Milwaukee 2864-22 Operator’s Manual

OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
Cat. No. / No de cat.
2862-20, 2863-20, 2864-20 M18 FUEL™ HIGH TORQUE IMPACT WRENCH WITH ONE-KEY
CLÉ À CHOCS DE COUPLE ÉLEVÉ DE M18
FUEL™
LLAVE DE IMPACTO DE ALTO ESFUERZO DE TORSIÓN M18 FUEL™ CON ONE-KEY
WARNING To reduce the risk of injury, user must read and understand operator's manual. AVERTISSEMENT An de réduire le risque de blessures, l'utilisateur doit lire et bien
comprendre le manuel.
ADVERTENCIA Para reducir el riesgo de lesiones, el usuario debe leer y entender el manual.
GENERAL POWER TOOL
WARNING
SAFETY WARNINGS
Read all safety warnings, instruc-
tions provided with this power tool. Failure to
follow all instructions listed below may result in
electric shock, re and/or serious injury. Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-oper-
ated (cordless) power tool.
tions, illustrations and specica-
WORK AREA SAFETY
• Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
• Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep children and bystanders away while operat- ing a power tool. Distractions can cause you to lose
control.
ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet condi­tions. Water entering a power tool will increase the
risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
• When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
• If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of an GFCI reduces
the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under
the inuence of drugs, alcohol or medication. A moment of inattention while operating power tools
may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust
mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce
personal injuries.
• Prevent unintentional starting. Ensure the switch
is in the o󰀨-position before connecting to power source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your nger on the
switch or energizing power tools that have the switch
on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result
in personal injury.
Do not overreach. Keep proper footing and bal- ance at all times. This enables better control of the
power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust
collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and
ignore tool safety principles. A careless action
can cause severe injury within a fraction of a second.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your application. The correct power
tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn
it on and o󰀨. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/
or remove the battery pack, if detachable, from the power tool before making any adjustments,
changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of
starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, break­age of parts and any other condition that may
a󰀨ect the power tool’s operation. If damaged, have the power tool repaired before use. Many ac-
cidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to
be performed. Use of the power tool for operations
di󰀨erent from those intended could result in a hazard­ous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles
and grasping surfaces do not allow for safe handling
and control of the tool in unexpected situations.
BATTERY TOOL USE AND CARE
• Recharge only with the charger specied by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of re when used with another battery pack.
Use power tools only with specically designated battery packs. Use of any other battery packs may
create a risk of injury and re.
When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects,
that can make a connection from one terminal to another. Shorting the battery terminals together may
cause burns or a re.
2
Under abusive conditions, liquid may be ejected
WARNING
WARNING
C
US
from the battery; avoid contact. If contact ac­cidentally occurs, ush with water. If liquid con-
tacts eyes, additionally seek medical help. Liquid
ejected from the battery may cause irritation or burns.
Do not use a battery pack or tool that is dam­aged or modied. Damaged or modied batteries
may exhibit unpredictable behavior resulting in re, explosion or risk of injury.
Do not expose a battery pack or tool to re or excessive temperature. Exposure to re or tem-
perature above 265°F (130°C) may cause explosion.
• Follow all charging instructions and do not
charge the battery pack or tool outside the temperature range specied in the instructions.
Charging improperly or at temperatures outside the
specied range may damage the battery and increase the risk of re.
SERVICE
• Have your power tool serviced by a qualied
repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the
manufacturer or authorized service providers.
SPECIFIC SAFETY RULES FOR
IMPACT WRENCHES
• Hold power tool by insulated gripping surfaces,
when performing an operation where the fastener may contact hidden wiring. Fasteners contacting
a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric
shock.
• Wear ear protectors when impact drilling. Expo-
sure to noise can cause hearing loss.
• Use only sockets and other accessories speci­cally designed for use on impact wrenches and drivers. Other sockets and accessories might shatter
or break causing injury.
appropriate respiratory protection or use an OSHA compliant dust extraction solution.
• Always use common sense and be cautious when
using tools. It is not possible to anticipate every
situation that could result in a dangerous outcome.
Do not use this tool if you do not understand these operating instructions or you feel the work is beyond your capability; contact Milwaukee Tool or a trained
professional for additional information or training.
Maintain labels and nameplates. These carry im-
portant information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
construction activities contains chemicals known to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks that are specially designed to
lter out microscopic particles.
To reduce the risk of injury, when working in dusty situations, wear
Some dust created by power sanding, sawing, grinding, drilling, and other
SYMBOLOGY
Volts Direct Current
Canada and U.S.
No Load Revolutions per Minute (RPM) Impacts per Minute Under Load (IPM)
UL Listing for
SPECIFICATIONS
Volts .............................................................. 18 DC
Battery Type .................................................M18™
Charger Type ................................................M18™
Module/FCC ID ........BGM220S2/QOQ-BGM220S2
Recommended Ambient
Operating Temperature ......................0°F to 125°F
Cat. No. ..................................................... 2862-20
Anvil Type ...................................... 1/2" Square-Pin
RPM ............................................................. 0-1800
IPM .............................................................. 0-2400
Cat. No. ..................................................... 2863-20
Anvil Type .................................... 1/2" Square-Ring
RPM ............................................................. 0-1750
IPM .............................................................. 0-2100
Cat. No. ..................................................... 2864-20
Anvil Type .................................... 3/4" Square-Ring
RPM ............................................................. 0-1800
IPM .............................................................. 0-2400
FUNCTIONAL DESCRIPTION
1
7
2
3
5
1. 1/2" Square drive anvil with pin detent (2862-20)
2. Control switch
3. Trigger
4. Mode drive control
5. LED
6. Handle
7. 1/2" Square drive anvil with friction ring (2863-20)
8. 3/4" Square drive anvil with friction ring (2864-20)
3
4
8
6
WARNING
ASSEMBLY
WARNING
WARNING
WARNING
Recharge only with the charger
cic charging instructions, read the operator’s manual supplied with your charger and battery.
To remove the battery, push in the release buttons
and pull the battery pack away from the tool.
is not in use. To insert the battery, slide the pack into the body
of the tool. Make sure it latches securely into place.
may be hazardous. Use only sockets and other accessories speci-
cally designed for use on impact wrenches and drivers. Other sockets and accessories might
shatter or break causing injury.
Attaching and Removing Accessories
1/2" Impact Wrench with Pin Detent
1. Use only the appropriate size Square Drive Sockets.
2. To attach a socket, align the hole in the accessory
with the detent pin on the anvil. Hold the detent pin in while pushing the socket onto the anvil.
The detent pin will snap into place in the hole to
secure the socket.
3. To remove the socket, insert a nail or other thin
object into the hole in the accessory and press in the detent pin. Pull the accessory o󰀨 the anvil.
1. Use only the appropriate size Square Drive Sockets.
2. To attach a socket, align the accessory with the
anvil and push it rmly over the retaining ring.
3. To remove the accessory, pull the accessory o󰀨
the anvil.
To learn more about the ONE-KEY™ functionality
for this tool, go to milwaukeetool.com/One-Key. To
download the ONE-KEY™ app, visit the App Store or
Google Play from your smart device.
Solid Blue Wireless mode is active and ready
Blinking Blue Tool is actively communicating with
Blinking Red Tool is in security lockout and can
specied for the battery. For spe-
Removing/Inserting the Battery
Always lock the trigger or remove
the battery pack any time the tool
Only use accessories specically
recommended for this tool. Others
(Cat. No. 2862-20)
1/2" & 3/4" Impact Wrench
with Friction Ring
(Cat. No. 2863-20 and 2864-20)
ONE-KEY™
ONE-KEY™ Indicator
to be congured via the ONE-KEY™ app.
the ONE-KEY™ app.
be unlocked by the owner via the
ONE-KEY™ app.
OPERATION
To reduce the risk of injury, always
ing or removing accessories. Only use acces-
sories specically recommended for this tool. Others may be hazardous.
Always wear proper eye protection marked to comply with ANSI Z87.1.
When working in dusty situations, wear appro­priate respiratory protection or use an OSHA compliant dust extraction solution.
The drive control button is used to adjust the torque,
rotation speed (RPM), and impact speed (IPM) for
the application. To select the drive control mode:
1. Pull and release the trigger to turn on the tool. The cur­rent mode indicator is lit.
2. Press the drive control but-
ton to cycle through the modes. Select wireless to change the default set­tings via the ONE-KEY™
App on your smart device. When the desired mode indicator is lit, begin work.
NOTE: Select the torque range in accordance with
the equipment manufacturers fastening instruc-
tions. For precision applications, conrm the nal tightening torque with a calibrated device.
Mode RPM IPM Mode RPM IPM
1 0-950 0-1150 3 0-1800 0-2400
2 0-1500 0-2100 4 0-1800* 0-2400*
1 0-550 0-950 3 0-1750 0-2100
2 0-1400 0-1750 4 0-1750* 0-2100*
1 0-950 0-1150 3 0-1800 0-2400
2 0-1500 0-2100 4 0-1800* 0-2400*
*In Mode 4, when run in reverse, the tool will spin at the
above RPM and IPM until the nut breaks free from the
joint. Then, the tool slows to 750 RPM for better control in removing the nut.
The control switch may be set to three positions: forward, reverse and lock. Due to a lockout mecha­nism, the control switch can only be adjusted when the ON/OFF switch is not pressed. Always allow the
motor to come to a complete stop before using the
control switch.
Push for Forward
1. For forward (clockwise) rotation, push the control switch in the direction shown. Check the direction
of rotation before use.
2. For reverse (counterclockwise) rotation, push the control switch in the direction shown. Check the
direction of rotation before use.
4
remove battery pack before chang-
Using the Drive Control
Drive Control Button
Mode
Indicator
Cat. No. 2862-20
Cat. No. 2863-20
Cat. No. 2864-20
Using the Control Switch
Push for
PUSH TO CENTER TO LOCK
ONE-KEY™
Reverse
3. To lock the trigger, push the control switch to the
WARNING
WARNING
WARNING
WARNING
center position. The trigger will not work when the control switch is in the locked position.
Always remove the battery pack before performing
maintenance or changing accessories. Always
lock the trigger or remove the battery pack before
storing the tool and any time the tool is not in use.
Starting, Stopping and Controlling Speed
These tools may be operated at any speed from 0
to full speed.
1. To start the tool, grasp the handle(s) rmly and
pull the trigger.
NOTE: An LED is turned on when the trigger is
pulled and will go o󰀨 shortly after the trigger is released.
2. To vary the speed, increase or decrease the pres-
sure on the trigger. The further the trigger is pulled, the greater the speed.
3. To stop the tool, release the trigger. Ensure the
tool has come to a complete stop before laying
the tool down.
The longer a bolt, screw, or nut is impacted, the
tighter it will become. To help prevent damaging the
fasteners or workpieces, avoid excessive impact-
ing. Be particularly careful when impacting smaller
fasteners because they require less impacting to
reach optimum torque.
Practice with various fasteners, noting the length of
time required to reach the desired torque. Check the tightness with a hand-torque wrench. If the fasteners are too tight, reduce the impacting time. If they are not tight enough, increase the impacting time.
Oil, dirt, rust or other matter on the threads or under the
head of the fastener a󰀨ects the degree of tightness.
The torque required to loosen a fastener averages 75% to 80% of the tightening torque, depending on
the condition of the contacting surfaces. On light gasket jobs, run each fastener down to a
relatively light torque and use a hand torque wrench
for nal tightening.
Impacting Techniques
MAINTENANCE
To reduce the risk of injury, always
battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack or charger. Contact a
MILWAUKEE service facility for ALL repairs.
Keep your tool, battery pack and charger in good
repair by adopting a regular maintenance program.
Inspect your tool for issues such as undue noise, misalignment or binding of moving parts, breakage of
parts, or any other condition that may a󰀨ect the tool operation. Return the tool, battery pack, and charger to a MILWAUKEE service facility for repair. After six
months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE
service facility for inspection.
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work prop­erly, return the tool, charger and battery pack, to a
MILWAUKEE service facility for repairs.
unplug the charger and remove the
Maintaining Tool
ONE-KEY™
Chemical Burn Hazard.
lithium button/coin cell battery. A new or used battery can cause severe in­ternal burns and lead to death in as little as 2 hours if swallowed or enters the body. Always secure the battery cover. If it does not
close securely, stop using the device, remove the
batteries, and keep it away from children. If you think batteries may have been swallowed or en­tered the body, seek immediate medical attention.
An internal coin cell battery is used to facilitate full
ONE-KEY™ functionality. To replace the coin cell battery:
1. Remove the battery pack.
2. Remove the screw(s) and open the coin cell bat- tery door.
3. Remove the old coin cell battery, keep it away from children, and dispose of it properly.
4. Insert the new coin cell battery (3V CR2032), with the positive side facing up.
5. Close the battery door and tighten the screw(s) securely.
your tool, battery pack or charger in liquid or allow a liquid to ow inside them.
Clean dust and debris from any vents. Keep tool clean, dry and free of oil or grease. Use only mild
soap and a damp cloth to clean, since certain clean­ing agents and solvents are harmful to plastics and
other insulated parts. Some of these include gasoline,
turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household deter-
gents containing ammonia. Never use ammable or combustible solvents around tools.
For repairs, return the tool, battery pack and charger
to the nearest authorized service center.
This device contains a
Internal Coin Cell Battery
To reduce the risk of personal in­jury and damage, never immerse
Cleaning
Repairs
ACCESSORIES
Use only recommended accesso-
For a complete listing of accessories, go online to
www.milwaukeetool.com or contact a distributor.
ries. Others may be hazardous.
WIRELESS COMMUNICATION
For products provided with wireless communication
features, including ONE-KEY™: Pursuant to part 15.21 of the FCC Rules, do not modify this product. Modication could void your authority to operate the product. This device complies
with part 15 of the FCC Rules and ISED-Canada's
license exempt RSS standards. Operation is subject to the following two conditions: 1) This device may
not cause harmful interference, and 2) This device must accept any interference received, including
interference that may cause undesired operation.
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