Milwaukee 4792 Operating Instructions And Parts List Manual

OPERAl’lNG INSTRUCTIONS

AND PARTS LIST FOR

CATALOG NUMBER

4792

BUL. 54-00-1700

May 1.1973

MILWAUKEE ELECTRIC TOOL CORP.

DEPENDABLE POWER

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING

INFORMATION AS SHOWN IN THIS LIST:

1. M.E.T.CO. PART NUMBER
2 The PART NAME

5. STARTING SERIAL NO. 51 l-1001

AC ALTERNATOR

3. M.E.T.CO. . CAT. NO. 4792

4. The NAME of Item: AC ALTERNATOR

MILWAUKEE ELECTRIC TOOL CORPORATION

13135 WEST LISBON ROAD

BROOKFIELD, WISCONSIN 53005

a

Printed in USA-100

FULL LOAD WATTS

OF

MILWAUKEE ELECTRIC TOOLS

54-00-1700

Page 2

MODEL

NO.

0101

0102.1

Olrn

0121

0122.1

014o

0160

0180

0181

0190

0191

0200

0229

0221

0222-l

FULL LOAD

WATTS

340

370

340

370

370

340

340

340

370

340

370

340

34o

370

370

AMI+

3.0

3.0

3.0

3.25

3.25

3.0

3.0

3.0

3.25

3.0

3.25

3.0

3.0

3.25

3.25

MODEL

NO.

1700.1

1750

1750-l

18u)

1850-1

2mo:1

2400-l

3820

3880

3940

4020

4o3o

4o35

4250-l

4260.)

FULLLOAD

WATTS

1100

1250

1100

1250

1100

125o 10.0

1250 10.0

16OO

MOO 15.0

Moo

1600 15.0

Moo

1600

400

1100

AMPS

10.0

11.0

10.0

11.0

10.0

15.0

,15.0

15.0

15.0

11.5

4.0

MODEL

NO.

5590

5610

5650

6000

6020

6060

6200

6250

6280

6293

6320

6331

6360

6370,

6400

FULLLOAD

WATTS

105o 10.0

900

950 10.0

220

1200

1200

1600

360

360

1100

1400

1200

1250

1300

14oO

AMPS

11.5

11.5

13.0

10.5

12.0

10.5

12.0

13.0

17.0

8.0

2.0

2.3

4.0

0800

0850

0870

0890

loo0

1000.1

1100

1100-l

llrn

1mo

1200.1

1600

1600-l

16m-1

16M

1650-l

1675-l

1700

400

aoo

400

a00

4oo

400

400

a00

2so

400

400

660

660

660

660

660

750

1250

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

15.5

4.0

4.0

6.0

6.0

6.0

6.0

6.0

7.5

11.0

4270.1

4280-l

4290.1

4295-l

5191

5x10

5220

5240

5260

5265

5300

5350

5360

5390

5400

5410

5450

5530

1100 11.5

1100 11.5

1100 11.5

1100

350

1000

1300 11.5

1300

1300

460

1150 10.0

650

390

515

300

680

1100

1100

11.5

3.3

10.0

11.5

11.5

4.4

6.0

4.0

4.5

3.0

6.4

10.0

10.0

6505

65KI

6541-1

6542-l

6571-1

6581-1

6582-l

6620-l

6640-l

6747-l

6781-1

6798-l

6800

6810

6820

6830

8600

905o

460

460

370

370

370

370

370

400

400

500

310 3.25

515

240

300

700

700

360

__I

4.0

4.0

3.25

3.25

3.25

3.25

3.25

4.0

4.0

4.5

4.5

2.1

3.0

6.4

6.4

3.2

4.0

54-00_1700

Page 3

RULES FOR SAFE OPERATION

1. Gasoline engines give off deadly carbon mon­oxide. Never run a gasoline engine in the basement
or other areas in a building.

2. This alternator has an air cooled engine which
must have good circulation of air.

3. Gasoline engines should not be stored or operated
in holds of boats or ships.

4. Check the local code as to the laws governing
storing gasoline in confined areas.

5. Never fill a gasoline engine in the dark or when
the engine is hot.

6. Check the oil every time you fill the gas tank or
every five operating hours.

7. Under no condition should the gasoline engine

be hooked up to any pressure fuel pump (auto,
tractor or auxiliary line).

8. Always check wattage requirements on labeled
motors and appliances before attempting to oper-

ate.

9. If an extension cord is necessary, always use as
short a length as possilbe. The longer the cord the
greater the voltage drop resulting in less power
applied to the tube.

10. The load should be applied to the alternator

after it has reached its operating speed. Never start

alternatorwith load.

11. Engine speed is preset at the factory. If this
speed is incorrectly readjusted by the customer,
serious damage may be incurred in the tools or ap­pliances connected to the alternator.

ALTERNATOR
7000 WATT - Electric Start

TYPE: Revolving field two pole, single phase,

115/230 volt at 66.8/30.4 amps, 60 cycle, drip

proof design.

ROTOR: Laminated electrical steel, pressed on
shaft, sintered brass collection rings. Windings are
precision semi-automatic wound.

STATOR: Laminated electrical steel pressed into
steel stator band. Precision wound, automatic tied­coils, pressed end returns.

BEARINGS: Life Time sealed ball bearings running
in a steel bearing insert.

VARNISH: Class “H” Westinghouse double dip
7 hr. cure cycle.

INSULATION: Modified class ’ H” insulating sys­tem, DMD liners, heavy polythermalete wire.insu­lation. Dacron tie tape, modified fiber wedges,

COOLING: Centrifugal blower directly connected

to the rotor shaft.
COLOR: Metco Red

INSTALLING & OPERATING

1. ( 1 ‘Uncrate and inspect for shipping damage.

2. ( ) Ventilation: Adequate ventilation must be
provided ror safe, efficient operation.

3. ( 1 Follow the detailed instructions in the fol­lowing section on filling with oil.

1. ( 1 Fill engine with 50 oz. of oil.

CAUTION
This product has been engineered and manufactured
to provide- trouble free operation, if proper­ly cared for and used within its rated specifications.
Always use r;afe when operating or repairing this
alternator, lethal voltages are present and the same
caution should be exercised as is used with the
electrical wiring in your home. Follow a regular
maintenance and service schedule to provide ef­ficient and safe operation.

ENGINE

TYPE: 4 cycle, OHV, single cylinder,

bore,
2-7/8” in. stroke, 27.66 cu. in. displace­ment,

16 horsepower.
COOLING: Pressure air cooled.
GOVERNOR: Mechanical-fixed speed.

IGNITION: Flywheel magneto.
STARTING: Electric
01 L SYSTEM: 50 oz.

FUEL TANK: 2-3/4 gallon.

Note: To Order An Exact Replacement Engine, Order From M.E.T.CO. Part No. 43-20-5008

SPECIFICATIONS

3%”

NOTE: Oil weight Recommendations

Summer - SAE 30 M.S.
Winter -

2. ( 1 Fill fuel tank, with regular
gasoline.

MAINTENANCE

1. Periodically (approximately every 200 operating
hours) inspect the alternator brushes and clean the
slip rings. To gain access to these parts, remove tap­tite screw (item 11, drawing 38852) and brush
cover (item 7). Remove two tapdte screws (item
131, hold down clamp ‘(item lo), two taptite

screws (item 141, and brush holder (item 6). This
will expose the brushes inside the brush.holder and
the slip rings through the opening in the bear
bearing carrier. Brushes which are chipped, cracked,
or worn to a length of less than 5/16” should be
replaced.

SAE 10 M.S.

or non-leaded