Milwaukee 4612 Operallng Instructions And Parts List
OPERAllNG INSTRUCTIONS
.
AND PARTS LIST FOR
CATALOG NUMBER
4612
BUL. 54-00-1400
October 1, 1973
MILWAUKEE ELECTRIC TOOL CORP.
I7
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING
INFORMATION AS SHOWN IN THIS LIST:
1. M.E.T.CO. PART NUMBER’
2 The PART NAME 4. The NAME of Item: AC ALTERNATOR
AC ALTERNATOR
3. M.E.T.CO.. CAT. NO. 4612
5. STARTING SERIAL NO. 508 - 1104
DEPENDABLE POWER
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 WEST LISBON ROAD
BROOKFIELD, WISCONSIN 53005
a
Printedin USA-100
Put No. 39639
SB-62651-101
FULL LOAD WATTS
OF
MILWAUKEE ELECTRIC TOOLS
54-00-1400
Page 2
MODEL
NO.
0101
0102-l
0120
0121
0122-l
0140
0160
0180
0181
0190
0191
02OO
0220
0221
0222-l
FULLLOAD
WATTS
340
370
340
370
33th
340
340
340
370
340
370
320
340
370
370
AMPS
3.0
3.0
3.0
3.25
3.25
3.0
3.0
3.0
3.25
3.0
3.25
34
3.0
3.25
3.25
MODEL
NO.
1700-l
175o
1750-l
1850
185Q,l
2200-l
2400-l
3820
3880
3940
4om
4o3o
4035
4250-l
4260.1
FULLLOAD
*WATTS
1100
125o
1100
1250
1100
1250 10.0
1250
1600
1600 15.0
1600 is.0
1600
l&O
16a+
400
1100
AMPS
10.0
11.0
10.0
11.0
10.0
10.0
15P
15.0
w
lrp
4.0
11.5
MODEL
NO.
5590
5610
565o
6000
6020
6oM)
6200
625O'
6280
6293
6320
6331
637U
6400
FULLLOAD
WATTS
1050
900
950
220
1200
lmo
1600
360
360
1100
1400
12OO
1250
MO
Moo
-AMPS
10.0
8.0
10.0
2.0
11.5
11.5
13.0
2.3
4.0
10.5
12.0
10.5
12.0
13.0
12.0
c
0800
0850
.0870
0890
1000
1000-l
1100
1100-l
1120
lmo
1200-l
1600
1600-l
1620-l
1650
165Q-1
1675-1
1700
400
4oo
4al
400
400
a00
400
400
250 15.5
400
400
660
660
660
660
660
750
1250
4.0
4.0
4.0
4.0
4.0
4.0.
4.0
4.0
4.0
4.0
6.0
6.0
6.0
6.0
6.0
7.5
11.0
427u.l
4280-l
4290-l
4295-l
5191
52ho
5220
5240
5260
5265
53uo
535o
5360
5390
5400
5410
5450
5530
1100 11.5
1100 11.5
1100 11.5
1100
350
loo0 10.0
1300
1300
1300 11.5
460
1150
650
390
515
300
680
1100
1100 10.0
11.5
3.3
11.5
11.5
4.4
1O.b
6.0
4.0
4.5
3.0
6.4
10.0
6505
6510
6541-1
6542-l
6571-1
6581.1
6582-l
66x)-1
6640-l
6747-l
6?81-1
6798-l
#BOO
6810
6820
6830
8600
9050
460
460
370
370
370
370
370
400
400
MO
310
515
24Q
300
700
700
360
-_-s
4a
4.0
3.25
3.25
3.25
,3.25
3.25
4.0
4.0
4.5
3.25
4.5
2.1
3.0
6.4
6.4
3.2
4.0
54-00-1400
Page 3
RULES FOR SAFE OPERATION
1. Gasoline engines give off deadly carbon monoxide. Never run a gasoline engine in the basement
or other areas in a building.
2. This alternator has an air cooled engine which
must have good circulation of air.
3. Gasoline engines should not be stored or operated
in holds of boats or ships.
4. Check the local code as to the laws governing
storing gasoline in confined areas.
5. Never fill a gasoline engine in the dark or when
the engine is hot.
6. Check the oil every time you fill the gas tank or
every 5 hours.
7. Under no condition should the gasoline engine
be hooked up to any pressure fuel pump (auto,
tractor or auxiliary line).
8. Always check wattage requirements on labeled
motors and appliances before attempting to oper-
ate.
9. If an extension cord is necessary, always use as
short a length as possilbe. The longer the cord the
greater the voltage drop resulting in less power
applied to the tube.
10. The load should be applied to the alternator
after it has reached its operating speed. Never start
alternator with load.
11. Engine speed is preset at the factory. If this
speed is incorrectly readjusted by the customer,
serious damage may be incurred in the tools or W
pliances connected to the alternator.
ALTERNATOR
3099 WATT - Manual Start
TYPE: Revolving field four pole, single phase,
115/230 volt at 26/13 amps. 60 cycle, drip
proof design.
ROTOR: Laminated electrical steel, pressed on
shaft, sintered brass collection rings. Windings are
precision semi-automatic wound.
STATOR: Laminated electrical steel pressed into
steel stator band. Precision wound, automatic tied
coils, pressed end returns.
BEARINGS: Life Time sealed ball bearings running
in a steel bearing insert.
VARNISH: Class “H” Westinghouse double dip
7 hr. cure cycle.
INSULATION: Modified class “H” insulating sys-
tem, DMD liners, heavy polythermaleze wire insu-
lation. Dacron tie tape, modified fiber wedges.
COOLING: Centrifugal blower directly connected
to the rotor shaft.
COLOR: Metco Red
INSTALLING & OPERATING
1. ( ) Uncrate and inspect for shipping damage.
2. ( ) Ventilation: Adequate ventilation must be
provided ror safe, efficient operation.
3. ( ) Fill engine with 32 oz. of oil.
CAUTION
This product has been engineered and manufactured.
W_ provide trouble free operation, if proper-
ly cared for and used within its rated specifications.
Always use care when operating or repairing this
alternator, lethal voltages are present and the same
caution should be exercised as is used with’ the
electrical wiring in your home. Follow a regular
maintenance and service schedule to provide efficient and safe operation.
ENGINE
SPECIFICATIONS
TYPE: 4 cycle, L head, single cylinder, 3% ” bore,
2-7/8” stroke, 27.66 cu. in. displacement, 12 H.P.
COOLING: Pressure Air Cooled
GOVERNOR: Mechanical Type Preset
IGNITION: Flywheel Magneto
STARTING: Rope
3lL SYSTEM: Splash Lube 32 Oz.
FUEL TANK: 1 gallon capacity
Note: To Order An Exact Replacemen
t Engine, Order From M.E.T.O.
NOTE: Oil weight Recommendations
Summer -SAE 30 M.S.
Winter - cNv20 M.S.
4, ( ) Fill fuel tank, with regular or low-leaded
gasoline.
MAINTENANCE
1. Periodically
hours) inspect
(approximately every 290 operating
the alternator brushes and clean the
slip rings.
Part No. 43-20-4010
Loading...