head of the fastener affects the degree
of tightness.
The torque required to loosen a fastener averages
75% to 80% of the tightening torque, depending on the condition of the contacting surfaces. However, if
rust or corrosion causes seizing, more torque may
be required. On light gasket jobs, run each fastener down to a
relatively light torque and use a hand torque wrench
for nal tightening.
(9070-20, 9071-20, 9075-20)
pull the lower portion of the
switch.
rotation, pull the upper portion of
the switch.
Impacting Techniques
MAINTENANCE
To reduce the risk of injury, always
any maintenance. Never disassemble the tool.
Contact a MILWAUKEE service facility for ALL repairs.
Keep your tool in good repair by adopting a regular
maintenance program. Inspect your tool for issues
such as undue noise, misalignment or binding of moving parts, breakage of parts, or any other condi-
tion that may affect the tool operation. Return the tool to a MILWAUKEE service facility for repair. After six
months to one year, depending on use, return the
tool to a MILWAUKEE service facility for inspection.
never immerse your tool in liquid or allow a liquid to ow inside it.
Clean dust and debris from vents. Keep handles clean, dry and free of oil or grease. Use only mild
soap and a damp cloth to clean, since certain clean­ing agents and solvents are harmful to plastics and
other insulated parts. Some of these include gasoline,
turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household deter-
gents containing ammonia. Never use ammable or combustible solvents around tools.
For repairs, return the tool to the nearest service
center.
unplug the tool before performing
Maintaining Tools
To reduce the risk of personal in­jury, electric shock and damage,
Cleaning
Repairs
ACCESSORIES
Use only recommended accesso-
For a complete listing of accessories, go online to
www.milwaukeetool.com or contact a distributor.
ries. Others may be hazardous.
SERVICE - UNITED STATES
1-800-SAWDUST (1.800.729.3878)
Monday-Friday, 7:00 AM - 6:30 PM CST
or visit www.milwaukeetool.com
Contact Corporate After Sales Service Technical
Support with technical, service/repair, or warranty questions.
Email: metproductsupport@milwaukeetool.com Become a Heavy Duty Club Member at
www.milwaukeetool.com to receive important notications regarding your tool purchases.
SERVICE - CANADA
Milwaukee Tool (Canada) Ltd
Monday-Friday, 7:00 AM - 4:30 PM CST
1.800.268.4015
or visit www.milwaukeetool.ca
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