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GENERAL POWER TOOL SAFETY WARNINGS
WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS. Failure to
follow the warnings and instructions may result in electric shock, fi re and/or serious injury. Save
all warnings and instructions for future reference. The term “power tool” in the warn-
ings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
• Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
• Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
WORK AREA SAFETY
• Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Un-
modifi ed plugs and matching outlets will reduce risk
of electric shock.
• Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk
of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of an GFCI reduces
the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the infl uence of drugs, alcohol or medication. A
moment of inattention while operating power tools
may result in serious personal injury.
• Use personal protective equipment. Always wear
eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce
personal injuries.
• Prevent unintentional starting. Ensure the switch
is in the off-position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your fi nger on the
switch or energising power tools that have the switch
on invites accidents.
• Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result
in personal injury.
• Do not overreach. Keep proper footing and bal-
ance at all times. This enables better control of the
power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
• If devices are provided for the connection of dust
extraction and collection facilities, ensure these
are connected and properly used. Use of dust col-
lection can reduce dust-related hazards.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
• Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/
or the battery pack from the power tool before
making any adjustments, changing accessories,
or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool
accidentally.
• Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the
power tool or these instructions to operate the
power tool. Power tools are dangerous in the hands
of untrained users.
• Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power
tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by
poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to
be performed. Use of the power tool for operations
different from those intended could result in a hazardous situation.
BA TTER Y T OOL USE AND CARE
• Recharge only with the charger specifi ed by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fi re when used
with another battery pack.
• Use power tools only with specifi cally designated
battery packs. Use of any other battery packs may
create a risk of injury and fi re.
• When battery pack is not in use, keep it away
from other metal objects like paper clips, coins,
keys, nails, screws, or other small metal objects
that can make a connection from one terminal to
2
another. Shorting the battery terminals together may
cause burns or a fi re.
• Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact accidentally occurs, fl ush with water. If liquid contacts
eyes, additionally seek medical help. Liquid ejected
from the battery may cause irritation or burns.
SERVICE
• Have your power tool serviced by a qualifi ed repair
person using only identical replacement parts.
This will ensure that the safety of the power tool is
maintained.
SPECIFIC SAFETY RULES
• Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a
MILWAUKEE service facility for a free replacement.
SPECIFICATIONS
Minimum
Cutting
Radius
7"
7"
3"
Cat. No.
2635-20
2636-20
2637-20
Volts
DC SPM
18
0-2500
18
0-2500
18
0-2500
Cutting
Speed
18 ft/min
18 ft/min
28 ft/min
Blade
Type
Double Cut
Double Cut
Single Cut
SYMBOLOGY
Volts
Direct Current
No Load Strokes per Minute (SPM)
Underwriters Laboratories, Inc.
US
C
United States and Canada
FUNCTIONAL DESCRIPTION
1
6
1. Double cut head
2. Head rotation button
3. Lock button
4. Trigger
5. Belt hook
6. Cap screws
7. Single cut head
2
3
4
5
7
3
• WARNING Some dust created by power sanding,
sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples
of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other
masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to
fi lter out microscopic particles.
Capacities
Steel Stainless Steel
mm gauge inches mm gauge inches
1.2
18
2.0
1.2
14
18
0.048
0.079
0.048
0.95
1.6
0.95
20
16
20
0.038
0.064
0.038
ASSEMBLY
WARNING Recharge only with the
charger specifi ed for the battery. For specifi c
charging instructions, read the operator’s
manual supplied with your charger and battery.
Inserting/Removing the Battery
To remove the battery, push in the release buttons
and pull the battery pack away from the tool.
To insert the battery, slide the pack into the body of
the tool. Make sure it latches securely into place.
WARNING Always remove battery
pack before changing or removing accessories. Only use accessories specifically
recommended for this tool. Others may be
hazardous.
Attaching, Removing, and Adjusting the Shear
Head
1. Remove the battery pack.
2. Place the shear head on the gear case collar of
the tool.
3. Align the shear head and tool to the desired
angle. Move the left blade forward or backward
to adjust the curl of waste material.
4. Tighten the three cap screws in the order indi-
cated (A, B, C), with the wrench provided. Be
sure the screws are securely tightened (40-50
in-lbs.) before using the tool.
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A
BC
5. To remove, loosen the three cap screws and fi rmly
pull the shear head forward, twisting slightly.
Applying Lubricant
When necessary, apply a small amount of
Left blade
Center blade
MILWAUKEE type "E"
grease to the fl ats in
the U-shaped area of
the center blade.
Flats
OPERATION
WARNING Always remove battery pack
before changing or removing accessories.
Only use accessories specifi cally recommend-
ed for this tool. Others may be hazardous.
WARNING To reduce the risk of injury ,
always wear safety goggles or glasses with
side shields.
Rotating the Shear Head
Pull back the head rotation button and rotate the
head to a comfortable cutting position. Make sure
the head snaps into the nearest detent before use.
Starting, Stopping, and Controlling Speed
1. To start the tool, pull the trigger.
2. To vary the cutting speed, increase or decrease
pressure on the trigger. The further the trigger
is pulled, the greater the speed.
3. To stop the tool, release the trigger.
Locking the Trigger
Always allow the motor to come to a complete stop
before locking the trigger. Always lock the trigger or
remove the battery pack before performing maintenance, changing accessories, storing the tool and
any time the tool is not in use.
To lock the trigger, push the trigger lock from the
LOCK side of the tool. To unlock, push the trigger
lock to the UNLOCK side of the tool.
Preparing the Material
Always lubricate the material to be cut. Use standard machine oil on steel and mineral spirits for
aluminum.
Cutting
When cutting, hold the tool so that the blades are in
fi rm contact with the material for the fastest cutting.
Apply even pressure. Too much pressure will tend
to jam the tool or cause a rough cut.
MAINTENANCE
WARNING To reduce the risk of injury ,
always unplug the charger and remove the
battery pack from the charger or tool before
performing any maintenance. Never disassemble the tool, battery pack or charger.
Contact a MILWAUKEE service facility for
ALL repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good
repair by adopting a regular maintenance program.
After six months to one year, depending on use,
return the tool, battery pack and charger to A
MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
• Testing to assure proper mechanical and electrical
operation
If the tool does not start or operate at full power
with a fully charged battery pack, clean the contacts
on the battery pack. If the tool still does not work
properly, return the tool, charger and battery pack,
to a MILWAUKEE service facility for repairs.
WARNING To reduce the risk of per-
sonal injury and damage, never immerse your
tool, battery pack or charger in liquid or allow
a liquid to fl ow inside them.
Cleaning
Clean dust and debris from charger and tool vents.
Keep tool handles clean, dry and free of oil or
grease. Use only mild soap and a damp cloth to
clean the tool, battery pack and charger since certain
cleaning agents and solvents are harmful to plastics
and other insulated parts. Some of these include
gasoline, turpentine, lacquer thinner, paint thinner ,
chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use
fl ammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and
charger to the nearest service center.
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ACCESSORIES
For a complete listing of accessories refer to your
WARNING Always remove battery pack
before changing or removing accessories.
Only use accessories specifi cally recommend-
ed for this tool. Others may be hazardous.
LIMITED WARRANTY - USA AND CANADA
Every MILWAUKEE power tool (including cordless product – tool, battery pack(s) - see separate & distinct CORDLESS BATTERY P ACK LIMITED W ARRANTY statements & battery charger and W ork Lights*) is warranted to the original purchaser only
to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part
on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship
for a period of fi ve (5) years* after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE
factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of
the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE
determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations,
abuse, normal wear and tear, lack of maintenance, or accidents.
*The warranty period for, Job Site Radios, M12™ Power Port, M18™ Power Source, and Trade Titan™ Industrial Work Carts
is one (1) year from the date of purchase. The warranty period for a LED Work Light and LED Upgrade Bulb is a limited LIFETIME warranty to the original purchaser only, if during normal use the LED bulb fails the Work Light or Upgrade Bulb will be
replaced free of charge.
*This warranty does not cover Air Nailers & Stapler, Airless Paint Sprayer, Cordless Battery Packs, Gasoline Driven Portable
Power Generators, Hand Tools, Hoist – Electric, Lever & Hand Chain, M12™ Heated Jackets, Reconditioned product and T est
& Measurement products. There are separate and distinct warranties available for these products.
Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty
service is requested.
ACCEPTANCE OF THE EXCLUSIVE REP AIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE
CONTRACT FOR THE PURCHASE OF EVERY MIL WAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU
SHOULD NOT PURCHASE THE PRODUCT . IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENT AL, SPECIAL,
CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS
ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING,
BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPL Y
TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS W ARRANTIES, WRITTEN OR ORAL. TO
THE EXTENT PERMITTED BY LAW , MILWAUKEE DISCLAIMS ANY IMPLIED W ARRANTIES, INCLUDING WITHOUT LIMITA-
TION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE
EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW , SUCH IMPLIED W ARRANTIES ARE LIMITED T O THE DURA TION
OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON
HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY
GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MA Y ALSO HA VE OTHER RIGHTS WHICH V ARY FROM ST A TE TO ST A TE.
This warranty applies to product sold in the U.S.A. and Canada only.
Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com
or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a
Milwaukee electric power tool.
LIMITED WARRANTY - MEXICO, CENTRAL AMERICA AND CARIBBEAN
TECHTRONIC INDUSTRIES' warranty is for 5 year since the original purchase date.
This warranty card covers any defect in material and workmanship on this Power Tool.
To make this warranty valid, present this warranty card, sealed/stamped by the distributor or store where you purchased the
product, to the Authorized Service Center (ASC). Or, if this card has not been sealed/stamped, present the original proof of
purchase to the ASC.
Call toll-free 1 800 832 1949 to fi nd the nearest ASC, for service, parts, accessories or components.
Procedure to make this warranty valid
T ake the product to the ASC, along with the warranty card sealed/stamped by the distributor or store where you purchased the
product, and there any faulty piece or component will be replaced without cost for you. We will cover all freight costs relative
with this warranty process.
Exceptions
This warranty is not valid in the following situations:
a) When the product is used in a different manners from the end-user guide or instruction manual.
b) When the conditions of use are not normal.
c) When the product was modifi ed or repaired by people not authorized by TECHTRONIC INDUSTRIES.
Note: If cord set is damaged, it should be replaced by an Authorized Service Center to avoid electric risks.
SERVICE AND A TTENTION CENTER
Av Presidente Mazarik 29 Piso 7, 11570 Chapultepec Morales
Model:
Miguel Hidalgo, Distrito Federal, Mexico
Ph. 52 55 4160-3547
Date of Purchase:
IMPORTED AND COMMERCIALIZED BY:
Distributor or Store Stamp:
TECHTRONIC INDUSTRIES MEXICO, .S.A. DE C.V.
Av Presidente Mazarik 29 Piso 7, 11570 Chapultepec Morales
Miguel Hidalgo, Distrito Federal, Mexico
MILWAUKEE Electric Tool catalog or go online
to www.milwaukeetool.com. To obtain a catalog,
contact your local distributor or service center.
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