OPERATOR'S MANUAL
MANUEL de L'UTILISATEUR
MANUAL del OPERADOR
Cat. No. / No de cat.
2829-20
M18 FUEL™ COMPACT BAND SAW
SCIE À RUBAN COMPACTE M18 FUEL™
SIERRA DE BANDA COMPACTA DE M18 FUEL™
WARNING To reduce the risk of injury, user must read and understand operator's manual.
WARNING To reduce the risk of injury, user must read and understand operator's manual.
AVERTISSEMENT An de réduire le risque de blessures, l'utilisateur doit lire et bien
AVERTISSEMENT An de réduire le risque de blessures, l'utilisateur doit lire et bien
comprendre le manuel.
comprendre le manuel.
ADVERTENCIAPara reducir el riesgo de lesiones, el usuario debe leer y entender el manual.
ADVERTENCIAPara reducir el riesgo de lesiones, el usuario debe leer y entender el manual.
GENERAL POWER TOOL
WARNING
SAFETY WARNINGS
Read all safety warnings, instruc-
tions provided with this power tool. Failure to
follow all instructions listed below may result in
electric shock, re and/or serious injury. Save all
warnings and instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-oper-
ated (cordless) power tool.
tions, illustrations and specica-
WORK AREA SAFETY
• Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
• Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
• Keep children and bystanders away while operat-
ing a power tool. Distractions can cause you to lose
control.
ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
• Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase
the risk of electric shock.
• When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
• If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of an GFCI reduces
the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the inuence of drugs, alcohol or medication. A
moment of inattention while operating power tools
may result in serious personal injury.
• Use personal protective equipment. Always
wear eye protection. Protective equipment such
as a dust mask, non-skid safety shoes, hard hat or
hearing protection used for appropriate conditions
will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch
is in the o-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your nger on
the switch or energizing power tools that have the
switch on invites accidents.
• Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
• Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or
jewelry. Keep your hair and clothing away from
moving parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
• If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles. A careless action can
cause severe injury within a fraction of a second.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power
tool for your application. The correct power tool
will do the job better and safer at the rate for which
it was designed.
• Do not use the power tool if the switch does not
turn it on and o. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
• Disconnect the plug from the power source and/
or remove the battery pack, if detachable, from
the power tool before making any adjustments,
changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of
starting the power tool accidentally.
• Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the
power tool or these instructions to operate the
power tool. Power tools are dangerous in the hands
of untrained users.
• Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition that
may aect the power tool’s operation. If damaged,
have the power tool repaired before use. Many
accidents are caused by poorly maintained power
tools.
• Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions and
the work to be performed. Use of the power tool
for operations dierent from those intended could
result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean
and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.
BATTERY TOOL USE AND CARE
• Recharge only with the charger specied by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of re when used
with another battery pack.
• Use power tools only with specically designated
battery packs. Use of any other battery packs may
create a risk of injury and re.
2
• When battery pack is not in use, keep it away
DANGER
WARNING
WARNING
C
US
from other metal objects, like paper clips, coins,
keys, nails, screws or other small metal objects,
that can make a connection from one terminal
to another. Shorting the battery terminals together
may cause burns or a re.
• Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation
or burns.
• Do not use a battery pack or tool that is damaged or modied. Damaged or modied batteries
may exhibit unpredictable behavior resulting in re,
explosion or risk of injury.
• Do not expose a battery pack or tool to re or
excessive temperature. Exposure to re or tem-
perature above 265°F (130°C) may cause explosion.
• Follow all charging instructions and do not charge
the battery pack or tool outside the temperature
range specied in the instructions. Charging
improperly or at temperatures outside the specied
range may damage the battery and increase the risk
of re.
SERVICE
• Have your power tool serviced by a qualied
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
• Never service damaged battery packs. Service
of battery packs should only be performed by the
manufacturer or authorized service providers.
SPECIFIC SAFETY RULES FOR
BAND SAW
• Hold power tool by insulated gripping surfaces,
when performing an operation where the cutting
accessory may contact hidden wiring. Cutting ac-
cessories contacting a “live” wire may make exposed
metal parts of the power tool “live” and could give
the operator an electric shock.
•
hand on handle. If both hands are holding the saw,
they cannot be cut by the blade.
•
appropriate respiratory protection or use an
OSHA compliant dust extraction solution.
• Always use common sense and be cautious when
using tools. It is not possible to anticipate every
situation that could result in a dangerous outcome.
Do not use this tool if you do not understand these
operating instructions or you feel the work is beyond
your capability; contact Milwaukee Tool or a trained
professional for additional information or training.
• Maintain labels and nameplates. These carry
important information. If unreadable or missing,
contact a MILWAUKEE service facility for a free
replacement.
Keep hands away from cutting area
and the blade. Keep your second
To reduce the risk of injury, when
working in dusty situations, wear
•
construction activities contains chemicals known to
cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other
masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to
lter out microscopic particles.
Some dust created by power sanding,
sawing, grinding, drilling, and other
Rectangular Stock .........................3-1/4" x 3-1/4"
Recommended Ambient
Operating Temperature ......................0°F to 125°F
Bi-Metal
FUNCTIONAL DESCRIPTION
3
2
1
9
8
1. Front handle
2. Trigger lock
3. Trigger
4. Handle
5. Guide adjustment
button
7
6. Material guide
7. Blade
8. Tension lock
9. Hang hook
6
handle
(not shown)
4
5
3
WARNING
WARNING
ASSEMBLY
WARNING
WARNING
WARNING
Recharge only with the charger
cic charging instructions, read the operator’s
manual supplied with your charger and battery.
To remove the battery, push in the release buttons
and pull the battery pack away from the tool.
is not in use.
To insert the battery, slide the pack into the body
of the tool. Make sure it latches securely into place.
may be hazardous.
The blade dimensions required for this band saw is:
.020" thickness, 1/2" width and 35-3/8" in length. The
special .020" thickness reduces exure fatigue and
provides maximum tooth life. To maximize cutting life,
use a blade with the correct pitch (teeth per inch) for
the specic cutting job.
Blades are available in several pitches. To select the
proper blade, three factors should be considered: The
size, shape, and type of material to be cut.
The following suggestions are for selecting the right
blade for various cutting operations. Keep in mind
that these are broad guidelines and that blade re-
quirements may vary depending upon the specic
size, shape and type of material to be cut. Generally,
soft materials require coarse pitch blades and hard
materials require ne pitch blades. Use coarse pitch
blades for thick work and ne pitch blades for thin
work. It is important to keep at least three teeth in
the cut (see "Typical Application").
8 Teeth per Inch
10 Teeth per Inch
14 Teeth per Inch
18 Teeth per Inch
24 Teeth per Inch
specied for the battery. For spe-
Removing/Inserting the Battery
Always lock the trigger or remove
the battery pack any time the tool
Only use accessories specically
recommended for this tool. Others
Blades and Blade Selection
• For tough stock 3/8" up to 1" in
diameter or width.
• For tough stock 3/16" up to
1-5/8" in diameter or width.
• For tough stock 5/32" to 3/4" in
diameter or width.
• For thin-wall tubing and thin
sheets heavier than 21 gauge.
• For thin-wall tubing and thin
sheets heavier than 21 gauge.
Do not touch blade immediately
after use. Blade will be hot.
1. REMOVE BATTERY PACK BEFORE CHANG-
ING OR REMOVING BLADES.
2. Turn the tension lock handle located on the front
of the saw 180° counterclockwise. This releases
the tension on the blade for easy removal.
3. Remove the blades from the pulley rst and then
from the guides.
4. To install a new blade, with the pulleys facing up,
insert the blade between the rollers and the faces
of the guides, making sure that the teeth on the left
side of the tool point towards the rear of the tool.
5. With one hand, hold the blade in place between
the rollers and the guides and use the other hand
to position the blade around the pulleys. Be sure
that the blade lies freely within the guard channel
before starting the tool motor.
6. Turn the tension lock handle 180° clockwise to lock
the position. This will secure the blade on the pulleys.
BE SURE THAT THE BLADE IS PROPERLY
SEATED ON THE PULLEYS BEFORE STARTING THE CUT.
Changing Blades
Adjusting the 3-Position Material Guide
1. Remove the battery pack.
2. Press in the guide adjustment button and slide the
material guide to the desired position detent.
OPERATION
To reduce the risk of injury, always
to comply with ANSI Z87.1.
When working in dusty situations, wear appro-
priate respiratory protection or use an OSHA
compliant dust extraction solution.
Always remove battery pack before changing
or removing accessories. Only use accessories
specically recommended for this tool. Others
may be hazardous.
Keep hands away from the blade and all mov-
ing parts.
To lock the trigger, push the Trigger Lock to the right.
The trigger will not work while the switch is in the
locked position. Always lock the trigger and remove
the battery pack before performing maintenance and
when changing accessories. Lock the trigger when
storing the tool and when the tool is not in use.
wear proper eye protection marked
Trigger Lock
4
1. To start the tool, grasp both handles rmly and
WARNING
WARNING
WARNING
pull the trigger. Allow the motor to reach full speed
before beginning the cut.
NOTE: An LED is turned on when the trigger is
pulled and will go o shortly after the trigger is
released.
2. To vary the speed, increase or decrease pressure
on the trigger. The further the trigger is pulled, the
greater the speed.
3. To stop the tool, release the trigger. Allow the tool
to come to a complete stop before removing the
blade from a partial cut or laying down the tool.
1. Keep the blade o the workpiece until the motor
has reached full speed.
2. Start cutting on a surface where the greatest num-
ber of teeth will be in contact with the workpiece
at one time.
3. Place the material guide against the workpiece
and lower the moving saw blade into the cut.
4. Do not bear down while cutting. The weight of the
tool will supply adequate pressure for the fastest
cutting.
5. When completing a cut, hold the tool rmly so it
will not fall against the workpiece.
Starting and Stopping
Typical Application
Correct Incorrect
MAINTENANCE
To reduce the risk of injury, always
battery pack from the charger or tool before
performing any maintenance. Never disassemble
the tool, battery pack or charger. Contact a
MILWAUKEE service facility for ALL repairs.
Keep your tool, battery pack and charger in good
repair by adopting a regular maintenance program.
Inspect your tool for issues such as undue noise,
misalignment or binding of moving parts, breakage of
parts, or any other condition that may aect the tool
operation. Return the tool, battery pack, and charger
to a MILWAUKEE service facility for repair. After six
months to one year, depending on use, return the
tool, battery pack and charger to a MILWAUKEE
service facility for inspection.
If the tool does not start or operate at full power with
a fully charged battery pack, clean the contacts on
the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a
MILWAUKEE service facility for repairs.
your tool, battery pack or charger in liquid or
allow a liquid to ow inside them.
Clean dust and debris from any vents. Keep tool
clean, dry and free of oil or grease. Use only mild
soap and a damp cloth to clean, since certain cleaning agents and solvents are harmful to plastics and
other insulated parts. Some of these include gasoline,