Milwaukee 48-11-2401, 2401-20, 2401-22 User Manual

Cat. No.

No de Cat.

2401-20

OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR

M12™ CORDLESS SCREWDRIVER TOURNEVIS M12™ DESTORNILLADOR DE M12™

TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S MANUAL.

AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN COMPRENDRE LE MANUEL DE L'UTILISATEUR.

PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DEL OPERADOR.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS.

Failure to follow the warnings and instructions may result in electric shock, ﬁ re and/or serious injury. Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

• Keep work area clean and well lit. Cluttered or

dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of ﬂ ammable liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.

• Keep children and bystanders away while operating a power tool. Distractions can cause

you to lose control.

ELECTRICAL SAFETY

WORK AREA SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodiﬁ ed plugs and matching outlets will

reduce risk of electric shock.

• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric

shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase

the risk of electric shock.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords

increase the risk of electric shock.

• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use

of a cord suitable for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces

the risk of electric shock.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the inﬂ uence of drugs, alcohol or medication. A

moment of inattention while operating power tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection. Protective equipment such

as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with

your ﬁ nger on the switch or energising power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left

attached to a rotating part of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and

balance at all times. This enables better control

of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewel- lery or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of

dust collection can reduce dust-related hazards.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct

power tool will do the job better and safer at the rate for which it was designed.

• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be

controlled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such

preventive safety measures reduce the risk of starting the power tool accidentally.

• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the

hands of untrained users.

• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

• Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool

for operations different from those intended could result in a hazardous situation.

BA TTER Y T OOL USE AND CARE

• Recharge only with the charger speciﬁ ed by the manufacturer. A charger that is suitable for

one type of battery pack may create a risk of ﬁ re when used with another battery pack.

• Use power tools only with speciﬁ cally desig- nated battery packs. Use of any other battery

packs may create a risk of injury and ﬁ re.

• When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery termi-

nals together may cause burns or a ﬁ re.

• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, ﬂ ush with water. If liquid contacts eyes, additionally seek medical help.

Liquid ejected from the battery may cause irritation or burns.

SERVICE

• Have your power tool serviced by a qualiﬁ ed repair person using only identical replacement parts. This will ensure that the safety of the power

tool is maintained.

SPECIFIC SAFETY RULES

• Wear ear protectors with impact drilling. Exposure to noise can cause hearing loss.

• Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.

• Hold power tools by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring or its own cord. Fastener contacting a “live” wire may make

exposed metal parts of the power tool “live” and could give the operator an electric shock.

• Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.

• WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paint

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on

how often you do this type of work. T o reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to ﬁ lter out microscopic particles.

SYMBOLOGY

Direct Current Underwriters Laboratories, Inc.

United States and Canada No Load Revolutions

per Minute (RPM)

SPECIFICATIONS

Capacities

Volts

Cat. No. 2401-20 12 0 - 500 1/2” 1/4”

No Load

RPM

Drilling in

Wood

Driving Screws

FUNCTIONAL DESCRIPTION

1. Bit holder collar

2. Clutch adjusting ring

3. Fuel Gauge

4. Control Switch

5. Trigger

6. LED

ASSEMBLY

WARNING Recharge only with the

charger speciﬁ ed for the battery. For speciﬁ c charging instructions, read the opera- tor’s manual supplied with your charger and battery.

Inserting/Removing the Battery

To remove the battery, push in the release buttons and pull the battery pack away from the tool. To insert the battery, slide the pack into the body of the tool. Make sure it latches securely into place.

OPERATION

WARNING Always remove battery

pack before changing or removing accessories. Only use accessories speciﬁ cally recommended for this tool. Others may be hazardous.

WARNING T o reduce the risk of injury ,

wear safety goggles or glasses with side shields.

Fuel Gauge

To determine the amount of charge left in the battery, pull the trigger. The Fuel Gauge will light up for 2-3 seconds. T o signal the end of charge, 1 light on the fuel gauge will ﬂ ash for 2-3 seconds.

Installing Bits

Always remove the battery before inserting or removing bits. Select the proper style and size bit for the type of screw you are using.

1. To install the bit, press the bit into the socket until the collar snaps back and the bit is locked into place.

2. To remove the bit, pull out the collar, then pull out the bit.

NOTE: It is not necessary to hold the collar out when installing and removing bits. The ﬁ rst time the tool is used, it may be necessary to pull out the collar.

Using the Adjustable Clutch

This tool has an adjustable clutch for driving different types

Fig. 2

of screws into different materials. When properly adjusted, the clutch will slip at a preset torque to prevent driving the screw too deep and to prevent damage to the screw or tool.

Driving Fig. 3

To adjust the clutch, turn the clutch adjusting ring so that the desired setting (1-15) lines up with the arrow on the motor

Drilling

housing, as shown. The torque specifications shown here are approximate values obtained with a fully charged battery pack.

Clutch

Setting

10 12 14

Drill

in.

lbs.

2 4 6 8

Small screws in softwood.

Medium screws in softwood or

small screws in hardwood.

13 16

Large screws in softwoods. Me-

dium screws in hardwood or large

screws in hardwood with pilot hole.

120

Applications

NOTE: Because the settings shown in the table are

only a guide, use a piece of scrap material to test the different clutch settings before driving screws into the workpiece.

Using Control Switch

The control switch may be set to three positions: forward, reverse and lock. Due to a lockout mechanism, the control switch can only be adjusted when the ON/OFF switch is not pressed. Always allow the motor to come to a complete stop before using the control switch.

Fig. 4

Forward -

Push from

RIGHT

Lock -

Push to

CENTER

Reverse -

Push from

LEFT

For forward (clockwise) rotation, push in the control switch from the right side of the tool. Check the

direction of rotation before use.

For reverse (counterclockwise) rotation, push in the control switch from the left side of the tool. Check

direction of rotation before use.

To lock the trigger, push the control switch to the center position. The trigger will not work while the control switch is in the center locked position. Always lock the trigger or remove the battery pack before performing maintenance, changing accessories, storing the tool and any time the tool is not in use.

Battery Pack Protection

To protect the battery from damage and extend its life, the tool’s intelligent circuit monitors current draw, temperature, and voltage drops. In extremely high torque, binding, stalling, and short circuit situations that cause high current draw, the

tool will vibrate for about 5 seconds, the fuel gauge will ﬂ ash, and then the tool will turn OFF. To reset, release the trigger. Under extreme circumstances, the internal temperature of the battery could become too high. If this happens, the fuel gauge will ﬂ ash and the battery pack will shut off. Let the battery pack cool and then continue work.

APPLICATIONS

WARNING T o reduce the risk of electric

shock, check work area for hidden pipes and wires before drilling or driving screws.

This tool provides a quick, convenient means of drilling small holes and installing and removing screws. Because of the many screw sizes, types, thread engagements and materials available, it is difﬁ cult to limit the application of this tool by screw size. However, for applications in wood, a #6 wood screw with a full pilot hole is recommended as a practical limit.

Drilling in Wood, Composition Materials and Plastic

Always use sharp bits. When using twist drill bits, pull the bit out of the hole frequently to clear chips from the bit ﬂ utes. To reduce the chance of splinter- ing, back work with a piece of scrap wood. Select low speeds for plastics with a low melting point.

Driving Screws

Drill a pilot hole when driving screws into thick or hard materials. Set the clutch adjusting ring to the proper position and set the speed to low. Use the proper style and size screwdriver bit for the type of screw you are using. With the screwdriver bit in the screw, place the tip of the screw on the workpiece and apply ﬁ rm pres- sure before pressing the foward/reverse switch up. Screws can be removed by pressing the foward/ reverse switch down.

Locking the Screwdriver Bit

When the tool is off, the screwdriver bit automatically locks in place allowing you to use the screwdriver manually. Do this to tighten screws that require more torque than the driver is capable of delivering, when conﬁ rming the tightness of a screw or when loosening an extremely tight screw.

ACCESSORIES

WARNING Always remove battery

pack before changing or removing accessories. Only use accessories speciﬁ cally recommended for this tool. Others may be hazardous.

For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go online

to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or service center.

MAINTENANCE

WARNING T o reduce the risk of injury ,

always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.

Maintaining Tool

Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program. After six months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE service facility for:

• Lubrication

• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)

• Electrical inspection (battery pack, charger, motor)

• Testing to assure proper mechanical and electrical operation

If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.

LIMITED WARRANTY - MEXICO,

CENTRAL AMERICA AND CARIBBEAN

TECHTRONIC INDUSTRIES' warranty is for 5 year since the original purchase date. This warranty card covers any defect in material and workmanship on this Power Tool. To make this warranty valid, present this warranty card, sealed/stamped by the distributor or store where you purchased the product, to the Authorized Service Center (ASC). Or, if this card has not been sealed/stamped, present the original proof of purchase to the ASC. Call toll-free 1 800 832 1949 to ﬁ nd the nearest ASC, for service, parts, acces- sories or components.

Procedure to make this warranty valid

Take the product to the ASC, along with the warranty card sealed/stamped by the distributor or store where you purchased the product, and there any faulty piece or component will be replaced without cost for you. We will cover all freight costs relative with this warranty process.

Exceptions

This warranty is not valid in the following situations: a) When the product is used in a different manners from the end-user guide or instruction manual. b) When the conditions of use are not normal. c) When the product was modiﬁ ed or repaired by people not authorized by TECH- TRONIC INDUSTRIES. Note: If cord set is damaged, it should be replaced by an Authorized Service Center to avoid electric risks.

SERVICE AND ATTENTION CENTER Rafael Buelna No.1. Col. Tezozomoc Mexico, Azcapotzalco D.F. Ph. 01 800 832 1949

IMPORTED AND COMMERCIALIZED BY: TECHTRONIC INDUSTRIES MEXICO, .S.A. DE C.V. Av. Santa Fe 481 piso 6, Col. Curz Manca. CP 05349, Cuajimalpa, D.F.

Model: Date of Purchase: Distributor or Store Stamp:

Cleaning

Clean dust and debris from charger and tool vents. Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery pack and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use ﬂ ammable or combustible solvents around tools.

WARNING To reduce the risk of per-

sonal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to ﬂ ow inside them.

Repairs

For repairs, return the tool, battery pack and charger to the nearest service center.

LIMITED WARRANTY - USA AND CANADA

Every MILWAUKEE power tool (including cordless product – tool, battery pack(s)

- see separate & distinct CORDLESS BATTERY PACK LIMITED WARRANTY statements & battery charger and Work Lights*) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of ﬁ ve (5) years* after the date of purchase unless otherwise noted. Return of the power tool to a MILW AUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE deter- mines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. *The warranty period for, Job Site Radios, M12™ Power Port and Trade Titan™ Industrial Work Carts is one (1) year from the date of purchase. The warranty period for a LED Work Light and LEDUpgrade Bulb is a limited LIFETIME warranty to the original purchaser only, if during normal use the LED bulb fails the Work Light or Upgrade Bulb will be replaced free of charge. *This warranty does not cover Air Nailers & Stapler, Airless Paint Sprayer , Cordless Battery Packs, Gasoline Driven Portable Power Generators, Hand Tools, Hoist – Electric, Lever & Hand Chain, M12™ Heated Jackets, Reconditioned product and Test & Measurement products. There are separate and distinct warranties available for these products. Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STA TES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMIT A TION OR EXCLUSION MAY NOT APPLY TO YOU. THIS W ARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW , MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A P AR TICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only. Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest MILWAUKEE factory Service Center location.

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